CN210791548U - Intelligent concrete cutting trolley - Google Patents
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- CN210791548U CN210791548U CN201921183749.9U CN201921183749U CN210791548U CN 210791548 U CN210791548 U CN 210791548U CN 201921183749 U CN201921183749 U CN 201921183749U CN 210791548 U CN210791548 U CN 210791548U
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土切割领域。更具体地说,本实用新型涉及一种智能化混凝土切割台车。The utility model relates to the field of concrete cutting. More specifically, the utility model relates to an intelligent concrete cutting trolley.
背景技术Background technique
市政轨道交通土建工程在进行结构施工及既有线车站进行改造施工时均需对围护及主体结构的混凝土切割施工。常规情况下在对混凝土进行切割施工时,需要人工搭设操作平台以安装绳锯切割机,但是由于切割位置多变,导致操作平台需要多次搭拆以移动设备,并且还存在着水平切割困难及交叉施工干扰等不利因素,造成施工功效低、重复操作工程量大及施工风险大。During the structural construction of the municipal rail transit civil engineering and the reconstruction of the existing railway station, the concrete cutting construction of the enclosure and the main structure is required. Under normal circumstances, when cutting concrete, it is necessary to manually set up an operating platform to install the wire saw cutting machine. However, due to the changeable cutting positions, the operating platform needs to be erected and dismantled many times to move the equipment, and there are also difficulties in horizontal cutting. Unfavorable factors such as cross-construction interference result in low construction efficiency, large amount of repetitive operations and high construction risks.
实用新型内容Utility model content
本实用新型的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter.
本实用新型还有一个目的是提供一种智能化混凝土切割台车,其不需搭设任何操作平台、自动化程度高、移动便捷,有效减少人工、周转材料及吊装设备费用投入,大大提高施工功效,同时可以极大的降低施工安全风险。Another object of the present utility model is to provide an intelligent concrete cutting trolley, which does not need to set up any operation platform, has a high degree of automation, is convenient to move, effectively reduces the cost of labor, turnover materials and hoisting equipment, and greatly improves construction efficiency. At the same time, it can greatly reduce the construction safety risk.
为了实现根据本实用新型的这些目的和其它优点,提供了一种智能化混凝土切割台车,其包括:In order to achieve these objects and other advantages according to the present invention, an intelligent concrete cutting trolley is provided, comprising:
操作平台,其包括第一平台和第二平台,所述第一平台的下方设置有行走机构,所述第二平台通过第一升降机构设置在所述第一平台的上方;an operation platform, which includes a first platform and a second platform, a walking mechanism is arranged below the first platform, and the second platform is arranged above the first platform through a first lifting mechanism;
切割机构,其包括绳锯切割机、喷淋机构和转向机构,所述绳锯切割机设置在所述第二平台上,所述绳锯切割机上的金刚石绳穿过所述转向机构以调整金刚石绳切割方向,所述喷淋机构设置在所述第一平台上以通过喷淋机构的水管向金刚石绳切割方向喷水。A cutting mechanism, which includes a wire saw cutting machine, a spraying mechanism and a steering mechanism, the wire saw cutting machine is arranged on the second platform, and the diamond wire on the wire saw cutting machine passes through the steering mechanism to adjust the diamond In the wire cutting direction, the spraying mechanism is arranged on the first platform to spray water to the diamond wire cutting direction through the water pipe of the spraying mechanism.
优选的是,所述喷淋机构包括水箱、水泵和水管,所述水箱设置在所述第一平台的上,所述水泵设置在所述水箱内,所述水泵与水管连接以实现对金刚石绳处的喷淋。Preferably, the spraying mechanism includes a water tank, a water pump and a water pipe, the water tank is arranged on the first platform, the water pump is arranged in the water tank, and the water pump is connected with the water pipe to realize spraying of the diamond wire. sprinkler.
优选的是,所述水箱中设置在水位传感器,所述水位传感器与所述水泵电性连接以使水位低于所述水位传感器时,停止水泵工作。Preferably, a water level sensor is provided in the water tank, and the water level sensor is electrically connected to the water pump, so that when the water level is lower than the water level sensor, the water pump stops working.
优选的是,所述水管包括第一水管和第二水管,所述第一水管的一端与所述水泵连接,另一端与所述第二水管连接连接,所述第一水管竖直设置在所述第一平台上,所述第一水管为伸缩水管。Preferably, the water pipe includes a first water pipe and a second water pipe, one end of the first water pipe is connected to the water pump, and the other end is connected to the second water pipe, and the first water pipe is vertically arranged at the water pump. On the first platform, the first water pipe is a telescopic water pipe.
优选的是,还包括第二升降机构,所述第二升降机构的底部与所述第一平台连接固定,所述转向机构包括第一万向导向轮和第二万向导向轮,所述第一万向导向轮设置在所述第二平台上,所述第二万向导向轮设置所述第二升降机构上以通过第二升降机构的伸缩调整第二万向导向轮的高度。Preferably, it further includes a second lifting mechanism, the bottom of the second lifting mechanism is connected and fixed with the first platform, the steering mechanism includes a first universal guide wheel and a second universal guide wheel, the first A universal guide wheel is arranged on the second platform, and the second universal guide wheel is arranged on the second lifting mechanism so as to adjust the height of the second universal steering wheel through the expansion and contraction of the second lifting mechanism.
优选的是,所述第二升降机构包括第三平台、第四平台、液压升降机构和齿轮升降机构,所述第三平台与所述第一平台连接,所述第四平台通过所述液压升降机构或者齿轮升降机构设置在所述第三平台的正上方,所述液压升降机构或者齿轮升降机构与所述第四平台均为可拆卸连接,所述齿轮升降机构设置在所述第三平台上,所述液压升降机构可拆卸的设置在所述第三平台上,所述齿轮升降机构的最高调节高度大于所述液压升降机构的油缸基础长度以使液压升降机构完全收缩时所述齿轮升降机构支撑所述第四平台。Preferably, the second lifting mechanism includes a third platform, a fourth platform, a hydraulic lifting mechanism and a gear lifting mechanism, the third platform is connected to the first platform, and the fourth platform is lifted by the hydraulic pressure The mechanism or the gear lifting mechanism is arranged just above the third platform, the hydraulic lifting mechanism or the gear lifting mechanism and the fourth platform are detachably connected, and the gear lifting mechanism is arranged on the third platform , the hydraulic lifting mechanism is detachably arranged on the third platform, and the highest adjustment height of the gear lifting mechanism is greater than the basic length of the oil cylinder of the hydraulic lifting mechanism so that the gear lifting mechanism is completely retracted when the hydraulic lifting mechanism is fully retracted. supporting the fourth platform.
优选的是,所述行走机构包括前后行走机构和左右转向机构,所述前后行走机构包括前行走轮、后行走轮和驱动电机,所述前行走轮和后行走轮设置在所述第一平台的下方,所述驱动电机通过传动链条驱动所述前行走轮和后行走轮转动以驱动操作平台前后移动,所述左右转向机构为液压油缸顶升转动结构以驱动前后行走机构的行走轮左右转动。Preferably, the traveling mechanism includes a front and rear traveling mechanism and a left-right steering mechanism, the front and rear traveling mechanism includes a front traveling wheel, a rear traveling wheel and a driving motor, and the front traveling wheel and the rear traveling wheel are arranged on the first platform Below, the drive motor drives the front traveling wheel and the rear traveling wheel to rotate through the transmission chain to drive the operation platform to move back and forth, and the left and right steering mechanism is a hydraulic cylinder lifting and rotating structure to drive the traveling wheels of the front and rear traveling mechanisms to rotate left and right .
优选的是,所述第二平台的四周设置有吊环。Preferably, rings are provided around the second platform.
优选的是,所述行走机构为遥控行走机构。Preferably, the walking mechanism is a remote-controlled walking mechanism.
优选的是,所述第一平台和第三平台上还设置有支撑杆用于支撑工作时的所述切割台车。Preferably, the first platform and the third platform are further provided with support rods for supporting the cutting trolley during operation.
本实用新型至少包括以下有益效果:将切割机构安装在可行走、可升降的操作平台上,能够将切割机构快速的移动到施工处,降低搭拆操作平台所带来的风险以及提高了施工效率;通过设置喷淋机构,使切割机构在对混凝土切割的同时自动向切割处喷水,增加了切割台车的自动化程度,减少了劳动强度;通过设置第二升降机构,实现了对第二万向导向轮高度的调节,使其适合切割任意高度处的混凝土;通过在第二升降机构中设置液压升降机构和齿轮升降机构,实现对第四平台与第三平台之间任意高度的调节;通过设置支撑杆以支撑固定操作平台和第二升降机构,避免切割台车工作时发生移动或者晃动。本实用新型具有操作简单、施工效率高以及施工成本低等特点。The utility model at least includes the following beneficial effects: the cutting mechanism is installed on a walkable and liftable operation platform, the cutting mechanism can be quickly moved to the construction site, the risk brought by the erection and disassembly of the operation platform is reduced, and the construction efficiency is improved. ;By setting the spraying mechanism, the cutting mechanism automatically sprays water to the cutting place while cutting the concrete, which increases the automation degree of the cutting trolley and reduces the labor intensity; Adjust the height of the guide wheel to make it suitable for cutting concrete at any height; by setting the hydraulic lifting mechanism and the gear lifting mechanism in the second lifting mechanism, the adjustment of any height between the fourth platform and the third platform is realized; A support rod is provided to support the fixed operation platform and the second lifting mechanism to avoid movement or shaking of the cutting trolley during operation. The utility model has the characteristics of simple operation, high construction efficiency and low construction cost.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will be manifested in part by the description below, and in part will be understood by those skilled in the art from the study and practice of the present invention.
附图说明Description of drawings
图1为本实用新型的切割台车的结构示意图。FIG. 1 is a schematic structural diagram of a cutting trolley of the present invention.
1、绳锯切割机;2、第一万向导向轮;3、金刚石绳;4、第二水管;5、第四平台;6、第二平台;7、吊环;8、第一平台;9、驱动电机;10、前行走轮;11、支撑杆;12、控制设备;13、第一升降机构;14、水箱;15、液压升降机构;16、齿轮升降机构;17、第二万向导向轮;18、第三平台。1. Wire saw cutting machine; 2. The first universal guide wheel; 3. Diamond rope; 4. The second water pipe; 5. The fourth platform; 6. The second platform; 7. The lifting ring; 8. The first platform; 9 , drive motor; 10, front walking wheel; 11, support rod; 12, control equipment; 13, first lifting mechanism; 14, water tank; 15, hydraulic lifting mechanism; 16, gear lifting mechanism; 17, second universal guide wheel; 18. The third platform.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present utility model will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can refer to the text of the description to implement it accordingly.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
实施例Example
一种智能化混凝土切割台车,其包括:An intelligent concrete cutting trolley, comprising:
操作平台,其包括第一平台8和第二平台6,所述第一平台8的下方设置有行走机构,所述第二平台6通过第一升降机构13设置在所述第一平台8的上方;An operating platform, which includes a
切割机构,其包括绳锯切割机1、喷淋机构和转向机构,所述绳锯切割机1设置在所述第二平台6上,所述绳锯切割机1上的金刚石绳3穿过所述转向机构以调整金刚石绳3切割方向,所述喷淋机构设置在所述第一平台8上以通过喷淋机构的水管向金刚石绳3切割方向喷水。The cutting mechanism includes a wire saw cutting machine 1, a spray mechanism and a steering mechanism, the wire saw cutting machine 1 is arranged on the second platform 6, and the
在上述实施例的基础上,在一个实施例中,所述喷淋机构包括水箱14、水泵和水管,所述水箱14设置在所述第一平台8的上,所述水泵设置在所述水箱14内,所述水泵与水管连接以实现对金刚石绳3处的喷淋。通过设置喷淋机构,使金刚石绳3切割机在切割混凝土时自动向切割处喷水,降低了劳动强度。将水箱、控制设备等设置在第一平台上,距离地面的高度较低,便于对水箱、控制设备的检修维护。On the basis of the above embodiment, in one embodiment, the spray mechanism includes a water tank 14, a water pump and a water pipe, the water tank 14 is arranged on the
在上述实施例的基础上,在一个实施例中,所述水箱14中设置在水位传感器,所述水位传感器与所述水泵电性连接以使水位低于所述水位传感器时,停止水泵工作。通过设置水位传感器,避免水箱14缺水而影响水泵工作以及影响施工进度,使水箱14在缺水时,工作人员能够及时的往水箱14中补水或者设置自动补水装置以使其自动完成补水。On the basis of the above embodiment, in one embodiment, a water level sensor is provided in the water tank 14, and the water level sensor is electrically connected to the water pump so that when the water level is lower than the water level sensor, the water pump stops working. By setting the water level sensor, it is avoided that the water tank 14 is short of water and affects the work of the pump and the construction progress, so that when the water tank 14 is short of water, the staff can replenish water in the water tank 14 in time or set up an automatic water replenishment device to automatically complete the water replenishment.
在上述实施例的基础上,在一个实施例中,所述水管包括第一水管和第二水管4,所述第一水管的一端与所述水泵连接,另一端与所述第二水管4连接连接,所述第一水管竖直设置在所述第一平台8上,所述第一水管为伸缩水管。将第一水管设置为伸缩水管,使其能随着第一升降机构13一起伸展或收缩。On the basis of the above embodiment, in one embodiment, the water pipe includes a first water pipe and a second water pipe 4 , one end of the first water pipe is connected to the water pump, and the other end is connected to the second water pipe 4 connection, the first water pipe is vertically arranged on the
在上述实施例的基础上,在一个实施例中,还包括第二升降机构,所述第二升降机构的底部与所述第一平台8连接固定,所述转向机构包括第一万向导向轮2和第二万向导向轮17,所述第一万向导向轮2设置在所述第二平台6上,所述第二万向导向轮17设置所述第二升降机构上以通过第二升降机构的伸缩调整第二万向导向轮17的高度。通过设置第二升降机构以及第一万向导向轮2、第二万向导向轮17,实现对金刚石绳3不同切割高度、不同切割角度的任意调节。On the basis of the above embodiment, in one embodiment, it further includes a second lifting mechanism, the bottom of the second lifting mechanism is connected and fixed with the
在上述实施例的基础上,在一个实施例中,所述第二升降机构包括第三平台18、第四平台5、液压升降机构15和齿轮升降机构16,所述第三平台18与所述第一平台8连接,如第三平台18通过伸缩杆与所述第一平台8连接以使所述第三平台18远离或者靠近所述第一平台8,所述第四平台5通过所述液压升降机构15或者齿轮升降机构16设置在所述第三平台18的正上方,所述液压升降机构15或者齿轮升降机构16与所述第四平台5均为可拆卸连接,所述齿轮升降机构16设置在所述第三平台18上,所述液压升降机构15可拆卸的设置在所述第三平台18上,所述齿轮升降机构16的最高调节高度大于所述液压升降机构15的油缸基础长度以使液压升降机构15完全收缩时所述齿轮升降机构16支撑所述第四平台5。液压升降机构15具有调节快速平稳的特点,但由于其油缸基础的存在,使得第四平台5无法与第三平台18零距离接触,因此,通过油缸基础位置处设置齿轮升降机构16,在需要调节第四平台5与第三平台18的高度小于油缸基础的高度时,可将液压升降机构15取出,此时第四平台5由液压升降机构15支撑改为由齿轮升降机构16支撑,即第四平台5的高度高于油缸基础的高度时,第四平台5由液压升降机构15支撑,需要调节第四平台5的高度低于油缸基础的高度时,由于齿轮升降机构16的最高高度大于油缸基础的高度,因此,液压升降机构15在下降到尽头时,第四平台5改由齿轮升降机构16支撑,此时卸下液压升降机构,从而实现对第四平台任意高度的调节。On the basis of the above embodiment, in one embodiment, the second lifting mechanism includes a
在上述实施例的基础上,在一个实施例中,所述行走机构包括前后行走机构和左右转向机构,所述前后行走机构包括前行走轮10、后行走轮和驱动电机9,所述前行走轮10和后行走轮设置在所述第一平台8的下方,所述驱动电机9通过传动链条驱动所述前行走轮10和后行走轮转动以驱动操作平台前后移动,所述左右转向机构为液压油缸顶升转动结构以驱动前后行走机构的行走轮左右转动。通过设置可以行走与转向的行走机构,实现对操作平台的便捷移动。On the basis of the above embodiment, in one embodiment, the traveling mechanism includes a front and rear traveling mechanism and a left and right steering mechanism, and the front and rear traveling mechanism includes a
在上述实施例的基础上,在一个实施例中,所述第二平台6的四周设置有吊环7。On the basis of the above embodiment, in one embodiment, the second platform 6 is provided with
在上述实施例的基础上,在一个实施例中,所述行走机构为遥控行走机构。On the basis of the above embodiments, in one embodiment, the walking mechanism is a remote-controlled walking mechanism.
在上述实施例的基础上,在一个实施例中,所述第一平台8和第三平台18上还设置有支撑杆11用于支撑工作时的所述切割台车。On the basis of the above embodiment, in one embodiment, the
本实用新型的使用方法如下:将切割台车移动到工作位置处,使用支撑杆11将切割台车固定,根据切割混凝土的高度,调节第一升降机构13和第二升降机构的高度,根据切割角度调节第一万向导向轮2与第二万向导向轮17使金刚石绳3处于所需的切割角度,启动绳锯切割机1以及水泵,完成对混凝土的切割,切割完毕后,将支撑杆11收起,通过遥控装置控制行走机构移动意见切割台车移动到下一处需要切割的位置以进行下一次切割。The use method of the utility model is as follows: move the cutting trolley to the working position, use the
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本实用新型的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and embodiments. It can be completely applied to various fields suitable for the present invention. Additional modifications can readily be implemented by those skilled in the art. Therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the claims and the scope of equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921183749.9U CN210791548U (en) | 2019-07-25 | 2019-07-25 | Intelligent concrete cutting trolley |
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| CN201921183749.9U CN210791548U (en) | 2019-07-25 | 2019-07-25 | Intelligent concrete cutting trolley |
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| CN210791548U true CN210791548U (en) | 2020-06-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110370469A (en) * | 2019-07-25 | 2019-10-25 | 中铁隧道集团四处有限公司 | Intelligent concrete cuts trolley |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110370469A (en) * | 2019-07-25 | 2019-10-25 | 中铁隧道集团四处有限公司 | Intelligent concrete cuts trolley |
| CN110370469B (en) * | 2019-07-25 | 2024-02-09 | 中铁隧道集团四处有限公司 | Intelligent concrete cutting trolley |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200619 |