EP1413646B2 - Procédé de dépot sans courant de métaux - Google Patents
Procédé de dépot sans courant de métaux Download PDFInfo
- Publication number
- EP1413646B2 EP1413646B2 EP03013706.1A EP03013706A EP1413646B2 EP 1413646 B2 EP1413646 B2 EP 1413646B2 EP 03013706 A EP03013706 A EP 03013706A EP 1413646 B2 EP1413646 B2 EP 1413646B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrolyte
- nickel
- metal
- complexing agent
- layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 66
- 239000002184 metal Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 38
- 230000008569 process Effects 0.000 title claims abstract description 16
- 150000002739 metals Chemical class 0.000 title claims description 16
- 238000007772 electroless plating Methods 0.000 title abstract description 5
- 239000003792 electrolyte Substances 0.000 claims abstract description 73
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 47
- 230000008021 deposition Effects 0.000 claims abstract description 34
- 150000003839 salts Chemical class 0.000 claims abstract description 34
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 20
- 239000003381 stabilizer Substances 0.000 claims abstract description 17
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims abstract description 5
- 239000008139 complexing agent Substances 0.000 claims description 21
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 17
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 claims description 15
- 150000001450 anions Chemical class 0.000 claims description 14
- 150000001242 acetic acid derivatives Chemical class 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 8
- 150000004675 formic acid derivatives Chemical class 0.000 claims description 8
- 150000003891 oxalate salts Chemical class 0.000 claims description 8
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 7
- 150000001860 citric acid derivatives Chemical class 0.000 claims description 7
- 150000001735 carboxylic acids Chemical class 0.000 claims description 6
- 150000002823 nitrates Chemical class 0.000 claims description 6
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims description 4
- 229910052797 bismuth Inorganic materials 0.000 claims description 4
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 4
- 238000005137 deposition process Methods 0.000 claims description 4
- 229940078494 nickel acetate Drugs 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000872 buffer Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000000909 electrodialysis Methods 0.000 claims description 3
- 150000002366 halogen compounds Chemical class 0.000 claims description 3
- 125000000623 heterocyclic group Chemical group 0.000 claims description 3
- 239000003456 ion exchange resin Substances 0.000 claims description 3
- 229920003303 ion-exchange polymer Polymers 0.000 claims description 3
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 claims description 3
- 229940081974 saccharin Drugs 0.000 claims description 3
- 235000019204 saccharin Nutrition 0.000 claims description 3
- CVHZOJJKTDOEJC-UHFFFAOYSA-M 1,1-dioxo-1,2-benzothiazol-3-olate Chemical compound C1=CC=C2C([O-])=NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-M 0.000 claims description 2
- UPPLJLAHMKABPR-UHFFFAOYSA-H 2-hydroxypropane-1,2,3-tricarboxylate;nickel(2+) Chemical compound [Ni+2].[Ni+2].[Ni+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O UPPLJLAHMKABPR-UHFFFAOYSA-H 0.000 claims description 2
- 229940046892 lead acetate Drugs 0.000 claims description 2
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 claims description 2
- HZPNKQREYVVATQ-UHFFFAOYSA-L nickel(2+);diformate Chemical compound [Ni+2].[O-]C=O.[O-]C=O HZPNKQREYVVATQ-UHFFFAOYSA-L 0.000 claims description 2
- DOLZKNFSRCEOFV-UHFFFAOYSA-L nickel(2+);oxalate Chemical compound [Ni+2].[O-]C(=O)C([O-])=O DOLZKNFSRCEOFV-UHFFFAOYSA-L 0.000 claims description 2
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical class [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 claims description 2
- NAVSKFYJNZQECG-UHFFFAOYSA-N nickel;propanoic acid Chemical compound [Ni].CCC(O)=O NAVSKFYJNZQECG-UHFFFAOYSA-N 0.000 claims description 2
- 239000013589 supplement Substances 0.000 claims 6
- 239000005864 Sulphur Substances 0.000 claims 1
- KOUDKOMXLMXFKX-UHFFFAOYSA-N sodium oxido(oxo)phosphanium hydrate Chemical compound O.[Na+].[O-][PH+]=O KOUDKOMXLMXFKX-UHFFFAOYSA-N 0.000 claims 1
- 230000007306 turnover Effects 0.000 abstract description 2
- 239000013522 chelant Substances 0.000 abstract 1
- 238000000151 deposition Methods 0.000 description 31
- 229910052698 phosphorus Inorganic materials 0.000 description 20
- 238000000576 coating method Methods 0.000 description 19
- 239000011574 phosphorus Substances 0.000 description 18
- 239000011248 coating agent Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- HCPOCMMGKBZWSJ-UHFFFAOYSA-N ethyl 3-hydrazinyl-3-oxopropanoate Chemical compound CCOC(=O)CC(=O)NN HCPOCMMGKBZWSJ-UHFFFAOYSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 4
- WINXNKPZLFISPD-UHFFFAOYSA-M Saccharin sodium Chemical compound [Na+].C1=CC=C2C(=O)[N-]S(=O)(=O)C2=C1 WINXNKPZLFISPD-UHFFFAOYSA-M 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000536 complexating effect Effects 0.000 description 3
- -1 copper Chemical class 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 235000014655 lactic acid Nutrition 0.000 description 3
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 238000001465 metallisation Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 229940072107 ascorbate Drugs 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- 239000011668 ascorbic acid Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 229910001453 nickel ion Inorganic materials 0.000 description 2
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 150000003464 sulfur compounds Chemical class 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- 229910017888 Cu—P Inorganic materials 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229910001096 P alloy Inorganic materials 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- JUWOETZNAMLKMG-UHFFFAOYSA-N [P].[Ni].[Cu] Chemical group [P].[Ni].[Cu] JUWOETZNAMLKMG-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- GQZXNSPRSGFJLY-UHFFFAOYSA-N hydroxyphosphanone Chemical compound OP=O GQZXNSPRSGFJLY-UHFFFAOYSA-N 0.000 description 1
- 229940005631 hypophosphite ion Drugs 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 229910001960 metal nitrate Inorganic materials 0.000 description 1
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 239000006174 pH buffer Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/54—Contact plating, i.e. electroless electrochemical plating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
- C23C18/36—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1617—Purification and regeneration of coating baths
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1655—Process features
- C23C18/1662—Use of incorporated material in the solution or dispersion, e.g. particles, whiskers, wires
Definitions
- This invention relates to an electrolyte for electroless deposition of residual pressure nickel layers containing a metal base salt, a reducing agent, a complexing agent, an accelerator and a stabilizer.
- the electroless plating with metals is based on an autocatalytic process, so that it is also referred to as autocatalytic coating.
- the electrolyte In order to reduce the metal ions contained in the deposition bath (electrolyte) to elemental metal in such a coating process, the electrolyte must be added to a corresponding reducing agent, which is oxidized during the reaction itself.
- other components such as phosphorus and / or additional metals, such as copper, etc., are often incorporated into the coating.
- phosphorus has a significant influence on layer properties such as hardness and corrosion resistance, this is selectively introduced depending on the intended use of the coated article. For example, in the case of non-magnetic coatings with maximum hardness, a phosphorus content of ⁇ 10% by weight is desired. In addition, such electroless deposited metal-phosphorus coatings have a higher hardness and better wear resistance than electrodeposited coatings.
- hypophosphite baths for electroless deposition of metals tend to become unstable during deposition, as the concentration of metal and hypophosphite ion progressively decreases as the concentration of orthophosphite ion continues to increase and the counterions of the metal and hypophosphite ions increase Form of, for example, sodium sulfate. The electrolyte is thus consumed ".
- the lifetime of such electroless baths is thus limited because the electrolyte can only be used for a certain number of coating runs with uniform coating results.
- the age of a bath is usually given in metal turn-over (MTO), where 1 MTO is equal to the amount of metal deposited from the bath. This corresponds to the originally used concentration of the metal ions, in each case based on the total volume of the bath, in the bath.
- MTO metal turn-over
- the degradation products in the electrolyte reach such a high concentration after about 5 to 10 MTO that a high deposition rate and a consistently high quality of the deposited metal can no longer be guaranteed.
- the electrolyte is then either to replace or regenerate using appropriate tools.
- the regeneration of an electrolyte for nickel deposition means at least withdrawing the resulting orthophosphite as reaction products and optionally an addition of metal and Hypophosphitionen.
- interfering components are separated from the bath, for example by adsorption on ion exchange resins or by electrodialytic processes. Although such methods allow a significantly longer life of the baths, but they are usually connected by the complex structure, etc. with very high operating costs.
- the invention has for its object to provide an electrolyte for electroless deposition of Nichel, from the over a long period uniform, pore and crack-free metal-phosphorus coatings with constant layer properties and high phosphorus content, at an increased deposition rate, can be deposited. It is also an object of the present invention to provide an electrolyte having high stability and durability, which contains complexing agents and stabilizers which are effective in a wide volume range and greatly contribute to increasing the deposition rate and prolonging the life of the bath. Another object of the present invention is to provide a process for the electroless deposition of nickel with compressive residual stress.
- the object is achieved by means of an electrolyte according to claim 1 .
- the publication DE 40 05 088 discloses a saccarin-containing nickel plating bath for electroless deposition of uniformly blackened nickel layers.
- the patent US 3, 597, 267 discloses a nickel acetate-containing electrolyte for the electroless deposition of nickel at a high deposition rate.
- the disadvantages known in the state of the art are eliminated by providing a novel composition of the electrolyte and in this way achieving considerably better deposition conditions, thereby simplifying implementation and making it more economical.
- This is primarily due to the advantageous composition of the electrolyte.
- metal salts whose anions are volatile, preferably metal acetates as the electrolyte base salt, the life of the electrolyte at high deposition rates and uniformly deposited layers with constant layer properties can be significantly extended.
- the electrolyte of the invention is basically composed of one or more metal base salts selected from the group consisting of nickel acetate, nickel formate, nickel oxalate, nickel nitrate, nickel propionate, nickel citrate and nichel ascorbate, preferably metal acetate and a reducing agent, sodium hypophosphite.
- various additives such as complexing agents, accelerators and stabilizers, which are advantageously used in acidic electrolytes for the electroless deposition of nickel, are added to the electrolyte. Since the deposition rate is significantly higher in an acidic medium, an acid is preferably added to the electrolyte as a complexing agent.
- carboxylic acids and / or polycarboxylic acids turns out to be particularly advantageous since, on the one hand, it determines the advantageous solubility of the metal salts and the controlled control of the free metal ions and, on the other hand, prescribes the adjustment of the pH required for the process due to their acid strength . facilitated.
- the pH of the electrolyte is advantageously in the range of 4.0 to 5.2.
- the dissolved metal is particularly advantageously complexed by the use of carboxylic acids and / or polycarboxylic acids whose salts and / or derivatives, preferably hydroxy (poly) carboxylic acids, particularly preferably 2-hydroxypropanoic acid and / or propanedioic acid. At the same time, these compounds serve as activators and as pH buffers and contribute significantly to the stability of the bath by their advantageous properties.
- a sulfur-containing heterocycle is added to the electrolyte as accelerator.
- the sulfur-containing heterocycle used is saccharin, its salts and / or derivatives, particularly preferably sodium saccharin.
- the addition of saccharinate, even in higher concentrations, does not adversely affect the corrosion resistance of the deposited metal layers.
- a stabilizer is added to the electrolyte according to the invention in order to counteract a spontaneous decomposition of the metallizing bath.
- a stabilizer may be, for example, metals, halogen compounds and / or sulfur compounds, such as thioureas.
- metals as stabilizers has proved to be particularly advantageous.
- These salts are preferably one or more of the salts from the group consisting of acetates, formates, nitrates, oxalates, propionates, citrates and ascorbinates, more preferably acetates.
- the metal layers should have, besides phosphorus further components, such as, for example, additional metals, preferably cobalt, and / or finely dispersed particles are incorporated into the layer.
- additional components such as, for example, salts, preferably potassium iodide.
- the quality of the metallizing bath is surprisingly improved and the service life is considerably prolonged.
- the metallization of the surface is improved, especially by more complex substrates.
- the corrosion-resistant metal layers deposited according to the invention are suitable for coating keys or locks, valves, pipelines, etc. Due to the high phosphorus content, the layer becomes non-magnetic and is therefore ideal for coating connectors and contacts as well as housings for electronic devices, etc. Due to the very good wear resistance, the layers produced by the method according to the invention are preferably used in the field of mechanical engineering for coating running surfaces, couplings, pump housings, etc.
- the method proposed by the invention is characterized in particular by the composition of the electrolyte. It is therefore advantageously in an economical and environmentally friendly compared to the conventional methods.
- the electrolyte according to the invention can be regenerated, for example, by means of electrodialytic method.
- metal salts whose anions are volatile the separation effect of the electrodialysis plant is significantly increased.
- the number of electrolysis cells for separating Ortophosphitionen can be reduced at the same separation efficiency.
- the base electrolyte of the electrolyte according to the invention is applied.
- This contains essentially the following composition: 4 - 6 g / l nickel ions 25 - 60 g / l reducing agent 25 - 70 g / l complexing 1 - 25 g / l accelerated 0.1-2 mg / l stabilizer 0-3 g / l other ingredients
- metal salts whose anions are volatile are used as metal receivers.
- metal salts whose anions are volatile one or more salts from the group consisting of metal acetates, metal formates, metal nitrates, metal oxalates, metal propionates, metal citrates and Metallascorbinaten, more preferably exclusively metal acetate are used.
- the electrolyte according to the invention thus operates throughout the deposition process in a pH range of 4.0 to 5.2, preferably 4.3 to 4.8, without having to be additionally added larger amounts of alkaline media. Due to the extremely advantageous pH self-regulation can be dispensed with during the process on a continuous pH control and alkaline additives.
- the starting concentration of the metal-base salts is 0.04 to 0.16 mol / l, preferably 0.048 to 0.105 mol / l, based on nickel, the content of metal being between 0.068 and 0.102 mol / l, preferably 0.085 mol / l.
- the reducing agent used is preferably sodium hypophosphite having a starting concentration of 25 to 65 g / l.
- the complexing agents used are carboxylic acids and / or polycarboxylic acids, their salts and / or derivatives, preferably hydroxy (poly) carboxylic acids, particularly preferably 2-hydroxypropanoic acid and / or propanedioic acid.
- the dissolved nickel is particularly advantageously complexed, so that the deposition rate can be maintained in a corresponding interval of 7 to 14 .mu.m / h, preferably 9 to 12 .mu.m / h with continuous addition of such complexing agents.
- the starting concentration of the complexing agent in the base electrolyte is between 25 and 70 g / l, preferably 30 to 65 g / l.
- the starting concentration of the accelerator is 2.5 to 22 g / l.
- Stabilizers used are halogen compound and / or sulfur compound, preferably thiourea.
- These salts are preferably selected from the group consisting of acetates, formates, nitrates, oxalates, propionates, citrates and ascorbinates. Very particular preference is given to the nitrates of the metals used as stabilizers.
- the starting concentrations of the stabilizers are advantageously from 0.1 to 2 mg / l, preferably from 0.3 to 1 mg / l.
- further constituents for example potassium iodide, in a starting concentration of 0 to 3 g / l may also be added to the base electrolyte.
- this basic electrolyte a variety of substrates are introduced and galvanized. To support the lifetime and the stability of the electrolyte, it can be regenerated during the deposition process by means of electrodialysis and / or ion exchange resins. Likewise, supplemental solutions (as exemplified below) may be added to the electrolyte during the deposition process. These replenisher solutions are specially designed to control the individual contents of the basic components and added to the electrolyte in different amounts.
- a first replenisher solution includes, for example, the following composition: 500 - 580 g / l reducing agent 5 - 15 g / l complexing 50-150 g / l alkaline buffer 11-20 g / l accelerator 0-3 g / l other ingredients
- the same substances as in the base electrolyte are advantageously used.
- the inventive method thus has a decided material cycle, which can be the process thus more economical and environmentally conscious.
- the complexing agent content and the content of alkaline buffer are chosen so that, taking into account possible carry-over losses of not more than 40%, an increase to a total content of the complexing agents in the electrolyte to 70 to 90 g / l.
- the content of the accelerator in the electrolyte is controlled so that, for example, in the case of a nickel electrolyte with the use of sodium saccharinate as accelerator per gram of deposited nickel between 0.100 and 0.200 g, preferably 0.150 g are added, wherein the proportion of carryover losses is taken into account. This ensures at the same time a continuous increase to 7.5 - 15 g / l.
- the following composition can be used: 10 - 50 g / l complexing 0.68 - 2.283 mol / l Metallrezipient 1 - 25 g / l accelerator 40-80 mg / l stabilizer
- the complexing agent of the second replenisher solution may be the same as in the first replenisher or, if necessary, another.
- a hydroxycarboxylic acid for example 2-hydroxypropanoic acid of 60 g / l
- propanedioic acid with a content of 0.5 g / l
- the content of propanedioic acid is then increased by 0.005 to 0.015 g / g of deposited nickel, taking into account the carry-over losses. Due to the continuous increase of propanedioic acid from 0.5 g / l to about 1.2 g / l at 16 MTO equal to 80 g Ni / l, the deposition rate is maintained at the specified interval.
- metal sulfate in addition to the metal base salts described so far, a deposition of adherent metal layers with compressive residual stresses is guaranteed up to a throughput of at least 14 MTO.
- metal-base salts whose anion has at least one carbon atom and which preferably originate from the group of acetates, formates, oxalates, propionates, citrates and ascorbinates, the lifetime of the electrolyte surprisingly increases to 22 MTO.
- the already mentioned compressive residual stress is an extremely important and very desirable layer property. It positively influences the bending cycle stress and increases the ductility. So z. For example, in the case of nickel, metal layers with a ductility of> 0.5% are deposited. Likewise, the residual compressive stresses have a positive effect on the corrosion resistance of the metal-phosphorus layers.
- additional metals preferably copper
- finely disperse particles such as finely dispersed fluorine-containing thermoset or thermosetting plastic
- composition electrolyte Supplementary solution RA Supplementary solution SA Nickel acetate 4-hydrate (g / l) 12.5 - 25.5 / 200 - 212 Sodium hypophosphite (g / l) 30 - 50 515-565 / Hydroxycarboxylic acid (g / l) 32 - 55 / 25 - 35 Hydroxypolycarboxylic acid (g / l) 0,5 - 5 / / Sodium saccharin (g / l) 2.5 - 22 12.5 - 15 / Potassium iodide (g / l) 0.1 - 2 1 - 2 / Lead acetate (mg / l) 0.3-1 / 60-65 Ammonia 25% by weight (ml / l) 100-150
- Such an electrolyte has a self-regulating pH range of 4.3 to 4.8 and allows deposition rates of 8 to 12 ⁇ m / hr.
- the internal stress of the layers deposited therefrom is -10 to -40 N / mm 2 .
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Electrochemistry (AREA)
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- Manufacture And Refinement Of Metals (AREA)
Claims (16)
- Électrolyte pour le dépôt sans courant de couches de nickel avec des tensions de compression intrinsèques, contenant un sel à base de métal, un agent réducteur, un agent complexant, un accélérateur et un stabilisateur, caractérisé en ce que celui-ci comporte, en tant que sel métallique dont les anions sont volatils, un sel issu du groupe constitué d'acétate de nickel, de formiate de nickel, d'oxalate de nickel, de nitrates de nickel, de propionate de nickel, de citrate de nickel et d'ascorbinate de nickel, dans une concentration initiale de 0,01 à 0,30 mol/l, et de l'hypophosphite de natrium en tant qu'agent réducteur, dans lequel celui-ci comporte, en tant qu'agent complexant, des acides carboxyliques et/ou des acides poly-carboxyliques, leurs sels et/ou leurs dérivés, et dans lequel celui-ci comporte, en tant qu'accélérateur, un hétérocycle sulfureux sélectionné parmi la saccharine, ses sels et/ou ses dérivés, dans une concentration entre 2,5 g/l et 22 g/l, et comporte, en tant que stabilisateurs, des composés halogénés, des composés soufrés et/ou un métal issu du groupe constitué de plomb, de bismuth, de zinc et d'étain.
- Électrolyte selon la revendication 1, caractérisé en ce que celui-ci comporte du sulfate de nickel comme autre sel à base de métal.
- Électrolyte selon la revendication 1 ou 2, caractérisé en ce que celui-ci comporte des métaux et/ou des particules finement dispersées comme autre composant.
- Électrolyte selon la revendication 3, dans lequel celui-ci comporte du cuivre comme autre composant.
- Électrolyte selon l'une ou plusieurs des revendications 1 à 4, caractérisé en ce que celui-ci comporte un complexant avec une teneur globale maximale de 70 g/l - 90 g/l.
- Électrolyte selon l'une des revendications précédentes, caractérisé en ce que celui-ci comporte, en tant que stabilisateur, un métal issu du groupe constitué de plomb, de Bismuth, de zinc et d'étain, sous la forme d'un sel dont les anions sont volatils.
- Électrolyte selon la revendication 6, caractérisé en ce que celui-ci comporte, en tant qu'anions des stabilisateurs, au moins un anion issu du groupe constitué d'acétates, de formiates, de nitrates, d'oxalates, de propionates, de citrates et d'ascorbinates.
- Électrolyte selon l'une ou plusieurs des revendications 1 à 7, caractérisé en ce que celui-ci comporte un iodure de potassium comme composante supplémentaire.
- Électrolyte selon l'une ou plusieurs des revendications 1 à 8, caractérisé par
0,01 - 0,3 mol/l acétate de métal 30 à 50 g/l hypophosphite de natrium monohydraté 90 à 120 g/l acide hydroxy-carboxylique 0,5 à 10 g/l acide hydroxy-poly-carboxylique 2,5 à 22 g/l saccharinate 0,1 à 2 g/l iodure de potassium, et 0,3 à 1,5 mg/l acétate de plomb. - Procédé pour le dépôt sans courant de couches de nickel avec des tensions de compression intrinsèques, à partir d'un électrolyte selon l'une des revendications 1 à 9, caractérisé en ce qu'au cours de l'exécution du procédé, une première et une deuxième solution complémentaire sont ajoutées aux électrolytes, dans lequel la première solution complémentaire comporte un agent réducteur, un tampon alcalin, un complexant et un accélérateur, et la deuxième solution complémentaire comporte un sel à base de nickel, un complexant, un accélérateur et un stabilisateur, dans lequel les mêmes substances que dans l'électrolyte de base sont utilisées en tant qu'agent réducteur et que complexant dans la première solution complémentaire, et dans lequel le complexant dans la deuxième solution complémentaire est différent du complexant dans la première solution complémentaire.
- Procédé selon la revendication 10, caractérisé en ce que le procédé est exécuté avec un cycle de substances fermé.
- Procédé selon l'une des revendications 10 ou 11, caractérisé en ce que d'autres composants issus du groupe constitué de phosphore, de métaux supplémentaires et de particules finement dispersées sont également déposés.
- Procédé selon l'une ou plusieurs des revendications 10 à 12, caractérisé en ce que des couches de phosphore-métal avec des teneurs en phosphore > 10% sont déposées.
- Procédé selon l'une ou plusieurs des revendications 10 à 12, caractérisé en ce que des couches de phosphore-métal avec des teneurs en phosphore de 2 -10 % sont déposées, dans lequel la valeur de pH dans l'électrolyte est ajustée à une valeur entre pH 4,6 et pH 6,2.
- Procédé selon l'une ou plusieurs des revendications 10 à 14, caractérisé en ce que la teneur globale des complexants est maintenus entre 70 g/l et 90 g/l au cours du procédé de dépôt.
- Procédé selon l'une ou plusieurs des revendications 10 à 15, caractérisé en ce que l'électrolyte est régénéré au moyen d'une électrodialyse et/ou de résines échangeuses d'ions.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10246453A DE10246453A1 (de) | 2002-10-04 | 2002-10-04 | Verfahren zur stromlosen Abscheidung von Nickel |
| DE10246453 | 2002-10-04 |
Publications (4)
| Publication Number | Publication Date |
|---|---|
| EP1413646A2 EP1413646A2 (fr) | 2004-04-28 |
| EP1413646A3 EP1413646A3 (fr) | 2008-01-16 |
| EP1413646B1 EP1413646B1 (fr) | 2011-02-16 |
| EP1413646B2 true EP1413646B2 (fr) | 2014-09-24 |
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ID=32010257
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03013706.1A Expired - Lifetime EP1413646B2 (fr) | 2002-10-04 | 2003-06-17 | Procédé de dépot sans courant de métaux |
Country Status (8)
| Country | Link |
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| US (1) | US7846503B2 (fr) |
| EP (1) | EP1413646B2 (fr) |
| JP (1) | JP4091518B2 (fr) |
| KR (1) | KR101063851B1 (fr) |
| CN (1) | CN100366795C (fr) |
| AT (1) | ATE498707T1 (fr) |
| DE (2) | DE10246453A1 (fr) |
| ES (1) | ES2357943T5 (fr) |
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| CN100412232C (zh) * | 2006-01-13 | 2008-08-20 | 厦门大学 | 镁合金表面化学镀镍硼合金的方法 |
| EP1816237A1 (fr) * | 2006-02-02 | 2007-08-08 | Enthone, Inc. | Procédé et appareil pour le placage de surfaces d'un substrat |
| CN100402699C (zh) * | 2006-03-15 | 2008-07-16 | 厦门大学 | 一种镁合金表面化学镀镍硼合金的方法 |
| US8317909B2 (en) * | 2007-06-05 | 2012-11-27 | Dfhs, Llc | Compositions and processes for deposition of metal ions onto surfaces of conductive substrates |
| US8962070B2 (en) * | 2009-07-03 | 2015-02-24 | Enthone Inc. | Method for the deposition of a metal layer comprising a beta-amino acid |
| EP2270255A1 (fr) | 2009-07-03 | 2011-01-05 | Enthone, Inc. | Electrolyte comprenant de l'acide bêta-aminé et procédé de dépôt d'une couche métallique |
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| US20110192316A1 (en) * | 2010-02-05 | 2011-08-11 | E-Chem Enterprise Corp. | Electroless plating solution for providing solar cell electrode |
| DE102010062357B4 (de) | 2010-12-02 | 2013-08-14 | Innovent E.V. | Vorrichtung und Verfahren zur Herstellung eines mit zumindest einer Korrosionsschutzschicht beschichteten magnesiumhaltigen Substrats |
| CN102268658A (zh) * | 2011-07-22 | 2011-12-07 | 深圳市精诚达电路有限公司 | 一种化学镀镍液及化学镀镍工艺 |
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| US11685999B2 (en) | 2014-06-02 | 2023-06-27 | Macdermid Acumen, Inc. | Aqueous electroless nickel plating bath and method of using the same |
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-
2002
- 2002-10-04 DE DE10246453A patent/DE10246453A1/de not_active Ceased
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2003
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- 2003-06-17 ES ES03013706.1T patent/ES2357943T5/es not_active Expired - Lifetime
- 2003-06-17 EP EP03013706.1A patent/EP1413646B2/fr not_active Expired - Lifetime
- 2003-06-17 AT AT03013706T patent/ATE498707T1/de active
- 2003-09-28 CN CNB03160241XA patent/CN100366795C/zh not_active Expired - Lifetime
- 2003-10-02 KR KR1020030068770A patent/KR101063851B1/ko not_active Expired - Lifetime
- 2003-10-03 US US10/678,601 patent/US7846503B2/en not_active Expired - Lifetime
- 2003-10-06 JP JP2003346929A patent/JP4091518B2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CN1497062A (zh) | 2004-05-19 |
| ATE498707T1 (de) | 2011-03-15 |
| EP1413646A3 (fr) | 2008-01-16 |
| CN100366795C (zh) | 2008-02-06 |
| US20040144285A1 (en) | 2004-07-29 |
| US7846503B2 (en) | 2010-12-07 |
| JP2004124261A (ja) | 2004-04-22 |
| JP4091518B2 (ja) | 2008-05-28 |
| ES2357943T5 (es) | 2015-11-25 |
| KR20040031629A (ko) | 2004-04-13 |
| EP1413646B1 (fr) | 2011-02-16 |
| DE50313472D1 (de) | 2011-03-31 |
| KR101063851B1 (ko) | 2011-09-14 |
| ES2357943T3 (es) | 2011-05-04 |
| DE10246453A1 (de) | 2004-04-15 |
| EP1413646A2 (fr) | 2004-04-28 |
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