EP2824257B2 - Method for preparation and erection of a tubular tower structure - Google Patents
Method for preparation and erection of a tubular tower structure Download PDFInfo
- Publication number
- EP2824257B2 EP2824257B2 EP14165927.6A EP14165927A EP2824257B2 EP 2824257 B2 EP2824257 B2 EP 2824257B2 EP 14165927 A EP14165927 A EP 14165927A EP 2824257 B2 EP2824257 B2 EP 2824257B2
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- EP
- European Patent Office
- Prior art keywords
- flanges
- flange
- tube
- tower structure
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
- E04H12/08—Structures made of specified materials of metal
- E04H12/085—Details of flanges for tubular masts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/10—Assembly of wind motors; Arrangements for erecting wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2240/00—Components
- F05B2240/40—Use of a multiplicity of similar components
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/30—Wind power
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
Definitions
- the invention relates to a method for erecting tubular tower structures.
- Tubular tower structures are known, especially as supports for wind turbines. It is particularly known to produce pipe sections from sheet steel and to assemble the pipe sections one above the other with circumferential weld seams to form a pipe tower, which accommodates a wind energy nacelle at its upper end. In order to connect the individual segments to one another, it is known to either weld them or to provide them with circumferential flanges lying one on top of the other in such a way that the flanges lying on top of one another can be screwed together.
- a wind turbine tower segment which is also designed as a jacket segment and consists of a reinforced concrete body, with two joints for attaching to joints of at least one further tower segment and at least one connecting body is embedded in the reinforced concrete body in the area of each joint and is anchored therein for connecting to a connecting body adjacent tower segment and the connecting body has a fastening wall arranged essentially parallel to the respective joint for absorbing a tensile load directed transversely to the joint and transversely to the fastening wall.
- the disadvantage of such a device is that it is relatively complex to cast such concrete shells and also to produce them with precise fit and dimensions. Furthermore, the dismantling of such reinforced concrete towers is quite complex and expensive.
- a tower with an adapter piece and a method for producing a tower with the adapter piece are known, in which case a lower tubular tower section is also made of concrete and an upper tubular tower section is made of steel.
- Such hybrid towers are currently preferred for the construction of particularly tall wind turbine towers, since large diameters are possible with the concrete substructure and conventional wind turbine towers can be placed on top of the substructure towers in this way in order to achieve greater heights and thus a better wind yield.
- the disadvantage here is that the dismantling of a concrete tower is relatively complex and the assembly effort for concrete towers is relatively high, especially due to the delivery of concrete.
- a tower for a wind turbine with a plurality of corner posts to form a custom-made structure is known, the corner posts each being composed of several interconnected partial profiles.
- the corner posts are each composed of several interconnected partial profiles in such a way that connection areas are formed on adjacent partial profiles, which, however, are bent out of the partial profiles.
- the disadvantage of this embodiment is that it makes precise and quick work more difficult.
- From the DE 10 2011 603 A1 is a load-carrying device for lifting heavy components or system parts, especially offshore systems.
- a wind turbine with a stationary vertical mast or tower on which the movable part of the wind turbine is arranged, the mast consisting at least partially of prefabricated wall parts, with several adjacent wall parts forming a substantially annular mast section.
- the wall parts or segments are made of reinforced concrete or another stone-like material and are already prefabricated. The concrete elements are fastened to one another with the start of tension.
- a wind turbine tower is known with a plurality of prefabricated tower segments, each of which has an upper and lower horizontal flange, one of the plurality of tower segments having at least two longitudinal flanges, each longitudinal flange having a first side for abutting against a first side of a further longitudinal flange and a second Side which is welded laterally to the lateral surface, the second side being opposite the first side.
- a wall section for a wind turbine tower comprising a first wall segment and a second wall segment, as well as a connecting element which has a first surface section which is attached to the first wall segment and extends in a first direction, a second surface section which is attached to the second wall segment is attached and extends in a second direction and comprises an intermediate section with an intermediate surface section extending transversely to the first direction and transversely to the second direction, the connecting element thereby being T-shaped and on a corresponding wall or two on one another abutting wall is placed and fastened to it with screw bolts that protrude through the wall.
- a tubular tower structure which consists of tubular tower building shells is formed, the tubular tower building shells being produced individually and after the tubular tower building shells have been produced, flanges are welded onto the longitudinal edges of these shells. The structure is then assembled from the shells and screwed to the flanges.
- the object of the invention is to create a method with which such tower structures can be erected more quickly and with greater precision and accuracy.
- a tower structure constructed according to the invention serves in particular as a substructure tower in order to set up a conventional tower to accommodate wind turbines and thereby achieve a greater height and thus better wind accessibility.
- Such towers are usually created from tower segments with a circular cross-section, placed one above the other and connected to one another. Due to the usual bridge height in Germany, very large tower cross-sections can no longer be realized from one-piece pipe sections or pipe segments.
- the tubular tower structure is first manufactured and erected completely at the place of manufacture, so that the tubular tower structure is constructed in partial lengths that can still be transported or, if the length is still transportable, in its full length.
- corresponding sheets or blanks are made from sheet steel, which are then rolled so that they abut one another with a longitudinal edge and form a ring segment or a pipe segment. This pipe segment is then welded to this abutting edge. Further pipe segments are placed on top and also welded until a complete pipe tower structure is formed.
- flanges are then welded axially from the outside onto the tower structure wall or from the inside onto the tower structure wall, corresponding to a desired number of partial shells, with two flanges lying next to each other always forming a pair of flanges and being welded on.
- a tubular tower structure that consists of four partial shells, a total of eight flanges are welded on the outside or inside in four pairs.
- the pipe is then separated between the respective pairs of flanges into the corresponding partial shells.
- the partial shells are then transported to the construction site where they are reassembled into a tubular tower structure and connected to each other through the flanges.
- the advantage of the invention is that the flanges and the welding of the flanges to the tubular tower structure wall are extremely precise and comprehensibly accurate.
- the flanges on the entire tubular tower structure can be aligned and fastened in a particularly good manner in order to achieve a weld. It is also advantageous that these welds and the subsequent separation of the tubular tower structure into the shell elements are carried out under comprehensible conditions at the place of manufacture, whereby a corresponding check can be carried out on the type of manufacture.
- the entire tower simply needs to be assembled from, for example, four shells and screwed together.
- a pipe section 1 is circular in cross-section and has an axial weld seam 3 connecting them on at least two mutually facing axial edges 2.
- the axial length of the pipe section 1 is essentially limited by the width of the bent steel sheet and the bending devices available.
- the pipe sections 1 are in particular conical, so that the diameter at one axial end is larger than that at the opposite axial end. In this way, a plurality of such conical pipe sections 1 can be used to create conical towers ( Fig. 9 ) achieve.
- the individual pipe sections 1 have, for example, a height of 1.5 to 3 m, with a pipe section 1 at the foot of a pipe tower structure 6 ( Fig. 9 ) has a diameter of, for example, 7 m and in the area of the head a diameter of 4.5 m.
- the conical pipe sections 1 are placed one above the other and welded all around in the area of their peripheral edges 5.
- the method according to the invention provides for one or more axially welded pipe sections 1 to be combined into a transportable length, with suitable transport devices also allowing a complete pipe tower structure 6 to be assembled from pipe sections 1.
- suitable transport devices also allowing a complete pipe tower structure 6 to be assembled from pipe sections 1.
- the pipe tower structure 6 or a plurality of axially successive pipe sections 1 is first provided with a pair of longitudinal flanges 7, 8 in the area of desired dividing lines 20.
- the flanges 7, 8 can be on the outside ( Fig. 3 ) as well as inside ( Fig. 2 ) be arranged along planned dividing lines on the pipe wall 4.
- a pipe tower structure 6 or a pipe section 1 has two dividing lines 20, so that it can be separated into two half-shells 1a, with a flange 7, 8 remaining along an axial edge 11 formed by the separation.
- the flanges 7, 8 can be connected to one another; this connection can be a screw connection through existing screw holes 11 ( Fig. 11 ), be a rivet connection or a stitching with spot welds or short weld seams.
- this connection can be a screw connection through existing screw holes 11 ( Fig. 11 ), be a rivet connection or a stitching with spot welds or short weld seams.
- the flanges with broad sides 12 can be designed to lie against one another, but so-called lining plates or other spacers 13 can also be present between the flanges 7, 8 ( 8a to 8d ). This ensures good axial alignment and alignment of the flanges.
- a first flange 7 is rectangular in cross section and thus has two narrow sides 15, 16 running parallel to one another and two parallel has extending broad sides 12, attached and fixed with a narrow side 15 on the inner surface 14 of the wall 4.
- This flange is then welded to the surface 14, for example with fillet welds 17.
- the fillet welds can change the angle between Fill in areas 12 and 14.
- corresponding bevels can also be present in the area between the walls or surfaces 12 and the end face 15 of the flange, so that the seams 17 do not protrude.
- the second flange 8 is then placed parallel to the first flange 7 on the surface 14 and welded to the surface 14 with at least one fillet weld 18.
- the wide surface 12 of the flange 8 opposite the fillet weld 18 is difficult or impossible to reach for welding.
- a separation 20 is carried out along a desired dividing line that runs between the flanges 7, 8 and then the two shells 1a are separated from one another, so that the previously unwelded area of the flange 8 is accessible and can also be connected to the surface 14 with a seam.
- edges 21 of the partial shells 1a resulting from the separation and the mutually facing surfaces 12 of the flanges 7, 8 can be designed to be radially aligned.
- the flanges 7, 8 can also be arranged on the surface 14 at a small distance from the edges 21, slightly set back from them.
- the flanges 7, 8 are attached to the surface 14 with a so-called full connection ( Fig. 7a to 7f ).
- the flanges can already be connected to one another for fastening, in particular through screw holes 11 and with their surfaces 12 lying against one another ( Fig. 7a ), however, the flanges can also be arranged individually.
- the flanges 7, 8 have sloping end faces 15, so that they only rest on the surface 14 with a very narrow area and a notch results between the flanges 7, 8 and the surface 14, with the flanges arranged next to one another 7, 8 these notches are designed diametrically pointing away from each other.
- a weld seam root 23 can form when welding with full connection, which ultimately also connects the two flanges 7, 8 to one another ( Fig. 7e ).
- This weld seam root 23 must be removed in order to separate the two partial shells 1a from each other. This is conveniently achieved by separating ( Fig. 7f ), whereby the separation is carried out through the wall 4 of the pipe section 1 to such an extent that the weld root 23 is also removed, whereupon the partial shells 1a and thus also the flange 7, 8 can be separated from one another. In order to close the resulting gap, which would also occur again when screwing the flanges together, an appropriate lining plate or a seal can be inserted during assembly (between the front edges 21).
- Such lining plates or seals are arranged between the flanges 7, 8 or the edges 21 of the half-shells 1a in order to compensate for tolerances or to bring about a seal between the edges 21 or the flanges 7, 8.
- the lining plates can ( Fig. 8c ) between the flanges 7, 8 and between the edges 21 and extend outwards from the flanges 7, 8 through the wall 4 of the partial shells 1a. If the edges 21 abut each other firmly when assembled ( Fig. 8d ) lining plates can be present between the flanges 7, 8 set back to the edges 21.
- H or double-T sealing elements 24 can be arranged between the edges 21, although these can also be formed in one piece with the lining plates 13.
- a corresponding tubular tower structure 6 ( Fig. 9 ) thus has a plurality of dividing lines 20 in the erected state, with which the partial shells 1a consisting of the correspondingly connected segments of the pipe sections 1 are joined together.
- the tubular tower structure has an annular flange 24 on its smaller diameter end face 23.
- the annular flange 24 preferably consists of annular flange segments 24a, which are finally welded into the partial shells 1a at one end.
- annular flange 24 can be provided both at a narrower end of the tubular tower structure 6 and at a wider end of the tubular tower structure 6, in particular if the tubular tower structure 6 is part of a larger tubular tower structure (not shown) and between a wider part underneath and one above it located narrower part is arranged.
- Such an annular flange ( Fig. 13 ) is essentially annular with an inner circumferential surface 27, an outer circumferential surface 28, an end face 26 and an end face 29 running parallel to this.
- a connecting ring 30 is formed on the flange 24, which with respect to The radial extent has a thickness that approximately corresponds to the thickness of a wall of a tubular tower structure and is welded to the wall with this ring.
- tubular tower structure 6 is used as an intermediate part in a larger tubular tower structure, such a flange 24 is also arranged on the wall in the area of the largest diameter of the tubular tower structure.
- annular flange 31 is provided on the bottom side on the wall of the tubular tower structure 6.
- the flange ring 31 is designed as a double ring with two concentric rows of holes 32, 33, the rows of holes 32, 33 being arranged axially with respect to the longitudinal extent of a tubular tower structure.
- the flange ring 31 forms a flat contact surface 34, a surface 35 running parallel to this, as well as an inner circumferential end face 36 and an outer circumferential end face 37.
- annular web 38 projects from the surface 35, the annular web 38 having a free, circumferential radial edge 39.
- the ring web 38 has a thickness that corresponds to the thickness of the wall 4 of a tubular tower structure. With the edge 39, the ring web 38 can be welded to a corresponding edge 40 of the tubular tower structure wall 4.
- a partial shell 6a of a corresponding tubular tower structure 6 ( Fig. 14 ) is a circular ring segment in cross section ( Fig. 15 partially cut), which is usually conical, so that the circular ring segment extends from a lower area ( Fig. 15 ) to an upper area ( Fig. 16 ) rejuvenated.
- the tubular tower structure segment 6a has a flange 7, 8 on each axial edge in the manner already described for connecting several segments, the flanges 7, 8 correspondingly having rows of holes through which the flanges 7, 8 can be connected to one another.
- the connection can generally be made using screws, rivets and welds. So-called locking ring bolts, which are ultimately screws placed on a threaded press sleeve and are maintenance-free or low-maintenance, have proven to be cheap.
- a tubular tower structure segment produced in the shape or a tubular tower structure shell 6a produced in this way has the already mentioned flanges 24, 31 at the upper and lower ends.
- the shells 6a are thus formed from a plurality of partial shells 1a or pipe sections 1a, the pipe sections 1a each having abutting edges 5 are placed on top of each other and welded together.
- Ring frames 40 or ring clamping segments 40 can be welded in approximately in the axial center between two abutting edges 5 for stabilization and, if necessary, for arranging components within a tower.
- a longitudinal frame 41 can be welded in the radial center between the two flanges 7, 8, which extends over the entire length or part of the length of the partial shell 6a.
- tubular tower structure 6 is manufactured entirely from tubular sections 1a, 6a, which are in particular conical, in a corresponding manufacturing facility.
- flanges which extend longitudinally or axially, are welded to the outside or inside of the pipe wall 4 and then the pipe tower structure between the flanges is separated into at least two partial shells 6a, preferably more partial shells 6a, in particular four to fourteen partial shells 6a , which are easy to transport, even on roads.
- the partial shells are connected to one another again, and this is done in a particularly simple manner since the partial shells are matched to one another with an absolutely precise fit.
- the assembly of such a tubular tower structure can be done in a fraction of the assembly time, with a pipe tower structure with very large diameters, in particular diameters at the base ⁇ 7 m, also being realized can be.
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Description
Die Erfindung betrifft ein Verfahren zum Errichten von Rohrturmbauwerken.The invention relates to a method for erecting tubular tower structures.
Rohrturmbauwerke sind bekannt, insbesondere als Träger von Windenergieanlagen. Hierbei ist es insbesondere bekannt, aus Stahlblech Rohrabschnitte zu fertigen und die Rohrabschnitte übereinander mit umlaufenden Schweißnähten zu einem Rohrturm zusammenzusetzen, welcher an seinem oberen Ende eine Windenergiegondel aufnimmt. Um die einzelnen Segmente miteinander zu verbinden ist es bekannt, diese entweder zu verschweißen oder mit aufeinanderliegenden, umlaufenden Flanschen so zu versehen, dass die aufeinander liegenden Flansche miteinander verschraubt werden können.Tubular tower structures are known, especially as supports for wind turbines. It is particularly known to produce pipe sections from sheet steel and to assemble the pipe sections one above the other with circumferential weld seams to form a pipe tower, which accommodates a wind energy nacelle at its upper end. In order to connect the individual segments to one another, it is known to either weld them or to provide them with circumferential flanges lying one on top of the other in such a way that the flanges lying on top of one another can be screwed together.
Darüber hinaus ist es bekannt, derartige Turmbauwerke aus Teilschalen auszubilden, wobei die Teilschalen an ihren Längskanten Flansche besitzen, mit denen diese Teilschalen aneinander geschraubt werden.In addition, it is known to form such tower structures from partial shells, the partial shells having flanges on their longitudinal edges with which these partial shells are screwed together.
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Aufgabe der Erfindung ist es ein Verfahren zu schaffen, mit dem derartige Turmbauwerke schneller und mit höherer Präzision und Passgenauigkeit errichtet werden können.The object of the invention is to create a method with which such tower structures can be erected more quickly and with greater precision and accuracy.
Die Aufgabe wird mit einem Verfahren mit den Verfahrensschritten des Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen sind in den hiervon abhängigen Unteransprüchen gekennzeichnet.The task is solved using a method with the method steps of
Ein Turmbauwerk erfindunggemäß errichtetes dient insbesondere als Unterbauturm, um einen herkömmlichen Turm zur Aufnahme von Windenergieanlagen aufzusetzen und hierdurch eine größere Höhe und damit bessere Winderreichbarkeit zu erzielen.A tower structure constructed according to the invention serves in particular as a substructure tower in order to set up a conventional tower to accommodate wind turbines and thereby achieve a greater height and thus better wind accessibility.
Für größere Höhen von derartigen Turmbauwerken ist es notwendig den Turmquerschnitt zu vergrößern, da nur dann die erforderliche Stand- und Knicksicherheit erzielt werden kann. Üblicherweise werden derartige Türme aus im Querschnitt kreisringförmigen Turmsegmenten erstellt, übereinander gesetzt und miteinander verbunden. Aufgrund der üblichen Brückenhöhe in Deutschland lassen sich sehr großen Turmquerschnitte aus einteiligen Rohrabschnitten oder Rohrsegmenten nicht mehr realisieren.For larger heights of such tower structures, it is necessary to enlarge the tower cross section, as only then can the required stability and buckling resistance be achieved. Such towers are usually created from tower segments with a circular cross-section, placed one above the other and connected to one another. Due to the usual bridge height in Germany, very large tower cross-sections can no longer be realized from one-piece pipe sections or pipe segments.
Hierdurch ist es notwendig, um die Durchfahrthöhe einzuhalten, derartige, sehr breite Türme mit mehr als 4,5 m Durchmesser am Fuß aus Teilschalen, d.h. Ringsegmenten zu einem vollständigen Ring zusammenzusetzen und - so notwendig - mehrere dieser Ringe übereinanderzusetzen.In order to maintain the clearance height, it is therefore necessary to assemble such very wide towers with a diameter of more than 4.5 m at the base from partial shells, i.e. ring segments, to form a complete ring and - if necessary - to place several of these rings on top of each other.
Grundsätzlich ist es bekannt, derartige sogenannte längsorientierte Schalen zu erstellen und diese Schalen am Einbauort zu einem Rohr zusammenzusetzen. Es hat sich hierbei jedoch herausgestellt, dass die Präzision und die Toleranzen derart groß sind, dass die Montage sehr oft verzögert wird und unnötig erschwert wird.In principle, it is known to create such so-called longitudinally oriented shells and to assemble these shells into a tube at the installation site. However, it has turned out that the precision and tolerances are so great that assembly is often delayed and made unnecessarily difficult.
Erfindungsgemäß wird das Rohrturmbauwerk zunächst vollständig am Herstellungsort hergestellt und errichtet, so dass das Rohrturmbauwerk in Teillängen, die noch transportierbar sind oder, bei einer noch transportierbaren Länge, in seiner vollen Länge errichtet wird. Hierzu werden aus Stahlblech entsprechende Bahnen beziehungsweise Platinen gefertigt, welche dann gerollt werden, so dass sie mit einer Längskante aneinander stoßen und ein Ringsegment oder ein Rohrsegment bilden. Dieses Rohrsegment wird dann an dieser Stoßkante verschweißt. Weitere Rohrsegmente werden hierauf aufgesetzt und ebenfalls verschweißt bis ein vollständiges Rohrturmbauwerk ausgebildet ist. In dieses Rohrturmbauwerk werden anschließend, entsprechend einer gewünschten Anzahl von Teilschalen, axial verlaufend Flansche von außen auf die Turmbauwerkswandung oder von innen auf die Turmbauwerkswandung aufgeschweißt, wobei immer zwei Flansche nebeneinander liegend ein Flanschpaar bilden und aufgeschweißt werden. Bei einem Rohrturmbauwerk, welches aus vier Teilschalen besteht, werden somit insgesamt acht Flansche in vier Paaren außen oder innen aufgeschweißt. Anschließend erfolgt eine Trennung des Rohres zwischen den jeweiligen Flanschpaaren in die entsprechenden Teilschalen. Die Teilschalen werden anschließend zur Baustelle transportiert und dort entsprechend wieder zu einem Rohrturmbauwerk zusammengestellt und durch die Flansche hindurch miteinander verbunden.According to the invention, the tubular tower structure is first manufactured and erected completely at the place of manufacture, so that the tubular tower structure is constructed in partial lengths that can still be transported or, if the length is still transportable, in its full length. For this purpose, corresponding sheets or blanks are made from sheet steel, which are then rolled so that they abut one another with a longitudinal edge and form a ring segment or a pipe segment. This pipe segment is then welded to this abutting edge. Further pipe segments are placed on top and also welded until a complete pipe tower structure is formed. In this tubular tower structure, flanges are then welded axially from the outside onto the tower structure wall or from the inside onto the tower structure wall, corresponding to a desired number of partial shells, with two flanges lying next to each other always forming a pair of flanges and being welded on. For a tubular tower structure that consists of four partial shells, a total of eight flanges are welded on the outside or inside in four pairs. The pipe is then separated between the respective pairs of flanges into the corresponding partial shells. The partial shells are then transported to the construction site where they are reassembled into a tubular tower structure and connected to each other through the flanges.
Bei der Erfindung ist von Vorteil, dass die Flansche und die Verschweißung der Flansche mit der Rohrturmbauwerkswandung au-βerordentlich präzise und nachvollziehbar genau ist. Zudem können die Flansche an dem gesamten Rohrturmbauwerk in besonders guter Weise ausgerichtet und befestigt werden, um eine Schweißung herbeizuführen. Ferner ist von Vorteil, dass diese Schweißungen und das anschließende Trennen des Rohrturmbauwerks in die Schalenelemente unter nachvollziehbaren Bedingungen am Herstellort erfolgt, wobei eine entsprechende Nachprüfung am Herstellart erfolgen kann.The advantage of the invention is that the flanges and the welding of the flanges to the tubular tower structure wall are extremely precise and comprehensibly accurate. In addition, the flanges on the entire tubular tower structure can be aligned and fastened in a particularly good manner in order to achieve a weld. It is also advantageous that these welds and the subsequent separation of the tubular tower structure into the shell elements are carried out under comprehensible conditions at the place of manufacture, whereby a corresponding check can be carried out on the type of manufacture.
Am Einsatzort muss lediglich aus z.B. vier Schalen der gesamte Turm zusammengestellt und verschraubt werden.At the site of use, the entire tower simply needs to be assembled from, for example, four shells and screwed together.
Zudem hat sich herausgestellt, dass bei der erfindungsgemäßen Methode, wonach die Flansche von innen oder außen auf die Wandung aufgeschweißt werden, sich eine höhere Stabilität ergibt als bei Flanschen, die an die Stoßfläche angeschweißt werden.In addition, it has been found that the method according to the invention, according to which the flanges are welded onto the wall from the inside or outside, results in greater stability than with flanges that are welded to the abutting surface.
Die Erfindung wird anhand einer Zeichnung beispielhaft erläutert. Es zeigen dabei
- Fig. 1a
- ein ringförmiges Rohr mit einer Längsschweißnaht als Ausgangsbauwerk;
- Fig. 1b
- das Rohr nach
Fig. 1a mit schematisch dargestellt aufgeschweißten Flanschen; - Fig. 1c
- die Situation nach der Trennung in zwei Turmbauwerksschalen zwischen den Flanschpaaren;
- Fig. 2
- ein Rohrturmbauwerk mit innenliegenden Flanschen, die miteinander verbunden sind;
- Fig. 3
- ein Rohrturmbauwerk mit außenliegenden Flanschen, die miteinander verbunden sind;
- Fig. 4
- ein Rohrturmbauwerk aus mehreren Rohrabschnitten, wobei die Trennlinien bzw. Flansche fluchtend angeordnet sind;
- Fig. 5
- ein Rohrturmbauwerk aus mehreren Rohrabschnitten mit versetzt zueinander verlaufenden Trennlinien bzw. Flanschen;
- Fig. 6a
- ein Ausschnitt aus einer Rohrturmbauwerkswandung;
- Fig. 6b
- die Wandung nach
Fig. 6a mit einem ersten aufgesetzten und verschweißten Flansch; - Fig. 6c
- die Wandung mit einem zweiten aufgesetzten und entlang einer Stoßkante verschweißten Flansch;
- Fig. 6d
- die Trennlinie in der Wandung des Rohrturmbauwerks zwischen den beiden Flanschen;
- Fig. 6e
- das zwischen den Flanschen getrennte Rohrturmbauwerk mit einer auf den zweiten Flansch aufgesetzten zweiten Kehlnaht entlang der Stoßkante;
- Fig. 7a-f
- den Anschluss der Flansche als Vollanschluss;
- Fig. 8a-d
- Flansche mit Futterblechen;
- Fig. 9
- das Rohrturmbauwerk in einer Ansicht von außen aus mehreren Rohrsegmenten, die miteinander verschweißt sind;
- Fig. 10
- den Fuß des Rohrturmbauwerkes mit einem doppelten Ringflansch nach innen und nach außen zur Befestigung auf einem Fundament;
- Fig. 11
- den Ringflansch mit der Rohrturmbauwerkswandung und einem Teil eines längs verlaufenden Flansches in einer teilgeschnittenen Ansicht;
- Fig. 12
- den Kopfbereich des Rohrturmbauwerks mit einem innen liegenden Kreisflansch zur Befestigung weiterer Rohrelemente;
- Fig. 13
- den Kopfbereich des Rohrturmbauwerks in einer teilgeschnittenen Ansicht;
- Fig. 14
- die Ansicht von innen auf eine Rohrturmbauwerksschale mit je einem längs verlaufenden Flansch an den Längskanten;
- Fig. 15
- die Rohrturmbauwerksschale nach
Fig. 10 in einer teilgeschnittenen Draufsicht auf den Fußbereich mit einem innen und außen verlaufenden Ringflansch; - Fig. 16
- den Kopfbereich der Rohrturmbauwerksschale mit einem innen verlaufenden Flansch.
- Fig. 1a
- an annular pipe with a longitudinal weld as the starting structure;
- Fig. 1b
- the pipe
Fig. 1a with flanges shown schematically; - Fig. 1c
- the situation after separation into two tower structure shells between the pairs of flanges;
- Fig. 2
- a tubular tower structure with internal flanges that are connected to each other;
- Fig. 3
- a tubular tower structure with external flanges that are connected to each other;
- Fig. 4
- a pipe tower structure made up of several pipe sections, with the dividing lines or flanges being arranged in alignment;
- Fig. 5
- a pipe tower structure made of several pipe sections with offset dividing lines or flanges;
- Fig. 6a
- a section of a tubular tower building wall;
- Fig. 6b
- the wall
Fig. 6a with a first attached and welded flange; - Fig. 6c
- the wall with a second one attached and flange welded along one abutting edge;
- Fig. 6d
- the dividing line in the wall of the tubular tower structure between the two flanges;
- Fig. 6e
- the pipe tower structure separated between the flanges with a second fillet weld placed on the second flange along the abutting edge;
- Fig. 7a-f
- the connection of the flanges as a full connection;
- Fig. 8a-d
- flanges with lining plates;
- Fig. 9
- the tubular tower structure in a view from the outside consisting of several tubular segments that are welded together;
- Fig. 10
- the base of the tubular tower structure with a double ring flange inwards and outwards for attachment to a foundation;
- Fig. 11
- the ring flange with the tubular tower structure wall and part of a longitudinal flange in a partially sectioned view;
- Fig. 12
- the head area of the tubular tower structure with an internal circular flange for attaching further tubular elements;
- Fig. 13
- the head area of the tubular tower structure in a partially sectioned view;
- Fig. 14
- the view from the inside of a tubular tower structure shell with a longitudinal flange on each of the longitudinal edges;
- Fig. 15
- the tubular tower structure shell
Fig. 10 in a partially sectioned top view of the foot area with an internal and external ring flange; - Fig. 16
- the head area of the tubular tower structure shell with an internal flange.
Zur Herstellung und Errichtung eines Rohrturmbauwerkes wird Stahlblech einer gewünschten Breite, Länge und Dicke so gebogen, dass es ein kreisrundes Rohr oder einen kreisrunden Rohrabschnitt bildet. Für den Fall sehr großer Durchmesser können einzelne Rohrabschnittsegmente mit mehreren längsverlaufenden Schweißnähten zu einem Rohrabschnitt (
Die Rohrabschnitte 1 sind insbesondere konisch ausgebildet, so dass der Durchmesser an einem axialen Ende größer ist als der am gegenüberliegenden axialen Ende. In dieser Weise lassen sich aus einer Mehrzahl derartiger konischer Rohrabschnitte 1 konisch verlaufende Türme (
Das erfindungsgemäße Verfahren sieht vor, einen oder mehrere axial miteinander verschweißte Rohrabschnitte 1 zu einer transportablen Länge zusammenzufassen, wobei bei geeigneten Transporteinrichtungen auch ein komplettes Rohrturmbauwerk 6 entsprechend aus Rohrabschnitten 1 zusammengestellt sein kann. Um ein derartiges Rohrturmbauwerk 6 herzustellen, zu transportieren und zu errichten, ist es notwendig ein solches Rohrturmbauwerk 6 längs in Rohrturmbauwerklängsschalen 6a aufzutrennen, da ansonsten ein Transport über die Straße nicht sichergestellt werden kann.The method according to the invention provides for one or more axially welded
Hierfür wird das Rohrturmbauwerk 6 oder einer Mehrzahl von axial aufeinanderfolgenden Rohrabschnitten 1 im Bereich gewünschter Trennungslinien 20 zunächst mit einem Paar von längs verlaufenden Flanschen 7, 8 versehen. Die Flansche 7, 8 können dabei sowohl außen (
Im einfachsten Fall weist ein Rohrturmbauwerk 6 bzw. ein Rohrabschnitt 1 zwei Trennlinien 20 auf, so dass er in zwei Halbschalen 1a auftrennbar ist, wobei je ein Flansch 7, 8 entlang einer durch das Auftrennen gebildeten axialen Kante 11 verbleibt.In the simplest case, a
Zur Montage der Flansch 7, 8 können die Flansche 7, 8 miteinander verbunden sein, diese Verbindung kann eine Schraubverbindung durch vorhandene Schraublöcher 11 (
Bei einer ersten möglichen Ausführung der Anordnung der Flansche 7, 8 an der Innenfläche 14 einer Wandung 4 eines Rohrturmbauwerks 6 beziehungsweise eines Rohrabschnitts 1 wird ein erster Flansch 7, der im Querschnitt rechteckig ist und somit zwei parallel zueinander verlaufende Schmalseiten 15, 16 und zwei parallel verlaufende Breitseiten 12 besitzt, mit einer Schmalseite 15 an der Innenfläche 14 der Wandung 4 angesetzt und fixiert. Dieser Flansch wird anschließend zum Beispiel mit Kehlnähten 17 an der Fläche 14 verschweißt. Die Kehlnähte können dabei den Winkel zwischen den Flächen 12 und 14 ausfüllen. Es können zur Aufnahme der Nähte jedoch auch entsprechende Abschrägungen im Bereich zwischen den Wandungen beziehungsweise Flächen 12 und der Stirnfläche 15 des Flansches vorhanden sein, so dass die Nähte 17 nicht vorstehen. Anschließend wird der zweite Flansch 8 parallel zum ersten Flansch 7 an der Fläche 14 angesetzt und mit zumindest einer Kehlnaht 18 an der Fläche 14 verschweißt. Die der Kehlnaht 18 gegenüber liegende Breitfläche 12 des Flansches 8 ist für eine Verschweißung in diesem Fall nicht oder nur schlecht zu erreichen. Um nun die entsprechenden Halbschalen 1a aus dem Rohrabschnitt 1 zu fertigen, wird entlang einer gewünschten Trennlinie die zwischen den Flanschen 7, 8 verläuft, eine Trennung 20 durchgeführt und anschließend werden die beiden Schalen 1a voneinander getrennt, so dass der bislang nicht verschweißte Bereich des Flansches 8 zugänglich ist und ebenfalls mit einer Naht an der Fläche 14 verbunden werden kann. Die sich durch die Trennung ergebenden Kanten 21 der Teilschalen 1a sowie die zueinander weisenden Flächen 12 der Flansche 7, 8 können hierbei radial fluchtend ausgebildet sein. Die Flansche 7, 8 können jedoch auch mit einem geringen Abstand bezüglich der Kanten 21 von diesen etwas zurückgesetzt an der Fläche 14 angeordnet sein.In a first possible embodiment of the arrangement of the
Bei einer weiteren vorteilhaften Ausführungsform werden die Flansche 7, 8 mit einem sogenannten Vollanschluss an der Fläche 14 befestigt (
Insbesondere in dem Bereich, in dem die beiden Flächen 12 der Flansche aneinanderstoßen, beziehungsweise im Bereich des Kerbgrundes 22 kann sich beim Verschweißen mit Vollanschluss eine Schweißnahtwurzel 23 ausbilden, welche letztlich auch die beide Flansche 7, 8 miteinander verbindet (
Diese Schweißnahtwurzel 23 muss, um die beiden Teilschalen 1a voneinander zu trennen, entfernt werden. Dies wird zweckmäßigerweise durch die Trennung (
Derartige Futterbleche oder Dichtungen werden zwischen den Flanschen 7, 8 beziehungsweise den Kanten 21 der Halbschalen 1a angeordnet, um Toleranzen auszugleichen beziehungsweise eine Dichtung zwischen den Kanten 21 beziehungsweise den Flanschen 7, 8 herbeizuführen. Die Futterbleche können sich dabei (
Darüber hinaus können H beziehungsweise Doppel-T Dichtelemente 24 zwischen den Kanten 21 angeordnet sein, wobei diese auch einstückig mit den Futterblechen 13 ausgebildet sein können.In addition, H or double-
Ein entsprechendes Rohrturmbauwerk 6 (
Zur Verbindung eines solchen Rohrturmbauwerks 6 mit weiteren Rohrturmbauwerken oder einem üblichen Rohrturm zur Aufnahme einer Windenergieanlage besitzt das Rohrturmbauwerk an seiner durchmessergeringeren Stirnfläche 23 einen Ringflansch 24. Der Ringflansch 24 besteht vorzugsweise aus Ringflanschsegmenten 24a, welche in den Teilschalen 1a an einem Ende abschließend eingeschweißt sind.To connect such a
Ein derartiger Ringflansch 24 kann sowohl an einem schmaleren Ende des Rohrturmbauwerks 6 als auch an einem breiteren Ende des Rohrturmbauwerks 6 vorgesehen sein, insbesondere wenn das Rohrturmbauwerk 6 Bestandteil eines größeren Rohrturmbauwerks (nicht gezeigt) ist und zwischen einem sich darunter befindlichen breiteren Teil und einem darüber befindlichen schmaleren Teil angeordnet ist.Such an
Ein derartiger Ringflansch (
Wird das Rohrturmbauwerk 6 als Zwischenteil in einem größeren Rohrturmbauwerk verwendet, ist ein derartiger Flansch 24 auch im Bereich des größten Durchmessers des Rohrturmbauwerks an der Wandung angeordnet.If the
Bei einer Ausführungsform, bei der das Rohrturmbauwerk 6 an einem Fundament befestigt wird, ist im Bereich der größten Breite, d. h. bodenseitig an der Wandung des Rohrturmbauwerks 6 ein Ringflansch 31 vorgesehen. Der Flanschring 31 ist als Doppelring mit zwei konzentrisch verlaufenden Lochreihen 32, 33 ausgebildet, wobei die Lochreihen 32, 33 bezüglich der Längserstreckung eines Rohrturmbauwerks axial verlaufend angeordnet sind. Hierdurch bildet der Flanschring 31 eine ebene Aufstandsfläche 34, eine zu dieser parallel verlaufende Fläche 35 sowie eine innere umlaufende Stirnfläche 36 und eine äußere umlaufende Stirnfläche 37 aus. Zwischen den Stirnflächen 36, 37 in etwa in der Radialmitte der Fläche 35 steht ein Ringsteg 38 von der Fläche 35 vor, wobei der Ringsteg 38 eine freie, umlaufende radiale Kante 39 besitzt. Der Ringsteg 38 hat dabei eine Stärke, die der Stärke der Wandung 4 eines Rohrturmbauwerks entspricht. Mit der Kante 39 kann der Ringsteg 38 an eine entsprechende Kante 40 der Rohrturmbauwerkswandung 4 angeschweißt werden.In one embodiment, in which the
Eine Teilschale 6a eines entsprechenden Rohrturmbauwerks 6 (
Das Rohrturmbauwerksegment 6a besitzt an axialen Kanten in bereits beschriebener Weise je einen Flansch 7, 8 zur Verbindung mehrerer Segmente, wobei die Flansche 7, 8 entsprechend über Reihen von Löchern verfügen durch die hindurch die Flansche 7, 8 miteinander verbunden werden können. Die Verbindung kann grundsätzlich durch Schrauben, Nieten und Schweißungen erfolgen. Als günstig haben sich sogenannte Schließringbolzen erwiesen, welche letztlich Schrauben auf ein Gewinde aufgesetzten Presshülsen sind und wartungsfrei beziehungsweise wartungsarm sind.The tubular tower structure segment 6a has a
Ein in der Gestalt hergestelltes Rohrturmbauwerkssegment beziehungsweise eine derart hergestellte Rohrturmbauwerksschale 6a besitzt an den oberen und unteren Enden die bereits angesprochenen Flansche 24, 31. Die Schalen 6a werden somit aus einer Mehrzahl von Teilschalen 1a beziehungsweise Rohrabschnitten 1a ausgebildet, wobei die Rohrabschnitte 1a jeweils mit Stoßkanten 5 aufeinander gesetzt und miteinander verschweißt sind. In etwa in der axialen Mitte zwischen zwei aufeinanderstoßenden Stoßkanten 5 können zur Stabilisierung und gegebenenfalls zum Anordnen von Bauteilen innerhalb eines Turmes Ringspanten 40 beziehungsweise Ringspannsegmente 40 eingeschweißt seien. Zudem kann in der radialen Mitte zwischen den beiden Flanschen 7, 8 ein Längsspant 41 eingeschweißt sein, der sich über die gesamte Länge oder ein Teillänge der Teilschale 6a erstreckt.A tubular tower structure segment produced in the shape or a tubular tower structure shell 6a produced in this way has the already mentioned
Bei der Erfindung ist von Vorteil, dass ein Rohrturmbauwerk 6 aus Rohrabschnitten 1a, 6a, welche insbesondere konische sind, vollständig in einer entsprechenden Fabrikationseinrichtung hergestellt wird. Unter vorbestimmten Bedingungen, welche geringster Toleranzen zulassen, werden Flansche, welche sich längs beziehungsweise axial erstrecken, außen oder innen an die Rohrwandung 4 aufgeschweißt und anschließend das Rohrturmbauwerk zwischen den Flanschen in zumindest zwei Teilschalen 6a vorzugsweise mehr Teilschalen 6a insbesondere vier bis vierzehn Teilschalen 6a getrennt, welche gut, auch auf Straßen, zu transportieren sind.The advantage of the invention is that a
An einer Errichtungsstelle des Rohrturmbauwerks werden die Teilschalen wieder miteinander verbunden, wobei dies in besonders einfacher Weise geschieht, da die Teilschalen absolut passgenau aufeinander abgestimmt sind. Im Gegensatz zu herkömmlichen Errichtungskonzepten, bei denen ein solches Rohrturmwerk aus einzelnen Rohrschüssen beziehungsweise Rohrabschnitten zusammengestellt und verschweißt wird, kann die Montage eines solchen Rohrturmbauwerks in einem Bruchteil der Montagezeit geschehen, wobei zusätzlich ein Rohrturmbauwerk mit sehr großen Durchmesser insbesondere Durchmessern am Fuß < 7 m realisiert werden kann.At an erection point of the tubular tower structure, the partial shells are connected to one another again, and this is done in a particularly simple manner since the partial shells are matched to one another with an absolutely precise fit. In contrast to conventional construction concepts, in which such a tubular tower structure is assembled and welded from individual pipe sections or pipe sections, the assembly of such a tubular tower structure can be done in a fraction of the assembly time, with a pipe tower structure with very large diameters, in particular diameters at the base <7 m, also being realized can be.
Insbesondere ist von Vorteil, dass mit einem solchen Rohrturmbauwerk in einfacher, kostengünstiger und schnell zu montierender Weise ein sehr hoher Unterbau für bekannte Rohrtürme, welche Windenergieanlagen tragen, erstellt werden kann, so dass übliche Windenergieanlagen höher in den Wind gebracht werden können und damit die Effektivität gesteigert werden kann.It is particularly advantageous that with such a tubular tower structure, a very high substructure for known tubular towers that carry wind turbines can be created in a simple, cost-effective and quick-to-assemble manner, so that conventional wind turbines can be brought higher into the wind and thus increase their effectiveness can be increased.
Claims (12)
- Method for erecting a tubular tower construction, wherein- steel sheet is bent into a tube section (1a, b) which is essentially annular in cross-section and is welded along a longitudinal edge (2) to form a closed tube (1a, b),- at the tube (6), along planned axial lines of separation, respectively one pair of axial flanges (7, 8) are welded inside or outside onto the tube wall, wherein respectively one pair of flanges (7, 8) are arranged extending axially and lying side by side in the circumferential direction,- wherein the tube body (6) is separated along planned lines of separation (20), which extend between two flanges (7, 8) of a flange pair, so that at least two partial shells (6a) of the tube body are formed, which comprise respectively one flange (7, 8) along axial edges (11) and- for erecting the tower construction, the partial shells (6a) are arranged one against the other and connected through the flanges (7, 8) of a pair of flanges to form a tube body.
- Method according to claim 1, characterized in that
a plurality of tube sections (1a), which are annular in cross-section, are connected along common circumferential edges (5) to a longitudinally extending tube body (6). - Method according to claim 1 or 2, characterized in that
the tube sections (1a) are arranged in such a way that their respective flange pairs or flanges and / or longitudinal weld seams are offset in the axial direction and are not aligned with one another. - Method according to one of the preceding claims, characterized in that
Annular frames/annular frame segments (40) and / or annular flanges or annular flange segments (24, 31) are arranged between the flanges (7, 8) of a partial shell (6a), wherein the annular flanges (24, 31) are arranged for the connection of axially successive tube sections (6) and are aligned with radially extending circumferential edges. - Method according to one of the preceding claims, characterized in that
first a flange (7) of a flange pair (7, 8) is placed on an inner or outer side (14) of the tube wall (4) and is connected with the tube body by means of a first fillet seam (18) along a joint edge, and then the opposite joint edge is welded together with the tube body by means of a fillet seam (18), and subsequently the second flange (8) of the pair of flanges (7, 8) is arranged abutting the first flange (7) or slightly spaced apart therefrom by means of a fillet seam (18), in particular spaced apart with a distance corresponding to the width of a separation tool, wherein the fillet seam is opposite the first flange of the pair of flanges and afterwards the separation takes place between the two flanges (7, 8) of the pair of flanges, wherein the second flange (8) is attached to the tube body by means of the second fillet seam (18) after the separation. - Method according to one of claims 1 to 4, characterized in that a flange (7, 8) or both flanges (7, 8) are placed on an inner or outer side of the tube wall, wherein the flanges (7, 8) are respectively placed with an abutting face (15) in such a way, and the abutting face (15) extends in such a way, that a wedge-shaped gap is formed with the tube wall, and the flanges are subsequently welded to the wall (4) one after the other or simultaneously with a full connection seam.
- Method according to one of the preceding claims,
characterized in that the separation takes place in such a way that the axial edge of the half-shell is aligned with the abutting edge of the flange so that the flanges of the adjacent half-shells are arranged immediately adjacent to one another when a tower construction is to be erected. - Method according to one of the preceding claims,
characterized in that the separation takes place in such a way that in the case of flanges which are welded with a full connection and have a common weld seam root the weld seam root is removed during the separation so that the flanges (7, 8) or the partial shells (6a) can be lifted from each other. - Method according to one of the preceding claims,
characterized in that the flange pairs or the flanges of adjoining tower construction shells are connected with bolts, rivets, screws with press sleeves or locking ring bolts. - Method according to one of the preceding claims,
characterized in that the tower construction has a first diameter at an axial end and a second diameter at an axially opposite end, the first diameter being greater than the second diameter. - Method according to one of the preceding claims,
characterized in that the smaller diameter is chosen so as to correspond to the standard diameter of wind energy installations in their foot, so that a standard tower of a wind energy installation can be placed on the section with the smaller diameter of the tube structure and fastened. - Method according to one of the preceding claims,
characterized in that the tubular tower construction (6) is formed from two to fourteen prefabricated partial shells and has a foot diameter of 4 to 14 m and a head diameter of 2.5 to 10 m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL14165927.6T PL2824257T5 (en) | 2013-07-04 | 2014-04-25 | Method for preparation and erection of a tubular tower structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013107059.0A DE102013107059B4 (en) | 2013-07-04 | 2013-07-04 | Process for the production and erection of a tubular tower construction |
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| Publication Number | Publication Date |
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| EP2824257A1 EP2824257A1 (en) | 2015-01-14 |
| EP2824257B1 EP2824257B1 (en) | 2017-08-16 |
| EP2824257B2 true EP2824257B2 (en) | 2023-11-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP14165927.6A Active EP2824257B2 (en) | 2013-07-04 | 2014-04-25 | Method for preparation and erection of a tubular tower structure |
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| EP (1) | EP2824257B2 (en) |
| DE (1) | DE102013107059B4 (en) |
| DK (1) | DK2824257T4 (en) |
| ES (1) | ES2646046T5 (en) |
| FI (1) | FI2824257T4 (en) |
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| US1965966A (en) † | 1933-05-08 | 1934-07-10 | Ohno Hisajiro | Process of preserving fish |
| DE1099824B (en) † | 1959-07-03 | 1961-02-16 | Licentia Gmbh | Application of the method for the production of split hollow bodies on housing-like welded constructions, in particular welded turbine housings |
| US3738149A (en) † | 1971-10-01 | 1973-06-12 | B Archer | Pipe forming apparatus and method |
| DE2947355A1 (en) † | 1978-11-27 | 1980-06-04 | United Technologies Corp | METHOD FOR PRODUCING A DIVIDED HOUSING FOR A GAS TURBINE ENGINE |
| JPS6471973A (en) † | 1987-09-11 | 1989-03-16 | Nippon Denro Mfg | Method of constructing hollow steel tower by steel plate assembly system |
| JPH07310460A (en) † | 1994-03-24 | 1995-11-28 | Zeniraito V:Kk | Lighthouse |
| JPH08132275A (en) † | 1994-11-08 | 1996-05-28 | Nkk Corp | Steel pipe column with diaphragm |
| JPH08132232A (en) † | 1994-11-08 | 1996-05-28 | Nkk Corp | Steel pipe column with diaphragm |
| US6715243B1 (en) † | 1999-02-16 | 2004-04-06 | Jansens & Dieperink B.V. | Method for production of a silo |
| EP1606514A1 (en) † | 2003-03-19 | 2005-12-21 | Vestas Wind System A/S | Method of constructing large towers for wind turbines |
| EP2149703A2 (en) † | 2008-07-30 | 2010-02-03 | General Electric Company | Wind turbine assembly with tower mount |
| DE202011001695U1 (en) † | 2011-01-19 | 2011-03-24 | K2E+C Gmbh | Steel tower for wind turbines |
| DE102009055726A1 (en) † | 2009-11-26 | 2011-06-01 | Aerodyn Engineering Gmbh | Inner installation element for tubular tower of wind turbine, has module element for allowing shifting of element along inner wall of tubular tower in axial direction, where module and supporting elements are fastened to corner posts |
| EP2354379A2 (en) † | 2010-02-08 | 2011-08-10 | Zeppelin Silos & Systems GmbH | Container with flange connection and welded inner seam, in particular silo |
| KR20120073785A (en) † | 2010-12-27 | 2012-07-05 | 주식회사 포스코 | Modular type wind power generation tower |
| US8322757B2 (en) † | 2007-01-26 | 2012-12-04 | Inner Mongolia Golden Ocean New Energy Technology Corporation Co., Ltd. | Coupling flange assembly for connecting steel pipes |
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| NL1019953C2 (en) | 2002-02-12 | 2002-12-19 | Mecal Applied Mechanics B V | Prefabricated tower or mast, as well as a method for joining and / or re-tensioning segments that must form a single structure, as well as a method for building a tower or mast consisting of segments. |
| DE20321855U1 (en) * | 2003-03-19 | 2011-06-09 | Vestas Wind System A/S | Steel tower for a wind turbine |
| CN102439303A (en) | 2009-04-22 | 2012-05-02 | 罗奇多特蒙德有限责任公司 | Tower for a wind power plant |
| DE102009058124B4 (en) | 2009-12-12 | 2012-03-08 | Fondasolutions S.A.R.L. | Mounting device for the concrete foundation of a wind turbine and method for its production |
| DE102010005991A1 (en) | 2010-01-27 | 2011-07-28 | Wobben, Aloys, Dipl.-Ing., 26607 | Wind turbine and wind turbine tower segment |
| WO2011110235A2 (en) | 2010-03-12 | 2011-09-15 | Siemens Aktiengesellschaft | Wall portion for a wind turbine tower |
| DE102010039796A1 (en) | 2010-06-14 | 2011-12-15 | Max Bögl Bauunternehmung GmbH & Co. KG | Tower with an adapter piece and method of making a tower with an adapter piece |
| DE102011011603A1 (en) | 2011-02-17 | 2012-08-23 | Martin Bode | Lifting device for lifting e.g. tower section of offshore-wind turbine, has grippers moved through opening of front end limited by annular flange in retracted state and engaged behind flange at underside of device in extended state |
| DE102011001250A1 (en) | 2011-03-14 | 2012-09-20 | Strabag Offshore Wind Gmbh | Apparatus and method for the transition between a steel tower section and a prestressed concrete tower section |
| DE102013107059B4 (en) | 2013-07-04 | 2018-12-06 | SIAG Industrie GmbH | Process for the production and erection of a tubular tower construction |
-
2013
- 2013-07-04 DE DE102013107059.0A patent/DE102013107059B4/en not_active Withdrawn - After Issue
-
2014
- 2014-04-25 PL PL14165927.6T patent/PL2824257T5/en unknown
- 2014-04-25 FI FIEP14165927.6T patent/FI2824257T4/en active
- 2014-04-25 DK DK14165927.6T patent/DK2824257T4/en active
- 2014-04-25 ES ES14165927T patent/ES2646046T5/en active Active
- 2014-04-25 EP EP14165927.6A patent/EP2824257B2/en active Active
- 2014-04-25 PT PT141659276T patent/PT2824257T/en unknown
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| US1765946A (en) † | 1928-03-29 | 1930-06-24 | Lou F Knowlton | Tank and joint for forming same |
| US1965966A (en) † | 1933-05-08 | 1934-07-10 | Ohno Hisajiro | Process of preserving fish |
| DE1099824B (en) † | 1959-07-03 | 1961-02-16 | Licentia Gmbh | Application of the method for the production of split hollow bodies on housing-like welded constructions, in particular welded turbine housings |
| US3738149A (en) † | 1971-10-01 | 1973-06-12 | B Archer | Pipe forming apparatus and method |
| DE2947355A1 (en) † | 1978-11-27 | 1980-06-04 | United Technologies Corp | METHOD FOR PRODUCING A DIVIDED HOUSING FOR A GAS TURBINE ENGINE |
| JPS6471973A (en) † | 1987-09-11 | 1989-03-16 | Nippon Denro Mfg | Method of constructing hollow steel tower by steel plate assembly system |
| JPH07310460A (en) † | 1994-03-24 | 1995-11-28 | Zeniraito V:Kk | Lighthouse |
| JPH08132275A (en) † | 1994-11-08 | 1996-05-28 | Nkk Corp | Steel pipe column with diaphragm |
| JPH08132232A (en) † | 1994-11-08 | 1996-05-28 | Nkk Corp | Steel pipe column with diaphragm |
| US6715243B1 (en) † | 1999-02-16 | 2004-04-06 | Jansens & Dieperink B.V. | Method for production of a silo |
| EP1606514A1 (en) † | 2003-03-19 | 2005-12-21 | Vestas Wind System A/S | Method of constructing large towers for wind turbines |
| US20060272244A1 (en) † | 2003-03-19 | 2006-12-07 | Jensen Soren P | Method of contructing large towers for wind turbines |
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| EP2149703A2 (en) † | 2008-07-30 | 2010-02-03 | General Electric Company | Wind turbine assembly with tower mount |
| DE102009055726A1 (en) † | 2009-11-26 | 2011-06-01 | Aerodyn Engineering Gmbh | Inner installation element for tubular tower of wind turbine, has module element for allowing shifting of element along inner wall of tubular tower in axial direction, where module and supporting elements are fastened to corner posts |
| EP2354379A2 (en) † | 2010-02-08 | 2011-08-10 | Zeppelin Silos & Systems GmbH | Container with flange connection and welded inner seam, in particular silo |
| KR20120073785A (en) † | 2010-12-27 | 2012-07-05 | 주식회사 포스코 | Modular type wind power generation tower |
| DE202011001695U1 (en) † | 2011-01-19 | 2011-03-24 | K2E+C Gmbh | Steel tower for wind turbines |
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Also Published As
| Publication number | Publication date |
|---|---|
| PT2824257T (en) | 2017-11-14 |
| FI2824257T4 (en) | 2024-02-05 |
| DE102013107059B4 (en) | 2018-12-06 |
| DK2824257T4 (en) | 2024-01-15 |
| EP2824257B1 (en) | 2017-08-16 |
| DE102013107059A1 (en) | 2015-01-08 |
| EP2824257A1 (en) | 2015-01-14 |
| PL2824257T5 (en) | 2024-03-04 |
| DK2824257T3 (en) | 2017-11-20 |
| ES2646046T5 (en) | 2024-05-21 |
| ES2646046T3 (en) | 2017-12-11 |
| PL2824257T3 (en) | 2018-01-31 |
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