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EP1801290B1 - Method and system for applying particulate solids to a substrate - Google Patents
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EP1801290B1 - Method and system for applying particulate solids to a substrate - Google Patents

Method and system for applying particulate solids to a substrate Download PDF

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Publication number
EP1801290B1
EP1801290B1 EP06025677.3A EP06025677A EP1801290B1 EP 1801290 B1 EP1801290 B1 EP 1801290B1 EP 06025677 A EP06025677 A EP 06025677A EP 1801290 B1 EP1801290 B1 EP 1801290B1
Authority
EP
European Patent Office
Prior art keywords
particulate solids
nozzle
synthetic resin
resin layer
wood
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06025677.3A
Other languages
German (de)
French (fr)
Other versions
EP1801290A2 (en
EP1801290A3 (en
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Swiss Krono Tec AG
Original Assignee
Swiss Krono Tec AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Swiss Krono Tec AG filed Critical Swiss Krono Tec AG
Priority to PL06025677T priority Critical patent/PL1801290T3/en
Publication of EP1801290A2 publication Critical patent/EP1801290A2/en
Publication of EP1801290A3 publication Critical patent/EP1801290A3/en
Application granted granted Critical
Publication of EP1801290B1 publication Critical patent/EP1801290B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1454Arrangements for supplying particulate material comprising means for supplying collected oversprayed particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1472Powder extracted from a powder container in a direction substantially opposite to gravity by a suction device dipped into the powder
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22Addition to the formed paper
    • D21H23/50Spraying or projecting
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/12Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of solid wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1481Spray pistols or apparatus for discharging particulate material
    • B05B7/1486Spray pistols or apparatus for discharging particulate material for spraying particulate material in dry state
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18Paper- or board-based structures for surface covering
    • D21H27/22Structures being applied on the surface by special manufacturing processes, e.g. in presses
    • D21H27/26Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
    • D21H27/28Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures treated to obtain specific resistance properties, e.g. against wear or weather
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1089Methods of surface bonding and/or assembly therefor of discrete laminae to single face of additional lamina
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y10T428/252Glass or ceramic [i.e., fired or glazed clay, cement, etc.] [porcelain, quartz, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/27Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
    • Y10T428/273Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
    • Y10T428/277Cellulosic substrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2982Particulate matter [e.g., sphere, flake, etc.]
    • Y10T428/2991Coated
    • Y10T428/2998Coated including synthetic resin or polymer

Definitions

  • the invention relates to a method and a system for introducing particulate solids into a substrate.
  • a substrate mainly papers, especially carrier papers or decor papers, but especially plates and panels made of plastic, wood or wood material are referred to below, which are used on ceiling, wall or floor.
  • the application of particulate solids is particularly interesting when thin layers of particulate solids are to be applied to a substrate.
  • the particulate solids are relatively heavy and hard. They have a specific gravity of more than 2 g / cm 3 , usually more than 3 g / cm 3 .
  • the Mohs hardness is 8-10.
  • the typical application for the present invention is the application of corundum, silicates or other particulate solids to a substrate to improve its surface properties.
  • the application of corundum improves the abrasion resistance of resin layers and surface coatings built therefrom.
  • the essential requirement here is that the particulate solids do not form the surface of the substrate. They must be embedded in a near-surface layer to B. to achieve improved abrasion resistance. In synthetic resin layers interspersed silicates improve z. B. the scratch resistance of surface coatings.
  • the disadvantage here is that the preparation and processing of the dispersion is very complex, because settling of the particulate solids must be avoided. Even in the case of brief interruptions of production, the application device must be completely cleaned, as otherwise the dispersion will add lines and nozzles. The order volume also fluctuates to a relatively high degree.
  • the beats WO 2005/042644 to scatter such particulate solids onto the substrate.
  • a roller arrangement under which the substrate is passed, particulate solids are scattered onto the substrate.
  • This arrangement is mechanically easy to manufacture and operate, but the uniformity and accuracy of the job is not satisfactory and the mechanical wear is very high.
  • very expensive fibers have to be applied to the surface of the substrate and aligned in a targeted manner in order to ensure the embedding of the particulate solids.
  • DE 40 37 650 shows an apparatus in which a ceramic article is coated with synthetic resin.
  • the solution according to the invention provides a device which is designed for spraying particulate solids on a substrate which is coated with a moist and / or tacky synthetic resin layer, with a conduit at the first end of which means for generating gas pressure are arranged and their second end having a free orifice further comprising a particulate matter reservoir and provided with a nozzle for generating a pressure differential, the reservoir and the nozzle being inserted into the conduit such that, in the operating condition, the pressure differential created by the nozzle particulate solids are transferred from the reservoir into the conduit and fluidized, which are then transported to the free mouth of the conduit from which the particulate solids then exit and are sprayed into the moist and / or tacky synthetic resin layer.
  • a preferred embodiment of the device according to the invention provides that a Venturi nozzle is inserted into the conduit. It creates a negative pressure in the pipe.
  • the Venturi nozzle is inserted into the line of the device according to the invention in that it draws the particulate matter from the reservoir into the line by the negative pressure it generates, where the particles are swirled and entrained in the gas stream until they are always still homogeneous gas-solid mixture impinge on the moist and / or sticky synthetic resin layer of the substrate, where the solid particles are deposited as a very uniform layer and sink into the wet resin layer.
  • the particulate solids are fluidized in the operating state in the reservoir. They are preferably traversed by air or other inert gas and are kept in this way in the reservoir in motion.
  • the device according to claim 1 is provided with at least one spray nozzle on the mouth.
  • the spray nozzle makes it possible to control the coating of the substrate very precisely.
  • the shape of the spray cone can be adjusted as desired in order to achieve a predetermined spray result on the substrate.
  • the shape of the spray nozzle for example, also depends on whether the mouth of the line is stationary or movable (we will discuss this below).
  • a wide range of nozzles or nozzle openings can be used for the device according to the invention, for example nozzles with an annular opening or nozzles with a slot-shaped opening.
  • nozzles can communicate with the mouth of the pipe via a manifold, without affecting the uniformity of the spraying process.
  • a plurality of devices according to the invention can be arranged in parallel, which are each equipped with one or more nozzles.
  • the nozzles are adjustable according to a further advantageous embodiment about their longitudinal and or transverse axes.
  • the lines of the device according to the invention can be selected depending on the application. They can be fixed pipes (pipes) or flexible pipes (hoses). Hoses are particularly advantageous when the mouth of the second end or possibly arranged thereon spray nozzle are designed to be movable. Lines and spray nozzles, but also the distributor can be made according to a preferred embodiment of the invention made of plastic.
  • the device is thus assembled in a cost effective manner from lightweight components. It is also possible to combine components made of different materials. So z. B. the lines are each made in sections of metal and plastic. Also ceramic components can be used for the preparation of the aforementioned lines, spray nozzles or manifolds.
  • the device according to the invention also has means for conveying the substrate.
  • the substrate can simply be placed on the conveyor or fixed there. It is then passed under the stationary or movable mouth or spray nozzle of the device and coated with the particulate solid.
  • the substrate can be fixed on the means for conveying, be it by negative pressure, be it z. B. by oppositely arranged rollers or conveyor belts. The provision of such conveying means enables the industrial-economical coating of the solid solid particle substrate.
  • the device according to the invention can indeed certainly be used for itself.
  • the device is preferably integrated in a system for surface coating.
  • the application of synthetic resin or the painting of wood-based surfaces is usually carried out in impregnation or painting at working speeds of about 30 m / min to about 100 m / min, often between 40 m / min and 60 m / min.
  • the spray device according to the invention can be readily integrated into these systems.
  • the compact design of the device proves to be very beneficial.
  • conveying means are frequently provided which transport the substrates to be processed or coated through all stations of the complex coating installations.
  • particulate solids in the apparatus according to claim 1. Often corundum is used, but it is also conceivable the use of silicates, carbides or diamond dust.
  • the particulate solids having a specific gravity of more than 2 g / cm 3 , often more than 3 g / cm 3 are usually used in diameters of 30 to 100 .mu.m, preferably in diameters of 40 .mu.m to 60 .mu.m. They are made by spraying or in the resin layers on the surface of carrier or decor papers but also embedded in resin layers directly on the surface of wood-based materials to improve the surface coating properties, typically to increase abrasion resistance or scratch resistance.
  • the moist and / or tacky synthetic resin layer when spraying or spraying the particulate solids has a layer thickness which has at least half the average diameter of the particulate solids, ie, layer thicknesses of 15 .mu.m to 50 .mu.m.
  • layer thicknesses 15 .mu.m to 50 .mu.m.
  • a further synthetic resin layer is also applied after the spraying process in order to complete the embedding of the particulate solids.
  • the device according to the invention a high uniformity of the application of solid particles is achieved, which is clearly superior to the previously known methods.
  • the uniformity of the particle application is important in several respects: on the one hand, an increasing application of solids adversely affects the transparency of the substrate surface. On the other hand, if there are high fluctuations in the uniformity of the order, significant safety measures must be taken when applying solid particles, if specified quantities are to be observed. This adversely affects the cost and leads to increased wear on application devices.
  • the solid particles can with an accuracy of up to ⁇ 0.8 g / m 2, preferably to be scattered to ⁇ 0.5 g / m 2 onto the substrate.
  • the order accuracy is even more narrow and according to the invention is up to ⁇ 0.3 g / m 2 .
  • a job accuracy of up to ⁇ 0.1 g / m 2 is achieved.
  • the achievable distribution accuracy is greater than ⁇ 2 g / m 2 .
  • the solution according to the invention therefore offers considerable economic and technical advantages.
  • the device according to the invention offers, according to an advantageous embodiment, various possibilities for individually setting the order of the particulate solids.
  • the distance to the surface can also be changed.
  • the movement of the free orifice relative to the substrate is matched to the feed rate of the conveying means, which transport the substrate through the device according to the invention.
  • the device according to the invention can also be adapted to the respective substrate by the number of the spray nozzle. For example, groups of nozzles may be connected via manifolds to the mouth of the conduit to achieve a predetermined spread pattern.
  • the application of the particulate solids can be adapted to a large extent to the substrate to be sprayed in a wide range.
  • Application methods known from the prior art do not allow such an individual adjustment of application quantity and distribution of the particulate solids.
  • the device according to the invention is designed according to a preferred embodiment so that further means for modifying, in particular for coating the particulate solids in the line are provided.
  • the modifying may be a coating, for example to impart better binding to the particulate solids on the substrate or to impart improved optical properties to the particulate solids.
  • the solid particles z. B. silanized to achieve better adhesion to the substrate.
  • the means for modifying are inserted into the conduit between the reservoir and the mouth, the modifying agent is sprayed into the conduit or, preferably, in the same manner as the particulate solids by a pressure change in the conduit entrained and then clad the particulate solids.
  • the inventive device further allows due to the high accuracy in applying the particulate solids and applying varying amounts, ie a precise differentiation between areas where solid is applied to the substrate and areas where less, more or no solid on the substrate is applied. Substrates with discrete sections of varying amounts of particulate solids can be produced.
  • particulate solids are sprayed into a synthetic resin layer with a moist and / or tacky surface of a substrate.
  • the spraying of such a moist and / or tacky resin-coated substrate with particulate solids allows for very uniform coating of the substrate.
  • it can be a substrate that has not yet reacted, or a substrate coated with paint or varnish.
  • it can also be a decorative paper soaked with not yet dried melamine resin. Embedding the sprayed particulate solids in the moist and / or tacky surface of the substrate requires much less use of such wet and / or tacky coating agents than conventional processes, eg, those which apply the solid particles in the form of dispersions.
  • the subsequent drying or curing of the moist and / or sticky coating additionally contributes to the fixation of the particulate solids. It is essential that the particulate solids penetrate as deeply as possible into the synthetic resin layer. They should not rest on the synthetic resin layer but be embedded in this layer.
  • Solid particles which do not penetrate into the synthetic resin layer or which do not adhere to the surface of the substrate can be returned to the reservoir via a suction system and subsequent sighting. If the process according to the invention is carried out in a manner in which the particulate solids do not penetrate deeply into the synthetic resin layer and are accordingly not completely enclosed by the synthetic resin, then it is advisable to subsequently apply at least one layer of synthetic resin containing the still exposed portions of the particulate Encloses solids.
  • the inventive method is implemented in the apparatus according to the invention described above. It is simple and straightforward in technical application, in particular it is insensitive to downtime.
  • the special requirement of the deep penetration of the particulate solids in the resin layer is perfectly implemented.
  • the relatively high specific gravity of the particulate solids in conjunction with the air flow causes a sufficiently deep penetration into the resin layer.
  • the gas pressure is built up by simple means, for example by a pump or by means of a connection to a centrally installed compressed air line.
  • the change from the higher to the reduced pressure is expediently brought about by a nozzle, preferably by a Venturi nozzle.
  • the particles are removed from the reservoir due to entrained by the nozzle pressure drop in the line, about the principle of operation of the water jet pump.
  • the spray cone for the solid to be sprayed onto the substrate is predetermined by a spray nozzle placed on the mouth of the pipe.
  • the spray cone can-as described above in the description of the device according to the invention-be adapted to the individual requirements of the respective substrate by optimizing the type and orientation of the spray nozzle. The optimization of the spray nozzle is carried out by practical experiments.
  • the spray nozzle can be designed so that the substrate is sprayed intermittently. There are then sections of the substrate z. B. web-shaped or in transverse stripes sprinkled with solid solids. For example, portions of a wall, ceiling or floor panel are sprinkled only where a particulate surface is also desired. There, where z. B. pitch saws after the scattering of the solid particles to set to separate the panels, a disturbing, wear on the saw causing coating with particulate solids can be omitted or at least significantly reduced.
  • the aforementioned application rates of up to 100 g / m 2 and in particular the accuracy of the coating with up to 0.8 g / m 2 , preferably up to 0.1 g / m 2 can by tuning between gas flow, nozzle geometry, in particular the scattering nozzle and speed of the substrate moved relative to the device, but also by increasing or decreasing the distance between the substrate and the spray nozzle. It is within the usual scope to optimize such devices to achieve the optimum setting of these parameters, tailored to the particular application.
  • the invention relates to a particularly uniformly coated with solid particles substrate, wherein the particulate solid is introduced into a synthetic resin layer.
  • substrates particularly decorative papers and panels, can be provided that are within close tolerances with particulate solids are coated.
  • the tolerance for the order quantity of the particulate solids amounts to a simple embodiment of the invention up to ⁇ 0.8 g / m 2 , according to a preferred embodiment, the tolerance is up to ⁇ 0.5 g / m 2 , more preferably up to ⁇ 0.3 g / m 2 , advantageously up to ⁇ 0.1 g / m 2 .
  • the uniform layer distribution allows specified for the respective substrate abrasion, z. B. to achieve a certain abrasion resistance, with an overall lower use of solid particles to achieve than previously possible.
  • the thus coated substrate is part of a multilayer surface coating.
  • the synthetic resin layer according to the invention which is coated particularly uniformly with corundum, is covered by a further synthetic resin layer.
  • Fig. 1 shows a device 2 for spraying particulate solids.
  • the device 2 has a line 4, the first end 6 is connected to a here schematically indicated by "D" compressed air line.
  • the line 4 (here with a line cross section of 6 mm) and thus also the Venturi nozzle is acted upon via the compressed air line D with an air flow volume of 1.5 m 3 / h.
  • the second end, the free mouth 8 of the conduit 4 is provided with a spray nozzle 10.
  • the line 4 passes through a reservoir 12 containing particulate corundum.
  • the corundum has a specific gravity of 4 g / cm 3 .
  • a Venturi nozzle 14 is inserted into the conduit 4. By the negative pressure generated in the venturi nozzle 14 in the operating state is via a suction line 16 corundum sucked from the reservoir 12 under swirling in the line.
  • the delivery air flow is 6 bar.
  • the container 12 is open to the environment, it is refilled regularly in accordance with the consumption of corundum.
  • the line 4 is mainly made of stainless steel. However, it has a section 4a, which is made of flexible plastic. At least in areas where plastic components are used, the system is earthed to avoid static electricity. Due to the flexible plastic conduit 4a, the free mouth 8 can be aligned with the nozzle 10 attached thereto at exactly the desired distance from the substrate to be coated.
  • the corundum K has an average diameter of 60 microns.
  • the corundum K is sprayed from the nozzle 10 onto the surface of the substrate 18.
  • the substrate 18, here a high-density fiberboard (HDF board) is coated with a moist and sticky, not yet cured layer 20 of melamine resin (layer thickness 50 microns).
  • the spray cone 11 of the spray nozzle 10 is in Fig. 1 indicated; it extends over the entire width of the HDF plate 18.
  • the substrate 18 is passed over conveying means, which are indicated as a roller 22, under the spray nozzle 10 at a speed of 60 m / min.
  • corundum K is sprayed with a distribution accuracy of 0.5 g / m 2 .
  • the corundum particles sink almost completely into the melamine resin layer 20.
  • the melamine resin layer is dried. Since the corundum particles and the melamine resin have approximately equal refractive indices, a transparent layer is produced.
  • An overlay paper with a sheet weight of 30 g / m 2 and a web width of 210 cm is filled with liquid melamine resin in a squeegee-type impregnation unit.
  • the applied amount of melamine resin is about 120 g / m 2 .
  • the solids content of the melamine resin is 50%.
  • the impregnated overlay paper is referred to below as impregnate.
  • 20 g / m 2 of corundum powder (particle size 40 ⁇ m) are sprayed onto the impregnate on the top side of the moist impregnate using a spray device which has twelve spray heads of a width of 210 cm.
  • the spraying devices correspond to those in Fig. 1 illustrated device.
  • the web speed of the impregnate under the twelve fixed spray heads is about 80 m / min.
  • the corundum powder is applied with a distribution accuracy of 0.5 g / m 2 on the surface of the impregnate.
  • the corundum powder applied to the impregnate sinks into the melamine resin layer.
  • the corundum powder is completely enveloped by the melamine resin.
  • the measured after drying thickness of the melamine resin corundum layer is about 100 microns. The extensive, if possible complete enveloping of the corundum powder by the melamine resin is a prerequisite for the desired here transparent coating.
  • the corundum-containing overlay paper is dried in a floating dryer to a residual moisture of 16 to 18% by weight, based on the dry content of the impregnate. Subsequently, an additional melamine layer of 30 g / m 2 to 40 g / m 2 is applied with a raster coater on the underside of the impregnate. When passing through further dryer zones of the suspended bed dryer, a residual moisture of from 6% by weight to 7% by weight of the impregnate is set.
  • the corundum-containing substrate is turned over and pressed onto a high-density fiberboard (HDF board) in combination with melamine resin-impregnated decor paper.
  • HDF board high-density fiberboard
  • the resulting panel can be used as a high-quality surface for laminate flooring in the abrasion class AC 4.
  • An HDF plate is first decorated in direct printing in three-color printing on the top decorative. Subsequently, a melamine resin layer of 60 g / m 2 is applied with a roller coater. In the still liquid melamine resin 15 g / m 2 of corundum powder (particle size: 60 microns) with an in Fig. 1 sprayed schematically illustrated device.
  • the melamine coating with the corundum powder embedded therein is pre-dried in a hot-air dryer until the surface coating has a residual moisture content of about 15% by weight based on this. Subsequently, another protective layer of cellulose fibers and melamine resin is applied and this surface structure is precondensed with hot air so far that it is tack-free, but the melamine resin is not yet crosslinked.
  • the printed and coated with corundum plate is in a short-cycle press (16 sec. At 160 ° C at the plate surface, 3 N / mm 2 ) pressed.
  • a melamine film is placed on the underside of the HDF plate in return, which ensures that the underside of the plate is protected, and that the plate is flat.
  • the finished panel is suitable as a panel for the decoration of walls, ceilings or floors.
  • FIGS Fig. 2 . 3 the same components as in Fig. 1 ,
  • the container 12, which receives the corundum K, is provided with an air bottom 24. Through the air bottom 24, the container 12 is flowed through from its lower region by air, which fluidizes the corundum.
  • the injector 26 supplies one or more lines 4, through which the fluidized corundum is conveyed to the spray nozzles 10.
  • the pressure in the delivery lines is usually 0.2 to 4 bar, usually 1 to 3.5 bar.
  • the line or lines 4 open into a nozzle 28, the more nozzles 10, which are arranged distributed over the width of the substrate 18.
  • the nozzle assembly 28 distributes the fluidized corundum K to the nozzles 10 via distributor lines 4b arranged in the nozzle assembly 28.
  • the nozzle assembly 28 is freely adjustable in height above the substrate. Within the nozzle block 28, the nozzles 10 are freely adjustable about their axes.
  • the nozzle 28 is surrounded by a housing 30 which in Fig. 2 is indicated.
  • a suction 32 is connected to the housing 30.
  • the suction unit 32 sucks the conveying air emerging from the nozzles 10 via the suction line 34.
  • the air flow of the suction air is A in Fig. 2 indicated. This avoids unwanted turbulence over the substrate.
  • the housing 30 is open to the environment, preferably approximately at the level of the substrate 18. Thus, external air F can be sucked in to compensate for the pressure.
  • Fig. 3 shows a preferred embodiment of the spray and suction device.
  • an inner hood 36 is inserted into the housing 30.
  • a cover plate 38 closes off the side wall of the nozzle block 28 to the inner hood 36.
  • a suction channel 40 which is flowed through by the suction air A and possibly sucked external air F.
  • the fan 32 generates through the suction line 34 this air flow.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Description

Die Erfindung betrifft ein Verfahren und eine Anlage zum Einbringen partikelförmiger Feststoffe in ein Substrat.The invention relates to a method and a system for introducing particulate solids into a substrate.

Als Substrat werden nachfolgend vor allem Papiere, insbesondere Trägerpapiere oder Dekorpapiere, vor allem aber auch Platten und Paneele aus Kunststoff, Holz oder Holzwerkstoff bezeichnet, die an Decke, Wand oder Boden eingesetzt werden.As a substrate mainly papers, especially carrier papers or decor papers, but especially plates and panels made of plastic, wood or wood material are referred to below, which are used on ceiling, wall or floor.

Das Auftragen von partikelförmigen Feststoffen ist insbesondere dann interessant, wenn dünne Schichten partikelförmiger Feststoffe auf ein Substrat aufgetragen werden sollen. Die partikelförmigen Feststoffe sind relativ schwer und hart. Sie weisen ein spezifisches Gewicht von mehr als 2 g/cm3, meist von mehr als 3 g/cm3 auf. Die Mohs-Härte beträgt 8-10. Der typische Anwendungsfall für die vorliegende Erfindung ist das Aufbringen von Korund, von Silikaten oder von anderen partikelförmigen Feststoffen auf ein Substrat, um dessen Oberflächeneigenschaften zu verbessern. Beispielsweise wird durch Auftragen von Korund die Abriebfestigkeit von Kunstharzschichten und daraus aufgebaute Oberflächenbeschichtungen verbessert. Wesentliche Vorgabe dabei ist es, dass die partikelförmigen Feststoffe nicht die Oberfläche des Substrats bilden. Sie müssen in eine oberflächennahe Schicht eingebettet sein, um z. B. eine verbesserte Abriebfestigkeit zu erreichen. In Kunstharzschichten eingestreute Silikate verbessern z. B. die Kratzbeständigkeit von Oberflächenbeschichtungen.The application of particulate solids is particularly interesting when thin layers of particulate solids are to be applied to a substrate. The particulate solids are relatively heavy and hard. They have a specific gravity of more than 2 g / cm 3 , usually more than 3 g / cm 3 . The Mohs hardness is 8-10. The typical application for the present invention is the application of corundum, silicates or other particulate solids to a substrate to improve its surface properties. For example, the application of corundum improves the abrasion resistance of resin layers and surface coatings built therefrom. The essential requirement here is that the particulate solids do not form the surface of the substrate. They must be embedded in a near-surface layer to B. to achieve improved abrasion resistance. In synthetic resin layers interspersed silicates improve z. B. the scratch resistance of surface coatings.

Für das Auftragen solcher partikelförmigen Feststoffe sind verschiedene technische Lösungen bekannt. Eine Gruppe von Vorschlägen stellt darauf ab, die partikelförmigen Feststoffe von vornherein in Flüssigkeiten einzubinden und diese Aufzuwalzen, Aufzugießen oder Aufzustreichen. Beispielsweise beschreibt die WO 00/44984 , die WO 93/17182 , die DE 196 04 907 oder die DE 195 08 797 eine Dispersion enthaltend partikelförmige Feststoffe. Diese Dispersion wird durch eine Spüldüse von unten auf das jeweils zu beschichtende Substrat aufgetragen. Weiter wird vorgeschlagen, solchen Dispersionen Zuschlagstoffe zuzusetzen, die die partikelförmigen Feststoffe besser handhabbar machen. Als Zuschlagstoffe werden Fasern und/oder sphärische Körper (Glaskugeln) vorgeschlagen. Nachteilig ist hier, dass die Herstellung und Verarbeitung der Dispersion sehr aufwändig ist, weil ein Absetzen der partikelförmigen Feststoffe vermieden werden muss. Auch bei kurzzeitigen Unterbrechungen der Produktion muss die Auftragsvorrichtung vollständig gereinigt werden, da die Dispersion ansonsten Leitungen und Düsen zusetzt. Die Auftragsmenge schwankt zudem in verhältnismäßig hohem Maße.For the application of such particulate solids, various technical solutions are known. One set of proposals is to incorporate the particulate solids into liquids from the start and to roll, lift or spread them. For example, this describes WO 00/44984 , the WO 93/17182 , the DE 196 04 907 or the DE 195 08 797 a dispersion containing particulate Solids. This dispersion is applied through a rinsing nozzle from below onto the respective substrate to be coated. It is also proposed to add additives to such dispersions which make the particulate solids easier to handle. As additives, fibers and / or spherical bodies (glass beads) are proposed. The disadvantage here is that the preparation and processing of the dispersion is very complex, because settling of the particulate solids must be avoided. Even in the case of brief interruptions of production, the application device must be completely cleaned, as otherwise the dispersion will add lines and nozzles. The order volume also fluctuates to a relatively high degree.

Alternativ schlägt die WO 2005/042644 vor, solche partikelförmigen Feststoffe auf das Substrat zu streuen. Über eine Walzenanordnung, unter der das Substrat vorbeigeführt wird, werden partikelförmige Feststoffe auf das Substrat gestreut. Diese Anordnung ist mechanisch einfach herzustellen und zu betreiben, allerdings ist die Gleichmäßigkeit und Genauigkeit des Auftrags nicht zufrieden stellend und der mechanische Verschleiß ist sehr hoch. Zudem müssen in einem zweiten Schritt sehr aufwändig Fasern auf die Oberfläche des Substrats aufgebracht und gezielt ausgerichtet werden, um das Einbetten der partikelförmigen Feststoffe zu gewährleisten.Alternatively, the beats WO 2005/042644 to scatter such particulate solids onto the substrate. Via a roller arrangement, under which the substrate is passed, particulate solids are scattered onto the substrate. This arrangement is mechanically easy to manufacture and operate, but the uniformity and accuracy of the job is not satisfactory and the mechanical wear is very high. In addition, in a second step, very expensive fibers have to be applied to the surface of the substrate and aligned in a targeted manner in order to ensure the embedding of the particulate solids.

DE 40 37 650 zeigt eine Vorrichtung, bei der ein Keramikgegenstand mit Kunstharz beschichtet wird. DE 40 37 650 shows an apparatus in which a ceramic article is coated with synthetic resin.

Sämtliche Lösungen müssen sich damit auseinandersetzen, dass die partikelförmigen Feststoffe wie Korund, Silikate oder andere Partikel meist sehr abrasiv sind. Die Verfahren, die aus dem Stand der Technik bekannt sind, versuchen daher, den Kontakt zwischen den partikelförmigen Feststoffen und den jeweiligen Fördervorrichtungen so schonend wie möglich zu gestalten, um den Abrieb an den Fördervorrichtungen zu minimieren. Das in der Praxis äußerst aufwändige Einbetten der partikelförmigen Feststoffe in Kunstharz verhüllt die Partikel wirkungsvoll. Das Streuen über eine Walzenanordnung vermeidet nach Möglichkeit störende Reibung.All solutions must deal with the fact that the particulate solids such as corundum, silicates or other particles are usually very abrasive. The methods known in the art therefore attempt to minimize the contact between the particulate solids and the respective conveyors so as to minimize wear on the conveyors. The extremely complex embedding of the particulate solids in synthetic resin effectively veils the particles. Scattering via a roller arrangement avoids interfering friction wherever possible.

Es ist daher Aufgabe der Erfindung, eine Vorrichtung, ein Verfahren und eine Holzwerkstoffplatte bereitzustellen, bei der partikelförmige Feststoffe wirtschaftlich in ein Substrat und in eine Oberflächenbeschichtung eingebettet werden können. Diese Aufgabe wird gelöst durch eine Vorrichtung nach Anspruch 1, ein Verfahren nach Anspruch 13 und eine Holzwerkstoffplatte nach Anspruch 18.It is therefore an object of the invention to provide an apparatus, a method and a wood-based panel in which particulate solids can be economically embedded in a substrate and in a surface coating. This object is achieved by a device according to claim 1, a method according to claim 13 and a wood-based panel according to claim 18.

Die erfindungsgemäße Lösung sieht eine Vorrichtung vor, die zum Sprühen von partikelförmigen Feststoffen auf ein Substrat, das mit einer feuchten und/oder klebrigen Kunstharzschicht überzogen ist, ausgelegt ist, mit einer Leitung, an deren erstem Ende Mittel zum Erzeugen von Gasdruck angeordnet sind und deren zweites Ende eine freie Mündung aufweist, die weiter einen Vorratsbehälter für partikelförmige Feststoffe aufweist und die mit einer Düse zum Erzeugen eines Druckunterschieds ausgestattet ist, wobei der Vorratsbehälter und die Düse so in die Leitung eingefügt sind, dass im Betriebszustand durch den von der Düse erzeugten Druckunterschied partikelförmige Feststoffe aus dem Vorratsbehälter in die Leitung überführt und verwirbelt werden, die dann bis zur freien Mündung der Leitung transportiert werden, aus der die partikelförmigen Feststoffe dann austreten und in die feuchte und/oder klebrige Kunstharzschicht gesprüht werden.The solution according to the invention provides a device which is designed for spraying particulate solids on a substrate which is coated with a moist and / or tacky synthetic resin layer, with a conduit at the first end of which means for generating gas pressure are arranged and their second end having a free orifice further comprising a particulate matter reservoir and provided with a nozzle for generating a pressure differential, the reservoir and the nozzle being inserted into the conduit such that, in the operating condition, the pressure differential created by the nozzle particulate solids are transferred from the reservoir into the conduit and fluidized, which are then transported to the free mouth of the conduit from which the particulate solids then exit and are sprayed into the moist and / or tacky synthetic resin layer.

Versuche haben ergeben, dass - entgegen der bisherigen Auffassung der Fachleute - ein Sprühen von partikelförmigen Feststoffen auf ein Substrat - und damit ein Einsprühen der Partikel in die feuchte und/oder klebrige Kunstharzschicht - ohne Weiteres möglich ist. Der Verschleiß an der Vorrichtung ist erstaunlich gering, insbesondere wenn die Feststoff-Partikel ausreichend verwirbelt sind. Die erfindungsgemäße Vorrichtung erfordert zum Sprühen der partikelförmigen Feststoffe kaum bewegte Bauteile, was die für die industrielle Anwendung sehr vorteilhaft ist. Dadurch, dass allein die Feststoff-Partikel gesprüht werden, wird eine besonders genaue Verteilung der partikelförmigen Feststoffe erreicht.Experiments have shown that - contrary to the previous opinion of the experts - a spraying of particulate solids on a substrate - and thus a spraying of the particles in the moist and / or sticky synthetic resin layer - is readily possible. The wear on the device is surprisingly low, especially if the solid particles are sufficiently fluidized. The device of the invention requires for spraying the particulate solids hardly moving components, which is very advantageous for industrial application. The fact that only the solid particles are sprayed, a particularly accurate distribution of the particulate solids is achieved.

Die Verwirbelung, die durch die Druckdifferenz unter den Feststoff-Partikeln erzeugt wird, ist wesentliche Voraussetzung für ein gleichmäßiges Sprühen des partikelförmigen Feststoffs. Eine bevorzugte Ausführung der erfindungsgemäßen Vorrichtung sieht vor, dass eine Venturi-Düse in die Leitung eingesetzt wird. Sie erzeugt einen Unterdruck in der Leitung. Die Venturi-Düse ist so in die Leitung der erfindungsgemäßen Vorrichtung eingesetzt, dass sie durch den Unterdruck, den sie erzeugt, den partikelförmigen Feststoff aus dem Vorratsbehälter mit in die Leitung reißt, wo die Partikel verwirbelt werden und im Gasstrom mitgeführt werden bis sie als immer noch homogenes Gas-Feststoff-Gemisch auf der feuchten und/oder klebrigen Kunstharzschicht des Substrats auftreffen, wo die Feststoff-Partikel als sehr gleichmäßige Schicht abgelagert werden und in die feuchte Kunstharz-Schicht einsinken. Nach einer weiter bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung sind die partikelförmigen Feststoffe im Betriebszustand in dem Vorratsbehälter fluidisiert. Sie sind vorzugsweise von Luft oder einem anderen Inertgas durchströmt und werden auf diese Weise im Vorratsbehälter in Bewegung gehalten.The turbulence generated by the pressure difference among the solid particles is essential for uniformly spraying the particulate solid. A preferred embodiment of the device according to the invention provides that a Venturi nozzle is inserted into the conduit. It creates a negative pressure in the pipe. The Venturi nozzle is inserted into the line of the device according to the invention in that it draws the particulate matter from the reservoir into the line by the negative pressure it generates, where the particles are swirled and entrained in the gas stream until they are always still homogeneous gas-solid mixture impinge on the moist and / or sticky synthetic resin layer of the substrate, where the solid particles are deposited as a very uniform layer and sink into the wet resin layer. According to a further preferred embodiment of the device according to the invention, the particulate solids are fluidized in the operating state in the reservoir. They are preferably traversed by air or other inert gas and are kept in this way in the reservoir in motion.

Erfindungsgemäß ist die Vorrichtung nach Anspruch 1 mit mindestens einer Sprühdüse auf der Mündung versehen. Die Sprühdüse ermöglicht es, die Beschichtung des Substrats sehr genau zu steuern. Es kann -je nach Wahl der Düse- die Form des Sprühkegels wunschgemäß eingestellt werden, um ein vorgegebenes Sprühergebnis auf dem Substrat zu erreichen. Die Form der Sprühdüse richtet sich beispielsweise auch danach ob die Mündung der Leitung ortsfest oder beweglich angeordnet ist (hierauf gehen wir weiter unten ein). Ein breites Spektrum von Düsen bzw. Düsenöffnungen kann für die erfindungsgemäße Vorrichtung eingesetzt werden, beispielsweise Düsen mit kreisringförmiger Öffnung oder Düsen mit schlitzförmiger Öffnung. Um breitere Substrate z. B. Holzwerkstoffplatten zu beschichten, ist es auch möglich, mehrere Sprühdüsen nebeneinander anzuordnen. Mehrere Sprühdüsen können über einen Verteiler mit der Mündung der Leitung in Verbindung stehen, ohne dass die Gleichmäßigkeit des Sprühvorgangs beeinträchtigt wird. Dabei können mehrere erfindungsgemäße Vorrichtungen parallel angeordnet sein, die jeweils mit einer oder mehreren Düsen ausgestattet sind. Die Düsen sind nach einer weiter vorteilhaften Ausführung um ihre Längs- und oder Querachsen einstellbar.According to the invention, the device according to claim 1 is provided with at least one spray nozzle on the mouth. The spray nozzle makes it possible to control the coating of the substrate very precisely. Depending on the choice of nozzle, the shape of the spray cone can be adjusted as desired in order to achieve a predetermined spray result on the substrate. The shape of the spray nozzle, for example, also depends on whether the mouth of the line is stationary or movable (we will discuss this below). A wide range of nozzles or nozzle openings can be used for the device according to the invention, for example nozzles with an annular opening or nozzles with a slot-shaped opening. To broader substrates z. B. wood-based panels to coat, it is also possible to arrange several spray nozzles side by side. Several spray nozzles can communicate with the mouth of the pipe via a manifold, without affecting the uniformity of the spraying process. In this case, a plurality of devices according to the invention can be arranged in parallel, which are each equipped with one or more nozzles. The nozzles are adjustable according to a further advantageous embodiment about their longitudinal and or transverse axes.

Die Leitungen der erfindungsgemäßen Vorrichtung können je nach Anwendungsfall gewählt werden. Es können feste Leitungen (Rohre) oder flexible Leitungen (Schläuche) sein. Schläuche sind insbesondere dann von Vorteil, wenn die Mündung des zweiten Endes bzw. die daran ggf. angeordnete Sprühdüse beweglich ausgelegt sind. Leitungen und Sprühdüsen, aber auch die Verteiler können nach einer bevorzugten Ausführungsform der Erfindung aus Kunststoff hergestellt sein. Die Vorrichtung ist damit in kostengünstiger Weise aus leichten Bauteilen zusammengestellt. Es können auch Bauteile aus unterschiedlichen Werkstoffen kombiniert werden. So können z. B. die Leitungen jeweils abschnittsweise aus Metall und aus Kunststoff hergestellt sein. Auch Keramikbauteile können zur Herstellung der vorerwähnten Leitungen, Sprühdüsen oder Verteiler eingesetzt sein.The lines of the device according to the invention can be selected depending on the application. They can be fixed pipes (pipes) or flexible pipes (hoses). Hoses are particularly advantageous when the mouth of the second end or possibly arranged thereon spray nozzle are designed to be movable. Lines and spray nozzles, but also the distributor can be made according to a preferred embodiment of the invention made of plastic. The device is thus assembled in a cost effective manner from lightweight components. It is also possible to combine components made of different materials. So z. B. the lines are each made in sections of metal and plastic. Also ceramic components can be used for the preparation of the aforementioned lines, spray nozzles or manifolds.

Es wird bevorzugt, wenn die erfindungsgemäße Vorrichtung auch Mittel zum Fördern des Substrats aufweist. Das Substrat kann -je nach dem ob es sich um ein Dekorpapier, Furnier oder eine Holzwerkstoffoberfläche handelt- einfach auf die Fördermittel aufgelegt oder dort fixiert werden. Es wird dann unter der ortsfesten oder beweglichen Mündung bzw. Sprühdüse der Vorrichtung vorbeigeführt und mit dem partikelförmigen Feststoff beschichtet. Falls erforderlich kann das Substrat auf den Mitteln zum Fördern fixiert werden, sei es durch Unterdruck, sei es z. B. durch einander gegenüberliegend angeordnete Walzen oder Förderbänder. Das Vorsehen von solchen Mitteln zum Fördern ermöglicht die industriell wirtschaftliche Beschichtung des Substrats mit festen Feststoff-Partikeln.It is preferred if the device according to the invention also has means for conveying the substrate. Depending on whether it is a decorative paper, veneer or a wood-based material surface, the substrate can simply be placed on the conveyor or fixed there. It is then passed under the stationary or movable mouth or spray nozzle of the device and coated with the particulate solid. If necessary, the substrate can be fixed on the means for conveying, be it by negative pressure, be it z. B. by oppositely arranged rollers or conveyor belts. The provision of such conveying means enables the industrial-economical coating of the solid solid particle substrate.

Es wird als besonderer Vorteil der Erfindung angesehen, dass die erfindungsgemäße Vorrichtung zwar durchaus auch für sich genutzt werden kann. Bevorzugt ist die Vorrichtung aber in eine Anlage zur Oberflächenbeschichtung integriert. Das Auftragen von Kunstharz oder das Lackieren von Holzwerkstoffoberflächen erfolgt üblicherweise in Imprägnieranlagen oder Lackieranlagen bei Arbeitsgeschwindigkeiten von ca. 30 m/min bis ca. 100 m/min, oft zwischen 40 m/min und 60 m/min. Bei diesen Arbeitsgeschwindigkeiten kann die erfindungsgemäße Sprühvorrichtung ohne weiteres in diese Anlagen integriert werden. Hier erweist sich die kompakte Bauform der Vorrichtung als sehr vorteilhaft. Bei integrierten Vorrichtungen sind häufig Fördermittel vorgesehen, die die zu bearbeitenden bzw. zu beschichtenden Substrate durch sämtliche Stationen der komplexen Beschichtungsanlagen transportieren.It is regarded as a particular advantage of the invention that the device according to the invention can indeed certainly be used for itself. However, the device is preferably integrated in a system for surface coating. The application of synthetic resin or the painting of wood-based surfaces is usually carried out in impregnation or painting at working speeds of about 30 m / min to about 100 m / min, often between 40 m / min and 60 m / min. At these operating speeds, the spray device according to the invention can be readily integrated into these systems. Here, the compact design of the device proves to be very beneficial. In integrated devices conveying means are frequently provided which transport the substrates to be processed or coated through all stations of the complex coating installations.

Es kann erfindungsgemäß eine große Bandbreite von partikelförmigen Feststoffen in der Vorrichtung nach Anspruch 1 verarbeitet werden. Häufig wird Korund eingesetzt, denkbar ist aber auch der Einsatz von Silikaten, Karbiden oder Diamantstaub. Die partikelförmigen Feststoffe mit einem spezifischen Gewicht von mehr als 2 g/cm3, oft von mehr als 3 g/cm3, werden üblicherweise in Durchmessern von 30 bis 100 µm, bevorzugt in Durchmessern von 40 µm bis 60 µm eingesetzt. Sie werden durch das Auf- bzw. Einsprühen in Kunstharz-Schichten auf der Oberfläche von Träger- oder Dekorpapieren aber auch in Kunstharz-Schichten direkt auf der Oberfläche von Holzwerkstoffen eingebettet, um die Eigenschaften der Oberflächenbeschichtung zu verbessern, typischerweise zur Steigerung der Abriebfestigkeit oder der Kratzfestigkeit. Es wird bevorzugt, dass die feuchte und/oder klebrige Kunstharzschicht beim Auf- bzw. Einsprühen der partikelförmigen Feststoffe eine Schichtstärke aufweist, die mindestens die Hälfte des durchschnittlichen Durchmessers der partikelförmigen Feststoffe aufweist, also beispielsweise Schichtstärken von 15 µm bis 50 µm. Beim Einsprühen der Partikel werden diese erfindungsgemäß durch Verdrängung des Kunstharzes dann weitgehend von dem Kunstharz umhüllt. Erfindungsgemäß wird nach dem Sprühvorgang auch noch eine weitere Kunstharzschicht aufgebracht, um das Einbetten der partikelförmigen Feststoffe zu vervollständigen.It can be processed according to the invention, a wide range of particulate solids in the apparatus according to claim 1. Often corundum is used, but it is also conceivable the use of silicates, carbides or diamond dust. The particulate solids having a specific gravity of more than 2 g / cm 3 , often more than 3 g / cm 3 , are usually used in diameters of 30 to 100 .mu.m, preferably in diameters of 40 .mu.m to 60 .mu.m. They are made by spraying or in the resin layers on the surface of carrier or decor papers but also embedded in resin layers directly on the surface of wood-based materials to improve the surface coating properties, typically to increase abrasion resistance or scratch resistance. It is preferred that the moist and / or tacky synthetic resin layer when spraying or spraying the particulate solids has a layer thickness which has at least half the average diameter of the particulate solids, ie, layer thicknesses of 15 .mu.m to 50 .mu.m. When the particles are sprayed in, they are then largely surrounded by the synthetic resin by displacement of the synthetic resin. According to the invention, a further synthetic resin layer is also applied after the spraying process in order to complete the embedding of the particulate solids.

Mit der erfindungsgemäßen Vorrichtung können nahezu beliebige Mengen von Feststoff-Partikeln auf das Substrat aufgebracht werden. Erstaunlich ist, dass Versuche ergeben haben, dass auch geringe Mengen von partikelförmigen Feststoffen zuverlässig und gleichmäßig aufgetragen werden können. Mengen von bis zu 100 g/m2, bevorzugt von bis zu 80 g/m2, besonders bevorzugt von bis zu 50 g/m2, vorteilhaft von bis zu 30 g/m2 können mittels der erfindungsgemäßen Vorrichtung mit hoher Gleichmäßigkeit auf das Substrat aufgetragen werden, und das - wie vorstehend erwähnt- bei hoher Arbeitsgeschwindigkeit.With the device according to the invention almost any amounts of solid particles can be applied to the substrate. It is amazing that tests have shown that even small amounts of particulate solids can be applied reliably and evenly. Quantities of up to 100 g / m 2 , preferably of up to 80 g / m 2 , more preferably of up to 50 g / m 2 , advantageously of up to 30 g / m 2 can by means of the device according to the invention with high uniformity on the Substrate are applied, and - as mentioned above - at high operating speed.

Als besonders vorteilhaft wird angesehen, dass mit der erfindungsgemäßen Vorrichtung eine hohe Gleichmäßigkeit des Auftrags an Feststoff-Partikeln erreicht wird, die den bisher bekannten Verfahren deutlich überlegen ist. Die Gleichmäßigkeit des Partikel-Auftrags ist in mehrfacher Hinsicht von Bedeutung: zum einen beeinflusst ein steigender Feststoff-Auftrag die Transparenz der Substrat-Oberfläche nachteilig. Zum anderen müssen bei hohen Schwankungen in der Gleichmäßigkeit des Auftrags erhebliche Sicherheits-Mengen beim Auftrag von Feststoff-Partikeln vorgesehen werden, wenn festgelegte Auftragmengen einzuhalten sind. Dies beeinflusst die Kosten nachteilig und führt zu erhöhtem Verschleiß an Auftrags-Vorrichtungen.It is considered to be particularly advantageous that with the device according to the invention a high uniformity of the application of solid particles is achieved, which is clearly superior to the previously known methods. The uniformity of the particle application is important in several respects: on the one hand, an increasing application of solids adversely affects the transparency of the substrate surface. On the other hand, if there are high fluctuations in the uniformity of the order, significant safety measures must be taken when applying solid particles, if specified quantities are to be observed. This adversely affects the cost and leads to increased wear on application devices.

Erfindungsgemäß können die Feststoff-Partikel mit einer Genauigkeit von bis zu ± 0,8 g/m2, bevorzugt von bis zu ± 0,5 g/m2 auf das Substrat gestreut werden. Besonders bevorzugt ist die Auftrags-Genauigkeit noch enger gefasst und liegt erfindungsgemäß bei bis zu ± 0,3 g/m2. Vorteilhaft wird eine Auftrags-Genauigkeit von bis zu ± 0,1 g/m2 erreicht. Bei bekannten Verfahren liegt die erreichbare Verteilgenauigkeit bei über ± 2 g/m2. Die erfindungsgemäße Lösung bietet demgegenüber also erhebliche wirtschaftliche und technische Vorteile.According to the invention, the solid particles can with an accuracy of up to ± 0.8 g / m 2, preferably to be scattered to ± 0.5 g / m 2 onto the substrate. Especially preferred the order accuracy is even more narrow and according to the invention is up to ± 0.3 g / m 2 . Advantageously, a job accuracy of up to ± 0.1 g / m 2 is achieved. In known methods, the achievable distribution accuracy is greater than ± 2 g / m 2 . The solution according to the invention therefore offers considerable economic and technical advantages.

Die erfindungsgemäße Vorrichtung bietet nach einer vorteilhaften Ausführung verschiedene Möglichkeiten, den Auftrag der partikelförmigen Feststoffe individuell einzustellen. So kann die freie Mündung der Leitung, ggf. mit der aufgesetzten Sprühdüse, sowohl parallel zur Ebene des zu beschichtenden Substrats beweglich angeordnet sein, beispielsweise auf einer Schiene über dem zu beschichtenden Substrat verfahrbar sein. Alternativ oder zusätzlich kann auch der Abstand zur Oberfläche verändert werden. Die Bewegung der freien Mündung relativ zum Substrat ist auf die Vorschubgeschwindigkeit der Fördermittel abgestimmt, die das Substrat durch die erfindungsgemäße Vorrichtung transportieren. Alternativ kann die erfindungsgemäße Vorrichtung auch durch die Anzahl der Sprühdüse an das jeweilige Substrat angepasst werden. Beispielsweise können Gruppen von Düsen über Verteiler an die Mündung der Leitung angeschlossen werden, um ein vorgegebenes Streubild zu erzielen. Durch diese vielfältigen Einstellmöglichkeiten kann der Auftrag der partikelförmigen Feststoffe in weiten Bereichen individuell auf das zu besprühende Substrat angepasst sein. Auftragsverfahren, die aus dem Stand der Technik bekannt sind, ermöglichen eine derart individuelle Einstellung von Auftragsmenge und Verteilung der partikelförmigen Feststoffe nicht.The device according to the invention offers, according to an advantageous embodiment, various possibilities for individually setting the order of the particulate solids. Thus, the free mouth of the line, possibly with the attached spray nozzle, both parallel to the plane of the substrate to be coated to be arranged movable, for example, be moved on a rail over the substrate to be coated. Alternatively or additionally, the distance to the surface can also be changed. The movement of the free orifice relative to the substrate is matched to the feed rate of the conveying means, which transport the substrate through the device according to the invention. Alternatively, the device according to the invention can also be adapted to the respective substrate by the number of the spray nozzle. For example, groups of nozzles may be connected via manifolds to the mouth of the conduit to achieve a predetermined spread pattern. Due to these diverse adjustment possibilities, the application of the particulate solids can be adapted to a large extent to the substrate to be sprayed in a wide range. Application methods known from the prior art do not allow such an individual adjustment of application quantity and distribution of the particulate solids.

Die erfindungsgemäße Vorrichtung ist nach einer bevorzugten Ausführung so ausgebildet, dass weitere Mittel zum Modifizieren, insbesondere zum Beschichten der partikelförmigen Feststoffe in der Leitung vorgesehen sind. Das Modifizieren kann ein Beschichten sein, beispielsweise um den partikelförmigen Feststoffen eine bessere Bindung auf dem Substrat zu verleihen oder um den partikelförmigen Feststoffen verbesserte optische Eigenschaften zu verleihen. Häufig werden die Feststoff-Partikel z. B. silanisiert, um eine bessere Haftung auf dem Substrat zu erreichen. Die Mittel zum Modifizieren werden in die Leitung zwischen Vorratsbehälter und Mündung eingesetzt, das Mittel zum Modifizieren wird in die Leitung eingesprüht oder -was bevorzugt wird- auf die gleiche Weise wie die partikelförmigen Feststoffe durch einen Druckwechsel in die Leitung hineingerissen und umkleiden dann die partikelförmigen Feststoffe.The device according to the invention is designed according to a preferred embodiment so that further means for modifying, in particular for coating the particulate solids in the line are provided. The modifying may be a coating, for example to impart better binding to the particulate solids on the substrate or to impart improved optical properties to the particulate solids. Often, the solid particles z. B. silanized to achieve better adhesion to the substrate. The means for modifying are inserted into the conduit between the reservoir and the mouth, the modifying agent is sprayed into the conduit or, preferably, in the same manner as the particulate solids by a pressure change in the conduit entrained and then clad the particulate solids.

Die erfindungsgemäße Vorrichtung ermöglicht weiter aufgrund der hohen Genauigkeit beim Aufbringen der partikelförmigen Feststoffe auch ein Aufbringen wechselnder Mengen, also ein präzises Differenzieren zwischen Bereichen, in denen Feststoff auf das Substrat aufgebracht wird und Bereichen, in denen weniger, mehr oder gar kein Feststoff auf das Substrat aufgebracht wird. Es können Substrate mit diskreten Abschnitten unterschiedlicher Mengen an partikelförmigen Feststoffen erzeugt werden.The inventive device further allows due to the high accuracy in applying the particulate solids and applying varying amounts, ie a precise differentiation between areas where solid is applied to the substrate and areas where less, more or no solid on the substrate is applied. Substrates with discrete sections of varying amounts of particulate solids can be produced.

Das erfindungsgemäße Verfahren sieht vor, dass partikelförmige Feststoffe in eine feuchte und/ oder klebrige Kunstharzschicht eines Substrat gesprüht werden mit den Schritten:

  • Beschichten des Substrats mit einer feuchten und/oder klebrigen Kunstharzschicht
  • Aufbauen von Gasdruck in einer Leitung
  • Erzeugen eines Druckwechsels in der Leitung
  • Verwirbeln und Mitreißen von partikelförmigen Feststoffen mit einem spezifischen Gewicht von mehr als 2 g/cm3 in die Leitung
  • Einsprühen von verwirbelten, partikelförmigen Feststoffen aus der Leitung in die feuchte und/oder klebrige Kunstharzschicht des Substrats.
The inventive method provides that particulate solids are sprayed into a moist and / or tacky synthetic resin layer of a substrate with the steps:
  • Coating the substrate with a moist and / or tacky synthetic resin layer
  • Building gas pressure in a pipe
  • Generating a pressure change in the line
  • Swirling and entrainment of particulate solids having a specific gravity greater than 2 g / cm 3 into the conduit
  • Spraying fluidized, particulate solids from the conduit into the moist and / or tacky resin layer of the substrate.

Erfindungsgemäß ist vorgesehen, dass in eine Kunstharz-Schicht mit feuchter und/oder klebriger Oberfläche eines Substrats partikelförmige Feststoffe eingesprüht werden. Das Einsprühen eines solchen feuchten und/oder klebrigen mit Kunstharz beschichteten Substrats mit partikelförmigen Feststoffen ermöglicht die sehr gleichmäßige Beschichtung des Substrats. Typischerweise kann es sich um ein mit noch nicht ausreagiertem Kunstharz versehenes Substrat oder um ein mit Farbe oder Lack beschichtetes Substrat handeln. Es kann aber auch ein Dekorpapier sein, das mit noch nicht getrocknetem Melaminharz getränkt ist. Das Einbetten der aufgesprühten partikelförmigen Feststoffe in die feuchte und/oder klebrige Oberfläche des Substrats erfordert einen sehr viel geringeren Einsatz solcher feuchten und/oder klebrigen Beschichtungsmittel als herkömmliche Verfahren, z.B. solche, die die Feststoff-Partikel in Form von Dispersionen auftragen. Das nachfolgende Trocknen oder Aushärten der feuchten und/oder klebrigen Beschichtung trägt zusätzlich zur Fixierung der partikelförmigen Feststoffe bei. Wesentlich ist, dass die partikelförmigen Feststoffe möglichst tief in die Kunstharzschicht eindringen. Sie sollen nicht auf der Kunstharzschicht aufliegen sondern in diese Schicht eingebettet sein.According to the invention, it is provided that particulate solids are sprayed into a synthetic resin layer with a moist and / or tacky surface of a substrate. The spraying of such a moist and / or tacky resin-coated substrate with particulate solids allows for very uniform coating of the substrate. Typically, it can be a substrate that has not yet reacted, or a substrate coated with paint or varnish. But it can also be a decorative paper soaked with not yet dried melamine resin. Embedding the sprayed particulate solids in the moist and / or tacky surface of the substrate requires much less use of such wet and / or tacky coating agents than conventional processes, eg, those which apply the solid particles in the form of dispersions. The subsequent drying or curing of the moist and / or sticky coating additionally contributes to the fixation of the particulate solids. It is essential that the particulate solids penetrate as deeply as possible into the synthetic resin layer. They should not rest on the synthetic resin layer but be embedded in this layer.

Es hat sich als vorteilhaft erwiesen, die feuchte und/oder klebrige Kunstharzschicht nach dem Einbringen der partikelförmigen Feststoffe zu trocknen oder auszuhärten. Üblicherweise erfolgt dies in einem Trockner oder Ofen, den das beschichtete Substrat durchläuft.It has proven to be advantageous to dry or cure the moist and / or tacky synthetic resin layer after introduction of the particulate solids. Usually, this is done in a dryer or oven, which passes through the coated substrate.

Es wird erfindungsgemäß angestrebt, den aufgesprühten partikelförmigen Feststoff möglichst vollständig in die Kunstharzschicht einzubringen. Feststoff-Partikel, die nicht in die Kunstharzschicht eindringen oder die nicht auf der Oberfläche des Substrats haften, können über eine Absauganlage und nachfolgende Sichtung zurück in den Vorratsbehälter überführt werden. Wird das erfindungsgemäße Verfahren auf eine Weise durchgeführt, bei dem die partikelförmigen Feststoffe nicht tief in die Kunstharzschicht eindringen und dementsprechend nicht vollständig von dem Kunstharz umschlossen werden, so empfiehlt es sich, anschließend mindestens eine Schicht eines Kunstharzes aufzubringen, die die noch freiliegenden Abschnitte der partikelförmigen Feststoffe umschließt.It is the object of the invention to introduce the sprayed-on particulate solid as completely as possible into the synthetic resin layer. Solid particles which do not penetrate into the synthetic resin layer or which do not adhere to the surface of the substrate can be returned to the reservoir via a suction system and subsequent sighting. If the process according to the invention is carried out in a manner in which the particulate solids do not penetrate deeply into the synthetic resin layer and are accordingly not completely enclosed by the synthetic resin, then it is advisable to subsequently apply at least one layer of synthetic resin containing the still exposed portions of the particulate Encloses solids.

Das erfindungsgemäße Verfahren wird in der vorstehend beschriebenen erfindungsgemäßen Vorrichtung umgesetzt. Es ist einfach und unkompliziert in der technischen Anwendung, insbesondere ist es gegenüber Stillständen unempfindlich. Die besondere Anforderung des tiefen Eindringens der partikelförmigen Feststoffe in die Kunstharzschicht wird ausgezeichnet umgesetzt. Das verhältnismäßig hohe spezifische Gewicht der partikelförmigen Feststoffe bewirkt in Verbindung mit dem Luftstrom ein genügend tiefes Eindringen in die Kunstharzschicht.The inventive method is implemented in the apparatus according to the invention described above. It is simple and straightforward in technical application, in particular it is insensitive to downtime. The special requirement of the deep penetration of the particulate solids in the resin layer is perfectly implemented. The relatively high specific gravity of the particulate solids in conjunction with the air flow causes a sufficiently deep penetration into the resin layer.

Der Gasdruck wird mit einfachen Mitteln, beispielsweise durch eine Pumpe oder mittels eines Anschlusses an eine zentral verlegte Druckluftleitung aufgebaut. Der Wechsel vom höheren zum reduzierten Druck wird zweckmäßig durch eine Düse, bevorzugt durch eine Venturi-Düse herbeigeführt. Die Partikel werden aus dem Vorratsbehälter infolge des durch die Düse erzeugten Druckabfalls in der Leitung mitgerissen, etwa nach dem Funktionsprinzip der Wasserstrahlpumpe.The gas pressure is built up by simple means, for example by a pump or by means of a connection to a centrally installed compressed air line. The change from the higher to the reduced pressure is expediently brought about by a nozzle, preferably by a Venturi nozzle. The particles are removed from the reservoir due to entrained by the nozzle pressure drop in the line, about the principle of operation of the water jet pump.

Nach einer weiteren vorteilhaften Ausführung des erfindungsgemäßen Verfahrens wird der Sprühkegel für den auf das Substrat aufzusprühenden Feststoff durch eine auf die Mündung der Leitung aufgesetzte Sprühdüse vorgegeben. Der Sprühkegel kann -wie vorstehend bei der Beschreibung der erfindungsgemäßen Vorrichtung beschrieben- an die individuellen Anforderungen des jeweiligen Substrats angepasst werden, indem die Art und die Ausrichtung der Sprühdüse optimiert wird. Die Optimierung der Sprühdüse erfolgt durch praktische Versuche.According to a further advantageous embodiment of the method according to the invention, the spray cone for the solid to be sprayed onto the substrate is predetermined by a spray nozzle placed on the mouth of the pipe. The spray cone can-as described above in the description of the device according to the invention-be adapted to the individual requirements of the respective substrate by optimizing the type and orientation of the spray nozzle. The optimization of the spray nozzle is carried out by practical experiments.

So kann beispielsweise die Sprühdüse so ausgelegt sein, dass das Substrat intermittierend besprüht wird. Es werden dann Abschnitte des Substrats z. B. bahnenförmig oder in quer liegenden Streifen mit festem Feststoff bestreut. Beispielsweise werden Abschnitte eines Wand-, Decken- oder Fußbodenpaneels nur dort bestreut, wo eine mit partikelförmigen Feststoffen versehene Oberfläche auch erwünscht ist. Dort, wo z. B. Aufteilsägen nach dem Streuen der Feststoff-Partikel ansetzen, um die Paneele zu vereinzeln, kann eine störende, Verschleiß an den Sägen verursachende Beschichtung mit partikelförmigen Feststoffen unterbleiben oder zumindest erheblich reduziert werden.For example, the spray nozzle can be designed so that the substrate is sprayed intermittently. There are then sections of the substrate z. B. web-shaped or in transverse stripes sprinkled with solid solids. For example, portions of a wall, ceiling or floor panel are sprinkled only where a particulate surface is also desired. There, where z. B. pitch saws after the scattering of the solid particles to set to separate the panels, a disturbing, wear on the saw causing coating with particulate solids can be omitted or at least significantly reduced.

Die vorgenannten Auftragsmengen von bis zu 100 g/m2 und insbesondere auch die Genauigkeit der Beschichtung mit bis zu 0,8 g/m2, vorzugsweise bis zu 0,1 g/m2 kann durch Abstimmung zwischen Gasdurchsatz, Düsengeometrie, insbesondere der Streudüse und Geschwindigkeit des relativ zur Vorrichtung bewegten Substrats erreicht werden, aber auch durch Vergrößern oder Verringern des Abstands zwischen Substrat und Sprühdüse. Es liegt im Bereich des üblichen Aufwands für eine Optimierung derartiger Vorrichtungen, die auf die jeweilige Anwendung abgestimmte, optimale Einstellung dieser Parameter zu erreichen.The aforementioned application rates of up to 100 g / m 2 and in particular the accuracy of the coating with up to 0.8 g / m 2 , preferably up to 0.1 g / m 2 can by tuning between gas flow, nozzle geometry, in particular the scattering nozzle and speed of the substrate moved relative to the device, but also by increasing or decreasing the distance between the substrate and the spray nozzle. It is within the usual scope to optimize such devices to achieve the optimum setting of these parameters, tailored to the particular application.

Weiter ist Gegenstand der Erfindung ein besonders gleichmäßig mit Feststoff-Partikeln beschichtetes Substrat, wobei der partikelförmige Feststoff in eine Kunstharzschicht eingebracht ist. Anders als bisher können Substrate, insbesondere Dekorpapiere und Paneele bereitgestellt werden, die innerhalb enger Toleranzen mit partikelförmigen Feststoffen beschichtet sind. Die Toleranz für die Auftragsmenge der partikelförmigen Feststoffe beträgt nach einer einfachen Ausführung der Erfindung bis zu ± 0,8 g/m2, nach einer bevorzugten Ausführung liegt die Toleranz bei bis zu ± 0,5 g/m2, besonders bevorzugt bei bis zu ± 0,3 g/m2, vorteilhaft bei bis zu ± 0,1 g/m2. Die gleichmäßige Schichtverteilung erlaubt dabei, für das jeweilige Substrat vorgegebene Abriebwerte, z. B. zum Erreichen einer bestimmten Abriebfestigkeit, mit einem insgesamt niedrigeren Einsatz an Feststoff-Partikeln zu erreichen, als dies bisher möglich ist.Furthermore, the invention relates to a particularly uniformly coated with solid particles substrate, wherein the particulate solid is introduced into a synthetic resin layer. Unlike previously, substrates, particularly decorative papers and panels, can be provided that are within close tolerances with particulate solids are coated. The tolerance for the order quantity of the particulate solids amounts to a simple embodiment of the invention up to ± 0.8 g / m 2 , according to a preferred embodiment, the tolerance is up to ± 0.5 g / m 2 , more preferably up to ± 0.3 g / m 2 , advantageously up to ± 0.1 g / m 2 . The uniform layer distribution allows specified for the respective substrate abrasion, z. B. to achieve a certain abrasion resistance, with an overall lower use of solid particles to achieve than previously possible.

Nach einer bevorzugten Ausführung der Erfindung ist das so beschichtete Substrat Bestandteil einer mehrschichtigen Oberflächenbeschichtung. Erfindungsgemäß ist die erfindungsgemäße Kunstharzschicht, die besonders gleichmäßig mit Korund beschichtet ist, von einer weiteren Kunstharzschicht überzogen.According to a preferred embodiment of the invention, the thus coated substrate is part of a multilayer surface coating. According to the invention, the synthetic resin layer according to the invention, which is coated particularly uniformly with corundum, is covered by a further synthetic resin layer.

Wesentliche Details der Erfindung werden nachstehend an einem Ausführungsbeispiel näher erläutert. Es zeigt:

Fig. 1
eine schematische Darstellung einer bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung;
Fig. 2
eine schematische Darstellung einer bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung mit mehreren Düsen;
Fig. 3
eine schematische Darstellung der Absaugung einer bevorzugten Ausführungsform der erfindungsgemäßen Vorrichtung.
Essential details of the invention are explained below using an exemplary embodiment. It shows:
Fig. 1
a schematic representation of a preferred embodiment of the device according to the invention;
Fig. 2
a schematic representation of a preferred embodiment of the device according to the invention with a plurality of nozzles;
Fig. 3
a schematic representation of the suction of a preferred embodiment of the device according to the invention.

Fig. 1 zeigt eine Vorrichtung 2 zum Sprühen von partikelförmigen Feststoffen. Die Vorrichtung 2 weist eine Leitung 4 auf, deren erstes Ende 6 an eine hier schematisch mit "D" angedeutete Druckluftleitung angeschlossen ist. Die Leitung 4 (hier mit einem Leitungsquerschnitt von 6 mm) -und damit auch die Venturi-Düse wird über die Druckluftleitung D mit einem Luftstrom-Volumen von 1,5 m3/h beaufschlagt. Das zweite Ende, die freie Mündung 8 der Leitung 4 ist mit einer Sprühdüse 10 versehen. Die Leitung 4 durchsetzt einen Vorratsbehälter 12, der partikelförmiges Korund enthält. Das Korund weist ein spezifisches Gewicht von 4 g/cm3 auf. In dem Bereich des Vorratsbehälters 12, der Korund enthält, ist eine Venturi-Düse 14 in die Leitung 4 eingesetzt. Durch den in der Venturi-Düse 14 im Betriebszustand erzeugten Unterdruck wird über eine Ansaugleitung 16 Korund aus dem Vorratsbehälter 12 unter Verwirbelung in die Leitung gesaugt. Der Förder-Luftstrom beträgt 6 bar. Fig. 1 shows a device 2 for spraying particulate solids. The device 2 has a line 4, the first end 6 is connected to a here schematically indicated by "D" compressed air line. The line 4 (here with a line cross section of 6 mm) and thus also the Venturi nozzle is acted upon via the compressed air line D with an air flow volume of 1.5 m 3 / h. The second end, the free mouth 8 of the conduit 4 is provided with a spray nozzle 10. The line 4 passes through a reservoir 12 containing particulate corundum. The corundum has a specific gravity of 4 g / cm 3 . In the region of the reservoir 12 containing corundum, a Venturi nozzle 14 is inserted into the conduit 4. By the negative pressure generated in the venturi nozzle 14 in the operating state is via a suction line 16 corundum sucked from the reservoir 12 under swirling in the line. The delivery air flow is 6 bar.

Der Behälter 12 ist zur Umgebung offen, er wird in Abstimmung auf den Verbrauch an Korund regelmäßig nachgefüllt. Die Leitung 4 ist überwiegend aus Edelstahl gefertigt. Sie weist aber einen Abschnitt 4a auf, der aus flexiblem Kunststoff gefertigt ist. Mindestens in Bereichen, in denen Kunststoff-Bauteile eingesetzt werden, ist die Anlage geerdet, um eine statische Aufladung zu vermeiden. Durch die flexible Kunststoff-Leitung 4a kann die freie Mündung 8 mit der daran angesetzten Düse 10 in exakt gewünschtem Abstand zu dem zu beschichtenden Substrat ausgerichtet sein.The container 12 is open to the environment, it is refilled regularly in accordance with the consumption of corundum. The line 4 is mainly made of stainless steel. However, it has a section 4a, which is made of flexible plastic. At least in areas where plastic components are used, the system is earthed to avoid static electricity. Due to the flexible plastic conduit 4a, the free mouth 8 can be aligned with the nozzle 10 attached thereto at exactly the desired distance from the substrate to be coated.

Aus dem Vorratsbehälter 12 tritt bei den vorstehend angegebenen Druckverhältnissen eine Menge von 50 g/m2 Korund -schematisch dargestellt mit "K" - in den Gasstrom über und wird aus der Sprühdüse 10 versprüht. Der Korund K hat einen durchschnittlichen Durchmesser von 60 µm. Der Korund K wird aus der Düse 10 auf die Oberfläche des Substrats 18 gesprüht. Das Substrat 18, hier eine hochdichte Faserplatte (HDF-Platte), ist mit einer feuchten und klebrigen, noch nicht ausgehärteten Schicht 20 aus Melaminharz (Schichtstärke 50 µm) beschichtet.From the reservoir 12 occurs at the pressure ratios given above, an amount of 50 g / m 2 corundum -schematisch shown with "K" - in the gas stream and is sprayed from the spray nozzle 10. The corundum K has an average diameter of 60 microns. The corundum K is sprayed from the nozzle 10 onto the surface of the substrate 18. The substrate 18, here a high-density fiberboard (HDF board) is coated with a moist and sticky, not yet cured layer 20 of melamine resin (layer thickness 50 microns).

Der Sprühkegel 11 der Sprühdüse 10 ist in Fig. 1 angedeutet; er erstreckt sich über die gesamte Breite der HDF-Platte 18. Das Substrat 18 wird über Fördermittel, die als Rolle 22 angedeutet sind, unter der Sprühdüse 10 mit einer Geschwindigkeit von 60 m/min vorbeigeführt.The spray cone 11 of the spray nozzle 10 is in Fig. 1 indicated; it extends over the entire width of the HDF plate 18. The substrate 18 is passed over conveying means, which are indicated as a roller 22, under the spray nozzle 10 at a speed of 60 m / min.

In die Melaminharzschicht 20 wird 50 g/m2 Korund K mit einer Verteilgenauigkeit von 0,5 g/m2 eingesprüht. Die Korundpartikel sinken annähernd vollständig in die Melaminharzschicht 20 ein. Im Anschluss an das Einsprühen der Korundpartikel wird die Melaminharzschicht getrocknet. Da die Korundpartikel und das Melaminharz annähernd gleiche Brechungsindices aufweisen, wird eine transparente Schicht erzeugt.In the melamine resin layer 20 50 g / m 2 corundum K is sprayed with a distribution accuracy of 0.5 g / m 2 . The corundum particles sink almost completely into the melamine resin layer 20. Following the spraying of the corundum particles, the melamine resin layer is dried. Since the corundum particles and the melamine resin have approximately equal refractive indices, a transparent layer is produced.

Weitere Ausführungsbeispiele erläutern Vorteile der Erfindung:Further exemplary embodiments explain advantages of the invention:

Beispiel 1example 1

Ein Overlay-Papier mit einem Blattgewicht von 30 g/m2 und einer Bahnbreite von 210 cm wird in einer Imprägnier-Anlage mit Quetschwalzen-Dosierung mit flüssigem Melaminharz befüllt. Die aufgebrachte Melaminharz-Menge beträgt ca. 120 g/m2. Der Festkörper-Gehalt des Melaminharzes beträgt 50 %. Das imprägnierte Overlay-Papier wird im Folgenden als Imprägnat bezeichnet. Auf das Imprägnat wird mit einer Sprühvorrichtung, die zwölf Sprühköpfe auf einer Bahnbreite von 210 cm aufweist, auf die Oberseite des feuchten Imprägnats 20 g/m2 Korundpulver (Korngröße 40 µm) aufgesprüht. Die Sprühvorrichtungen entsprechen der in Fig. 1 dargestellten Vorrichtung. Die Bahngeschwindigkeit des Imprägnats unter den zwölf feststehenden Sprühköpfen beträgt ca. 80 m/min.An overlay paper with a sheet weight of 30 g / m 2 and a web width of 210 cm is filled with liquid melamine resin in a squeegee-type impregnation unit. The applied amount of melamine resin is about 120 g / m 2 . The solids content of the melamine resin is 50%. The impregnated overlay paper is referred to below as impregnate. 20 g / m 2 of corundum powder (particle size 40 μm) are sprayed onto the impregnate on the top side of the moist impregnate using a spray device which has twelve spray heads of a width of 210 cm. The spraying devices correspond to those in Fig. 1 illustrated device. The web speed of the impregnate under the twelve fixed spray heads is about 80 m / min.

Das Korundpulver ist mit einer Verteilgenauigkeit von 0,5 g/m2 auf die Oberfläche des Imprägnats aufgetragen. Das auf das Imprägnat aufgetragene Korundpulver sinkt in die Melaminharz-Schicht ein. Das Korundpulver wird vollständig von dem Melaminharz umhüllt. Die nach dem Trocknen gemessene Stärke der Melaminharz-Korund-Schicht beträgt ca. 100 µm. Das weitgehende, nach Möglichkeit vollständige Umhüllen des Korundpulvers durch das Melaminharz ist Voraussetzung für die hier gewünschte transparente Beschichtung.The corundum powder is applied with a distribution accuracy of 0.5 g / m 2 on the surface of the impregnate. The corundum powder applied to the impregnate sinks into the melamine resin layer. The corundum powder is completely enveloped by the melamine resin. The measured after drying thickness of the melamine resin corundum layer is about 100 microns. The extensive, if possible complete enveloping of the corundum powder by the melamine resin is a prerequisite for the desired here transparent coating.

Das korundhaltige Overlay-Papier wird in einem Schwebetrockner auf eine Restfeuchte von 16 bis 18 Gewichts-% bezogen auf den Trockengehalt des Imprägnats getrocknet. Anschließend wird mit einem Raster-Auftragswerk auf der Unterseite des Imprägnats eine zusätzliche Melamin-Schicht von 30 g/m2 bis 40 g/m2 aufgetragen. Beim Durchlaufen weiterer Trockner-Zonen des Schwebetrockners wird eine Restfeuchte von 6 Gewichts-% bis 7 Gewichts-% des Imprägnats eingestellt.The corundum-containing overlay paper is dried in a floating dryer to a residual moisture of 16 to 18% by weight, based on the dry content of the impregnate. Subsequently, an additional melamine layer of 30 g / m 2 to 40 g / m 2 is applied with a raster coater on the underside of the impregnate. When passing through further dryer zones of the suspended bed dryer, a residual moisture of from 6% by weight to 7% by weight of the impregnate is set.

Das korundhaltige Substrat wird gewendet und in Kombination mit Melaminharzimprägnierten Dekorpapier auf eine hochdichte Faserplatte (HDF-Platte) aufgepresst. Die resultierende Platte kann als hochwertige Oberfläche für Laminatfußboden in der Abriebklasse AC 4 eingesetzt werden.The corundum-containing substrate is turned over and pressed onto a high-density fiberboard (HDF board) in combination with melamine resin-impregnated decor paper. The resulting panel can be used as a high-quality surface for laminate flooring in the abrasion class AC 4.

Beispiel 2Example 2

Eine HDF-Platte wird zunächst im Direkt-Druck im Dreifarben-Druck oberseitig dekorativ gestaltet. Anschließend wird mit einem Walzen-Auftragswerk eine Melaminharz-Schicht von 60 g/m2 aufgetragen. In das noch flüssige Melaminharz werden 15 g/m2 Korundpulver (Korngröße: 60 µm) mit einer in Fig. 1 schematisch dargestellten Vorrichtung eingesprüht.An HDF plate is first decorated in direct printing in three-color printing on the top decorative. Subsequently, a melamine resin layer of 60 g / m 2 is applied with a roller coater. In the still liquid melamine resin 15 g / m 2 of corundum powder (particle size: 60 microns) with an in Fig. 1 sprayed schematically illustrated device.

Die Melamin-Beschichtung mit dem darin eingebetteten Korundpulver wird in einem Warmluft-Trockner so weit vorgetrocknet, dass die Oberflächenbeschichtung eine Restfeuchte von ca. 15 Gewichts-% bezogen auf das aufweist. Anschließend wird eine weitere Schutzschicht aus Cellulosefasern und Melaminharz aufgetragen und dieser Oberflächen-Aufbau wird mit Warmluft so weit vorkondensiert, dass er klebfrei ist, aber das Melaminharz noch nicht vernetzt ist.The melamine coating with the corundum powder embedded therein is pre-dried in a hot-air dryer until the surface coating has a residual moisture content of about 15% by weight based on this. Subsequently, another protective layer of cellulose fibers and melamine resin is applied and this surface structure is precondensed with hot air so far that it is tack-free, but the melamine resin is not yet crosslinked.

Die bedruckte und mit Korund beschichtete Platte wird in einer Kurztakt-Presse (16 Sek. bei 160 °C an der Plattenoberfläche, 3 N/mm2) verpresst. Dabei wird auf der Unterseite der HDF-Platte als Gegenzug ein Melaminfilm vorgelegt, der sicherstellt, dass die Unterseite der Platte geschützt ist, und dass die Platte plan liegt. Die fertige Platte ist geeignet als Paneel für die Dekoration von Wänden, Decken oder Fußböden.The printed and coated with corundum plate is in a short-cycle press (16 sec. At 160 ° C at the plate surface, 3 N / mm 2 ) pressed. In this case, a melamine film is placed on the underside of the HDF plate in return, which ensures that the underside of the plate is protected, and that the plate is flat. The finished panel is suitable as a panel for the decoration of walls, ceilings or floors.

Beispiel 3Example 3

Unter Bezug auf die Fig. 2 und 3 wird nachstehend eine bevorzugte Ausführung der erfindungsgemäßen Vorrichtung erläutert. Gleiche Bezugszeichen bezeichnen in den Fig. 2, 3 die gleichen Bauteile wie in Fig. 1.With reference to the Fig. 2 and 3 Below, a preferred embodiment of the device according to the invention will be explained. Like reference numerals refer to FIGS Fig. 2 . 3 the same components as in Fig. 1 ,

Der Behälter 12, der das Korund K aufnimmt, ist mit einem Luftboden 24 versehen. Durch den Luftboden 24 wird der Behälters 12 von seinem unteren Bereich her von Luft durchströmt, die das Korund fluidisiert. Die in Fig. 1 näher erläuterte Baueinheit aus Venturi-Düse 14 und Ansaugleitung 16 ist hier als Injektor 26 dargestellt. Der Injektor 26 versorgt eine oder mehrere Leitungen 4, durch die das verwirbelte Korund zu den Sprühdüsen 10 gefördert wird. Der Druck in den Förderleitungen beträgt üblicherweise 0,2 bis 4 bar, meist 1 bis 3,5 bar.The container 12, which receives the corundum K, is provided with an air bottom 24. Through the air bottom 24, the container 12 is flowed through from its lower region by air, which fluidizes the corundum. In the Fig. 1 closer assembly of Venturi nozzle 14 and suction line 16 is shown here as an injector 26. The injector 26 supplies one or more lines 4, through which the fluidized corundum is conveyed to the spray nozzles 10. The pressure in the delivery lines is usually 0.2 to 4 bar, usually 1 to 3.5 bar.

Die Leitung oder die Leitungen 4 münden in einem Düsenstock 28, der mehrere Düsen 10 aufnimmt, die über die Breite des Substrats 18 verteilt angeordnet sind. Der Düsenstock 28 verteilt das verwirbelte Korund K über in dem Düsenstock 28 angeordnete Verteilerleitungen 4b zu den Düsen 10. Der Düsenstock 28 ist in der Höhe über dem Substrat frei einstellbar. Innerhalb des Düsenstocks 28 sind die Düsen 10 um ihre Achsen frei einstellbar.The line or lines 4 open into a nozzle 28, the more nozzles 10, which are arranged distributed over the width of the substrate 18. The nozzle assembly 28 distributes the fluidized corundum K to the nozzles 10 via distributor lines 4b arranged in the nozzle assembly 28. The nozzle assembly 28 is freely adjustable in height above the substrate. Within the nozzle block 28, the nozzles 10 are freely adjustable about their axes.

Der Düsenstock 28 ist von einem Gehäuse 30 umgeben, das in Fig. 2 angedeutet ist. An das Gehäuse 30 ist eine Absaugung 32 angeschlossen. Die Absaugung 32 saugt über die Absaugleitung 34 die aus den Düsen 10 austretende Förderluft ab. Der Luftstrom der Absaugluft ist mit A in Fig. 2 angedeutet. So werden unerwünschte Verwirbelungen über dem Substrat vermieden. Um das Entstehen eines Unterdrucks zu vermeiden, ist das Gehäuse 30 zur Umgebung hin offen, bevorzugt etwa in Höhe des Substrats 18. Es kann also zum Ausgleich des Drucks Fremdluft F angesaugt werden.The nozzle 28 is surrounded by a housing 30 which in Fig. 2 is indicated. To the housing 30, a suction 32 is connected. The suction unit 32 sucks the conveying air emerging from the nozzles 10 via the suction line 34. The air flow of the suction air is A in Fig. 2 indicated. This avoids unwanted turbulence over the substrate. In order to avoid the occurrence of a negative pressure, the housing 30 is open to the environment, preferably approximately at the level of the substrate 18. Thus, external air F can be sucked in to compensate for the pressure.

Fig. 3 zeigt eine bevorzugte Ausführung der Sprüh- und Absaug-Vorrichtung. Um Ablagerungen auf der Oberseite des Düsenstocks 28 zu vermeiden, ist in das Gehäuse 30 eine innere Haube 36 eingesetzt. Außerdem schließt eine Abdeckplatte 38 die Seitenwand des Düsenstocks 28 bis zur inneren Haube 36 ab. Auf diese Weise entsteht ein Absaug-Kanal 40, der von der Absaugluft A sowie ggf. angesaugter Fremdluft F durchströmt wird. Der Ventilator 32 erzeugt durch die Ansaugleitung 34 diesen Luftstrom. Die Ausführung nach Fig. 3 verhindert wirksam Ablagerungen auf der Oberseite des Düsenstocks 28. Fig. 3 shows a preferred embodiment of the spray and suction device. In order to avoid deposits on the top of the nozzle block 28, an inner hood 36 is inserted into the housing 30. In addition, a cover plate 38 closes off the side wall of the nozzle block 28 to the inner hood 36. In this way, a suction channel 40, which is flowed through by the suction air A and possibly sucked external air F. The fan 32 generates through the suction line 34 this air flow. The execution after Fig. 3 Effectively prevents deposits on the top of the nozzle block 28.

Claims (16)

  1. A device for spraying particulate solids (K) onto a wood-based panel, a decorative paper or a veneer (18), having
    - a feed line (4) made of hoses (49) or tubes (4), at the first end (6) of which means (D) for generating a gas pressure are arranged and the second end of which has a free opening (8), having
    - a nozzle (14) which is inserted into the feed line (4), and which generates a vacuum in an intake line (16) in an operative state, having
    - at least one spraying nozzle (10) which is set onto the free opening (8) of the feed line (4), and having
    - a reservoir (12) for particulate solids (K), wherein
    - the reservoir (12) and the nozzle (14) are inserted into the feed line (4) such that in an operative state particulate solids (K) are transferred and swirled from the reservoir (12) through the intake line (16) into the feed line (4) by the vacuum generated by the nozzle (14), and are transported to the free opening (8) of the feed line (4), onto which the at least one spraying nozzle (10) is set, from which the particulate solids (K) then exit,
    characterized in that
    - a wet and/or adhesive synthetic resin layer (20) is applied to the wood-based panel, the decorative paper or the veneer (18), and
    - the nozzle (14) and the spraying nozzle (10) are designed to spray particulate solids (K) having a specific weight of more than 2 g/cm3 in such a way that the particulate solids (K) are extensively or completely covered with the wet and/or adhesive synthetic resin layer (20) following the spraying, and wherein
    - means for applying a further synthetic resin layer are provided.
  2. The device according to claim 1, characterized in that the device (2) has feed lines (4) as well as at least one spraying nozzle (10) made of a synthetic material.
  3. The device according to claim 1, characterized in that the second end (8) of the feed line is arranged in a stationary or movable manner with the installed spraying nozzle (10), in a plane parallel to the wood-based panel, the decorative paper or the veneer (18) and/or perpendicular to the wood-based panel, the decorative paper or the veneer (18).
  4. The device according to claim 1, characterized in that means (22) for conveying the wood-based panel, the decorative paper or the veneer (18) are provided relative to the device (2).
  5. The device according to claim 4, characterized in that the means (22) for conveying are designed for an operating speed of up to 30 m/min, preferably of up to 40 m/min, particularly preferably of up to 60 m/min, advantageously of up to 100 m/min.
  6. The device according to claim 1, characterized in that it is designed for spraying particulate solids (K), in particular corundum, silicates, carbides, diamond powder or other metallic and/or ceramic hard material particles or mixtures of said solids.
  7. The device according to claim 1, characterized in that it is designed for spraying particulate solids (K) having a diameter of 30 µm to 100 µm, preferably of 40 µm to 60 µm.
  8. The device according to claim 2, characterized in that the feed line (4), reservoir (12), nozzle (14) and spraying nozzle (10) are designed such that in an operative state particulate solid (K) is sprayed in a quantity of up to 30 g/m2, preferably of up to 50 g/m2, particularly preferably of up to 80 g/m2, advantageously of up to 100 g/m2 into the synthetic resin layer (20) which is applied to the wood-based panel, the decorative paper or the veneer (18).
  9. The device according to claim 1, characterized in that the feed line (4), reservoir (12), nozzle (14) and spraying nozzle (10) are designed such that in an operative state particulate solid (K) is sprayed with an accuracy of up to ± 0.8 g/m2, advantageously of up to ± 0.5 g/m2, preferably of up to ± 0.3 g/m2, particularly preferably of up to ± 0.1 g/m2 into the synthetic resin layer (20) which is applied to the wood-based panel, the decorative paper or the veneer (18).
  10. The device according to claim 1, characterized in that the particulate solids (K) have a specific weight of more than 3 g/cm3, preferably of more than 3.5 g/cm3.
  11. The device according to claim 1, characterized in that further means for modifying, in particular for coating the particulate solid, are arranged in the feed line (4), in particular means for silanizing.
  12. The device according to claim 11, characterized in that the means for modifying are arranged in the portion of the feed line between the reservoir (12) and the free opening (8) of the feed line (4).
  13. A method for spraying particulate solids into a wet and/or adhesive synthetic resin layer of a wood-based panel, decorative paper or a veneer, having the steps of
    - coating the wood-based panel, the decorative paper or the veneer (18) with a wet and/or adhesive synthetic resin layer,
    - building up a gas pressure in a feed line (4) which is provided with a nozzle (14),
    - generating a pressure change in the feed line (4) by generating a vacuum in an intake line (16) through the nozzle (14),
    - swirling and carrying along particulate solids (K) having a specific weight of more than 2 g/cm3 from a reservoir (12) through the intake line (16) into the feed line (4),
    - spraying swirled, particulate solids (K) from the feed line (4) into the not cured, wet and/or adhesive synthetic resin layer (20) of the wood-based panel, the decorative paper or the veneer (18), wherein the particulate solids (K) are extensively or completely covered with the wet and/or adhesive synthetic resin layer (20) following the spraying, as well as
    - applying a further synthetic resin layer
    - drying or curing the wet and/or adhesive synthetic resin layers following the introduction of the particulate solids.
  14. The method according to claim 13, characterized in that the swirled, particulate solids (K) are sprayed by means of a spraying nozzle (10) into the synthetic resin layer (20) which is applied to the wood-based panel, the decorative paper or the veneer (18), wherein the spraying nozzle (10) is moved parallel and/or perpendicular to the surface of the wood-based panel, the decorative paper or the veneer (18) during spraying.
  15. The method according to claim 13, characterized in that the particulate solid (K) is sprayed in a quantity of up to 100 g/m2 into the synthetic resin layer (20) which is applied to the wood-based panel, the decorative paper or the veneer (18).
  16. The method according to claim 13, characterized in that the particulate solid (K) is sprayed with an accuracy of up to ± 0.5 g/m2, preferably of up to 0.1 g/m2, into the synthetic resin layer (20) which is applied to the wood-based panel, the decorative paper or the veneer (18).
EP06025677.3A 2005-12-16 2006-12-12 Method and system for applying particulate solids to a substrate Not-in-force EP1801290B1 (en)

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PL1801290T3 (en) 2020-07-13
DE102005060754A1 (en) 2007-07-05
RU2006144786A (en) 2008-06-20
RU2374006C2 (en) 2009-11-27
US8586137B2 (en) 2013-11-19
US20070151663A1 (en) 2007-07-05
US20120107497A1 (en) 2012-05-03
US9023475B2 (en) 2015-05-05
US8096261B2 (en) 2012-01-17
EP1801290A2 (en) 2007-06-27
EP1801290A3 (en) 2008-07-02
US20140044958A1 (en) 2014-02-13

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