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EP1041006B2 - Procédé et dispositif de commande pour une installation de fabrication et d'emballage de cigarettes - Google Patents
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EP1041006B2 - Procédé et dispositif de commande pour une installation de fabrication et d'emballage de cigarettes - Google Patents

Procédé et dispositif de commande pour une installation de fabrication et d'emballage de cigarettes Download PDF

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Publication number
EP1041006B2
EP1041006B2 EP00105261A EP00105261A EP1041006B2 EP 1041006 B2 EP1041006 B2 EP 1041006B2 EP 00105261 A EP00105261 A EP 00105261A EP 00105261 A EP00105261 A EP 00105261A EP 1041006 B2 EP1041006 B2 EP 1041006B2
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EP
European Patent Office
Prior art keywords
production
packaging
units
desired quantity
determined
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00105261A
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German (de)
English (en)
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EP1041006A2 (fr
EP1041006A3 (fr
EP1041006B1 (fr
Inventor
Heinz Focke
Henry Buse
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
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Focke and Co GmbH and Co KG
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Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP1041006A2 publication Critical patent/EP1041006A2/fr
Publication of EP1041006A3 publication Critical patent/EP1041006A3/fr
Publication of EP1041006B1 publication Critical patent/EP1041006B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines

Definitions

  • the invention relates to a method for controlling a production and packaging system for cigarettes or similar products from manufacturing units, such as cigarette maker, so-called. Maker, packaging machine so-called. Packer, possibly film wrapping machine, possibly packer packer, so-called. Packer and possibly carton packer, so-called cartoner for the manufacture and ready-to-ship packaging of products - cigarettes - of a certain, limited quantity - target quantity. Furthermore, the invention relates to a device for carrying out the method.
  • cigarettes or cigarillos
  • differences may affect qualities of cigarettes, different brands, equipment, etc. Often, only limited quantities of a variety or brand or equipment to manufacture.
  • the invention has for its object to control the particular complete manufacturing and packaging system for cigarettes so that limited amounts - target quantities - can be produced without the production is associated with excessive overproduction.
  • a method according to the invention has the features of claim 1.
  • the object can be achieved by making available the material required for the desired quantity, in particular packaging material, on the basis of the target quantity to be produced, taking into account the performance of the individual production units, the reject production known as empirical value, and taking into account a current, unexpected, defective production of each production unit ,
  • the manufacturing process of the entire production and packaging system is evaluated via a common central computer and displayed on a connected screen.
  • the device according to the invention is defined in claim 9.
  • a further special feature of the method according to the invention is that, before reaching the desired quantity of products - cigarettes / cigarette packs - the material present on each production unit, in particular packaging material, is checked for reusability for the next product type and displayed on a screen.
  • the target quantity to be produced can result from a product-related specification, but alternatively also from an existing stock of certain material, for example tax stamps for cigarette packs.
  • the target quantity may correspond to the number of existing tax stamps.
  • the embodiment shown in the drawings relates to a manufacturing plant for cigarettes, that is a so-called line.
  • This consists of production units, namely, for example, a cigarette maker, namely a maker 10, a subsequent packaging machine, ie a packer 11, a subsequent film wrapping machine 12, a packaging machine for producing containers from several cigarette packs, ie a packer 13 and a cartoner 14th , which packs the packaging containers, ie cigarette rods, into a shipping carton.
  • the cigarettes produced by the maker 10 are supplied from a cigarette conveyor 15 with a cigarette storage 16 to the packer 11.
  • This can be, for example, a hinge-lid packer, that is to say a packaging machine for producing folding boxes.
  • the packer 11 is associated with a blank storage 17, ie a device for receiving a larger supply of prefabricated blanks for the folding box.
  • the blank storage 17 also has conveying members for feeding blank stacks to the packer 11.
  • the (cigarette) packs produced by the packer 11 are fed to the film wrapping machine 12 via a pack conveyor 18.
  • This has the task of wrapping the cigarette packs in an outer foil or plastic blank.
  • Package groups are formed from the finished cigarette packs, which are provided in the area of the rod packer 13 with a container wrapping and thus result in a cigarette rod usually consisting of ten cigarette packs.
  • These cigarette rods are fed to the cartoner 14 by a rod conveyor 19.
  • a pack store 22 for receiving a larger number of cigarette packs (without outer wrapper).
  • the production units described must be supplied with material.
  • the maker 10 is to be supplied with tobacco in sufficient quantity, as well as cigarette paper in the form of wound webs, namely bobbins. Furthermore, the maker 10 is also supplied in the form of bobbins wound filter cake so that the manufactured cigarettes can be supplied in the field of a filter attachment machine 23 with the appropriate material.
  • the other production units packaging material is also delivered in wound webs, so as reels. This applies to the production of a customary in cigarette packs of the folding box type collars, further for an inner wrapper, a so-called inner liner of the cigarette group and for the outer wrapping of foil or cellophane.
  • a central bearing 24 is provided, in which the bobbins 25 of different materials are stored, for example, on pallets.
  • a suitable conveyor device for example a common material conveyor 26, is movable along a conveyor track 27 between the bearing 24 and the individual production units for the delivery of the reel-bed material as required.
  • the bearing 24 may be constructed such that filter starting paper 28, collar material 29, innerliner material 30, film material 31 and cigarette paper 32 are positioned in the region of the conveyor track 27 for receipt by the material conveyor 26, respectively in favorable relative position to the associated one manufacturing unit.
  • a control unit 33 of each production unit or machine unit is connected to a central line 34.
  • a central computer 35 is connected to this.
  • computers are connected in the area of the (material) warehouse 24 and in the area of shipping, namely a storage PC 36 and a shipping PC 37. The latter is located in the area of the cartoner 14 or the removal conveyor 21.
  • the central computer 35 can receive data
  • the control units 33 are associated with the maker 10, the filter attachment machine 23, the packer 11, the pack store 22, the bar packer 13 and the cartoner 14.
  • the production control with respect to a specific production quantity is carried out according to a first embodiment in such a way that a small margin of safety is added to the required production quantity, for example between 5% and 10%, and that the quantity specification so formed - desired quantity - serves as an input variable.
  • the actual production ie the total production, is greater than the target quantity, taking into account reject productions or defective production of each production unit or each unit.
  • the control shown as an example takes into account on the one hand the expected false production and, moreover, an unexpected false production. This results in an actual false production.
  • the expected faulty production results from the data of the individual production units and aggregates, which are available and stored due to the continuous evaluation of the operation.
  • the unexpected defective productions are determined by monitoring or querying production data of the individual production units and units during production. From the two data, the production demand of the plant is constantly determined taking into account the quantity specification, namely, such that at the end of production and production, the target amount is reached.
  • Cigarette production must therefore be adapted, namely increased or reduced, to the data possibly changing during the manufacturing and packaging process.
  • the quantity specification - target quantity - is 5,000 units, for example 5,000 cigarettes or packs. Due to queries in the area of the production units, the respective additional production demand for units is determined.
  • the individual production units are shown schematically as rectangles. On the left side of the individual production units 10, 11, 12, 13, 14, a bar symbol for additional demands 39 on material is shown in each case. On the opposite side, there is a symbolic representation of the mis-production by means of horizontal stripes, namely in solid line the actual production error, which is composed of the expected false production 40 (dashed line) and the unexpected defective production 41.
  • the film wrapping machine 12 has a total mis-production of 60 units in this example. This is offset by an assumed false production 40 of 140 units. Since the preceding manufacturing unit, namely the packer 11, is charged for the actual defective production, the packer 11 has to deliver a quantity of 5,260 units.
  • the Maker 10 is burdened by the following production units with a production of 5,650 units. It is assumed that an expected mis-production is 40 of 200 units. In addition, however, there are 230 units of unexpected mis-production 41. This means that the production of cigarettes totals 6,080 units in order to take into account the performance of the maker 10 and all subsequent manufacturing units, so that at the end the quantity specification of 5,000 is reached.
  • the Maker 10 material namely tobacco and cigarette paper and filter paper for 480 units must be replenished during the manufacturing process.
  • FIG. 4 The block diagrams according to Fig. 4 .
  • Fig. 5 and Fig. 6 show the processes during production to determine the demand values and to end the production process.
  • Fig. 4 shows an overview of the production process, whereby the functions or measures are shown in individual fields.
  • the brand to be produced is entered into the central computer 35 as well as the quantity specification, ie the requirement to be produced, including a low safety margin. Then the production program begins.
  • the (initial) amount of packaging and other material of each manufacturing unit For production, the (initial) amount of packaging and other material of each manufacturing unit must be provided. For this purpose, the stored, average or expected defective productions for each production unit or each unit are retrieved according to field 43 in the central computer. In conjunction with the quantity specification, the amount of material, in particular the packaging material quantity, can be calculated according to field 44. Corresponding information is transmitted to the storage PC 36 and, accordingly, the material is made available to the individual production units.
  • This calculation cycle is repeated several times or constantly during the production of the batch, and this for all production units of this line. In each case, the changes observed are taken into account in relation to the requirements and assumptions.
  • sensors and feeler organs are present in the production units and in the memories, which detect the respective fill level and deliver corresponding data to the central computer 35.
  • the present result is again determined by interrogation and calculation according to box 45 after each calculation cycle. It is first determined by query the number of packages in the manufacturing process. Furthermore, the amount of storage of cigarettes in the cigarette memory 16, the amount of packs in the pack memory 22 is detected. Finally, the packages that have left the cartoner 14 and are filled into the shipping carton 20 as "good packs" are also detected.
  • the total calculated production is compared to the target quantity according to box 47. If the total production has not (yet) reached the target quantity, the requirement calculation for the individual production units is repeated, according to the specifications given in Fig. 5 illustrated method. If, on the other hand, the quantity specification has been reached or exceeded, the shutdown of the production line is carried out in accordance with Fig. 6 introduced steps.
  • machine-specific data is requested, namely the production output of maker 10, packer 11, film wrapping machine 12, bar packer 13 and cartoner 14.
  • the defective production of the aforementioned production units is determined, namely the actual production error from the known (assumed) defective production and the unexpected misproduction.
  • the consumption of material or packaging material for each manufacturing unit is calculated in accordance with box 48.
  • a comparative calculation is then made, namely the actual consumption of material or packaging material relative to the "good packs" in the area of the cartoner 14, the average consumption of material of the relevant production unit (with the expected defective productions) also the good packs in Area of the cartoner 14 opposite.
  • the first comparison number is greater than the second, a further calculation is made according to box 50, namely for packaging or other material of the production unit to be requested.
  • the defective productions of the relevant machine for example the maker 10, and the subsequent production units 11, 12, 13, 14 are added and used to determine the material to be retrieved for the relevant production unit.
  • a corresponding information is given to the warehouse. This calculation is performed one after the other for all production units of the line.
  • the Maker 10 is shut down. This means that the supply of the material - tobacco, cigarette paper and filter paper - is interrupted and the maker 10 is "emptied” in terms of production and finally switched off.
  • the maker downstream cigarette storage 16 is emptied while maintaining the operating speed of the subsequent production units.
  • the level of the cigarette memory 16 is constantly polled. When the cigarette memory is emptied, the operating state "empty driving" is initiated for the subsequent packer 11. If due to appropriate query the packer 11 is empty, this production unit is turned off.
  • the pack memory 22 is drained at full operating speed. Again, there is a monitoring of the filling state. When the pack store 22 is empty, the operating state "empty travel" is initiated for the subsequent film wrapping machine 12.
  • the filling state of the film wrapping machine 12 is queried. If this manufacturing unit is empty, the shutdown occurs. At the same time, the log packer 13 is switched to the idle mode, and if a query indicates that the cartoner 14 is idle, the end of production is given All production units are shut down Remains of packaging material are automatically removed This is checked by a query. A ready message is given to the central computer 35. This indicates the end of production.
  • the predetermined desired amount can be determined in different ways, in particular by necessary consumption of certain material. In particular, it may be necessary to completely consume pack blanks of certain equipment and / or tax stamps and then to turn off the target quantity to be produced.
  • Fig. 7 Namely, from the representation on a screen connected to the central computer 35, for example the laptop 38.
  • the display provides information about inventory and type or possible use of the material of a manufacturing unit, namely the packer 11.
  • the information refers to the upcoming bill the type of product, for example a brand change.
  • the packing materials processed in the packer 11 are indicated, namely blanks, film web (for the inner wrapping of the cigarette group) and webs for the production of collar blanks.
  • the screen indicates that the products "blanks" and "inner wrapping" are not suitable for the next brand. When switching off the manufacturing and packaging system, these two packaging materials must therefore be replaced.
  • the material for the collar can also be used for the next execution of the packs.
  • the material is always made available to the production units in complete but smallest possible units, for example by pallets with a predetermined quantity of the packaging material.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Claims (9)

  1. Procédé de commande d'une installation de fabrication et d'emballage de cigarettes ou de produits analogues comprenant plusieurs machines de fabrication, telles qu'une machine à fabriquer les cigarettes dite confectionneuse (10), une machine d'emballage dite empaqueteuse (11), éventuellement une machine à envelopper d'une pellicule cellulosique, dite cellophaneuse (12), éventuellement une machine de confection de cartouches, dite groupeuse (13), et éventuellement une machine de mise en cartons, dite encartonneuse (14), pour la fabrication et l'emballage prêt à l'expédition de produits, par exemple de cigarettes, en quantité limitée déterminée, dite quantité prescrite, caractérisé par les caractéristiques suivantes :
    a) à l'aide de la quantité à fabriquer - quantité prescrite - les besoins en matières sont déterminés pour chaque machine de fabrication compte tenu de la production défectueuse de chaque machine de fabrication, en particulier de tabac, de cigarettes et de papier de bout pour la confectionneuse (10), de matériau d'emballage pour les machines à emballer (11, 12, 13, 14),
    b) les matières déterminées, en particulier les matériaux d'emballage, sont apportées à chaque machine de fabrication pour leur mise en oeuvre,
    c) l'installation de fabrication et d'emballage est réglée pour la fabrication de la quantité prescrite, éventuellement en plus d'une marge de sécurité, et arrêtée en conséquence,
    d) pendant le processus de fabrication, la production totale obtenue en produits totalement ou partiellement achevés, se trouvant dans le processus de fabrication ou d'emballage, ainsi qu'en quantité effective déjà produite, y compris de produits se trouvant dans des magasins, est déterminée de façon répétée par des interrogations et des calculs et est comparée à la quantité prescrite, les cycles de calcul étant répétés respectivement tant que la production totale déterminée est inférieure à la quantité prescrite,
    e) l'achèvement du processus de fabrication est déclenché lorsque, sur la base des interrogations et des calculs, la production totale déterminée est supérieure ou égale à la quantité prescrite.
  2. Procédé selon la revendication 1, caractérisé par le fait que la quantité prescrite à produire est déterminée à l'aide des matières existant dans la zone d'une machine de fabrication choisie, en particulier à l'aide de découpes.
  3. Procédé selon la revendication 1, caractérisé par le fait que des matières, y compris des matériaux d'emballage, sont fournies à chaque machine de fabrication de l'installation de fabrication et d'emballage au début du processus de fabrication d'après le débit moyen connu de la machine de fabrication considérée, y compris la production défectueuse attendue connue.
  4. Procédé selon la revendication 3, caractérisé par le fait que la production défectueuse effective est déterminée en permanence ou de temps en temps pendant la processus de fabrication pour chaque machine de fabrication et comparée à la production défectueuse attendue fixée, et qu'en cas de production défectueuse inattendue supplémentaire, des matières, y compris des matériaux d'emballage, sont fournis en plus en rapport aux machines de fabrication.
  5. Procédé selon la revendication 1 ou une des autres revendications, caractérisé par le fait que pour la confectionneuse (10), la quantité totale de cigarettes à fabriquer est déterminée d'après la quantité prescrite, y compris éventuellement une quantité de sécurité, et compte tenu des productions défectueuses attendues de chaque machine de fabrication, et que pendant le processus de fabrication, des modifications de la production totale de cigarettes à réaliser sont faites d'après les éventuelles productions défectueuses inattendues supplémentaires des différentes machines de fabrication.
  6. Procédé selon la revendication 1 ou une des autres revendications, caractérisé par le fait qu'au déclenchement de l'achèvement du processus de fabrication, les machines de fabrication et les magasins éventuels sont vidés les uns après les autres, l'état des machines de fabrication et des magasins étant déterminé par interrogations, à commencer par la confectionneuse (10), qui est ralentie immédiatement au déclenchement du processus d'achèvement.
  7. Procédé selon la revendication 1 ou une des autres revendications, caractérisé par le fait que les matériaux d'emballage sont fournis à une machine de fabrication en très petites unités de transport, en particulier en palettes.
  8. Procédé selon la revendication 1 ou une des autres revendications, caractérisé par le fait que lorsqu'un changement de produit, en particulier un changement de marque pour des cigarettes, est en vue, avant l'achèvement de la quantité prescrite, les matières existant dans l'installation de fabrication et d'emballage (matières restantes) sont examinées en ce qui concerne la possibilité de leur utilisation pour la fabrication du nouveau produit ou de la nouvelle marque, le résultat de l'examen étant indiqué visuellement à un opérateur sur un écran.
  9. Dispositif de commande d'une installation de fabrication et d'emballage de cigarettes ou de produits analogues comprenant plusieurs machines de fabrication, telles qu'une machine à fabriquer les cigarettes, dite confectionneuse (10), une machine d'emballage dite empaqueteuse (11), éventuellement une machine à envelopper d'une pellicule cellulosique, dite cellophaneuse (12), éventuellement une machine de confection de cartouches, dite groupeuse (13) et éventuellement une machine de mise en cartons, dite encartonneuse (14), pour la fabrication et l'emballage prêt à l'expédition de produits, par exemple de cigarettes, en une quantité limitée déterminée, dite quantité prescrite, caractérisé par des organes de commande (33) associés à chaque machine de fabrication et reliés à un calculateur central (35) pour
    a) à l'aide de la quantité à fabriquer (quantité prescrite), déterminer pour chaque machine de fabrication le besoin de matières, compte tenu de la production défectueuse de chaque machine de fabrication, en particulier de tabac, de papier à cigarettes et de papier de bout pour la confectionneuse (10), de matériaux d'emballage pour les machines à emballer (11, 12, 13, 14),
    b) apporter les matières déterminées, en particulier les matériaux d'emballage, à chaque machine de fabrication pour leur mise en oeuvre,
    c) régler l'installation de fabrication et d'emballage pour la fabrication de la quantité prescrite, éventuellement en plus d'une marge de sécurité, et l'arrêter en conséquence,
    d) pendant le processus de fabrication, déterminer la production totale obtenue en produits totalement ou partiellement achevés, se trouvant dans le processus de fabrication ou d'emballage, ainsi qu'en quantité effective déjà produite, y compris de produits se trouvant dans des magasins, de façon répétée par des interrogations et des calculs et la comparer à la quantité prescrite, les cycles de calcul étant répétés respectivement tant que la production totale déterminée est inférieure à la quantité prescrite,
    e) déclencher l'achèvement du processus de fabrication lorsque d'après les interrogations et les calculs, la production totale déterminée est supérieure ou égale à la quantité prescrite.
EP00105261A 1999-03-29 2000-03-14 Procédé et dispositif de commande pour une installation de fabrication et d'emballage de cigarettes Expired - Lifetime EP1041006B2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19914297 1999-03-29
DE19914297A DE19914297A1 (de) 1999-03-29 1999-03-29 Verfahren und Einrichtung zur Steuerung einer (Zigaretten-)Fertigungs- und Verpackungsanlage

Publications (4)

Publication Number Publication Date
EP1041006A2 EP1041006A2 (fr) 2000-10-04
EP1041006A3 EP1041006A3 (fr) 2002-06-05
EP1041006B1 EP1041006B1 (fr) 2004-12-29
EP1041006B2 true EP1041006B2 (fr) 2011-05-11

Family

ID=7902870

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00105261A Expired - Lifetime EP1041006B2 (fr) 1999-03-29 2000-03-14 Procédé et dispositif de commande pour une installation de fabrication et d'emballage de cigarettes

Country Status (8)

Country Link
US (1) US6516811B1 (fr)
EP (1) EP1041006B2 (fr)
JP (1) JP4607280B2 (fr)
CN (1) CN1330537C (fr)
AT (1) ATE285936T1 (fr)
BR (1) BR0001498B1 (fr)
DE (2) DE19914297A1 (fr)
ES (1) ES2231061T5 (fr)

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CN105955229B (zh) * 2016-07-19 2019-02-19 博众精工科技股份有限公司 一种基于产量的自适应智能生产方法
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CN109484693B (zh) * 2018-12-29 2024-03-12 四川中烟工业有限责任公司 一种手工装烟专用工装
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WO2014128059A1 (fr) * 2013-02-19 2014-08-28 Hauni Maschinenbau Ag Procédé, ensemble et produit-programme informatique permettant de faire fonctionner et de commander une ligne de production pour la fabrication et/ou l'emballage d'articles de l'industrie de la transformation du tabac
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EP1041006A2 (fr) 2000-10-04
EP1041006A3 (fr) 2002-06-05
ATE285936T1 (de) 2005-01-15
CN1270128A (zh) 2000-10-18
ES2231061T5 (es) 2011-10-18
BR0001498B1 (pt) 2009-01-13
DE50009071D1 (de) 2005-02-03
JP2000295984A (ja) 2000-10-24
EP1041006B1 (fr) 2004-12-29
JP4607280B2 (ja) 2011-01-05
CN1330537C (zh) 2007-08-08
BR0001498A (pt) 2000-10-31
US6516811B1 (en) 2003-02-11
ES2231061T3 (es) 2005-05-16
DE19914297A1 (de) 2000-10-05

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