CN204702510U - A kind of furnace of calcium carbide drawing mechanism - Google Patents
A kind of furnace of calcium carbide drawing mechanism Download PDFInfo
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- CN204702510U CN204702510U CN201520268816.2U CN201520268816U CN204702510U CN 204702510 U CN204702510 U CN 204702510U CN 201520268816 U CN201520268816 U CN 201520268816U CN 204702510 U CN204702510 U CN 204702510U
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Abstract
Description
技术领域 technical field
本实用新型涉及电石炉技术领域,具体来说,涉及一种电石炉出料装置。 The utility model relates to the technical field of calcium carbide furnaces, in particular to a discharge device for calcium carbide furnaces.
背景技术 Background technique
现有的电石炉出炉过程中大量流硅铁时容易烧穿出炉嘴,造成出炉嘴底部托架一断裂,从而导致出炉嘴跌落、出炉嘴漏水及出炉嘴下部炉墙烧损。而且电石炉在出炉时由于炉气压力的波动、电石粘度的高低及电石流速波动影响,特别是流速过快或流速不均匀时,会造成电石在流出过程中有一部分喷溅至对面挡屏及出炉轨道上,造成出炉挡屏及出炉轨道变形,如喷溅量过大还会造成出炉车脱轨等严重事故。 When a large amount of ferrosilicon flows in the existing calcium carbide furnace, it is easy to burn through the outlet nozzle, causing the bracket at the bottom of the outlet nozzle to break, resulting in the outlet nozzle falling, the outlet nozzle leaking and the furnace wall below the outlet nozzle being burned. Moreover, when the calcium carbide furnace is out of the furnace, due to the fluctuation of furnace gas pressure, the viscosity of calcium carbide and the fluctuation of calcium carbide flow rate, especially when the flow rate is too fast or uneven, part of the calcium carbide will splash to the opposite screen and the other side during the outflow process. If the amount of splashing is too large, it will cause serious accidents such as the derailment of the furnace car.
针对相关技术中的问题,目前尚未提出有效的解决方案。 Aiming at the problems in the related technologies, no effective solution has been proposed yet.
实用新型内容 Utility model content
本实用新型的目的是提供一种电石炉出料装置,以克服目前现有技术存在的上述不足。 The purpose of this utility model is to provide a calcium carbide furnace discharge device to overcome the above-mentioned shortcomings existing in the current prior art.
为实现上述技术目的,本实用新型的技术方案是这样实现的: For realizing above-mentioned technical purpose, technical scheme of the present utility model is realized like this:
一种电石炉出料装置,电石炉包括炉墙,所述炉墙外侧设有出炉挡屏,所述炉墙与所述出炉挡屏之间设有出炉轨道,所述出炉轨道上设有出炉车,所述出炉车上设有电石锅,所述电石炉出料装置包括设置在所述出炉挡屏上的防飞溅装置、设置在所述炉墙上的出炉嘴以及位于所述出炉嘴底部的防护装置,其中,所述防飞溅装置包括斜置在所述出炉挡屏上的托架二,所述托架二上设置有若干耐热板;所述出炉嘴为耐热铸铁管体,所述耐热铸铁管体上设有若干平台,所述耐热铸铁管体内部设有出料通道;所述防护装置包括设置在所述出炉嘴与所述炉墙之间且与所述出炉嘴相配合的托架一,所述托架一与所述炉墙之间设有中空支架,所述中空支架内填充有浇注料。 A discharge device for a calcium carbide furnace. The calcium carbide furnace includes a furnace wall. A furnace screen is provided on the outside of the furnace wall. A furnace discharge track is provided between the furnace wall and the furnace discharge screen. Car, the calcium carbide furnace is provided with a calcium carbide pot, and the calcium carbide furnace discharge device includes an anti-splash device arranged on the furnace screen, a furnace nozzle arranged on the furnace wall, and a furnace outlet located at the bottom of the furnace nozzle. The protection device, wherein, the anti-splash device includes a bracket two placed obliquely on the screen of the furnace, and a number of heat-resistant plates are arranged on the bracket two; the furnace nozzle is a heat-resistant cast iron pipe body, Several platforms are provided on the heat-resistant cast iron pipe body, and a discharge channel is arranged inside the heat-resistant cast iron pipe body; Bracket 1 matched with the nozzle, a hollow bracket is provided between the bracket 1 and the furnace wall, and castable material is filled in the hollow bracket.
进一步的,所述中空支架的材质为钢材质。 Further, the hollow bracket is made of steel.
进一步的,所述耐热板的材质为耐热铸铁材质。 Further, the heat-resistant plate is made of heat-resistant cast iron.
进一步的,所述耐热板的数量为4块。 Further, the number of the heat-resistant plates is four.
本实用新型的有益效果:通过设置在出炉嘴底部设置防护装置,从而在出炉嘴与炉墙之间形成一个耐高温底座,大量流硅铁时,即使托架一断裂也不会产生出炉嘴脱落、漏水及炉墙破坏等情况;通过在出炉挡屏上加装防飞溅装置能将飞溅电石顺护板直接导入电石锅内,有效保护出炉挡屏及出炉轨道;通过在出炉嘴上设置若干平台,使物料流速更均匀,进一步避免物料飞溅。本实用新型能够大量节约出炉嘴成本,延长出炉轨道使用寿命,防止高温电石对出炉挡屏及出炉车的损害,有力的保证了电石炉正常生产。 Beneficial effects of the utility model: by installing a protective device at the bottom of the furnace nozzle, a high temperature resistant base is formed between the furnace nozzle and the furnace wall. When a large amount of ferrosilicon flows, the furnace nozzle will not fall off even if the bracket breaks , water leakage, and furnace wall damage; by installing an anti-splash device on the furnace screen, the splashed calcium carbide can be directly introduced into the calcium carbide pot along the guard plate, effectively protecting the furnace screen and the furnace track; by setting several platforms on the furnace nozzle , so that the material flow rate is more uniform, and further avoid material splashing. The utility model can greatly save the cost of the furnace nozzle, prolong the service life of the furnace track, prevent the damage of the high-temperature calcium carbide to the furnace screen and the furnace car, and effectively ensure the normal production of the calcium carbide furnace.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是根据本实用新型实施例所述的电石炉出料装置结构示意图; Fig. 1 is a schematic structural diagram of a discharge device for a calcium carbide furnace according to an embodiment of the present invention;
图2是图1的A-A视图。 Fig. 2 is the A-A view of Fig. 1 .
图中: In the picture:
1、炉墙;2、出炉嘴;3、电石锅;4、出炉车;5、出炉轨道;6、出炉嘴底部防护装置;7、防飞溅装置;8、出炉挡屏;9、托架一;10、耐热板;11、托架二;12、出料通道;13、平台。 1. Furnace wall; 2. Furnace nozzle; 3. Calcium carbide pot; 4. Furnace car; 5. Furnace rail; 6. Bottom protection device of furnace nozzle; 7. Anti-splash device; ; 10, heat-resistant plate; 11, bracket two; 12, discharge channel; 13, platform.
具体实施方式 detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
如图1-2所示,根据本实用新型实施例所述的一种电石炉出料装置,电石炉包括炉墙1,所述炉墙1外侧设有出炉挡屏8,所述炉墙1与所述出炉挡屏8之间设有出炉轨道5,所述出炉轨道5上设有出炉车4,所述出炉车4上设有电石锅3,所述电石炉出料装置包括设置在所述出炉挡屏8上的防飞溅装置7、设置在所述炉墙1上的出炉嘴2以及位于所述出炉嘴2底部的防护装置6,其中,所述防飞溅装置7包括斜置在所述出炉挡屏8上的托架二11,所述托架二11上设置有若干耐热板10;所述出炉嘴2为耐热铸铁管体,所述耐热铸铁管体上设有若干平台13,所述耐热铸铁管体内部设有出料通道12;所述防护装置6包括设置在所述出炉嘴2与所述炉墙1之间且与所述出炉嘴2相配合的托架一9,所述托架一9与所述炉墙1之间设有中空支架,所述中空支架内填充有浇注料。 As shown in Figure 1-2, according to a calcium carbide furnace discharging device described in the embodiment of the present invention, the calcium carbide furnace includes a furnace wall 1, and a furnace screen 8 is arranged on the outside of the furnace wall 1, and the furnace wall 1 A furnace track 5 is arranged between the furnace shield screen 8, a furnace car 4 is arranged on the furnace rail 5, a calcium carbide pot 3 is arranged on the furnace car 4, and the calcium carbide furnace discharging device includes a The anti-splash device 7 on the furnace screen 8, the furnace nozzle 2 arranged on the furnace wall 1 and the protection device 6 at the bottom of the furnace nozzle 2, wherein the anti-splash device 7 includes Describe the bracket two 11 on the furnace screen 8, the bracket two 11 is provided with some heat-resistant plates 10; the furnace nozzle 2 is a heat-resistant cast iron pipe body, and the heat-resistant cast iron pipe body is provided with A platform 13, the inside of the heat-resistant cast iron pipe body is provided with a discharge channel 12; A frame one 9, a hollow bracket is provided between the bracket one 9 and the furnace wall 1, and the hollow bracket is filled with castables.
在一个实施例中,所述中空支架的材质为钢材质。 In one embodiment, the material of the hollow bracket is steel.
在一个实施例中,所述耐热板10的材质为耐热铸铁材质。 In one embodiment, the heat-resistant plate 10 is made of heat-resistant cast iron.
在一个实施例中,所述耐热板10的数量为4块。 In one embodiment, the number of the heat-resistant plates 10 is four.
为了方便理解本实用新型的上述技术方案,以下通过具体使用方式上对本实用新型的上述技术方案进行详细说明。 In order to facilitate the understanding of the above-mentioned technical solution of the present utility model, the above-mentioned technical solution of the present utility model will be described in detail below through specific usage modes.
在具体使用时,根据本实用新型所述的电石炉出料装置,出炉嘴底部防护装置6包括由12mm厚度焊接钢板制作的中空支架,内部充满耐高温浇注料,在电石炉出炉时由出炉嘴2流出的高温电石如含杂质硅铁量较大时,会烧穿出炉嘴2造成出炉嘴2底部托架一9及电石炉炉墙1损坏,出炉嘴底部防护装置6能有效隔离高温电石,防止出炉嘴2烧穿造成的内部循环水管损坏漏水引起的爆炸。 In specific use, according to the calcium carbide furnace discharging device described in the present utility model, the bottom protection device 6 of the outlet nozzle includes a hollow support made of a welded steel plate with a thickness of 12mm, and the inside is filled with high-temperature resistant castables. 2. If the outflowing high-temperature calcium carbide contains a large amount of impurity ferrosilicon, it will burn through the furnace nozzle 2 and cause damage to the bottom bracket 9 of the furnace nozzle 2 and the calcium carbide furnace wall 1. The bottom protection device 6 of the furnace nozzle can effectively isolate the high-temperature calcium carbide. Prevent the explosion caused by the internal circulation water pipe damage and water leakage caused by the burning through of the outlet nozzle 2.
在出炉挡屏8上用δ=20mm钢板制作成一定倾角的托架二11,其上用沉头螺栓固定δ=30mm耐热铸铁板作防护材料,能很好的将飞溅电石导入电石锅3内。加装托架二11尺寸为2400×900mmQ235,耐热防护板由4块600×900耐热铸铁板组成,能经受1000℃高温不变形。 Use δ=20mm steel plate to make a bracket 2 11 with a certain inclination on the screen 8 of the furnace, and fix the δ=30mm heat-resistant cast iron plate on it with countersunk bolts as a protective material, which can well guide the splashed calcium carbide into the calcium carbide pot 3 Inside. The size of the additional bracket 211 is 2400×900mmQ235, and the heat-resistant protective plate is composed of 4 pieces of 600×900 heat-resistant cast iron plates, which can withstand high temperatures of 1000°C without deformation.
在出炉时因电石炉炉压及电石流速的影响,从出炉嘴2流出电石部分会飞溅至对面出炉挡屏8上,如飞溅量较大流至出炉轨道5上会造成出炉小车4掉道及出炉轨道5受高温影响变形及损坏,防飞溅防护装置7能将飞溅电石导入电石锅3内由出炉车4正常运送。 Due to the influence of calcium carbide furnace furnace pressure and calcium carbide flow rate during the furnace, the part of the calcium carbide flowing out from the furnace nozzle 2 will splash on the opposite furnace screen 8. If the amount of splash is large and flows on the furnace rail 5, it will cause the furnace trolley 4 to fall off the road and The out-of-the-oven track 5 is deformed and damaged by the high temperature, and the anti-splash protective device 7 can guide the splashed carbide into the calcium carbide pot 3 and be normally transported by the out-of-the-box car 4 .
出炉嘴成本节省:年节省出炉嘴2个数为3个(21000元),出炉嘴2使用寿命增加一个月以上,由大约三个月使用寿命提高至四个月左右。出炉轨道5使用周期增加:因大量外溅电石能直接流至电石锅3内,不烧损出炉轨道5,轨道使用周期可由四个月增至六个月左右,年省材料费1.8万元(9块×2000元)。大大降低了电石喷溅流至出炉轨道5,导致出炉车4掉道,电石流地,烧损出炉车4和影响电石炉生产的现象,同时有效降低工人清理出炉轨道5的强度,另一方面防止高温电石对出炉挡屏8及出炉车4下脚的损害,每年可节约5万元/台炉以上费用,有力的保证了电石炉正常生产。安全效益上,能避免大量流硅铁时导致的出炉嘴2烧损漏水爆炸事故的发生,避免烧损炉墙1等设备事故的发生。 Furnace nozzle cost saving: the annual saving of 2 furnace nozzles is 3 (21,000 yuan), and the service life of furnace nozzle 2 is increased by more than one month, from about three months to about four months. The service life of the fired track 5 is increased: because a large amount of splashed calcium carbide can directly flow into the calcium carbide pot 3 without burning the fired track 5, the service life of the track can be increased from four months to about six months, and the annual material cost can be saved by 18,000 yuan ( 9 pieces x 2000 yuan). It greatly reduces the phenomenon that the calcium carbide splashes to the furnace track 5, causing the furnace car 4 to fall off the road, the calcium carbide flows to the ground, burns the furnace car 4 and affects the production of the calcium carbide furnace, and effectively reduces the strength of the workers to clean the furnace track 5. On the other hand Prevent high-temperature calcium carbide from damaging the furnace screen 8 and the bottom of the furnace car 4, which can save more than 50,000 yuan per furnace per year, effectively ensuring the normal production of the calcium carbide furnace. In terms of safety benefits, it can avoid the occurrence of burning and water leakage explosion accidents at the outlet nozzle 2 caused by a large amount of ferrosilicon flow, and avoid the occurrence of equipment accidents such as burning and damaging the furnace wall 1.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520268816.2U CN204702510U (en) | 2015-04-29 | 2015-04-29 | A kind of furnace of calcium carbide drawing mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108204744A (en) * | 2017-12-05 | 2018-06-26 | 鄂尔多斯市君正能源化工有限公司 | A kind of furnace of calcium carbide converter nose and furnace of calcium carbide |
| CN114216342A (en) * | 2021-11-04 | 2022-03-22 | 淮北矿业股份有限公司 | Material spraying prevention device for furnace outlet blocking screen |
-
2015
- 2015-04-29 CN CN201520268816.2U patent/CN204702510U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108204744A (en) * | 2017-12-05 | 2018-06-26 | 鄂尔多斯市君正能源化工有限公司 | A kind of furnace of calcium carbide converter nose and furnace of calcium carbide |
| CN108204744B (en) * | 2017-12-05 | 2019-06-21 | 鄂尔多斯市君正能源化工有限公司 | A kind of furnace of calcium carbide converter nose and furnace of calcium carbide |
| CN114216342A (en) * | 2021-11-04 | 2022-03-22 | 淮北矿业股份有限公司 | Material spraying prevention device for furnace outlet blocking screen |
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Effective date of registration: 20221115 Address after: 016040 Wuda Industrial Zone, the Inner Mongolia Autonomous Region, Wuhai Patentee after: INNER MONGOLIA DONGJING BIOLOGICAL ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Address before: 016000 Wuda Industrial Park, Wuhai Economic Development Zone, Inner Mongolia Autonomous Region Patentee before: INNER MONGOLIA DONGYUAN SCIEN-TECH CO.,LTD. |
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Granted publication date: 20151014 |