CN2250441Y - Hydraulic compression tools for power distribution engineering - Google Patents
Hydraulic compression tools for power distribution engineering Download PDFInfo
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- CN2250441Y CN2250441Y CN 96201839 CN96201839U CN2250441Y CN 2250441 Y CN2250441 Y CN 2250441Y CN 96201839 CN96201839 CN 96201839 CN 96201839 U CN96201839 U CN 96201839U CN 2250441 Y CN2250441 Y CN 2250441Y
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- 230000006835 compression Effects 0.000 title claims abstract description 18
- 238000007906 compression Methods 0.000 title claims abstract description 18
- 239000003921 oil Substances 0.000 claims description 106
- 239000010720 hydraulic oil Substances 0.000 claims description 13
- 239000011159 matrix material Substances 0.000 claims 3
- 239000000446 fuel Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 description 5
- 238000002788 crimping Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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Abstract
一种加压省力的配电工程用油压压缩工具,其主要是在低压给油管中容置一移动阀杆,并将低压给油管与压缸室间的止回阀设置在移动阀杆中,另在移动阀杆末端延伸出一推杆,施压时可通过压缸室中的压力将移动阀杆推向压力控制阀,当压缸室中的压力超过压力控制阀所设定的压力时,即可由移动阀杆末端的推杆推开压力控制阀。
A hydraulic compression tool for power distribution engineering with pressurization and labor saving, which mainly accommodates a movable valve stem in a low-pressure oil supply pipe, and sets a check valve between the low-pressure oil supply pipe and the pressure cylinder chamber in the movable valve stem, and a push rod extends from the end of the movable valve stem. When pressure is applied, the movable valve stem can be pushed toward the pressure control valve by the pressure in the pressure cylinder chamber. When the pressure in the pressure cylinder chamber exceeds the pressure set by the pressure control valve, the pressure control valve can be pushed open by the push rod at the end of the movable valve stem.
Description
本实用新型涉及一种专用工具,具体涉及一种改进的配电工程用油压压缩工具。The utility model relates to a special tool, in particular to an improved hydraulic compression tool for power distribution engineering.
配电工程用油压压缩工具主要适用于:配电工程架空、地下线路、屋内配线、套管、端子、钳压管压接……等施工作业,现有技术如中国台湾省专利公告第181730号“具有油浊度计的手动式油压工具”及第219695号“具有强制复元机构的手动油压式工具”。Hydraulic compression tools for power distribution engineering are mainly suitable for construction operations such as overhead power distribution engineering, underground lines, indoor wiring, bushings, terminals, crimping tube crimping, etc. No. 181730 "Manual oil pressure tool with oil turbidimeter" and No. 219695 "Manual oil pressure tool with forced return mechanism".
如图8所示,在基体60中设置相关的油压装置及管路,基体60一端设有C型开口压接头61,在该C型开口压接头61靠基体60的一侧装有一可动压模611,另侧则装有一固定压模612,在基体60另端延伸出一固定手柄62,在基体60上方(图中所示的上方)则枢装有一加压手柄63,当操作者反复夹合加压手柄63时,即可由一伸杆(图中未示)将可动压模611压向固定压模612,以进行压合,另在基体60中的油压装置中则配置有压力控制阀,该压力控制阀在不同规格的压缩工具中设定有不同的压力值,当操作者将可动压模611与固定压模612相夹合,并不断施力而使油压压力达设定值时,即令压力控制阀开启,以告知操作者已达设定压力,而完成施工作业。As shown in FIG. 8 , relevant hydraulic devices and pipelines are arranged in the
此类压缩工具内部配置的油压装置及管路如图9及图10中所示,在基体60靠固定手柄侧设有一油槽70,并于基体60中设有一可由加压手柄63操控的柱塞71,该柱塞71包括有直径较大的低压部711及直径较小的高压部712,在油槽70一侧以一吸油管72经过两吸油阀721、722,而分别衔接低压给油管73及高压给油管74,而低压给油管73及高压给油管74的另端分别设有排油阀731、741,当柱塞71被加压手柄63动作时,即可将油槽70中的液压油经过低压给油管73及高压给油管74送入基体60另端的压缸室80中;当压缸室80中的压力超过压力控制阀75的设定值时,压力控制阀75即被开启,令柱塞71的移动不再对压缸室80中施压,而完成其施工作业。The hydraulic devices and pipelines configured inside this type of compression tool are shown in Figures 9 and 10. An oil groove 70 is provided on the side of the
现有此类压缩工具的操作方式及控制方式如图11~14的管路配置示意图所示。如图11所示,油槽70以吸油管72经两吸油阀721、722衔接低压给油管73及高压给油管74,同时在低压给油管73及高压给油管74的另端设有排油阀731、741通往压缸室80;当柱塞71向外拉时(如图12所示),两排油阀731、741即被关闭,油槽70中的液压油经过两吸油阀721、722进入低压给油管73及高压给油管74中;而在柱塞71向内压时(如图13中所示),两吸油阀721、722即被关闭,低压给油管73及高压给油管74中的液压油分别推开排油阀731、741而进入压缸室80中并推动活塞81,在柱塞71推送行程中,在压缸室80、低压给油管73及高压给油管74中的压力均相同;通过柱塞71的反复动作(即重覆图12、13中的步骤),使油槽70中的液压油不断被抽取至压缸室80中,而由活塞81推动的伸杆(图中未示)将可动压模推向固定压模,并对夹设于C型开口压接头中的工件进行压缩;当其对工件所施压的力到达设定值而柱塞71仍继续操作时,如图14中所示,柱塞71的高压部712即以高压给油管74中的液压油推开排油阀741而送入压缸室80中,此时压缸室80及高压给油管74中的压力已高于设定值,而柱塞71的低压部711提供给低压给油管73中的液压油压力相当于设定值时,低压给油管73中的压力即无法推开排油阀731,而会将压力控制阀75开启,由加压手柄的瞬间压力降低状况告知操作者已达设定压力,并已完成施压作业。The operation mode and control mode of existing compression tools of this type are shown in the schematic diagrams of pipeline configuration in FIGS. 11-14 . As shown in Figure 11, the oil tank 70 connects the low-pressure
如上所述,在现有配电工程用油压压缩工具中,当压缸室80中的压力到达设定值时,柱塞71的高压部712必须承受大于设定值的压力,而低压部711则需承受相当于设定值的压力,从而使操作人员必须非常费力的操作加压手柄以提供适当的力量,尤其是当操作人员位于电线杆上方或是位于高压输电塔上方进行操作时施力更为困难。As mentioned above, in the existing oil hydraulic compression tool for power distribution engineering, when the pressure in the
本实用新型鉴于上述问题,其目的在于提供一种加压省力的配电工程用油压压缩工具。In view of the above problems, the utility model aims to provide a pressurized and labor-saving hydraulic compression tool for power distribution engineering.
本实用新型提供一种配电工程用油压压缩工具,其在基体靠固定手柄侧设有一油槽,并于基体中设有一可由加压手柄操控的柱塞,该柱塞包括有直径较大的低压部及直径较小的高压部,在油槽一侧以一吸油管经过两吸油阀,而分别衔接低压给油管及高压给油管,又低压给油管及高压给油管的另端分别设有通往压缸室的排油阀,当柱塞被加压手柄动作时,即可将油槽中的液压油经过低压给油管及高压给油管送入基体另端的压缸室中,其特征在于:The utility model provides an oil pressure compression tool for power distribution engineering, which is provided with an oil groove on the side of the base body close to the fixed handle, and a plunger which can be controlled by the pressurized handle is arranged in the base body, and the plunger includes a large diameter The low-pressure section and the high-pressure section with a small diameter are connected to the low-pressure oil supply pipe and the high-pressure oil supply pipe respectively through an oil suction pipe on one side of the oil tank through the two oil suction valves, and the other ends of the low-pressure oil supply pipe and the high-pressure oil supply pipe are respectively provided. The oil discharge valve in the cylinder chamber, when the plunger is operated by the pressurized handle, can send the hydraulic oil in the oil groove into the cylinder chamber at the other end of the base body through the low-pressure oil supply pipe and the high-pressure oil supply pipe. It is characterized in that:
在低压给油管衔接压缸室处容置组装有一移动阀杆,该移动阀杆末端设有一推抵在压力控制阀上的推杆,同时低压给油管通往压缸室的排油阀系组装于移动阀杆中;A movable valve stem is accommodated and assembled at the place where the low-pressure oil supply pipe connects with the cylinder chamber. The end of the movable valve stem is provided with a push rod that pushes against the pressure control valve. At the same time, the low-pressure oil supply pipe leads to the oil discharge valve of the cylinder chamber. in the moving valve stem;
此外,在上述的配电工程用油压压缩工具中,移动阀杆为一柱状,在其末端可延伸出一推杆,移动阀杆中央为一中央孔,该中央孔的外端呈一扩大的容置槽,低压给油管通往压缸室的排油阀组装于前述容置槽中,移动阀杆末端则以两侧孔贯穿至移动阀杆外侧。In addition, in the above-mentioned hydraulic compression tool for power distribution engineering, the movable valve stem is in the shape of a column, and a push rod can be extended from the end of the movable valve stem. The center of the movable valve stem is a central hole, and the outer end of the central hole is an enlarged The accommodating tank, the low-pressure oil supply pipe leading to the oil discharge valve of the cylinder chamber is assembled in the aforesaid accommodating tank, and the end of the moving valve stem penetrates to the outside of the moving valve stem through holes on both sides.
本实用新型的的配电工程用油压压缩工具当压缸室中的压力超过压力控制阀的设定值时,移动阀杆会在低压给油管中产生位移,并由推杆开启压力控制阀,而完成施工作业,从而使操作人员能节省对加压手柄的施力,无需施力克服两给油管路中所产生的压力以开启压力控制阀,因而在使用时更为轻松而得心应手。When the pressure in the hydraulic compression tool for power distribution engineering of the utility model exceeds the set value of the pressure control valve, the moving valve rod will generate displacement in the low-pressure oil supply pipe, and the pressure control valve will be opened by the push rod. , and complete the construction work, so that the operator can save the force on the pressurized handle, and does not need to apply force to overcome the pressure generated in the two oil supply pipelines to open the pressure control valve, so it is easier and more convenient to use.
以下结合附图进一步说明本实用新型的实施例。Further illustrate the embodiment of the present utility model below in conjunction with accompanying drawing.
附图简要说明Brief description of the drawings
图1是本实用新型基体中的油压装置结构剖视图。Fig. 1 is a cross-sectional view of the structure of the hydraulic device in the base body of the present invention.
图2是本实用新型基体中的油压装置另一角度剖面图。Fig. 2 is another angle sectional view of the hydraulic device in the base body of the present invention.
图3是本实用新型的移动阀杆的放大剖面图。Fig. 3 is an enlarged sectional view of the movable valve stem of the present invention.
图4~7是本实用新型的管路配置及操作状态示意图。4-7 are schematic diagrams of pipeline configuration and operating states of the utility model.
图8是现有压缩工具的俯视图。Fig. 8 is a top view of a conventional compression tool.
图9是现有的压缩工具基体中的油压装置结构剖视图。Fig. 9 is a cross-sectional view of the structure of the hydraulic device in the base body of the conventional compression tool.
图10是现有压缩工具基体中的油压装置另一角度剖面图。Fig. 10 is another angle sectional view of the hydraulic device in the base body of the conventional compression tool.
图11~14是现有压缩工具的管路配置及操作状态示意图。11 to 14 are schematic diagrams of pipeline configuration and operating states of existing compression tools.
图1为本实用新型基体10中的油压装置结构剖面图,可见本实用新型的油压装置的基本结构配置与图9所示现有技术结构几乎完全相同,由图2的本实用新型基体中的油压装置另一角度剖面图可见,其与图10中所示现有技术结构相比其主要的差别是在于本实用新型的低压给油管23中装有一移动阀杆40,其余部份的结构配置亦几乎完全相同。如图1、2所示,在基体10靠固定手柄(图中未示)侧设有一油槽20,并于基体10中设有一可由加压手柄操控的柱塞21,该柱塞21包括有直径较大的低压部211及直径较小的高压部212,在油槽20一侧以一吸油管22经过两吸油阀221、222,而分别衔接低压给油管23及高压给油管24,又低压给油管23及高压给油管24的另端分别设有排油阀231、241,当柱塞21被加压手柄动作时,即可将油槽20中的液压油经过低压给油管23及高压给油管24送入基体10另端的压缸室30中;当压缸室30中的压力超过压力控制阀25的设定值时,压力控制阀25即被开启,而使柱塞21的移动不再对压缸室30中施压,从而完成其施工作业。Fig. 1 is the sectional view of the structure of the hydraulic device in the
图3为本实用新型的移动阀杆40的放大剖面图。如图所示,移动阀杆40呈一柱状,在其末端延伸出一推杆41,移动阀杆40中央为一中央孔42,该中央孔42的外端呈一扩大的容置槽43,末端则以两侧孔44贯穿至移动阀杆40外侧。FIG. 3 is an enlarged cross-sectional view of the
图4~7为本实用新型的管路配置及操作方式示意图。如图4所示,油槽20以吸油管22经两吸油阀221、222衔接低压给油管23及高压给油管24,同时在低压给油管23及高压给油管24的另端分别设有排油阀231、241通往压缸室30,只是在低压给油管衔接压缸室30处容置组装有一移动阀杆40,同时排油阀231系组装于移动阀杆40的容置槽43中;4-7 are schematic diagrams of pipeline configuration and operation mode of the utility model. As shown in Figure 4, the
当柱塞21如图5中所示状向外拉时,两排油阀231、241即被关闭,油槽20中的液压油经两吸油阀221、222进入低压给油管23及高压给油管24中,When the
当柱塞21如图6中所示状向内压时,两吸油阀221、222即被关闭,低压给油管23及高压给油管24中的液压油分别推开排油阀231、241而进入压缸室30以推动活塞31,在此一柱塞21推送行程中,在压缸室30、低压给油管23及高压给油管24中的压力均相同;When the
柱塞21反复动作(即重复图5、6中的步骤),可使油槽20中的液压油不断被抽取至压缸室30中,而由活塞31推动的伸杆(图中未示)将可动压模推向固定压模,并对夹设于C型开口压接头中的工件进行压缩;The
当可动压模对工件所施的力到达设定值而柱塞21仍继续操作时,即如图7所示,柱塞21的高压部21 2即以高压给油管24中的液压油推开排油阀241,而将高压给油管24中的液压油送入压缸室30中,此时压缸室30及高压给油管24中的压力已达设定值,此时移动阀杆40即受到压缸室30中的压力而移向压力控制阀25,并由推杆41将压力控制阀25推开,在此瞬间低压给油管23已由压力控制阀25与油槽20导通,而令柱塞21的低压部211完全不承受任何的压力,而由加压手柄的瞬间压力降低状况告知操作者已达设定压力,并已完成施压作业。When the force exerted by the movable die on the workpiece reaches the set value and the
本实用新型通过设置移动阀杆40,可在压缸室30中的压力到达压力控制阀25的设定值时,由移动阀杆40的推杆41将压力控制阀25开启,且在压力控制阀25开启后,即因压缸室30中的压力高于压力控制阀25的设定值而使移动阀杆40的推杆41持续推抵于压力控制阀25上,令压力控制阀25保持开启状况,从而使操作者在运用时更为省力。In the utility model, by setting the
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|---|---|---|---|
| CN 96201839 CN2250441Y (en) | 1996-01-22 | 1996-01-22 | Hydraulic compression tools for power distribution engineering |
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| CN 96201839 CN2250441Y (en) | 1996-01-22 | 1996-01-22 | Hydraulic compression tools for power distribution engineering |
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| CN2250441Y true CN2250441Y (en) | 1997-03-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11759937B1 (en) | 2022-08-31 | 2023-09-19 | Kudos Mechanical Co., Ltd. | Automatic oil return structure for piston pump |
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1996
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11759937B1 (en) | 2022-08-31 | 2023-09-19 | Kudos Mechanical Co., Ltd. | Automatic oil return structure for piston pump |
| TWI820886B (en) * | 2022-08-31 | 2023-11-01 | 科頡工業股份有限公司 | Automatic oil return structure for a piston pump |
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