CN118929052B - A method for picking and distributing goods in and out of a three-dimensional warehouse - Google Patents
A method for picking and distributing goods in and out of a three-dimensional warehouse Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
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- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
本发明涉及立体仓库技术领域，提供了一种基于立体仓库的商品出入库配货方法，基于货物的类型确定待入库货物特征信息，并确定待入库货物特的位置信息，以货物的日出货数量、货物外形包装信息作为货物类型的划分；通过将待入库货物特征信息和允许入库货物影像进行匹配处理能快速准确定位出执行所述入库操作对应的库位，并指示机器人对货物精准分拣和上架；对于库位的货物出库，其通过获取门店订单信息，生成货物出库属性信息；生成允许出库货物信息并借助机器人把允许出库货物输送至出库中转区，实现库位货物出库操作，整个出入库流程借助机器人对货物进行自动识别运输，降低整个货物出入库过程的人力成本，提高货物出入库的效率和精确性。
The invention relates to the technical field of stereoscopic warehouses, and provides a method for goods in-and-out warehousing and goods distribution based on stereoscopic warehouses. The method determines characteristic information of goods to be in-warehouse based on the type of goods, determines the position information of the goods to be in-warehouse, and divides the types of goods by the daily shipment quantity and the appearance and packaging information of the goods. The method matches the characteristic information of the goods to be in-warehouse with images of goods allowed to be in-warehouse, and can quickly and accurately locate the warehouse location corresponding to the warehousing operation, and instruct a robot to accurately sort and put the goods on the shelves. For the goods out of the warehouse location, the method generates goods out-of-warehouse attribute information by acquiring store order information. The method generates information on goods allowed to be out-of-warehouse, and uses a robot to transport the goods allowed to be out-of-warehouse to a warehouse out transit area, so as to realize the out-of-warehouse operation of the warehouse location. The entire in-and-out process uses the robot to automatically identify and transport the goods, thereby reducing the labor cost of the entire goods in-and-out process and improving the efficiency and accuracy of the goods in-and-out.
Description
Technical Field
The invention relates to the technical field of logistics, in particular to a commodity warehouse-in and warehouse-out cargo allocation method based on a stereoscopic warehouse.
Background
The warehouse of the present store only has electronic label shelves and turnover box conveying roller conveying lines for intelligent hardware, mainly uses semi-automatic sorting equipment, and is seriously dependent on manpower, so that the warehouse-out and warehouse-in efficiency of goods is low, and most of the present warehouse-in and warehouse-out sorting operation is manually participated, each operation flow is required to be completed by a plurality of personnel, and the overall error rate is about 1% -2%, so that the operation cost is increased.
Therefore, a further solution is needed to solve the problems of serious dependence on manpower and low working efficiency in commodity warehouse-in and warehouse-out.
Disclosure of Invention
The invention provides a commodity warehouse-in and warehouse-out cargo allocation method based on a stereoscopic warehouse, which aims to solve the technical problems.
The invention aims at realizing the technical scheme that the commodity warehouse-in and warehouse-out cargo allocation method based on the stereoscopic warehouse comprises the stereoscopic warehouse, wherein the stereoscopic warehouse is provided with a plurality of warehouse positions and a warehouse-out transfer area, each warehouse position is provided with a stacker for placing commodities on a shelf, a warehouse-in conveying line and a warehouse-out conveying line communicated with the warehouse-out transfer area, and each warehouse-in conveying line is provided with a unstacker specially used for conveying cargoes to a cargo area;
the warehousing method comprises the following steps:
Step S1001, scanning a cargo bar code, and determining feature information of cargoes to be put in storage, wherein the feature information of the cargoes to be put in storage comprises the daily shipment number of the cargoes, the appearance package information of the cargoes and the types of the cargoes; based on the daily shipment quantity of the goods, if the daily shipment quantity of the goods is larger than or equal to a preset value, judging that the warehousing mode of the goods of the corresponding type is that a plurality of whole goods are piled on a tray, and putting the whole tray on a shelf for storage;
Step S1002, based on the characteristic information of the goods to be put in storage, generating a storage instruction and sending the storage instruction to a corresponding unstacker, wherein the unstacker obtains the position information of the goods to be put in storage which are required to be transported currently;
Step S1003, based on the warehousing instruction, instructing an unstacker to extract the goods to be warehoused according to the position information of the goods to be warehoused, and screening and positioning the characteristic information of the goods to be warehoused, including instructing the unstacker to shoot the goods to be warehoused to obtain an image of the goods to be warehoused;
Step S1004, loading the warehouse-in-permitted goods screened and positioned in the step S1003 on a rack by a stacker;
the ex-warehouse method comprises the following steps:
Step S2001, goods are delivered, store order information is obtained, goods delivery attribute information of corresponding types of goods requiring delivery operation is obtained, and goods delivery instructions are output;
step S2002, cargo verification, namely, based on the cargo delivery instruction, instructing a robot to convey cargoes to a verification table along a delivery line;
Step 2003, goods buffering, namely acquiring a vacancy signal of a transfer area in the delivery, generating vacancy attribute information, carrying out matching processing on the vacancy attribute information and the goods information allowing delivery, obtaining position information of the goods allowing delivery, which are required to be transported currently, of the robot, and transporting the screened and positioned goods allowing delivery to the corresponding position of the transfer area in the delivery for storage, and acquiring store information and the goods name information and the quantity of the goods of the corresponding type, which are required to be subjected to the replenishment operation, of the store, wherein the store information and the goods name information and the quantity of the goods of the corresponding type, which are required to be subjected to the replenishment operation, are used as the vacancy attribute information.
In one embodiment of the present disclosure, step S1003 further includes a step of returning the goods along the path after the unstacker conveys the goods to the corresponding location and continuing to perform the next goods warehouse-in task.
In one embodiment of the application, based on the type of the goods, if the goods to be put in storage are of fragile and vulnerable type, the putting in storage mode of the goods of the corresponding type is judged to be zero-dismantling and one-piece on-shelf storage.
In one embodiment of the disclosure, based on the appearance package information of the goods, if the appearance package of the goods to be put in storage is of a special design, the storage mode of the goods of the corresponding type is judged to be storage by manual zero removal and sorting.
The beneficial technical effects obtained by the invention are as follows:
The invention has high automation degree, and by establishing a plurality of warehouse positions in the stereoscopic warehouse, each warehouse position is mutually matched through the stacker and the unstacker RGV robot, so that different goods can be stored in different upper racks in the warehouse-in operation link, the types of the goods can be automatically identified, the sorting link personnel can be reduced, the sorting accuracy and the working efficiency can be improved when the goods are put in warehouse, and the stereoscopic warehouse allocation operation can be operated more efficiently and at lower cost.
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Drawings
Fig. 1 is a schematic diagram of a warehouse-in flow of a commodity warehouse-out and warehouse-in cargo allocation method based on a stereoscopic warehouse;
fig. 2 is a schematic diagram of a delivery flow of a commodity delivery method based on stereoscopic warehouse.
Detailed Description
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Referring to fig. 1, fig. 1 is a flow chart of a commodity warehouse-in and warehouse-out cargo allocation method based on a stereoscopic warehouse according to an embodiment of the present invention. The commodity warehouse-in and warehouse-out goods allocation method based on the stereoscopic warehouse comprises the stereoscopic warehouse, wherein the stereoscopic warehouse is provided with a plurality of warehouse positions and a warehouse-out transfer area, each warehouse position is provided with a stacker for placing commodities on a shelf, a warehouse-in conveying line and a warehouse-out conveying line communicated with the warehouse-out transfer area, and each warehouse-in conveying line is provided with an unstacker specially used for conveying the cargoes to the cargo area;
the warehousing method comprises the following steps:
Step S1001, scanning a goods bar code and determining the goods feature information of the goods to be put in storage;
Step S1002, based on the characteristic information of the goods to be put in storage, generating a storage instruction and sending the storage instruction to a corresponding unstacker, wherein the unstacker obtains the position information of the goods to be put in storage which are required to be transported currently;
Step S1003, based on the warehousing instruction, instructing an unstacker to extract the goods to be warehoused according to the position information of the goods to be warehoused, and screening and positioning the characteristic information of the goods to be warehoused, including instructing the unstacker to shoot the goods to be warehoused to obtain an image of the goods to be warehoused;
Step S1004, loading the warehouse-in-permitted goods screened and positioned in the step S1003 on a rack by a stacker;
the ex-warehouse method comprises the following steps:
step S2001, goods are delivered, store order information is obtained, goods delivery attribute information of corresponding types of goods requiring delivery operation is obtained, and goods delivery instructions are output; acquiring cargo name information, cargo model information and cargo demand information of corresponding types of cargoes needing to be subjected to ex-warehouse operation, and taking the cargo name information, the cargo model information and the cargo demand information as cargo attribute information for carrying out replenishment operation on the store side;
step S2002, cargo verification, namely, based on the cargo delivery instruction, instructing a robot to convey cargoes to a verification table along a delivery line;
Step 2003, goods buffering, namely acquiring a vacancy signal of a transfer area in the delivery, generating vacancy attribute information, carrying out matching processing on the vacancy attribute information and the goods information allowing delivery, obtaining position information of the goods allowing delivery, which are required to be transported currently, of the robot, and transporting the screened and positioned goods allowing delivery to the corresponding position of the transfer area in the delivery for storage, and acquiring store information and the goods name information and the quantity of the goods of the corresponding type, which are required to be subjected to the replenishment operation, of the store, wherein the store information and the goods name information and the quantity of the goods of the corresponding type, which are required to be subjected to the replenishment operation, are used as the vacancy attribute information.
According to the invention, different warehouse-in and warehouse-out operation modes are divided for different types of commodities, and the robot is used for automatically identifying, transporting, sorting and putting on shelf the cargoes, so that the labor cost in the whole warehouse-in and warehouse-out process is reduced, and the efficiency and accuracy of sorting and putting on shelf the cargoes are improved.
Preferably, the step S1003 further comprises the step that the unstacking machine conveys cargoes to corresponding positions, returns along the path and continues to execute the next commodity warehousing task.
Preferably, in step S1001, the to-be-entered goods at the warehouse end are scanned and detected, and feature information of the to-be-entered goods is generated, where the feature information of the to-be-entered goods includes the daily shipment number of the goods, the appearance package information of the goods, and the type of the goods.
Preferably, based on the daily shipment number of the goods, if the daily shipment number of the goods to be put in storage is larger than or equal to a preset value, the storage mode of the goods of the corresponding type is judged to be that a plurality of whole goods are piled on a tray, the whole tray is put on shelf for storage, and if the daily shipment number of the goods to be put in storage is smaller than the preset value, the goods of the corresponding type are judged to be put on shelf for storage independently.
Preferably, based on the type of the goods, if the goods to be put in storage are fragile and vulnerable types, the storage mode of the goods of the corresponding type is judged to be zero-dismantling and single-piece on-shelf storage.
Preferably, based on the appearance packaging information of the goods, if the appearance packaging of the goods to be put in storage is of a special design, the storage mode of the goods of the corresponding type is judged to be the storage mode of sorting by manual zero disassembly.
From the above embodiments, it is known that:
According to the goods warehousing operation, the goods warehousing and delivery method based on the stereoscopic warehouse is based on the daily goods quantity, the goods appearance packaging information and the goods types, so that the goods attribute information for the goods warehousing operation is determined, and the goods warehousing and delivery requirements are automatically and accurately sorted and put on shelves by using a stacker, an unstacker and an RGV robot.
The goods delivery and distribution method based on the stereoscopic warehouse is used for determining goods delivery attribute information based on store order information during goods delivery operation, scanning detection and verification are carried out on delivery goods at a warehouse location end, matching processing is carried out on the delivery goods information and vacancy attribute information, and screening and positioning are achieved to allow delivery goods to be transported to corresponding positions of a delivery transfer area.
According to the invention, by setting different warehouse positions, the warehouse-in and warehouse-out modes of each warehouse position are different, and the robot is used for automatically identifying, transporting and sorting the cargoes, so that the labor cost of the whole warehouse-in and warehouse-out process is reduced, and the warehouse-out and warehouse-out efficiency and accuracy are improved.
The method for distributing goods in and out of a warehouse based on a stereoscopic warehouse provided by the embodiment of the invention is described in detail, the principle and implementation mode of the invention are described by applying specific examples, the description of the above examples is only used for helping to understand the core idea of the invention, and meanwhile, the content of the description is not to be construed as limiting the invention in terms of specific implementation mode and application range, and the changes are made in the idea and method according to the invention by those of ordinary skill in the art.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (4)
1. The commodity warehouse-in and warehouse-out goods allocation method based on the stereoscopic warehouse is characterized by comprising the stereoscopic warehouse, wherein the stereoscopic warehouse is provided with a plurality of warehouse positions and a warehouse-out transfer area, each warehouse position is provided with a stacker for placing commodities on a shelf, a warehouse-in conveying line and a warehouse-out conveying line communicated with the warehouse-out transfer area, and each warehouse-in conveying line is provided with a unstacker for specially conveying the cargoes to the cargo area;
the warehousing method comprises the following steps:
step S1001, scanning a cargo bar code, and determining characteristic information of cargoes to be put in storage, wherein the characteristic information of the cargoes to be put in storage comprises the daily shipment quantity of the cargoes, the appearance package information of the cargoes and the types of the cargoes; based on the daily shipment quantity of the goods, if the daily shipment quantity of the goods is larger than or equal to a preset value, judging that the warehousing mode of the goods of the corresponding type is that a plurality of whole goods are piled on a tray, and putting the whole tray on a shelf for storage;
Step S1002, based on the characteristic information of the goods to be put in storage, generating a storage instruction and sending the storage instruction to a corresponding unstacker, wherein the unstacker obtains the position information of the goods to be put in storage which are required to be transported currently;
Step S1003, based on the warehousing instruction, instructing an unstacker to extract the goods to be warehoused according to the position information of the goods to be warehoused, and screening and positioning the characteristic information of the goods to be warehoused, including instructing the unstacker to shoot the goods to be warehoused to obtain an image of the goods to be warehoused;
Step S1004, loading the warehouse-in-permitted goods screened and positioned in the step S1003 on a rack by a stacker;
the ex-warehouse method comprises the following steps:
Step S2001, goods are delivered, store order information is obtained, goods delivery attribute information of corresponding types of goods requiring delivery operation is obtained, and goods delivery instructions are output;
step S2002, cargo verification, namely, based on the cargo delivery instruction, instructing a robot to convey cargoes to a verification table along a delivery line;
Step 2003, goods buffering, namely acquiring a vacancy signal of a transfer area in the delivery, generating vacancy attribute information, carrying out matching processing on the vacancy attribute information and the goods information allowing delivery, obtaining position information of the goods allowing delivery, which are required to be transported currently, of the robot, and transporting the screened and positioned goods allowing delivery to the corresponding position of the transfer area in the delivery for storage, and acquiring store information and the goods name information and the quantity of the goods of the corresponding type, which are required to be subjected to the replenishment operation, of the store, wherein the store information and the goods name information and the quantity of the goods of the corresponding type, which are required to be subjected to the replenishment operation, are used as the vacancy attribute information.
2. The method for delivering and distributing commodities to and from a warehouse as set forth in claim 1, wherein step S1003 further comprises the step of returning the commodities along the road after the unstacking machine conveys the commodities to the corresponding position and continuing to execute the next commodity delivering and placing task.
3. The stereoscopic warehouse-based commodity warehouse-in and warehouse-out distributing method according to claim 2, wherein based on the type of the commodity, if the commodity to be warehoused is of a fragile type, the warehouse-in mode of the commodity of the corresponding type is judged to be zero-dismantling and one-piece on-shelf storage.
4. The stereoscopic warehouse-based commodity warehouse-in and warehouse-out distributing method according to claim 3, wherein based on the commodity appearance packaging information, if the appearance package of the commodity to be warehoused is of a special-shaped design, the warehouse-in mode of the corresponding type of commodity is judged to be warehouse-in through manual zero disassembly and sorting.
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| CN202410971235.9A CN118929052B (en) | 2024-07-19 | 2024-07-19 | A method for picking and distributing goods in and out of a three-dimensional warehouse |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110077772A (en) * | 2019-05-27 | 2019-08-02 | 上海维祥信息技术有限公司 | Group tray method and its application |
| CN113222410A (en) * | 2021-05-12 | 2021-08-06 | 西安建筑科技大学 | Method for establishing goods allocation model in bidirectional layout mode |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| AT503473B1 (en) * | 2006-02-16 | 2013-07-15 | Salomon Automation Gmbh | AUTOMATED SYSTEM AND METHOD FOR AUTOMATIC PICKING OR CONSOLIDATION OF ARTICLES |
| JP4883636B2 (en) * | 2007-09-24 | 2012-02-22 | 富士機械製造株式会社 | Electronic component orientation inspection apparatus, electronic component orientation inspection method, and electronic component placement machine |
| US9965730B2 (en) * | 2016-08-23 | 2018-05-08 | X Development Llc | Autonomous condensing of pallets of items in a warehouse |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110077772A (en) * | 2019-05-27 | 2019-08-02 | 上海维祥信息技术有限公司 | Group tray method and its application |
| CN113222410A (en) * | 2021-05-12 | 2021-08-06 | 西安建筑科技大学 | Method for establishing goods allocation model in bidirectional layout mode |
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