EP0763159B2 - Method for making paper - Google Patents
Method for making paper Download PDFInfo
- Publication number
- EP0763159B2 EP0763159B2 EP96910068A EP96910068A EP0763159B2 EP 0763159 B2 EP0763159 B2 EP 0763159B2 EP 96910068 A EP96910068 A EP 96910068A EP 96910068 A EP96910068 A EP 96910068A EP 0763159 B2 EP0763159 B2 EP 0763159B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- paper
- starch
- fibrous composition
- approximately
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 55
- 229920002472 Starch Polymers 0.000 claims abstract description 167
- 235000019698 starch Nutrition 0.000 claims abstract description 165
- 239000008107 starch Substances 0.000 claims abstract description 120
- 125000002091 cationic group Chemical group 0.000 claims abstract description 85
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 72
- 239000000203 mixture Substances 0.000 claims abstract description 58
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 40
- 230000008569 process Effects 0.000 claims abstract description 35
- 150000001875 compounds Chemical class 0.000 claims abstract description 34
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 33
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 230000001747 exhibiting effect Effects 0.000 claims abstract description 6
- 238000004381 surface treatment Methods 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- 239000004411 aluminium Substances 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 9
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 6
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 229920000881 Modified starch Polymers 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- 239000003643 water by type Substances 0.000 claims description 2
- 239000004368 Modified starch Substances 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 235000019426 modified starch Nutrition 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 239000000123 paper Substances 0.000 abstract description 95
- 230000014759 maintenance of location Effects 0.000 abstract description 28
- -1 greater than 0.95% Chemical compound 0.000 abstract description 16
- 239000011096 corrugated fiberboard Substances 0.000 abstract 1
- 125000000129 anionic group Chemical group 0.000 description 16
- 239000000835 fiber Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 15
- 239000008186 active pharmaceutical agent Substances 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 240000008042 Zea mays Species 0.000 description 7
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 7
- 238000010411 cooking Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 6
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 6
- 150000001450 anions Chemical class 0.000 description 6
- 239000011111 cardboard Substances 0.000 description 6
- 235000005822 corn Nutrition 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 5
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- 229920001282 polysaccharide Polymers 0.000 description 5
- 239000005017 polysaccharide Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000011282 treatment Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 241000209140 Triticum Species 0.000 description 4
- 235000021307 Triticum Nutrition 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229920000945 Amylopectin Polymers 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 229920002873 Polyethylenimine Polymers 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 241000897276 Termes Species 0.000 description 3
- 229920006320 anionic starch Polymers 0.000 description 3
- 239000007767 bonding agent Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 230000009897 systematic effect Effects 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 229920000856 Amylose Polymers 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 244000061456 Solanum tuberosum Species 0.000 description 2
- 235000002595 Solanum tuberosum Nutrition 0.000 description 2
- 241001080024 Telles Species 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- 150000004645 aluminates Chemical class 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 229920006317 cationic polymer Polymers 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 235000015250 liver sausages Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000002557 mineral fiber Substances 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000007645 offset printing Methods 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XYSQXZCMOLNHOI-UHFFFAOYSA-N s-[2-[[4-(acetylsulfamoyl)phenyl]carbamoyl]phenyl] 5-pyridin-1-ium-1-ylpentanethioate;bromide Chemical compound [Br-].C1=CC(S(=O)(=O)NC(=O)C)=CC=C1NC(=O)C1=CC=CC=C1SC(=O)CCCC[N+]1=CC=CC=C1 XYSQXZCMOLNHOI-UHFFFAOYSA-N 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical compound O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229940100445 wheat starch Drugs 0.000 description 2
- GHCVXTFBVDVFGE-UHFFFAOYSA-N 4-amino-6-chloro-1,3,5-triazin-2-ol Chemical compound NC1=NC(O)=NC(Cl)=N1 GHCVXTFBVDVFGE-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical class [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- 101100221122 Caenorhabditis elegans cmt-1 gene Proteins 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 240000000359 Triticum dicoccon Species 0.000 description 1
- 241001639412 Verres Species 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- DZUHNVFSJJSSOM-UHFFFAOYSA-K aluminum chlorosulfate Chemical class [Al+3].[O-]S(Cl)(=O)=O.[O-]S(Cl)(=O)=O.[O-]S(Cl)(=O)=O DZUHNVFSJJSSOM-UHFFFAOYSA-K 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- AZSFNUJOCKMOGB-UHFFFAOYSA-K cyclotriphosphate(3-) Chemical compound [O-]P1(=O)OP([O-])(=O)OP([O-])(=O)O1 AZSFNUJOCKMOGB-UHFFFAOYSA-K 0.000 description 1
- 230000003413 degradative effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007071 enzymatic hydrolysis Effects 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- CCGKOQOJPYTBIH-UHFFFAOYSA-N ethenone Chemical compound C=C=O CCGKOQOJPYTBIH-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009459 flexible packaging Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 150000003944 halohydrins Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000001976 hemiacetal group Chemical group 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 210000003097 mucus Anatomy 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N sulfurochloridic acid Chemical class OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
- D21H23/06—Controlling the addition
- D21H23/14—Controlling the addition by selecting point of addition or time of contact between components
- D21H23/18—Addition at a location where shear forces are avoided before sheet-forming, e.g. after pulp beating or refining
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
- D21H17/29—Starch cationic
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
Definitions
- patent EP 0 276 200 in no way discloses the retention rate that can be obtained with regard to the cationic starch used (product "CATO 102" having a fixed nitrogen content of 0.30% approximately), nor the physical characteristics of the paper resulting from the implementation of such associations cationic polymer / anionic aluminum compound ".
- anionic trash catchers PEI type products (polyethylene imine) or p-DADMAC (poly di alkyl dimethyl ammonium chloride) are more effective than a polychloride aluminum (the chemical composition of which is not specified), which is presented as "practically ineffective in terms of retention. "
- Patent FR 2,289,674 describes the specific implementation, in media highly concentrated in sulfate alumina, amphoteric starches of the sulfo-succinate type with reduced cationicity (degree of substitution or "DS" announced 0.03 corresponding to a fixed nitrogen level of less than 0.30% relative to the dry weight of the starch) and this, in view improve the retention of titanium dioxide pigments.
- the physical characteristics of the paper expressed by the MULLEN index alone, can be improved but in a very limited way (MULLEN max. obtained: 1.59).
- Patent EP 257,338 describes the specific use of amphoteric starches of the phosphate type, in particular waxy base, cationicity qualifying as “low” or “medium” (maximum DS of 0.08 corresponding to a rate fixed nitrogen less than 0.7% / dry weight of starch). This document considers the interest of such amphoteric starches only for the sole purpose of improving the drip performance of the paper machine.
- Patent application WO 81/00147 describes the preparation, by a complicated process, of an amphoteric mucus based on cationic starch of reduced cationicity and a CMC type polymer, intended to coat a structure filler / fiber.
- patent EP 41,056 claiming the association between cationic starch and colloidal silicic acid. Such an association has been improved over time as it follows of the description of patent application WO 86/00100 (anionic agent of the aluminum silicate or silicic acid type modified by aluminum), of patent EP 348,366 (anionic agent of the polymeric silicic acid type having a specific surface area) and of patent EP 490,425 (cationic agent containing from 0.05 to 0.5% by weight of aluminum).
- patents EP 349,366 and 490,425 are mainly focused on the "draining” and / or “retention” and do not really address the study of the physical characteristics of the paper.
- the present invention relates to a process for manufacturing paper from a fibrous composition characterized in that said fibrous composition is brought into contact, simultaneously or not, with at least one cationic starch having a fixed nitrogen level greater than 0.95%, expressed on the dry weight starch and with at least one polyaluminium compound.
- the cationic starches used in accordance with the invention can be obtained by any technique current or future, in aqueous medium, in solvent medium or in dry phase, capable of allowing one or more group (s) nitrogen (s) of an electropositive nature to be fixed on a starch or a mixture of starches of all kinds and origins when the nitrogen level thus fixed is greater than 0.95% by weight of dry starch.
- the cationic starches used in the process according to the invention can in particular be prepared by one any of the cationization techniques, in particular dry phase cationization, described in the patents FR 2,434,821, FR 2,477,159, EP 233,336, EP 303,039, EP 333,292, EP 406,837, US 4,332,935 and US 429,444.
- the cationic starches used according to the invention can moreover be of a "polycationic" nature. such as those described in the aforementioned patents EP 406,837 and US 429,444 since said starches have, in fine, a fixed nitrogen level greater than 0.95% on the dry weight of starch.
- starches having a fixed nitrogen level from about 1.0% to about 3.0%, preferably from about 1.0% to about 2.5%, and even more preferably from 1% to 1.6%, based on the dry weight of starch.
- Said starches can be based on potato, potato with high amylopectin content (waxy starch), corn, wheat, high amylopectin corn (waxy corn), corn high amylose, rice, pea or cassava content, based on cuts or fractions that can be made or obtained such as amylose, amylopectin, particle size sections known to those skilled in the art under the terms of starch wheat "A” and wheat starch “B", and any mixtures of at least any two of the above products.
- the cationic starch which can be used for the production of paper according to the invention can in particular be consisting of a mixture of at least one cationic tuber starch, in particular potato starch cationic and at least one cationic cereal starch, in particular cationic corn or wheat.
- the cationic starches used in the papermaking process according to the invention which have a fixed nitrogen level greater than 0.95% on the dry weight of starch, can simultaneously, previously or after cationization, have been subjected to any chemical and / or physical treatment.
- the chemical treatment may in particular consist of one or other of the known crosslinking techniques, oxidation, alkaline treatment, acid and / or enzymatic hydrolysis, esterification or plasticization.
- crosslinking technique is meant in particular any process involving an agent such as acid adipic acid or one of its derivatives, a halohydrin (for example epichlorohydrin), a trimetaphosphate (for example sodium), phosphorus oxychloride or a resin (for example based on formalin).
- agent such as acid adipic acid or one of its derivatives, a halohydrin (for example epichlorohydrin), a trimetaphosphate (for example sodium), phosphorus oxychloride or a resin (for example based on formalin).
- oxidation technique is understood to mean in particular any non-degradative oxidation process making it possible to substitute at least one OH group for the starch with a COOH group.
- esterification techniques means in particular any process which makes it possible to substitute starch (already cationized or not), at least in one place, by acetate, phosphate, succinate, sulfo-succinate, alkenyl-succinate groups, sulfate, maleate, propionate or carboxyl.
- the starches used in the papermaking process according to the invention can be consist of amphoteric starches, i.e. products which are both cationic (fixed nitrogen level greater than 0.95% / dry weight of starch) and anionic.
- cationic starches can easily be used (in order to be contacted with the fibrous composition) in the form of dilute aqueous adhesives of variable concentrations, generally less than 20%, preferably between about 15% and about 1%.
- the preparation of the adhesives is carried out in a manner known per se, by discontinuous or continuous cooking, by example, at 110-130 ° C, in a continuous pressure cooker or "jet-cooker" suitable for ensuring the operations of dosing, cooking and dilution.
- the starch under the form of an uncooked or pregelatinized starch powder, this prior to and / or when it is brought into contact with the fibrous composition.
- starches used in the context of the invention could allow the latter to dissolve satisfactorily (i.e. not instantaneously but gradually) under temperature conditions very significantly lower than those adopted in jet-cooker, for example at temperatures between 10 and 50 ° C approximately.
- So powders starch can advantageously be brought into contact, by any suitable means, with fibrous compositions of which the temperature is brought and / or maintained by any suitable means to a value of about 25 ° C to about 50 ° C.
- the present invention allows it, inter alia and by the nature of the starches which it implements, to simplify certain paper-making processes by eliminating traditional means of continuous cooking or discontinuous starch.
- the cationic starch has a viscosity of approximately 300 to approximately 3000, preferably from 350 to 2500, BRABENDER units (UB).
- Said viscosity is measured on a "BRABENDER 350 CMG" type device.
- a starch sample (25.0 g) is used in sufficient water to obtain a total charge of 480 g. This is introduced in the baking chamber of the viscometer. Cooking is done in a controlled manner (1.5 ° C / min) and we appreciate the viscosity of the adhesive after it has been worn and then maintained for 20 minutes at a temperature of 92 ° C.
- the cationic starch and the fibrous composition are put in contact under conditions such that said cationic starch represents from about 0.2 to about 6%, preferably from 0.3 to 4%, and even more preferably from 0.7 to 3%, of the weight of said fibrous composition.
- the particular cationic starch such that described above is associated with at least one "anionic waste sensor" of a particular type, namely a compound polyaluminum.
- the polyaluminium compound advantageously consists of a salt of formula I, II, IV or V and consists in particular of a product of the WAC, PAC 18 or EKOFLOCK type.
- the polyaluminum compounds used according to the present invention have an aluminum content, expressed as Al 2 O 3 , of approximately 8% to approximately 20% by weight, in particular from 10% to 18% by weight.
- the polyaluminium compound and the fibrous composition are brought into contact under conditions such that said polyaluminium compound, expressed by weight of Al 2 O 3 , represents from approximately 0.01% to approximately 0.5%, preferably 0.015% to 0.4%, of the weight of said fibrous composition.
- the process according to the invention in no way imposes that the cationic starch be brought into contact with the fibrous composition before the polyaluminium compound, or conversely that the polyaluminium compound is brought into contact with the fibrous composition prior to cationic starch.
- the Applicant Company even observed that it was entirely possible bringing the cationic starch and the polyaluminum compound simultaneously or almost simultaneously into contact with the composition fibrous.
- the polyaluminium compound could, in particular in very closed circuits, be introduced, in whole or in part, at the same level as the canvas.
- the polyaluminium compound can in particular be brought into contact with the fibrous composition between a level corresponding to the first vat in the wet part of the paper machine and a level just after the scrubber of the paper machine.
- the cationic starch and the polyaluminum compound can be introduced into a indifferent order at the wet end of the paper machine, including being contacted simultaneously or almost simultaneously with the fibrous composition.
- the time between contacting, respectively, either the cationic starch or the polyaluminum compound with the fibrous composition and contacting, respectively, either the compound polyaluminium or either the cationic starch with the fibrous composition is generally at most equal to 120 minutes approximately and in particular between 0 and 60 minutes, preferably between 0 and 45 minutes, and more preferably between 10 seconds and 40 minutes.
- delays of the order of 25 seconds to 35 minutes in particular 30 seconds to 20 minutes between the respective use of the two products (cationic starch and polyaluminium compound, in any order).
- the manufacturing process paper according to the invention has, among other advantages, in addition to being simple and cost-effective, to allow, especially in difficult conditions (pulp made from FCR or old paper, significant closure of circuits), obtain good starch retention, improve the physical characteristics of the paper and ensure machine speed meeting the requirements of practice, or even improving said machine speed and therefore, overall, improve the profitability of the system.
- the Applicant Company has found that the simultaneous implementation or not, of a polyaluminium compound and of a cationic starch whose fixed nitrogen content is high, in accordance with the invention made it possible, in particular, to remove all or part of certain surface treatments applied to the sheet after his training.
- the method according to the invention is characterized in that the paper obtained is not subjected, on any one of its two faces or even on all of its two faces, with no surface treatment putting using a starch, native or physically and / or chemically modified.
- Another major advantage of the papermaking process according to the invention is, as indicated previously, to allow, compared to the techniques of the prior art, to obtain a starch retention rate improved without negatively influencing the physical characteristics of the paper and / or obtaining characteristics improved physical properties of the paper, without negatively influencing the starch retention rate.
- the process which is the subject of the present invention is capable, including included in difficult conditions (FCR-based pulp or waste paper, significant closure of circuits) to improve significantly both the starch retention rate and the physical characteristics of the paper, as it will be exemplified below.
- paper is not, as specified at the beginning of the description, in no way limiting and includes, in particular, papers for graphic uses (in particular for printing-writing, for inkjet printing, for offset printing, for reprography) and papers for wrapping and packaging (corrugated papers, for flexible packaging of the thin kraft type or others).
- the Applicant Company has in particular observed that the process according to the invention was particularly well suitable for the production of cover or flute type paper for corrugated cardboard.
- the method according to the invention makes it possible to obtain corrugated corrugated paper under conditions (starch retention, machine speed) improved compared to techniques of the prior art and / or having improved characteristics compared to said techniques.
- the present invention is characterized in that the paper obtained is a paper for use graphic or paper for wrapping or packaging, in particular corrugated paper or cover paper for corrugated cardboard.
- the fibrous composition which is used in the context of the present invention has, advantageously a so-called “neutral” or “pseudo neutral” pH, ie from about 6.0 to about 8.0, preferably from 6.1 to 7.1, said pH being able to be controlled or uncontrolled (“free pH”) as may be the case under difficult conditions operating.
- the fibrous composition has a pH, controlled or not, lying between approximately 6.0 and approximately 8.0 and preferably between 6.1 and 7.1.
- said fibrous composition can contain and / or be brought into contact, if necessary, with one or more the other of the products recommended in the aforementioned patents at the level of the prior art, including at least one product chosen from anionic starches, such as phosphorylated or sulfosuccinylated starches, bonding agents such as dimer aklyl ketene and succinic acid anhydrides, fillers, such as calcium carbonate and kaolin, retention agents such as polyacrylamides, polyethylene imines, polyalkyl ammonium chlorides and other synthetic retention agents, silicic and aluminosilicon compounds
- anionic starches such as phosphorylated or sulfosuccinylated starches
- bonding agents such as dimer aklyl ketene and succinic acid anhydrides
- fillers such as calcium carbonate and kaolin
- retention agents such as polyacrylamides, polyethylene imines, polyalkyl ammonium chlorides and other synthetic retention agents, silicic and
- said fibrous composition can advantageously and at any time contain and / or be used in contact with a silica or aluminosilicon compound such as those described in patents EP 41 056 and EP 0 522 940 mentioned above and, optionally, a bonding agent and / or a filler.
- a silica or aluminosilicon compound such as those described in patents EP 41 056 and EP 0 522 940 mentioned above and, optionally, a bonding agent and / or a filler.
- This silicic or aluminosilicate compound can be introduced into the fibrous composition simultaneously starch or at a different time, posterior or anterior, usually spaced a few seconds to a few minutes from the moment of the introduction of said cationic starch.
- the process for manufacturing paper according to the invention is also characterized in that the fibrous composition is brought into contact at any time before the formation of the sheet, with at least one silicic or aluminosilicon compound, in particular with a colloidal silicic acid, the particles of which have a specific surface of approximately 50 to approximately 1000 m 2 / g, as well as possibly with at least one filler or a bonding agent.
- a fibrous composition (pulp) is reconstituted, by dilution in water, having the following main characteristics: pH 6.6 Total concentration 16.8 g / l Soluble concentration 13.7 g / l Acidity 0.24 g / l Resistivity 150 ohms Total ash 12.4 g / l Soluble ash 8.9 g / l
- STARCH D Mixture 25/75 cationic starch / cationic wheat at 0.65% fixed nitrogen.
- STARCH F Amphoteric starch of the sulfosuccinate type with a fixed nitrogen level of 0.25%.
- the implementation, for these tests, is carried out at a rate of 2% of starch and, when it is present, of 1% of CPA.
- the contact time between the starch and the fibrous composition is 5 minutes.
- the contact time between the CPA (when it is used) and the fibrous composition is 6 minutes.
- the MULLEN index makes it possible to assess the burst strength of a paper (for example example corrugated roofing paper) subjected to hydrostatic pressure increasing perpendicularly on its surface, said index taking into account the grammage of said paper.
- a paper for example example corrugated roofing paper
- the CMT 60 index is particularly suitable for the evaluation of corrugated paper for corrugated cardboard and in particular to the determination of the flat compression resistance of such paper.
- a MULLEN index is obtained under these conditions (fibrous composition different from PATE 1, in particular) (value: 1.80) and a particularly high starch retention rate (value: 95%).
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Abstract
Description
L'invention a pour objet un nouveau procédé de fabrication du papier selon la revendication 1, et une utilisation selon la revendication 11, le terme "papier" désignant dans ce qui suit toute structure plane ou feuille non seulement à base de fibres cellulosiques - matière première la plus fréquemment utilisée dans l'industrie du papier et du carton - mais également à base :
- de fibres synthétiques telles que les fibres de polyamides, de polyesters et de résines polyacryliques,
- de fibres minérales telles que les fibres d'amiante, de céramique et de verre,
- de toutes combinaisons de fibres cellulosiques, synthétiques et minérales.
- synthetic fibers such as polyamide, polyester and polyacrylic resin fibers,
- mineral fibers such as asbestos, ceramic and glass fibers,
- all combinations of cellulosic, synthetic and mineral fibers.
L'utilisation, bien connue, des amidons cationiques qui sont introduits dans la masse de fibres avant la formation de la feuille, a globalement permis d'augmenter la rétention des fibres et des charges, d'améliorer l'égouttage et d'augmenter les caractéristiques physiques du papier. En effet, la fixation préférentielle de ces amidons sur les sites réactionnels anioniques des fibres et des charges, rendue possible par leur caractère cationique ou cationicité, permet d'accroítre le nombre des liaisons entre fibres ainsi qu'entre fibres et charges, d'où une résistance plus grande du papier. Grâce à cette plus grande résistance du papier, il devenait possible de diminuer la concentration de la masse de fibres ou d'avoir recours à des fibres de qualité inférieure.The well-known use of cationic starches which are introduced into the mass of fibers before formation of the sheet, generally made it possible to increase the retention of fibers and fillers, to improve drainage and to increase the physical characteristics of the paper. Indeed, the preferential fixation of these starches on the sites anionic reaction of fibers and fillers, made possible by their cationic or cationic nature, allows increase the number of connections between fibers as well as between fibers and fillers, resulting in greater resistance of the paper. Thanks to this greater resistance of the paper, it became possible to decrease the concentration of the mass of fibers or to use lower quality fibers.
Cependant, il se trouve que, depuis quelques années, les avantages précités procurés par la mise en oeuvre des amidons cationiques ne permettent pas toujours de compenser les inconvénients croissants créés par la dégradation croissante de la qualité des matières premières.However, it turns out that, for a few years, the aforementioned advantages obtained by the implementation cationic starches do not always make it possible to compensate for the increasing disadvantages created by the degradation increasing the quality of raw materials.
En effet, pour faire face à des soucis de rentabilité économique de plus en plus stricts, non seulement la pâte mi-chimique traditionnellement utilisée par exemple pour la fabrication de papier pour carton ondulé a vu sa part réduite au profit des pâtes issues de fibres cellulosiques de récupération, communément appelées FCR, mais de plus la qualité même de ces FCR est de plus en plus médiocre en raison du nombre croissant de recyclages des "vieux papiers".Indeed, in order to face increasingly strict economic profitability concerns, not only the dough semi-chemical traditionally used for example for the production of paper for corrugated board has seen its share reduced in favor of pulps from recovered cellulosic fibers, commonly called FCR, but moreover the quality even of these FCR is more and more mediocre due to the increasing number of recycling of "old paper".
A cela s'ajoute le fait qu'au niveau des machines à papier, la tendance est de plus en plus à la fermeture systématique des circuits, d'où un enrichissement des eaux de fabrication en matières en suspension, organiques et minérales. Parmi ces matières indésirables ou polluantes, on retrouve, en particulier, des espèces physico-chimiques très variées, y compris de nature colloïdale, présentant un caractère anionique et communément regroupées sous les termes génériques de "anionic trash" ou "déchets anioniques".Added to this is the fact that in paper machines, the trend is more and more towards closure systematic circuits, resulting in enrichment of the production water with suspended, organic and mineral. Among these undesirable or polluting materials, there are, in particular, physicochemical species very varied, including colloidal in nature, presenting an anionic character and commonly grouped under generic terms of "anionic trash" or "anionic waste".
Leur présence toujours plus importante dans les eaux de fabrication fait que tout amidon cationique mis en oeuvre se trouve être toujours plus sollicité pour neutraliser ou se fixer sur lesdits déchets anioniques et, corrélativement, toujours moins disponible pour se fixer sur les sites réactionnels des fibres, d'où une augmentation du taux d'amidon non retenu sur la feuille et une moindre résistance de celle-ci.Their ever-increasing presence in manufacturing waters means that any cationic starch used work happens to be always more used to neutralize or settle on said anionic waste and, correspondingly, always less available to attach to the reaction sites of fibers, hence an increase in the rate starch not retained on the sheet and less resistance of the latter.
De manière générale, quel que soit le degré de cationicité des amidons, la fermeture des circuits et la dégradation de la qualité des fibres se traduisent par une baisse inéluctable de l'efficacité (y compris de la rétention sur feuille) des amidons et de la solidité des papiers ainsi que par une augmentation quasi-systématique des besoins d'épuration des eaux d'égouttage des machines à papier également appelées "eaux sous toile".In general, whatever the degree of cationicity of the starches, the closure of the circuits and the degradation of fiber quality results in an inevitable drop in efficiency (including retention on sheet) of the starches and the solidity of the papers as well as by an almost systematic increase in needs for the treatment of sewage from paper machines also known as "canvas water".
En partant du principe que l'efficacité d'un amidon cationique devait être d'autant plus grande que sa probabilité de fixation sur les fibres était importante, on a eu recours, pour augmenter cette probabilité de fixation à des associations du type "amidon cationique - polyacrylamide" (brevet US 4.066.495), "amidon cationique - sulfate d'alumine" ou "amidon cationique - sel basique d'aluminium" (brevet FR 2.418.297).Assuming that the effectiveness of a cationic starch should be greater the greater its probability was important, we used to increase the likelihood of associations of the “cationic starch - polyacrylamide” type (US Pat. No. 4,066,495), “cationic starch - alumina sulfate” or "cationic starch - basic aluminum salt" (patent FR 2,418,297).
On a eu également recours, comme décrit dans le brevet européen EP 0 139 597 délivré au nom de la Société Demanderesse, à des associations "amidon de céréale cationique- amidon de tubercule cationique", lesdits amidons cationiques présentant avantageusement, selon les exemples dudit brevet, un taux d'azote fixé sur sec relativement peu élevé, à savoir se situant entre 0,20 et 0,30 %.Recourse has also been had, as described in European patent EP 0 139 597 issued in the name of the Company Applicant, to “cationic cereal starch and cationic tuber starch” associations, said starches cationically advantageously exhibiting, according to the examples of said patent, a nitrogen level fixed on a relatively dry basis low, namely between 0.20 and 0.30%.
La technologie susmentionnée associant amidon cationique et sel basique d'aluminium a fait l'objet, notamment depuis la fin des années 80, de nombreuses études en vue de rester constamment adaptée aux exigences d'ordre technique (qualité générale du papier), économique (vitesse des machines, en particulier) et réglementaire (défense de l'environnement notamment) auxquelles doivent faire face les papetiers.The aforementioned technology combining cationic starch and basic aluminum salt has been the object, in particular since the end of the 1980s, numerous studies aimed at remaining constantly adapted to the requirements technical (general quality of the paper), economic (speed of the machines, in particular) and regulatory (environmental protection in particular) which the paper manufacturers have to face.
Ces exigences ont notamment eu pour effet de préconiser, comme décrit dans le brevet européen EP 0 276 200, d'associer un polysaccharide cationique et un composé aluminium de nature anionique, lequel est généralement formé in situ par mise en oeuvre d'alcali, et ce, dans des conditions telles que le pH de la masse fibreuse doive être maintenu à une valeur précise (7 à 8) à un endroit précis de la machine à papier, à savoir immédiatement avant la caisse de tête.These requirements had in particular the effect of recommending, as described in European patent EP 0 276 200, to associate a cationic polysaccharide and an aluminum compound of an anionic nature, which is generally formed in situ by the use of alkali, under conditions such that the pH of the fibrous mass must be kept at a precise value (7 to 8) at a specific location on the paper machine, i.e. immediately before headbox.
La lecture de ce brevet EP 0 276 200 montre cependant que de telles associations composé aluminium
anionique/ polysaccharide cationique ne permettent d'obtenir l'effet recherché, à savoir l'obtention d'une bonne rétention
des charges ou fines, que dans des conditions opératoires particulières et notamment :
On note par ailleurs que le brevet EP 0 276 200 ne divulgue aucunement le taux de rétention pouvant être obtenu en ce qui concerne l'amidon cationique mis en oeuvre (produit "CATO 102" présentant un taux d'azote fixé de 0,30 % environ), ni les caractéristiques physiques du papier résultant de la mise en oeuvre de telles associations polymère cationique / composé aluminium anionique".Note also that patent EP 0 276 200 in no way discloses the retention rate that can be obtained with regard to the cationic starch used (product "CATO 102" having a fixed nitrogen content of 0.30% approximately), nor the physical characteristics of the paper resulting from the implementation of such associations cationic polymer / anionic aluminum compound ".
Les exigences techniques, économiques et réglementaires susmentionnées ont notamment eu pour effet de préconiser également :
- soit, comme décrit dans le brevet européen EP 285.486, d'augmenter le niveau d'introduction de l'amidon cationique jusqu'à des taux de l'ordre de 5 % exprimé en poids par rapport au poids de fibres et ce, en association avec un polychlorure d'aluminium lequel est, de préférence, mis en oeuvre le plus près possible de la caisse de tête de la machine à papier,
- soit, comme décrit dans le brevet européen EP 285.487, de maintenir des taux relativement faibles d'amidon cationique (0,3 - 0,4 % en poids de fibres) mais en associant obligatoirement ledit amidon, outre à un polychlorure d'aluminium, à une charge minérale (notamment du carbonate de calcium) et à un agent de collage (notamment de type alkyl cétène dimère ou "AKD" ou de type anhydride d'acide succinique ou "ASA").
- or, as described in European patent EP 285,486, of increasing the level of introduction of cationic starch up to rates of the order of 5% expressed by weight relative to the weight of fibers and this, in combination with a poly aluminum chloride which is preferably used as close as possible to the headbox of the paper machine,
- either, as described in European patent EP 285,487, to maintain relatively low levels of cationic starch (0.3 - 0.4% by weight of fibers) but by necessarily associating said starch, in addition to a polychloride of aluminum, to a mineral filler (in particular calcium carbonate) and to a sizing agent (in particular of the dimeric alkyl ketene type or "AKD" or of the succinic acid anhydride type or "ASA").
On notera que ces deux aménagements apportés à la technologie "amidon cationique - sel basique d'aluminium" s'expriment principalement pour des pH "en caisse de tête" d'une valeur de 7,2 ou supérieure (jusqu'à 7,8) et ce, respectivement, en vue de la fabrication de papier de type "couverture pour carton ondulé", surfacé par de l'amidon natif (brevet EP 285.486) ou de type "impression et écriture", "impression Offset" ou "reprographie" (brevet EP 285.487).Note that these two adjustments made to the "cationic starch - basic aluminum salt" technology mainly expressed for pH "in headbox" of a value of 7.2 or higher (up to 7.8) and this, respectively, for the production of "corrugated cardboard" type paper, coated with starch native (EP patent 285,486) or of the "printing and writing", "offset printing" or "reprography" type (EP patent 285 487).
En outre, ces deux documents ne divulguent aucunement le taux de rétention de l'amidon cationique mis en oeuvre et, par différence, le taux d'amidon cationique qui a pu ne pas se fixer au sein de la feuille en formation et, par là-même contribuer à la pollution organique et à la non rentabilité du système.Furthermore, these two documents in no way disclose the retention rate of the cationic starch used. work and, by difference, the level of cationic starch which may not have fixed within the forming sheet and, by even contribute to organic pollution and the non profitability of the system.
Par ailleurs, aucun détail n'est donné quant à la nature de l'amidon cationique utilisé dans le cadre de ces deux documents (taux d'azote fixé, viscosité, origine botanique, etc...).Furthermore, no details are given as to the nature of the cationic starch used in the context of these two documents (fixed nitrogen level, viscosity, botanical origin, etc.).
Très récemment, il a été envisagé d'associer différents amidons de cationicité variable (DS de 0,032 à 0,11 correspondant à des taux d'azote de 0,28 à 0,95) à différents produits synthétiques aptes à réduire les effets indésirables inhérents à la présence, dans les circuits, de déchets anioniques (GLITTENBERG et al. dans "PAPER TECH-NOLOGY", Vol 35 N° 7, pp 18-27).Very recently, it has been envisaged to combine different starches of variable cationicity (DS from 0.032 to 0.11 corresponding to nitrogen levels from 0.28 to 0.95) to various synthetic products capable of reducing undesirable effects inherent in the presence in the circuits of anionic waste (GLITTENBERG et al. in "PAPER TECH-NOLOGY", Vol 35 N ° 7, pp 18-27).
Il apparait que parmi ces capteurs de déchets anioniques ("anionic trash catchers") les produits de type PEI (polyéthylène imine) ou p-DADMAC (chlorure de poly di alkyl diméthyl ammonium) sont plus efficaces qu'un polychlorure d'aluminium (dont la composition chimique n'est pas précisée), lequel est présenté comme "pratiquement inefficace en termes de rétention".It appears that among these anionic waste sensors ("anionic trash catchers") PEI type products (polyethylene imine) or p-DADMAC (poly di alkyl dimethyl ammonium chloride) are more effective than a polychloride aluminum (the chemical composition of which is not specified), which is presented as "practically ineffective in terms of retention. "
En tout état de cause, on note que ce document :
- ne décrit aucunement les caractéristiques physiques du papier que l'on peut obtenir en associant un amidon cationique et un polychlorure d'aluminium,
- montre que pour certains paramètres un amidon cationique de DS 0,11 n'est pas significativement plus efficace qu'un amidon cationique de DS de 0,032 ou 0,035,
- n'étudie réellement les caractéristiques physiques du papier, évaluées sur "Formette de Rétention", que dans le cadre d'associations amidon cationique / P-DADMAC et ce avec mise en oeuvre d'un amidon (produit C* BOND 05906) lequel est connu pour présenter un taux d'azote relativement peu élevé, en tous cas inférieur à 0,5 %,
- détourne globalement l'homme de l'art d'envisager des amidons cationiques de plus hauts DS, et donc de taux d'azote plus élevés, lesquels seraient "non intéressants d'un point de vue économique".
- in no way describes the physical characteristics of the paper which can be obtained by combining a cationic starch and a polychloride of aluminum,
- shows that for certain parameters a cationic starch with DS 0.11 is not significantly more effective than a cationic starch with DS of 0.032 or 0.035,
- really studies the physical characteristics of the paper, evaluated on "Retention Form", only in the context of cationic starch / P-DADMAC associations and this with the use of a starch (product C * BOND 05906) which is known to have a relatively low nitrogen level, in any case less than 0.5%,
- globally diverts those skilled in the art to consider cationic starches with higher DS, and therefore higher nitrogen levels, which would be "not interesting from an economic point of view".
En vue d'améliorer l'efficacité des amidons cationiques, la solidité des papiers et/ou d'abaisser les taux de matières en suspension indésirables contenues dans les eaux sous toile et effluents secondaires ("eaux clarifiées"), il a également été proposé de faire appel à des liants polysaccharidiques, et notamment des amidons, contenant à la fois des groupements cationiques et des groupements anioniques comme décrits dans les brevets FR 2.289.674, EP 257.338 et la demande de brevet WO 81/00147.In order to improve the efficiency of cationic starches, the solidity of the papers and / or to lower the undesirable suspended matter contained in canvas water and secondary effluents ("clarified water"), it has also been proposed to use polysaccharide binders, and in particular starches, containing both cationic groups and anionic groups as described in patents FR 2,289,674, EP 257,338 and patent application WO 81/00147.
Le brevet FR 2.289.674 décrit la mise en oeuvre spécifique, dans des milieux fortement concentrés en sulfate d'alumine, d'amidons amphotères de type sulfo-succinate de cationicité réduite (degré de substitution ou "DS" annoncé de 0,03 correspondant à un taux d'azote fixé inférieur à 0,30 % par rapport au poids sec de l'amidon) et ce, en vue d'améliorer la rétention de pigments de type dioxyde de titane. Dans certains cas, les caractéristiques physiques du papier, exprimées par le seul indice MULLEN, peuvent être améliorées mais de façon très limitée (MULLEN maxi obtenu : 1,59).Patent FR 2,289,674 describes the specific implementation, in media highly concentrated in sulfate alumina, amphoteric starches of the sulfo-succinate type with reduced cationicity (degree of substitution or "DS" announced 0.03 corresponding to a fixed nitrogen level of less than 0.30% relative to the dry weight of the starch) and this, in view improve the retention of titanium dioxide pigments. In some cases, the physical characteristics of the paper, expressed by the MULLEN index alone, can be improved but in a very limited way (MULLEN max. obtained: 1.59).
Le brevet EP 257.338 décrit la mise en oeuvre spécifique d'amidons amphotères de type phosphate, notamment de base waxy, de cationicité qualifiable de "faible" ou "moyenne" (DS maxi de 0,08 correspondant à un taux d'azote fixé inférieur à 0,7 % / poids sec d'amidon). Ce document n'envisage l'intérêt de tels amidons amphotères que dans la seule perspective d'améliorer les performances d'égouttage de la machine à papier.Patent EP 257,338 describes the specific use of amphoteric starches of the phosphate type, in particular waxy base, cationicity qualifying as "low" or "medium" (maximum DS of 0.08 corresponding to a rate fixed nitrogen less than 0.7% / dry weight of starch). This document considers the interest of such amphoteric starches only for the sole purpose of improving the drip performance of the paper machine.
La demande de brevet WO 81/00147 décrit la préparation, selon un processus compliqué, d'un mucus amphotère à base d'amidon cationique de cationicité réduite et d'un polymère de type CMC, destiné à enrober une structure charge / fibre.Patent application WO 81/00147 describes the preparation, by a complicated process, of an amphoteric mucus based on cationic starch of reduced cationicity and a CMC type polymer, intended to coat a structure filler / fiber.
En tout état de cause, la complexité et le coût de préparation, les performances insuffisantes et/ou les potentialités d'application limitées de tels amidons amphotères en réduisent l'intérêt industriel.In any event, the complexity and cost of preparation, insufficient performance and / or potential of limited application of such amphoteric starches reduce their industrial interest.
En vue d'améliorer l'efficacité des amidons cationiques, la solidité des papiers et/ou d'abaisser les niveaux de pollution des effluents issus de l'activité papetière, il a également été préconisé des techniques dites "duales" par lesquelles on associe d'une part des polymères cationiques et d'autre part des composés anioniques d'origine minérale et/ou organique. Une telle technique, mettant en oeuvre séparément un amidon cationique et un amidon anionique, est notamment préconisée au niveau du brevet EP 282.415 dont la Société Demanderesse est titulaire.In order to improve the efficiency of cationic starches, the solidity of the papers and / or to lower the levels pollution of effluents from the paper industry, so-called "dual" techniques have also been recommended by which are combined on the one hand with cationic polymers and on the other hand with anionic compounds of mineral origin and / or organic. Such a technique, using separately a cationic starch and an anionic starch, is particularly recommended in patent EP 282,415 of which the Applicant Company is the holder.
Une autre technique duale est également décrite dans le brevet EP 41.056, revendiquant l'association entre amidon cationique et acide silicique colloïdal. Une telle association a été améliorée au cours du temps comme il résulte de la description de la demande de brevet WO 86/00100 (agent anionique de type silicate d'aluminium ou acide silicique modifié par l'aluminium), du brevet EP 348.366 (agent anionique de type acide silicique polymère présentant une surface spécifique particulière) et du brevet EP 490.425 (agent cationique contenant de 0,05 à 0,5 % en poids d'aluminium).Another dual technique is also described in patent EP 41,056, claiming the association between cationic starch and colloidal silicic acid. Such an association has been improved over time as it follows of the description of patent application WO 86/00100 (anionic agent of the aluminum silicate or silicic acid type modified by aluminum), of patent EP 348,366 (anionic agent of the polymeric silicic acid type having a specific surface area) and of patent EP 490,425 (cationic agent containing from 0.05 to 0.5% by weight of aluminum).
D'une manière générale, il apparait que la technique duale mettant en oeuvre un dérivé silicique en tant qu'agent anionique a dû être considérablement complexifiée au cours du temps en vue de répondre aux exigences (techniques, économiques et/ou réglementaires) toujours plus pressantes auxquelles sont confrontés les papetiers.In general, it appears that the dual technique using a silicic derivative as that anionic agent had to be considerably complexed over time in order to meet the requirements (technical, economic and / or regulatory) increasingly pressing with the paper manufacturers.
On a ainsi été amené à concevoir :
- des systèmes ternaires "amidon cationique (DS = 0,035) / polymère d'acide silicique particulier / sel d'aluminium" comme décrit au niveau du brevet EP 349.366 précité, ledit sel d'aluminium étant préférentiellement choisi parmi l'alun, l'aluminate de sodium ou le chlorure d'aluminium, et
- en dernier lieu, des systèmes binaires mettant en oeuvre des amidons cationiques porteurs d'aluminium préparés selon des procédés complexes comme il résulte de la lecture des brevets EP 303.039 ou EP 303.040, cités au niveau du brevet EP 490.425 susmentionné.
- ternary systems "cationic starch (DS = 0.035) / particular silicic acid polymer / aluminum salt" as described in the abovementioned patent EP 349,366, said aluminum salt being preferably chosen from alum, aluminate sodium or aluminum chloride, and
- lastly, binary systems using cationic aluminum-bearing starches prepared according to complex processes as results from the reading of patents EP 303,039 or EP 303,040, cited in the above-mentioned patent EP 490,425.
En outre, les brevets EP 349.366 et 490.425 sont principalement axés sur les aspects "égouttage" et/ou "rétention" et n'abordent pas réellement l'étude des caractéristiques physiques du papier.In addition, patents EP 349,366 and 490,425 are mainly focused on the "draining" and / or "retention" and do not really address the study of the physical characteristics of the paper.
Ces techniques duales à base de dérivé silicique conduisent, comme souligné, à une amélioration de la rétention, permettant ainsi la fabrication d'un papier à plus forte teneur en charges. Elles permettent une économie substantielle de cellulose, mais ne sont pas applicables dans tous les cas. De plus, la quantité d'amidon fixé à la cellulose au moment de la formation de la feuille restant encore limitée, les caractéristiques physiques du papier obtenu ne sont pas toujours améliorées de façon suffisante.These dual techniques based on silicic derivative lead, as pointed out, to an improvement in the retention, thus making it possible to manufacture paper with a higher content of fillers. They allow savings substantial amount of cellulose, but is not applicable in all cases. In addition, the amount of starch attached to the cellulose at the time of sheet formation still being limited, the physical characteristics of the paper obtained are not always improved enough.
En vue d'améliorer les caractéristiques physiques d'un papier chargé et collé, il a été récemment préconisé (brevet EP 522.940) des systèmes beaucoup plus sophistiqués constitués d'un système dit "rétenteur" à base de trois constituants, en l'occurence d'un amidon cationique (DS de 0,01 à 0,1 correspondant à des taux d'azote fixé < 0,9 %), d'un polychlorure d'aluminium et de silice anionique, constituants dont les taux d'introduction doivent, en outre, être compris dans des gammes très particulières.In order to improve the physical characteristics of a loaded and glued paper, it has recently been recommended (EP 522,940 patent) much more sophisticated systems made up of a so-called "retention system" based on three constituents, in this case a cationic starch (DS from 0.01 to 0.1 corresponding to fixed nitrogen levels <0.9%), of an anionic polychloride of aluminum and silica, constituents whose introduction rates must, in addition, be included in very specific ranges.
On constate que si un tel système rétenteur ternaire, basé sur la synergie silice / polychlorure d'aluminium, permet d'améliorer spécifiquement l'épair du papier (i,e l'homogénéité des fibres dans le plan et l'épaisseur de la feuille), ledit système ne permet pas d'atteindre des taux de rétention (rétention totale) de l'ordre d'au moins 80 %.It is found that if such a ternary retentive system, based on the synergy of silica / poly aluminum chloride, specifically improves the appearance of the paper (i, e the homogeneity of the fibers in the plane and the thickness of the sheet), said system does not achieve retention rates (total retention) of the order of at least 80%.
Il résulte de l'ensemble de ce qui précède qu'il existe un besoin réel de proposer un moyen permettant de fabriquer du papier qui soit à la fois simple, rentable, non générateur de problèmes de pollution et qui soit apte à satisfaire aux exigences actuelles des papetiers en particulier en termes de nature de la matière première (FCR pour papiers pour carton ondulé par exemple), de qualité du produit fini (résistance de la feuille notamment), de productivité (vitesse machine).It follows from all of the above that there is a real need to provide a means for make paper that is both simple, cost-effective, non-polluting and capable of meet the current requirements of paper manufacturers in particular in terms of the nature of the raw material (FCR for papers for corrugated board for example), quality of the finished product (sheet resistance in particular), productivity (machine speed).
En particulier, il existe un besoin réel de trouver un moyen permettant de fabriquer du papier dans des conditions répondant aux desiderata de la pratique et qui n'impose aucunement la mise en oeuvre systématique d'amidons amphotères, d'amidons d'ionicités différentes et/ou de système complexes à base silice.In particular, there is a real need to find a way to make paper under conditions meeting the wishes of the practice and which does not impose the systematic use of starches amphoteric, starches of different ionicities and / or complex silica-based systems.
Et le mérite de la Société Demanderesse a été de trouver qu'un tel moyen pouvait être constitué, y compris dans des conditions réputées difficiles (pâte constituée de FCR ou vieux papiers, fermeture importante des circuits), par la mise en oeuvre d'une part d'un amidon cationique présentant un taux d'azote suffisamment élevé et d'autre part d'un composé d'aluminium particulier.And the merit of the Applicant Company was to find that such a means could be established, including under conditions deemed difficult (pulp made of FCR or old paper, significant closure of circuits), by using on the one hand a cationic starch having a sufficiently high nitrogen content and on the other hand of a particular aluminum compound.
De façon plus précise la présente invention a pour objet un procédé de fabrication de papier à partir d'une composition fibreuse caractérisé par le fait que l'on met ladite composition fibreuse, en contact, simultanément ou non, avec au moins un amidon cationique présentant un taux d'azote fixé supérieur à 0,95 %, exprimé sur le poids sec d'amidon et avec au moins un composé polyaluminium.More specifically, the present invention relates to a process for manufacturing paper from a fibrous composition characterized in that said fibrous composition is brought into contact, simultaneously or not, with at least one cationic starch having a fixed nitrogen level greater than 0.95%, expressed on the dry weight starch and with at least one polyaluminium compound.
Les amidons cationiques mis en oeuvre conformément à l'invention peuvent être obtenus par toute technique actuelle ou future, en milieu aqueux, en milieu solvant ou en phase sèche, apte à permettre à un ou plusieurs groupement(s) azoté(s) de nature électropositive de se fixer sur un amidon ou un mélange d'amidons de toutes natures et origines dès lors que le taux d'azote ainsi fixé est supérieur à 0,95 % en poids d'amidon sec.The cationic starches used in accordance with the invention can be obtained by any technique current or future, in aqueous medium, in solvent medium or in dry phase, capable of allowing one or more group (s) nitrogen (s) of an electropositive nature to be fixed on a starch or a mixture of starches of all kinds and origins when the nitrogen level thus fixed is greater than 0.95% by weight of dry starch.
Lesdits groupements azotés peuvent notamment renfermer un atome d'azote tertiaire ou quaternaire comme les réactifs décrits dans les brevets suivants, déposés au nom de la Demanderesse :
- brevet FR 2.434.821, en particulier de la page 3, ligne 29 à la page 5, ligne 10,
- brevet EP 139.597, en particulier colonne 1, lignes 30 à 52, et
- brevet EP 282.415, en particulier page 4, lignes 5 à 36.
- Patent FR 2,434,821, in particular from page 3, line 29 to page 5, line 10,
- EP 139,597, in particular column 1, lines 30 to 52, and
- Patent EP 282,415, in particular page 4, lines 5 to 36.
Les amidons cationiques utilisés dans le procédé selon l'invention peuvent notamment être préparés par l'une quelconque des techniques de cationisation, en particulier de cationisation en phase sèche, décrite dans les brevets FR 2.434.821, FR 2.477.159, EP 233.336, EP 303.039, EP 333.292, EP 406.837, US 4.332.935 et US 429.444.The cationic starches used in the process according to the invention can in particular be prepared by one any of the cationization techniques, in particular dry phase cationization, described in the patents FR 2,434,821, FR 2,477,159, EP 233,336, EP 303,039, EP 333,292, EP 406,837, US 4,332,935 and US 429,444.
Les amidons cationiques mis en oeuvre selon l'invention peuvent d'ailleurs être de nature "polycationique" tels que ceux décrits dans les brevets EP 406.837 et US 429.444 précités dès lors que lesdits amidons présentent, in fine, un taux d'azote fixé supérieur à 0,95 % sur le poids sec d'amidon.The cationic starches used according to the invention can moreover be of a "polycationic" nature. such as those described in the aforementioned patents EP 406,837 and US 429,444 since said starches have, in fine, a fixed nitrogen level greater than 0.95% on the dry weight of starch.
De préférence, dans le cadre de l'invention, on fait appel à des amidons présentant un taux d'azote fixé d'environ 1,0 % à environ 3,0 %, de préférence d'environ 1,0 % à environ 2,5 %, et plus préférentiellement encore de 1 % à 1,6 %, sur le poids sec d'amidon.Preferably, in the context of the invention, use is made of starches having a fixed nitrogen level from about 1.0% to about 3.0%, preferably from about 1.0% to about 2.5%, and even more preferably from 1% to 1.6%, based on the dry weight of starch.
Lesdits amidons, d'origine naturelle ou hybride, peuvent être à base de pomme de terre, pomme de terre à haute teneur en amylopectine (fécule waxy), maïs, blé, maïs à haute teneur en amylopectine (maïs waxy), maïs à haute teneur en amylose, riz, pois ou manioc, à base des coupes ou fractions qui peuvent en être faites ou obtenues telles que l'amylose, l'amylopectine, les coupes granulométriques connues de l'homme de l'art sous les vocables d'amidon de blé "A" et amidon de blé "B", et les mélanges quelconques d'au moins deux quelconques des produits susmentionnés.Said starches, of natural or hybrid origin, can be based on potato, potato with high amylopectin content (waxy starch), corn, wheat, high amylopectin corn (waxy corn), corn high amylose, rice, pea or cassava content, based on cuts or fractions that can be made or obtained such as amylose, amylopectin, particle size sections known to those skilled in the art under the terms of starch wheat "A" and wheat starch "B", and any mixtures of at least any two of the above products.
A ce titre, l'amidon cationique utilisable pour la fabrication du papier selon l'invention peut notamment être constitué d'un mélange d'au moins un amidon de tubercule cationique, en particulier de fécule de pomme de terre cationique et d'au moins un amidon de céréale cationique, en particulier de maïs ou de blé cationique.As such, the cationic starch which can be used for the production of paper according to the invention can in particular be consisting of a mixture of at least one cationic tuber starch, in particular potato starch cationic and at least one cationic cereal starch, in particular cationic corn or wheat.
On peut notamment mettre en oeuvre des mélanges présentant des ratios pondéraux fécule de pomme de terre cationique / blé ou maïs cationique allant d'environ 10/90 à environ 90/10, et notamment de 20/80 à 80/20, étant entendu que la cationisation peut avoir été opérée, comme décrit au niveau du brevet EP 139.597 au nom de la Demanderesse, sur le mélange des deux amidons ou, de façon séparée, sur chacun des deux amidons, lesquels sont ensuite mélangés.It is possible in particular to use mixtures having weight ratios of starch of apple cationic soil / wheat or cationic corn ranging from approximately 10/90 to approximately 90/10, and in particular from 20/80 to 80/20, being understood that the cationization may have been carried out, as described at the level of patent EP 139,597 in the name of the Applicant, on the mixture of the two starches or, separately, on each of the two starches, which are then mixed.
Les amidons cationiques utilisés dans le procédé de fabrication de papier selon l'invention, lesquels présentent un taux d'azote fixé supérieur à 0,95 % sur le poids sec d'amidon, peuvent simultanément, antérieurement ou postérieurement à la cationisation, avoir été soumis à un traitement chimique et/ou physique quelconque.The cationic starches used in the papermaking process according to the invention, which have a fixed nitrogen level greater than 0.95% on the dry weight of starch, can simultaneously, previously or after cationization, have been subjected to any chemical and / or physical treatment.
Le traitement chimique peut notamment consister en l'une ou l'autre des techniques connues de réticulation, d'oxydation, de traitement alcalin, d'hydrolyse acide et/ou enzymatique, d'estérification ou de plastification.The chemical treatment may in particular consist of one or other of the known crosslinking techniques, oxidation, alkaline treatment, acid and / or enzymatic hydrolysis, esterification or plasticization.
Par technique de réticulation, on entend notamment tout procédé faisant intervenir un agent tel que l'acide adipique ou l'un de ses dérivés, une halohydrine (par exemple l'épichlorhydrine), un trimétaphosphate (par exemple de sodium), l'oxychlorure de phosphore ou une résine (par exemple à base de formol).By crosslinking technique is meant in particular any process involving an agent such as acid adipic acid or one of its derivatives, a halohydrin (for example epichlorohydrin), a trimetaphosphate (for example sodium), phosphorus oxychloride or a resin (for example based on formalin).
Par technique d'oxydation, on entend notamment tout procédé d'oxydation non dégradative permettant de substituer au moins un groupement OH de l'amidon par un groupement COOH.The term “oxidation technique” is understood to mean in particular any non-degradative oxidation process making it possible to substitute at least one OH group for the starch with a COOH group.
Parmi de tels procédés, on fera avantageusement appel aux techniques d'oxydation dites "sélectives", c'est-à-dire permettant l'oxydation substantielle de la seule fonction hémiacétalique terminale de l'amidon de départ, lequel pouvant déjà être cationisé avant d'être ainsi oxydé sélectivement. De telles techniques sont décrites, entre autres, au niveau des brevets européens EP 23 202 et EP 562 927.Among such processes, advantageously use the so-called "selective" oxidation techniques, that is to say allowing the substantial oxidation of the terminal hemiacetal function only of the starting starch, which can already be cationized before being selectively oxidized. Such techniques are described, among others, at the level of European patents EP 23 202 and EP 562 927.
Par techniques d'estérification on entend notamment tout procédé permettant de substituer l'amidon (déjà cationisé ou non), au moins en un endroit, par des groupements acétate, phosphate, succinate, sulfo-succinate, alcényl-succinate, sulfate, maléate, propionate ou carboxyle.The term “esterification techniques” means in particular any process which makes it possible to substitute starch (already cationized or not), at least in one place, by acetate, phosphate, succinate, sulfo-succinate, alkenyl-succinate groups, sulfate, maleate, propionate or carboxyl.
En suite de quoi, les amidons utilisés dans le procédé de fabrication du papier selon l'invention peuvent être constitués d'amidons amphotères, à savoir des produits qui sont à la fois cationiques (taux d'azote fixé supérieur à 0,95% / poids sec d'amidon) et anioniques.As a result, the starches used in the papermaking process according to the invention can be consist of amphoteric starches, i.e. products which are both cationic (fixed nitrogen level greater than 0.95% / dry weight of starch) and anionic.
En termes de modification physique, les amidons cationiques peuvent aisément être utilisés (en vue d'être mis en contact avec la composition fibreuse) sous forme de colles aqueuses diluées de concentrations variables, généralement inférieures à 20 %, de préférence comprises entre environ 15 % et environ 1 %.In terms of physical modification, cationic starches can easily be used (in order to be contacted with the fibrous composition) in the form of dilute aqueous adhesives of variable concentrations, generally less than 20%, preferably between about 15% and about 1%.
La préparation des colles est réalisée de manière connue en soi, par cuisson discontinue ou continue, par exemple, à 110-130°C, dans un cuiseur continu sous pression ou "jet-cooker" propre à assurer les opérations de dosage, de cuisson et de dilution.The preparation of the adhesives is carried out in a manner known per se, by discontinuous or continuous cooking, by example, at 110-130 ° C, in a continuous pressure cooker or "jet-cooker" suitable for ensuring the operations of dosing, cooking and dilution.
Selon un mode de réalisation avantageux de l'invention, il peut être proposé de présenter l'amidon sous la forme d'une poudre d'amidon non cuit ou prégélatinisé, ceci préalablement à et/ou lors de sa mise en contact avec la composition fibreuse.According to an advantageous embodiment of the invention, it may be proposed to present the starch under the form of an uncooked or pregelatinized starch powder, this prior to and / or when it is brought into contact with the fibrous composition.
La Société Demanderesse a notamment observé que le taux élevé d'azote fixé caractéristique des amidons utilisés dans le cadre de l'invention pouvait permettre à ces derniers de se solubiliser de façon satisfaisante (i.e, de façon non instantanée mais progressive) dans des conditions de température très significativement inférieures à celles adoptées en jet-cooker, par exemple à des températures comprises entre 10 et 50°C environ. Ainsi, des poudres d'amidon peuvent avantageusement être mises au contact, par tout moyen approprié, de compositions fibreuses dont la température est portée et/ou maintenue par tout moyen approprié à une valeur d'environ 25°C à environ 50°C.The Applicant Company has observed in particular that the high level of fixed nitrogen characteristic of starches used in the context of the invention could allow the latter to dissolve satisfactorily (i.e. not instantaneously but gradually) under temperature conditions very significantly lower than those adopted in jet-cooker, for example at temperatures between 10 and 50 ° C approximately. So powders starch can advantageously be brought into contact, by any suitable means, with fibrous compositions of which the temperature is brought and / or maintained by any suitable means to a value of about 25 ° C to about 50 ° C.
Ainsi, la présente invention permet elle, entre autres et de par la nature des amidons qu'elle met en oeuvre, de simplifier certains procédés de fabrication de papier par la suppression de moyens traditionnels de cuisson continue ou discontinue d'amidon.Thus, the present invention allows it, inter alia and by the nature of the starches which it implements, to simplify certain paper-making processes by eliminating traditional means of continuous cooking or discontinuous starch.
Selon une autre variante du procédé selon l'invention et indépendamment de la façon dont il va être ensuite cuit et mis en oeuvre en papeterie, l'amidon cationique présente une viscosité d'environ 300 à environ 3000, de préférence de 350 à 2500, unités BRABENDER (UB).According to another variant of the method according to the invention and regardless of how it will be then cooked and used in stationery, the cationic starch has a viscosity of approximately 300 to approximately 3000, preferably from 350 to 2500, BRABENDER units (UB).
Ladite viscosité est mesurée sur un dispositif de type "BRABENDER 350 CMG". Un échantillon d'amidon (25,0 g) est mis en oeuvre dans suffisamment d'eau pour obtenir une charge totale de 480 g. Celle-ci est introduite dans la chambre de cuisson du viscosimètre. La cuisson se fait de manière contrôlée (1,5°C/mn) et on apprécie la viscosité de la colle après que celle-ci ait été portée puis maintenue 20 minutes à une température de 92°C.Said viscosity is measured on a "BRABENDER 350 CMG" type device. A starch sample (25.0 g) is used in sufficient water to obtain a total charge of 480 g. This is introduced in the baking chamber of the viscometer. Cooking is done in a controlled manner (1.5 ° C / min) and we appreciate the viscosity of the adhesive after it has been worn and then maintained for 20 minutes at a temperature of 92 ° C.
A titre purement indicatif, la Société Demanderesse a observé que des amidons cationiques présentant un taux d'azote fixé de 1 à 1,6 % et une viscosité de 900 à 2100 UB étaient particulièrement d'intérêt dans le cadre de la présente invention.For information only, the Applicant Company has observed that cationic starches having a nitrogen level fixed from 1 to 1.6% and a viscosity of 900 to 2100 BU were particularly of interest within the framework of the present invention.
Selon une autre variante du procédé selon l'invention l'amidon cationique et la composition fibreuse sont mis en contact dans des conditions telles que ledit amidon cationique représente d'environ 0,2 à environ 6 %, de préférence de 0,3 à 4 %, et encore plus préférentiellement de 0,7 à 3 %, du poids de ladite composition fibreuse.According to another variant of the process according to the invention, the cationic starch and the fibrous composition are put in contact under conditions such that said cationic starch represents from about 0.2 to about 6%, preferably from 0.3 to 4%, and even more preferably from 0.7 to 3%, of the weight of said fibrous composition.
Par ailleurs et comme déjà précisé, dans le cadre de la présente invention l'amidon cationique particulier tel que décrit ci-avant est associé à au moins un "capteur de déchets anioniques" de type particulier, à savoir un composé polyaluminium.Furthermore and as already specified, in the context of the present invention the particular cationic starch such that described above is associated with at least one "anionic waste sensor" of a particular type, namely a compound polyaluminum.
Par "composé polyaluminium" au sens de la présente invention, on entend en particulier les produits qu'on
appelle communément "polyhydroxyde d'aluminium" "polychlorure d'aluminium", "polychlorure basique d'aluminium",
"polychlorosulfate basique d'aluminium" ou "polysulfate d'aluminium" et consiste de préférence en un ou plusieurs des
produits suivants :
Selon une variante de l'invention le composé polyaluminium est avantageusement constitué d'un sel de formule I, II, IV ou V et consiste notamment en un produit de type WAC, PAC 18 ou EKOFLOCK.According to a variant of the invention, the polyaluminium compound advantageously consists of a salt of formula I, II, IV or V and consists in particular of a product of the WAC, PAC 18 or EKOFLOCK type.
De tels composés polyaluminium sont notamment décrits dans les documents précités :
- demande de brevet FR 2.418.297, page 2, lignes 1 à 14,
- demande de brevet EP 522.940, page 3, lignes 19 à 49, et
- demande de brevet WO 94/01619, page 4, ligne 6 à page 5, ligne 17.
- patent application FR 2.418.297, page 2, lines 1 to 14,
- Patent application EP 522,940, page 3, lines 19 to 49, and
- Patent application WO 94/01619, page 4, line 6 to page 5, line 17.
De préférence, les composés polyaluminium utilisés selon la présente invention présentent une teneur en aluminium, exprimée en Al2 O3, d'environ 8 % à environ 20 % en poids, en particulier de 10 % à 18 % en poids.Preferably, the polyaluminum compounds used according to the present invention have an aluminum content, expressed as Al 2 O 3 , of approximately 8% to approximately 20% by weight, in particular from 10% to 18% by weight.
Selon une autre variante du procédé selon l'invention, le composé polyaluminium et la composition fibreuse sont mis en contact dans des conditions telles que ledit composé polyaluminium, exprimé en poids de Al2 O3, représente d'environ 0,01 % à environ 0,5 %, de préférence de 0,015 % à 0,4 %, du poids de ladite composition fibreuse.According to another variant of the process according to the invention, the polyaluminium compound and the fibrous composition are brought into contact under conditions such that said polyaluminium compound, expressed by weight of Al 2 O 3 , represents from approximately 0.01% to approximately 0.5%, preferably 0.015% to 0.4%, of the weight of said fibrous composition.
En ce qui concerne les conditions de mise en contact entre eux, de l'amidon cationique, du composé polyaluminium et de la composition fibreuse, il convient de souligner la très grande et surprenante flexibilité du procédé de fabrication de papier selon l'invention.Regarding the conditions for contacting them, cationic starch, polyaluminium compound and the fibrous composition, it is worth emphasizing the very great and surprising flexibility of the manufacture of paper according to the invention.
En effet et contrairement aux enseignements généraux de l'art antérieur, le procédé conforme à l'invention n'impose aucunement que l'amidon cationique soit mis en contact avec la composition fibreuse préalablement au composé polyaluminium, ou inversement que le composé polyaluminium soit mis en contact avec la composition fibreuse préalablement à l'amidon cationique. La Société Demanderesse a même observé que l'on pouvait tout à fait mettre l'amidon cationique et le composé polyaluminium simultanément ou quasi-simultanément en contact de la composition fibreuse.Indeed and contrary to the general teachings of the prior art, the process according to the invention in no way imposes that the cationic starch be brought into contact with the fibrous composition before the polyaluminium compound, or conversely that the polyaluminium compound is brought into contact with the fibrous composition prior to cationic starch. The Applicant Company even observed that it was entirely possible bringing the cationic starch and the polyaluminum compound simultaneously or almost simultaneously into contact with the composition fibrous.
En outre, il a été trouvé que le composé polyaluminium pouvait, notamment dans des circuits très fermés, être introduit, en tout ou partie, au niveau même des eaux sous toile.In addition, it has been found that the polyaluminium compound could, in particular in very closed circuits, be introduced, in whole or in part, at the same level as the canvas.
Bien que l'on puisse, comme précisé ci-avant, mettre en oeuvre l'amidon cationique et le composé polyaluminium dans un ordre quelconque et à n'importe quel endroit de la partie humide de la machine à papier, y compris du pulpeur à la caisse de tête, on préfère :
- mettre en contact l'amidon cationique avec la composition fibreuse entre un niveau correspondant au raffineur et un niveau se situant juste avant la caisse de tête, de préférence entre un niveau se situant juste après le raffineur et un niveau se situant juste avant la pompe de mélange de la machine à papier,
- mettre en contact le composé polyaluminium avec la composition fibreuse entre un niveau correspondant au raffineur et un niveau correspondant à la caisse de tête et/ou aux eaux sous toile et, de préférence, entre un niveau se situant juste après le raffineur et un niveau se situant juste avant la caisse de tête de la machine à papier.
- bringing the cationic starch into contact with the fibrous composition between a level corresponding to the refiner and a level located just before the headbox, preferably between a level located just after the refiner and a level located just before the paper machine mixing,
- bringing the polyaluminium compound into contact with the fibrous composition between a level corresponding to the refiner and a level corresponding to the headbox and / or the water under canvas and, preferably, between a level situated just after the refiner and a level located just before the headbox of the paper machine.
Le composé polyaluminium peut notamment être mis en contact de la composition fibreuse entre un niveau correspondant au premier cuvier de la partie humide de la machine à papier et un niveau se situant juste après l'épurateur de la machine à papier.The polyaluminium compound can in particular be brought into contact with the fibrous composition between a level corresponding to the first vat in the wet part of the paper machine and a level just after the scrubber of the paper machine.
Comme il a été précisé, l'amidon cationique et le composé polyaluminium peuvent être introduits dans un ordre indifférent au niveau de la partie humide de la machine à papier, y compris être mis en contact simultanément ou quasi-simultanément avec la composition fibreuse.As has been specified, the cationic starch and the polyaluminum compound can be introduced into a indifferent order at the wet end of the paper machine, including being contacted simultaneously or almost simultaneously with the fibrous composition.
En suite de quoi, le délai compris entre la mise en contact de, respectivement, soit l'amidon cationique, soit le composé polyaluminium avec la composition fibreuse et la mise en contact de, respectivement, soit le composé polyaluminium ou soit l'amidon cationique avec la composition fibreuse, est généralement au plus égal à 120 minutes environ et notamment compris entre 0 et 60 minutes, de préférence entre 0 et 45 minutes, et plus préférentiellement entre 10 secondes et 40 minutes.As a result, the time between contacting, respectively, either the cationic starch or the polyaluminum compound with the fibrous composition and contacting, respectively, either the compound polyaluminium or either the cationic starch with the fibrous composition, is generally at most equal to 120 minutes approximately and in particular between 0 and 60 minutes, preferably between 0 and 45 minutes, and more preferably between 10 seconds and 40 minutes.
En pratique, on envisagera généralement des délais de l'ordre de 25 secondes à 35 minutes, notamment 30 secondes à 20 minutes entre la mise en oeuvre respective des deux produits (amidon cationique et composé polyaluminium, dans un ordre quelconque).In practice, we will generally consider delays of the order of 25 seconds to 35 minutes, in particular 30 seconds to 20 minutes between the respective use of the two products (cationic starch and polyaluminium compound, in any order).
Comme il a été indiqué précédemment et comme il résultera des exemples ci-après, le procédé de fabrication de papier selon l'invention présente, entre autres comme avantages, outre d'être simple et rentable, de permettre, notamment dans des conditions difficiles (pâtes constituées de FCR ou vieux papiers, fermeture importante des circuits), d'obtenir une bonne rétention de l'amidon, d'améliorer les caractéristiques physiques du papier et d'assurer une vitesse machine répondant aux exigences de la pratique, voire d'améliorer ladite vitesse machine et donc, globalement, d'améliorer la rentabilité du système.As indicated above and as will result from the examples below, the manufacturing process paper according to the invention has, among other advantages, in addition to being simple and cost-effective, to allow, especially in difficult conditions (pulp made from FCR or old paper, significant closure of circuits), obtain good starch retention, improve the physical characteristics of the paper and ensure machine speed meeting the requirements of practice, or even improving said machine speed and therefore, overall, improve the profitability of the system.
Et de façon surprenante et inattendue, la Société Demanderesse a trouvé que la mise en oeuvre, simultanée ou non, d'un composé polyaluminium et d'un amidon cationique dont le taux d'azote fixé est élevé, conformément à l'invention permettait, en particulier, de supprimertout ou partie de certains traitements de surface appliqués à la feuille après sa formation.And surprisingly and unexpectedly, the Applicant Company has found that the simultaneous implementation or not, of a polyaluminium compound and of a cationic starch whose fixed nitrogen content is high, in accordance with the invention made it possible, in particular, to remove all or part of certain surface treatments applied to the sheet after his training.
En effet, pour obtenir un papier (notamment un papier obtenu dans des conditions difficiles) ayant des caractéristiques mécaniques acceptables, ou accrues, il est généralement nécessaire de faire subir au papier produit un traitement de surface réalisé notamment à l'aide d'une machine du type "size-press". Un tel traitement, appliqué sur l'une quelconque ou sur les deux faces du papier, permet généralement d'accroítre la proportion d'amidon, natif ou modifié physiquement et/ou chimiquement, entrant dans la constitution de ce papier, lui conférant ainsi une meilleure résistance.Indeed, to obtain a paper (in particular a paper obtained under difficult conditions) having characteristics acceptable, or increased mechanical, it is generally necessary to subject the paper produced to a surface treatment carried out in particular using a "size-press" type machine. Such treatment, applied to any one or both sides of the paper, generally allows to increase the proportion of starch, native or physically and / or chemically modified, entering into the constitution of this paper, thus giving it a better resistance.
Or, une telle solution n'est pas satisfaisante du point de vue économique, toute opération supplémentaire étant coûteuse. Le passage en "size-press" entraine, outre un surcoût lié à l'équipement et à l'opération supplémentaire de séchage qu'il induit, une diminution importante, généralement de l'ordre de 15 à 25 %, de la vitesse des machines et donc de la production de papier.However, such a solution is not satisfactory from an economic point of view, any additional operation being expensive. Going "size-press" entails, in addition to an additional cost related to the equipment and the additional operation of drying which it induces, a significant reduction, generally of the order of 15 to 25%, in the speed of the machines and therefore paper production.
En suite de quoi, le procédé selon l'invention est caractérisé par le fait que le papier obtenu n'est soumis, sur l'une quelconque de ses deux faces voire sur l'ensemble de ses deux faces, à aucun traitement de surface mettant en oeuvre un amidon, natif ou modifié physiquement et/ou chimiquement.As a result, the method according to the invention is characterized in that the paper obtained is not subjected, on any one of its two faces or even on all of its two faces, with no surface treatment putting using a starch, native or physically and / or chemically modified.
Un autre avantage prépondérant du procédé de fabrication de papier selon l'invention est, comme indiqué précédemment, de permettre, par rapport aux techniques de l'art antérieur, d'obtenir un taux de rétention en amidon amélioré et ce, sans influencer négativement les caractéristiques physiques du papier et/ou d'obtenir des caractéristiques physiques du papier améliorées et ce, sans influencer négativement le taux de rétention en amidon.Another major advantage of the papermaking process according to the invention is, as indicated previously, to allow, compared to the techniques of the prior art, to obtain a starch retention rate improved without negatively influencing the physical characteristics of the paper and / or obtaining characteristics improved physical properties of the paper, without negatively influencing the starch retention rate.
En outre et de manière tout à fait remarquable, le procédé objet de la présente invention est susceptible, y compris dans des conditions difficiles (pâtes à base de FCR ou vieux papiers, fermeture importante des circuits) d'améliorer significativement à la fois le taux de rétention en amidon et les caractéristiques physiques du papier, comme il sera exemplifié ci-après.In addition and quite remarkably, the process which is the subject of the present invention is capable, including included in difficult conditions (FCR-based pulp or waste paper, significant closure of circuits) to improve significantly both the starch retention rate and the physical characteristics of the paper, as it will be exemplified below.
Dans le cadre de la présente invention, la notion de papier n'est, comme précisé en début de description, aucunement limitative et englobe, en particulier, les papiers à usages graphiques (notamment pour impression-écriture, pour impression jet d'encre, pour impression Offset, pour reprographie) et les papiers pour l'emballage et le conditionnement (papiers pour ondulé, pour emballages souples de type kraft mince ou autres).In the context of the present invention, the concept of paper is not, as specified at the beginning of the description, in no way limiting and includes, in particular, papers for graphic uses (in particular for printing-writing, for inkjet printing, for offset printing, for reprography) and papers for wrapping and packaging (corrugated papers, for flexible packaging of the thin kraft type or others).
La Société Demanderesse a notamment observé que le procédé selon l'invention était particulièrement bien adapté à la fabrication de papier de type couverture ou cannelure pour carton ondulé.The Applicant Company has in particular observed that the process according to the invention was particularly well suitable for the production of cover or flute type paper for corrugated cardboard.
En particulier, le procédé selon l'invention permet l'obtention de papier cannelure pour ondulé dans des conditions (rétention d'amidon, vitesse machine) améliorées par rapport aux techniques de l'art antérieur et/ou présentant des caractéristiques améliorées par rapport aux dites techniques.In particular, the method according to the invention makes it possible to obtain corrugated corrugated paper under conditions (starch retention, machine speed) improved compared to techniques of the prior art and / or having improved characteristics compared to said techniques.
La Société Demanderesse notamment a mis en exergue que le procédé selon l'invention était particulièrement apte à :
- être appliqué à la fabrication de papier cannelure pour ondulé, non surfacé, présentant des caractéristiques physiques, tout à fait compatibles avec les exigences actuelles de la pratique, lesdites caractéristiques étant exprimées, comme indiqué ci-après, en "indice CMT" (selon norme NF Q03-044 ou ISO 7263) et en "indice MULLEN" (indice d'éclatement selon norme NF Q03-053 ou ISO 2758).
- be applied to the manufacture of corrugated paper for corrugated, non-surfaced, having physical characteristics, entirely compatible with the current requirements of the practice, said characteristics being expressed, as indicated below, in "CMT index" (according to standard NF Q03-044 or ISO 7263) and in "MULLEN index" (burst index according to standard NF Q03-053 or ISO 2758).
En suite de quoi, la présente invention est caractérisée en ce que le papier obtenu est un papier à usage graphique ou un papier pour l'emballage ou le conditionnement, en particulier un papier cannelure ou un papier couverture pour carton ondulé.As a result, the present invention is characterized in that the paper obtained is a paper for use graphic or paper for wrapping or packaging, in particular corrugated paper or cover paper for corrugated cardboard.
En particulier, le procédé conforme à l'invention permet de préparer un papier cannelure pour carton ondulé non surfacé, d'un grammage de 120 à 130 g/m2, notamment obtenu à partir de vieux papiers, présentant :
- un indice CMT 60 d'au moins 130 environ, de préférence d'au moins 135 environ, exprimé en N,
- un indice MULLEN d'au moins 1,65 environ, de préférence d'au moins 1,70 environ, exprimé en KPa/g.m2 -1.
- a CMT 60 index of at least about 130, preferably at least about 135, expressed in N,
- a MULLEN index of at least about 1.65, preferably at least about 1.70, expressed in KPa / gm 2 -1 .
En outre, la composition fibreuse à laquelle on fait appel dans le cadre de la présente invention présente, avantageusement un pH dit "neutre" ou "pseudo neutre", à savoir d'environ 6,0 à environ 8,0, de préférence de 6,1 à 7,1, ledit pH pouvant être contrôlé ou non contrôlé ("pH libre") comme cela peut être le cas dans des conditions difficiles d'exploitation.In addition, the fibrous composition which is used in the context of the present invention has, advantageously a so-called "neutral" or "pseudo neutral" pH, ie from about 6.0 to about 8.0, preferably from 6.1 to 7.1, said pH being able to be controlled or uncontrolled ("free pH") as may be the case under difficult conditions operating.
En suite de quoi la présente invention est également caractérisée en ce que la composition fibreuse présente un pH, contrôlé ou non, se situant entre environ 6,0 et environ 8,0 et de façon préférentielle entre 6,1 et 7,1.As a result of which the present invention is also characterized in that the fibrous composition has a pH, controlled or not, lying between approximately 6.0 and approximately 8.0 and preferably between 6.1 and 7.1.
De plus, ladite composition fibreuse peut contenir et/ou être mise en contact, s'il en est besoin, avec l'un ou l'autre des produits préconisés dans les brevets précités au niveau de l'art antérieur, y compris au moins un produit choisi parmi les amidons anioniques, tels que les amidons phosphorylés ou sulfosuccinylés, les agents de collage tels que les aklyl cétène dimères et les anhydrides d'acide succinique, les charges, telles que le carbonate de calcium et le kaolin, les agents de rétention tels que les polyacrylamides, polyéthylène imines, chlorures de poly alkyl ammonium et autres agents de rétention synthétiques, les composés siliciques et aluminosiliciquesIn addition, said fibrous composition can contain and / or be brought into contact, if necessary, with one or more the other of the products recommended in the aforementioned patents at the level of the prior art, including at least one product chosen from anionic starches, such as phosphorylated or sulfosuccinylated starches, bonding agents such as dimer aklyl ketene and succinic acid anhydrides, fillers, such as calcium carbonate and kaolin, retention agents such as polyacrylamides, polyethylene imines, polyalkyl ammonium chlorides and other synthetic retention agents, silicic and aluminosilicon compounds
En particulier, ladite composition fibreuse peut, avantageusement et à tout moment, contenir et/ou être mise en contact avec un composé silicique ou aluminosilicique tel que ceux décrits dans les brevets EP 41 056 et EP 0 522 940 susmentionnés et, éventuellement, un agent de collage et/ou une charge.In particular, said fibrous composition can advantageously and at any time contain and / or be used in contact with a silica or aluminosilicon compound such as those described in patents EP 41 056 and EP 0 522 940 mentioned above and, optionally, a bonding agent and / or a filler.
Ce composé silicique ou aluminosilicique peut être introduit au sein de la composition fibreuse simultanément à l'amidon ou à un moment différent, postérieur ou antérieur, généralement espacé de quelques secondes à quelques minutes du moment de l'introduction dudit amidon cationique.This silicic or aluminosilicate compound can be introduced into the fibrous composition simultaneously starch or at a different time, posterior or anterior, usually spaced a few seconds to a few minutes from the moment of the introduction of said cationic starch.
En suite de quoi, le procédé de fabrication de papier selon l'invention est également caractérisé par le fait que la composition fibreuse est mise en contact à un moment quelconque avant la formation de la feuille, avec au moins un composé silicique ou aluminosilicique, en particulier avec un acide silicique colloïdal dont les particules présentent une surface spécifique d'environ 50 à environ 1000m2/g, ainsi qu'éventuellement avec au moins une charge ou un agent de collage.As a result of which, the process for manufacturing paper according to the invention is also characterized in that the fibrous composition is brought into contact at any time before the formation of the sheet, with at least one silicic or aluminosilicon compound, in particular with a colloidal silicic acid, the particles of which have a specific surface of approximately 50 to approximately 1000 m 2 / g, as well as possibly with at least one filler or a bonding agent.
L'invention pourra être encore mieux comprise à l'aide des exemples qui suivent et qui font état de certains modes particulièrement avantageux du procédé de fabrication de papier selon l'invention.The invention can be understood even better with the aid of the examples which follow and which show certain particularly advantageous modes of the paper manufacturing process according to the invention.
A partir d'une pâte épaisse à base de vieux papiers on reconstitue, par dilution dans l'eau, une composition
fibreuse (pâte) présentant les principales caractéristiques suivantes :
Dans le cadre de cet exemple, représentatif de conditions difficiles de préparation de papier, on étudie les
performances (taux de rétention de l'amidon, indice MULLEN et indice CMT 60) des différents amidons cationiques
ou amphotères ci-après en association ou non avec un composé polyaluminium ci-après désigné par le terme générique
de "CPA".
L'ensemble de ces amidons ont été préparés sous forme de colles sur un appareil de cuisson en continu dans les conditions suivantes :
- lait à 10 % de matière sèche (MS),
- température de cuisson : 120°C,
- durée de cuisson : 20 secondes,
- dilution en ligne : 700 l/heure
- absence de pompe en sortie cuiseur.
- milk with 10% dry matter (DM),
- cooking temperature: 120 ° C,
- cooking time: 20 seconds,
- online dilution: 700 l / hour
- no pump at the cooker outlet.
Ces différents amidons cationiques ou amphotères sont testés en association ou non avec un PCA, en l'occurence du "PAC 18" et ce, sur une "formette de rétention automatisée" TECHPAP.These different cationic or amphoteric starches are tested in combination or not with a PCA, in this case "PAC 18" on a TECHPAP "automated retention form".
La mise en oeuvre, pour ces tests, est réalisée à raison de 2 % d'amidon et, lorsqu'il est présent, de 1 % de CPA.The implementation, for these tests, is carried out at a rate of 2% of starch and, when it is present, of 1% of CPA.
Le temps de contact entre l'amidon et la composition fibreuse est de 5 minutes. Le temps de contact entre le CPA (lorsqu'il est mis en oeuvre) et la composition fibreuse est de 6 minutes.The contact time between the starch and the fibrous composition is 5 minutes. The contact time between the CPA (when it is used) and the fibrous composition is 6 minutes.
Pour chacun des amidons A à G, en association ou non avec un CPA ("PAC 18"), les paramètres ci-après sont mesurés :
- taux d'amidon fixé, ci-après désigné "RA", en %,
- indice MULLEN, ci-après désigné "MULLEN", en KPa/g/m2 (selon la norme NF Q03-053 ou ISO 2758),
- indice CMT 60, ci-après désigné "CMT", en N (selon la norme NF Q03-044 ou ISO 7263).
- fixed starch rate, hereinafter referred to as "RA", in%,
- MULLEN index, hereinafter referred to as "MULLEN", in KPa / g / m 2 (according to standard NF Q03-053 or ISO 2758),
- CMT 60 index, hereinafter designated "CMT", in N (according to standard NF Q03-044 or ISO 7263).
Il convient de rappeler que l'indice MULLEN permet d'évaluer la résistance à l'éclatement d'un papier (par exemple un papier de couverture pour ondulé) soumis à une pression hydrostatique croissante perpendiculairement à sa surface, ledit indice tenant compte du grammage dudit papier.It should be recalled that the MULLEN index makes it possible to assess the burst strength of a paper (for example example corrugated roofing paper) subjected to hydrostatic pressure increasing perpendicularly on its surface, said index taking into account the grammage of said paper.
L'indice CMT 60 est lui particulièrement adapté à l'évaluation d'un papier cannelure pour carton ondulé et notamment à la détermination de la résistance à la compression à plat d'un tel papier.The CMT 60 index is particularly suitable for the evaluation of corrugated paper for corrugated cardboard and in particular to the determination of the flat compression resistance of such paper.
En tant qu'essais de référence, on étudie les performances obtenues en absence de tout amidon et de tout CPA (ESSAI 1) ou en absence d'amidon mais en présence de CPA (ESSAI 2).As reference tests, we study the performances obtained in the absence of any starch and any CPA (ESSAI 1) or in the absence of starch but in the presence of CPA (ESSAI 2).
Les résultats obtenus ("RA", "MULLEN" et "CMT" tels que définis ci-avant) sont détaillés ci-après en fonction
du type d'amidon et de la présence ou de l'absence de CPA.
II résulte globalement des résultats ci-avant que :
Les constats faits ci-avant montrent les avantages industriels apportés par le procédé de fabrication selon l'invention, lequel permet, entre autres, de par les caractéristiques physiques qu'il confère au papier obtenu, de supprimer, si besoin, les opérations subséquentes de traitement de surface du papier, dont les désavantages en termes de coût, vitesse machine et productivité ont été rappelés précédemment.The observations made above show the industrial advantages brought by the manufacturing process according to the invention, which makes it possible, among other things, by virtue of the physical characteristics which it confers on the paper obtained, to remove, if necessary, the subsequent paper surface treatment operations, including disadvantages in terms of cost, machine speed and productivity have been mentioned previously.
Par ailleurs, la Société Demanderesse a globalement confirmé, sur formette TECHPAP, l'intérêt du procédé objet de l'invention, notamment en termes de rétention d'amidon et/ou de caractéristiques chimiques du papier et ce, dans les circonstances ci-après définies.Furthermore, the Applicant Company has generally confirmed, on a TECHPAP form, the value of the process subject of the invention, in particular in terms of starch retention and / or chemical characteristics of the paper, in the circumstances defined below.
- composition fibreuse : identique à la pâte testée au niveau des ESSAIS 1 à 14 ("PATE 1"),fibrous composition: identical to the pulp tested in TESTS 1 to 14 ("PASTE 1"),
- amidons mis en oeuvre : 1 % d'amidon de type A + 1 % d'amidon anionique de type VECTOR R A180 commercialisé par la Demanderesse,starches used: 1% starch type A + 1% anionic starch type VECTOR R A180 sold by the Applicant,
- CPA mis en oeuvre : 2 % de "PAC 18",CPA implemented: 2% of "PAC 18",
- temps contact amidon A : 5 mn,starch contact time A: 5 min,
- temps contact PAC 18 : 6 mn, contact time PAC 18: 6 min,
- temps contact VECTOR R A180 : 1 mn,contact time VECTOR R A180: 1 min,
- grammage du papier : 123 g/m2.paper weight: 123 g / m2.
On obtient, dans ces conditions, un indice MULLEN de 1,71 et un indice CMT 60 de 137.Under these conditions, a MULLEN index of 1.71 and a CMT 60 index of 137 are obtained.
- composition fibreuse : PATE 1,fibrous composition: PATE 1,
- amidon mis en oeuvre : 2 % d'amidon A sous forme d'une poudre d'amidon non cuit,starch used: 2% starch A in the form of an uncooked starch powder,
- CPA mis en oeuvre : 2 % de "PAC" 18,CPA implemented: 2% of "PAC" 18,
- temps de contact amidon A : 6 mn, avec chauffage préalable de 10 mn à 45°C en vue de solubiliser l'amidon,starch contact time A: 6 min, with prior heating of 10 min at 45 ° C in order to dissolve the starch,
- temps de contact PAC 18 : 6 mn,PAC 18 contact time: 6 min,
- grammage du papier : 127 g/m2.paper weight: 127 g / m 2 .
On obtient, dans ces conditions, des caractéristiques physiques tout à fait satisfaisantes (dont u22n indice CMT 60 de 136) et, en outre, un taux de rétention en amidon exceptionnel pour un tel type de composition fibreuse, à savoir supérieur à 90 %. Cet essai montre que l'on peut, dans le cadre de l'invention, mettre en oeuvre un amidon non cuit, a fortiori prégélatinisé, dès lors que les conditions opératoires, en amont et/ou au niveau même de la pâte, permettent d'assurer la mise en contact entre amidon cationique et CPA à une température adéquate, par exemple de 20 à 50°C (dans le cas présent : 45°C), conditions qui sont utilisées pratiquement chez certains papetiers. On peut ainsi s'affranchir de la mise en oeuvre d'un cuiseur classique, continu ou discontinu.Under these conditions, completely satisfactory physical characteristics are obtained (including u22n index CMT 60 of 136) and, in addition, an exceptional starch retention rate for such a type of fibrous composition, namely greater than 90%. This test shows that it is possible, within the framework of the invention, to use a starch uncooked, a fortiori pregelatinized, as soon as the operating conditions, upstream and / or even at the dough level, allow contact between cationic starch and CPA at an adequate temperature, for example from 20 to 50 ° C (in this case: 45 ° C), conditions which are used practically in certain paper manufacturers. We can thus bypassing the implementation of a conventional cooker, continuous or discontinuous.
- composition fibreuse : pâte reconstituée à partir d'une pâte épaisse à base de vieux papiers présentant un pH de 7,0, une concentration totale de 7,17 g/l, une concentration en solubles de 3,32 g/l et une résistivité de 457 ohms,fibrous composition: pulp reconstituted from a thick pulp based on waste paper with a pH of 7.0, a total concentration of 7.17 g / l, a soluble concentration of 3.32 g / l and a resistivity of 457 ohms,
- amidon mis en oeuvre : 2 % d'amidon A,starch used: 2% starch A,
- CPA mis en oeuvre : 1 % de polychlorosulfate basique d'aluminium de type "WAC",CPA used: 1% of basic aluminum polychlorosulfate of the "WAC" type,
- temps de contact amidon A : 4 mn 30,starch contact time A: 4 min 30,
- temps de contact WAK : 5 mnWAK contact time: 5 min
- grammage du papier : 135 g/m2.paper weight: 135 g / m 2 .
On obtient, dans ces conditions (composition fibreuse différente de la PATE 1, notamment) un indice MULLEN (valeur : 1,80) et un taux de rétention en amidon (valeur : 95 %) particulièrement élevés.A MULLEN index is obtained under these conditions (fibrous composition different from PATE 1, in particular) (value: 1.80) and a particularly high starch retention rate (value: 95%).
Claims (11)
- Process for the manufacture of paper from a fibrous composition, characterized in that the said fibrous composition is brought into contact, simultaneously or non-simultaneously, with at least one cationic starch exhibiting a level of fixed nitrogen greater than 0.95 %, expressed with respect to the dry weight of starch, and with at least one polyaluminium compound.
- Process according to Claim 1, characterized in that the cationic starch exhibits a level of fixed nitrogen of approximately 1.0 % to approximately 3.0 %, preferably of 1.0 % to 2.5 % and more preferentially still between 1.0 % and 1.6 %.
- Process according to either of Claims 1 and 2, characterized in that the starch is in the form of an uncooked starch powder or of a pregelatinized starch powder when it is brought into contact with the fibrous composition, the said fibrous composition preferably exhibiting a temperature of approximately 25°C to approximately 50°C.
- Process according to one of Claims 1 to 3, characterized in that the polyaluminium compound is an aluminium polyhydroxide, an aluminium polychloride, a basic aluminium polychloride, a basic aluminium polychlorosulphate or an aluminium polysulphate, the said polyaluminium compound preferably exhibiting an aluminium content, expressed as Al2O3, of approximately 8 % to approximately 20 % by weight and more preferentially of 10 to 18 % by weight.
- Process according to one of Claims 1 to 4, characterized:in that the cationic starch is brought into contact with the fibrous composition between a point corresponding to the refiner and a point lying just before the head box, preferably between a point lying just after the refiner and a point lying just before the mixing pump of the paper machine, andin that the polyaluminium compound is brought into contact with the fibrous composition between a point corresponding to the refiner and a point corresponding to the head box and/or to the white waters, preferably between a point lying just after the refiner and a point lying just before the head box of the paper machine.
- Process according to one of Claims 1 to 5, characterized in that the time period between bringing either the cationic starch or the polyaluminium compound respectively into contact with the fibrous composition and bringing either the polyaluminium compound or the cationic starch respectively into contact with the fibrous composition is between 0 and 60 minutes, preferably between 0 and 45 minutes and more preferentially still between 10 seconds and 40 minutes.
- Process according to one of Claims 1 to 6, characterized in that the paper obtained is not subjected, on either of its two faces or indeed on both its two faces, to any surface treatment employing a native or physically and/or chemically modified starch.
- Process according to one of Claims 1 to 7, characterized in that the paper obtained is a paper for graphical use or a paper for wrapping or packaging, in particular a fluting paper or a liner paper for corrugated fibreboard.
- Process according to one of Claims 1 to 8, characterized in that the fibrous composition exhibits a pH, controlled or uncontrolled, lying between approximately 6.0 and approximately 8.0 and preferentially between 6.1 and 7.1.
- Process according to one of Claims 1 to 9, characterized in that the fibrous composition is brought into contact, at any time whatever before the formation of the sheet, with at least one silicic or aluminosilicic compound, in particular with a colloidal silicic acid, the particles of which have a specific surface of approximately 50 to approximately 1000 m2/g, and optionally with at least one filler or one sizing agent.
- Use of a cationic starch exhibiting a level of fixed nitrogen greater than 0.95 % expressed with respect to the dry weight of starch and of a polyaluminium compound for the manufacture of paper, in particular paper for graphical use or paper for wrapping or packaging and very particularly fluting paper for corrugated fibreboard or liner paper for corrugated fibreboard.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9503823A FR2732368B1 (en) | 1995-03-31 | 1995-03-31 | NEW PAPERMAKING PROCESS |
| FR9503823 | 1995-03-31 | ||
| PCT/FR1996/000468 WO1996030591A1 (en) | 1995-03-31 | 1996-03-28 | Method for making paper |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0763159A1 EP0763159A1 (en) | 1997-03-19 |
| EP0763159B1 EP0763159B1 (en) | 2001-12-05 |
| EP0763159B2 true EP0763159B2 (en) | 2004-12-08 |
Family
ID=9477625
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP96910068A Expired - Lifetime EP0763159B2 (en) | 1995-03-31 | 1996-03-28 | Method for making paper |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US5891305A (en) |
| EP (1) | EP0763159B2 (en) |
| JP (1) | JPH10501590A (en) |
| AT (1) | ATE210220T1 (en) |
| AU (1) | AU5338296A (en) |
| BR (1) | BR9605947A (en) |
| CA (1) | CA2190499A1 (en) |
| DE (1) | DE69617573T3 (en) |
| ES (1) | ES2169234T3 (en) |
| FR (1) | FR2732368B1 (en) |
| NO (1) | NO317239B1 (en) |
| NZ (1) | NZ305397A (en) |
| WO (1) | WO1996030591A1 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| UA67750C2 (en) | 1997-09-30 | 2004-07-15 | Налко Кемікал Компані | Colloidal borosilicates and use thereof in paper manufacture |
| CO5070714A1 (en) | 1998-03-06 | 2001-08-28 | Nalco Chemical Co | PROCESS FOR THE PREPARATION OF STABLE COLOIDAL SILICE |
| US6379501B1 (en) * | 1999-12-14 | 2002-04-30 | Hercules Incorporated | Cellulose products and processes for preparing the same |
| EP1338699A1 (en) * | 2002-02-08 | 2003-08-27 | AKZO Nobel N.V. | Sizing dispersion |
| KR100755895B1 (en) | 2004-08-31 | 2007-09-06 | 은광판지포장 주식회사 | Corrosion prevention and electromagnetic shielding |
| EP2682419A1 (en) | 2012-07-06 | 2014-01-08 | Cryovac, Inc. | Antifog coating composition and its coated polyester film |
| US8821689B1 (en) * | 2013-01-25 | 2014-09-02 | Penford Products Co. | Starch-biogum compositions |
| CN104947499B (en) | 2013-12-18 | 2018-01-19 | 艺康美国股份有限公司 | Silica sol, equipment and method for preparing it, and its application in papermaking |
| CN114673025B (en) | 2016-06-01 | 2023-12-05 | 艺康美国股份有限公司 | High-efficiency strength scheme for papermaking in high-charge-demand systems |
| CA3228526A1 (en) | 2021-08-31 | 2023-03-09 | Mingli Wei | Novel composition and method for papermaking |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1274654A (en) * | 1968-09-12 | 1972-05-17 | Laporte Industries Ltd | Improvements in or relating to paper sizing |
| US4066495A (en) * | 1974-06-26 | 1978-01-03 | Anheuser-Busch, Incorporated | Method of making paper containing cationic starch and an anionic retention aid |
| CA1057009A (en) * | 1974-10-24 | 1979-06-26 | Wadym Jarowenko | Method of making a novel starch derivative and the product produced thereby |
| FR2418297A1 (en) * | 1978-02-27 | 1979-09-21 | Ugine Kuhlmann | IMPROVEMENT OF PAPER AND BOARD MANUFACTURING PROCESSES |
| FR2434821A1 (en) * | 1978-08-31 | 1980-03-28 | Roquette Freres | PROCESS FOR CATIONIZING STARCH, NOVEL CATIONIZED STARCHES THUS OBTAINED AND APPLICATIONS THEREOF |
| DE2949886A1 (en) * | 1979-12-12 | 1981-06-19 | Degussa Ag, 6000 Frankfurt | METHOD FOR THE PRODUCTION OF CATIONIC STARCH KEEPERS |
| US4281109A (en) * | 1980-03-03 | 1981-07-28 | National Starch And Chemical Corporation | Pollution-free cationization of starch |
| AU546999B2 (en) * | 1980-05-28 | 1985-10-03 | Eka A.B. | Adding binder to paper making stock |
| WO1982001020A1 (en) * | 1980-09-19 | 1982-04-01 | O Sunden | Paper making process utilizing an amphoteric mucous structure as binder |
| FR2557166B1 (en) * | 1983-10-27 | 1986-07-04 | Roquette Freres | CATIONIC MASS ADDITIVE FOR PAPERMAKING COMPRISING A MIXTURE OF AT LEAST ONE CEREAL STARCH AND AT LEAST ONE CATIONIC TUBER STARCH AND ITS MANUFACTURING METHOD |
| SE8403062L (en) * | 1984-06-07 | 1985-12-08 | Eka Ab | PAPER MANUFACTURING PROCEDURES |
| DE3604796A1 (en) * | 1986-02-15 | 1987-08-20 | Degussa | METHOD FOR DRYING THE STARCH |
| US4876336A (en) * | 1986-08-13 | 1989-10-24 | National Starch And Chemical Corporation | Amphoteric starches and process for their preparation |
| SE8700058L (en) * | 1987-01-09 | 1988-07-10 | Skogsindustriens Tekniska Fors | PAPER |
| FR2612213B1 (en) * | 1987-03-13 | 1989-06-30 | Roquette Freres | PAPERMAKING PROCESS |
| FR2612960B1 (en) * | 1987-03-23 | 1989-06-16 | Atochem | PROCESS FOR THE MANUFACTURE OF PACKAGING PAPER AND CARDBOARD BY ADDITION TO THE FIBROUS SUSPENSION OF CATIONIC STARCH AND ALUMINUM POLYCHLORIDE |
| FR2612961B1 (en) * | 1987-03-23 | 1989-10-13 | Atochem | PROCESS FOR THE MANUFACTURE OF PAPER BY ADDITION TO THE FIBROUS SUSPENSION OF A MINERAL FILLER, A GLUING AGENT, CATIONIC STARCH AND ALUMINUM POLYCHLORIDE |
| DE3726427A1 (en) * | 1987-08-08 | 1989-02-16 | Degussa | PROCESS FOR DRY CATIONING OF STAERKE II |
| DE3726984A1 (en) * | 1987-08-13 | 1989-02-23 | Degussa | METHOD OF DRY CATIONIZATION OF GALACTANANNANES (II) |
| JPH0192498A (en) * | 1987-10-02 | 1989-04-11 | Hokuetsu Paper Mills Ltd | Production of neutral paper |
| NL8800647A (en) * | 1988-03-16 | 1989-10-16 | Avebe Coop Verkoop Prod | METHOD FOR MANUFACTURING STARCH ETHERS |
| SE461156B (en) * | 1988-05-25 | 1990-01-15 | Eka Nobel Ab | SET FOR PREPARATION OF PAPER WHICH SHAPES AND DRAINAGE OWN ROOMS IN THE PRESENCE OF AN ALUMINUM SUBSTANCE, A COTTONIC RETENTION AND POLYMER SILICON ACID |
| CA2019675C (en) * | 1989-07-07 | 1997-12-30 | John J. Tsai | Cationic polysaccharides and reagents for their preparation |
| US4992536A (en) * | 1989-10-31 | 1991-02-12 | National Starch And Chemical Investment Holding Corporation | Preparation of polycationic polysaccharides by site selective reaction |
| SE9003954L (en) * | 1990-12-11 | 1992-06-12 | Eka Nobel Ab | SET FOR MANUFACTURE OF SHEET OR SHAPE CELLULOSA FIBER CONTAINING PRODUCTS |
| FR2678961B1 (en) * | 1991-07-12 | 1993-10-15 | Atochem | NEW PROCESS FOR THE MANUFACTURE OF PAPER AND THE PAPER THUS OBTAINED. |
-
1995
- 1995-03-31 FR FR9503823A patent/FR2732368B1/en not_active Expired - Fee Related
-
1996
- 1996-03-28 AT AT96910068T patent/ATE210220T1/en not_active IP Right Cessation
- 1996-03-28 JP JP8529018A patent/JPH10501590A/en active Pending
- 1996-03-28 WO PCT/FR1996/000468 patent/WO1996030591A1/en not_active Ceased
- 1996-03-28 EP EP96910068A patent/EP0763159B2/en not_active Expired - Lifetime
- 1996-03-28 BR BR9605947A patent/BR9605947A/en not_active Application Discontinuation
- 1996-03-28 NZ NZ305397A patent/NZ305397A/en unknown
- 1996-03-28 DE DE69617573T patent/DE69617573T3/en not_active Expired - Lifetime
- 1996-03-28 AU AU53382/96A patent/AU5338296A/en not_active Abandoned
- 1996-03-28 US US08/737,602 patent/US5891305A/en not_active Expired - Fee Related
- 1996-03-28 ES ES96910068T patent/ES2169234T3/en not_active Expired - Lifetime
- 1996-03-28 CA CA002190499A patent/CA2190499A1/en not_active Abandoned
- 1996-11-26 NO NO19965024A patent/NO317239B1/en not_active IP Right Cessation
Non-Patent Citations (2)
| Title |
|---|
| Nordic Pulp and Paper Research Journal No. 1/1993, pp21-26 † |
| TAPPI Proceedings - 1993 - Papermakers Conference, 639-654 † |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69617573T3 (en) | 2005-08-11 |
| FR2732368B1 (en) | 1997-06-06 |
| EP0763159A1 (en) | 1997-03-19 |
| AU5338296A (en) | 1996-10-16 |
| DE69617573D1 (en) | 2002-01-17 |
| EP0763159B1 (en) | 2001-12-05 |
| NO317239B1 (en) | 2004-09-27 |
| BR9605947A (en) | 1997-08-19 |
| WO1996030591A1 (en) | 1996-10-03 |
| NO965024D0 (en) | 1996-11-26 |
| ES2169234T3 (en) | 2002-07-01 |
| CA2190499A1 (en) | 1996-10-03 |
| ATE210220T1 (en) | 2001-12-15 |
| FR2732368A1 (en) | 1996-10-04 |
| NZ305397A (en) | 1997-12-19 |
| NO965024L (en) | 1996-11-26 |
| DE69617573T2 (en) | 2002-08-01 |
| US5891305A (en) | 1999-04-06 |
| JPH10501590A (en) | 1998-02-10 |
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