EP2776180B2 - Presse d'extrusion de tubes et de barres et procédé de séparation d'un résidu d'extrusion - Google Patents
Presse d'extrusion de tubes et de barres et procédé de séparation d'un résidu d'extrusion Download PDFInfo
- Publication number
- EP2776180B2 EP2776180B2 EP12790409.2A EP12790409A EP2776180B2 EP 2776180 B2 EP2776180 B2 EP 2776180B2 EP 12790409 A EP12790409 A EP 12790409A EP 2776180 B2 EP2776180 B2 EP 2776180B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cutting
- press
- cutting device
- counter
- millimetres
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels for metal extruding
- B21C35/04—Cutting-off or removing waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/211—Press driving devices
Definitions
- the invention relates to an extrusion and pipe press according to the preamble of claim 1 (see e.g. US-A-3,220,237 ).
- the invention further relates to a method for separating off a press residue during extrusion and pipe pressing using such an extrusion and pipe press.
- Such extrusion and pipe presses require a separating device, in particular a shearing device, in order to separate the pressing residue that inevitably remains during the extrusion process, which protrudes from the tool located on or in the counter beam after the pressing process, and in order to extrude or pipe a subsequent block or metal bolt to be able to continue unhindered.
- a separating device in particular a shearing device, in order to separate the pressing residue that inevitably remains during the extrusion process, which protrudes from the tool located on or in the counter beam after the pressing process, and in order to extrude or pipe a subsequent block or metal bolt to be able to continue unhindered.
- a separating device in particular a shearing device
- the shearing device must be moved over a distance of usually more than 800 mm from a rest position vertically perpendicular to the extrusion direction in order to effect the shearing off of the pressed residue, and must also be returned to its rest position over the same distance.
- the shearing device or at least one shearing knife or a shear plate arranged thereon is pivoted before the shearing device is moved back into its rest position.
- the shearing device is arranged vertically and horizontally displaceably on the press frame, the vertical displaceability of the cutting shears being adjustable up to above the tool, but not up to above the block receiver.
- the horizontal and vertical adjustability of the shearing device means that the cutting device or cutting shears in the rest position is always raised only to just above the tool, in particular the pressure plate, die holder or die, and not also above the block receiver (recipient) must become.
- the knife of the shearing device only needs to be lowered over a short distance, whereby the shearing device can be positioned so precisely by a preferably linear displacement drive that the pressed residue can be sheared off smoothly.
- the installation space of the extrusion or pipe press is limited to the necessary minimum and at the same time the non-productive time required for shearing is shortened.
- a precise severing cut can be made, preferably perpendicular to the extrusion direction.
- the provision of swivel drives for the shearing device or at least its shearing blades can preferably be dispensed with.
- the horizontal displacement path of the shearing device is more than 100 mm, preferably between 150 or 250 mm, particularly preferably about 200 mm. In this way, an extrusion or pipe press is created which is able to move the cutting device away from the tool horizontally and preferably to lift it exclusively in the vertical direction.
- the vertical stroke of the shearing device is set to be less than 600 mm, preferably less than 500 mm, particularly preferably between 450 and 500 mm. This results in a significant reduction in the installation space compared to extrusion or pipe presses with a vertical stroke of usually more than 800 mm achieved.
- the shearing device should preferably be able to be removed upwards from the travel path of the tool and then be moved by means of horizontal displacement into a rest position above the tool and preferably adjacent to the counter bar. This creates a shearing device whose path from its rest position to a working position is optimally shortened and, at the same time, does not restrict the pressing process itself. As a result, the non-productive times are also limited to a necessary minimum.
- a hydraulic cylinder is provided to effect the vertical movement of the shearing device and / or an electric drive is provided to effect the horizontal movement.
- Drives are able to carry out specified shifts in a short time and with precise positioning.
- hydraulic cylinders in extrusion or pipe presses according to the invention can use the hydraulic devices provided anyway and are able to apply the forces required to shear off the press residue.
- a method for separating a press residue during extrusion and tube pressing using an extrusion or tube press comprises at least the steps of pressing a workpiece from a block picker against the counter spar, moving the block picker back into an initial position after pressing, vertically moving the shearing device with the cutting shears to shear off the press residue, and vertically retracting the shearing device after shearing off and horizontally displacing the shearing device to a rest position.
- the shearing device and in particular a cutting knife or a shear plate of the shearing device is aligned parallel to the counter bar at least during shearing. It is particularly preferred if the shearing device is aligned parallel to the counter spar during the entire process.
- Figure 1 shows a schematic view of an extrusion or pipe press 1 according to the invention in a rest position, a shearing device 4 carrying a shear knife 4a being arranged above a tool 9 between a counter bar 3 and a billet pick-up 2.
- the block receiver 2 pushes a block (not shown) through the tool 9 and the counter bar 3 in order to produce the extruded product.
- the shearing device 4 In this working position of the extruder or pipe press 1, the shearing device 4 remains shifted upwards in such a way that it remains in its rest position completely above the tool 9, but only laterally offset from the counter bar 3.
- the vertical and horizontal displaceability of the shearing device 4 is brought about in this embodiment by a hydraulic displacement cylinder 7 and an electric drive 6.
- Figure 2 shows a first step in the execution of the method according to the invention, in which the shearing device 4 is displaced horizontally in the direction X to the right under the action of the hydraulic cylinder 6, a position in which the shearing device 4, in particular the shearing knife 4a, is aligned with the right edge of the tool 9 on Counter-beam 3 is arranged, the press residue 5 protruding from the right side of the tool 9.
- the block pick-up 2 has been shifted to the right against the extrusion direction in order to extrude another block onto the opposing beam 3 and the die after the pressing residue 5 has been separated.
- Figure 3 shows a further step of the method according to the invention, in which the shearing knife 4a of the shearing device 4 was moved under the action of the hydraulic cylinder 7 downwards along the arrow Y so that the cutting edge of the cutting knife 4a along the right side of the tool 9 is exactly parallel was moved down to the tool 9, and so has sheared off the press residue 5.
- Figure 4 finally shows how Figure 1 Again the rest position of the extrusion or pipe press 1 according to the invention, in which the shearing device 4 has been moved vertically upwards along the arrow Y and horizontally to the left along the path X into the rest position adjacent to the counter beam 3.
- the cutting knife 4a stands above the tool 9 and thus completely releases the travel path for the block receiver 2 towards the tool 9 and the counter bar 3. It is therefore not necessary to raise the cutting device 4 beyond the position shown or to pivot the cutting knife 4a out of the vertical line shown.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Of Metal (AREA)
- Shearing Machines (AREA)
- Processing Of Solid Wastes (AREA)
Claims (7)
- Presse à filer ou extrudeuse de tubes (1), en particulier destinée à de l'aluminium ou à des alliages à base d'aluminium, qui comprend un bâti de presse constitué par une traverse cylindrique et par une traverse antagoniste (3) qui lui est reliée, dans lequel sont disposées une traverse de défilement mobile et un récepteur de lingot mobile (2) qui est conçu pour amener un lingot à comprimer, qui a été incorporé avec un dispositif de chargement, dans une position de compression avant le traverse antagoniste (3), avec une matrice ; dans laquelle un outil (9) est disposé entre la traverse antagoniste (3) et le récepteur de lingot (2) ; et dans laquelle on prévoit un dispositif de cisaillement (4) qui comprend une lame à diviser (4a) à des fins de division/séparation d'un résidu de compression (5) qui subsiste après le processus de compression, caractérisée en ce que le dispositif de cisaillement (4) est disposé de manière telle qu'il peut se déplacer en direction verticale et en direction horizontale contre le bâti de presse ; dans laquelle la mobilité verticale de la lame à diviser (4a) peut se manifester jusqu'au-dessus de l'outil (9), mais pas jusqu'au-dessus du récepteur de lingot (2).
- Presse à filer ou extrudeuse de tubes (1) selon la revendication 1, caractérisée en ce que le chemin de déplacement horizontal (X) est supérieur à 100 mm, de préférence se situe entre 150 mm et 250 mm.
- Presse à filer ou extrudeuse de tubes (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que la course verticale (Y) du dispositif de cisaillement (4) est inférieure à 600 mm, de préférence inférieure à 500 mm, de manière particulièrement préférée se situe entre 450 mm et 500 mm.
- Presse à filer ou extrudeuse de tubes (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que l'on prévoit un cylindre hydraulique (7) pour la mise en oeuvre du mouvement vertical du dispositif de cisaillement (4) et une commande électrique (6) pour la mise en œuvre du mouvement horizontal du dispositif de cisaillement (4).
- Procédé destiné à la division/séparation d'un résidu de compression (5) dans le contexte d'un boudinage et d'une extrusion de tubes en utilisant une presse à filer ou une extrudeuse de tubes (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le procédé comprend les étapes suivantes consistant à :- comprimer une pièce à usiner à partir d'un récepteur de lingot (2) jusque contre la traverse antagoniste ;- renvoyer le récepteur de lingot (2) après la compression dans une position de départ ;- soumettre le dispositif de cisaillement (4) comprenant la lame à diviser (4a) à un déplacement vertical à des fins de séparation par cisaillement d'un résidu de compression (5) ;- soumettre le dispositif de cisaillement (4) à un retour vertical après la séparation par cisaillement du résidu de compression, dans une position de la lame à diviser (4a) située au-dessus de l'outil (9), mais pas au-dessus du récepteur de lingot (2) ; et- soumettre le dispositif de cisaillement (4) à un déplacement horizontal jusque dans une position de repos.
- Procédé selon la revendication 5, caractérisé en ce que le dispositif de cisaillement (5), et en particulier la lame à diviser (4a) du dispositif de cisaillement (4) est orienté(e), au moins au cours de la séparation par cisaillement, parallèlement à la traverse antagoniste (3).
- Procédé selon l'une quelconque des revendications 5 à 6, caractérisé en ce que le dispositif de cisaillement (4), et en particulier la lame à diviser (4a) du dispositif de cisaillement (4) est orienté(e), au cours de la totalité du processus, parallèlement à la traverse antagoniste (3).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011117730 | 2011-11-07 | ||
| PCT/EP2012/004629 WO2013068105A1 (fr) | 2011-11-07 | 2012-11-07 | Presse d'extrusion de tubes et de barres et procédé de séparation d'un résidu d'extrusion |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2776180A1 EP2776180A1 (fr) | 2014-09-17 |
| EP2776180B1 EP2776180B1 (fr) | 2018-06-06 |
| EP2776180B2 true EP2776180B2 (fr) | 2021-06-23 |
Family
ID=47221285
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12790409.2A Active EP2776180B2 (fr) | 2011-11-07 | 2012-11-07 | Presse d'extrusion de tubes et de barres et procédé de séparation d'un résidu d'extrusion |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US9586247B2 (fr) |
| EP (1) | EP2776180B2 (fr) |
| JP (2) | JP2014534904A (fr) |
| KR (1) | KR20140034306A (fr) |
| CN (2) | CN104023866A (fr) |
| ES (1) | ES2686024T5 (fr) |
| WO (1) | WO2013068105A1 (fr) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITUB20159680A1 (it) * | 2015-12-16 | 2017-06-16 | Turla S R L | Rilevamento automatico dimensione pacco matrice. |
| CN106077797B (zh) * | 2016-08-11 | 2018-04-27 | 上虞市银佳铜业有限公司 | 一种u形空调冷凝铜管切割机 |
| CN108453144B (zh) * | 2018-02-12 | 2024-02-06 | 佛山市赛立新机械设备制造有限公司 | 一种挤压机的剪刀固定及定位装置 |
| CN109500125A (zh) * | 2018-11-15 | 2019-03-22 | 佛山市南海华南锻造金属结构有限公司 | 一种带压余脱离机构的挤压机 |
| US20230076653A1 (en) * | 2020-02-05 | 2023-03-09 | Giuseppe Salvadori | Apparatus and process for producing blanks of rings or tubular members |
| DE102023104739A1 (de) | 2022-11-14 | 2024-05-16 | Sms Group Gmbh | Pressrestschere sowie Verfahren zum Abscheren eines Pressrestes |
| CN117483467B (zh) * | 2023-12-29 | 2024-04-12 | 江苏三鑫铝业有限公司 | 一种铝型材挤压设备 |
| CN119681046B (zh) * | 2024-12-19 | 2025-07-22 | 邦德散热科技(苏州)有限公司 | 一种微通道喷锌铝扁管连续挤压工艺 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4424696A (en) † | 1980-05-24 | 1984-01-10 | Kabushiki Kaisha Kobe Seiko Sho | Indirect extrusion press |
| EP0042260B1 (fr) † | 1980-06-12 | 1984-05-16 | Kabushiki Kaisha Kobe Seiko Sho | Presse de filage inverse |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3220237A (en) | 1962-01-29 | 1965-11-30 | Farrel Corp | Adjustable shear mounting for a hydraulic extrusion press |
| US3808859A (en) * | 1971-08-05 | 1974-05-07 | Cefilac | Hydraulic presses |
| US4365497A (en) | 1977-10-07 | 1982-12-28 | Kobe Steel, Ltd. | Intermediate frame type indirect extrusion press |
| JPS5856013Y2 (ja) * | 1979-04-12 | 1983-12-23 | ワイケイケイ株式会社 | 押出装置 |
| JPS5728615A (en) | 1980-07-25 | 1982-02-16 | Kobe Steel Ltd | Indirect extrusion press provided with intermediate frame |
| US4593552A (en) | 1985-06-12 | 1986-06-10 | Sutton Engineering Co. | Butt shear with butt knocker |
| US4793170A (en) | 1987-06-19 | 1988-12-27 | Everett Daniels | Shear blade for aluminum extrusion process |
| DE4128677C2 (de) | 1991-08-29 | 1994-07-21 | Hasenclever Maschf Sms | Liegende Metallstrangpresse |
| IT1251438B (it) | 1991-10-24 | 1995-05-09 | Gian Matteo Tornese | Pressa per estrusione di metalli, con cesoia per il taglio di fondelli di profilati estrusi |
| JP2943970B2 (ja) | 1994-05-31 | 1999-08-30 | 宇部興産株式会社 | 押出プレスのディスカード切断方法および装置 |
| DE19951933A1 (de) | 1999-10-28 | 2001-05-03 | Sms Eumuco Gmbh | Strangpresse bzw. Rohr- und Strangpresse |
| DE10231328B4 (de) | 2002-07-11 | 2005-03-24 | Erbslöh Aluminium Gmbh | Strangpresse und Stangpressverfahren |
| US7165732B2 (en) | 2004-01-16 | 2007-01-23 | Illinois Tool Works Inc. | Adapter assembly for a fluid supply assembly |
| DE102004023611A1 (de) | 2004-05-10 | 2005-12-01 | Sms Eumuco Gmbh | Strang- und Rohrpresse |
| CN201338027Y (zh) | 2008-12-31 | 2009-11-04 | 中国重型机械研究院 | 铝挤压机用残料分离装置 |
| US8490453B2 (en) * | 2009-04-15 | 2013-07-23 | Ube Machinery Corporation, Ltd. | Extrusion press |
| JP5278690B2 (ja) * | 2009-06-03 | 2013-09-04 | 宇部興産機械株式会社 | 押出プレスのディスカード切断装置 |
| CN102405115B (zh) * | 2009-04-20 | 2014-10-15 | 昭和电工株式会社 | 挤压加工方法和挤压加工装置 |
| CN101596560A (zh) | 2009-07-02 | 2009-12-09 | 太原重工股份有限公司 | 钢管挤压机的压余分离装置 |
| CN201579298U (zh) * | 2009-12-30 | 2010-09-15 | 一重集团大连设计研究院有限公司 | 挤压机压余剪 |
| CN102000711B (zh) * | 2010-12-10 | 2012-08-08 | 西南铝业(集团)有限责任公司 | 挤压机及其挤压工具 |
| JP5780462B2 (ja) * | 2011-10-25 | 2015-09-16 | 宇部興産機械株式会社 | 押出プレスのシャー装置 |
-
2012
- 2012-11-07 ES ES12790409T patent/ES2686024T5/es active Active
- 2012-11-07 CN CN201280054638.2A patent/CN104023866A/zh active Pending
- 2012-11-07 US US14/232,523 patent/US9586247B2/en active Active
- 2012-11-07 EP EP12790409.2A patent/EP2776180B2/fr active Active
- 2012-11-07 WO PCT/EP2012/004629 patent/WO2013068105A1/fr not_active Ceased
- 2012-11-07 KR KR1020147003504A patent/KR20140034306A/ko not_active Ceased
- 2012-11-07 CN CN201810110928.3A patent/CN108176725B/zh not_active Expired - Fee Related
- 2012-11-07 JP JP2014540352A patent/JP2014534904A/ja active Pending
-
2016
- 2016-07-22 JP JP2016144232A patent/JP6355681B2/ja active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4424696A (en) † | 1980-05-24 | 1984-01-10 | Kabushiki Kaisha Kobe Seiko Sho | Indirect extrusion press |
| EP0042260B1 (fr) † | 1980-06-12 | 1984-05-16 | Kabushiki Kaisha Kobe Seiko Sho | Presse de filage inverse |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20140034306A (ko) | 2014-03-19 |
| ES2686024T3 (es) | 2018-10-16 |
| JP2017024080A (ja) | 2017-02-02 |
| WO2013068105A1 (fr) | 2013-05-16 |
| JP6355681B2 (ja) | 2018-07-11 |
| CN108176725B (zh) | 2021-07-09 |
| CN108176725A (zh) | 2018-06-19 |
| US20140250967A1 (en) | 2014-09-11 |
| CN104023866A (zh) | 2014-09-03 |
| EP2776180B1 (fr) | 2018-06-06 |
| JP2014534904A (ja) | 2014-12-25 |
| ES2686024T5 (es) | 2021-12-15 |
| EP2776180A1 (fr) | 2014-09-17 |
| US9586247B2 (en) | 2017-03-07 |
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