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CN209909525U - Multi-stage filtering type centrifugal oil filter applied to marine low-speed machine - Google Patents
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CN209909525U - Multi-stage filtering type centrifugal oil filter applied to marine low-speed machine - Google Patents

Multi-stage filtering type centrifugal oil filter applied to marine low-speed machine Download PDF

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CN209909525U
CN209909525U CN201920640397.9U CN201920640397U CN209909525U CN 209909525 U CN209909525 U CN 209909525U CN 201920640397 U CN201920640397 U CN 201920640397U CN 209909525 U CN209909525 U CN 209909525U
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rotor
top cover
base
filter applied
oil filter
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王贵新
于子宁
李晓波
杨瑞
马金凤
陈广库
苏衍畔
吴文涛
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Harbin Engineering University
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Harbin Engineering University
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Abstract

本实用新型的目的在于提供一种应用于船用低速机的多级过滤式离心滑油滤清器,包括顶盖、转子、底座,顶盖和底座均伸出耳环,耳环上均设置螺栓孔,每个顶盖的耳环对应一个底座的耳环,从而构成一对耳环,每对耳环通过在它们的螺栓孔里安装贯穿螺栓相连,转子安装在顶盖和底座之间,顶盖和转子之间设置深沟球轴承从而形成旋转运动副,顶盖上设置观察孔,观察油塞塞在观察孔里,顶盖上加工有孔洞,出油管安装在转子里,并从孔洞伸出至转子外部。本实用新型不使用外罩壳,进一步减轻质量;由于转子转动半径比较大,只需要略低的旋转速度就可以达到离心的效果。

Figure 201920640397

The purpose of the utility model is to provide a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine, which includes a top cover, a rotor and a base. Each earring of the top cover corresponds to one earring of the base, thus forming a pair of earrings, each pair of earrings are connected by installing through bolts in their bolt holes, the rotor is installed between the top cover and the base, and the top cover and the rotor are arranged between The deep groove ball bearing forms a rotating motion pair, an observation hole is set on the top cover, the observation oil plug is plugged in the observation hole, the top cover is machined with holes, the oil outlet pipe is installed in the rotor, and extends from the hole to the outside of the rotor. The utility model does not use an outer casing, which further reduces the mass; because the rotor has a relatively large turning radius, the centrifugal effect can be achieved only with a slightly lower rotational speed.

Figure 201920640397

Description

一种应用于船用低速机的多级过滤式离心滑油滤清器A multi-stage filtering centrifugal lubricating oil filter applied to marine low-speed engine

技术领域technical field

本实用新型涉及的是一种机油过滤装置,具体地说是低速机机油过滤装置。The utility model relates to an oil filter device, in particular to a low-speed engine oil filter device.

背景技术Background technique

润滑系统的功用在于,向摩擦零件供给干净的、具有一定粘度的滑油,保持两相对运动零件的液体摩擦,避免干摩擦,减少磨损并降低消耗在摩擦上的功率;带走摩擦时产生的热量和金属屑;在某些柴油机中还有用滑油冷却活塞的任务The function of the lubrication system is to supply clean lubricating oil with a certain viscosity to the friction parts, maintain the liquid friction between the two relative moving parts, avoid dry friction, reduce wear and reduce the power consumed in friction; Heat and metal shavings; in some diesel engines there is also the task of cooling the pistons with oil

润滑系统的功用在于,在内燃机中需要润滑的零件有:曲轴的主轴颈和曲柄销,活塞和气缸,凸轮轴轴承及凸轮,传动轴轴承及齿轮等。The function of the lubrication system is that the parts that need to be lubricated in the internal combustion engine are: the main journal and crankpin of the crankshaft, the piston and the cylinder, the camshaft bearing and cam, the transmission shaft bearing and gears, etc.

滤油器的任务是清除滑油中的杂质。最常用的结构形式有网式、迭片式和离心式三种。现有技术中,网式滤清器体积很大,过滤效率低、清理维护困难;迭片式滤清器体积很大,过滤效果一般;离心式滤清器转速太高,高速运转会发生危险。The task of the oil filter is to remove impurities from the lubricating oil. The most commonly used structural forms are mesh type, lamination type and centrifugal type. In the prior art, the mesh filter has a large volume, low filtration efficiency, and is difficult to clean and maintain; the lamination filter has a large volume and a general filtering effect; the centrifugal filter rotates too high, and high-speed operation may be dangerous. .

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于提供过滤效率高、体积简单、运行安全、易于清洁和维护的一种应用于船用低速机的多级过滤式离心滑油滤清器。The purpose of the utility model is to provide a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine with high filtering efficiency, simple volume, safe operation, easy cleaning and maintenance.

本实用新型的目的是这样实现的:The purpose of this utility model is achieved in this way:

本实用新型一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:包括顶盖、转子、底座,顶盖和底座均伸出耳环,耳环上均设置螺栓孔,每个顶盖的耳环对应一个底座的耳环,从而构成一对耳环,每对耳环通过在它们的螺栓孔里安装贯穿螺栓相连,转子安装在顶盖和底座之间,顶盖和转子之间设置深沟球轴承从而形成旋转运动副,顶盖上设置观察孔,观察油塞塞在观察孔里,顶盖上加工有孔洞,出油管安装在转子里,并从孔洞伸出至转子外部。The utility model is a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine. The utility model is characterized in that it comprises a top cover, a rotor and a base. The top cover and the base both extend out of earrings, and bolt holes are arranged on the earrings. Each earring of the top cover corresponds to one earring of the base, thus forming a pair of earrings, each pair of earrings are connected by installing through bolts in their bolt holes, the rotor is installed between the top cover and the base, and the top cover and the rotor are arranged between The deep groove ball bearing forms a rotating motion pair, an observation hole is set on the top cover, the observation oil plug is plugged in the observation hole, the top cover is machined with holes, the oil outlet pipe is installed in the rotor, and extends from the hole to the outside of the rotor.

本实用新型还可以包括:The utility model can also include:

1、所述转子包括转子壳体、空心轴,空心轴安装在转子壳体里并与转子壳体一体,转子壳体内部设置用于安装过滤网的三层插槽,转子底端对应三层插槽设置三个旋塞,所述空心轴上端加工有网眼,空心轴下部安装随动齿轮,随动齿轮下方的空心轴上安装第一密封圈、圆锥滚子轴承、第二密封圈,转子通过圆锥滚子轴承与底座形成旋转副。1. The rotor includes a rotor casing and a hollow shaft. The hollow shaft is installed in the rotor casing and integrated with the rotor casing. There are three-layer slots for installing the filter screen inside the rotor casing, and the bottom end of the rotor corresponds to three layers. Three cocks are arranged in the slot, the upper end of the hollow shaft is machined with mesh, the lower part of the hollow shaft is installed with a follower gear, and the hollow shaft under the follower gear is installed with a first sealing ring, a tapered roller bearing, and a second sealing ring. The rotor passes through The tapered roller bearing and the base form a rotating pair.

2、还包括传动齿轮轴,传动齿轮轴上安装传动齿轮,传动齿轮与随动齿轮相啮合。2. It also includes a transmission gear shaft. A transmission gear is installed on the transmission gear shaft, and the transmission gear meshes with the follower gear.

3、底座上设置进油管路,进油管路连通空心轴。3. An oil inlet pipeline is set on the base, and the oil inlet pipeline is connected to the hollow shaft.

4、进油管路支出分支管路,分支管路上安装节流阀。4. The oil inlet pipeline is connected to the branch pipeline, and the throttle valve is installed on the branch pipeline.

5、顶盖附加有钩板,钩板与转子的中部之间设置深沟球轴承,二者形成运动副。5. A hook plate is attached to the top cover, and a deep groove ball bearing is arranged between the hook plate and the middle of the rotor, and the two form a kinematic pair.

6、伸出孔洞的出油管延伸至底座高度,出油管上设置真空泵。6. The oil outlet pipe extending out of the hole extends to the height of the base, and a vacuum pump is installed on the oil outlet pipe.

本实用新型的优势在于:The advantage of this utility model is:

1.顶盖的观察孔可以很方便的观察转子内部滑油的液位位置。1. The observation hole of the top cover can easily observe the liquid level of the lubricating oil inside the rotor.

2.从上端出油的出油管路可以很好的利用过滤网面积。2. The oil outlet pipeline from the upper end can make good use of the filter screen area.

3.打开节流阀可以在转子内滑油液位过高的时候,起到分流的作用。3. Opening the throttle valve can divert the flow when the lubricating oil level in the rotor is too high.

4.转子底端加装三个旋塞,可以随时停机排出油泥和杂质。4. Three cocks are installed at the bottom of the rotor, which can be stopped at any time to discharge sludge and impurities.

5.转子内部的三个插槽可以随时插入不同疏密程度的过滤网,有必要的时候随时停机打开顶盖替换。5. The three slots inside the rotor can be inserted into filters of different density at any time, and the top cover can be opened and replaced at any time when necessary.

6.普通离心式滑油滤清器转速高达5000r/min以上,本装置的转速可以设置的比较低,本装置的安全性比较好。6. The rotating speed of ordinary centrifugal lubricating oil filter is as high as 5000r/min or more, the rotating speed of this device can be set relatively low, and the safety of this device is better.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为转子剖面图;Figure 2 is a cross-sectional view of the rotor;

图3为空心轴结构示意图。Figure 3 is a schematic view of the structure of the hollow shaft.

具体实施方式Detailed ways

下面结合附图举例对本实用新型做更详细地描述:The present utility model is described in more detail below in conjunction with the accompanying drawings:

结合图1-3,本实用新型一种应用于船用低速机的多级过滤式离心滑油滤清器,主要包括:观察油塞1、顶盖2、出油管3、贯穿螺栓4、转子5、底座6、节流阀7、传动齿轮轴8。顶盖2中间的观察孔安装旋塞;顶盖2四周加工耳环并加工螺栓孔;顶盖2曲面上加工一个孔洞以便放置加油管3。转子5外部安装大口径深沟球轴承;顶盖2的托板把深沟球轴承托住,做成一个滑轨供转子转动。转子5内部三层过滤网插槽,底端加装三个旋塞。转子5底端的带孔空心轴与转子5融为一体;空心轴底端有传动齿轮;空心轴底端加装密封圈和深沟球轴承。4根贯穿螺栓4连接顶盖2的螺栓孔和底座6的螺栓孔。节流阀7 被安装在底座6的支管油道。传动齿轮轴与空心轴齿轮啮合。与转子5一体的空心轴由甩油孔、随动齿轮、隔油密封圈、圆锥滚子轴承组成。1-3, a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine of the present invention mainly includes: an observation oil plug 1, a top cover 2, an oil outlet pipe 3, a through bolt 4, a rotor 5 , base 6, throttle valve 7, transmission gear shaft 8. A cock is installed in the observation hole in the middle of the top cover 2; earrings and bolt holes are processed around the top cover 2; A large-diameter deep groove ball bearing is installed outside the rotor 5; the support plate of the top cover 2 supports the deep groove ball bearing to make a slide rail for the rotor to rotate. There are three-layer filter mesh slots in the rotor 5, and three cocks are installed at the bottom end. The hollow shaft with holes at the bottom end of the rotor 5 is integrated with the rotor 5; the bottom end of the hollow shaft is provided with a transmission gear; the bottom end of the hollow shaft is equipped with a sealing ring and a deep groove ball bearing. Four through bolts 4 connect the bolt holes of the top cover 2 and the bolt holes of the base 6 . The throttle valve 7 is installed in the branch oil passage of the base 6 . The transmission gear shaft meshes with the hollow shaft gear. The hollow shaft integrated with the rotor 5 is composed of an oil throwing hole, a follow-up gear, an oil-separating seal ring, and a tapered roller bearing.

观察油塞1塞在顶盖2的观察孔,观察油塞1和顶盖2之间的接触之间添加聚四氟乙烯制作的耐油橡胶密封圈。顶盖2和转子5之间添加深沟球轴承,使转子5和顶盖2之间形成旋转运动副。顶盖2附加钩板,与转子5之间再添加一套深沟球轴承,是转子5和顶盖钩板之间形成运动副。顶盖2加工孔洞用来放置出油管3,出油管3从转子5最外层开始,延伸到整个装置外侧。如果想要加快出油速率,可以在出油管加装真空泵。顶盖2周围加工四个耳环,在其上面加工螺栓孔。转子5外侧中间加工轴承槽,内侧上部加工轴承槽。转子底部是与转子本体一体的空心轴,空心轴整体打通孔;空心轴上端加工网眼9;空心轴下部添加传动齿轮10;空心轴最底端分别加装丁晴橡胶为材料的密封圈 11、圆锥滚子轴承12、丁晴橡胶为材料的密封圈11。底座6用来进油,加工成凸台形状把传动轴下端包裹进去;凸台周围按照图中的排布安排进油管路。进油管路的分支管路上加装一个节流阀7。传动轴的传动齿轮和空心轴传动齿轮相互啮合。四根粗大的贯穿螺栓4连接顶盖和底座的螺栓孔。Observe that the oil plug 1 is plugged into the observation hole of the top cover 2, and observe the contact between the oil plug 1 and the top cover 2 by adding an oil-resistant rubber sealing ring made of polytetrafluoroethylene. A deep groove ball bearing is added between the top cover 2 and the rotor 5, so that a rotating motion pair is formed between the rotor 5 and the top cover 2. The top cover 2 is attached with a hook plate, and a set of deep groove ball bearings is added between the rotor 5 and the rotor 5 to form a kinematic pair between the rotor 5 and the top cover hook plate. Holes are machined in the top cover 2 for placing the oil outlet pipe 3. The oil outlet pipe 3 starts from the outermost layer of the rotor 5 and extends to the outside of the entire device. If you want to speed up the oil output rate, you can install a vacuum pump on the oil outlet pipe. Four earrings are machined around the top cover 2, and bolt holes are machined on them. A bearing groove is machined in the middle of the outer side of the rotor 5, and a bearing groove is machined in the upper part of the inner side. The bottom of the rotor is a hollow shaft integrated with the rotor body, and the hollow shaft has a whole hole; the upper end of the hollow shaft is processed with mesh 9; the lower part of the hollow shaft is added with a transmission gear 10; The roller bearing 12 and the sealing ring 11 made of nitrile rubber. The base 6 is used for oil intake, and is processed into a boss shape to wrap the lower end of the drive shaft; the oil intake pipeline is arranged around the boss according to the arrangement in the figure. A throttle valve 7 is installed on the branch line of the oil inlet line. The drive gear of the drive shaft and the hollow shaft drive gear mesh with each other. Four thick through bolts 4 connect the bolt holes of the top cover and the base.

内燃机内带有油泥和杂质的滑油通过底座的的进油管进入底座6,此时节流阀7处于关闭状态。此时带有杂质的滑油通过旋转的空心轴进入转子内部,空心轴是与转子5一体的,空心轴通过随动齿轮10受到传动齿轮轴8的驱动,带动转子5一起转动。由于转子5的回转半径很大,转子5不需要很高的旋转速度就可以达到很好的过滤效果。The lubricating oil with sludge and impurities in the internal combustion engine enters the base 6 through the oil inlet pipe of the base, and the throttle valve 7 is in a closed state at this time. At this time, the lubricating oil with impurities enters the rotor through the rotating hollow shaft. The hollow shaft is integrated with the rotor 5. The hollow shaft is driven by the transmission gear shaft 8 through the follower gear 10 to drive the rotor 5 to rotate together. Due to the large turning radius of the rotor 5, the rotor 5 can achieve a good filtering effect without a high rotational speed.

如图1所示,四根贯穿螺栓4代替了普通滤清器笨重的壳体,并且粗大的螺栓杆可以保证良好的装置结构强度,还可以减少装置重量;较低的转速有利于装置平稳的运行。顶盖2中间加工观察油孔,一旦通过观察油孔观察到转子 5内部滑油液位过高,立即拧紧观察油塞1,并同时开启节流阀7使进油管道分流,使转子5液位降低。之后再打开观察油塞1,实时观察液位情况。如果液位还是在持续走高,可以在出油管3加装真空泵辅助吸油。As shown in Figure 1, four through bolts 4 replace the bulky housing of the ordinary filter, and the thick bolt rod can ensure good structural strength of the device, and can also reduce the weight of the device; the lower rotation speed is conducive to the stable installation of the device. run. An observation oil hole is processed in the middle of the top cover 2. Once it is observed that the oil level inside the rotor 5 is too high through the observation oil hole, immediately tighten the observation oil plug 1, and at the same time open the throttle valve 7 to divert the oil inlet pipe, so that the rotor 5 liquid bit down. Then open the observation plug 1 to observe the liquid level in real time. If the liquid level continues to rise, a vacuum pump can be installed in the oil outlet pipe 3 to assist oil suction.

如图2所示,三个过滤网安放槽可以使不同网眼大小的过滤网,并可以随时停机取出和替换。底部的油泥和杂质可以通过底部旋塞排出转子5。As shown in Figure 2, the three filter screen placement slots can make different mesh size filter screens, and can be taken out and replaced at any time when the machine is stopped. The sludge and impurities at the bottom can be discharged from the rotor 5 through the bottom cock.

如图3所示,转子5底部的空心轴加工比较复杂,滑油从底端进入,空心轴周围加工出孔洞9使滑油甩出。空心轴与转子5一体,与固定端形成深沟球轴承、深沟球轴承、圆锥滚子轴承与固定端形成三个旋转副。As shown in Fig. 3, the processing of the hollow shaft at the bottom of the rotor 5 is relatively complicated, the lubricating oil enters from the bottom end, and holes 9 are machined around the hollow shaft so that the lubricating oil can be thrown out. The hollow shaft is integrated with the rotor 5, and forms a deep groove ball bearing, a deep groove ball bearing, a tapered roller bearing with the fixed end and forms three rotating pairs with the fixed end.

Claims (8)

1.一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:包括顶盖、转子、底座,顶盖和底座均伸出耳环,耳环上均设置螺栓孔,每个顶盖的耳环对应一个底座的耳环,从而构成一对耳环,每对耳环通过在它们的螺栓孔里安装贯穿螺栓相连,转子安装在顶盖和底座之间,顶盖和转子之间设置深沟球轴承从而形成旋转运动副,顶盖上设置观察孔,观察油塞塞在观察孔里,顶盖上加工有孔洞,出油管安装在转子里,并从孔洞伸出至转子外部。1. a multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine is characterized in that: comprising a top cover, a rotor, a base, the top cover and the base all extend out earrings, and bolt holes are all provided on the earrings, each The earrings of the top cover correspond to the earrings of the base, thus forming a pair of earrings, each pair of earrings are connected by installing through bolts in their bolt holes, the rotor is installed between the top cover and the base, and the depth is set between the top cover and the rotor. The groove ball bearing forms a rotating motion pair, an observation hole is set on the top cover, the observation oil plug is plugged in the observation hole, the top cover is machined with holes, the oil outlet pipe is installed in the rotor, and extends from the hole to the outside of the rotor. 2.根据权利要求1所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:所述转子包括转子壳体、空心轴,空心轴安装在转子壳体里并与转子壳体一体,转子壳体内部设置用于安装过滤网的三层插槽,转子底端对应三层插槽设置三个旋塞,所述空心轴上端加工有网眼,空心轴下部安装随动齿轮,随动齿轮下方的空心轴上安装第一密封圈、圆锥滚子轴承、第二密封圈,转子通过圆锥滚子轴承与底座形成旋转副。2. A kind of multi-stage filtering centrifugal lubricating oil filter applied to marine low-speed engine according to claim 1, it is characterized in that: described rotor comprises rotor casing, hollow shaft, and hollow shaft is installed in rotor casing The inner part is integrated with the rotor housing, the interior of the rotor housing is provided with three-layer slots for installing the filter screen, the bottom end of the rotor is provided with three cocks corresponding to the three-layer slots, the upper end of the hollow shaft is machined with meshes, and the lower part of the hollow shaft is installed The follower gear, the first sealing ring, the tapered roller bearing and the second sealing ring are installed on the hollow shaft under the follower gear, and the rotor forms a rotating pair with the base through the tapered roller bearing. 3.根据权利要求2所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:还包括传动齿轮轴,传动齿轮轴上安装传动齿轮,传动齿轮与随动齿轮相啮合。3. a kind of multi-stage filtering centrifugal lubricating oil filter applied to marine low-speed engine according to claim 2, is characterized in that: also comprises a transmission gear shaft, a transmission gear is installed on the transmission gear shaft, and the transmission gear and the accompanying The moving gears mesh. 4.根据权利要求3所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:底座上设置进油管路,进油管路连通空心轴。4. A multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine according to claim 3, characterized in that: an oil inlet pipeline is arranged on the base, and the oil inlet pipeline communicates with the hollow shaft. 5.根据权利要求4所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:进油管路支出分支管路,分支管路上安装节流阀。5. The multi-stage filtering centrifugal lubricating oil filter applied to a marine low-speed engine according to claim 4, characterized in that: the oil inlet pipeline branches out branch pipelines, and a throttle valve is installed on the branch pipelines. 6.根据权利要求1-5任一所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:顶盖附加有钩板,钩板与转子的中部之间设置深沟球轴承,二者形成运动副。6. A kind of multistage filtering centrifugal lubricating oil filter applied to marine low-speed engine according to any one of claims 1-5, it is characterized in that: a hook plate is attached to the top cover, and the hook plate and the middle part of the rotor are attached. Deep groove ball bearings are arranged between them, and the two form a kinematic pair. 7.根据权利要求1-5任一所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:伸出孔洞的出油管延伸至底座高度,出油管上设置真空泵。7. A kind of multi-stage filtering centrifugal lubricating oil filter applied to any one of claims 1-5, characterized in that: the oil outlet pipe extending out of the hole extends to the height of the base, and the oil outlet pipe is Set up the vacuum pump. 8.根据权利要求6所述的一种应用于船用低速机的多级过滤式离心滑油滤清器,其特征是:伸出孔洞的出油管延伸至底座高度,出油管上设置真空泵。8. A multi-stage filtering centrifugal oil filter applied to a marine low-speed engine according to claim 6, wherein the oil outlet pipe extending out of the hole extends to the height of the base, and a vacuum pump is arranged on the oil outlet pipe.
CN201920640397.9U 2019-05-07 2019-05-07 Multi-stage filtering type centrifugal oil filter applied to marine low-speed machine Expired - Fee Related CN209909525U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110030485A (en) * 2019-05-07 2019-07-19 哈尔滨工程大学 A kind of clear device of multistage filtering formula Centrifugal Oil Filter applied to marine low-speed machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110030485A (en) * 2019-05-07 2019-07-19 哈尔滨工程大学 A kind of clear device of multistage filtering formula Centrifugal Oil Filter applied to marine low-speed machine

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