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EP0823489B2 - AlMgMn alloy product for welded structures with improved corrosion resistance - Google Patents
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EP0823489B2 - AlMgMn alloy product for welded structures with improved corrosion resistance - Google Patents

AlMgMn alloy product for welded structures with improved corrosion resistance Download PDF

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Publication number
EP0823489B2
EP0823489B2 EP97420125A EP97420125A EP0823489B2 EP 0823489 B2 EP0823489 B2 EP 0823489B2 EP 97420125 A EP97420125 A EP 97420125A EP 97420125 A EP97420125 A EP 97420125A EP 0823489 B2 EP0823489 B2 EP 0823489B2
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EP0823489B1 (en
EP0823489A1 (en
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Jean-Luc Hoffmann
Martin Peter Schmidt
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Constellium Issoire SAS
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Alcan Rhenalu SAS
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/047Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent
    • C22C21/08Alloys based on aluminium with magnesium as the next major constituent with silicon

Definitions

  • the thermally affected zone around the weld joint is in the annealed state (state O), with less mechanical characteristics, which does not allow to exploit fully, in welded constructions, the mechanical characteristics. of the material.
  • the certification and control bodies generally recommend that only the mechanical characteristics in state O be taken into account when sizing a structure.
  • German patent DE 2443443 (Siemens AG) claims a weldable aluminum alloy machine component containing, inter alia, 3.5 to 4.9% Mg and 0.5 to 1.5% Mn. No information is given the mechanical characteristics or the corrosion resistance of this product.
  • the European patent EP 0015799 (aines et Chantiers de Bretagne) discloses a weldable alloy containing among others 3.5 to 4.5% magnesium and 0.2 to 0.7% manganese for the manufacture of tubes for cryogenic application. This application does not pose the problem of thermal sensitization to corrosion, and the document does not mention the mechanical characteristics or other properties of use of the product.
  • the US patent US 3502448 (Aluminum Company of America) discloses an alloy containing, inter alia, 4 to 5.5% magnesium, 0.2 to 0.7% manganese, which conducts, by cold rolling, to thin sheets and thin strips to the manufacture of beverage can lids, provided that the relationship between the contents of Mg and Mn is consistent with a certain algebraic relationship.
  • This patent does not concern the field of welded mechanical engineering either.
  • the problem to which the present invention attempts to respond is therefore to provide rolled, drawn or drawn AlMgMn alloy products having, after welding, improved corrosion resistance and better resistance to the sensitizing effect of exposure to temperature. , while retaining good mechanical properties after welding, good resistance to fatigue and can be developed at the lowest cost.
  • the subject of the invention is thus an AlMgMn alloy product for welded mechanical construction of composition (% by weight): 5.0 ⁇ Mg ⁇ 6.5 0.2 ⁇ Mn ⁇ 1.0 Fe ⁇ 0.8 0.05 ⁇ Si ⁇ 0.6 0.2 ⁇ Zn ⁇ 1.3 optionally Cr at a content ⁇ 0.15 and / or one or more of the elements Cu, Ti, Ag, Zr, V, at a content ⁇ 0.3 each, the unavoidable impurities ⁇ 0.05 each and ⁇ 0.15 at total, remains aluminum, wherein the number of Mg 2 Si particles of size between 0.5 and 5 ⁇ m is between 150 and 2000 per mm 2 , and preferably between 300 and 1500 per mm 2 .
  • the eutectic phases Mg 2 Si the eutectic phases AlFeMnSi, the eutectic phases Al 6 (Mn, Fe) and AlFeCr, and the manganese dispersoids, of sub-micron size, which are found in the grain.
  • the number of "large" particles should represent only a small part of the total particles (size> 0.5 ⁇ m), typically less than 25%, and preferably , less than 20%.
  • the surface fraction of Mg 2 Si particles also measured by image analysis from optical microscopy, must be less than 1%, and preferably 0.8%.
  • Manganese improves the tensile strength and decreases the tendency of the metal to recrystallize, which is known to those skilled in the art. Below 0.2%, the present invention is of no industrial interest because the resistance to the pull is too weak. Above 1%, elongation at break, tenacity and fatigue resistance become too low for the intended applications.
  • the iron content does not have much influence in the context of the present invention; it should be less than 0.8% to avoid the formation of primary phases during casting, while for high manganese contents, it is preferable that it does not exceed 0.4%.
  • Examples 1 and 2 and Example 3 (resulting in a microstructure outside the invention) correspond to composition 1.
  • Examples 7 and 8, and Example 9 (resulting in a microstructure outside the invention) correspond to composition 3.
  • the number, the surface fraction and the size distribution of eutectic precipitates Mg 2 Si and AlFeMnSi were measured by image analysis.
  • samples were prepared by an automatic continuous butt MIG welding shipyard company, with a 45 ° symmetrical chamfer with respect to the vertical to a thickness of 6 mm, with wire alloying 5183. The welding was carried out parallel to the rolling direction.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Metal Rolling (AREA)
  • Arc Welding In General (AREA)
  • Laminated Bodies (AREA)
  • Heat Treatment Of Steel (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Prevention Of Electric Corrosion (AREA)

Description

Domaine techniqueTechnical area

L'invention concerne le domaine des produits laminés ou filés, tels que tôles, bandes, tubes, barres, fils ou profilés, en alliage d'aluminium du type AlMgMn à Mg > 5 % en poids, destinés à des constructions soudées nécessitant, en plus d'une limite élastique élévée, d'une bonne résistance à la fatigue et d'une bonne tenacité, une bonne résistance à la corrosion pour des applications structurales, comme par exemple, les bateaux, les constructions offshore ou les véhicules industriels.The invention relates to the field of rolled or extruded products, such as sheets, strips, tubes, bars, wires or profiles, made of aluminum alloy of the AlMgMn type with Mg> 5% by weight, intended for welded constructions requiring, in particular more than one high elastic limit, good fatigue resistance and good toughness, good corrosion resistance for structural applications, such as boats, offshore constructions or industrial vehicles.

Etat de la techniqueState of the art

Il est bien connu que l'utilisation des alliages AlMg de la série 5000 selon la nomenclature de l'Aluminum Association à l'état écroui (état H selon NF EN 515), soit totalement écroui (état H1), soit partiellement adouci (état H2) ou stabilisé (état H3), permet d'obtenir de bonnes caractéristiques mécaniques et une bonne tenue à la corrosion. A titre d'exemple, les alliages 5083 et 5086 sont largement utilisés dans le domaine de la construction mécanique, soudée ou non, pour des applications qui exigent une tenue à la corrosion correcte.It is well known that the use of AlMg alloys of the 5000 series according to the nomenclature of the Aluminum Association in the hardened state (state H according to NF EN 515), either completely hardened (state H1), or partially softened (state H2) or stabilized (state H3), makes it possible to obtain good mechanical characteristics and a good resistance to corrosion. For example, alloys 5083 and 5086 are widely used in the field of mechanical construction, welded or not, for applications that require proper corrosion resistance.

Toutefois, après soudage, la zone affectée thermiquement autour du joint de soudure se trouve à l'état recuit (état O), avec des caractéristiques mécaniques moindres, ce qui ne permet pas d'exploiter pleinement, dans des constructions soudées, les caractéristiques mécaniques du matériau. En effet, les organismes de certification et de contrôle recommandent généralement de ne tenir compte que des caractéristiques mécaniques à l'état O pour le dimensionnement d'une structure.However, after welding, the thermally affected zone around the weld joint is in the annealed state (state O), with less mechanical characteristics, which does not allow to exploit fully, in welded constructions, the mechanical characteristics. of the material. Indeed, the certification and control bodies generally recommend that only the mechanical characteristics in state O be taken into account when sizing a structure.

Il est bien connu que l'utilisation d'alliages plus chargés en magnésium et en manganèse permet d'augmenter les caractéristiques mécaniques à l'état O. Toutefois, ceci se fait en général au détriment de la tenue à la corrosion et à la fatigue, et augmente la vitesse de propagation des fissures.
C'est pour cette raison qu'il existe dans la norme NF EN 515 un état métallurgique spécifique (H116) pour les alliages de la série 5000 contenant au moins 4 % de magnésium, auquel s'attachent des limites de caractéristiques mécaniques et une résistance à la corrosion exfoliante spécifiés.
It is well known that the use of magnesium and manganese-loaded alloys makes it possible to increase the mechanical characteristics in the O-state. However, this is generally done to the detriment of the resistance to corrosion and fatigue. , and increases the speed of propagation of cracks.
It is for this reason that there exists in the standard NF EN 515 a specific metallurgical state (H116) for the 5000 series alloys containing at least 4% magnesium, to which mechanical properties limits and a resistance are attached. Exfoliating corrosion specified.

C'est encore pour cette raison que certains codes de conception de constructions mécaniques limitent l'usage des alliages de la série 5000 contenant plus de 4 % de magnésium dans un environnement corrosif, si la température de la pièce en service risque de dépasser une température spécifiée entre 65 et 80 °C. En effet, il est bien connu que ces alliages sont susceptibles d'une sensibilisation thermique à la corrosion, un effet cumulatif qui se manifeste par la précipitation intergranulaire de Al3Mg2, diminuant ainsi la cohésion des grains. Il est lié au fait qu'à partir d'une teneur en magnésium supérieure à 3 %, une fraction significative du magnésium se trouve en solution sursaturée et peut précipiter lors du réchauffage du métal corroyé (voir: D. Altenpohl, « Aluminium und Aluminiumlegierungen », Berlin / Göttingen 1965, pp. 654 et 675). Cet effet connu depuis longtemps apparaît comme inévitable et limite finalement, par l'intermédiaire de la teneur en magnésium, les caractéristiques mécaniques des produits corroyés en alliages AlMgMn pour construction mécanique et plus particulièrement pour construction mécanique soudée. On considère pour cette raison que les alliages de corroyage AlMg et AlMgMn avec une teneur en magnésium supérieure à 5,6 % ne présentent aucun intérêt (cf: Aluminiumtaschenbuch, 14ème édition, Düsseldorf 1983, p. 44 ).This is another reason why some mechanical design codes limit the use of 5000 series alloys containing more than 4% magnesium in a corrosive environment, if the temperature of the part in use is likely to exceed a certain temperature. specified between 65 and 80 ° C. Indeed, it is well known that these alloys are susceptible to thermal sensitization to corrosion, a cumulative effect that is manifested by the intergranular precipitation of Al 3 Mg 2 , thus reducing the cohesion of the grains. It is linked to the fact that, starting from a magnesium content higher than 3%, a significant fraction of the magnesium is in supersaturated solution and can precipitate during the reheating of the wrought metal (see: D. Altenpohl, "Aluminum und Aluminumlegierungen Berlin / Göttingen 1965, pp. 654 and 675). This effect known for a long time appears to be inevitable and ultimately limits, through the magnesium content, the mechanical characteristics of the wrought products AlMgMn alloys for mechanical construction and more particularly for welded mechanical construction. For this reason, it is considered that the AlMg and AlMgMn wrought alloys with a magnesium content greater than 5.6% are of no interest (cf. Aluminumtaschenbuch, 14th edition, Düsseldorf 1983, p. 44 ).

Pour améliorer les caractéristiques mécaniques, les travaux de recherche se sont surtout concentrés sur deux aspects: la conduite de l'opération de soudage elle-même, afin d'améliorer les caractéristiques mécaniques du joint soudé, et en particulier sa résistance à la fatigue; et les traitements thermomécaniques, afin d'améliorer la tenue à la corrosion de la pièce. Toutefois, il existe une limite pratique à ces tentatives d'améliorer les alliages AlMgMn, car tout progrès dans ce domaine ne peut s'imposer dans la pratique industrielle qu'à la condition d'éviter des traitement thermomécaniques coûteux et complexes, et de conduire à une gamme de fabrication assurant une production fiable. Cette dernière condition signifie qu'une petite variation d'un paramètre de production, par exemple la température du métal en sortie du laminoir à chaud, ne doit pas engendrer une importante variation sur les propriétés du produit final.In order to improve the mechanical characteristics, the research work focused mainly on two aspects: the conduct of the welding operation itself, in order to improve the mechanical characteristics of the welded joint, and in particular its resistance to fatigue; and thermomechanical treatments, in order to improve the corrosion resistance of the part. However, there is a practical limit to these attempts to improve AlMgMn alloys, since any progress in this field can only be made in industrial practice if it is possible to avoid expensive and complex thermomechanical treatments and to drive to a manufacturing range ensuring reliable production. This last condition means that a small variation of a production parameter, for example the temperature of the metal at the output of the hot rolling mill, must not cause a significant variation on the properties of the final product.

C'est ainsi que les demandes de brevet japonais JP 06-212373 et JP 06-93365 , concernant des alliages AlMgMn transformés selon des gammes complexes et difficiles à fiabiliser, ne répondent pas à l'objectif.This is how requests for Japanese Patent JP 06-212373 and JP 06-93365 , concerning AlMgMn alloys processed in complex ranges and difficult to make reliable, do not meet the objective.

De même, la demande de brevet européen EP 0385257 (Sumitomo Light Metal Industries Ltd) revendique l'application d'une méthode de traitement thermomécanique complexe et peu fiable à un alliage contenant, entre autres, de 4,0 à 6,0 % de magnésium et de 0,1 à 1,0 % de manganèse. L'application visée n'est pas celle de la construction mécanique, mais celle du couvercle pour boîtes; les caractéristiques techniques (notamment la résistance à la corrosion par piqûres) de ce produit se comparent favorablement à celles des produits connus pour cette application, mais ne répondent pas aux exigences de la construction mécanique soudée.Similarly, the request for European patent EP 0385257 (Sumitomo Light Metal Industries Ltd.) claims the application of a complex and unreliable thermomechanical treatment method to an alloy containing, inter alia, 4.0 to 6.0% magnesium and 0.1 to 1.0 % of manganese. The intended application is not that of mechanical engineering, but that of the lid for boxes; the technical characteristics (in particular the resistance to pitting corrosion) of this product compare favorably with those of the products known for this application, but do not meet the requirements of the welded mechanical construction.

La demande de brevet allemand DE 2443443 (Siemens AG) revendique un composant de machine en alliage d'aluminium soudable, contenant, entre autres, 3,5 à 4,9 % de Mg et 0,5 à 1,5 % de Mn. Aucune information n'est donnée sur les caractéristiques mécaniques ou sur la résistance à la corrosion de ce produit.The request for German patent DE 2443443 (Siemens AG) claims a weldable aluminum alloy machine component containing, inter alia, 3.5 to 4.9% Mg and 0.5 to 1.5% Mn. No information is given the mechanical characteristics or the corrosion resistance of this product.

La demande de brevet européen EP 0507411 (Hoogovens Aluminium) décrit l'application d'une gamme de traitement thermomécanique complexe à un alliage AlMgMn contenant, entre autres, 0,8 à 5,6 % de Mg, jusqu'à 1 % de Mn et certains autres éléments tels que Fe, Ni, Co, Cu, Cr et Zn. Le produit ainsi obtenu est caractérisé par une bonne aptitude à la mise en forme, notamment un bon allongement à la rupture, et l'absence de lignes de Lüders. Il ne répond pas aux besoins de construction soudée résistant à la corrosion.The request for European patent EP 0507411 (Hoogovens Aluminum) describes the application of a complex thermomechanical treatment range to an AlMgMn alloy containing, inter alia, 0.8 to 5.6% Mg, up to 1% Mn and some other elements such as Fe , Ni, Co, Cu, Cr and Zn. The product thus obtained is characterized by good formability, including good elongation at break, and the absence of Lüders lines. It does not meet the needs of welded construction resistant to corrosion.

Le brevet européen EP 0015799 (Ateliers et Chantiers de Bretagne) divulgue un alliage soudable contenant entre autres 3.5 à 4,5 % de magnésium et 0,2 à 0,7 % de manganèse pour la fabrication de tubes pour application cryogénique. Cette application ne pose pas le problème de la sensibilisation thermique à la corrosion, et le document ne mentionne ni les caractéristiques mécaniques ni les autres propriétés d'usage du produit.The European patent EP 0015799 (Ateliers et Chantiers de Bretagne) discloses a weldable alloy containing among others 3.5 to 4.5% magnesium and 0.2 to 0.7% manganese for the manufacture of tubes for cryogenic application. This application does not pose the problem of thermal sensitization to corrosion, and the document does not mention the mechanical characteristics or other properties of use of the product.

Le brevet américain US 4043840 (Swiss Aluminium Ltd) décrit un alliage AlMg sans manganèse, contenant entre autres 2,0 à 6,0 % de magnésium et 0,03 à 0,20 % de vanadium. Le vanadium diminue la conductivité électrique intrinsèque du métal et augmente la résistance de contact de la tôle, la rendant ainsi particulièrement apte au soudage par points. Le produit est destiné aux renforts de carosserie d'automobiles; les caractéristiques pertinentes pour application structurale ne sont pas décrites.The US patent US 4043840 (Swiss Aluminum Ltd) describes a manganese-free AlMg alloy containing, inter alia, 2.0 to 6.0% magnesium and 0.03 to 0.20% vanadium. Vanadium reduces the intrinsic electrical conductivity of the metal and increases the contact resistance of the sheet, making it particularly suitable for spot welding. The product is intended for automotive body reinforcements; characteristics relevant for structural application are not described.

Le brevet américain US 3502448 (Aluminum Company of America) décrit un alliage contenant, entre autres, 4 à 5,5 % de magnésium, 0,2 à 0,7 % de manganèse, qui conduit, moyennant un laminage à froid, à des tôles et bandes minces aptes à la fabrication de couvercles de boîte boisson, à condition que la relation entre les teneurs en Mg et Mn soit conforme à une certaine relation algébrique. Ce brevet ne concerne pas non plus le domaine de la construction mécanique soudée.The US patent US 3502448 (Aluminum Company of America) discloses an alloy containing, inter alia, 4 to 5.5% magnesium, 0.2 to 0.7% manganese, which conducts, by cold rolling, to thin sheets and thin strips to the manufacture of beverage can lids, provided that the relationship between the contents of Mg and Mn is consistent with a certain algebraic relationship. This patent does not concern the field of welded mechanical engineering either.

Le brevet US 4108688 (Kaiser Aluminum & Chemical) décrit l'utilisation de tôles très épaisses (> 150 mm) pour la fabrication de brides équatoriales de méthaniers, en alliage AlMg de composition (% en poids) : Mg : 3,8 - 6,0 Mn < 1 Si : 0,05 - 5 Fe < 0,5 Cu < 0,3 Cr < 0,4 Zn < 0,4. Ces tôles sont homogénéisées pendant au moins 12 h entre 549 et 577°C pour transformer les particules grossières eutectiques Mg2Si en particules plus fines de taille maximale inférieure à 25 µm. On obtient au soudage un joint soudé ne présentant pas de microfissures dans la zone affectée thermiquement. Aucune indication n'est donnée sur le nombre ou la densité de ces particules.The US Patent 4108688 (Kaiser Aluminum & Chemical) describes the use of very thick plates (> 150 mm) for the manufacture of equatorial flanges of LNG carriers, AlMg alloy of composition (% by weight): Mg: 3.8 - 6.0 Mn < 1 Si: 0.05 - 5 Fe <0.5 Cu <0.3 Cr <0.4 Zn <0.4. These sheets are homogenized for at least 12 hours between 549 and 577 ° C to transform the eutectic Mg 2 Si coarse particles into finer particles with a maximum size of less than 25 μm. A welded joint with no microcracks in the thermally affected zone is obtained at welding. No indication is given of the number or density of these particles.

L'article " The effect of Fe and Si on the microstructure and properties of AA 5182 alloy sheet " par G.J. Marshall et al., paru dans Light Metals 1996, p.257-267 , décrit la microstructure quantitative des phases Mg2Si dans un alliage AA 5S182 avec 4,5% de Mg et 0,3% de Mn.The article The effect of Fe and Si on the microstructure and properties of AA 5182 alloy sheet by GJ Marshall et al., Published in Light Metals 1996, p.257-267 , describes the quantitative microstructure of the Mg 2 Si phases in an AA 5S182 alloy with 4.5% Mg and 0.3% Mn.

Récemment, la demanderesse, dans deux demandes de brevet français, a présenté une nouvelle approche à l'amélioration des produits AlMgMn pour applications structurales, basée sur le développement de nouvelles compositions de l'alliage.Recently, the applicant, in two French patent applications, presented a new approach to the improvement of AlMgMn products for structural applications, based on the development of new compositions of the alloy.

La demande de brevet français 95-12065 concerne une composition particulière d'alliage, enregistrée ultérieurement à l'Aluminum Association sous la désignation 5383, contenant entre autres 3 à 5 % de magnésium et de 0,5 à 1 % de manganèse, dans laquelle la somme des teneurs (en % en poids) Mn + 2Zn est > 0,75. Cette composition permet d'obtenir des produits laminés ou filés présentant une résistance à la fatigue significativement meilleure et une vitesse de propagation de fissure significativement plus petite que les produits connus destinés à la même application. Toutefois, la demande de brevet citée ne donne aucune indication sur la résistance à la corrosion du produit. L'alliage a été présenté dans une communication intitulée « New Aluminium Products for High-Speed Light Crafts » de G.M. RAYNAUD au Second International Forum on Aluminium Ships à Melbourne les 22-23 novembre 1995 .The request for French patent 95-12065 relates to a particular alloy composition, subsequently registered with the Aluminum Association under the designation 5383, containing inter alia 3 to 5% magnesium and 0.5 to 1% manganese, in which the sum of the contents (in% weight) Mn + 2Zn is> 0.75. This composition makes it possible to obtain rolled or spun products having a significantly better fatigue strength and a significantly smaller crack propagation rate than the known products intended for the same application. However, the cited patent application gives no indication of the corrosion resistance of the product. The alloy was presented in a communication titled GM RAYNAUD's New Aluminum Products for High-Speed Light Crafts at the Second International Forum on Aluminum Ships in Melbourne 22-23 November 1995 .

La demande de brevet français 95-12466 revendique une composition très étroite, à l'intérieur des fourchettes de composition des alliages 5083 et 5086, contenant entre autres 4,3 à 4,8 % de magnésium et moins de 0,5 % de manganèse, permettant d'obtenir de bonnes caractéristiques lors de grandes déformations. Cette demande ne mentionne pas non plus la tenue à la corrosion.The request for French patent 95-12466 claims a very narrow composition, within the composition ranges of alloys 5083 and 5086, containing among others 4.3 to 4.8% magnesium and less than 0.5% manganese, to obtain good characteristics during large deformations. This application does not mention either the corrosion resistance.

Le problème auquel essaye de répondre la présente invention est donc de proposer des produits laminés, filés ou étirés en alliage AlMgMn ayant, après soudage, une tenue à la corrosion améliorée et une meilleure résistance à l'effet sensibilisant d'une exposition à la température, tout en gardant de bonnes caractéristiques mécaniques après soudage, une bonne tenue à la fatigue et pouvant être élaborés au moindre coût.The problem to which the present invention attempts to respond is therefore to provide rolled, drawn or drawn AlMgMn alloy products having, after welding, improved corrosion resistance and better resistance to the sensitizing effect of exposure to temperature. , while retaining good mechanical properties after welding, good resistance to fatigue and can be developed at the lowest cost.

Objet de l'inventionObject of the invention

La demanderesse a trouvé que les alliages AlMgMn peuvent être rendus plus résistants à l'effet sensibilisant d'une exposition à la température lorsqu'ils présentent une microstructure particulière et bien définie, qui résulte d'un ensemble de paramètres du procédé de fabrication.The Applicant has found that AlMgMn alloys can be made more resistant to the sensitizing effect of temperature exposure when they have a particular and well defined microstructure, which results from a set of parameters of the manufacturing process.

L'invention a ainsi pour objet un produit en alliage AlMgMn pour construction mécanique soudée de composition (% en poids):
5,0 <Mg < 6,5  0,2 < Mn < 1,0  Fe < 0,8  0,05 < Si < 0,6  0.2 ≤ Zn < 1,3
éventuellement Cr à une teneur < 0,15 et/ou un ou plusieurs des éléments Cu, Ti, Ag, Zr, V, à une teneur < 0,3 chacun, les impuretés inévitables < 0,05 chacune et < 0,15 au total, reste aluminium, dans lequel le nombre de particules de Mg2Si de taille comprise entre 0,5 et 5µm est compris entre 150 et 2000 par mm2, et, de préférence, entre 300 et 1500 par mm2.
The subject of the invention is thus an AlMgMn alloy product for welded mechanical construction of composition (% by weight):
5.0 <Mg <6.5 0.2 <Mn <1.0 Fe <0.8 0.05 <Si <0.6 0.2 ≤ Zn <1.3
optionally Cr at a content <0.15 and / or one or more of the elements Cu, Ti, Ag, Zr, V, at a content <0.3 each, the unavoidable impurities <0.05 each and <0.15 at total, remains aluminum, wherein the number of Mg 2 Si particles of size between 0.5 and 5μm is between 150 and 2000 per mm 2 , and preferably between 300 and 1500 per mm 2 .

Description de l'inventionDescription of the invention

La demanderesse a trouvé de manière surprenante que pour l'obtention des propriétés visées, la microstructure a une influence prépondérante. Plus particulièrement, dans le domaine de forte teneur en magnésium, c'est-à-dire au-dessus de 5% environ, la sensibilité thermique du matériau à la corrosion se trouve considérablement réduite. Cette meilleure résistance à la corrosion permet d'incorporer davantage de magnésium pour atteindre des caractéristiques mécaniques équivalentes à celles des alliages AlMgMn connus mais inaptes à l'usage en milieu corrosif.The applicant has found, surprisingly, that in order to obtain the targeted properties, the microstructure has a predominant influence. More particularly, in the high magnesium content range, that is to say above about 5%, the thermal sensitivity of the material to corrosion is considerably reduced. This improved corrosion resistance makes it possible to incorporate more magnesium to achieve mechanical characteristics equivalent to those of AlMgMn alloys known but unsuitable for use in a corrosive environment.

De façon plus précise, il existe quatre types de phases qui influent sur les propriétés visées: les phases eutectiques Mg2Si, les phases eutectiques AlFeMnSi, les phases eutectiques Al6(Mn,Fe) et AlFeCr, et les dispersoïdes au manganèse, de taille nettement sous-micronique, qui se trouvent dans le grain.More precisely, there are four types of phases which influence the properties concerned: the eutectic phases Mg 2 Si, the eutectic phases AlFeMnSi, the eutectic phases Al 6 (Mn, Fe) and AlFeCr, and the manganese dispersoids, of sub-micron size, which are found in the grain.

La microstructure particulière selon l'invention est caractérisée par une distribution nouvelle en taille et quantité de ces phases connues. Cette microstructure a été caractérisée de la manière suivante, bien connue en micrographie. On prépare une coupe polie du métal et on l'observe par microscopie optique ou microscopie électronique à balayage. La microscopie optique permet aisément d'identifier les phases Mg2Si par rapport aux autres phases présentes. La microscopie électronique à balayage se prête mieux à la caractérisation des phases de taille inférieure à 0,5 µm; en utilisant le mode électrons rétrodiffusés, elle permet également de distinguer les phases Mg2Si.
Pour déterminer la taille des particules, on évalue, par analyse numérique des micrographies, leur aire A à partir de laquelle on calcule le paramètre de taille d selon la formule d = 4 A / π .

Figure imgb0001
C'est ce paramètre qu'on désignera par la suite par taille des particules.
Il est bien connu que les phases Mg2Si contiennent la plus grande partie du silicium présent dans ces alliages, et que ces phases sont, en particulier dans les alliages dépassant 3 à 4 % de Mg, pratiquement insolubles (voir L.F. Mondolfo, « Aluminium Alloys, Structure and Properties», London 1976, p. 807). Par conséquent, leur nombre et leur taille sont déterminés lors de la coulée et n'évoluent pratiquement pas au cours du traitement thermomécanique du produit, à condition que l'on n'atteigne pas la température de fusion (brûlure) de ces phases qui constituent l'eutectique le plus fusible. La teneur en silicium correspond au niveau d'impureté du métal de base.The particular microstructure according to the invention is characterized by a new distribution in size and quantity of these known phases. This microstructure has been characterized in the following manner, well known in micrography. A polished cut of the metal is prepared and is observed by optical microscopy or scanning electron microscopy. Optical microscopy makes it easy to identify Mg 2 Si phases compared to other phases present. Scanning electron microscopy lends itself better to the characterization of phases smaller than 0.5 μm in size; using the backscattered electron mode, it also makes it possible to distinguish the Mg 2 Si phases.
In order to determine the size of the particles, it is evaluated, by numerical analysis of the micrographs, their area A from which the size parameter d according to the formula is calculated. d = 4 AT / π .
Figure imgb0001
It is this parameter that will be designated later by particle size.
It is well known that the Mg 2 Si phases contain most of the silicon present in these alloys, and that these phases are, in particular in alloys exceeding 3 to 4% Mg, practically insoluble (see LF Mondolfo, "Aluminum Alloys, Structure and Properties, London 1976, 807). Therefore, their number and size are determined during casting and do not change substantially during the thermomechanical treatment of the product, provided that one does not reach the melting temperature (burn) of these phases which constitute the most fuse eutectic. The silicon content corresponds to the impurity level of the base metal.

La demanderesse a trouvé que l'augmentation du nombre de petites particules Mg2Si (taille de 0,5 à 5 µm) entraîne une amélioration inattendue de la tenue à la corrosion, aussi bien des structures soudées que des tôles brutes. Cet effet est particulièrement marqué lorsque le nombre de particules Mg2Si est compris entre 150 et 2000 particules / mm2 et, de préférence, entre 300 et 1500 par mm2. Au-dessus de 2000 particules par mm2, on n'observe pas d'effet supplémentaire sur la tenue à la corrosion; dans certains cas, on observe même une baisse de la limite élastique après soudage. Par ailleurs, elle a trouvé qu'en diminuant la taille des particules Mg2Si, on améliore la tenue à la fatigue des joints soudés. Ainsi, le nombre des « grosses » particules (de taille > 5 µm) ne doit représenter qu'une part réduite de l'ensemble des particules (de taille > 0,5 µm), typiquement moins de 25%, et, de préférence, moins de 20%. Enfin, la fraction surfacique des particules Mg2Si, mesurée également par analyse d'image à partir de microscopie optique, doit être inférieure à 1%, et, de préférence, à 0,8%.The Applicant has found that the increase in the number of small Mg 2 Si particles (0.5 to 5 μm size) results in an unexpected improvement in the corrosion resistance of both the welded structures and the raw sheets. This effect is particularly pronounced when the number of Mg 2 Si particles is between 150 and 2000 particles / mm 2 and, preferably, between 300 and 1500 per mm 2 . Above 2000 particles per mm 2 , no further effect on the corrosion resistance is observed; in some cases there is even a drop in the yield point after welding. Moreover, she has found that by decreasing the size of the Mg 2 Si particles, the fatigue strength of the welded joints is improved. Thus, the number of "large" particles (size> 5 μm) should represent only a small part of the total particles (size> 0.5 μm), typically less than 25%, and preferably , less than 20%. Finally, the surface fraction of Mg 2 Si particles, also measured by image analysis from optical microscopy, must be less than 1%, and preferably 0.8%.

Il est bien connu que les phases eutectiques AlFeMnSi, Al6(Mn,Fe) et AlFeCr (de taille > 0,5 µm) contiennent une partie du Mn, Si et Cr présent dans l'alliage et ne participent pas au durcissement de l'alliage ni à sa tenue à la corrosion. Elles piègent une partie du Mn, du Cr et du Si. Il est connu que ces phases sont insolubles et leurs taille, nombre et morphologie sont déterminés lors de la coulée.It is well known that the eutectic phases AlFeMnSi, Al 6 (Mn, Fe) and AlFeCr (size> 0.5 μm) contain part of the Mn, Si and Cr present in the alloy and do not participate in the hardening of the alloy. alloy nor its resistance to corrosion. They trap part of Mn, Cr and Si. It is known that these phases are insoluble and their size, number and morphology are determined during casting.

La demanderesse a trouvé qu'en diminuant la taille et le nombre de ces phases, on améliore la tenue à la fatigue et les caractéristiques mécaniques du métal. Le nombre des particules de ce type de taille > 0,5 µm, doit être inférieur à 5000 par mm2, et, de préférence, à 2500 par mm2. La fraction surfacique des particules de taille > 0,5 µm doit être < 3%, et, de préférence à 2%, sachant que le nombre des grosses particules de taille supérieure à 5 µm ne doit pas représenter plus de 25% (préférentiellement 20%) de l'ensemble des particules de taille > 0,5 µm. De plus, une diminution de la fraction volumique de ces phases eutectiques entraîne une amélioration de la tenue à la corrosion.The Applicant has found that reducing the size and the number of these phases, improves the fatigue strength and the mechanical properties of the metal. The number of particles of this type size> 0.5 μm, must be less than 5000 per mm 2 , and preferably, 2500 per mm 2 . The surface fraction of particles of size> 0.5 μm must be <3%, and preferably 2%, knowing that the number of large particles larger than 5 μm must not represent more than 25% (preferentially 20%). %) of all particles of size> 0.5 μm. In addition, a decrease in the volume fraction of these eutectic phases results in an improvement in the corrosion resistance.

Il est bien connu que les dispersoïdes (Al, Mn, Fe, Cu) de taille inférieure à 0,2 µm améliorent les caractéristiques mécaniques du produit, et en particulier la limite élastique du joint soudé. La demanderesse a observé un fort effet de la fraction de dispersoïdes sur la tenue à la corrosion : l'effet sensibilisant d'une exposition à la température est fortement reduit quand la fraction surfacique de dispersoïdes dépasse 0,5 %, et préférentiellement 1%.It is well known that dispersoids (Al, Mn, Fe, Cu) less than 0.2 microns in size improve the mechanical characteristics of the product, and in particular the elastic limit of the welded joint. The Applicant has observed a strong effect of the dispersoid fraction on the corrosion resistance: the sensitizing effect of exposure to the temperature is greatly reduced when the surface fraction of dispersoids exceeds 0.5%, and preferably 1%.

L'invention peut s'appliquer à un domaine de composition assez vaste, et les limites de composition retenues s'expliquent de la façon suivante:The invention can be applied to a fairly broad composition domain, and the composition limits used can be explained as follows:

Il est bien connu que le magnésium assure une bonne résistance mécanique. Au-dessous de 3.5 %, et plus particulièrement au-dessous de 3.0 %, l'alliage ne connaît en général pas de problème de corrosion et la présente invention ne présente que peu d'intérêt. Au-dessus de 6.5 %, le problème de la sensibilisation thermique à la corrosion devient tellement fort que même la mise en oeuvre de la présente invention ne permet plus d'obtenir des produits utilisables en milieu corrosif.It is well known that magnesium provides good mechanical strength. Below 3.5%, and more particularly below 3.0%, the alloy is generally free of corrosion problems and the present invention is of little interest. Above 6.5%, the problem of the thermal sensitization to corrosion becomes so strong that even the implementation of the present invention no longer makes it possible to obtain products that can be used in a corrosive medium.

Le manganèse améliore la résistance à la traction et diminue la tendance du métal à recristalliser, ce qui est connu de l'homme du métier. Au-dessous de 0,2 %, la présente invention est sans intérêt industriel car la résistance à la traction est trop faible. Au-delà de 1 %, l'allongement à rupture, la tenacité et la résistance à la fatigue deviennent trop faibles pour les applications visées.Manganese improves the tensile strength and decreases the tendency of the metal to recrystallize, which is known to those skilled in the art. Below 0.2%, the present invention is of no industrial interest because the resistance to the pull is too weak. Above 1%, elongation at break, tenacity and fatigue resistance become too low for the intended applications.

Le zinc, en présence du manganèse, améliore la résistance à la rupture, mais au-delà de 0,5 à 0,7%, la demanderesse a observé, en étudiant le comportement à la corrosion, notamment en milieu marin, du joint soudé après vieillissement, quelques cas de défaillance. Pour les teneurs en zinc supérieures à 0,5%, il apparait donc nécessaire de protéger le joint soudé du contact avec le milieu corrosif, par exemple par peinture ou métallisation. Il a été trouvé que la présence de 0,2 à 0,3 % de zinc permet d'augmenter la teneur en magnésium sans augmenter la sensibilité thermique du matériau à la corrosion exfoliante.Zinc, in the presence of manganese, improves the breaking strength, but beyond 0.5 to 0.7%, the applicant has observed, by studying the corrosion behavior, especially in the marine environment, the welded joint after aging, some cases of failure. For zinc contents greater than 0.5%, it therefore appears necessary to protect the welded joint from contact with the corrosive medium, for example by painting or metallization. It has been found that the presence of 0.2 to 0.3% of zinc makes it possible to increase the magnesium content without increasing the thermal sensitivity of the material to exfoliating corrosion.

Le cuivre et le chrome ont également un effet favorable à la limite élastique, mais la teneur en chrome doit impérativement être limitée à 0,15 % pour conserver une bonne résistance à la fatigue. La teneur en cuivre est strictement limitée à 0,30 % et ne devrait de façon préférentielle pas dépasser 0,18 % pour éviter l'apparition de piqûres de corrosion en milieu corrosif.Copper and chromium also have a favorable effect on the yield point, but the chromium content must imperatively be limited to 0.15% to maintain good fatigue resistance. The copper content is strictly limited to 0.30% and preferably should not exceed 0.18% to avoid the occurrence of corrosive corrosion pitting.

La teneur en fer n'a pas beaucoup d'influence dans le cadre de la présente invention; elle devrait être inférieure à 0,8 % pour éviter la formation de phases primaires lors de la coulée, alors que pour les hautes teneurs en manganèse, il est préférable qu'elle ne dépasse pas 0,4%.The iron content does not have much influence in the context of the present invention; it should be less than 0.8% to avoid the formation of primary phases during casting, while for high manganese contents, it is preferable that it does not exceed 0.4%.

La teneur en silicium doit être suffisante pour assurer la formation de phases au silicium telles que Mg2Si, et au minimum 0,05 %, mais ne doit pas dépasser 0,6%. L'alliage peut contenir également, pour certaines applications, du titane, de l'argent, du zirconium ou du vanadium en quantité inférieure à 0,3%.The silicon content must be sufficient to ensure the formation of silicon phases such as Mg 2 Si, and at least 0.05%, but must not exceed 0.6%. The alloy may also contain, for certain applications, titanium, silver, zirconium or vanadium in an amount of less than 0.3%.

La demanderesse n'a pas pu constater une influence notable des autres impuretés limitées à 0,05% par élément, leur somme ne dépassant pas 0,15 %.The applicant has not been able to note a significant influence of the other impurities limited to 0.05% per element, their sum not exceeding 0.15%.

Un autre objet de l'invention concerne la fabrication de produits ayant la microstructure décrite précédemment sous forme de bandes larges laminées à chaud, de largeur supérieure à 2500 mm, préférentiellement de largeur supérieure à 3300 mm. Une telle largeur implique que l'on renonce au laminage à froid, car les laminoirs à froid ne sont pas conçus pour permettre le laminage à une telle largeur. Ceci veut dire qu'on obtient la bande ou la tôle présentant l'ensemble des caractéristiques décrites directement par laminage à chaud, ce qui est possible avec l'invention.Another object of the invention relates to the manufacture of products having the microstructure previously described in the form of wide strips hot-rolled, of width greater than 2500 mm, preferably of width greater than 3300 mm. Such a width implies that the cold rolling is abandoned because the cold rolling mills are not designed to allow rolling at such a width. This means that one obtains the strip or the sheet having all the characteristics described directly by hot rolling, which is possible with the invention.

L'utilisation des produits ainsi obtenus pour la construction mécanique, soudée de préférence, comme par exemple la construction navale, la construction offshore ou la construction de véhicules industriels, constitue un autre objet de la présente invention.The use of the products thus obtained for mechanical engineering, welded preferably, such as for example shipbuilding, offshore construction or the construction of industrial vehicles, is another object of the present invention.

Les produits selon l'invention présentent une limite élastique après soudage élevée, qui dépend bien sûr de la teneur en Mg, et qui est supérieure (en MPa) à 40 + 20 x %Mg. La résistance à la fatigue après soudage, mesurée en flexion plane avec R = 0,1, est supérieure à 140 MPa à 107 cycles. La déformation à la découpe des tôles, mesurée à l'état H22 après planage et traction, est inférieure à 3 mm; sans traction, c'est-à-dire uniquement après planage, elle est inférieure à 5 mm.The products according to the invention have a high yield strength after welding, which of course depends on the Mg content, and which is higher (in MPa) than 40 + 20% Mg. The fatigue strength after welding, measured bending plane with R = 0.1, is greater than 140 MPa at 10 7 cycles. The deformation at the cutting of the sheets, measured in the H22 state after planing and pulling, is less than 3 mm; without traction, that is to say only after leveling, it is less than 5 mm.

ExemplesExamples

On a élaboré par coulée semi-continue verticale des plaques de taille industrielle en 4 alliages de composition indiquée au tableau 1. Tableau 1 Mg Si Fe Mn Cr 1 5,2 0,10 0,18 0,80 0,12 2 4,4 0,15 0,25 0,50 0,10 3 4,0 0,20 0,27 0,30 0,05 4 4,7 0,04 0,12 0,60 0,10 Four-alloy industrial plates of the composition shown in Table 1 were produced by vertical semi-continuous casting. Table 1 No. mg Yes Fe mn Cr 1 5.2 0.10 0.18 0.80 0.12 2 4.4 0.15 0.25 0.50 0.10 3 4.0 0.20 0.27 0.30 0.05 4 4.7 0.04 0.12 0.60 0.10

Les paramètres de coulée pour 10 exemples sont indiqués au tableau 2 Tableau 2 ex. Température de coulée en °C Vitesse de coulée en mm/mn Affinage utilisé en kg/t d'affinant AT5B 1 695 50 1 2 685 42 1,5 3 675 30 2 4 695 50 1 5 685 42 1,5 6 675 30 2 7 695 50 1 8 685 42 1,5 9 675 30 2 10 695 50 1 Casting parameters for 10 examples are shown in Table 2 Table 2 ex. Casting temperature in ° C Casting speed in mm / min Refining used in kg / t refining AT5B 1 695 50 1 2 685 42 1.5 3 675 30 2 4 695 50 1 5 685 42 1.5 6 675 30 2 7 695 50 1 8 685 42 1.5 9 675 30 2 10 695 50 1

L'homogénéisation des plaques a été effectuée comme suit:The homogenization of the plates was carried out as follows:

Pour les exemples 1, 2, 4, 5, 7, 8 et 10:

  • . Montée avec une vitesse de 30 °C / h jusqu'à 440 °C,
  • . Maintien pendant 5 h à 440 °C,
  • . Montée à une vitesse de 20 °C / h jusqu'à 510 °C,
  • . Maintien pendant 2 h à 510 °C
  • . descente à une vitesse de 20 °C / h jusqu'à 490 °C,
  • . puis laminage à chaud.
For examples 1, 2, 4, 5, 7, 8 and 10:
  • . Raised with a speed of 30 ° C / h up to 440 ° C,
  • . Hold for 5 hours at 440 ° C,
  • . Mounted at a speed of 20 ° C / h up to 510 ° C,
  • . Hold for 2 hours at 510 ° C
  • . descent at a rate of 20 ° C / h to 490 ° C,
  • . then hot rolling.

Pour les exemples 3, 6 et 9:

  • . Montée avec une vitesse de 30 °C / h jusqu'à 535 °C,
  • . Maintien pendant 12 h à 535 °C,
  • . descente à une vitesse de 20 °C / h jusqu'à 490 °C,
  • . puis laminage à chaud.
For examples 3, 6 and 9:
  • . Raised at a speed of 30 ° C / h up to 535 ° C,
  • . Hold for 12 hours at 535 ° C,
  • . descent at a rate of 20 ° C / h to 490 ° C,
  • . then hot rolling.

Les exemples 1 et 2, et l'exemple 3 (résultant en une microstructure hors invention) correspondent à la composition 1.Examples 1 and 2, and Example 3 (resulting in a microstructure outside the invention) correspond to composition 1.

Les exemples 4 et 5, et l'exemple 6 (résultant en une microstructure hors invention) correspondent à la composition 2.Examples 4 and 5, and Example 6 (resulting in a microstructure outside the invention) correspond to composition 2.

Les exemples 7 et 8, et l'exemple 9 (résultant en une microstructure hors invention) correspondent à la composition 3.Examples 7 and 8, and Example 9 (resulting in a microstructure outside the invention) correspond to composition 3.

L' exemple 10 (résultant en une microstructure hors invention) correspond à la composition 4 qui se situe en dehors du champ de l'invention.Example 10 (resulting in a microstructure outside the invention) corresponds to composition 4 which is outside the scope of the invention.

Après un réchauffage pendant 20 h à une température supérieure à 500 °C, les plaques ont été laminées à chaud jusqu'à une épaisseur finale de 14 mm.After reheating for 20 hours at a temperature above 500 ° C, the plates were hot rolled to a final thickness of 14 mm.

Les échantillons de tôles laminées ont été caractérisés par des techniques connues de l'homme du métier. On a mesuré sur ces tôles la résistance à la rupture Rm et la limite élastique R0,2. Ces mesures permettent d'évaluer globalement un premier aspect de l'aptitude du produit à l'usage prévu, la présente invention ne portant toutefois pas sur une amélioration des caractéristiques mécaniques statiques.The laminated sheet samples were characterized by techniques known to those skilled in the art. The tensile strength R m and the yield strength R 0.2 were measured on these sheets. These measurements make it possible to globally evaluate a first aspect of the suitability of the product for the intended use, the present invention not however concerned with an improvement of the static mechanical characteristics.

Selon la méthode exposée plus haut, on a mesuré, par analyse d'images, le nombre, la fraction surfacique et la répartition de la taille de précipités eutectiques Mg2Si et AlFeMnSi. Pour la caractérisation après soudage, des échantillons ont été préparés par une société de chantier naval par soudage MIG bout à bout continu automatique, avec un chanfrein symétrique de pente 45 ° par rapport à la verticale sur une épaisseur de 6 mm, avec fil d'apport en alliage 5183. Le soudage a été réalisé parallèle au sens du laminage.According to the method explained above, the number, the surface fraction and the size distribution of eutectic precipitates Mg 2 Si and AlFeMnSi were measured by image analysis. For post weld characterization, samples were prepared by an automatic continuous butt MIG welding shipyard company, with a 45 ° symmetrical chamfer with respect to the vertical to a thickness of 6 mm, with wire alloying 5183. The welding was carried out parallel to the rolling direction.

La résistance à la corrosion a été mesurée par perte de poids après immersion et par mesure de la profondeur de corrosion intergranulaire. L'immersion a été effectuée dans le bain « inter-acide » décrit dans le Journal Officiel de la Communauté Européenne du 13 septembre 1974 (n° C 10484). Il s'agit d'une immersion pendant 24 heures dans un bain composé de NaCl (30 g/l), HCl (5 g/l) et d'eau distillée, à une température de 23 °C ± 0.5 °C, le volume de liquide étant supérieur à 10 ml par cm2 de surface d'échantillon. Avant l'immersion, les échantillons ont été soumis à une sensibilisation thermique par chauffage à 100 °C pendant une durée variable entre 1 et 30 jours.The corrosion resistance was measured by weight loss after immersion and by measuring the depth of intergranular corrosion. The immersion was carried out in the bath "inter-acid" described in the Official Journal of the European Community of September 13, 1974 (No. C 10484). It is an immersion for 24 hours in a bath composed of NaCl (30 g / l), HCl (5 g / l) and distilled water, at a temperature of 23 ° C ± 0.5 ° C, the volume of liquid being greater than 10 ml per cm 2 of sample surface. Before immersion, the samples were subjected to thermal sensitization by heating at 100 ° C. for a variable duration between 1 and 30 days.

La déformation à la découpe a été mésurée de la façon suivante:
A partir d'une tôle de largeur de 2000 mm et de longueur de 2500 mm à l'état H22, on découpe par sciage au milieu parallèle à sa longueur, une bande de largeur 130 mm. Cette bande est posée sur un marbre, et on mesure la déformation des extrémités relevées exprimée par l'écart entre le bord de la bande et la surface du marbre.
The deformation at cutting has been measured as follows:
From a sheet with a width of 2000 mm and a length of 2500 mm in the H22 state, sawing is done in the middle parallel to its length, a band of width 130 mm. This band is placed on a marble, and the deformation of the raised ends expressed by the gap between the edge of the band and the surface of the marble is measured.

Le tableau 3 indique la microstructure observée, et le tableau 4 rassemble les résultats des autres caractérisations effectuées. Tableau 3 ex. nombre phases Mg2Si de 0.5-5 µm % phases Mg2Si de taille> 5 µm fraction surfac. Mg2Si % nb.part. AlFeMn CrSi 0.5-5 µm % part. AlFeMn CrSi 0.5-5 µm fr. surf. AlFeMn CrSi % fr. surf. dispersoïdes % 1 416 16 0.24 1510 18 1,8 1,6 2 222 21 0.21 2088 20 2,3 1,4 3 140 28 0.19 2800 32 2,8 1,0 4 812 14 0.53 1422 15 1,7 1,0 5 548 20 0.46 1950 17 2,3 0,9 6 152 30 0.40 2002 28 2,5 0,5 7 1024 10 0.76 859 15 0,8 0,7 8 408 18 0.68 1035 18 1,0 0,6 9 160 38 0.62 1264 22 1,2 0,2 10 145 10 0.09 1390 17 1,8 1,2 Tableau 4 ex. Profondeur de piqûration après une sensibilisation de 10 jours à 120 °C Profondeur de piqûration après une sensibilisation de 40 jours à 120 °C Limite élastique du joint soudé MPa 1 135 250 155 2 170 280 152 3 400 650 145 4 110 200 137 5 160 240 135 6 320 540 130 7 80 150 125 8 150 220 120 9 280 450 118 10 400 680 145 Table 3 shows the observed microstructure, and Table 4 summarizes the results of the other characterizations performed. Table 3 ex. Mg 2 Si phase number of 0.5-5 μm % Mg 2 Si phases of size> 5 μm fraction surfac. Mg 2 Si% nb.part. AlFeMn CrSi 0.5-5 μm % go. AlFeMn CrSi 0.5-5 μm fr. surf. AlFeMn CrSi% fr. surf. dispersoids% 1 416 16 0.24 1510 18 1.8 1.6 2 222 21 0.21 2088 20 2.3 1.4 3 140 28 0.19 2800 32 2.8 1.0 4 812 14 0.53 1422 15 1.7 1.0 5 548 20 0.46 1950 17 2.3 0.9 6 152 30 0.40 2002 28 2.5 0.5 7 1024 10 0.76 859 15 0.8 0.7 8 408 18 0.68 1035 18 1.0 0.6 9 160 38 0.62 1264 22 1.2 0.2 10 145 10 0.09 1390 17 1.8 1.2 ex. Depth of pitting after 10-day sensitization at 120 ° C Depth of pitting after a 40 day sensitization at 120 ° C Elastic limit of welded joint MPa 1 135 250 155 2 170 280 152 3 400 650 145 4 110 200 137 5 160 240 135 6 320 540 130 7 80 150 125 8 150 220 120 9 280 450 118 10 400 680 145

On constate que les exemples 1, 2, 4, 5, 7 et 8 se distinguent par une profondeur de piqûration particulièrement faible par rapport aux exemples 3, 6 et 9 correspondant à l'art antérieur, et par rapport et à l'exemple 10, qui, lui, donne le mauvais résultat que l'on attend pour un alliage AlMgMn à forte teneur en magnésium élaboré selon l'art antérieur.It can be seen that Examples 1, 2, 4, 5, 7 and 8 are distinguished by a particularly low pitting depth compared with Examples 3, 6 and 9 corresponding to the prior art, and with respect to Example 10 which gives the bad result that is expected for a high magnesium AlMgMn alloy produced according to the prior art.

La limite élastique du joint soudé est très bonne pour les exemples 1, 2, 3 et 10, et assez bonne pour les exemples 7, 8 et 9, moins riches en magnésium. Toutefois, l'exemple 10 est inutilisable à cause de sa faible résistance à la corrosion. En revanche, la très bonne résistance de la tôle de l'exemple 7 peut lui permettre des applications en construction soudée destinée à un environnement très corrosif et constitue une amélioration par rapport à l'art antérieur représenté par l'exemple 9.The elastic limit of the welded joint is very good for Examples 1, 2, 3 and 10, and quite good for Examples 7, 8 and 9, which are less rich in magnesium. However, Example 10 is unusable because of its low corrosion resistance. On the other hand, the very good strength of the sheet of Example 7 may allow it to be used in welded construction intended for a very corrosive environment and constitutes an improvement over the prior art represented by Example 9.

D'une façon surprenante, le meilleur compromis entre la limite élastique du joint soudé et la résistance à la corrosion est obtenu pour la composition 1, la plus riche en magnésium, à condition que la microstructure spécifique soit obtenue (exemples 1 et 2). Même pour la composition 2, correspondant à l'alliage 5083 traditionnellement employé dans ce domaine, on note une amélioration notable de la tenue à la corrosion associée à la microstructure spécifique (exemples 4 et 5).Surprisingly, the best compromise between the elastic limit of the welded joint and the corrosion resistance is obtained for composition 1, the richest in magnesium, provided that the specific microstructure is obtained (Examples 1 and 2). Same for composition 2, corresponding to the traditionally used alloy 5083 in this area, there is a notable improvement in the corrosion resistance associated with the specific microstructure (Examples 4 and 5).

Pour quelques échantillons, la déformation à la découpe de tôles à l'état H22 (désignation selon EN 515) a été évaluée. Tableau 5 ex. Déformation à la découpe après planage sur rouleau, en mm Déformation à la découpe après planage sur rouleau et traction,en mm 6 5,0 3,0 4 1,5 0,5 5 2,5 1,0 For some samples, the deformation at the cutting of sheets in state H22 (designation according to EN 515) was evaluated. Table 5 ex. Deformation at cutting after roller planing, in mm Cutting deformation after roller planing and pulling, in mm 6 5.0 3.0 4 1.5 0.5 5 2.5 1.0

Claims (17)

  1. An AlMgMn aluminium alloy product for welded mechanical construction with the composition (% by weight) :
    5.0<Mg<6.5, 0.2<Mn<1.0, Fe<0.8, 0.05<Si<0.6, 0.2≤Zn<1.3
    possibly Cr<0.15 and/or one or more of the elements Cu, Ti, Ag, Zr, V, each with a content of <0. 30, and the unavoidable impurities, <0.05 each and <0.15 total, remainder aluminium,
    characterised in that the number of Mg2Si particles between 0.5 µm and 5 µm in size is between 150 and 2000 per mm2, and preferably between 300 and 1500 per mm2.
  2. A product according to claim 1, wherein Zn≤0.5.
  3. A product according to any of claims 1 or 2, characterised in that the number of Mg2Si particles having a size greater than 5 µm is less than 25%, and preferably less than 20%, of the number of all Mg2Si particles having a size greater than 0.5 µm.
  4. A product according to any of claims 1 through 3, characterised in that the surface fraction of the Mg2Si particles is <1%, and preferably <0.8%.
  5. A product according to any of claims 1 through 4, characterised in that the number of AlFeMnSi, Al6(Mn,Fe) and AlFeCr particles having a size greater than 0.5 µm is less than 5000 per mm2, and preferably less than 2500 per mm2.
  6. A product according to claim 5, characterised in that the surface fraction of the AlFeMnSi, Al6(Mn,Fe) and AlFeCr phases having a size greater than 0.5 µm is less than 3% and preferably less than 2.5%.
  7. A product according to any of claims 5 or 6, characterised in that the number per mm2 of the AlFeMnSi, Al6(Mn,Fe) and AlFeCr phases having a size greater than 0.5 µm represents less than 25% and preferably less than 20% of all of the phases having a size greater than 0.5 µm.
  8. A product according to any of claims 1 through 7, characterised in that the surface fraction of the manganese dispersoids having a size less than 0.2 µm is greater than 0.5%, and preferably greater than 1.0%.
  9. A product according to any of claims 1 through 8, characterised in that the depth of intergranular corrosion of metal sheets aged for 10 days at 120ºC, after immersion for 24 hrs. at 23ºC, in a bath composed of 30 g/l NaCl, 5 g/l HCl and distilled water, is less than 400 µm, and preferably less than 200 µm.
  10. A product according to any of claims 1 through 9, characterised in that it shows a yield strength after welding, expressed in MPa, greater than (40 + 20 x %Mg).
  11. A sheet or plate according to any of claims 1 through 10, characterised in that the cutting deformation, measured at the H22 temper after levelling and stretching, is less than 3 mm.
  12. A sheet or plate according to any of claims 1 through 11, characterised in that the cutting deformation, measured at the H22 temper after levelling, is less than 5 mm.
  13. A hot-rolled strip made from an Al-Mg-Mn aluminium alloy with the composition
    5.0<Mg<6.5, 0.2<Mn<1.0, Fe<0.4, 0.05<Si<0.6, 0.2≤zn<1.3
    possibly Cr<0.15 and one or more of the elements Cu, Ti, Ag, Zr, V, each with a content <0. 30, and the unavoidable impurities, <0.05 each and <0.15 total, remainder aluminium,
    having a width of at least 2500 mm, preferably at least 3300 mm, characterised in that the number of Mg2Si particles having a size of between 0.5 µm and 5 µm, is between 150 and 2000 per mm2, and preferably between 300 and 1500 per mm2.
  14. A strip according to claim 13, in which Zn≤0.5.
  15. The utilization of a product according to any of claims 1 through 14, with a zinc content less than or equal to 0.5%, in shipbuilding.
  16. The utilization of a product according to any of claims 1 or 3 through 13, with a zinc content greater than 0.5% and a protective coating of the welded zone, for shipbuilding.
  17. The utilization of a product according to any of claims 1 through 13, for the construction of industrial vehicles.
EP97420125A 1996-08-06 1997-07-23 AlMgMn alloy product for welded structures with improved corrosion resistance Expired - Lifetime EP0823489B2 (en)

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FR9610085A FR2752244B1 (en) 1996-08-06 1996-08-06 PRODUCT FOR WELDED CONSTRUCTION IN ALMGMN ALLOY WITH IMPROVED CORROSION RESISTANCE
FR9610085 1996-08-06

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DE69703420D1 (en) 2000-12-07
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US5908518A (en) 1999-06-01
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EP0823489A1 (en) 1998-02-11

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