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CN115791531A - A device and method for simulating grouting in loose leakage formations - Google Patents
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CN115791531A - A device and method for simulating grouting in loose leakage formations - Google Patents

A device and method for simulating grouting in loose leakage formations Download PDF

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CN115791531A
CN115791531A CN202211417965.1A CN202211417965A CN115791531A CN 115791531 A CN115791531 A CN 115791531A CN 202211417965 A CN202211417965 A CN 202211417965A CN 115791531 A CN115791531 A CN 115791531A
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grouting
slurry
pressure gauge
sample cylinder
stop valve
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赵晓彦
蹇黎明
张淳
吴江
颜宏毅
万宇豪
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Southwest Jiaotong University
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Abstract

The invention discloses a loose and lost stratum grouting simulation device and method, which comprises a circulating grouting system, a plugging efficiency evaluation system and a data acquisition system, wherein the circulating grouting system comprises a circulating grouting system, a plugging efficiency evaluation system and a data acquisition system; the circulating grouting system comprises a slurry storage tank, a first slurry inlet pipe with a slurry stop valve, a grouting pump, a second slurry inlet pipe, a buffer tank, a third slurry inlet pipe, a sample cylinder and a slurry outlet pipe; the plugging efficiency evaluation system comprises a first flow meter, a second pressure meter, a first slurry stop valve, a sample cylinder, a third pressure meter and a second slurry stop valve; the data acquisition system comprises a first pressure gauge, a first digital camera, an image acquisition computer, a second digital camera and a fourth pressure gauge. The invention can simulate the grouting process of a loose and lost stratum and realize quantitative and qualitative evaluation on the grouting effect through the plugging efficiency evaluation system and the data acquisition system. The simulation of the whole grouting process of the unconsolidated and lost stratum is realized, and conditions are created for the selection of grouting materials, the optimization design of formula performance parameters and grouting technological parameters.

Description

一种松散漏失地层注浆模拟装置及方法A device and method for simulating grouting in loose leakage formations

技术领域technical field

本发明涉及一种松散漏失地层注浆模拟装置及方法,属于注浆模拟试验领域。The invention relates to a grouting simulation device and method for a loose leakage formation, belonging to the field of grouting simulation tests.

背景技术Background technique

在岩土注浆工程领域,常遇松散漏失地层,如断层破碎带,坡前堆积架空地层。在此注浆面临浆液漏失量大、环境危害性高、难以满足工程设计对于效益以及工期的需求。更有浆液全部流失、难以返浆的现象时常发生(如锚固工程注浆等),给岩土注浆工程带来了极大的挑战。因此,急需有效技术手段辅助解决上述工程问题。In the field of geotechnical grouting engineering, loose and lost formations are often encountered, such as fault fracture zones and elevated formations accumulated in front of slopes. The grouting here is faced with a large amount of grout leakage, high environmental hazards, and it is difficult to meet the requirements of engineering design for benefits and construction period. In addition, the phenomenon that the grout is completely lost and it is difficult to return to the grout often occurs (such as grouting in anchoring projects, etc.), which brings great challenges to geotechnical grouting projects. Therefore, there is an urgent need for effective technical means to assist in solving the above engineering problems.

现阶段,物理模型试验被广泛应用于注浆参数获取。据公开号为CN113063701A,公开日期为2021年07月02日的中国专利文献,公开了饱和砂土地层可视化注浆模拟装置及方法,其特征在于:包括受注体容器以及填充在所述受注体容器内的透明砂土介质,所述受注体容器由透明材料制成,所述透明砂土介质由吸水膨胀后的海洋宝宝按预设级配组成,所述受注体容器与注浆系统、围压系统以及水压控制系统连接,所述注浆系统向所述透明沙土介质注浆,所述围压系统实现对所述透明砂土介质的围压加载,所述水压控制系统向所述透明沙土介质提供地下水并控制水压力,所述饱和砂土地层可视化注浆模拟装置还包括监控系统,所述监控系统监控注浆参数以及采集、储存图像数据,该发明可实现对饱和砂土在不同注浆参数下的注浆效果进行可视化评价。At present, physical model tests are widely used to obtain grouting parameters. According to the Chinese patent document with the publication number CN113063701A and the publication date of July 02, 2021, a visual grouting simulation device and method for saturated sandy soil strata are disclosed, which are characterized in that: it includes a receptacle container and is filled in the receptacle container The transparent sand medium inside, the injector container is made of transparent materials, the transparent sand medium is composed of marine babies after absorbing water and swelling according to the preset gradation, the injector container is connected with the grouting system, the confining pressure system and a water pressure control system, the grouting system injects grout into the transparent sand medium, the confining pressure system realizes confining pressure loading on the transparent sand medium, and the water pressure control system injects grout into the transparent sand medium. The sand medium provides groundwater and controls water pressure. The visual grouting simulation device for saturated sandy soil strata also includes a monitoring system, which monitors grouting parameters and collects and stores image data. The grouting effect under the grouting parameters is visually evaluated.

但对于松散漏失地层而言,面临的实际工程难题主要集中在浆液漏失量大,因此,评价浆液在松散地层中的渗漏特性以及对渗流通道的封堵过程就显得尤为重要。但就目前已有的注浆模拟装置而言,尚不能针对松散漏失地层进行注浆过程的有效模拟。However, for loose formations, the actual engineering problems are mainly concentrated in the large amount of slurry loss. Therefore, it is particularly important to evaluate the leakage characteristics of slurry in loose formations and the plugging process of seepage channels. However, as far as the existing grouting simulation devices are concerned, it is not yet possible to effectively simulate the grouting process for loose leakage formations.

发明内容Contents of the invention

本发明针对现有技术缺陷,为实现对松散漏失地层注浆过程的模拟,探索浆液渗漏特性与通道封堵过程,据此进行注浆材料选择与注浆参数调控,本发明提供一种松散漏失地层注浆模拟装置及方法。In order to realize the simulation of the grouting process of the loose leakage formation, the present invention aims at the defects of the prior art, explores the leakage characteristics of the grout and the channel blocking process, and performs grouting material selection and grouting parameter control accordingly. The present invention provides a loose A leaky formation grouting simulation device and method.

本发明解决上述技术问题所提供的技术方案是:一种松散漏失地层注浆模拟装置,包括循环注浆系统、封堵效率评价系统以及数据采集系统,所述循环注浆系统包括储浆罐、带止浆阀的第一进浆管、注浆泵、第二进浆管、缓冲罐、第三进浆管以及出浆管;所述封堵效率评价系统包括第一流速计、第二流速计、第二压力表、第一止浆阀、试样筒、第三压力表以及第二止浆阀;所述数据采集系统包括第一压力表、第一数码相机、图像采集计算机、第二数码相机、第四压力表;The technical solution provided by the present invention to solve the above technical problems is: a loose leakage formation grouting simulation device, including a circulating grouting system, a plugging efficiency evaluation system and a data acquisition system, and the circulating grouting system includes a grout storage tank, The first slurry inlet pipe with a slurry stop valve, the grouting pump, the second slurry inlet pipe, the buffer tank, the third slurry inlet pipe and the slurry outlet pipe; the plugging efficiency evaluation system includes a first flow rate meter, a second flow rate meter, the second pressure gauge, the first slurry stop valve, the sample cylinder, the third pressure gauge and the second slurry stop valve; the data acquisition system includes the first pressure gauge, the first digital camera, the image acquisition computer, the second Digital camera, fourth pressure gauge;

所述储浆罐的上部通过出浆管与试样筒的上部连通,底部通过第一进浆管与注浆泵的输入端连通;所述注浆泵的输出端通过第二进浆管与缓冲罐的下部连通;所述缓冲罐的上部通过第三进浆管与试样筒的底部连通;The upper part of the grout storage tank is communicated with the upper part of the sample cylinder through the grout outlet pipe, and the bottom is communicated with the input end of the grout pump through the first grout inlet pipe; the output end of the grout pump is connected with the sample cylinder through the second grout inlet pipe The lower part of the buffer tank is communicated; the upper part of the buffer tank is communicated with the bottom of the sample cylinder through the third slurry inlet pipe;

所述第二流速计、第四压力表均安装在出浆管上;所述第三压力表、第二止浆阀、第二压力表、第一止浆阀均安装在试样筒上;所述第一流速计、第一压力表均安装在第三进浆管上;Both the second flow meter and the fourth pressure gauge are installed on the slurry outlet pipe; the third pressure gauge, the second slurry stop valve, the second pressure gauge, and the first slurry stop valve are all installed on the sample cylinder; Both the first flow meter and the first pressure gauge are installed on the third slurry inlet pipe;

所述图像采集计算机分别与第一数码相机、第二数码相机电连接;所述第一数码相机正对第四压力表,所述第二数码相机正对第一压力表。The image acquisition computer is electrically connected to the first digital camera and the second digital camera respectively; the first digital camera is facing the fourth pressure gauge, and the second digital camera is facing the first pressure gauge.

进一步的技术方案是,所述储浆罐包括带法兰盘的圆筒、储浆罐钢架、顶盖、电机、搅拌轴以及带出浆圆孔的底盖,所述第一进浆管与出浆圆孔连通,所述顶盖、底盖分别连接在圆筒的上下两端,所述底盖安装在储浆罐钢架上,所述电机安装在顶盖上,所述顶盖中心开有圆孔,搅拌轴上端穿过所述圆孔后与电机的转轴连接,所述带法兰盘的圆筒右上侧壁开有一个贯通的进浆圆孔,所述出浆管与进浆圆孔连通。A further technical solution is that the slurry storage tank includes a cylinder with a flange, a steel frame of the slurry storage tank, a top cover, a motor, a stirring shaft and a bottom cover with a round hole for the slurry, and the first slurry inlet pipe It communicates with the pulp outlet hole, the top cover and the bottom cover are respectively connected to the upper and lower ends of the cylinder, the bottom cover is installed on the steel frame of the slurry storage tank, the motor is installed on the top cover, and the top cover There is a round hole in the center, and the upper end of the stirring shaft passes through the round hole and is connected with the rotating shaft of the motor. There is a through hole in the upper right side of the cylinder with a flange, and the pulp outlet pipe is connected with the The slurry inlet hole is connected.

进一步的技术方案是,所述圆筒与底盖之间安装有三层密封圈。A further technical solution is that three layers of sealing rings are installed between the cylinder and the bottom cover.

进一步的技术方案是,所述试样筒包括带法兰盘的试样筒圆筒、试样筒顶盖、试样筒钢架以及带试样进浆圆孔的试样筒底盖,所述试样筒顶盖、试样筒底盖分别安装在试样筒圆筒的上下两端,所述试样筒底盖安装在试样筒钢架上,所述第三进浆管与试样进浆圆连通;所述试样筒圆筒左上侧壁开有一个贯通的试样出浆圆孔,所述出浆管与试样出浆圆孔连通。A further technical solution is that the sample cylinder includes a sample cylinder with a flange, a top cover of the sample cylinder, a steel frame of the sample cylinder, and a bottom cover of the sample cylinder with a round hole for feeding the sample. The top cover of the sample tube and the bottom cover of the sample tube are respectively installed on the upper and lower ends of the sample tube cylinder, the bottom cover of the sample tube is installed on the steel frame of the sample tube, and the third slurry inlet pipe is connected with the test tube. The sample inlet is connected to the slurry circle; the upper left side wall of the sample cylinder is provided with a through sample slurry outlet hole, and the slurry outlet tube is connected to the sample slurry outlet hole.

进一步的技术方案是,所述试样筒圆筒与试样筒顶盖、试样筒底盖之间均安装有密封圈。A further technical solution is that sealing rings are installed between the sample cylinder cylinder, the top cover of the sample cylinder, and the bottom cover of the sample cylinder.

进一步的技术方案是,所述试样筒圆筒中侧壁开有两个贯穿螺纹孔,所述第一止浆阀、第二止浆阀分别与两个贯穿螺纹孔螺纹连接。A further technical solution is that two through threaded holes are formed on the side wall of the sample cylinder, and the first slurry stop valve and the second slurry stop valve are threadedly connected with the two through thread holes respectively.

进一步的技术方案是,所述第一止浆阀、第二止浆阀的自由端分别采用螺纹连接方式安装第二压力表、第三压力表,用于测量被注介质上下过流断面的水头差。A further technical solution is that the free ends of the first slurry stop valve and the second slurry stop valve are respectively installed with a second pressure gauge and a third pressure gauge in a threaded connection, which are used to measure the water head of the upper and lower flow sections of the injected medium. Difference.

进一步的技术方案是,所述第一流速计、第一压力表均采用螺纹连接方式安装于第三进浆管上;第二流速计、第四压力表均采用螺纹连接方式安装于出浆管上。A further technical solution is that the first flow meter and the first pressure gauge are installed on the third slurry inlet pipe by thread connection; the second flow meter and the fourth pressure gauge are both installed on the slurry outlet pipe by thread connection superior.

一种松散漏失地层注浆模拟方法,该方法可实现对注浆效果得定量评价与定性评价,其定量评价具体包括如下步骤:A method for simulating grouting in loose leakage formations, which can realize quantitative and qualitative evaluations of grouting effects, and the quantitative evaluation specifically includes the following steps:

步骤1、将试验所选卵砾石填充于试样筒,模拟松散漏失地层;Step 1. Fill the sample cylinder with the pebbles and gravels selected in the test to simulate the loose leakage formation;

步骤2、关闭第一进浆管的止浆阀,加水入储浆罐;Step 2, close the slurry stop valve of the first slurry inlet pipe, and add water into the slurry storage tank;

步骤3、打开第一止浆阀与第二止浆阀,同时打开第一进浆管的止浆阀,开启注浆泵;Step 3. Open the first grout stop valve and the second grout stop valve, simultaneously open the grout stop valve of the first grout inlet pipe, and start the grouting pump;

步骤4、待水流速稳定后,从第一流速计读取流速Q,从第二压力表读取水压力P1,从第三压力表读取水压力P2Step 4. After the water flow rate is stable, read the flow rate Q from the first flow meter, read the water pressure P 1 from the second pressure gauge, and read the water pressure P 2 from the third pressure gauge;

步骤5、采取以下计算公式计算所模拟地层的初始渗透系数KinStep 5, adopt the following formula to calculate the initial permeability coefficient K in of the simulated formation:

Figure 558529DEST_PATH_IMAGE001
Figure 558529DEST_PATH_IMAGE001

式中:L为第二压力表与第三压力表的垂直中心距离,单位为cm,F为试样筒内截面积,单位为cm2Q为第一流速计读取的流速,单位为cm3/s;P 1为第二压力表读取的水压力,单位为kPa;P 2为第三压力表读取的水压力,单位为kPa;In the formula: L is the vertical center distance between the second pressure gauge and the third pressure gauge, in cm, F is the internal cross-sectional area of the sample cylinder, in cm 2 ; Q is the flow rate read by the first flow meter, in cm cm 3 /s; P 1 is the water pressure read by the second pressure gauge, in kPa; P 2 is the water pressure read by the third pressure gauge, in kPa;

步骤6、记录初始渗透系数,排出装置内循环水,关闭第一进浆管的止浆阀;Step 6. Record the initial permeability coefficient, discharge the circulating water in the device, and close the slurry stop valve of the first slurry inlet pipe;

步骤7、将所选注浆配方按量称取,加入储浆罐,开启搅拌机混合浆液至均匀;Step 7. Weigh the selected grouting formula according to the amount, add it to the slurry storage tank, and start the mixer to mix the slurry until uniform;

步骤8、关闭第一止浆阀与第二止浆阀,打开第一进浆管的止浆阀,开启注浆泵;Step 8. Close the first grout stop valve and the second grout stop valve, open the grout stop valve of the first grout inlet pipe, and start the grouting pump;

步骤9、循环注浆至设计时间,关闭注浆泵,拆下试样筒并移除其试样筒底盖,在不扰动试样筒内部填料的情况下,让试样筒内多余浆液在自重作用下自由流失;Step 9. Circulate the grouting to the design time, turn off the grouting pump, remove the sample cylinder and remove the bottom cover of the sample cylinder, and let the excess slurry in the sample cylinder Free flow under the action of self-gravity;

步骤10、待试样筒内残留浆液固结硬化后,重新组装试样筒至模拟装置,采用步骤1-5所述方法,测量计算终止渗透系数KfiStep 10. After the residual slurry in the sample cylinder is consolidated and hardened, reassemble the sample cylinder to the simulation device, and use the method described in steps 1-5 to measure and calculate the termination permeability coefficient K fi ;

步骤11、根据试样初始渗透系数Kin与终止渗透系数Kfi,计算注浆封堵效率η如下:Step 11. According to the initial permeability coefficient K in and the final permeability coefficient K fi of the sample, calculate the grouting plugging efficiency η as follows:

Figure 6828DEST_PATH_IMAGE002
Figure 6828DEST_PATH_IMAGE002

式中:K in 为试样初始渗透系数;K fi 为终止渗透系数;η为注浆封堵效率。In the formula: K in is the initial permeability coefficient of the sample; K fi is the final permeability coefficient; η is the plugging efficiency of grouting.

一种松散漏失地层注浆模拟方法,该方法可实现对注浆效果得定量评价与定性评价,其注浆效果定性评价具体包括如下步骤:A method for simulating grouting in loose leakage formations, which can realize quantitative and qualitative evaluations of grouting effects, and the qualitative evaluation of grouting effects specifically includes the following steps:

步骤1、将试验所选卵砾石填充于试样筒,模拟松散漏失地层;Step 1. Fill the sample cylinder with the pebbles and gravels selected in the test to simulate the loose leakage formation;

步骤2、关闭第一进浆管的止浆阀,将所选注浆配方按量称取,加入储浆罐,开启搅拌机混合浆液至均匀;Step 2. Close the grout stop valve of the first grout inlet pipe, weigh the selected grouting formula according to the amount, add it to the grout storage tank, and turn on the mixer to mix the grout until uniform;

步骤3、关闭第一止浆阀与第二止浆阀,打开第一进浆管的止浆阀,开启注浆泵;Step 3. Close the first grout stop valve and the second grout stop valve, open the grout stop valve of the first grout inlet pipe, and start the grouting pump;

步骤4、采用所述数据采集系统每分钟记录一次第一压力表、第二压力表读数,数据采用电脑成图,以此定性分析浆液渗漏特性与地层封堵状态;Step 4, using the data acquisition system to record the readings of the first pressure gauge and the second pressure gauge once per minute, and the data is drawn by computer, so as to qualitatively analyze the leakage characteristics of the slurry and the sealing state of the formation;

步骤5、试验完毕,关闭装置电源,将可拆卸式连接断开,分模块清洗装置。Step 5. After the test is completed, turn off the power of the device, disconnect the detachable connection, and clean the device by module.

本发明具有以下有益效果:The present invention has the following beneficial effects:

一、本发明所述试样筒尺寸可视具体试验需求进行改变,所填充的卵砾石粒径、级配也可根据实际模拟对象进行设计,可满足较多工况下的注浆模拟;1. The size of the sample cylinder according to the present invention can be changed according to the specific test requirements, and the particle size and gradation of the filled pebbles and gravels can also be designed according to the actual simulation objects, which can meet the grouting simulation under many working conditions;

二、本发明装置可实现对松散漏失地层的注浆效果从定性和定量两个角度进行系统评价,从定量的角度可利用封堵效率评价系统计算注浆不同时间对松散漏失介质的封堵效率;从定性的角度则可通过数据采集系统监测注浆过程中的压力变化,以此分析浆液渗透特性以及对模拟介质的封堵情况;2. The device of the present invention can realize the systematic evaluation of the grouting effect on the loose leakage formation from qualitative and quantitative perspectives, and from the quantitative perspective, the plugging efficiency evaluation system can be used to calculate the plugging efficiency of the loose leakage medium at different times of grouting ;From a qualitative point of view, the pressure change during the grouting process can be monitored through the data acquisition system, so as to analyze the permeability characteristics of the grout and the plugging of the simulated medium;

三、根据本发明装置对注浆效果的评价结果,可对比不同注浆材料对被注介质的适应性差异,从而对注浆材料进行优选,同时也可为配方参数以及注浆参数的设计提供有力支撑。3. According to the evaluation result of the grouting effect of the device of the present invention, the adaptability difference of different grouting materials to the injected medium can be compared, so as to optimize the grouting material, and also provide information for the design of formula parameters and grouting parameters. Strong support.

附图说明Description of drawings

图1为本发明的整体结构及连接示意图;Fig. 1 is the overall structure and connection schematic diagram of the present invention;

图2为本发明实施例3对两种注浆材料封堵松散漏失介质的定性分析结果。Fig. 2 is the result of qualitative analysis of two kinds of grouting materials for plugging loose leakage medium in Example 3 of the present invention.

图中所示:1为电机;2为顶盖;3为第二流速计;4为第四压力表;5为第二数码相机;6为图像采集计算机;7为出浆管;8为第一数码相机;9为试样筒顶盖;10为第二止浆阀;11为第三压力表;12为试样筒圆筒;13为第一止浆阀;14为第二压力表;15为试样筒底盖;16为试样筒钢架;17为第三进浆管;18为第一压力表;19为第一流速计;20为缓冲罐;21为第二进浆管;22为注浆泵;23为第一进浆管;24为储浆罐钢架;25为底盖;26为圆筒。As shown in the figure: 1 is the motor; 2 is the top cover; 3 is the second flow meter; 4 is the fourth pressure gauge; 5 is the second digital camera; 6 is the image acquisition computer; A digital camera; 9 is the top cover of the sample tube; 10 is the second check valve; 11 is the third pressure gauge; 12 is the cylinder of the sample tube; 13 is the first check valve; 14 is the second pressure gauge; 15 is the bottom cover of the sample cylinder; 16 is the steel frame of the sample cylinder; 17 is the third slurry inlet pipe; 18 is the first pressure gauge; 19 is the first flow rate meter; 20 is the buffer tank; 21 is the second slurry inlet pipe ; 22 is the grouting pump; 23 is the first slurry inlet pipe; 24 is the steel frame of the slurry tank; 25 is the bottom cover; 26 is the cylinder.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1Example 1

如图1所示,本发明的一种松散漏失地层注浆模拟装置,包括循环注浆系统,封堵效率评价系统以及数据采集系统。As shown in Figure 1, a loose leakage formation grouting simulation device of the present invention includes a circulating grouting system, a plugging efficiency evaluation system and a data acquisition system.

所述循环注浆系统包括储浆罐、带止浆阀的第一进浆管23、注浆泵22、第二进浆管21、缓冲罐20、第三进浆管17、试样筒以及出浆管7构成;The circulating grouting system includes a grout storage tank, a first grout inlet pipe 23 with a grout stop valve, a grout pump 22, a second grout inlet pipe 21, a buffer tank 20, a third grout inlet pipe 17, a sample cylinder and The slurry outlet pipe 7 is formed;

其中,所述储浆罐材质为有机玻璃,包括带法兰盘的圆筒26、顶盖2、搅拌轴、储浆罐钢架24、电机1以及带出浆圆孔的底盖25,所述底盖25安装在储浆罐钢架24上,所述圆筒26、顶盖2以及底盖25之间均通过螺栓连接,所述圆筒26与底盖25之间安装有三层密封圈;所述带法兰盘的圆筒26右上侧壁开有一个贯通的进浆圆孔;电机1安装在顶盖2上,所述顶盖2中心开有圆孔,搅拌轴穿过所述圆孔后与电机1的转轴连接;Wherein, the material of the slurry storage tank is plexiglass, including a cylinder 26 with a flange, a top cover 2, a stirring shaft, a steel frame of the slurry storage tank 24, a motor 1 and a bottom cover 25 with a round hole for discharging slurry. The bottom cover 25 is installed on the steel frame 24 of the slurry storage tank, the cylinder 26, the top cover 2 and the bottom cover 25 are all connected by bolts, and three layers of sealing rings are installed between the cylinder 26 and the bottom cover 25 ; The upper right side wall of the cylinder 26 with a flange has a through hole for feeding the slurry; the motor 1 is installed on the top cover 2, and the center of the top cover 2 has a round hole, and the stirring shaft passes through the After the round hole is connected with the rotating shaft of the motor 1;

其中,所述试样筒材质为有机玻璃,包括带法兰盘的试样筒圆筒12、试样筒顶盖9、试样筒钢架16以及带试样进浆圆孔的试样筒底盖15,所述试样筒底盖15安装在试样筒钢架16上,所述试样筒圆筒12、试样筒顶盖9以及试样筒底盖15之间通过螺栓连接,且试样筒圆筒12与试样筒顶盖9以及试样筒底盖15之间均安装有密封圈;所述试样筒可填充松散被注介质,其试样筒圆筒12左上侧壁开有一个贯通的试样出浆圆孔,中侧壁开有两个贯穿螺纹孔,第一止浆阀13、第二止浆阀10分别与两螺纹孔螺纹连接。Wherein, the material of the sample tube is plexiglass, including a sample tube cylinder 12 with a flange, a sample tube top cover 9, a sample tube steel frame 16, and a sample tube with a sample slurry inlet hole. Bottom cover 15, the sample tube bottom cover 15 is installed on the sample tube steel frame 16, the sample tube cylinder 12, the sample tube top cover 9 and the sample tube bottom cover 15 are connected by bolts, And there are sealing rings installed between the sample tube cylinder 12, the sample tube top cover 9 and the sample tube bottom cover 15; the sample tube can be filled with loose injected medium, and the sample tube cylinder 12 upper left side The wall is provided with a through sample slurry outlet hole, and the middle and side walls are provided with two through threaded holes, and the first slurry stop valve 13 and the second slurry stop valve 10 are threadedly connected with the two threaded holes respectively.

所述循环注浆系统各部分具体安装顺序及方式为:第一进浆管23左端与底盖25的出浆孔进行粘接,右端与注浆泵22的输入端螺纹连接;第二进浆管21左端与注浆泵22的输出端螺纹连接,右端与缓冲罐20的进浆口可拆卸式连接,用以平缓注浆压力;第三进浆管17左端与缓冲罐20的出浆口可拆卸式连接,右端粘接于试样筒底盖15的试样进浆圆孔;出浆管7左端与圆筒26右上侧壁进浆孔进行可拆卸式连接,右端与的试样筒圆筒12左上侧壁的试样出浆圆孔进行可拆卸式连接。安装完毕后由注浆泵22提供注浆动力,实现循环注浆,在本实施例中注浆泵22的流量调节范围为4300-12000L/h,可根据不同的注浆需求选择不同的挡位。The specific installation sequence and method of each part of the circulating grouting system are as follows: the left end of the first grouting pipe 23 is bonded to the grouting hole of the bottom cover 25, and the right end is screwed to the input end of the grouting pump 22; The left end of the pipe 21 is threadedly connected to the output end of the grouting pump 22, and the right end is detachably connected to the grouting port of the buffer tank 20 to ease the grouting pressure; the left end of the third grouting pipe 17 is connected to the grouting port of the buffer tank 20 Detachable connection, the right end is bonded to the sample slurry inlet hole of the sample cylinder bottom cover 15; the left end of the slurry outlet pipe 7 is detachably connected to the slurry inlet hole on the upper right side wall of the cylinder 26, and the right end is connected to the sample cylinder The sample slurry outlet hole on the upper left side wall of the cylinder 12 is detachably connected. After the installation is completed, the grouting pump 22 provides grouting power to realize circulating grouting. In this embodiment, the flow rate adjustment range of the grouting pump 22 is 4300-12000L/h, and different gears can be selected according to different grouting requirements .

所述封堵效率评价系统包括第一流速计19、第二流速计3、第二压力表14、第一止浆阀13、试样筒、第三压力表11以及第二止浆阀10。其中,所述第一流速计19采用螺纹连接方式安装于第三进浆管17;所述第二压力表14和第三压力表11分别采用螺纹连接方式安装于第一止浆阀13、第二止浆阀10的自由端,用于测量被注介质上下过流断面的水头差。所述封堵效率评价系统可基于达西渗流定律进行封堵效率计算,实现对注浆效果的定量评价。The plugging efficiency evaluation system includes a first flow meter 19 , a second flow meter 3 , a second pressure gauge 14 , a first slurry stop valve 13 , a sample cylinder, a third pressure gauge 11 and a second slurry stop valve 10 . Wherein, the first flow meter 19 is installed on the third slurry inlet pipe 17 by threaded connection; the second pressure gauge 14 and the third pressure gauge 11 are installed on the first slurry stop valve 13 and the third slurry valve by threaded connection respectively. Two free ends of the slurry stop valve 10 are used to measure the water head difference of the upper and lower flow sections of the injected medium. The plugging efficiency evaluation system can calculate the plugging efficiency based on Darcy's law of seepage, and realize the quantitative evaluation of the grouting effect.

所述数据采集系统包括第一压力表18、第一数码相机8、图像采集计算机6、第二数码相机5以及第四压力表4。其中,所述第一压力表18、第一流速计19均用螺纹连接方式安装于出浆管7;图像采集计算机6分别与第一数码相机8、第二数码相机5电连接。所述第一数码相机8正对第四压力表4,所述第二数码相机5正对第一压力表18。数据采集系统主要通过数码相机对循环注浆过程中的注浆压力进行监测,并将图像数据存储于计算机,最后对注浆压力变化过程进行成图,用于对注浆效果的定性评价。The data acquisition system includes a first pressure gauge 18 , a first digital camera 8 , an image acquisition computer 6 , a second digital camera 5 and a fourth pressure gauge 4 . Wherein, the first pressure gauge 18 and the first flow meter 19 are installed on the pulp outlet pipe 7 by screw connection; the image acquisition computer 6 is electrically connected with the first digital camera 8 and the second digital camera 5 respectively. The first digital camera 8 is facing the fourth pressure gauge 4 , and the second digital camera 5 is facing the first pressure gauge 18 . The data acquisition system mainly monitors the grouting pressure during the cyclic grouting process through a digital camera, stores the image data in the computer, and finally makes a map of the grouting pressure change process for qualitative evaluation of the grouting effect.

实施例2Example 2

本发明的实施例2提供了一种松散漏失地层注浆模拟定量评价方法,配套于实施例1提供的装置,具体包括如下步骤:Embodiment 2 of the present invention provides a method for quantitative evaluation of grouting simulation in loose leakage formations, which is matched with the device provided in Embodiment 1, and specifically includes the following steps:

步骤1、将试验所选粒径为20-40mm的卵砾石填充于试样筒,模拟松散漏失地层;Step 1. Fill the sample cylinder with pebbles and gravels with a particle size of 20-40mm selected in the test to simulate loose leakage formations;

步骤2、关闭第一进浆管23的止浆阀,加水入储浆罐;Step 2, close the slurry stop valve of the first slurry inlet pipe 23, and add water into the slurry storage tank;

步骤3、打开第一止浆阀13与第二止浆阀10,打开第一进浆管23的止浆阀,开启注浆泵;Step 3. Open the first grout stop valve 13 and the second grout stop valve 10, open the grout stop valve of the first grout inlet pipe 23, and start the grout pump;

步骤4、待水流速稳定后,从第一流速计19读取流速Q,从第二压力表14读取水压力P 1,从第三压力表11读取水压力P 2Step 4. After the water flow rate is stable, read the flow rate Q from the first flow meter 19 , read the water pressure P1 from the second pressure gauge 14, and read the water pressure P2 from the third pressure gauge 11 ;

步骤5、采取以下计算公式计算所模拟地层的初始渗透系数KinStep 5, adopt the following calculation formula to calculate the initial permeability coefficient K in of the simulated formation;

Figure 52144DEST_PATH_IMAGE003
Figure 52144DEST_PATH_IMAGE003

式中:L为第二压力表与第三压力表的垂直中心距离,单位为cm,F为试样筒内截面积,单位为cm2Q为第一流速计读取的流速,单位为cm3/s;P 1为第二压力表读取的水压力,单位为kPa;P 2为第三压力表读取的水压力,单位为kPa;In the formula: L is the vertical center distance between the second pressure gauge and the third pressure gauge, in cm, F is the internal cross-sectional area of the sample cylinder, in cm 2 ; Q is the flow rate read by the first flow meter, in cm cm 3 /s; P 1 is the water pressure read by the second pressure gauge, in kPa; P 2 is the water pressure read by the third pressure gauge, in kPa;

步骤6、记录初始渗透系数,排出装置内循环水,关闭第一进浆管23的止浆阀;Step 6, record the initial permeability coefficient, discharge the circulating water in the device, and close the slurry stop valve of the first slurry inlet pipe 23;

步骤7、将所选某速凝注浆配方按量称取,加入储浆罐,开启搅拌机混合浆液至均匀;Step 7. Weigh the selected quick-setting grouting formula according to the amount, add it to the slurry storage tank, and start the mixer to mix the slurry until uniform;

步骤8、关闭第一止浆阀13与第二止浆阀10,开启第一进浆管23的止浆阀,开启注浆泵22;Step 8, closing the first grout stop valve 13 and the second grout stop valve 10, opening the grout stop valve of the first grout inlet pipe 23, and turning on the grout pump 22;

步骤9、循环注浆至设计时间,关闭注浆泵22,拆下试样筒并移除其底盖15,在不扰动试样筒内部填料的情况下放置试样筒,让试样筒内多余浆液在自重作用下自由流失;Step 9. Circulate the grouting to the design time, turn off the grouting pump 22, remove the sample cylinder and remove its bottom cover 15, and place the sample cylinder without disturbing the internal filling of the sample cylinder, so that the inside of the sample cylinder The excess slurry is free to drain under the action of its own weight;

步骤10、待试样筒内残留浆液固结硬化后,重新组装试样筒至模拟装置,采用步骤1-5所述方法,测量计算终止渗透系数K fi Step 10. After the residual slurry in the sample cylinder is consolidated and hardened, reassemble the sample cylinder to the simulation device, and use the method described in steps 1-5 to measure and calculate the termination permeability coefficient K fi ;

步骤11、根据试样初始渗透系数K in 与终止渗透系数K fi ,计算注浆封堵效率η如下:Step 11. According to the initial permeability coefficient K in and the final permeability coefficient K fi of the sample, calculate the grouting plugging efficiency η as follows:

Figure 712933DEST_PATH_IMAGE004
Figure 712933DEST_PATH_IMAGE004

式中:K in 为试样初始渗透系数;K fi 为终止渗透系数;η为注浆封堵效率;In the formula: K in is the initial permeability coefficient of the sample; K fi is the termination permeability coefficient; η is the plugging efficiency of grouting;

采用实施例2所述方法,对所选速凝配方注浆不同时间的封堵效率进行计算,结果见表1。Using the method described in Example 2, the plugging efficiency of the selected quick-setting formula grouting at different times was calculated, and the results are shown in Table 1.

表1 速凝配方封堵效率定量评价Table 1 Quantitative evaluation of plugging efficiency of quick-setting formula

Figure 792884DEST_PATH_IMAGE006
Figure 792884DEST_PATH_IMAGE006

由表1可见,采用所选速凝配方对不同试样进行不同时间的注浆,随时间延长,注浆封堵效率逐渐提高,从数据层面反映了注浆封堵松散漏失介质的全过程。It can be seen from Table 1 that the selected quick-setting formula is used to grout different samples for different times. As time goes on, the grouting plugging efficiency gradually increases, which reflects the whole process of grouting plugging the loose leakage medium from the data level.

实施例3Example 3

本发明的实施例3提供了一种松散漏失地层注浆模拟定量评价方法,配套于实施例1提供的装置,分别对普通水泥浆与实施例2所选速凝配方的注浆效果进行了评价,具体包括如下步骤:Embodiment 3 of the present invention provides a method for quantitative evaluation of grouting simulation in loose leakage formations, which is matched with the device provided in Embodiment 1, and the grouting effects of ordinary cement slurry and the quick-setting formula selected in Embodiment 2 are evaluated respectively , including the following steps:

步骤1、将试验所选粒径为20-40mm的卵砾石填充于试样筒,模拟松散漏失地层;Step 1. Fill the sample cylinder with pebbles and gravels with a particle size of 20-40mm selected in the test to simulate loose leakage formations;

步骤2、关闭第一进浆管23的止浆阀,将所选注浆配方按量称取,加入储浆罐,开启搅拌机混合浆液至均匀;Step 2. Close the slurry stop valve of the first slurry inlet pipe 23, weigh the selected grouting formula according to the amount, add it to the slurry storage tank, and start the mixer to mix the slurry until uniform;

步骤3、关闭第一止浆阀13与第二止浆阀10,打开第一进浆管23的止浆阀,开启注浆泵22;Step 3. Close the first grout stop valve 13 and the second grout stop valve 10, open the grout stop valve of the first grout inlet pipe 23, and turn on the grout pump 22;

步骤4、采用所述数据采集系统每分钟记录一次第一压力表18、第二压力表4读数,数据采用电脑成图,以此定性分析浆液渗漏特性与地层封堵状态;Step 4, using the data acquisition system to record the readings of the first pressure gauge 18 and the second pressure gauge 4 once per minute, and the data is graphed by computer, so as to qualitatively analyze the leakage characteristics of the slurry and the sealing state of the formation;

步骤5、试验完毕,关闭装置电源,将可拆卸式连接断开,分模块清洗装置。Step 5. After the test is completed, turn off the power of the device, disconnect the detachable connection, and clean the device by module.

在本实施例中的注浆配方为普通水泥浆液和速凝注浆配方,采用二者分别进行注浆模拟,试验结果见图2。The grouting formula in this embodiment is ordinary cement grout and quick-setting grouting formula, and the grouting simulation is carried out by using the two, and the test results are shown in Fig. 2 .

据图2可知,本发明装置及其定性评价功能可对比不同注浆材料对松散漏失地层的适用性,比如,在实施例3中所述的速凝配方对于该例所选的松散介质就具有更好的封堵效应,具体体现在泵压会随浆液固化而不断增高,这表明所述速凝配方对于自重以及外部压力引起的浆液漏失产生了更好的抵抗作用。而普通水泥浆液即便循环注浆60min,由于浆液水化缓慢,流变特性未发生改变,导致浆液始终沿着渗流通道流失,具体体现在泵压平缓,未见增长。According to Fig. 2, it can be seen that the device of the present invention and its qualitative evaluation function can compare the applicability of different grouting materials to loose leakage formations. A better plugging effect is specifically reflected in that the pump pressure will continue to increase as the slurry solidifies, which indicates that the quick-setting formula has better resistance to slurry loss caused by its own weight and external pressure. However, even if the ordinary cement slurry is circulated for 60 minutes, due to the slow hydration of the slurry, the rheological properties have not changed, resulting in the loss of the slurry along the seepage channel, which is reflected in the smooth pump pressure and no increase.

以上所述,并非对本发明作任何形式上的限制,虽然本发明已通过上述实施例揭示,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,可利用上述揭示的技术内容作出些变动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description does not limit the present invention in any form. Although the present invention has been disclosed by the above-mentioned embodiments, it is not intended to limit the present invention. The technical content disclosed above can be used to make some changes or be modified into equivalent embodiments of equivalent changes, but any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention will not deviate from the content of the technical solution of the present invention and modifications, all still belong to the scope of the technical solution of the present invention.

Claims (10)

1. A loose and lost stratum grouting simulation device is characterized by comprising a circulating grouting system, a plugging efficiency evaluation system and a data acquisition system, wherein the circulating grouting system is composed of a slurry storage tank, a first slurry inlet pipe (23) with a slurry stop valve, a grouting pump (22), a second slurry inlet pipe (21), a buffer tank (20), a third slurry inlet pipe (17) and a slurry outlet pipe (7); the plugging efficiency evaluation system comprises a first flow meter (19), a second flow meter (3), a second pressure gauge (14), a first slurry stop valve (13), a sample cylinder, a third pressure gauge (11) and a second slurry stop valve (10); the data acquisition system comprises a first pressure gauge (18), a first digital camera (8), an image acquisition computer (6), a second digital camera (5) and a fourth pressure gauge (4);
the upper part of the slurry storage tank is communicated with the upper part of the sample cylinder through a slurry outlet pipe (7), and the bottom of the slurry storage tank is communicated with the input end of a grouting pump (22) through a first slurry inlet pipe (23); the output end of the grouting pump (22) is communicated with the lower part of the buffer tank (20) through a second grout inlet pipe (21); the upper part of the buffer tank (20) is communicated with the bottom of the sample cylinder through a third slurry inlet pipe (17);
the second flow velocity meter (3) and the fourth pressure gauge (4) are both arranged on the slurry outlet pipe (7); the third pressure gauge (11), the second slurry stop valve (10), the second pressure gauge (14) and the first slurry stop valve (13) are all arranged on the sample cylinder; the first flow rate meter (19) and the first pressure gauge (18) are both arranged on the third slurry inlet pipe (17);
the image acquisition computer (6) is respectively and electrically connected with the first digital camera (8) and the second digital camera (5); the first digital camera (8) is over against the fourth pressure gauge (4), and the second digital camera (5) is over against the first pressure gauge (18).
2. The loose and lost stratum grouting simulation device as claimed in claim 1, wherein the slurry storage tank comprises a cylinder (26) with a flange, a slurry storage tank steel frame (24), a top cover (2), a motor (1), a stirring shaft and a bottom cover (25) with a slurry outlet circular hole, the first slurry inlet pipe (23) is communicated with the slurry outlet circular hole, the top cover (2) and the bottom cover (25) are respectively connected to the upper end and the lower end of the cylinder (26), the bottom cover (25) is installed on the slurry storage tank steel frame (24), the motor (1) is installed on the top cover (2), the center of the top cover (2) is provided with a circular hole, the upper end of the stirring shaft penetrates through the circular hole and then is connected with a rotating shaft of the motor (1), the right upper side wall of the cylinder (26) with the flange is provided with a through slurry inlet circular hole, and the slurry outlet pipe (7) is communicated with the slurry inlet circular hole.
3. A simulation device for grouting in a unconsolidated lost formation according to claim 2, characterized in that three layers of sealing rings are installed between the cylinder (26) and the bottom cover (25).
4. The loose and lost stratum grouting simulation device as claimed in claim 1, wherein the sample cylinder comprises a sample cylinder (12) with a flange, a sample cylinder top cover (9), a sample cylinder steel frame (16) and a sample cylinder bottom cover (15) with a sample grouting round hole, the sample cylinder top cover (9) and the sample cylinder bottom cover (15) are respectively installed at the upper end and the lower end of the sample cylinder (12), the sample cylinder bottom cover (15) is installed on the sample cylinder steel frame (16), and the third grouting pipe (17) is communicated with the sample grouting round hole; and the left upper side wall of the sample cylinder (12) is provided with a through sample slurry outlet circular hole, and the slurry outlet pipe (7) is communicated with the sample slurry outlet circular hole.
5. The loose leakage formation grouting simulation device according to claim 4, wherein sealing rings are arranged between the sample cylinder (12) and the sample cylinder top cover (9) and the sample cylinder bottom cover (15).
6. The device for simulating grouting of a loose and lost formation, according to claim 4, is characterized in that two through threaded holes are formed in the side wall of the sample cylinder (12), and the first grout stop valve (13) and the second grout stop valve (10) are respectively in threaded connection with the two through threaded holes.
7. The loose and lost stratum grouting simulation device according to claim 6, wherein free ends of the first grout stopping valve (13) and the second grout stopping valve (10) are respectively provided with a second pressure gauge (14) and a third pressure gauge (11) in a threaded connection mode, and the second pressure gauge and the third pressure gauge are used for measuring the water head difference of upper and lower flow sections of a injected medium.
8. The loose and lost stratum grouting simulation device as claimed in claim 1, wherein the first flow rate meter (19) and the first pressure gauge (18) are both installed on the third grout inlet pipe (17) in a threaded connection mode; the second flow velocity meter (3) and the fourth pressure meter (4) are both installed on the slurry outlet pipe (7) in a threaded connection mode.
9. A loose lost stratum grouting simulation method is characterized in that the loose lost stratum grouting simulation device according to any one of claims 1-8 is adopted, and the loose lost stratum grouting simulation method specifically comprises the following steps:
step 1, filling gravel stones selected in a test in a sample cylinder, and simulating a loose and lost stratum;
step 2, closing a pulp stop valve of the first pulp inlet pipe (23), and adding water into the pulp storage tank;
step 3, opening a first grout stop valve (13) and a second grout stop valve (10), simultaneously opening a grout stop valve of a first grout inlet pipe (23), and starting a grouting pump;
step 4, after the water flow rate is stable, reading the flow rate from the first flowmeter (19)QReading the water pressure P from a second pressure gauge (14) 1 Reading the water pressure P from a third pressure gauge (11) 2
Step 5, calculating the initial permeability coefficient K of the simulated stratum by adopting the following calculation formula in
Figure DEST_PATH_IMAGE001
In the formula:Lis the vertical center distance between the second pressure gauge and the third pressure gauge, and the unit is cm,Fis the internal section area of the sample cylinder in cm 2QFlow rate in cm read for the first odometer 3 /s;P 1 The unit of the water pressure read by the second pressure gauge is kPa;P 2 the water pressure read by a third pressure gauge is in kPa;
step 6, recording the initial permeability coefficient, discharging circulating water in the device, and closing a slurry stop valve of the first slurry inlet pipe (23);
step 7, weighing the selected grouting formula according to the amount, adding the grouting formula into a slurry storage tank, and starting a stirrer to mix the slurry uniformly;
step 8, closing the first grout stop valve (13) and the second grout stop valve (10), opening the grout stop valve of the first grout inlet pipe (23), and starting the grouting pump (22);
step 9, circularly grouting until the design time is reached, closing a grouting pump (22), detaching the sample cylinder, removing a sample cylinder bottom cover (15) of the sample cylinder, and allowing redundant slurry in the sample cylinder to freely run off under the action of self weight under the condition that the filling in the sample cylinder is not disturbed;
step 10, after the residual slurry in the sample cylinder is solidified and hardened, reassembling the sample cylinder to the simulation device, and measuring and calculating the final permeability coefficient by adopting the method in the steps 1-5K fi
Step 11, according to the initial permeability coefficient of the sampleK in And terminating the permeability coefficientK fi Calculating grouting plugging efficiencyηThe following:
Figure 862454DEST_PATH_IMAGE002
in the formula:K in the initial permeability coefficient of the sample is taken as the initial permeability coefficient of the sample;K fi to terminate the permeability coefficient;ηand the plugging efficiency is realized by grouting.
10. A loose lost stratum grouting simulation method is characterized in that the loose lost stratum grouting simulation device according to any one of claims 1-8 is adopted, and the loose lost stratum grouting simulation method specifically comprises the following steps:
step 1, filling gravel stones selected in a test in a sample cylinder, and simulating a loose and lost stratum;
step 2, closing a grout stop valve of the first grout inlet pipe (23), weighing the selected grouting formula according to the amount, adding the grouting formula into a grout storage tank, and starting a stirrer to mix grout until the grout is uniform;
step 3, closing the first grout stop valve (13) and the second grout stop valve (10), opening the grout stop valve of the first grout inlet pipe (23), and starting the grouting pump (22);
step 4, recording readings of a first pressure gauge (18) and a second pressure gauge (4) once per minute by using the data acquisition system, and forming a graph by using a computer according to the data so as to qualitatively analyze the slurry leakage characteristic and the stratum plugging state;
and 5, after the test is finished, closing the power supply of the device, disconnecting the detachable connection, and cleaning the device in modules.
CN202211417965.1A 2022-11-14 2022-11-14 A device and method for simulating grouting in loose leakage formations Pending CN115791531A (en)

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