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CN201897375U - An energy-saving dryer - Google Patents
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CN201897375U - An energy-saving dryer - Google Patents

An energy-saving dryer Download PDF

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Publication number
CN201897375U
CN201897375U CN2010205950690U CN201020595069U CN201897375U CN 201897375 U CN201897375 U CN 201897375U CN 2010205950690 U CN2010205950690 U CN 2010205950690U CN 201020595069 U CN201020595069 U CN 201020595069U CN 201897375 U CN201897375 U CN 201897375U
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air
return
energy
filter
drying chamber
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Expired - Fee Related
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CN2010205950690U
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Chinese (zh)
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蒋金
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Suzhou Huayang Electronics Co ltd
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Suzhou Huayang Electronics Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

An energy-saving dryer comprises an air blower, a heating chamber and a drying chamber, wherein the outlet end of the air blower is connected with an air passage, the other end of the air passage is connected with the heating chamber, the heating chamber is connected with the air inlet end of the drying chamber through an air knife, the air knife is arranged in the drying chamber, the air outlet end, far away from the air knife, of the drying chamber is connected with a return pipe, the return air inlet end at one end of the return pipe is communicated with the drying chamber, the return air outlet end at the other end of the return pipe is communicated with the heating chamber, the return air outlet end is positioned above the air knife, a return air blower is arranged on the return pipe at the position, close to the return air inlet end, the middle of the return pipe is provided with a filter, the filter is of a laminated structure and comprises a metal filter screen, an adsorption bag and a resin net, the distance between the, Plant ash and lime powder. The utility model discloses not only the energy consumption is lower, and the cleanliness is better, the security is higher moreover.

Description

一种节能型烘干机An energy-saving dryer

技术领域technical field

本实用新型涉及一种烘干机,尤其涉及一种节能型烘干机,具体适用于PCB板的烘干。The utility model relates to a dryer, in particular to an energy-saving dryer, which is particularly suitable for drying PCB boards.

背景技术Background technique

目前,在PCB生产中,水平线烘干机是必备的生产设备,其主要分为冷风吹干段与热风吹干段,其中,热风吹干段的风源为机体外空气,机体外空气通过鼓风机吹入加温室使空气变热达到规格要求,而后通过风刀吹至PCB板进行热风烘干,此种流程由于是从机体外吸入空气,因而需要大量的电能在加热室内加热,在业界存在能耗较高的问题。At present, in the PCB production, the horizontal line dryer is an essential production equipment, which is mainly divided into a cold air drying section and a hot air drying section. The blower blows into the heating chamber to heat the air up to the specifications, and then blows it to the PCB board through the air knife for hot air drying. This process requires a large amount of electric energy to heat in the heating chamber because it sucks air from the outside of the machine. It exists in the industry. The problem of high energy consumption.

中国专利授权公告号为CN201340168Y,授权公告日为2009年11月4日的实用新型专利公开了一种烘干机及其送风装置,该烘干机包括风机、送风管道、风室、风刀、干燥室以及干燥室下方的出水管,所述风机吹出的空气依次经过送风管道、风室、风刀进入干燥室,所述风室包括主风室和至少两个侧风室,所述送风管道连通所述主风室,所述主风室连通所述至少两个侧风室,每个所述侧风室连通所述风刀,至少两个所述风刀的出风口以不同方向朝向待干燥物所在位置。虽然该实用新型干燥的效率较高,但其需要从机体外吸入空气后再经加热,然后才能对PCB板进行热风烘干,能耗较高。The Chinese patent authorization announcement number is CN201340168Y, and the utility model patent whose authorization announcement date is November 4, 2009 discloses a dryer and its air supply device. Knife, drying chamber and the outlet pipe below the drying chamber, the air blown out by the fan enters the drying chamber through the air supply pipe, the air chamber, and the air knife in turn, and the air chamber includes a main air chamber and at least two side air chambers, so The air supply duct communicates with the main air chamber, the main air chamber communicates with the at least two side air chambers, each of the side air chambers communicates with the air knife, and the air outlets of at least two of the air knife Different directions are facing the position of the object to be dried. Although the drying efficiency of the utility model is relatively high, it needs to inhale air from outside the body and then heat it before the PCB board can be dried with hot air, and the energy consumption is relatively high.

发明内容Contents of the invention

本实用新型的目的是克服现有技术中存在的能耗较高的缺陷与问题,提供一种能耗较低的节能型烘干机。The purpose of the utility model is to overcome the defects and problems of high energy consumption in the prior art, and provide an energy-saving dryer with low energy consumption.

为实现以上目的,本实用新型的技术解决方案是:一种节能型烘干机,包括鼓风机、加温室与干燥室,所述鼓风机的出口端与气道相连接,气道的另一端与加温室相连接,加温室通过风刀与干燥室的进气端相连接,且风刀设置在干燥室的内部;所述干燥室上远离风刀的出气端上连接有回流管;所述回流管一端的回流进气端与干燥室相通,另一端的回流出气端与加温室相通,且回流出气端位于风刀的上方。In order to achieve the above purpose, the technical solution of the utility model is: an energy-saving dryer, including a blower, a heating chamber and a drying chamber, the outlet end of the blower is connected to the air passage, and the other end of the air passage is connected to the heating chamber. The greenhouses are connected, and the heating chamber is connected with the air inlet end of the drying chamber through the air knife, and the air knife is arranged inside the drying chamber; the air outlet end of the drying chamber away from the air knife is connected with a return pipe; the return pipe The return air inlet at one end communicates with the drying chamber, the return air outlet at the other end communicates with the heating chamber, and the return air outlet is located above the air knife.

所述回流管上近回流进气端的部位设置有回流鼓风机。A return blower is provided on the return pipe near the return air inlet.

所述回流管的中部设置有过滤器。A filter is arranged in the middle of the return pipe.

所述过滤器与回流鼓风机之间的距离小于过滤器与回流出气端之间的距离。The distance between the filter and the return blower is smaller than the distance between the filter and the return air outlet.

所述过滤器为层状结构,包括金属过滤网、吸附袋与树脂网,且金属过滤网与回流鼓风机之间的距离小于树脂网与回流鼓风机之间的距离。The filter has a layered structure and includes a metal filter net, an adsorption bag and a resin net, and the distance between the metal filter net and the backflow blower is smaller than the distance between the resin net and the backflow blower.

所述吸附袋中装有石墨粉、草木灰与石灰粉。Graphite powder, plant ash and lime powder are housed in the adsorption bag.

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:

1、由于本实用新型一种节能型烘干机中在干燥室上远离风刀的出气端上连接有回流管,所述回流管一端的回流进气端与干燥室相通,另一端的回流出气端与加温室相通,且回流出气端位于风刀的上方,使用中,通过回流管将干燥后的热空气余气再次注入加温室中,由于热空气余气的温度较高,进入加温室后只需要消耗很少的能量就能够达到预定温度。因此本实用新型的能耗较少。1. In an energy-saving dryer of the present invention, a return pipe is connected to the air outlet end of the drying chamber far away from the air knife. The gas end communicates with the heating room, and the return air outlet is located above the air knife. During use, the dried hot air residual air is injected into the heating room again through the return pipe. After the greenhouse, it only needs to consume very little energy to reach the predetermined temperature. Therefore the energy consumption of the utility model is less.

2、由于本实用新型一种节能型烘干机中回流管的中部设置有过滤器,过滤器与回流鼓风机之间的距离小于过滤器与回流出气端之间的距离,该设计有利于热空气余气被回流鼓风机快速冲入加温室中,从而减少回流过程中热量的散失,此外,过滤器为层状结构,包括金属过滤网、吸附袋与树脂网,且金属过滤网与回流鼓风机之间的距离小于树脂网与回流鼓风机之间的距离,吸附袋中装有石墨粉、草木灰与石灰粉,该设计可以对热空气余气进行有效清洁,以防热空气余气中掺杂的杂质损坏设备,提高装置运行的安全性。因此本实用新型不仅清洁效果较好,而且安全性较高。2. Since a filter is arranged in the middle of the return pipe of an energy-saving dryer of the present invention, the distance between the filter and the return blower is smaller than the distance between the filter and the return air outlet, and this design is beneficial to heat The remaining air is quickly rushed into the heating room by the return blower, thereby reducing the heat loss during the return process. In addition, the filter is a layered structure, including metal filter nets, adsorption bags and resin nets, and the metal filter and return blower The distance between the resin net and the return blower is smaller than the distance between the resin net and the return blower. The adsorption bag is filled with graphite powder, plant ash and lime powder. This design can effectively clean the residual air of hot air to prevent impurities mixed in the residual air of hot air. damage to the equipment and improve the safety of device operation. Therefore, the utility model not only has better cleaning effect, but also has higher safety.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2是图1中过滤网的结构示意图。Fig. 2 is a structural schematic diagram of the filter net in Fig. 1 .

图中:鼓风机1,加温室2,干燥室3,气道4,风刀5,回流管6,回流进气端61,回流出气端62,回流鼓风机7,过滤器8,金属过滤网81,吸附袋82,树脂网83。In the figure: blower 1, heating chamber 2, drying chamber 3, air passage 4, air knife 5, return pipe 6, return air inlet 61, return air outlet 62, return blower 7, filter 8, metal filter 81 , adsorption bag 82, resin net 83.

具体实施方式Detailed ways

以下结合附图说明和具体实施方式对本实用新型作进一步详细的说明The utility model will be described in further detail below in conjunction with the description of the accompanying drawings and specific embodiments

参见图1–图2,一种节能型烘干机,包括鼓风机1、加温室2与干燥室3,鼓风机1的出口端与气道4相连接,气道4的另一端与加温室2相连接,加温室2通过风刀5与干燥室3的进气端相连接,且风刀5设置在干燥室3的内部,其中,干燥室3上远离风刀5的出气端上连接有回流管6,回流管6一端的回流进气端61与干燥室3相通,另一端的回流出气端62与加温室2相通,且回流出气端62位于风刀5的上方。See Figure 1-2, an energy-saving dryer, including a blower 1, a heating room 2 and a drying room 3, the outlet end of the blower 1 is connected to the air channel 4, and the other end of the air channel 4 is connected to the heating room 2 connection, the heating chamber 2 is connected to the air inlet end of the drying chamber 3 through the air knife 5, and the air knife 5 is arranged inside the drying chamber 3, wherein the air outlet end of the drying chamber 3 away from the air knife 5 is connected with a return pipe 6. The return air inlet 61 at one end of the return pipe 6 communicates with the drying chamber 3 , and the return air outlet 62 at the other end communicates with the heating chamber 2 , and the return air outlet 62 is located above the air knife 5 .

优选回流管6上近回流进气端61的部位设置有回流鼓风机7。Preferably, a return blower 7 is provided on the return pipe 6 near the return inlet end 61 .

优选回流管6的中部设置有过滤器8,进一步优选过滤器8与回流鼓风机7之间的距离小于过滤器8与回流出气端62之间的距离。Preferably, a filter 8 is arranged in the middle of the return pipe 6 , and further preferably, the distance between the filter 8 and the return blower 7 is smaller than the distance between the filter 8 and the return air outlet 62 .

优选过滤器8为层状结构,包括金属过滤网81、吸附袋82与树脂网83,且金属过滤网81与回流鼓风机7之间的距离小于树脂网83与回流鼓风机7之间的距离,进一步优选吸附袋82中装有石墨粉、草木灰与石灰粉。Preferably filter 8 is layered structure, comprises metal filter screen 81, adsorption bag 82 and resin net 83, and the distance between metal filter screen 81 and backflow blower 7 is less than the distance between resin net 83 and backflow blower 7, further Graphite powder, plant ash and lime powder are housed in the preferred adsorption bag 82 .

本实用新型是将热风机的风源与进气流程进行了改进,将干燥室3内的热空气余气作为气源,进气由机外进风改为机内进风,进风后气体经过过滤器8过滤浮尘杂物后进入加热室2,然后循环至风刀5吹入干燥室3内进行PCB板烘干,由于设备运行后的热空气余气与机外空气相比,比较接近加热室2的温度,因而可有效降低加热室2的用电功耗。The utility model improves the air source and air intake process of the hot air blower, uses the residual hot air in the drying chamber 3 as the air source, and changes the air intake from outside the machine to the air intake inside the machine. After the filter 8 filters the floating dust and debris, it enters the heating chamber 2, and then circulates to the air knife 5 and blows it into the drying chamber 3 for PCB board drying. Compared with the air outside the machine, the residual air of the hot air after the operation of the equipment is relatively close. The temperature of the heating chamber 2 can effectively reduce the power consumption of the heating chamber 2 .

由上可见,本实用新型不仅能耗较低,而且清洁度较好、安全性较高。It can be seen from the above that the utility model not only has lower energy consumption, but also has better cleanliness and higher safety.

以上所述仅为本实用新型的较佳实施方式,本实用新型的保护范围并不以上述实施方式为限,但凡本领域普通技术人员根据本实用新型所揭示内容所作的等效修饰或变化,皆应纳入权利要求书中记载的保护范围内。The above are only preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, but any equivalent modification or change made by those of ordinary skill in the art according to the content disclosed in the present utility model, All should be included in the scope of protection described in the claims.

Claims (5)

1. energy-saving dryer, comprise air blast (1), hot room (2) and hothouse (3), the port of export of described air blast (1) is connected with air flue (4), the other end of air flue (4) is connected with hot room (2), hot room (2) is connected by the inlet end of air knife (5) with hothouse (3), and air knife (5) is arranged on the inside of hothouse (3), it is characterized in that:
Described hothouse (3) upward is connected with return duct (6) on the outlet side away from air knife (5); The backflow inlet end (61) of described return duct (6) one ends communicates with hothouse (3), and the backflow outlet side (62) of the other end communicates with hot room (2), and backflow outlet side (62) are positioned at the top of air knife (5).
2. a kind of energy-saving dryer according to claim 1 is characterized in that: the position that described return duct (6) is gone up nearly backflow inlet end (61) is provided with reflux drum blower fan (7).
3. a kind of energy-saving dryer according to claim 1 and 2 is characterized in that: the middle part of described return duct (6) is provided with filter (8).
4. a kind of energy-saving dryer according to claim 3 is characterized in that: the distance between described filter (8) and the reflux drum blower fan (7) is less than the distance between filter (8) and backflow outlet side (62).
5. a kind of energy-saving dryer according to claim 3, it is characterized in that: described filter (8) is layer structure, comprise metal filter screen (81), absorbent packet (82) and resin web (83), and the distance between metal filter screen (81) and the reflux drum blower fan (7) is less than the distance between resin web (83) and the reflux drum blower fan (7).
CN2010205950690U 2010-11-08 2010-11-08 An energy-saving dryer Expired - Fee Related CN201897375U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103282574A (en) * 2011-12-08 2013-09-04 Lg电子株式会社 Dryer
CN108917314A (en) * 2018-07-28 2018-11-30 段康伟 A kind of efficient plate laundry drying processor
CN109059435A (en) * 2018-07-28 2018-12-21 段康伟 A kind of working method of efficient plate laundry drying processor
CN109207228A (en) * 2018-10-22 2019-01-15 池州众丰现代农业发展有限公司 A kind of biomass granule fuel drying technology

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103282574A (en) * 2011-12-08 2013-09-04 Lg电子株式会社 Dryer
US9052142B2 (en) 2011-12-08 2015-06-09 Lg Electronics Inc. Cabinet drum dryer filter brush
CN103282574B (en) * 2011-12-08 2015-11-25 Lg电子株式会社 dryer
US9285165B2 (en) 2011-12-08 2016-03-15 Lg Electronics Inc. Method for controlling dryer
CN108917314A (en) * 2018-07-28 2018-11-30 段康伟 A kind of efficient plate laundry drying processor
CN109059435A (en) * 2018-07-28 2018-12-21 段康伟 A kind of working method of efficient plate laundry drying processor
CN109207228A (en) * 2018-10-22 2019-01-15 池州众丰现代农业发展有限公司 A kind of biomass granule fuel drying technology

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Granted publication date: 20110713

Termination date: 20131108