Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
EP0118756B2 - Process for coating hollow tins - Google Patents
[go: Go Back, main page]

EP0118756B2 - Process for coating hollow tins - Google Patents

Process for coating hollow tins Download PDF

Info

Publication number
EP0118756B2
EP0118756B2 EP84101257A EP84101257A EP0118756B2 EP 0118756 B2 EP0118756 B2 EP 0118756B2 EP 84101257 A EP84101257 A EP 84101257A EP 84101257 A EP84101257 A EP 84101257A EP 0118756 B2 EP0118756 B2 EP 0118756B2
Authority
EP
European Patent Office
Prior art keywords
cans
bath
coated
coating
process according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP84101257A
Other languages
German (de)
French (fr)
Other versions
EP0118756A1 (en
EP0118756B1 (en
Inventor
Wolfgang Bogdan
Hans-Peter Dr. Patzschke
Hans-Jürgen Schlinsog
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Axalta Coating Systems Germany GmbH and Co KG
Original Assignee
Herberts GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6190745&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0118756(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Herberts GmbH filed Critical Herberts GmbH
Priority to AT84101257T priority Critical patent/ATE27311T1/en
Publication of EP0118756A1 publication Critical patent/EP0118756A1/en
Application granted granted Critical
Publication of EP0118756B1 publication Critical patent/EP0118756B1/en
Publication of EP0118756B2 publication Critical patent/EP0118756B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/12Electrophoretic coating characterised by the process characterised by the article coated
    • C25D13/14Tubes; Rings; Hollow bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/09Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
    • B05C3/10Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material

Definitions

  • the invention relates to a method for coating cans which are open on one side, such as a metallic cans provided with a bottom, with lacquer, in which the individual cans are washed on the outside and coated and dried and then, if appropriate, printed and dried again and also flared at the open end.
  • electrocoating for which the can manufacturer industry can be introduced as a fully automatic painting process.
  • EC electrocoating
  • the can bodies are easy to handle because they do not yet have a bottom and the bath liquid for coating can enter easily and can also run out again after coating.
  • US Pat. No. 3,253,943 describes a device for coating bottles which is held at the bottle neck and introduced into and removed from a coating bath on a pitch circle, so that the bath liquid is emptied downwards after being removed. The coated bottles are then fed into a drying oven on an endless conveyor belt.
  • US Pat. No. 3,391,073 describes an anodizing device in which cups attached to an endless belt pass through an anodizing bath on a partial circular path. Cans which are open on one side, such as cans provided with a bottom, cannot simply be coated electrophoretically, because it is necessary for a uniform coating that the air in the hollow body escapes completely. Therefore, the mechanical engineering industry has developed special methods that are carried out step by step, i.e.
  • the cans for the interior painting are held on the floor and at the same time the necessary electrical contacts are made.
  • a counterelectrode is built into the open end of the can, which must have a small distance of 0.25 to 5 mm from the inner wall of the can. The shape of the electrode must therefore be adapted very precisely to that of the box. Because of the complicated structure of the corresponding system, the cans have to be coated individually one after the other, so that only short coating times of 10 to 500 msec are available if one wants to achieve a high can throughput.
  • liquid In the case of a closed system in, for example, a vertical arrangement (EP 50 045, EP 19 669, GB-PS 1 117 831, US-PS 3 922 213 and DE-OS 29 29 570), liquid must be pumped at high speeds in order to alternate EC liquid and to be able to flush the water in short periods of time and to discharge the gases generated during the EC coating (depending on the polarity, oxygen or hydrogen).
  • the approximately horizontally arranged cans In the open system, the approximately horizontally arranged cans must be rotated in order to achieve a uniform coating (DE-PS 26 33 179 and US-PS 4 107 016). When blowing out the cans, there is a great risk of contamination.
  • the object of the invention is to simplify the electrophoretic coating of cans which are open on one side, such as metal cans provided with a base, in such a way that coating can be carried out both externally and internally in one continuous operation.
  • each can is passed through an electrophoretic immersion bath and in the process from 3 to 60 seconds with one on it Surface-depositing wet film is coated, which has an electrical sheet resistance of at least 0.6 x 10 8 ohm x cm, being immersed in a continuous operation with its opening pointing obliquely downwards in the immersion bath, immersed in the bath in such a way that its The opening points upwards, and then with its opening pointing downwards it is lifted out of the bath and then guided with an endless means of transport through one or more drying ovens, several cans being coated and dried at the same time next to one another and at a mutual distance from one another and one at e in a transport element provided holder for the individual cans is electrically switched as an electrode for electrophoretic coating, while in the individual cans retractable hill counter electrodes are used, which are at a distance greater than half the radius of the can
  • the invention makes it possible to coat cans which are open on one side, such as metal cans provided with a bottom, in one operation at the same time on the outside and on the inside, and to dry them immediately afterwards and, if appropriate, to print or label them.
  • the mechanical effort and space requirements are relatively low, so that an economical mode of operation is possible.
  • 16 cans at the same time i.e. passed side by side through an electro-dip bath and thereby coated with lacquer.
  • the cans When passing through the immersion bath, the cans are tilted by the transport elements holding them by at least 90 °, so that they first dip into the bath with a longitudinal axis inclined up to 45 ° to the bath surface, in which they are tilted so that their longitudinal axis is now in the opposite direction runs obliquely so that the opening now points upwards.
  • To lift the cans out of the immersion bath they are tilted again so that the opening is at the bottom so that the liquid in the cans can run off completely. Tipping can take place in the bathroom while it is being lifted out of the bathroom.
  • the transport element can be an endless conveyor belt or an endless chain on which the cans are rotatably suspended and which is guided through the EC immersion bath. Wheels or rollers are also suitable as transport elements which continuously guide the cans to be coated through an aqueous immersion bath.
  • the cans for coating are passed through an immersion bath and it is also possible to pass several cans next to one another simultaneously through the immersion bath, sufficiently long coating times can be achieved even with mass production with high throughput in order to be able to apply flawless lacquer coatings.
  • a coating time of more than 3 to less than 60 seconds a pigmented or unpigmented lacquer is applied electroproretically by means of direct current, the wet film deposited on the cans having a sheet resistance of at least 0.6 x 10 8 ohm x cm.
  • the cans to be coated are switched via the holding device when using an anionic EC lacquer as an anode and when using a cationic EC lacquer as a cathode.
  • the counter electrode is located at the necessary distance from the can surfaces in the immersion bath.
  • the inside and outside coating is carried out with the help of the so-called throwing power, which the paint achieves because of its high possible insulating effect in the deposited wet film.
  • all air in the cans must escape from the interior.
  • the electrophoretic coating is such that the wall of the can opposite the counter electrode is coated first.
  • the deposition time and the insulating effect of the material characterized by the sheet resistance and easy coagulation, must be coordinated in order to achieve a good grip.
  • the lower limit of the coating time is over 3 seconds, in particular over 5 seconds and particularly suitably over 10 seconds.
  • the upper limit is determined by the length of the immersion bath, the transport speed and the amount of cans to be coated to be handled. In order to achieve an economically acceptable level, the upper limit is less than 60 seconds and preferably less than 30 seconds of coating time.
  • the amount of film applied depends on the deposition voltage, which is between 50 and 400 volts, preferably between 100 and 300 volts. With increasing tension, the wrap is improved. In order to avoid electrical breakdowns, the voltage is either continuously increased or gradually with a low or several increasing bias voltages. For example, before the actual coating, voltages of less than 100 volts are used for 0.1 to 0.5 seconds.
  • the wet film resistance required for good insulation should be as high as possible.
  • its lower limit is limited by the desired short coating time.
  • the lower limit should be at least 0.6 x 10 8 ohm x cm, expediently above 1 x 10 8 and preferably above 2 x 10 8 ohm x cm.
  • the upper limit is therefore below 10 ⁇ 10 8 ohm ⁇ cm, expediently below 7 ⁇ 10 8 ohm ⁇ cm and preferably below 4 ⁇ 10 8 ohm ⁇ cm.
  • the bath conductivity which is determined by the degree of neutralization of the binder, is above 600gScm- 1 , suitably above 800 / gScm l and preferably above 1200f..lScm -1 lies.
  • anionic and cationic resins can be used as binders, the anionic for acidic and the cationic for basic fillers being preferred.
  • the anionic resins such as maleinized or acrylated butadienols, maleinized natural oils, carboxyl group-containing epoxy resin esters and acrylate resins, acrylic epoxy resins unmodified or modified with fatty acids, have an acid number of 30 to 180, in particular between 40 and 80, and are mixed with ammonia, amines or aminoal alcohols at least partially neutralized. Highly volatile amines are preferred so that they are removed as completely as possible from the film with the desired short stoving times of 10 seconds to 300 seconds. Ammonia is particularly preferred.
  • crosslinking takes place either oxidatively via unsaturated double bonds or by thermal reaction with corresponding crosslinking agents such as phenolic resins, amine-formaldehyde resins or blocked polyisocyanates.
  • corresponding crosslinking agents such as phenolic resins, amine-formaldehyde resins or blocked polyisocyanates.
  • External or self-crosslinking acrylate resins are preferred for the production of white lacquer coatings.
  • externally or self-crosslinking acrylate resins acrylated or maleinized epoxy esters or epoxy acrylates are preferred.
  • the cationic resins such as butadienol-aminoalkylimide Mannich bases of phenol resins, amino group-containing acrylate resins or amino-epoxy resins have an amine number of 30 to 120 mg KOH / g solid resin, preferably before 50 to 90 and are combined with organic monocarboxylic acids such as carbonic acid, formic acid, acetic acid, lactic acid etc. at least partially neutralized.
  • the crosslinking agents used are preferably blocked polyisocyanates or resins which contain ester groups capable of transesterification.
  • the binders are neutralized with the neutralizing agents and, if appropriate, diluted with deionized or distilled water in the presence of solvents.
  • Suitable solvents are primary, secondary and / or tertiary alcohols, ethylene or propylene glycol mono- or diether, diacetone alcohol or even small amounts of non-water-dilutable solvents such as petroleum hydrocarbon.
  • the aim is to keep the solvent content as low as possible, expediently less than 15% by weight and preferably less than 5% by weight, because with increasing solvent content the wrap worsens.
  • the bath solids are generally between 5 and 30% by weight, in particular above 8 and below 20% by weight. With increasing solids, the bath conductivity is increased and the deposition equivalent (amps - sec / g) is reduced, which means that the wrap can be increased. Due to the high concentration of layer-forming ions, the layer resistance goes through a maximum.
  • the bath temperature is between 20 and 35 ° C. As the temperature drops, the wrap increases. Temperatures below 20 ° C are uneconomical because the heat generated by the EC coating has to be dissipated again by plenty of cooling water. Temperatures above 35 ° C make it difficult to run the bath because too much solvent evaporates and hydrolysis phenomena on the binder system produce fluctuations in the electrical data.
  • the coating agent can additionally contain customary technical auxiliaries such as catalysts, leveling agents, anti-foaming agents, lubricants, etc.
  • additives should be selected which do not cause any disturbing reactions with water at the pH of the bath, do not carry in any disturbing foreign ions, and do not precipitate out in a non-agitated form when they are left standing for a long time.
  • the binders can be used pigmented or unpigmented. Such materials can be used as pigments and fillers which, owing to their small particle size below 10 f..lm, particularly below 5 ⁇ m, can be dispersed stably in the lacquer and can be stirred up again when standing. They must not contain any interfering foreign ions and must not react chemically with water or the neutralizing agent.
  • the pigmentation can be both white and colored. White is preferred. With the additional incorporation of interference pigments, it is possible to achieve metal-effect coatings with aluminum-silver-brass-copper-gold effects, etc.
  • the pigments such as titanium dioxide, are rubbed into a concentrated millbase and then adjusted to a pigment-binder ratio of about 0.1 to 1 to 0.7 to 1 with further binder.
  • the wrap is increased by the incorporation of pigments.
  • finely powdered nonionic resins such as powdered polycarbonate resins, epoxy resins and / or blocked polyisocyanates, the amounts added being selected so that they do not exceed the maximum sheet resistance.
  • the binder, pigment content, bath solids content, solvent content, choice of neutralizing agent and the degree of neutralization are coordinated with the coating conditions such as bath temperature, deposition voltage and deposition time so that a complete coating takes place in the electrocoating bath, which after baking inside the can with layer thicknesses of at least 3 ⁇ m, is preferably at least 4 ⁇ m, very preferably at least 5 ⁇ m and at most 10 ⁇ m, particularly at most 7 ⁇ m povenfvei.
  • the EC painting is done in an immersion bath.
  • the cans which are closed on one side can be guided at the can opening with the aid of a magnetic electromagnetic or mechanical holding device, which is also understood to mean the holding with a vacuum.
  • the screwing of the can into the filled electro-dip lacquer basin and the position of the can in the electrophoretic coating ensures that the resulting gases can escape upwards. Due to the transport speed and the rotatable bearing, a flow is generated in the can, which dissipates the heat generated during electrophoresis.
  • the simple construction of the hangers allows the cans to be closely spaced apart. Emptying the The can is turned by turning the can bottom upwards. Direct current is used as the current source.
  • the socket is electrically connected via the holding device as an anode or as a cathode. Due to the encompassing of the paint and the deposition voltage and coating time required for the respective can shape, the can is completely coated inside and out. This process has the advantage that the entire coating or the remaining external and internal coating is carried out in a single process step and, due to the low mechanical outlay on the hanger, many cans can be coated side by side at the same time.
  • an auxiliary counter electrode is inserted into the can.
  • the immersion electrode has a shape not determined by the can and is less than half the diameter of the can. It is preferably arranged so that it is inserted into the interior of the can at the same time as the can holder.
  • the inner electrode can be made hollow. Filtered varnish is pumped into the can through this feed line.
  • the hanger When the hanger is extended, it is rinsed together with the cans first with ultrafiltrate and then with water, to which solvents and / or emulsifiers can optionally be added to avoid wetting problems.
  • the lacquer is then baked at times of 1 to 300 seconds at temperatures of 180 to 250 ° C., preferably 120 to 180 seconds at 210 to 230 ° C.
  • the conveyor belt with hanger and box is passed through the furnace.
  • the can base can be predried and provided with a protective auxiliary layer. Afterwards, the transfer can take place on a conveyor belt leading through the drying oven.
  • the opening of the can can be directed downwards or preferably upwards.
  • a special case of this process is the printing of the unpainted can with one or more essentially electrically non-conductive printing inks and a subsequent EC coating in which the non-printed parts of the can are then coated with EC varnish.
  • an improved manufacturing process is possible.
  • the printing of the bare, not flared can can be carried out in conventional printing machines, as was previously the case in the prior art. Then the printed can can will be printed with a common printing ink.
  • the outer surface of the can is imaged with at least one printing ink (it is also possible to print several different printing inks in succession) in offset printing and is dried to produce a print which is stable after drying in the EG bath with a sufficient specific sheet resistance, for example of more than 10 7 ohm ⁇ cm in the entire area of the printed image, so that no EC varnish is deposited here, and the printed substrate is coated with an EC varnish in a different color or transparent.
  • the specific sheet resistance should naturally be so high that the deposition of the EC varnish is avoided. It is therefore preferably higher than 10 8 ohm x cm and particularly preferably more than 10 10 ohm x cm in the entire area of the printed image.
  • Continuous coating in the EC tank enriches the amine in the anionic binder and the carboxylic acid in the case of a cationic binder.
  • the refill materials are either neutralized correspondingly lower or the excess neutralizing agents are removed by electrodialysis.
  • the rinse water is enriched by ultrafiltration and returned to the paint basin, which increases the degree of utilization of the paint and removes unwanted foreign ions.
  • Fig. 1 shows a system in which the cans to be electrophoretically coated are held at their ends by an immersion bath and are conveyed by means of a single conveying element to the conveyor belt leading through a drying oven.
  • cans 2 which are open on one side are produced in this way by a chute 1 stated that their inwardly curved bottom 3 is outside.
  • the chute 1 ends above a bath tank 4, which is filled up to a mirror 5 with an electrocoating liquid.
  • the chute i ends above the liquid level 5.
  • a star wheel 7 is rotatably mounted about a horizontal axis 6 above the bath container 4 in the direction of an arrow 8, which is not shown in detail in FIG. 1.
  • On the outer circumference of this star wheel 7 there are mechanical holders 9 which mechanically grasp the sockets 2 at their open ends 10 and at the same time form the necessary electrical contacts.
  • the counter electrode is arranged on the bath tank 4 and at a distance from the star wheel 7 below the liquid level 5.
  • star wheel 7 Although only one star wheel 7 is indicated in FIG. 1, several star wheels of this type are actually arranged next to one another and can be rotated together about the axis 6. For example, a total of 16 star wheels 7 are provided side by side, so that 16 cans 2 can be passed through the immersion bath 4 at the same time. The star wheels 7 lie next to one another at a sufficient distance so that the adjacent boxes 2 do not touch one another.
  • the cans 2, as shown in FIG. 1, are guided by the starwheels 7 in a circular path through the immersion bath 2, with them being slightly inclined downwards, i.e. H. hit the liquid level 5 with a horizontal longitudinal axis and immerse in the bath in this position. This quickly floods the interior of the individual cans.
  • the cans immersed in the bath move through the same, so that their longitudinal axis becomes more and more vertical, so that the air inside the cans can escape through the opening that points upwards and the cans are accordingly quickly completely filled with liquid.
  • the immersed cans 2 are electrophoretically coated with the lacquer of the immersion bath filling as they pass through the immersion bath.
  • the cans are again inclined slightly, i.e. with approximately horizontal longitudinal axis lifted out of the bath and then tilted further, so that the bath liquid in them runs out with certainty.
  • This magnetic tape 11 serves as a transfer section, and the wet film applied to the cans can be predried. It is also possible to carry out rinsing operations on the coated cans 2 in the area of the magnetic tape.
  • the cans 2 are transferred from the magnetic tape 11 to a further magnetic tape 12, on which the cans 2 are held with their open ends.
  • This magnetic tape 12 transfers the cans 2 to a conveyor belt 13 of a drying oven 14, on which the cans 2 are placed with the floor facing downwards at a mutual distance from one another in the exemplary embodiment shown.
  • the electrophoretically applied coating of the cans 2 is dry, so that the cans can now, if desired, also be labeled or printed.
  • the magnetic tape 11 can deliver the cans 2 directly to the conveyor belt 13 of the drying oven 14. It is essential that the cans 2 guided one behind the other and next to one another are always moved at a sufficient distance from one another that they cannot touch one another to rule out surface defects on the coating with certainty.
  • the system shown in Fig. 1 can be used in connection with existing drying ovens 14, i.e. the drying oven 14 and its conveyor belt 13 need not be converted or dealt with for use with the upstream system parts.
  • the system shown in the drawing can accordingly be operated with existing system parts.
  • An anionic, self-crosslinking acrylate resin according to DE-B-16 69 107 was neutralized with ammonia and diluted to a solids content of 15% by weight with deionized water.
  • a flared can (diameter 65 mm, length 116 mm) was held at the flanged edge with an electrically conductive clamp and carefully immersed completely in a conductive container insulated against earth and filled with diluted lacquer with a diameter of 19 cm.
  • the box was connected to the anode, the outer vessel and the auxiliary electrode as a cathode to a direct current source.
  • the auxiliary electrode inside the can had an immersion depth of 8 cm and an electrode diameter of 2 cm. After rinsing with water, the mixture was baked in a forced air oven at 215 ° C. for 3 minutes. The inside and outside of the can was completely covered with a thin clear varnish that was pore-tight.
  • a deep-drawn metal can is washed, dried and printed in an all-round printing machine according to the dry offset process with an electrically essentially non-conductive red printing ink of the usual composition with a decor imagewise under the usual prestressing to produce a pore-free, uniform ink layer.
  • the printed image has a specific sheet resistance of approximately 2 ⁇ 10 8 ohm ⁇ um.
  • the can printed in this way is dried in a conventional manner for 70 seconds at 180 ° C. in a continuous oven, then drawn in, crimped and, as described in Example 1, coated with a white pigmented BC lacquer which contains a carboxyl group-containing, self-crosslinking polyacrylate resin mixture .
  • the total solids content of the bath is 15% by weight, the pigment: binder ratio 0.5: 1, the MEQ value 49, the pH value 8.8.
  • the pH is adjusted with ammonia.
  • the bath conductivity is 170 ° wScm -1 .
  • the box is connected as an anode and the EG basin, which is insulated against earth, as a cathode. Separation voltage: 110 volts.
  • Deposition time 15 seconds. After coating, the can is rinsed with deionized water and dried on a wire rack with the opening facing upwards in a drying oven at 210 ° C. for 90 seconds.
  • the deposition conditions, in particular voltage and time, were chosen in such a way that a good wrap was achieved using an electrode which protruded into the can.
  • the EC varnish was coated on the outside of the can on the non-printed metal surfaces and also inside the can.
  • the layer thickness of white lacquer achieved is approximately 10 to 12 ⁇ m.
  • a clean and delimited, but not overlapping, coating is achieved in the EC bath.
  • soldered or welded boxes can also be used, the solder or weld seams or places in the EG bath being coated properly.
  • the image-wise printing with decors can be done over the whole area as a raster print or as a line pattern.
  • Example 2 Carried out essentially as in Example 2.
  • the can is printed with four colors in a conventional four-color printing machine.
  • the EC coating is carried out on the areas that have not yet been printed with a clear varnish that contains an externally cross-linking acrylate-melamine-resin system as a binding agent. Separation conditions: 15 volts, 15 seconds, 25 ° C.
  • the term "slightly" in connection with the definition of the inclination of the cans upon entry and exit from the immersion bath means that the angle of the longitudinal axis to the liquid level is above 1 °, particularly preferably above 3 °, and preferably less than 20 °, particularly preferably less than 15 °.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Printing Methods (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Road Signs Or Road Markings (AREA)
  • Glass Compositions (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Paints Or Removers (AREA)
  • Chemically Coating (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)

Abstract

In order to coat hollow bodies, which are open at one end, such as a metal can provided with a bottom, with a lacquer or the like, the hollow bodies are passed in a continuous operating cycle through en electrophoretic immersion bath in such a way, that they are rapidly and completely flooded with immersion bath liquid, so that they can be coated electrophoretically with a wet film in the immersion bath. After a sufficiently long coating time, the hollow bodies are lifted out of the immersion bath and the immersion bath liquid, contained in them, is poured out. The hollow bodies, so coated, are carried at a distance from each other to a drying kiln, in which they are dried, whereupon they can be printed or labelled.

Description

Die Erfindung betrifft ein Verfahren zum Beschichten einseitig offener Dosen wie mit einem Boden versehener metallischer Dosen mit Lack bei dem die einzelnen Dosen gewaschen außen und innen beschichtet und getrocknet und danach gegebenenfalls bedruckt und erneut getrocknet und außerdem am offenen Ende gebördelt werden.The invention relates to a method for coating cans which are open on one side, such as a metallic cans provided with a bottom, with lacquer, in which the individual cans are washed on the outside and coated and dried and then, if appropriate, printed and dried again and also flared at the open end.

Die zunehmend verschärften Anforderungen des Umweltschutzes führen zu Überlegungen wie das Elektrotauchlackier-Verfahren auch Elektrocoating (EC) bezeichnet, für die Dosenhersteller-Industrie als vollautomatisches Lackierverfahren eingeführt werden kann. Es ist bekannt, Dosenrümpfe für dreiteilige Dosen oder auch das Beschichten einer Schweißnaht durch Eintauchen in ein Elektrotauchbad elektrophoretisch zu lakkieren (US-PS 3 694 336, DE-OS 21 16 715). Die Dosenkörper sind hierbei einfach zu handhaben, weil sie noch keinen Boden haben und die Badflüssigkeit zum Beschichten problemlos eintreten und nach dem Beschichten ebenso problemlos wieder auslaufen kann.The increasingly stringent requirements of environmental protection lead to considerations of what the electrocoating process is also called electrocoating (EC), for which the can manufacturer industry can be introduced as a fully automatic painting process. It is known to paint can bodies for three-part cans or also to coat a weld seam by immersing them in an electrodeposition bath (US Pat. No. 3,694,336, DE-OS 21 16 715). The can bodies are easy to handle because they do not yet have a bottom and the bath liquid for coating can enter easily and can also run out again after coating.

Die US-PS 3 253 943 beschreibt eine Vorrichtung zum Beschichten von Flaschen, die am Flaschenhals gehalten und auf einem Teilkreis in ein Beschichtungsbad ein- und wieder herausgeführt werden, so daß die Badflüssigkeit nach dem Herausführen nach unten entleert wird. Die beschichteten Flaschen werden dann auf einem endlosen Transportband in einen Trockenofen geführt. In der US-PS 3 391 073 wird eine Vorrichtung zum Anodisieren beschrieben, bei der auf einem endlosen Band angebrachte Becher auf einer Teilkreisbahn ein Anodisierungsbad durchlaufen. Einseitig offene Dosen wie mit einem Boden versehene Dosen, lassen sich nicht einfach elektrophoretisch beschichten, weil es für eine gleichförmige Beschichtung notwendig ist, daß die im Hohlkörper befindliche Luft vollständig entweicht. Daher wurden von der Maschinenbauindustrie spezielle Methoden entwickelt, bei denen schrittweise vorgegangen wird, d.h. es wird in einzelnen aufeinanderfolgenden Schritten lackiert, beispielsweise zunächst innen. Die hierfür bekannten Konstruktionen haben einige Gemeinsamkeiten. So werden die Dosen für die Innenlackierung am Boden gehalten und dabei zugleich die notwendigen elektrischen Kontakte hergestellt. In das offene Ende der Dose ist eine Gegenelektrode eingebaut die einen geringen Abstand von 0,25 bis 5 mm zur Innenwand der Dose haben muß. Daher ist die Form der Eletrode sehr genau an die der Dose anzupassen. Wegen des komplizierten Aufbaues der entsprehenden Anlage müssen die Dosen einzeln nacheinander beschichtet werden, so daß nur kurze Beschichtungszeiten von 10 bis 500 msec zur Verfügung stehen, wenn man einen hohen Dosendurchsatz erreichen will. Bei geschlossenen System in beispielsweise senkrechter Anordnung (EP 50 045, EP 19 669, GB-PS 1 117 831, US-PS 3 922 213 und DE-OS 29 29 570) muß Flüssigkeit mit hohen Geschwindigkeiten gepumpt werden, um abwechselnd EC-Füssigkeit und eine Wasserspülung in kurzen Zeitspannen durchführen zu können und die bei der EC-Beschichtung entstehenden Gase (je nach Polung Sauerstoff oder Wasserstoff) abzuführen. Bei offenen System müssen die etwa waagerecht angeordneten Dosen gedreht werden, um eine gleichmäßige Beschichtung zu erzielen (DE-PS 26 33 179 und US-PS 4 107 016). Beim Ausblasen der Dosen ergibt sich eine große Verschmutzungsgefahr.US Pat. No. 3,253,943 describes a device for coating bottles which is held at the bottle neck and introduced into and removed from a coating bath on a pitch circle, so that the bath liquid is emptied downwards after being removed. The coated bottles are then fed into a drying oven on an endless conveyor belt. US Pat. No. 3,391,073 describes an anodizing device in which cups attached to an endless belt pass through an anodizing bath on a partial circular path. Cans which are open on one side, such as cans provided with a bottom, cannot simply be coated electrophoretically, because it is necessary for a uniform coating that the air in the hollow body escapes completely. Therefore, the mechanical engineering industry has developed special methods that are carried out step by step, i.e. it is painted in individual successive steps, for example first on the inside. The constructions known for this have some things in common. In this way, the cans for the interior painting are held on the floor and at the same time the necessary electrical contacts are made. A counterelectrode is built into the open end of the can, which must have a small distance of 0.25 to 5 mm from the inner wall of the can. The shape of the electrode must therefore be adapted very precisely to that of the box. Because of the complicated structure of the corresponding system, the cans have to be coated individually one after the other, so that only short coating times of 10 to 500 msec are available if one wants to achieve a high can throughput. In the case of a closed system in, for example, a vertical arrangement (EP 50 045, EP 19 669, GB-PS 1 117 831, US-PS 3 922 213 and DE-OS 29 29 570), liquid must be pumped at high speeds in order to alternate EC liquid and to be able to flush the water in short periods of time and to discharge the gases generated during the EC coating (depending on the polarity, oxygen or hydrogen). In the open system, the approximately horizontally arranged cans must be rotated in order to achieve a uniform coating (DE-PS 26 33 179 and US-PS 4 107 016). When blowing out the cans, there is a great risk of contamination.

Der Nachteil aller dieser bekannten Konstruktionen besteht darin, daß die Dosen mit hohem mechanischen Aufwand einzeln nacheinander beschichtet werden müssen. Der große Platzbedarf der Anlage macht eine wirtschafliche Massenproduktion fast unmöglich. Innenelektroden können nur in Dosen mit geraden glatten Wänden paßgenau eingefahren werden d.h. von der Zylinderform abweichende Dosenformen führen zu großen Schwierigkeiten. Wegen des geringen Abstandes der Innenelektrode zur Dosenwand besteht die Gefahr von Kurzschlüssen sowie von elektrischen Durchschlägen in Zonen sehr hoher Stromdichte. Dementsprechend müssen Lacke eingesetzt werden, die bei geeigneten elektrischen Spannungen in den zur Verfügung stehenden kurzen Zeiten eine störungsfreie Beschichtung ermöglichen.The disadvantage of all these known constructions is that the cans have to be coated individually one after the other with a high mechanical outlay. The large space requirement of the plant makes economic mass production almost impossible. Inner electrodes can only be inserted precisely in cans with straight, smooth walls, i.e. Can shapes deviating from the cylindrical shape lead to great difficulties. Because of the small distance between the inner electrode and the can wall, there is a risk of short circuits and electrical breakdowns in very high current density zones. Accordingly, lacquers must be used which, with suitable electrical voltages, enable a trouble-free coating in the short times available.

Der Erfindung liegt die Aufgabe zugrunde, das elektrophoretische Beschichten von einseitig offenen Dosen, wie mit einem Boden versehenen metallischen Dosen, derart zu vereinfachen, daß in einem kontinuierlichen Arbeitsgang sowohl außen als auch innen beschichtet werden kann.The object of the invention is to simplify the electrophoretic coating of cans which are open on one side, such as metal cans provided with a base, in such a way that coating can be carried out both externally and internally in one continuous operation.

Diese Aufgabe wird durch das erfindungsgemäße Verfahren zum elektrophoretischen Beschichten von einseitig offenen metallischen Dosen mit anschließender Trocknung gelöst, das dadurch gekennzeichnet ist, daß jede Dose durch ein elektrophoretisches Tauchbad geführt und dabei in einer Zeit von über 3 bis unter 60 Sekunden mit einem sich auf ihrer Oberfläche absetzenden Naßfilm beschichtet wird, der einen elektrischen Schichtwiderstand von wenigstens 0,6 x 108 Ohm x cm aufweist, wobei sie in einem kontinuierlichen Arbeitsgang mit ihrer Öffnung schräg nach unten weisend in das Tauchbad eingetaucht, im Bad untergetaucht derart bewegt wird, daß ihre Öffnung nach oben weist, und anschließend mit ihrer Öffnung nach unten weisend aus dem Bad ausgehoben und dann mit einem endlosen Transportmittel durch einen oder mehrere Trockenöfen geführt wird, wobei mehrere Dosen gleichzeitig nebeneinander und im gegenseitigen Abstand voneinander beschichtet und getrocknet werden und eine an einem Transportelement vorgesehene Halterung für die einzelnen Dosen als eine Elektrode für das elektrophoretische Beschichten elektrisch geschaltet wird, während in die einzelnen Dosen einfahrbare Hillsgegenelektroden verwendet werden, die in einem Abstand von größer als dem halben Radius der Dosen von der Innenwand der Dosen liegen.This object is achieved by the process according to the invention for the electrophoretic coating of metal cans which are open on one side and subsequent drying, which is characterized in that each can is passed through an electrophoretic immersion bath and in the process from 3 to 60 seconds with one on it Surface-depositing wet film is coated, which has an electrical sheet resistance of at least 0.6 x 10 8 ohm x cm, being immersed in a continuous operation with its opening pointing obliquely downwards in the immersion bath, immersed in the bath in such a way that its The opening points upwards, and then with its opening pointing downwards it is lifted out of the bath and then guided with an endless means of transport through one or more drying ovens, several cans being coated and dried at the same time next to one another and at a mutual distance from one another and one at e in a transport element provided holder for the individual cans is electrically switched as an electrode for electrophoretic coating, while in the individual cans retractable hill counter electrodes are used, which are at a distance greater than half the radius of the cans from the inner wall of the cans.

Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of the invention are the subject of the dependent claims.

Durch die Erfindung ist es möglich, einseitig offene Dosen, wie mit einem Boden versehene metallische Dosen, in einem Arbeitsgang gleichzeitig außen und innen zu beschichten und unmittelbar anschließend zu trocknen und gegebenenfalls zu bedrucken oder zu etikettieren. Der mechanische Aufwand und der Platzbedarf sind verhältnismäßig gering, so daß eine wirtschaftliche Betriebsweise möglich ist. Beispielsweise können 16 Dosen gleichzeitig, d.h. nebeneinander durch ein Elektrotauch-Bad hindurchgeführt und dabei mit Lack beschichtet werden. Beim Durchlauf durch das Tauchbad werden die Dosen von den sie haltenden Transportelementen um wenigstens 90° gekippt, so daß sie zunächst mit bis zu 45° zur Badoberfläche geneigter Längsachse in das Bad eintauchen, in welchem sie so gekippt werden daß ihre Längsachse nun in entgegengesetzter Richtung schräg verläuft so daß die Öffnung nunmehr nach oben weist. Zum Ausheben der Dosen aus dem Tauchbad werden diese wieder so gekippt daß die Öffnung nach unten liegt, damit die in den Dosen befindliche Flüssigkeit vollständig ablaufen kann. Das Kippen kann im Bad während des Aushebens aus dem Bad erfolgen.The invention makes it possible to coat cans which are open on one side, such as metal cans provided with a bottom, in one operation at the same time on the outside and on the inside, and to dry them immediately afterwards and, if appropriate, to print or label them. The mechanical effort and space requirements are relatively low, so that an economical mode of operation is possible. For example, 16 cans at the same time, i.e. passed side by side through an electro-dip bath and thereby coated with lacquer. When passing through the immersion bath, the cans are tilted by the transport elements holding them by at least 90 °, so that they first dip into the bath with a longitudinal axis inclined up to 45 ° to the bath surface, in which they are tilted so that their longitudinal axis is now in the opposite direction runs obliquely so that the opening now points upwards. To lift the cans out of the immersion bath, they are tilted again so that the opening is at the bottom so that the liquid in the cans can run off completely. Tipping can take place in the bathroom while it is being lifted out of the bathroom.

Das Transportelement kann ein endloses Förderband oder auch eine endlose Kette sein an der die Dosen drehbar hängen und das durch das EC-Tauchbad gefuhrt wird. Ebenso sind Räder oder Walzen als Transportelemente geeignet welche die zu beschichten den Dosen kontinuierlich durch ein wäßriges Tauchbad führen.The transport element can be an endless conveyor belt or an endless chain on which the cans are rotatably suspended and which is guided through the EC immersion bath. Wheels or rollers are also suitable as transport elements which continuously guide the cans to be coated through an aqueous immersion bath.

Da die Dosen zum Beschichten durch ein Tauchbad gefuhrt werden und es dabei auch möglich ist, nebeneinander mehrere Dosen gleichzeitg durch das Tauchbad zu führen, können selbst bei Massenproduktion mit hohem Durchsatz ausreichend lange Beschichtungszeiten erreicht werden um einwandfreie Lackbeschichtungen aufbringen zu können. So wird bei einer Beschichtungszeit von über 3 bis unter 60 Sekunden ein pigmentierter oder nichtpigmentierter Lack mittels Gleichstrom elektroproretisch aufgetragen wobei der auf den Dosen abgeschiedene Naßfilm einen Schichtwiderstand von mindestens 0.6 x 108 Ohm x cm hat.Since the cans for coating are passed through an immersion bath and it is also possible to pass several cans next to one another simultaneously through the immersion bath, sufficiently long coating times can be achieved even with mass production with high throughput in order to be able to apply flawless lacquer coatings. With a coating time of more than 3 to less than 60 seconds, a pigmented or unpigmented lacquer is applied electroproretically by means of direct current, the wet film deposited on the cans having a sheet resistance of at least 0.6 x 10 8 ohm x cm.

Die zu beschichtenden Dosen werden über die Haltevorrichtung bei Verwendung eines anionischen EC-Lackes als Anode und bei Verwendung eines kationischen EC-Lackes als Kathode geschaltet. Die Gegenelektrode befindet sich jeweils im notwendigen Abstand von den Dosenobevflächen im Tauchbad. Die Innen- bzw. Außenbeschichtung erfolgt mit Hilfe des sogenannten Umgriffs (throwing power) den der Lack wegen seiner möglichst hohen isolierenden Wirkung im abgeschiedenen Naßfilm erzielt. Bevor die Innenbeschichtung einsetzt muß alle in den Dosen befindliche Luft aus dem Innenraum entweichen.The cans to be coated are switched via the holding device when using an anionic EC lacquer as an anode and when using a cationic EC lacquer as a cathode. The counter electrode is located at the necessary distance from the can surfaces in the immersion bath. The inside and outside coating is carried out with the help of the so-called throwing power, which the paint achieves because of its high possible insulating effect in the deposited wet film. Before the inner coating starts, all air in the cans must escape from the interior.

Um einen möglichst hohen Umgriff zu erzielen, müssen eine Reihe von Faktoren bei der Entwicklung des Lackes beachtet werden. Die elektrophoretische Beschichtung verläuft so, daß zuerst die der Gegenelektrode gegenüberliegende Wand der Dose beschichtet wird. Die Abscheidezeit und die Isolierwirkung des Materials charakterisiert durch den Schichtwiderstand und die leichte Koagulierbarkeit müssen aufeinander abgestimmt sein, um einen guten Umgriff zu erzielen. Die untere Grenze der Beschichtungszeit liegt über 3 Sekunden, insbesondere über 5 Sekunden und besonders zweckmäßig über 10 Sekunden. Die obere Grenze wird bestimmt durch die Länge des Tauchbades, die Transportgeschwindigkeit und die zu bewältigende Menge der zu beschichtenden Dosen. Um auf ein wirtschaftlich vertretbares Maß zu kommen, liegt die obere Grenze unter 60 Sekunden und vorzugsweise unter 30 Sekunden Beschichtungsdauer. Die aufgebrachte Menge Film ist von der Abscheidespannung abhängig die zwischen 50 und 400 Volt bevorzugt zwischen 100 und 300 Volt liegt. Mit steigender Spannung wird eine Verbesserung des Umgriffs erzielt. Um elektrische Durchbrüche zu vermeiden, wird entweder die Spannung kontinuierlich hochgeregelt oder stufenweise mit einer niedrigen oder mehreren sich steigernden Vorspannungen gearbeitet. So wird beispielsweise vor der eigentlichen Beschichtung 0.1 bis 0.5 Sek. mit Spannungen von unter 100 Volt gearbeitet.In order to achieve the highest possible wrap, a number of factors must be taken into account when developing the paint. The electrophoretic coating is such that the wall of the can opposite the counter electrode is coated first. The deposition time and the insulating effect of the material, characterized by the sheet resistance and easy coagulation, must be coordinated in order to achieve a good grip. The lower limit of the coating time is over 3 seconds, in particular over 5 seconds and particularly suitably over 10 seconds. The upper limit is determined by the length of the immersion bath, the transport speed and the amount of cans to be coated to be handled. In order to achieve an economically acceptable level, the upper limit is less than 60 seconds and preferably less than 30 seconds of coating time. The amount of film applied depends on the deposition voltage, which is between 50 and 400 volts, preferably between 100 and 300 volts. With increasing tension, the wrap is improved. In order to avoid electrical breakdowns, the voltage is either continuously increased or gradually with a low or several increasing bias voltages. For example, before the actual coating, voltages of less than 100 volts are used for 0.1 to 0.5 seconds.

Der für eine gute Isolation notwendige Naßfilmwiderstand sollte im Prinzip so hoch wie möglich sein. Seine untere Grenze wird jedoch durch die gewünschte kurze Beschichtungszeit begrenzt. So sollte die untere Grenze mindestens bei 0,6 x 108 Ohm x cm zweckmäßig über 1 x 108 und Vorzugsweise über 2 x 108 Ohm x cm liegen Je höher der Schichtwiderstand desto dünner ist die erreichbare Schicht auf der Dosenwand. Die obere Grenze liegt daher unter 10 x 1080hm x cm zweckmäßig unter 7 x 1080hm x cm und vorzugsweise unter 4 x 108 Ohm h cm. Um für die eiektrophoretische Abscheidung analog den Faradayschen Gesetzen die notwendige elektrische Strommenge zur Verfügung zu stellen ist es notwendig, daß die Badleitfähigkeit die durch den Neutralisationsgrad des Bindemittels bestimmt wird über 600gScm-1, zweckmäßig über 800/gScml und vorzugsweise uber 1200f..lScm-1 liegt.In principle, the wet film resistance required for good insulation should be as high as possible. However, its lower limit is limited by the desired short coating time. For example, the lower limit should be at least 0.6 x 10 8 ohm x cm, expediently above 1 x 10 8 and preferably above 2 x 10 8 ohm x cm. The higher the layer resistance, the thinner the layer that can be reached on the can wall. The upper limit is therefore below 10 × 10 8 ohm × cm, expediently below 7 × 10 8 ohm × cm and preferably below 4 × 10 8 ohm × cm. In order to provide the necessary amount of electrical current for the ectrophoretic deposition analogous to Faraday's laws, it is necessary that the bath conductivity, which is determined by the degree of neutralization of the binder, is above 600gScm- 1 , suitably above 800 / gScm l and preferably above 1200f..lScm -1 lies.

Als Bindemittel können sowohl anionische als auch kationische Harze verwendet werden, wobei die anionischen für saure, die kationischen für basische Füllguter bevorzugt werden. Die anionischen Harze wie maleinisierte oder acrylierte Butadienole, maleinisierte naturliche Öle, carboxylgruppenhaltige Epoxidharzester und Acrylatharze Acrylepoxidharze unmodifizierte oder mit Fettsäuren modifizierte Polyester haben eine Säurezahl von 30 bis 180, insbesondere zwischen 40 und 80, und werden mit Ammoniak, Aminen oder Aminoalkoholen mindestens anteilweise neutralisiert. Bevorzugt werden leicht flüchtige Amine, damit sie bei den gewünschten kurzen Einbrennzeiten von 10 Sek bis 300 Sek möglichst vollständig aus den Film entfernt werden. Besonders bevorzugt ist Ammoniak.Both anionic and cationic resins can be used as binders, the anionic for acidic and the cationic for basic fillers being preferred. The anionic resins such as maleinized or acrylated butadienols, maleinized natural oils, carboxyl group-containing epoxy resin esters and acrylate resins, acrylic epoxy resins unmodified or modified with fatty acids, have an acid number of 30 to 180, in particular between 40 and 80, and are mixed with ammonia, amines or aminoal alcohols at least partially neutralized. Highly volatile amines are preferred so that they are removed as completely as possible from the film with the desired short stoving times of 10 seconds to 300 seconds. Ammonia is particularly preferred.

Die Vernetzung erfolgt entweder oxidativ über ungesättigte Doppelbindungen oder durch thermische Reaktion mit entsprechenden Vernetzungsmitteln wie Phenolharze, Amin-Formaldehydharze oder blockierte Polyisocyanate. Zur Herstellung von Weißlackbeschichtungen werden fremd- oder selbstvernetzende Acrylatharze bevorzugt. Zur Beschichtung mit Klarlacken werden fremd- oder selbstvernetzende Acrylatharze, acrylierte oder maleinisierte Epoxidester oder Epoxyacrylate bevorzugt.The crosslinking takes place either oxidatively via unsaturated double bonds or by thermal reaction with corresponding crosslinking agents such as phenolic resins, amine-formaldehyde resins or blocked polyisocyanates. External or self-crosslinking acrylate resins are preferred for the production of white lacquer coatings. For coating with clear lacquers, externally or self-crosslinking acrylate resins, acrylated or maleinized epoxy esters or epoxy acrylates are preferred.

Die kationischen Harze wie Butadienol-aminoalkylimide Mannichbasen von Phenolharzen aminogruppenhaltige Acrylatharze oder Amino-Epoxidharze haben eine Aminzahl von 30 bis 120 mg KOH/g Festharz, vorzugsweise vor 50 bis 90 und werden mit organischen Monocarbonsäuren wie Kohlensäure, Ameisensäure, Essigsäure, Milchsäure usw. mindestens anteilweise neutralisiert. Als Vernetzungsmittel dienen außer ungesättigten Doppelbindungen vorzugsweise blockierte Polyisocyanate oder Harze, die umesterungsfähige Estergruppen enthalten.The cationic resins such as butadienol-aminoalkylimide Mannich bases of phenol resins, amino group-containing acrylate resins or amino-epoxy resins have an amine number of 30 to 120 mg KOH / g solid resin, preferably before 50 to 90 and are combined with organic monocarboxylic acids such as carbonic acid, formic acid, acetic acid, lactic acid etc. at least partially neutralized. In addition to unsaturated double bonds, the crosslinking agents used are preferably blocked polyisocyanates or resins which contain ester groups capable of transesterification.

Die Bindemittel werden mit den Neutralisationsmitteln anneutralisiert und gegebenenfalls in Gegenwart von Lösemitteln mit entionisiertem oder destilliertem Wasser verdünnt. Als Lösemittel sind geeignet primäre, sekundäre und/ oder tertiäre Alkohole, Ethylen- oder Propylenglykol-mono oder -diether, Diacetonalkohol oder auch geringe Anteile von nicht wasserverdünnbaren Lösemitteln wie Benzinkohlenwasserstoff.The binders are neutralized with the neutralizing agents and, if appropriate, diluted with deionized or distilled water in the presence of solvents. Suitable solvents are primary, secondary and / or tertiary alcohols, ethylene or propylene glycol mono- or diether, diacetone alcohol or even small amounts of non-water-dilutable solvents such as petroleum hydrocarbon.

Es wird ein möglichst niedriger Gehalt an Lösemitteln angestrebt, zweckmäßig unter 15 Gew.% und vorzugsweise unter 5 Gew.%, denn mit steigendem Lösemittelgehalt verschlechtert sich der Umgriff.The aim is to keep the solvent content as low as possible, expediently less than 15% by weight and preferably less than 5% by weight, because with increasing solvent content the wrap worsens.

Der Badfestkörper liegt im allgemeinen zwischen 5 und 30 Gew.%, inbesondere über 8 und unter 20 Gew.%. Mit steigendem Festkörper wird die Badleitfähigkeit erhöht und das Abscheideäquivalent (Ampere - sek/g) herabgesetzt, wodurch der Umgriff gesteigert werden kann. Durch die hohe Konzentration an schichtbildenden Ionen geht dabei der Schichtwiderstand durch ein Maximum.The bath solids are generally between 5 and 30% by weight, in particular above 8 and below 20% by weight. With increasing solids, the bath conductivity is increased and the deposition equivalent (amps - sec / g) is reduced, which means that the wrap can be increased. Due to the high concentration of layer-forming ions, the layer resistance goes through a maximum.

Die Badtemperatur liegt zwischen 20 und 35°C. Mit fallender Temperatur erhöht sich der Umgriff. Temperaturen unter 20°C sind unwirtschaftlich, weil die bei der EC-Beschichtung entstehende Wärme durch viel Kühlwasser wieder abgeführt werden muß. Temperaturen über 35°C erschweren die Badführung, weil zu viel Lösemittel verdunstet und Hydrolyseerscheinungen am Bindemittelsystem Schwankungen in den elektrischen Daten erzeugen.The bath temperature is between 20 and 35 ° C. As the temperature drops, the wrap increases. Temperatures below 20 ° C are uneconomical because the heat generated by the EC coating has to be dissipated again by plenty of cooling water. Temperatures above 35 ° C make it difficult to run the bath because too much solvent evaporates and hydrolysis phenomena on the binder system produce fluctuations in the electrical data.

Das Überzugsmittel kann zusätzlich übliche lacktechnische-Hilfsmittel wie Katalysatoren, Verlaufmittel, Antischaummittel, Gleitmittel usw. enthalten. Naturgemäß sind solche Zusatzstoffe auszuwählen, die mit Wasser bei dem pH-Wert des Bades keine störenden Reaktionen eingehen, keine störenden Fremdionen einschleppen und beim längeren Stehen nicht in nichtaufrührbarer Form ausfallen.The coating agent can additionally contain customary technical auxiliaries such as catalysts, leveling agents, anti-foaming agents, lubricants, etc. Naturally, additives should be selected which do not cause any disturbing reactions with water at the pH of the bath, do not carry in any disturbing foreign ions, and do not precipitate out in a non-agitated form when they are left standing for a long time.

Die Bindemittel können pigmentiert oder unpigmentiert eingesetzt werden. Als Pigmente und Füllstoffe können solche Materialien verwendet werden, die aufgrund ihrer geringen Teilchengröße unter 10 f..lm, besonders unter 5 µm, in den Lack stabil eindispergiert werden können und sich beim Stehen wieder aufrühren lassen. Sie dürfen keine störenden Fremdionen enthalten und dürfen mit Wasser oder dem Neutralisationsmittel nicht chemisch reagieren.The binders can be used pigmented or unpigmented. Such materials can be used as pigments and fillers which, owing to their small particle size below 10 f..lm, particularly below 5 µm, can be dispersed stably in the lacquer and can be stirred up again when standing. They must not contain any interfering foreign ions and must not react chemically with water or the neutralizing agent.

Die Pigmentierung kann sowohl weiß als auch farbig sein. Weiß wird bevorzugt. Bei zusätzlichem Einbau von Interferenzpigmenten ist es möglich Metall-Effekt-Lackierungen mit Aluminium- Silber- Messing- Kupfer-Gold-Effekten usw. zu erzielen. Die Pigmente wie Titandioxid werden in einen konzentrierten Mahlgut angerieben und danach mit weiterem Bindemittel auf ein Pigment-Bindemittel Verhältnis von etwa 0,1 zu 1 bis 0.7 zu 1 eingestellt. Durch den Einbau von Pigmenten wird der Umgriff gesteigert. Anstelle von Pigmenten können auch fein pulverisierte nichtionische Harze, wie pulverierte Polykohlenwasserstoffharze, Epoxidharze und/oder blockierte Polyisocyanate eingesetzt werden, wobei die Zusatzmengen so ausgewählt werden daß sie, das Maximum des Schichtwiderstandes nicht überschreiten. Bindemittel, Pigmentgehalt, Badfestkörper, Lösemittelgehalt, Auswahl des Neutralisationsmittels und der Neutralisationsgrad werden so mit den Beschichtungsbedingungen wie Badtemperatur, Abscheidespannung und Abscheidezeit abgestimmt, daß in dem Elektrotauchlackbad eine vollständige Ganzbeschichtung erfolgt, die nach dem Einbrennen im Inneren der Dose bei Schichtdicken von mindestens 3µm, bevorzugt mindestens 4µm, ganz bevorzugt mindestens 5gm und höchstens 10µm besonders höchstens 7gm povenfvei ist.The pigmentation can be both white and colored. White is preferred. With the additional incorporation of interference pigments, it is possible to achieve metal-effect coatings with aluminum-silver-brass-copper-gold effects, etc. The pigments, such as titanium dioxide, are rubbed into a concentrated millbase and then adjusted to a pigment-binder ratio of about 0.1 to 1 to 0.7 to 1 with further binder. The wrap is increased by the incorporation of pigments. Instead of pigments, it is also possible to use finely powdered nonionic resins, such as powdered polycarbonate resins, epoxy resins and / or blocked polyisocyanates, the amounts added being selected so that they do not exceed the maximum sheet resistance. The binder, pigment content, bath solids content, solvent content, choice of neutralizing agent and the degree of neutralization are coordinated with the coating conditions such as bath temperature, deposition voltage and deposition time so that a complete coating takes place in the electrocoating bath, which after baking inside the can with layer thicknesses of at least 3 µm, is preferably at least 4 µm, very preferably at least 5 µm and at most 10 µm, particularly at most 7 µm povenfvei.

Die EC-Lackierung erfolgt in einem Tauchbad. Die einseitig geschlossenen Dosen können mit Hilfe einer magnetischen elektromagnetischer oder mechanischen Halteeinrichtung, worunter auch die Haltung mit Vakuum verstanden wird, an der Dosenöffnung geführt werden. Das Eindrehen der Dose in das gefullte Elektrotauchlackbecken und die Lage der Dose bei der elektrophoretischen Beschichtung gewährleistet, daß entstehende Gase nach oben entweichen können. Durch die Transportgeschwindigkeit und die drehbare Lagerung wird in der Dose eine Strömung erzeugt, die die bei der Elektrophorese entstehende Warme abführt. Der einfache Bau der Gehänge ermöglicht einen engen Abstand der Dosen voneinander. Das Entleeren der Dose erfolgt wiederum durch eine Drehung wobei der Dosenboden nach oben geführt wird. Als Stromquelle dient Gleichstrom. Die Dose wird über die Haltevorrichtung je nach Bindemittelart als Anode oder als Kathode elektrisch angeschlossen. Aufgrund des Umgriffs des Lackes und derfür die jeweilige Dosenform notwendigen Abscheidespannung und Beschichtungszeit wird die Dose innen und außen völlig beschichtet. Dieses Verfahren hat den Vorteil, daß die Ganzbeschichtung bzw. restliche Außen- und Innen-Beschichtung in einem einzigen Verfahrensschritt erfolgt und durch den geringen mechanischen Aufwand am Gehänge viele Dosen gleichzzeitig nebeneinander beschichtet werden können.The EC painting is done in an immersion bath. The cans which are closed on one side can be guided at the can opening with the aid of a magnetic electromagnetic or mechanical holding device, which is also understood to mean the holding with a vacuum. The screwing of the can into the filled electro-dip lacquer basin and the position of the can in the electrophoretic coating ensures that the resulting gases can escape upwards. Due to the transport speed and the rotatable bearing, a flow is generated in the can, which dissipates the heat generated during electrophoresis. The simple construction of the hangers allows the cans to be closely spaced apart. Emptying the The can is turned by turning the can bottom upwards. Direct current is used as the current source. Depending on the type of binder, the socket is electrically connected via the holding device as an anode or as a cathode. Due to the encompassing of the paint and the deposition voltage and coating time required for the respective can shape, the can is completely coated inside and out. This process has the advantage that the entire coating or the remaining external and internal coating is carried out in a single process step and, due to the low mechanical outlay on the hanger, many cans can be coated side by side at the same time.

Um große Durchlaufgeschwindigkeiten zu erzielen wird eine Hilfsgegenelektrode in die Dose eingeführt. Die Tauchelektrode hat eine nicht von der Dose bestimmte Form und liegt im Durchmesser unter dem halben Durchmesser der Dose. Sie wird bevorzugt so angeordnet, daß sie gleichzeitig mit der Dosenhalterung in das Doseninnere eingeführt wird. Um in der Dose eine Strömung zu erzielen, welche die Lackqualität verbessert, kann die Innenelektrode hohl ausgeführt werden. Durch diese Zuleitung wird filtrierter Lack in die Dose gepumpt. Durch Einbau von Düsen in das Elektrophoresebecken, die auf den gewölbten Dosenboden gerichtet sind, können zusätzlich durch gerichtete Lackströme Gasblasen von der Bodenwandung entfernt werden. Das Entleeren der Dose erfolgt durch Drehen der Dose wobei der Dosenboden nach oben geführt wird. Beim Ausfahren des Gehänges wird es zusammen mit den Dosen erst mit Ultrafiltrat und dann mit Wasser, dem gegebenenfalls zum Vermeiden von Benetzungsstörungen Lösemittel und/oder Emulgatoren zugesetzt werden können, abgespült. Danach erfolgt das Einbrennen des Lackes bei Zeiten von 1 bis 300 Sekunden bei Temperaturen von 180 bis 250°C, bevorzugt 120 bis 180 Sekunden bei 210 bis 230°C. Dabei wird das Transportband mit Gehänge und Dose geschlossen durch den Ofen geführt. In einer bevorzugten Ausführungsform kann der Dosenboden vorgetrocknet und mit einer schützenden Hilfsschicht versehen werden. Danach kann die Übergabe auf ein durch den Trockenofen führendes Förderband erfolgen. Die Öffnung der Dose kann nach unten oder bevorzugt nach oben gerichtet sein.To achieve high throughput speeds, an auxiliary counter electrode is inserted into the can. The immersion electrode has a shape not determined by the can and is less than half the diameter of the can. It is preferably arranged so that it is inserted into the interior of the can at the same time as the can holder. In order to achieve a flow in the can that improves the paint quality, the inner electrode can be made hollow. Filtered varnish is pumped into the can through this feed line. By installing nozzles in the electrophoresis basin, which are directed towards the curved can bottom, gas bubbles can also be removed from the bottom wall by directed paint streams. The can is emptied by rotating the can with the can bottom up. When the hanger is extended, it is rinsed together with the cans first with ultrafiltrate and then with water, to which solvents and / or emulsifiers can optionally be added to avoid wetting problems. The lacquer is then baked at times of 1 to 300 seconds at temperatures of 180 to 250 ° C., preferably 120 to 180 seconds at 210 to 230 ° C. The conveyor belt with hanger and box is passed through the furnace. In a preferred embodiment, the can base can be predried and provided with a protective auxiliary layer. Afterwards, the transfer can take place on a conveyor belt leading through the drying oven. The opening of the can can be directed downwards or preferably upwards.

In einem anderen Verfahren wird stufenweise vorgegangen, d.h. erst wird der äußere Dosenrumpf konventionell lackiert und dann - nach einer Zwischentrocknung - der restliche Teil der Dose (Boden und Doseninneres) elektrophoretisch beschichtet, wobei die Gegenelektrode in die Dose eingeführt wird Dieses "Reserve-Verfahren" hat den Vorteil, daß das für jeden Arbeitsgang notwendige Lacksystem auf seine speziellen Eigenschaften optimal abgestimmt werden kann.Another procedure is gradual, i.e. first the outer can body is painted conventionally and then - after an intermediate drying - the remaining part of the can (bottom and inside of the can) is coated electrophoretically, whereby the counter electrode is inserted into the can. This "reserve method" has the advantage that this is the case for each operation necessary paint system can be optimally matched to its special properties.

Ein Spezialfall dieses Verfahren ist das Bedrucken der nicht lackierten Dose mit einer oder mehreren im wesentlichen elektrisch nicht leitenden Druckfarben und eine anschließende EC-Beschichtung bei der dann die nicht bedruckten Teile der Dose mit EC-Lack beschichtet werden. Bei Anwendung dieser Variante wird ein verbesserter Herstellungsablauf möglich. Das Bedrucken der blanken nicht gebördelten Dose kann in üblichen Druckmaschinen wie bisher nach dem Stand der Technik durchgeführt werden. Dann wird die bedruckte Dose Dose mit einer üblichen Druckfarbe bedruckt sein. Beispielsweise ist es möglich, daß 5 bis 95% der äußeren Oberfläche der Dose bildmäßig mit mindestens einer Druckfarbe (es können auch nacheinander mehrere verschiedene Druckfarben aufgedruckt werden) im Offsetdruck bedruckt und getrocknet wird unter Erzeugung von einem nach dem Trocknen im EG-Bad beständigen Aufdruck mit einem ausreichenden spezifischen Schichtwiderstand, z.B. von mehr als 107 Ohm x cm im gesamten Bereich des Druckbildes, so daß hier kein EC-Lack abgeschieden wird, und das bedruckte Substrat mit einem EC-Lack andersfarbig oder transparent beschichtet wird. Der spezifische Schichtwiderstand soll naturgemäß so hoch sein, daß die Abscheidung des EC-Lackes vermieden wird. Vorzugsweise ist er deshalb höher als 108 Ohm x cm und besonders bevorzugt mehr als 1010 Ohm x cm im gesamten Bereich des Druckbildes. Bei den Druckfarben ist darauf zu achten, daß sie nicht Bestandteile, insbesondere nicht Pigmente enthalten, die eine wesentliche elektrische Leitfähigkeit verursachen würden. Das Bedrucken erfolgt in an sich bekannter Weise, z.B. nach dem Naß-Offset-, Trokken-Offset- oder Siebdruckverfahren. Es tritt eine unerwartet scharfe Abgrenzung zwischen bedruckten Bereichen und im EC-Bad beschichteten Bereichen ein. Mit der Druckfarbe einerseits und mit der Beschichtung im EC-Bad andererseits können unterschidliche Schichtdicken erzielt werde, wenn dies gewünscht ist.A special case of this process is the printing of the unpainted can with one or more essentially electrically non-conductive printing inks and a subsequent EC coating in which the non-printed parts of the can are then coated with EC varnish. When using this variant, an improved manufacturing process is possible. The printing of the bare, not flared can can be carried out in conventional printing machines, as was previously the case in the prior art. Then the printed can can will be printed with a common printing ink. For example, it is possible that 5 to 95% of the outer surface of the can is imaged with at least one printing ink (it is also possible to print several different printing inks in succession) in offset printing and is dried to produce a print which is stable after drying in the EG bath with a sufficient specific sheet resistance, for example of more than 10 7 ohm × cm in the entire area of the printed image, so that no EC varnish is deposited here, and the printed substrate is coated with an EC varnish in a different color or transparent. The specific sheet resistance should naturally be so high that the deposition of the EC varnish is avoided. It is therefore preferably higher than 10 8 ohm x cm and particularly preferably more than 10 10 ohm x cm in the entire area of the printed image. Care should be taken with printing inks that they do not contain any constituents, in particular pigments, which would cause substantial electrical conductivity. The printing is carried out in a manner known per se, for example using the wet offset, dry offset or screen printing method. There is an unexpectedly sharp distinction between printed areas and areas coated in the EC bathroom. With the printing ink on the one hand and with the coating in the EC bath on the other hand, different layer thicknesses can be achieved if this is desired.

Beim kontinuierlichen Beschichten im EC-Becken reichert sich bei dem anionischen Bindemittel das Amin, bei einem kationischen die Carbonsäure an. Zum Ausgleichen dieses Effektes werden die Nachfüllmaterialien entweder entsprechend niedriger anneutralisiert oder die überschüssigen Neutralisationsmittel durch Elektrodialyse entfernt. Das Spülwasser wird durch Ultrafiltration angereichert und wieder in das Lackbecken zurückgegeben, wodurch sich der Ausnutzungsgrad des Lackes steigert und störende Fremdionen entfernt werden.Continuous coating in the EC tank enriches the amine in the anionic binder and the carboxylic acid in the case of a cationic binder. To compensate for this effect, the refill materials are either neutralized correspondingly lower or the excess neutralizing agents are removed by electrodialysis. The rinse water is enriched by ultrafiltration and returned to the paint basin, which increases the degree of utilization of the paint and removes unwanted foreign ions.

In der Zeichnung ist schematisch ein Beispiel für eine Anlage zum Durchführen des erfindungsgemäßen Verfahrens dargestellt, und zwar zeigtIn the drawing, an example of a system for carrying out the method according to the invention is shown schematically, namely shows

Fig. 1 eine Anlage, bei der die elektrophoretisch zu beschichtenden Dosen an ihren Enden gehalten durch ein Tauchbad hindurchgeführt werden und mittels eines einzigen Förderelements zu dem durch einen Trokkenofen führenden Transportband gefördert werden.Fig. 1 shows a system in which the cans to be electrophoretically coated are held at their ends by an immersion bath and are conveyed by means of a single conveying element to the conveyor belt leading through a drying oven.

Bei der Anlage gemäß Fig. 1 werden durch einen Fallschacht 1 an einer Seite offene Dosen 2 derart herangeführt, daß deren nach innen gewölbter Boden 3 außen liegt. Der Fallschacht 1 endet über einem Badbehälter 4, der bis zu einem Spiegel 5 mit einer Elektrotauchlackierflüssigkeit gefüllt ist. Der Fallschacht i endet sich über dem Flüssigkeitsspiegel 5. Um eine horizontale Achse 6 drehbar ist über dem Badbehälter4 ein Sternrad 7 in Richtung eines Pfeiles 8 drehbar gelagert, das in Fig. 1 im einzelnen nicht dargestellt ist. Am Außenumfang dieses Sternades 7 befinden sich mechanische Halter 9, welche die Dosen 2 jeweils an ihrem offenen Ende 10 mechanisch erfassen und dabei gleichzeitig die notwendigen elektrischen Kontakte bilden. Die Gegenelektrode ist am Badbehälter 4 und im Abstand vom Sternrad 7 unterhalb des Flüssigkeitsspiegels 5 angeordnet.In the system according to FIG. 1, cans 2 which are open on one side are produced in this way by a chute 1 stated that their inwardly curved bottom 3 is outside. The chute 1 ends above a bath tank 4, which is filled up to a mirror 5 with an electrocoating liquid. The chute i ends above the liquid level 5. A star wheel 7 is rotatably mounted about a horizontal axis 6 above the bath container 4 in the direction of an arrow 8, which is not shown in detail in FIG. 1. On the outer circumference of this star wheel 7 there are mechanical holders 9 which mechanically grasp the sockets 2 at their open ends 10 and at the same time form the necessary electrical contacts. The counter electrode is arranged on the bath tank 4 and at a distance from the star wheel 7 below the liquid level 5.

Obwohl in Fig. 1 nur ein Sternrad 7 angedeudet ist, sind tatsächlich mehrere Sternräder dieser Art nebeneinander angeordnet und gemeinsam um die Achse 6 drehbar. Beispielsweise sind insgesamt 16 Sternräder 7 nebeneinander vorgesehen, so daß gleichzeitig 16 Dosen 2 nebeneinander durch das Tauchbad 4 hindurchgeführt werden können. Die Sternräder 7 liegen in einem ausreichenden Abstand nebeneinander, so daß sich die benachbarten Dosen 2 nicht gegenseitig berühren.Although only one star wheel 7 is indicated in FIG. 1, several star wheels of this type are actually arranged next to one another and can be rotated together about the axis 6. For example, a total of 16 star wheels 7 are provided side by side, so that 16 cans 2 can be passed through the immersion bath 4 at the same time. The star wheels 7 lie next to one another at a sufficient distance so that the adjacent boxes 2 do not touch one another.

Die Dosen 2 werden, wie Fig. 1 zeigt, von den Sternrädern 7 auf kreisförmigen Bahn durch das Tauchbad 2 hindurchgeführt, wobei sie mit geringfügig nach unten geneigter, d. h. etwa mit horizontal liegender Längsachse auf den Flüssigkeitsspiegel 5 auftreffen und in dieser Position in das Bad eintauchen. Dadurch wird das Innere der einzelnen Dosen schnell geflutet. Die in das Bad eingetauchten Dosen wandern durch dasselbe derat, daß sich ihre Längsachse immer mehr senkrecht stellt, so daß die im Inneren der Dosen befindliche Luft durch die immer mehr nach oben weisende Öffnung entweichen kann und die Dosen dementsprechend schnell vollständig mit Flüssigkeit gefüllt sind. Die eingetauchten Dosen 2 werden in der oben beschriebenen Weise beim Durchlauf durch das Tauchbad elektrophoretisch mit dem Lack der Tauchbadfüllung beschichtet.The cans 2, as shown in FIG. 1, are guided by the starwheels 7 in a circular path through the immersion bath 2, with them being slightly inclined downwards, i.e. H. hit the liquid level 5 with a horizontal longitudinal axis and immerse in the bath in this position. This quickly floods the interior of the individual cans. The cans immersed in the bath move through the same, so that their longitudinal axis becomes more and more vertical, so that the air inside the cans can escape through the opening that points upwards and the cans are accordingly quickly completely filled with liquid. The immersed cans 2 are electrophoretically coated with the lacquer of the immersion bath filling as they pass through the immersion bath.

Am Ende des Durchlaufes durch das Tauchbad werden die Dosen wieder mit geringfügig nach unter geneigter, d.h. mit etwa horizontaler Längsachse aus dem Bad ausgehoben und dann weiter gekippt, so daß die in ihnen befindliche Badflüßigkeit mit Sicherheit ausläuft.At the end of the run through the immersion bath, the cans are again inclined slightly, i.e. with approximately horizontal longitudinal axis lifted out of the bath and then tilted further, so that the bath liquid in them runs out with certainty.

Oberhalb der Sternräder 7 befindet sich ein endloses Magnetband 11, an das die von den Halterungen 9 freigegebenen beschichteten Dosen 2 mit ihrem Boden 3 auf dem Band aufliegend übergeben werden. Dieses Magnetband 11 dient als Übergabestrecke, wobei eine Vortrocknung des auf die Dosen aufgetragener Naßfilmes stattfinden kann. Auch ist es möglich, im Bereich des Magnetbandes Spülvorgänge an der beschichteten Dosen 2 vorzunehmen.Above the star wheels 7 there is an endless magnetic tape 11 to which the coated cans 2 released by the holders 9 are transferred with their base 3 lying on the tape. This magnetic tape 11 serves as a transfer section, and the wet film applied to the cans can be predried. It is also possible to carry out rinsing operations on the coated cans 2 in the area of the magnetic tape.

Vom Magnetband 11 werden die Dosen 2 an ein weiteres Magnetband 12 übergeben, an denen die Dosen 2 mit ihrem offenen Ende gehalten werden. Dieses Magnetband 12 überführt die Dosen 2 zu einem Transportband 13 eines Trockenofens 14, auf das die Dosen 2 beim dargestellten Ausführungsbeispiel mit dem Boden nach unten weisend im gegenseitigen Abstand voneinander gestellt werden.The cans 2 are transferred from the magnetic tape 11 to a further magnetic tape 12, on which the cans 2 are held with their open ends. This magnetic tape 12 transfers the cans 2 to a conveyor belt 13 of a drying oven 14, on which the cans 2 are placed with the floor facing downwards at a mutual distance from one another in the exemplary embodiment shown.

Nach Durchlauf durch den Trockenofen 14 ist die elektrophoretisch aufgebrachte Beschichtung der Dosen 2 trocken, so daß die Dosen nunmehr, falls erwünscht, auch noch etikettiert oder bedruckt werden können.After passing through the drying oven 14, the electrophoretically applied coating of the cans 2 is dry, so that the cans can now, if desired, also be labeled or printed.

Wenn aus irgendwelchen Gründen die Dosen 2 mit der Öffnung 10 nach unten weiser dadurch den Trokkenofen 14 hindurchgeführt werden sollen, kann das Magnetband 11 die Dosen 2 unmittelbar an daß Transportband 13 des Trockenofens 14 abgeben. Wesentlich ist, daß die hintereinander und nebeneinander durch die Anlage geführten Dosen 2 stets in einem ausreichenden Abstand zueinander bewegt werden, daß sie einander nicht berühren können, um Oberflächenfehler an der Beschichtung mit Sicherheit auszuschließen.If for any reason the cans 2 are to be passed through the drying oven 14 with the opening 10 downward, the magnetic tape 11 can deliver the cans 2 directly to the conveyor belt 13 of the drying oven 14. It is essential that the cans 2 guided one behind the other and next to one another are always moved at a sufficient distance from one another that they cannot touch one another to rule out surface defects on the coating with certainty.

Die in Fig. 1 dargestellte Anlage kann in Verbindung mit bereits vorhandenen Trockenöfen 14 benutzt werden, d.h. der Trockenöfen 14 und sein Transportband 13 brauchen für die Benutzung mit den vorgeschalteten Anlagenteilen nicht umgebaut oder abgehändelt zu werden. Die in der Zeichnung dargestellte Anlage kann dementsprechend mit bereits vorhandenen Anlagenteilen betrieben werden.The system shown in Fig. 1 can be used in connection with existing drying ovens 14, i.e. the drying oven 14 and its conveyor belt 13 need not be converted or dealt with for use with the upstream system parts. The system shown in the drawing can accordingly be operated with existing system parts.

Beispiel 1example 1

Ein anionisches, selbstvernetzendes Acrylatharz nach DE-B-16 69 107 wurde mit Ammoniak anneutralisiert und auf einen Festkörper von 15 Gew.% mit entionisiertem Wasser verdünnt. Eine gebördelte Dose (Durchmesser 65 mm, Länge 116 mm) wurde am Bördelrand mit einer elektrisch leitenden Klammer gehalten und vorsichtig in ein gegen Erde isoliertes leitendes, mit verdünntem Lack gefülltes Gefäß mit einen Durchmesser von 19 cm vollständig eingetaucht. Die Dose wurde an die Anode, das Außengefäß und die Hilfselektrode als Kathode an eine Gleichstromquelle angeschlossen. Die Hilfselektrode im Inneren der Dose hatte eine Eintauchtiefe von 8 cm und einen Elektrodendurchmesser von 2 cm. Nach dem Abspülen mit Wasser wurde 3 Minuten bei 215°C im Umluftofen eingebrannt. Die Dose war innen und außen vollständig mit einem dünnen Klarlack überzogen, der porendicht war.An anionic, self-crosslinking acrylate resin according to DE-B-16 69 107 was neutralized with ammonia and diluted to a solids content of 15% by weight with deionized water. A flared can (diameter 65 mm, length 116 mm) was held at the flanged edge with an electrically conductive clamp and carefully immersed completely in a conductive container insulated against earth and filled with diluted lacquer with a diameter of 19 cm. The box was connected to the anode, the outer vessel and the auxiliary electrode as a cathode to a direct current source. The auxiliary electrode inside the can had an immersion depth of 8 cm and an electrode diameter of 2 cm. After rinsing with water, the mixture was baked in a forced air oven at 215 ° C. for 3 minutes. The inside and outside of the can was completely covered with a thin clear varnish that was pore-tight.

Meßwerte, vergleiche Tabelle 1.Measured values, see Table 1.

Beispiel 2Example 2

Eine tiefgezogene Metalldose wird gewaschen, getrocknet und in einer Rundumdruckmaschine nach dem Trockenoffsetverfahren mit einer elektrisch im wesentlichen nicht leitenden roten Druckfarbe üblicher Zusammensetzung mit einem Dekor bildmäßig unter üblicher Druckvorspannung unter Herstellung einer porenfreien gleichmäßigen Farbschicht bedruckt. Das Druckbild hat nach dem Trocknen einen spezifischen Schichtwiderstand von etwa 2 x 108 Ohm x um. Die so bedruckte Dose wird in üblicher Weise 70 Sekunden bei 180° C im Durchlaufofen getrocknet, sodann eingezogen, gebördelt und, wie in Beispiel 1 beschrieben, mit einem weiß Pigmentierten BC-Lack beschichtet, der als Bindemittel ein carboxylgruppenhaltiges, selbstvernetzendes Polyacrylatharz-Gemisch enthält. Der Gesamtfestkörpergehalt des Bades beträgt 15 Gew.%, das Pigment: Bindemittelverhältnis 0.5: 1, der MEQ-Wert 49, der pH-Wert 8.8. Der pH-Wert ist durch Ammoniak eingestellt. Die Badleitfähigkeit beträgt 170°wScm-1. Die Dose ist als Anode und das gegen Erde isolierte EG-Becken als Kathode geschaltet. Abscheidespannung: 110 Volt. Abscheidezeit: 15 Sekunden. Nach dem Beschichten wird die Dose mit voll entsalztem Wasser gespült und auf einem Drahtgitter mit der Öffnung nach oben stehend in einem Trockenofen 90 Sek. bei 210°C getrocknet. Die Abscheidebedingungen, insbesondere Spannung und Zeit, wurden so gewählt, daß unter Verwendung einer Elektrode, die in die Dose hineinragte, ein guter Umgriff erreicht wurde. Die Beschichtung mit dem EC-Lack erfolgte an der Außenseite der Dose auf den nicht bedruckten Metallflächen und auch im Inneren der Dose. Die erzielte Schichtdicke an Weißlack beträgt etwa 10 bis 12µm.A deep-drawn metal can is washed, dried and printed in an all-round printing machine according to the dry offset process with an electrically essentially non-conductive red printing ink of the usual composition with a decor imagewise under the usual prestressing to produce a pore-free, uniform ink layer. After drying, the printed image has a specific sheet resistance of approximately 2 × 10 8 ohm × um. The can printed in this way is dried in a conventional manner for 70 seconds at 180 ° C. in a continuous oven, then drawn in, crimped and, as described in Example 1, coated with a white pigmented BC lacquer which contains a carboxyl group-containing, self-crosslinking polyacrylate resin mixture . The total solids content of the bath is 15% by weight, the pigment: binder ratio 0.5: 1, the MEQ value 49, the pH value 8.8. The pH is adjusted with ammonia. The bath conductivity is 170 ° wScm -1 . The box is connected as an anode and the EG basin, which is insulated against earth, as a cathode. Separation voltage: 110 volts. Deposition time: 15 seconds. After coating, the can is rinsed with deionized water and dried on a wire rack with the opening facing upwards in a drying oven at 210 ° C. for 90 seconds. The deposition conditions, in particular voltage and time, were chosen in such a way that a good wrap was achieved using an electrode which protruded into the can. The EC varnish was coated on the outside of the can on the non-printed metal surfaces and also inside the can. The layer thickness of white lacquer achieved is approximately 10 to 12 μm.

Es wird im EC-Bad eine saubere und von dem Druckbild abgegrenzte, dieses jedoch nicht überlappende Beschichtung erzielt. Anstelle der im Beispiel verwendeten tiefgezogenen einen Boden aufweisenden Dose können auch gelötete oder geschweißte Dosen verwendet werden wobei die Lot- oder Schweißnahte bzw Stellen im EG-Bad einwandfrei beschichtet werden.A clean and delimited, but not overlapping, coating is achieved in the EC bath. Instead of the deep-drawn box with a bottom used in the example, soldered or welded boxes can also be used, the solder or weld seams or places in the EG bath being coated properly.

Die bildmäßige Bedruckung mit Dekoren kann ganzflachig als Rasterdruck oder als Strichmuster erfolgen.The image-wise printing with decors can be done over the whole area as a raster print or as a line pattern.

Beispiel 3Example 3

Durchführung im wesentlichen wie in Beispiel 2. Die Dose wird mit vier Farben bedruckt in einer üblichen Vierfarbendruckmaschine. Die EC-Beschichtung erfolgt auf die noch nicht bedruckten Bereiche mit einem Klarlack der als Bindemittel ein fremdvernetzendes Acrylat-Melamin-Karzsystem enthält Abscheidebedingungen: 15 Volt, 15 Sekunden, 25°C. Schichtdicke der EG-Beschichtung nach dem Einbrennen: 7 bis 8 µm. Die Beschichtung erfolgte nur mit einer Innenelektrode in einem isolierten EG-Becken.Carried out essentially as in Example 2. The can is printed with four colors in a conventional four-color printing machine. The EC coating is carried out on the areas that have not yet been printed with a clear varnish that contains an externally cross-linking acrylate-melamine-resin system as a binding agent. Separation conditions: 15 volts, 15 seconds, 25 ° C. Layer thickness of the EG coating after baking: 7 to 8 µm. The coating was only done with an inner electrode in an insulated EG basin.

Vorzugsweise bedeutet der Ausdruck "geringfügig" in Zusammenhang mit der Definition der Neigung der Dosen beim Eintritt und Austritt aus dem Tauchbad daß der Winkel der Längsachse zum Flüssigkeitsspiegel über 1°, besonders bevorzugt über 3°, und vorzugsweise weniger als 20°, besonders bevorzugt weniger als 15° beträgt.

Figure imgb0001
The term "slightly" in connection with the definition of the inclination of the cans upon entry and exit from the immersion bath means that the angle of the longitudinal axis to the liquid level is above 1 °, particularly preferably above 3 °, and preferably less than 20 °, particularly preferably less than 15 °.
Figure imgb0001

Claims (9)

1. A process for electrocoating of metal cans open at one end with subsequent drying, characterized in that each can is led through an electrocoating bath and in the course of this, in a period of more than 3 to less than 60 seconds, is coated with a wet film having a film electrical resistivity of at least 0.6 x 108 ohm x cm depositing on its surface, the can being dipped into the bath in one continuous operation with its opening pointing obliquely downwards, moved when submerged in the bath so that its opening points upwards, and then, with its opening pointing downwards, lifted out of the bath and then led by a continuous means of transportation through one or several drying ovens, several cans simultaneously being coated and dried, beside each other and distanced from each other, and a mounting on a transporting element provided for the individual cans being electrically con nected as an electrode for electrocoating, while auxiliary counter-electrodes, insertable into the individual cans and lying at a distance from the inside wall of the cans exceeding half the radius of the cans, are used.
2. A process according to claim 1, characterized in that the cans are led through the bath on a path in the form of a circular arc.
3. A process according to one of claims 1 or 2, characterized in that during the coating the cans are held by their open end on a transporting element leading them through the bath.
4. A process according to one of claims 1 to 3, characterized in that the cans are initially beaded at their open end, then washed, subsequently coated and finally dried and optionally labelled or printed.
5. A process according to claim 4, characterized in that after coating and before drying the cans are rinsed with water.
6. A process according to one or more of claims 1 to 3, characterized in that after lifting out of the bath the cans are put, distanced from each other, on a continuous means of transportation leading through one or several drying ovens.
7. A process according to one of claims 1 to 6, characterized in that, after washing, the cans are first lacquered externally on the body and dried aid then their bottom and interior are coated in the electrocoating bath.
8. A process according to claim 7, characterized in that the cans are printed on the body with one or several printing inks that are essentially non-conductors of electricity and then coated in the electrocoating bath.
9. A process according to claim 8, characterized in that 5 to 95 % of the body of the can is printed pictorially with at least one printing ink in offset or screen printing and dried, with production of an imprint which after drying is resistant in the electrocoating bath with a film specific resistivity of more than 107 ohm x cm in the whole area of the print image, onto which a differently-coloured or transparent coating is applied in the electrocoating bath.
EP84101257A 1983-02-12 1984-02-08 Process for coating hollow tins Expired - Lifetime EP0118756B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT84101257T ATE27311T1 (en) 1983-02-12 1984-02-08 PROCESS FOR COATING CANS OPEN ON ONE SIDE.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3304940 1983-02-12
DE19833304940 DE3304940A1 (en) 1983-02-12 1983-02-12 METHOD FOR COATING SINGLE-SIDED OPEN HOLLOW BODIES

Publications (3)

Publication Number Publication Date
EP0118756A1 EP0118756A1 (en) 1984-09-19
EP0118756B1 EP0118756B1 (en) 1987-05-20
EP0118756B2 true EP0118756B2 (en) 1992-09-02

Family

ID=6190745

Family Applications (1)

Application Number Title Priority Date Filing Date
EP84101257A Expired - Lifetime EP0118756B2 (en) 1983-02-12 1984-02-08 Process for coating hollow tins

Country Status (7)

Country Link
US (1) US4659445A (en)
EP (1) EP0118756B2 (en)
JP (1) JPS59153897A (en)
AT (1) ATE27311T1 (en)
DE (2) DE3304940A1 (en)
DK (1) DK58584A (en)
ES (1) ES529625A0 (en)

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3325068A1 (en) * 1983-07-12 1985-01-24 Herberts Gmbh, 5600 Wuppertal METHOD FOR COATING SINGLE-SIDED OPEN HOLLOW BODIES
DE3601560A1 (en) * 1986-01-21 1987-07-23 Herberts Gmbh AQUEOUS, HEAT-CURABLE COATING AGENT, THE USE THEREOF AND ITEMS COATED ITEMS
GB8811982D0 (en) * 1988-05-20 1988-06-22 Metal Box Plc Apparatus for electrolytic treatment of articles
DE4038797A1 (en) * 1990-12-05 1992-06-11 Voit Michael Gmbh Hollow=porcelain glazing machine - moves suction pot with work at right angles to bath surface
DE4239680C2 (en) * 1992-05-21 1994-11-24 Joergens Klaus Method and device for coating hollow bodies
EP0570738B1 (en) * 1992-05-21 1994-11-30 Klaus Jörgens Method and device for coating hollow bodies
AU5458094A (en) * 1992-11-05 1994-05-24 Porton Diagnostics, Inc. Membrane manufacturing method
DE4304145C1 (en) * 1993-02-11 1994-04-28 Flaekt Ab Surface treatment of vehicle bodywork - involves immersing bodywork exclusively by rotation of rotary retainer introduced into treatment bath and further removed from it
DE4325631C2 (en) * 1993-07-30 1996-03-28 Joergens Klaus Device for the electrophoretic coating of the inner surface of hollow bodies
US5858098A (en) * 1997-01-10 1999-01-12 Eagle-Picher Industries, Inc. Immersion can coating apparatus and method
FR2883576B1 (en) * 2005-02-09 2009-05-29 Frederic Vacheron SURFACE TREATMENT METHOD FOR HOLLOW PIECES, TANK FOR IMPLEMENTING SUCH METHOD, PROCESS AND INSTALLATION FOR CONTINUOUS SURFACE TREATMENT USING SUCH A TANK
US20070190263A1 (en) * 2006-02-10 2007-08-16 Finch John G Internal coating technique for non-cylindrical components
JP2009084659A (en) * 2007-10-02 2009-04-23 Kuroda Seisakusho:Kk Method and apparatus for wet surface treatment
CN106423748B (en) * 2016-10-08 2018-09-18 新河县新安盒业有限责任公司 Spectacle case inner casing gluing and dry assembly line
CN111976285B (en) * 2020-09-21 2022-06-07 江苏新亚彩印包装有限公司 Wine bottle three-dimensional label printing and drying device and process

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3253943A (en) * 1963-03-04 1966-05-31 Union Carbide Corp Bottle coating machine
US3391073A (en) * 1964-08-24 1968-07-02 Aluminum Coil Anodizing Corp Anodizing apparatus
DE1905270B2 (en) * 1969-02-04 1973-10-25 Alfred 5000 Koeln Krueger Process for coating hollow bodies
US3694336A (en) * 1969-06-02 1972-09-26 Continental Can Co Method for can electrodeposition
US3668100A (en) * 1970-07-01 1972-06-06 Continental Can Co Electrophoretic coating of metal substrates using elevated pressures
GB1395383A (en) * 1972-08-31 1975-05-29 Carrier Drysys Ltd Treating metallic bodies
US3801485A (en) * 1972-09-01 1974-04-02 American Can Co Apparatus and method for electrodepositing a coating on interior surfaces of container bodies
CA1054558A (en) * 1975-07-21 1979-05-15 Loyd R. Brower (Jr.) Method and apparatus for electrophoretic coating
BR7608760A (en) * 1976-06-07 1978-07-25 Standard Chem Co Inc PROCESS AND APPLIANCE FOR ELECTRICALLY COVERING A PIECE SURFACE
US4158619A (en) * 1977-06-20 1979-06-19 Standard T Chemical Company, Inc. Method and apparatus for removing excess electro-phoretic material from a coated interior workpiece surface
US4094760A (en) * 1977-07-25 1978-06-13 Aluminum Company Of America Method and apparatus for differentially and simultaneously electrocoating the interior and exterior of a metal container
GB2014611B (en) * 1978-02-17 1982-06-16 Standard T Chemical Co Inc Method and apparatus for removing excess electrophoretic material from coated interior workpiece surface
US4400251A (en) * 1981-06-05 1983-08-23 Aluminum Company Of America Method and apparatus for simultaneously electrocoating the interior and exterior of a metal container

Also Published As

Publication number Publication date
ATE27311T1 (en) 1987-06-15
DE3304940A1 (en) 1984-08-16
US4659445A (en) 1987-04-21
ES8501012A1 (en) 1984-11-01
EP0118756A1 (en) 1984-09-19
DK58584D0 (en) 1984-02-09
EP0118756B1 (en) 1987-05-20
ES529625A0 (en) 1984-11-01
DE3463791D1 (en) 1987-06-25
JPH0429756B2 (en) 1992-05-19
JPS59153897A (en) 1984-09-01
DK58584A (en) 1984-08-13

Similar Documents

Publication Publication Date Title
EP0118756B2 (en) Process for coating hollow tins
EP0131282B1 (en) Process for coating cans open at one end
DE2832868C3 (en) Device for the electrophoretic coating of a metal container
EP0376222B1 (en) Process and apparatus for electrophoretically painting small bulk objects
DE2149110A1 (en) Method and device for coating the interior of food cans
DE3220310A1 (en) METHOD AND DEVICE FOR SIMULTANEOUSLY ELECTRIC COATING OF THE INTERIOR AND EXTERIOR SURFACES OF A METAL CONTAINER
DE2445821A1 (en) METHOD AND DEVICE FOR SURFACE TREATMENT OF METAL PARTS
EP0431711A1 (en) Process and apparatus for anodic or cathodic painting of hollow bodies, particularly cans, by electrophoresis
DE1621916C3 (en) Process for coating an electrically conductive object in an aqueous bath with an ionized organic resin and devices suitable therefor
DE1621887A1 (en) Coating process
US3492213A (en) Method for electrodeposition coating including a preimmersion deposition step
DE1771417C3 (en)
DE4333859C2 (en) Process for painting the inner surfaces of tinplate containers and system for carrying out the process
DE3314776C2 (en)
DE2232162A1 (en) METHOD AND DEVICE FOR CONTINUOUS SIMULTANEOUS ELECTRIC APPLICATION OF A COATING TO A VARIETY OF SMALL OBJECTS
DE2063160B2 (en) Process for the electrophoretic deposition of paints
DE3425435C2 (en)
DE2548414A1 (en) Electrophoretic coating of objects - involving spraying the coating onto the object which is rotating
DE3009715C2 (en) Use of binders to formulate primary fillers
CH635526A5 (en) METHOD FOR COATING IRON AND STEEL.
DE4005620A1 (en) Lacquer coating appts. for can bodies
DE1621915B2 (en) DEVICE FOR CONTINUOUS ELECTRICAL COATING OF ELECTRICALLY CONDUCTIVE OBJECTS
DE3312410C1 (en) Process for lacquer coating of lacquer-free weld seams of frames
DE10250471B3 (en) Valve plate used for aerosol containers comprises a metal sheet provided with an anticorrosion layer
DE1771649A1 (en) Process for the electrophoretic deposition of a film of pigmented or non-pigmented resin on a conductive object

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 19840515

AK Designated contracting states

Designated state(s): AT BE DE FR GB IT NL SE

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AT BE DE FR GB IT NL SE

REF Corresponds to:

Ref document number: 27311

Country of ref document: AT

Date of ref document: 19870615

Kind code of ref document: T

ITF It: translation for a ep patent filed
REF Corresponds to:

Ref document number: 3463791

Country of ref document: DE

Date of ref document: 19870625

ET Fr: translation filed
PLBI Opposition filed

Free format text: ORIGINAL CODE: 0009260

26 Opposition filed

Opponent name: BASF LACKE + FARBEN AKTIENGESELLSCHAFT, MUENSTER

Effective date: 19880115

NLR1 Nl: opposition has been filed with the epo

Opponent name: FARBEN AKTIENGESELLSCHAFT

Opponent name: BASF LACKE

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: AT

Payment date: 19900226

Year of fee payment: 7

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Effective date: 19910208

ITTA It: last paid annual fee
PUAH Patent maintained in amended form

Free format text: ORIGINAL CODE: 0009272

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: PATENT MAINTAINED AS AMENDED

27A Patent maintained in amended form

Effective date: 19920902

AK Designated contracting states

Kind code of ref document: B2

Designated state(s): AT BE DE FR GB IT NL SE

NLR2 Nl: decision of opposition
ET3 Fr: translation filed ** decision concerning opposition
ITF It: translation for a ep patent filed
NLR3 Nl: receipt of modified translations in the netherlands language after an opposition procedure
PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 19930205

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 19930215

Year of fee payment: 10

Ref country code: BE

Payment date: 19930215

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: SE

Payment date: 19930216

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 19930228

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 19930408

Year of fee payment: 10

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Effective date: 19940208

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Effective date: 19940209

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Effective date: 19940228

BERE Be: lapsed

Owner name: HERBERTS G.M.B.H.

Effective date: 19940228

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Effective date: 19940901

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 19940208

NLV4 Nl: lapsed or anulled due to non-payment of the annual fee
PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Effective date: 19941031

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Effective date: 19941101

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

EUG Se: european patent has lapsed

Ref document number: 84101257.8

Effective date: 19940910

APAC Appeal dossier modified

Free format text: ORIGINAL CODE: EPIDOS NOAPO

APAC Appeal dossier modified

Free format text: ORIGINAL CODE: EPIDOS NOAPO

APAH Appeal reference modified

Free format text: ORIGINAL CODE: EPIDOSCREFNO