CN209909525U - Multi-stage filtering type centrifugal oil filter applied to marine low-speed machine - Google Patents
Multi-stage filtering type centrifugal oil filter applied to marine low-speed machine Download PDFInfo
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- CN209909525U CN209909525U CN201920640397.9U CN201920640397U CN209909525U CN 209909525 U CN209909525 U CN 209909525U CN 201920640397 U CN201920640397 U CN 201920640397U CN 209909525 U CN209909525 U CN 209909525U
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Abstract
本实用新型的目的在于提供一种应用于船用低速机的多级过滤式离心滑油滤清器,包括顶盖、转子、底座,顶盖和底座均伸出耳环,耳环上均设置螺栓孔,每个顶盖的耳环对应一个底座的耳环,从而构成一对耳环,每对耳环通过在它们的螺栓孔里安装贯穿螺栓相连,转子安装在顶盖和底座之间,顶盖和转子之间设置深沟球轴承从而形成旋转运动副,顶盖上设置观察孔,观察油塞塞在观察孔里,顶盖上加工有孔洞,出油管安装在转子里,并从孔洞伸出至转子外部。本实用新型不使用外罩壳,进一步减轻质量;由于转子转动半径比较大,只需要略低的旋转速度就可以达到离心的效果。
The purpose of the utility model is to provide a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine, which includes a top cover, a rotor and a base. Each earring of the top cover corresponds to one earring of the base, thus forming a pair of earrings, each pair of earrings are connected by installing through bolts in their bolt holes, the rotor is installed between the top cover and the base, and the top cover and the rotor are arranged between The deep groove ball bearing forms a rotating motion pair, an observation hole is set on the top cover, the observation oil plug is plugged in the observation hole, the top cover is machined with holes, the oil outlet pipe is installed in the rotor, and extends from the hole to the outside of the rotor. The utility model does not use an outer casing, which further reduces the mass; because the rotor has a relatively large turning radius, the centrifugal effect can be achieved only with a slightly lower rotational speed.
Description
技术领域technical field
本实用新型涉及的是一种机油过滤装置,具体地说是低速机机油过滤装置。The utility model relates to an oil filter device, in particular to a low-speed engine oil filter device.
背景技术Background technique
润滑系统的功用在于,向摩擦零件供给干净的、具有一定粘度的滑油,保持两相对运动零件的液体摩擦,避免干摩擦,减少磨损并降低消耗在摩擦上的功率;带走摩擦时产生的热量和金属屑;在某些柴油机中还有用滑油冷却活塞的任务The function of the lubrication system is to supply clean lubricating oil with a certain viscosity to the friction parts, maintain the liquid friction between the two relative moving parts, avoid dry friction, reduce wear and reduce the power consumed in friction; Heat and metal shavings; in some diesel engines there is also the task of cooling the pistons with oil
润滑系统的功用在于,在内燃机中需要润滑的零件有:曲轴的主轴颈和曲柄销,活塞和气缸,凸轮轴轴承及凸轮,传动轴轴承及齿轮等。The function of the lubrication system is that the parts that need to be lubricated in the internal combustion engine are: the main journal and crankpin of the crankshaft, the piston and the cylinder, the camshaft bearing and cam, the transmission shaft bearing and gears, etc.
滤油器的任务是清除滑油中的杂质。最常用的结构形式有网式、迭片式和离心式三种。现有技术中,网式滤清器体积很大,过滤效率低、清理维护困难;迭片式滤清器体积很大,过滤效果一般;离心式滤清器转速太高,高速运转会发生危险。The task of the oil filter is to remove impurities from the lubricating oil. The most commonly used structural forms are mesh type, lamination type and centrifugal type. In the prior art, the mesh filter has a large volume, low filtration efficiency, and is difficult to clean and maintain; the lamination filter has a large volume and a general filtering effect; the centrifugal filter rotates too high, and high-speed operation may be dangerous. .
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供过滤效率高、体积简单、运行安全、易于清洁和维护的一种应用于船用低速机的多级过滤式离心滑油滤清器。The purpose of the utility model is to provide a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine with high filtering efficiency, simple volume, safe operation, easy cleaning and maintenance.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in this way:
本实用新型一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:包括顶盖、转子、底座,顶盖和底座均伸出耳环,耳环上均设置螺栓孔,每个顶盖的耳环对应一个底座的耳环,从而构成一对耳环,每对耳环通过在它们的螺栓孔里安装贯穿螺栓相连,转子安装在顶盖和底座之间,顶盖和转子之间设置深沟球轴承从而形成旋转运动副,顶盖上设置观察孔,观察油塞塞在观察孔里,顶盖上加工有孔洞,出油管安装在转子里,并从孔洞伸出至转子外部。The utility model is a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine. The utility model is characterized in that it comprises a top cover, a rotor and a base. The top cover and the base both extend out of earrings, and bolt holes are arranged on the earrings. Each earring of the top cover corresponds to one earring of the base, thus forming a pair of earrings, each pair of earrings are connected by installing through bolts in their bolt holes, the rotor is installed between the top cover and the base, and the top cover and the rotor are arranged between The deep groove ball bearing forms a rotating motion pair, an observation hole is set on the top cover, the observation oil plug is plugged in the observation hole, the top cover is machined with holes, the oil outlet pipe is installed in the rotor, and extends from the hole to the outside of the rotor.
本实用新型还可以包括:The utility model can also include:
1、所述转子包括转子壳体、空心轴,空心轴安装在转子壳体里并与转子壳体一体,转子壳体内部设置用于安装过滤网的三层插槽,转子底端对应三层插槽设置三个旋塞,所述空心轴上端加工有网眼,空心轴下部安装随动齿轮,随动齿轮下方的空心轴上安装第一密封圈、圆锥滚子轴承、第二密封圈,转子通过圆锥滚子轴承与底座形成旋转副。1. The rotor includes a rotor casing and a hollow shaft. The hollow shaft is installed in the rotor casing and integrated with the rotor casing. There are three-layer slots for installing the filter screen inside the rotor casing, and the bottom end of the rotor corresponds to three layers. Three cocks are arranged in the slot, the upper end of the hollow shaft is machined with mesh, the lower part of the hollow shaft is installed with a follower gear, and the hollow shaft under the follower gear is installed with a first sealing ring, a tapered roller bearing, and a second sealing ring. The rotor passes through The tapered roller bearing and the base form a rotating pair.
2、还包括传动齿轮轴,传动齿轮轴上安装传动齿轮,传动齿轮与随动齿轮相啮合。2. It also includes a transmission gear shaft. A transmission gear is installed on the transmission gear shaft, and the transmission gear meshes with the follower gear.
3、底座上设置进油管路,进油管路连通空心轴。3. An oil inlet pipeline is set on the base, and the oil inlet pipeline is connected to the hollow shaft.
4、进油管路支出分支管路,分支管路上安装节流阀。4. The oil inlet pipeline is connected to the branch pipeline, and the throttle valve is installed on the branch pipeline.
5、顶盖附加有钩板,钩板与转子的中部之间设置深沟球轴承,二者形成运动副。5. A hook plate is attached to the top cover, and a deep groove ball bearing is arranged between the hook plate and the middle of the rotor, and the two form a kinematic pair.
6、伸出孔洞的出油管延伸至底座高度,出油管上设置真空泵。6. The oil outlet pipe extending out of the hole extends to the height of the base, and a vacuum pump is installed on the oil outlet pipe.
本实用新型的优势在于:The advantage of this utility model is:
1.顶盖的观察孔可以很方便的观察转子内部滑油的液位位置。1. The observation hole of the top cover can easily observe the liquid level of the lubricating oil inside the rotor.
2.从上端出油的出油管路可以很好的利用过滤网面积。2. The oil outlet pipeline from the upper end can make good use of the filter screen area.
3.打开节流阀可以在转子内滑油液位过高的时候,起到分流的作用。3. Opening the throttle valve can divert the flow when the lubricating oil level in the rotor is too high.
4.转子底端加装三个旋塞,可以随时停机排出油泥和杂质。4. Three cocks are installed at the bottom of the rotor, which can be stopped at any time to discharge sludge and impurities.
5.转子内部的三个插槽可以随时插入不同疏密程度的过滤网,有必要的时候随时停机打开顶盖替换。5. The three slots inside the rotor can be inserted into filters of different density at any time, and the top cover can be opened and replaced at any time when necessary.
6.普通离心式滑油滤清器转速高达5000r/min以上,本装置的转速可以设置的比较低,本装置的安全性比较好。6. The rotating speed of ordinary centrifugal lubricating oil filter is as high as 5000r/min or more, the rotating speed of this device can be set relatively low, and the safety of this device is better.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为转子剖面图;Figure 2 is a cross-sectional view of the rotor;
图3为空心轴结构示意图。Figure 3 is a schematic view of the structure of the hollow shaft.
具体实施方式Detailed ways
下面结合附图举例对本实用新型做更详细地描述:The present utility model is described in more detail below in conjunction with the accompanying drawings:
结合图1-3,本实用新型一种应用于船用低速机的多级过滤式离心滑油滤清器,主要包括:观察油塞1、顶盖2、出油管3、贯穿螺栓4、转子5、底座6、节流阀7、传动齿轮轴8。顶盖2中间的观察孔安装旋塞;顶盖2四周加工耳环并加工螺栓孔;顶盖2曲面上加工一个孔洞以便放置加油管3。转子5外部安装大口径深沟球轴承;顶盖2的托板把深沟球轴承托住,做成一个滑轨供转子转动。转子5内部三层过滤网插槽,底端加装三个旋塞。转子5底端的带孔空心轴与转子5融为一体;空心轴底端有传动齿轮;空心轴底端加装密封圈和深沟球轴承。4根贯穿螺栓4连接顶盖2的螺栓孔和底座6的螺栓孔。节流阀7 被安装在底座6的支管油道。传动齿轮轴与空心轴齿轮啮合。与转子5一体的空心轴由甩油孔、随动齿轮、隔油密封圈、圆锥滚子轴承组成。1-3, a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine of the present invention mainly includes: an observation oil plug 1, a
观察油塞1塞在顶盖2的观察孔,观察油塞1和顶盖2之间的接触之间添加聚四氟乙烯制作的耐油橡胶密封圈。顶盖2和转子5之间添加深沟球轴承,使转子5和顶盖2之间形成旋转运动副。顶盖2附加钩板,与转子5之间再添加一套深沟球轴承,是转子5和顶盖钩板之间形成运动副。顶盖2加工孔洞用来放置出油管3,出油管3从转子5最外层开始,延伸到整个装置外侧。如果想要加快出油速率,可以在出油管加装真空泵。顶盖2周围加工四个耳环,在其上面加工螺栓孔。转子5外侧中间加工轴承槽,内侧上部加工轴承槽。转子底部是与转子本体一体的空心轴,空心轴整体打通孔;空心轴上端加工网眼9;空心轴下部添加传动齿轮10;空心轴最底端分别加装丁晴橡胶为材料的密封圈 11、圆锥滚子轴承12、丁晴橡胶为材料的密封圈11。底座6用来进油,加工成凸台形状把传动轴下端包裹进去;凸台周围按照图中的排布安排进油管路。进油管路的分支管路上加装一个节流阀7。传动轴的传动齿轮和空心轴传动齿轮相互啮合。四根粗大的贯穿螺栓4连接顶盖和底座的螺栓孔。Observe that the oil plug 1 is plugged into the observation hole of the
内燃机内带有油泥和杂质的滑油通过底座的的进油管进入底座6,此时节流阀7处于关闭状态。此时带有杂质的滑油通过旋转的空心轴进入转子内部,空心轴是与转子5一体的,空心轴通过随动齿轮10受到传动齿轮轴8的驱动,带动转子5一起转动。由于转子5的回转半径很大,转子5不需要很高的旋转速度就可以达到很好的过滤效果。The lubricating oil with sludge and impurities in the internal combustion engine enters the base 6 through the oil inlet pipe of the base, and the
如图1所示,四根贯穿螺栓4代替了普通滤清器笨重的壳体,并且粗大的螺栓杆可以保证良好的装置结构强度,还可以减少装置重量;较低的转速有利于装置平稳的运行。顶盖2中间加工观察油孔,一旦通过观察油孔观察到转子 5内部滑油液位过高,立即拧紧观察油塞1,并同时开启节流阀7使进油管道分流,使转子5液位降低。之后再打开观察油塞1,实时观察液位情况。如果液位还是在持续走高,可以在出油管3加装真空泵辅助吸油。As shown in Figure 1, four through
如图2所示,三个过滤网安放槽可以使不同网眼大小的过滤网,并可以随时停机取出和替换。底部的油泥和杂质可以通过底部旋塞排出转子5。As shown in Figure 2, the three filter screen placement slots can make different mesh size filter screens, and can be taken out and replaced at any time when the machine is stopped. The sludge and impurities at the bottom can be discharged from the
如图3所示,转子5底部的空心轴加工比较复杂,滑油从底端进入,空心轴周围加工出孔洞9使滑油甩出。空心轴与转子5一体,与固定端形成深沟球轴承、深沟球轴承、圆锥滚子轴承与固定端形成三个旋转副。As shown in Fig. 3, the processing of the hollow shaft at the bottom of the
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110030485A (en) * | 2019-05-07 | 2019-07-19 | 哈尔滨工程大学 | A kind of clear device of multistage filtering formula Centrifugal Oil Filter applied to marine low-speed machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110030485A (en) * | 2019-05-07 | 2019-07-19 | 哈尔滨工程大学 | A kind of clear device of multistage filtering formula Centrifugal Oil Filter applied to marine low-speed machine |
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