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EP2313281B2 - Procédé pour produire une surface imprimée sur une pièce plane - Google Patents
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EP2313281B2 - Procédé pour produire une surface imprimée sur une pièce plane - Google Patents

Procédé pour produire une surface imprimée sur une pièce plane Download PDF

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Publication number
EP2313281B2
EP2313281B2 EP10741967.3A EP10741967A EP2313281B2 EP 2313281 B2 EP2313281 B2 EP 2313281B2 EP 10741967 A EP10741967 A EP 10741967A EP 2313281 B2 EP2313281 B2 EP 2313281B2
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EP
European Patent Office
Prior art keywords
printing
droplets
aforementioned
carried out
workpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10741967.3A
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German (de)
English (en)
Other versions
EP2313281B1 (fr
EP2313281A1 (fr
Inventor
René Pankoke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hymmen GmbH Maschinen und Anlagenbau
Original Assignee
Hymmen GmbH Maschinen und Anlagenbau
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Filing date
Publication date
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Application filed by Hymmen GmbH Maschinen und Anlagenbau filed Critical Hymmen GmbH Maschinen und Anlagenbau
Priority to PL10741967T priority Critical patent/PL2313281T5/pl
Publication of EP2313281A1 publication Critical patent/EP2313281A1/fr
Publication of EP2313281B1 publication Critical patent/EP2313281B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041Digital printing on surfaces other than ordinary paper
    • B41M5/0047Digital printing on surfaces other than ordinary paper by ink-jet printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00214Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041Digital printing on surfaces other than ordinary paper
    • B41M5/0076Digital printing on surfaces other than ordinary paper on wooden surfaces, leather, linoleum, skin, or flowers

Definitions

  • a decorative coating e.g. a print of a reproduced wood structure or a stone tile motif
  • the flat workpieces are e.g. Wood-based panels, e.g. MDF boards (medium-density fibreboard), HDF boards (high-density fibreboard) or chipboard, the surface of which must be coated with a decorative coating for use as furniture parts, kitchen fronts or floors (e.g. laminate flooring).
  • both a plate-shaped material e.g. a chipboard, other wood fiber board or cement fiber board or the like
  • a workpiece in the form of rolled or web goods e.g. a veneer roll.
  • a flat workpiece is thus understood as a workpiece that is to be printed essentially in two dimensions.
  • the state of the art reveals two problem areas:
  • the decorative printing is either carried out by so-called indirect gravure printing machines, in which the printing ink is transferred from an engraved gravure roller via a rubber roller connected to compensate for tolerances in the workpiece and then remains on the workpiece surface.
  • This has the disadvantage of a lack of flexibility, since a change in the decoration (decoration image) inevitably leads to a change in the engraving roller and / or the printing ink.
  • the method according to the invention is intended to solve the problem of enabling an industrial method of production of decoratively printed, flat workpieces, in particular wood-based panels, solid wood panels or veneer, in which a very natural appearance is made possible by a high resolution of the printed image with industrial production capacities at the same time.
  • a capacity of> 500 m 2 / h, particularly preferably> 1000 m 2 / h should be achieved.
  • a flat workpiece consisting essentially of wood or wood components is coated by applying at least one liquid base layer, which is then coated is partially or completely dried.
  • digital inkjet printing in a run on the pretreated flat workpiece, with inkjet printing heads emitting droplets with a variable droplet size, and the smallest droplet size is ⁇ 20 pl and the small droplets differ from the larger droplets by at least a factor of two.
  • the veneer to be printed is available on rolls with typical lengths of 50 to 100 m.
  • the sheet goods are usually available with dimensions of 80-3,000 mm in width and 100-6,000 mm in length, particularly preferably 100-1,400 mm in width and 300-3,000 mm in length.
  • the sheet thicknesses usually coated are 1.5 to 50 mm, particularly preferably 3-20 mm.
  • Figure 1 shows a cross section through a decoratively coated flat workpiece. It shows a wood-based panel, for example chipboard or MDF board 10, which is coated with a veneer 11, ie the veneer is glued to the wood-based panel. This is followed by one or more base layers applied in liquid form, which function as ink-receiving layers 12, which are then printed with a layer of printing ink 13 by means of the method according to the invention.
  • a wear protection layer 14 can then be applied. In an alternative embodiment, this wear protection layer can also be omitted.
  • the wood-based panel or another type of panel e.g. a cement fiber board or other fiber board
  • no veneer layer 11 is glued on, but the one or more color receiving layers 12 are applied directly to the plate 10.
  • Figure 2 Here is a cross-section through a veneer, which is unrolled from the roll and coated. It shows the veneer from the roll 21, the one or more color receiving layers 22, applied thereon the digital printing ink 23 and a possible wear protection layer 24 applied in an alternative method according to the invention.
  • FIG. 3 In this Figure 3 the inventive method is shown with the process steps. It shows a development for a roll-shaped or web-shaped workpiece 31. This is followed by a first coating station for applying a liquid coating 32 as a base layer, as well as a drying station 33, for example for UV drying of UV-curing acrylates. The stations 32 and 33 can also be used several times connected in series for a layer structure with several layers.
  • the station 34 shows a digital printer for the passage of the web-shaped or sheet-shaped workpiece.
  • the station 34 comprises four print bars 35, each of which prints a color, for example cyan, magenta, yellow and black. Alternatively, a smaller or larger number of pressure bars 35 can also be used.
  • a predrying station 36 is alternatively arranged behind each pressure bar 35, which in an alternative embodiment can also be omitted.
  • Figure 4 In an alternative embodiment for printing on roll or web material, the process is divided into two steps. In a first step, the material is unwound from the roll in a station 41. It is then coated in station 42 and dried in station 43. Here, too, the stations 42 and 43 can be connected in series several times. The material that is then rewound is unwound again in a second method step and printed in station 44. Here again four pressure bars 45 are provided. The possible intermediate drying behind the individual pressure bars as in Figure 3 is not indicated here, but can also be present. With 47 a drying station and with 48 a subsequent winding station of the web-shaped or roll-shaped material is designated.
  • FIG. 5 shows an exemplary printed flat workpiece 51, which in this case has been printed with a wood replica.
  • the workpiece 51 comprises a few long wood pores or wood grains 52.
  • An indicated cutout 54 contains a knothole 53.
  • This section 54 is shown enlarged next to it at 55. It can be seen here how the knot hole is shown printed from different droplets 56 and 57 from the inkjet printer.
  • the droplet size of the droplets 56 and 57 can be different by a factor of 2 to 10 for the design of the print image. It can be seen that with large and small droplets a correspondingly good visual resolution and thus a lifelike replica of the knot can be achieved without having to print over the image several times.
  • print images can be produced with high resolution and print quality.
  • Figure 6 shows an additional coating station for a so-called screened coating, which in the method according to the invention in the sequence shown in Figure 3 can be inserted.
  • a new drying such as 33.
  • This station applies a screened coating to the surface of the flat workpiece 64.
  • This structure can take place, for example, in such a way that, after coating, individual small “hills” and “valleys” are formed on the surface of the flat workpiece 64, which are uniformly spaced from one another and are microscopically fine.
  • Such an anilox roller 61 is shown as known from the gravure printing process, as well as a template 62 with a liquid coating medium, e.g. lacquer, and a preferably rubberized transfer roller 62, which applies the liquid medium, which has been screened into small droplets by the anilox roller 61 and placed on the rubberized transfer roller 62 the flat workpiece 64 to be coated transfers.
  • a liquid coating medium e.g. lacquer
  • the result is a grid-like application of individual, spaced-apart coating points, as shown in a cutout 66, on the surface of the workpiece 64.
  • Figure 7 shows a device for the coating of a plate-shaped, flat workpiece.
  • a coating station 71 with a liquid medium is arranged in front of a drying station 72 and a digital printing station 73 with individual pressure bars 74. Furthermore, intermediate drying devices can also be provided between the individual pressure bars 74. Finally, the printing ink is dried in a station 75.
  • a wear protection layer possible in an alternative embodiment, can be applied as a liquid medium, which is then dried in a station 77.
  • the flat workpiece as rolled goods or sheet goods is first coated with a liquid ink-receiving layer in order to ensure the best possible subsequent printing.
  • a station as in FIG Figure 6 are interposed, for example after the drying station 72, in order to produce a correspondingly screened surface on the ink-receiving layer for a better printing result before printing.
  • a very important improvement in the state of the art by the method according to the invention is made by applying the base layer, which has a surface that allows significantly smaller droplet sizes (in particular ⁇ 20 ⁇ l) to be used. Furthermore, the running of the individual droplets and the different colors into one another in the ink printing process is prevented. This is a prerequisite for reproducing very fine structures and thus drawing a higher quality and more real-looking image on the veneer or on the white / monochrome surface of the workpiece (e.g. chipboard) than with the previous state of the art, with a high capacity at the same time the one-time printing in the run.
  • the base layer which has a surface that allows significantly smaller droplet sizes (in particular ⁇ 20 ⁇ l) to be used. Furthermore, the running of the individual droplets and the different colors into one another in the ink printing process is prevented. This is a prerequisite for reproducing very fine structures and thus drawing a higher quality and more real-looking image on the veneer or on the white / monochrome surface of the workpiece (e.g.
  • the flat workpiece in this example a wood-based panel, e.g. a chipboard, provided with a liquid coating.
  • This liquid coating can already be the surface to be printed (ink receiving layer).
  • several liquid coatings with complete or partial intermediate drying can also be selected, e.g. to remove existing pores or depressions in the workpiece, e.g. the chipboard, close.
  • the top and last applied liquid layer is also the color receiving layer.
  • the flat workpiece can also be one with a colored, e.g. wood-based panel with a white or otherwise unicoloured melamine coating, e.g. Chipboard.
  • a colored, e.g. wood-based panel with a white or otherwise unicoloured melamine coating e.g. Chipboard.
  • the wood-based panel (chipboard, MDF board, etc.) has been coated on one or both sides with a plain-colored decorative paper, which has been impregnated with a melamine resin, in a heating press (e.g. short-cycle press or continuous double belt press) so that the Melamine resin is cured and polymerized.
  • the liquid coating has a primer (adhesion promoter) or consists of a primer that mediates the adhesion between the digital printing ink and the cured melamine layer underneath.
  • the cured melamine layer can also be sanded in order to then be provided with the aforementioned liquid coating.
  • a fine grid of the same or alternatively a different liquid medium can be applied to the existing ink-receiving layer as the last layer as in FIG Figure 6 shown.
  • This microscopic grid can have a distance of less than 0.01 mm between the individual grid points.
  • the spacing between the grid points is between 0.01 mm and 0.25 mm.
  • the flat workpiece then passes through the printing station 34 as roll or web material or - as in our example - the chipboard as sheet material.
  • the printing station consists of printing bars for the respective color, i.e. four printing bars for four-color printing, for example.
  • Each individual print bar consists of a large number of print heads that are lined up in such a way that they print the corresponding print image across the width of the workpiece can submit.
  • an intermediate drying device 36 can also be arranged between the individual pressure beams 35. If the printing ink used is, for example, a UV-curing printing ink, this intermediate drying 36 can be formed from UV lamps.
  • the pressure on the flat workpiece takes place in such a way that the print heads are arranged upright and the flat workpiece is transported away under the print heads.
  • the print image is applied in one pass over the entire width of the flat workpiece. At no point on the workpiece are printed more than once on top of each other.
  • the print heads in the pressure bar (35) are designed in such a way that they can form different droplet sizes, in particular also small droplet sizes of less than 20 pl per droplet.
  • the number of different droplet sizes (“gray levels”) is up to 15 different gray levels, in a particularly preferred form it is 3-8 different gray levels.
  • the image printed in one pass which is in Figure 5 is shown again, is visually appealing and, due to the different droplet sizes, represents a high visual resolution and thus a very realistic representation of the wood decor or stone decor or other decorative surface.
  • a wear protection layer can then be applied to the decoratively printed surface, which is also applied in a liquid state and then dried.
  • additions that make the surface properties positive can be added to this liquid wear protection layer.
  • These admixtures can be, for example, corundum (AlO 2 ) to increase the abrasion resistance or chemical nanoparticles that improve the scratch resistance of a liquid applied paint.
  • the liquid applied medium before printing can be a UV-curing acrylate, which is printed with UV printing inks likewise produced on an acrylate basis in the inkjet process.
  • other liquid media and digital inks that adhere to them can also be used for the printing machine used.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Ink Jet (AREA)
  • Finished Plywoods (AREA)

Claims (12)

  1. Procédé de fabrication d'une surface imprimée de manière décorative sur une pièce à usiner plane, comportant les étapes suivantes :
    - prétraitement d'une pièce à usiner plane, constituée essentiellement de bois et de composants ligneux en appliquant au moins une couche de base liquide (12, 22) ;
    - séchage partiel ou complet de la couche de base (12, 22) liquide appliquée au moins au nombre de une :
    - impression à jet d'encre numérique en continu sur la pièce à usiner plane prétraitée, sachant que dans le cadre de l'impression à jet d'encre, les têtes d'impression à jet d'encre délivrent des gouttelettes de dimension variable et que la pièce à usiner est imprimée avec des gouttelettes de diverses dimensions, sachant que la dimension la plus petite des gouttelettes est < 20 pl et que les gouttelettes de petite dimension diffèrent des gouttelettes de plus grande dimension d'au moins le facteur deux, et
    - l'impression a lieu avec une couleur d'impression durcissant aux UV, et
    - la couche de base (11, 12) liquide au moins au nombre de une est appliquée en tant couche recevant la couleur sous la forme d'une peinture acrylate durcissant aux UV, et en ce que le séchage qui suit a lieu grâce à un durcissement par application de rayons UV.
  2. Procédé selon la revendication 1, caractérisé en ce que la pièce à usiner plane est un panneau dérivé du bois déjà préalablement enduit d'une pellicule de mélamine durcie, et en ce que la couche de base (12, 22) appliquée de manière liquide est un agent d'accrochage entre la mélamine et la couleur d'impression qui suit celle-ci pour l'impression à jet d'encre.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que la pièce à usiner plane se compose d'un panneau dérivé du bois enduit d'une pellicule de mélamine imprégnée et durci dans une presse à chaud, lequel panneau dérivé du bois est poncé avant l'enduction liquide qui suit dans une ponceuse, sachant que le dernier ponçage est effectué avec un grain de 180 ou un grain plus fin, en particulier de préférence avec un grain de 220 ou plus fin.
  4. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'après l'application d'une ou de plusieurs couches de base (12, 22) liquides, une application tramée avec un milieu liquide a lieu à une distance des points de trame comprise entre 0,001 et 0,25 mm, en particulier entre 0,01 et 0,1 mm.
  5. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'après l'impression numérique, une autre enduction avec une ou plusieurs couches de protection contre l'usure a lieu.
  6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un placage en tant que pièce à usiner est enduit, et en ce que le placage reste flexible après le séchage de la couche recevant la couleur de telle manière qu'il peut être utilisé en tant que matériau pour chant pouvant être laminé pour des meubles ou des planchers.
  7. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que lors de l'impression, le volume des gouttelettes imprimées numériquement individuellement se situe dans une plage allant d'au moins 15 pl à 30 pl, en particulier allant d'au moins 10 pl à 40 pl.
  8. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que lors de l'impression, le volume des gouttelettes utilisées de la dimension la plus petite est inférieur à 20 pl.
  9. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'impression a lieu avec plusieurs couleurs, de préférence avec quatre couleurs.
  10. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la couleur d'impression est durcie après l'impression de toutes les couleurs utilisées.
  11. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'après l'impression d'au moins une des couleurs utilisées, un séchage intermédiaire a lieu et immédiatement après a lieu une impression avec une autre couleur.
  12. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que les gouttelettes imprimées sont imprimées de manière espacée les unes des autres si bien qu'elles ne se mélangent pas les unes aux autres, et en ce qu'au contraire elles restent bien visibles au microscope comme gouttelettes grâce à un séchage rapide.
EP10741967.3A 2009-08-19 2010-08-11 Procédé pour produire une surface imprimée sur une pièce plane Active EP2313281B2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10741967T PL2313281T5 (pl) 2009-08-19 2010-08-11 Sposób wytwarzania zadrukowanej powierzchni na płaskim przedmiocie obrabianym

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009043812.2A DE102009043812B4 (de) 2009-08-19 2009-08-19 Verfahren zum Herstellen einer bedruckten Oberfläche auf einem flächigen Werkstück
PCT/EP2010/061691 WO2011020755A1 (fr) 2009-08-19 2010-08-11 Procédé et dispositif pour produire une surface imprimée sur une pièce plane

Publications (3)

Publication Number Publication Date
EP2313281A1 EP2313281A1 (fr) 2011-04-27
EP2313281B1 EP2313281B1 (fr) 2012-07-11
EP2313281B2 true EP2313281B2 (fr) 2020-09-02

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ID=42829499

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Application Number Title Priority Date Filing Date
EP10741967.3A Active EP2313281B2 (fr) 2009-08-19 2010-08-11 Procédé pour produire une surface imprimée sur une pièce plane

Country Status (5)

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EP (1) EP2313281B2 (fr)
DE (1) DE102009043812B4 (fr)
ES (1) ES2391166T5 (fr)
PL (1) PL2313281T5 (fr)
WO (1) WO2011020755A1 (fr)

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UA114892C2 (uk) 2011-08-26 2017-08-28 Сералок Інновейшн Аб Спосіб виготовлення багатошарового виробу і панель підлоги
CN104271355A (zh) * 2012-04-30 2015-01-07 瓦林格创新股份有限公司 用于在木基材料的元件上形成装饰性设计的方法
US10369837B2 (en) 2012-04-30 2019-08-06 Valinge Innovation Ab Method for forming a decorative design on an element of a wood-based material
US9744716B2 (en) 2012-06-13 2017-08-29 Kronoplus Technical Ag Panel having decorative layer and method for printing panels
US9409382B2 (en) 2012-11-28 2016-08-09 Valinge Innovation Ab Method of producing a building panel
ES2542977T3 (es) 2013-03-08 2015-08-13 Flooring Technologies Ltd. Procedimiento para imprimir una placa de material de madera y placa de material de madera con una capa decorativa impresa
CN105636787B (zh) 2013-10-23 2020-07-10 塞拉洛克创新股份有限公司 形成装饰性耐磨层的方法
CN106414100B (zh) 2014-01-24 2020-11-13 塞拉洛克创新股份有限公司 使用水基油墨在板块表面上数字印刷
US9605168B2 (en) 2014-01-31 2017-03-28 Ceraloc Innovation Ab Digital print with water-based ink
EP3006645A1 (fr) * 2014-10-08 2016-04-13 Ed. Heckewerth Nachf. GmbH & Co. KG Panneau
EP3106448A1 (fr) * 2015-06-15 2016-12-21 Eternit AG Produits en fibrociment enduits et leurs procédés de production
CN108883647B (zh) 2016-03-24 2021-09-28 瓦林格创新股份有限公司 用于在基底上形成装饰物的方法
PL3415316T3 (pl) 2017-06-13 2020-10-05 Hymmen GmbH Maschinen- und Anlagenbau Sposób i urządzenie do wytwarzania strukturyzowanej powierzchni
KR102783370B1 (ko) 2018-08-30 2025-03-17 인터페이스 인크. 바닥재 및 장식용 구조체들을 위한 디지털 인쇄
DE102019206431A1 (de) 2019-05-03 2020-11-05 Hymmen GmbH Maschinen- und Anlagenbau Verfahren zum Herstellen einer Struktur auf einer Oberfläche
DE102022103652A1 (de) 2022-02-16 2023-08-17 Van Der Vlis Design Gmbh Dreidimensional strukturiertes Dekorelement
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* Cited by examiner, † Cited by third party
Title
Prospekt "Xaar 1001", Xaar 1001 SS D051124301 PA6 v2

Also Published As

Publication number Publication date
EP2313281B1 (fr) 2012-07-11
DE102009043812B4 (de) 2021-11-25
ES2391166T3 (es) 2012-11-22
WO2011020755A1 (fr) 2011-02-24
EP2313281A1 (fr) 2011-04-27
PL2313281T3 (pl) 2012-12-31
PL2313281T5 (pl) 2020-12-14
ES2391166T5 (es) 2021-06-17
DE102009043812A1 (de) 2011-03-10

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