EP3017940B2 - Method and a device for the production of bags from tubular bag bodies - Google Patents
Method and a device for the production of bags from tubular bag bodies Download PDFInfo
- Publication number
- EP3017940B2 EP3017940B2 EP14191600.7A EP14191600A EP3017940B2 EP 3017940 B2 EP3017940 B2 EP 3017940B2 EP 14191600 A EP14191600 A EP 14191600A EP 3017940 B2 EP3017940 B2 EP 3017940B2
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- European Patent Office
- Prior art keywords
- bag bodies
- bag
- bodies
- successive
- distance
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/02—Feeding or positioning sheets, blanks or webs
- B31B70/04—Feeding sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
- B31B2150/001—Flexible containers made from sheets or blanks, e.g. from flattened tubes with square or cross bottom
- B31B2150/0014—Flexible containers made from sheets or blanks, e.g. from flattened tubes with square or cross bottom having their openings facing transversally to the direction of movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
- B31B2150/003—Flexible containers made from sheets or blanks, e.g. from flattened tubes made from tubular sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/10—Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/20—Shape of flexible containers with structural provision for thickness of contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/046—Feeding sheets or blanks involving changing orientation or changing direction of transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/005—Making flexible containers, e.g. envelopes or bags involving a particular layout of the machinery or relative arrangement of its subunits
Definitions
- the invention relates to a method and a device for producing sacks from tubular sack bodies, wherein the sack bodies are preferably made from a fabric made of plastic tapes or a nonwoven plastic material (e.g. plastic fleece) or a composite made of the fabric made of plastic tapes and the nonwoven plastic material or a plastic film connected to a net structure, wherein the material is optionally coated on at least one side with at least one plastic layer and/or at least one plastic film, e.g. an OPP film.
- a nonwoven plastic material e.g. plastic fleece
- OPP film e.g. an OPP film
- the sack bodies are transported on a transport device lying flat across their longitudinal extent at a transport speed in a transport direction, wherein the sack bodies pass through processing stations during their transport, with which at least one end region of each sack body is formed into a cross bottom and optionally a cover sheet is applied to the cross bottom.
- Box sacks also known as cross-bottom sacks, are cuboid-shaped sacks that are manufactured in sack-making plants by providing tubular sack bodies whose open end areas are folded into cross bottoms. The sack bodies are fed through the manufacturing plant lying flat so that two layers of the tubular sack body lie against each other. To form the bottom, the two layers are separated from each other at the end areas of the tubular sack body and one of the two layers is folded over on itself by 180° as a side flap, creating an open bottom with the other layer forming a second side flap. By folding over a layer at the end area of the tubular sack body, a triangular corner fold is created at the front and rear part of this end area.
- valve sheets can be inserted (to produce “box valve bags” that can be filled through the valve with a filling nozzle) and the final bottom configuration is produced by folding in the bottom side flaps so that they overlap.
- the overlapping bottom side flaps are glued or thermally welded together depending on the material of the bag body.
- bottom cover sheets can be placed on the overlapped bottom side flaps and glued or welded to them.
- tubular bag bodies are fed transversely to their longitudinal extension to a continuously running transport device and pass through various processing stations along their transport, such as a bottom opening device.
- a continuously running transport device Such an assembly line is in Fig. 8 shown schematically.
- the repeat (x) which is the distance between the front longitudinal edges or the rear longitudinal edges of two consecutive sack bodies (10)
- V transport speed
- the fixed repeat (x) results in relatively large distances (y) between the sack bodies (10), which prevent the transport potential of the sack assembly system from being fully exploited.
- DE1216196B reveals that the obvious idea of reducing the workpiece speed after the workpieces have been removed from the longitudinal conveyor area, which would also reduce the distance between the workpieces, is not implemented in practice because of the complexity and cost of the device. DE1216196B The implementation of the discussed idea is therefore explicitly discouraged. It is therefore an object of the present invention to increase the throughput of bag bodies in bag assembly systems without increasing the transport speed of the bag bodies.
- the device according to the invention and the method according to the invention for producing bags from tubular bag bodies are particularly suitable for processing bag bodies which are made from a fabric made of plastic tapes or a nonwoven plastic material (e.g. plastic fleece) or a composite made from the fabric made of plastic tapes and the nonwoven plastic material or a plastic film connected to a net structure, wherein the material is optionally coated on at least one side with at least one plastic layer and/or at least one plastic film, e.g. an OPP film.
- a nonwoven plastic material e.g. plastic fleece
- a composite made from the fabric made of plastic tapes and the nonwoven plastic material or a plastic film connected to a net structure
- the material is optionally coated on at least one side with at least one plastic layer and/or at least one plastic film, e.g. an OPP film.
- the bag bodies are transported lying flat transversely to their longitudinal extension at a transport speed in a transport direction, whereby at least one end region of the bag bodies is formed into a cross bottom during their transport and optionally a cover sheet is applied to the cross bottom.
- Sack bodies to be transported are moved by at least one transfer device by a feed distance in the transport direction in relation to sack bodies transported at transport speed and then moved at the transport speed, the movement of the sack bodies on the feed distance taking place at least in sections at a transfer speed that is greater than the transport speed.
- This measure adjusts the length of the repeat and can be set to a predefined distance between adjacent sack bodies by calculating and controlling the feed distance depending on the width of the sack bodies so that the predefined distance between successive sack bodies or between the cover sheets of successive sack bodies results. So that the device according to the invention can be operated automatically, the width of the sack bodies is detected by a sensor.
- the device comprises a control system which calculates the feed distance depending on the width of the sack bodies so that a predefined distance between successive sack bodies or between the cover sheets of successive sack bodies results.
- the controller controls the transfer device according to the calculated feed distance, wherein the controller controls the speed at which the transfer device moves the bag bodies in the transport direction according to a speed profile which includes accelerating to the transfer speed and, after a period of time dependent on the length of the feed distance, braking to the transport speed.
- the speed at which the bag bodies are moved on the feed path is controlled according to a speed profile.
- the speed profile includes accelerating to the transfer speed and, after a period of time that depends on the length of the feed path, braking to the transport speed.
- the bag assembly can be further improved and automated to an even greater extent if the cover sheet target position and the target length of the cover sheets and optionally the valve sheet target position of valve sheets are calculated based on the recorded bag width and the predefined distance between successive bag bodies and cover sheets are cut to the target length and applied to the bag bodies based on this information when they have reached the cover sheet target position and optionally the valve sheets are applied to the bag bodies when they have reached the valve sheet target position.
- the transfer device preferably has holding means for gripping, holding and releasing the bag bodies, whereby the holding means can be designed as mechanical grippers and/or vacuum suction cups.
- a control system controls the times at which the holding means grip and release the bag bodies. If at least two holding means are provided that can be moved independently of one another, it is possible to align misaligned bag bodies by means of different movements of the holding means using a suitable control system. Misalignments can be caused, for example, when the bag bodies are cut.
- the device 1 comprises a transport device 2 which transports the sack bodies 10 lying flat across their longitudinal extent L at a transport speed V in a transport direction T.
- the sack bodies have a front side edge 11 and a rear side edge 12, between which the width b is measured.
- Guide rails 3 hold the sack bodies 10 in the correct position on the transport device.
- the sack bodies 10 are made from a fabric made of stretched plastic tapes or a nonwoven plastic material (e.g.
- plastic fleece or a composite made from the fabric made of plastic tapes and the nonwoven plastic material or a plastic film connected to a net structure and are preferably provided with a coating made of a polymer.
- Composites can also comprise plastic films, paper layers or metal foils.
- the coating comprises a layer of an OPP film, further printing layers, etc.
- a hose 10a is fed from a storage device (not shown) or an inline hose production machine to a cross-cutting device 8, which cuts tubular bag bodies 10 from the hose 10a and feeds them to the transfer device 4 described in detail below.
- the bag bodies 10 pass through processing stations with which at least one end region 13 of each bag body 10 is formed into a cross bottom and a cover sheet 19 is applied to the cross bottom.
- the processing stations described below are formed. In other embodiments of the invention, however, not all of these processing stations are implemented, or other processing stations (quality inspection, printing device, etc.) can also be provided.
- a folding station 30 serves to fold the end regions 13 of the sack body 10 from the flat state upwards around the guide rails 3.
- a bottom opening station 40 serves to pull the two folded-up layers of the end regions 13 of the sack body 10 away from each other and to fold them over in opposite directions by 90° each, thereby creating an open bottom 17 which has two side flaps 15, 16, of which one side flap 16 is folded back by 180° onto the wall of the sack body 10. By folding over the side flaps 15, 16, a triangular corner fold 14 is created on the front and rear part of the open bottom 17.
- a valve leaf 18 is placed on the open bottom 17 of the sack body 10 and, if necessary, fixed by gluing or thermal welding.
- the final cross-bottom configuration is then produced in a bottom forming station 60 by folding in the bottom side flaps 15, 16, whereby the triangular folds 14 at the front and rear bottom end areas are reduced in size by folding in, but their triangular shape is retained. Since the side flaps 15, 16 are folded over at folding edges that are parallel to one another, the triangular folds have the shape of an isosceles triangle, the hypotenuse of which runs between the end points of the folding edges.
- the folded bottom side flaps 15, 16 are glued to one another, depending on the material of the bag body, or thermally welded if they overlap one another. However, there are also designs of bags in which the bottom side flaps 15, 16 do not overlap one another.
- a cover sheet application station 70 for applying a bottom cover sheet 19 to the folded bottom side flaps 15, 16 and a hot air welding station 80 for fixing the bottom cover sheet 19 to the folded bottom side flaps 15, 16 are also provided.
- the cover sheet application station 70 and the welding station 80 can be integrated into one another.
- an adhesive station can also be provided.
- the device 1 has a transfer device 4 to which the bag bodies 10 are fed either transversely or longitudinally.
- the transfer device 4 transfers the fed bag bodies 10 in a transverse arrangement to the transport device 2 by means of a movement in the transport direction T.
- the transfer device 4 moves bag bodies 10 to be transported in relation to bag bodies conveyed at transport speed V by a feed distance ⁇ y in the transport direction T and then transfers them to the transport device 2, wherein the transfer device 4 moves the bag bodies 10 in the transport direction T at least in sections at a transfer speed U which is greater than the transport speed V.
- the throughput of bag bodies 10 through the device 1 can be increased while maintaining the same transport speed T.
- the transfer device 4 can have holding means 4b for gripping, holding and releasing the bag bodies.
- the holding means 4b are designed as mechanical grippers which are attached to endless belts 4a running around pulleys 4c, 4d.
- One of the pulleys 4c is driven by a drive 7 which is (automatically) controlled by a controller 6 which can also control the holding means 4b.
- the holding means 4b can also be designed as vacuum suction cups.
- the feed distance ⁇ y can be calculated and changed using the controller 6.
- the controller 6 can control the speed of the drive 7 and controls the times at which the holding means 4b grip and release the bag bodies 10.
- the processing stations 30, 40, 50, 60, 70, 80 provided in the device 1 are also equipped with individual drives, switches and actuators - e.g. controlled by the control 6 - in order to be able to react to the variable bag distances.
- the connection of the control 6 with the transfer device 4 and the processing stations 30, 40, 50, 60, 70, 80 is shown in the Figures 1 and 2 not shown. This connection is either a point-to-point line (serial or parallel) or a network connection.
- the control 6 contains a computer with which the feed distance ⁇ y can be calculated as a function of the width (b) of the bag bodies 10 in such a way that a predefined distance y2 between successive bag bodies 10, 10 or between the cover sheets of successive bag bodies is obtained (distance y3, see Fig. 1 ).
- the controller 6 controls the transfer device 4 according to the calculated feed distance ⁇ y.
- a sensor 5 is provided for detecting the width b of the bag body 10.
- the sensor 5 sends the detected width b to the control 6.
- the sensor 5 can, for example, be camera-supported or detect the width b by means of light barriers.
- the feed distance ⁇ y is varied depending on the bag body width b and thus the length of the repeat is changed.
- the distance y2 between the bag bodies 10 can thus be kept constant even with different bag body widths b.
- the controller 6 controls the speed at which the transfer device 4 moves the bag bodies in the transport direction T according to a speed profile.
- This speed profile includes accelerating the picked up bag bodies, which are fed to the transfer device 4 at a speed between 0 and the transport speed V, to the transfer speed U and, after a period of time dependent on the length of the feed path ⁇ y, braking to the transport speed V.
- the controller 6 can calculate the target position and target length of the cover sheet 19 and optionally the target position of a valve sheet 18 based on the recorded bag width b and the predefined distance y2 between successive bag bodies and use this information to control the cover sheet application station 70 so that it cuts a cover sheet 19 according to the target length and applies it to the bag body 10 when it has reached the target position.
- the control 6 controls the valve sheet insertion station 50 so that it applies a valve sheet 18 to the bag body 10 when it has reached the desired position.
- the smaller distance between the bag bodies 10 also increases the efficiency of a hot-air welding device 80 for fixing the bottom cover sheets 19, since the idle time and the energy loss due to unused heat is minimized.
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Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Herstellung von Säcken aus schlauchförmigen Sackkörpern, wobei die Sackkörper vorzugsweise aus einem Gewebe aus Kunststoffbändchen oder einem Nonwoven-Kunststoffmaterial (z.B. Kunststoffvlies) oder einem Verbund aus dem Gewebe aus Kunststoffbändchen und dem Nonwoven-Kunststoffmaterial oder einer mit einer Netzstruktur verbundenen Kunststofffolie hergestellt sind, wobei das Material optional zumindest einseitig mit zumindest einer Kunststoffschicht und/oder zumindest einer Kunststofffolie, z.B. einer OPP-Folie beschichtet ist. Die Sackkörper werden auf einer Transportvorrichtung flachliegend quer zu ihrer Längserstreckung mit einer Transportgeschwindigkeit in einer Transportrichtung transportiert, wobei die Sackkörper während ihres Transports Bearbeitungsstationen durchlaufen, mit denen zumindest ein Endbereich eines jeden Sacckörpers zu einem Kreuzboden geformt und optional ein Deckblatt auf den Kreuzboden aufgebracht wird.The invention relates to a method and a device for producing sacks from tubular sack bodies, wherein the sack bodies are preferably made from a fabric made of plastic tapes or a nonwoven plastic material (e.g. plastic fleece) or a composite made of the fabric made of plastic tapes and the nonwoven plastic material or a plastic film connected to a net structure, wherein the material is optionally coated on at least one side with at least one plastic layer and/or at least one plastic film, e.g. an OPP film. The sack bodies are transported on a transport device lying flat across their longitudinal extent at a transport speed in a transport direction, wherein the sack bodies pass through processing stations during their transport, with which at least one end region of each sack body is formed into a cross bottom and optionally a cover sheet is applied to the cross bottom.
Kastensäcke, auch Kreuzbodensäcke genannt, sind Säcke von quaderförmiger Gestalt, die in Sackkonfektionsanlagen hergestellt werden, indem schlauchförmige Sackkörper bereitgestellt werden, deren offene Endbereiche zu Kreuzböden gefaltet werden. Die Sackkörper werden flach liegend durch die Konfektionsanlage geführt, so dass zwei Lagen des schlauchförmigen Sackkörpers aneinander anliegen. Zur Bodenbildung werden die beiden Lagen an den Endbereichen des schlauchförmigen Sackkörpers voneinander getrennt, und eine der beiden Lagen wird als Seitenklappe um 180° auf sich selbst umgeklappt, wodurch ein offener Boden entsteht, bei dem die andere Lage eine zweite Seitenklappe bildet. Durch das Umklappen einer Lage am Endbereich des schlauchförmigen Sackkörpers entsteht am vorderen und hinteren Teil dieses Endbereichs jeweils ein dreieckiger Eckeinschlag. Diesen Vorgang nennt man in der Fachsprache auch "Aufziehen". In weiterer Bearbeitungsabfolge können Ventilblätter eingelegt werden (zur Herstellung von "Kastenventilsäcken", die durch das Ventil hindurch mit Füllstutzen befüllbar sind) und wird die endgültige Bodenkonfiguration durch einander überlappendes Einschlagen der Bodenseitenklappen hergestellt. Die überlappenden Bodenseitenklappen werden miteinander je nach Material des Sackkörpers verklebt oder thermisch verschweißt. Alternativ oder ergänzend können Bodendeckblätter auf die überlappten Bodenseitenklappen aufgelegt und mit ihnen verklebt oder verschweißt werden. Eine solche Sackkonfektionsanlage ist in dem Patent
Der Durchsatz von Sackkonfektionsanlagen ist maßgeblich von der Transportgeschwindigkeit, mit der die zu konfektionierenden Schlauchabschnitte durch die Konfektionsanlage transportiert werden, abhängig. Als nachteilig an der aus dem Patent
Dieser Nachteil wurde durch die in der
Die Transportgeschwindigkeit von Sackkörpern in Sackkonfektionieranlagen konnte weiter durch die in der
Mittlerweile ist man mit der Erhöhung der Transportgeschwindigkeit an die Grenzen der Leistung von entlang des Transportweges der Sackkörper angeordneten Einrichtungen zur Ausbildung der Kreuzböden, insbesondere von Heißluftschweißeinrichtungen zum Anbringen von Bodendeckblättern und/oder Ventilen an den Sackkörpern, gestoßen. Daher kann eine Erhöhung des Durchsatzes von Sackkonfektionieranlagen nicht durch eine weitere Erhöhung der Transportgeschwindigkeit der Sackkörper erreicht werden.Increasing the transport speed has now reached the limits of the performance of the equipment arranged along the transport path of the bag bodies for forming the cross bottoms, in particular hot-air welding equipment for attaching bottom cover sheets and/or valves to the bag bodies. Therefore, an increase in the throughput of bag assembly systems cannot be achieved by further increasing the transport speed of the bag bodies.
Bei Konfektionsanlagen für Kastensäcke oder Kastenventilsäcke nach dem Stand der Technik werden schlauchförmige Sackkörper quer zu ihrer Längserstreckung einer kontinuierlich laufenden Transportvorrichtung zugeführt und durchlaufen entlang ihres Transports unterschiedliche Bearbeitungsstationen, wie z.B. eine Bodenöffnungseinrichtung. Eine solche Konfektionsanlage ist in
Ein weiterer Nachteil des fix eingestellten Rapports ist, dass Heißluftschweißeinrichtungen, die zum Anbringen der Bodendeckblätter benötigt werden, zwischen den aufeinanderfolgenden Sackkörpern bzw. aufeinanderfolgenden Bodendeckblättern leer laufen, wodurch beträchtliche Energie in Form von heißer Luft an die Umgebung ungenutzt abgegeben wird, da ein Abschalten und Wiedereinschalten der Heißluftschweißeinrichtungen zwischen aufeinanderfolgenden Säcken aus prozesstechnischen Gründen nicht möglich ist.A further disadvantage of the fixed repeat is that hot air welding devices, which are required for attaching the bottom cover sheets, run empty between the successive bag bodies or successive bottom cover sheets, whereby considerable energy in the form of hot air is released unused into the environment, since switching the hot air welding devices off and on again between successive bags is not possible for process-related reasons.
Diese Aufgabe wird durch eine Vorrichtung und ein Verfahren zur Herstellung von Säcken aus schlauchförmigen Sackkörpern mit den Merkmalen der Ansprüche 1 bzw. 9 gelöst.This object is achieved by a device and a method for producing bags from tubular bag bodies having the features of claims 1 and 9, respectively.
Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen und der nachfolgenden Beschreibung dargelegt.Advantageous embodiments of the invention are set out in the subclaims and the following description.
Die erfindungsgemäße Vorrichtung und das erfindungsgemäße Verfahren zur Herstellung von Säcken aus schlauchförmigen Sackkörpern sind vorzüglich zur Bearbeitung von Sackkörpern geeignet, die aus einem Gewebe aus Kunststoffbändchen oder einem Nonwoven-Kunststoffmaterial (z.B. Kunststoffvlies) oder einem Verbund aus dem Gewebe aus Kunststoffbändchen und dem Nonwoven-Kunststoffmaterial oder einer mit einer Netzstruktur verbundenen Kunststofffolie hergestellt sind, wobei das Material optional zumindest einseitig mit zumindest einer Kunststoffschicht und/oder zumindest einer Kunststofffolie, z.B. einer OPP-Folie beschichtet ist.The device according to the invention and the method according to the invention for producing bags from tubular bag bodies are particularly suitable for processing bag bodies which are made from a fabric made of plastic tapes or a nonwoven plastic material (e.g. plastic fleece) or a composite made from the fabric made of plastic tapes and the nonwoven plastic material or a plastic film connected to a net structure, wherein the material is optionally coated on at least one side with at least one plastic layer and/or at least one plastic film, e.g. an OPP film.
Die Sackkörper werden flachliegend quer zu ihrer Längserstreckung mit einer Transportgeschwindigkeit in einer Transportrichtung transportiert, wobei an den Sackkörpern während ihres Transports zumindest ein Endbereich zu einem Kreuzboden geformt und optional ein Deckblatt auf den Kreuzboden aufgebracht wird.The bag bodies are transported lying flat transversely to their longitudinal extension at a transport speed in a transport direction, whereby at least one end region of the bag bodies is formed into a cross bottom during their transport and optionally a cover sheet is applied to the cross bottom.
Zu transportierende Sackkörper werden von zumindest einer Übergabevorrichtung in Bezug auf mit Transportgeschwindigkeit beförderte Sackkörper um eine Vorschubstrecke in Transportrichtung bewegt und anschließend mit der Transportgeschwindigkeit bewegt, wobei die Bewegung der Sackkörper auf der Vorschubstrecke zumindest abschnittsweise mit einer Übergabegeschwindigkeit erfolgt, die größer ist als die Transportgeschwindigkeit. Durch diese Maßnahme wird die Länge des Rapports angepasst und kann auf einen vordefinierten Abstand zwischen benachbarten Sackkörpern eingestellt werden, indem die Vorschubstrecke in Abhängigkeit von der Breite der Sackkörper so berechnet und gesteuert wird, dass sich der vordefinierte Abstand zwischen aufeinanderfolgenden Sackkörpern oder zwischen den Deckblättern aufeinanderfolgender Sackkörper ergibt. Damit die erfindungsgemäße Vorrichtung automatisch betrieben werden kann, wird die Breite der Sackkörper mit einem Sensor erfasst. Erfindungsgemäß umfasst die Vorrichtung eine Steuerung, die die Vorschubstrecke in Abhängigkeit von der Breite der Sackkörper so berechnet, dass sich ein vordefinierter Abstand zwischen aufeinanderfolgenden Sackkörpern oder zwischen den Deckblättern aufeinanderfolgender Sackkörper ergibt. Die Steuerung steuert die Übergabevorrichtung gemäß der errechneten Vorschubstrecke, wobei die Steuerung die Geschwindigkeit, mit der die Übergabevorrichtung die Sackkörper in Transportrichtung bewegt, gemäß einem Geschwindigkeitsprofil steuert, das das Beschleunigen auf die Übergabegeschwindigkeit und nach einer von der Länge der Vorschubstrecke abhängigen Zeitdauer das Abbremsen auf die Transportgeschwindigkeit umfasst.Sack bodies to be transported are moved by at least one transfer device by a feed distance in the transport direction in relation to sack bodies transported at transport speed and then moved at the transport speed, the movement of the sack bodies on the feed distance taking place at least in sections at a transfer speed that is greater than the transport speed. This measure adjusts the length of the repeat and can be set to a predefined distance between adjacent sack bodies by calculating and controlling the feed distance depending on the width of the sack bodies so that the predefined distance between successive sack bodies or between the cover sheets of successive sack bodies results. So that the device according to the invention can be operated automatically, the width of the sack bodies is detected by a sensor. According to the invention, the device comprises a control system which calculates the feed distance depending on the width of the sack bodies so that a predefined distance between successive sack bodies or between the cover sheets of successive sack bodies results. The controller controls the transfer device according to the calculated feed distance, wherein the controller controls the speed at which the transfer device moves the bag bodies in the transport direction according to a speed profile which includes accelerating to the transfer speed and, after a period of time dependent on the length of the feed distance, braking to the transport speed.
Für eine schonende Behandlung der Sackkörper und für eine exakte Aufnahme der Sackkörper und Übergabe an die Transportvorrichtung wird erfindungsgemäß die Geschwindigkeit, mit der Sackkörper auf der Vorschubstrecke bewegt werden, gemäß einem Geschwindigkeitsprofil gesteuert. Das Geschwindigkeitsprofil umfasst das Beschleunigen auf die Übergabegeschwindigkeit und nach einer von der Länge der Vorschubstrecke abhängigen Zeitdauer das Abbremsen auf die Transportgeschwindigkeit.In order to ensure gentle handling of the bag bodies and to ensure that they are picked up and transferred to the transport device precisely, the speed at which the bag bodies are moved on the feed path is controlled according to a speed profile. The speed profile includes accelerating to the transfer speed and, after a period of time that depends on the length of the feed path, braking to the transport speed.
Mit der erfindungsgemäßen Vorrichtung kann die Sackkonfektionierung weiter verbessert und noch höher automatisiert werden, wenn anhand der erfassten Sackbreite und des vordefinierten Abstandes aufeinanderfolgender Sackkörper die Deckblatt-Soll-Position und die Soll-Länge der Deckblätter sowie optional die Ventilblatt-Soll-Position von Ventilblättern berechnet werden und anhand dieser Informationen Deckblätter gemäß der Soll-Länge zugeschnitten und auf die Sackkörper aufgebracht werden, wenn sie die Deckblatt-Soll-Position erreicht haben, und optional die Ventilblätter auf die Sackkörper aufgebracht werden, wenn sie die Ventilblatt-Soll-Position erreicht haben.With the device according to the invention, the bag assembly can be further improved and automated to an even greater extent if the cover sheet target position and the target length of the cover sheets and optionally the valve sheet target position of valve sheets are calculated based on the recorded bag width and the predefined distance between successive bag bodies and cover sheets are cut to the target length and applied to the bag bodies based on this information when they have reached the cover sheet target position and optionally the valve sheets are applied to the bag bodies when they have reached the valve sheet target position.
Mit der erfindungsgemäßen Vorrichtung und dem erfindungsgemäßen Verfahren ist es möglich, die Vorschubstrecke so zu wählen, dass sich ein sehr kleiner vordefinierter Abstand zwischen aufeinanderfolgenden Sackkörpern ergibt, der vorzugsweise nicht größer als 5 cm ist. Benachbarte Säcke können auch bündig aneinander angeordnet werden.With the device and the method according to the invention, it is possible to select the feed path so that a very small predefined distance is obtained between successive bag bodies, which is preferably no greater than 5 cm. Neighboring bags can also be arranged flush with one another.
Eine noch bessere Ausnutzung von Bearbeitungsstationen, wie einer Heißluftschweißstation, wird erreicht, wenn die Vorschubstrecke so gewählt wird, dass sich aufeinanderfolgende Sackkörper überlappen, wobei vorzugsweise die Überlappungsbreite der einfachen oder doppelten Höhe des dreieckigen Eckeinschlags entspricht, der beim Einschlagen der Bodenseitenklappen entsteht. Im letzteren Fall wird zumindest bei einem der aufeinanderfolgenden Sacckörper ein dem anderen Sackkörper zugewandter Längsabschnitt, der eine Breite hat, die der Höhe des Eckeinschlags entspricht, umgefaltet.An even better utilization of processing stations, such as a hot-air welding station, is achieved if the feed path is selected so that successive bag bodies overlap, with the overlap width preferably corresponding to one or two times the height of the triangular corner fold that is created when the bottom side flaps are folded in. In the latter case, at least in one of the successive bag bodies, a longitudinal section facing the other bag body, which has a width corresponding to the height of the corner fold, is folded over.
Die Übergabevorrichtung weist zur verlässlichen Handhabung vorzugsweise Haltemittel zum Ergreifen, Festhalten und Freigeben der Sackkörper auf, wobei die Haltemittel als mechanische Greifer und/oder Vakuumsauger ausgebildet sein können. Eine Steuerung steuert die Zeitpunkte, zu denen die Haltemittel die Sackkörper ergreifen und loslassen. Wenn zumindest zwei Haltemittel vorgesehen sind, die unabhängig voneinander bewegbar sind, ist es durch eine geeignete Steuerung möglich, durch unterschiedliche Bewegungen der Haltemittel fehlausgerichtete Sackkörper auszurichten. Fehlausrichtungen können z.B. beim Schneiden der Sackkörper verursacht werden.For reliable handling, the transfer device preferably has holding means for gripping, holding and releasing the bag bodies, whereby the holding means can be designed as mechanical grippers and/or vacuum suction cups. A control system controls the times at which the holding means grip and release the bag bodies. If at least two holding means are provided that can be moved independently of one another, it is possible to align misaligned bag bodies by means of different movements of the holding means using a suitable control system. Misalignments can be caused, for example, when the bag bodies are cut.
Die Erfindung wird nun anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen näher beschrieben.
- Fig. 1
- zeigt eine schematische Darstellung einer Sackkonfektionieranlage gemäß den Prinzipien der Erfindung.
- Fig. 2
- zeigt eine perspektivische Darstellung einer Sackkonfektionieranlage gemäß einer Ausführungsform der Erfindung.
- Fig. 3
- bis
Fig. 6 zeigen Draufsichten auf Sackkörper während ihres Transports auf der Transportvorrichtung, die die Abstände zwischen aufeinanderfolgenden Sackkörpern gemäß der Erfindung illustrieren. - Fig. 7
- zeigt eine schematische Darstellung einer weiteren Ausführungsform einer Sackkonfektionieranlage gemäß den Prinzipien der Erfindung.
- Fig. 8
- zeigt schematisch eine Transportvorrichtung einer Sackkonfektionieranlage gemäß dem Stand der Technik.
- Fig. 1
- shows a schematic representation of a bag making plant according to the principles of the invention.
- Fig. 2
- shows a perspective view of a bag manufacturing system according to an embodiment of the invention.
- Fig. 3
- until
Fig. 6 show plan views of bag bodies during their transport on the transport device, illustrating the distances between successive bag bodies according to the invention. - Fig. 7
- shows a schematic representation of another embodiment of a bag making system according to the principles of the invention.
- Fig. 8
- shows schematically a transport device of a bag manufacturing plant according to the prior art.
Unter Bezugnahme auf
In der Ausführungsform von
Während ihres Transports auf der Transportvorrichtung 2 durchlaufen die Sackkörper 10 Bearbeitungsstationen, mit denen zumindest ein Endbereich 13 eines jeden Sackkörpers 10 zu einem Kreuzboden geformt und ein Deckblatt 19 auf den Kreuzboden aufgebracht wird. Bei der geschilderten Ausführungsform sind die nachfolgend beschriebenen Bearbeitungsstationen ausgebildet. In anderen Ausführungsformen der Erfindung sind jedoch nicht alle dieser Bearbeitungsstationen verwirklicht, oder es können auch andere Bearbeitungsstationen (Qualitätsprüfung, Druckeinrichtung, etc.) vorgesehen sein.During their transport on the
Die Bearbeitungsstationen sind in
Erfindungsgemäß weist die Vorrichtung 1 eine Übergabevorrichtung 4 auf, der Sackkörper 10 entweder quer oder längs zugeführt werden. Die Übergabevorrichtung 4 übergibt die zugeführten Sackkörper 10 in Queranordnung auf die Transportvorrichtung 2 mittels einer Bewegung in Transportrichtung T. Erfindungsgemäß bewegt die Übergabevorrichtung 4 zu transportierende Sackkörper 10 in Bezug auf mit Transportgeschwindigkeit V beförderte Sackkörper um eine Vorschubstrecke Δy in Transportrichtung T und übergibt sie dann an die Transportvorrichtung 2, wobei die Übergabevorrichtung 4 die Sackkörper 10 in Transportrichtung T zumindest abschnittsweise mit einer Übergabegeschwindigkeit U bewegt, die größer ist als die Transportgeschwindigkeit V. Während also die Sackkörper 10 bei der Zuführung zur Übergabevorrichtung 4 einen Abstand y1 voneinander aufweisen und sich mit der Transportgeschwindigkeit T in Transportrichtung bewegen, haben sie nach der Übergabe an die Transportvorrichtung 2 einen verringerten Abstand y2 voneinander, der durch die Bewegung um die Vorschubstrecke Δy zustande kommt. Die Vorschubstrecke Δy lässt sich somit folgendermaßen berechnen:
Durch das Verringern des Abstandes benachbarter Sackkörper von y1 auf y2 zwischen den schlauchförmigen Sackkörpern beim Transport verkürzt sich die ursprüngliche Länge des Rapports x1 um die Vorschubstrecke Δy auf die Rapportlänge x2. Somit kann der Durchsatz an Sackkörpern 10 durch die Vorrichtung 1 bei gleichbleibender Transportgeschwindigkeit T erhöht werden.By reducing the distance between adjacent bag bodies from y1 to y2 between the tubular bag bodies during transport, the original length of the repeat x1 is shortened by the feed distance Δy to the repeat length x2. Thus, the throughput of
Wie in
Da erfindungsgemäß die Abstände y1, y2 zwischen den Sackkörpern 10 bzw. den Bodendeckblättern 19 variiert werden, sind auch die in der Vorrichtung 1 vorgesehenen Bearbeitungsstationen 30, 40, 50, 60, 70, 80 mit - z.B. von der Steuerung 6 gesteuerten - Einzelantrieben, Schaltern und Aktuatoren ausgestattet, um auf die variablen Sackabstände reagieren zu können. Aus Gründen der Übersichtlichkeit ist die Verbindung der Steuerung 6 mit der Übergabevorrichtung 4 und den Bearbeitungsstationen 30, 40, 50, 60, 70, 80 in den
Die Steuerung 6 enthält einen Rechner, womit die Vorschubstrecke Δy in Abhängigkeit von der Breite (b) der Sackkörper 10 so berechnet werden kann , dass sich ein vordefinierter Abstand y2 zwischen aufeinanderfolgenden Sackkörpern 10, 10 oder zwischen den Deckblättern aufeinanderfolgender Sackkörper ergibt (Abstand y3, siehe
Für einen automatischen Betrieb der erfindungsgemäßen Vorrichtung 1 ist ein Sensor 5 zur Erfassung der Breite b der Sackkörper 10 vorgesehen. Der Sensor 5 sendet die erfasste Breite b an die Steuerung 6. Der Sensor 5 kann beispielsweise kameragestützt sein oder die Breite b mittels Lichtschranken erfassen.For automatic operation of the device 1 according to the invention, a sensor 5 is provided for detecting the width b of the
Im Gegensatz zum Stand der Technik, bei dem der Rapport konstant gehalten wird, wird gemäß der Erfindung die Vorschubstrecke Δy in Abhängigkeit von der Sackkörperbreite b variiert und damit die Länge des Rapports verändert. Je kleiner die Sackkörperbreite b, desto größer ist die Vorschubstrecke Δy, um die der Sackkörper vorgeschoben wird. Der Abstand y2 zwischen den Sackkörpern 10 kann somit auch bei unterschiedlichen Sackkörperbreiten b konstant gehalten werden.In contrast to the prior art, in which the repeat is kept constant, according to the invention the feed distance Δy is varied depending on the bag body width b and thus the length of the repeat is changed. The smaller the bag body width b, the greater the feed distance Δy by which the bag body is advanced. The distance y2 between the
Für eine schonende Behandlung der Sackkörper und ein exaktes Aufnehmen und Übergeben steuert die Steuerung 6 die Geschwindigkeit, mit der die Übergabevorrichtung 4 die Sackkörper in Transportrichtung T bewegt, gemäß einem Geschwindigkeitsprofil. Dieses Geschwindigkeitsprofil umfasst das Beschleunigen der aufgenommenen Sackkörper, die der Übergabevorrichtung 4 mit einer zwischen 0 und der Transportgeschwindigkeit V liegenden Geschwindigkeit zugeführt werden, auf die Übergabegeschwindigkeit U und nach einer von der Länge der Vorschubstrecke Δy abhängigen Zeitdauer das Abbremsen auf die Transportgeschwindigkeit V. Weiters kann die Steuerung 6 anhand der erfassten Sackbreite b und des vordefinierten Abstandes y2 aufeinanderfolgender Sackkörper die Soll-Position und Soll-Länge des Deckblatts 19 sowie optional die Soll-Position eines Ventilblatts 18 berechnen und anhand dieser Informationen die Deckblatt-Aufbringstation 70 so steuern, dass sie ein Deckblatt 19 gemäß der Soll-Länge zuschneidet und auf den Sackkörper 10 aufbringt, wenn er die Soll-Position erreicht hat. In ähnlicher Weise steuert die Steuerung 6 die Ventilblatt-Einlegestation 50, so dass sie ein Ventilblatt 18 auf den Sackkörper 10 aufbringt, wenn er die Soll-Position erreicht hat. Es sei erwähnt, dass sich die Länge der Deckblätter mathematisch aus dem die Sackdicke bestimmenden Maß ergibt, um das die Bodenseitenklappen 15, 16 eingeschlagen werden, da dieses Maß die Länge der Faltkanten, somit auch die Länge des Kreuzbodens und damit die Länge des Deckblatts 19 vorgibt.For gentle handling of the bag bodies and precise picking up and transferring, the controller 6 controls the speed at which the transfer device 4 moves the bag bodies in the transport direction T according to a speed profile. This speed profile includes accelerating the picked up bag bodies, which are fed to the transfer device 4 at a speed between 0 and the transport speed V, to the transfer speed U and, after a period of time dependent on the length of the feed path Δy, braking to the transport speed V. Furthermore, the controller 6 can calculate the target position and target length of the
Durch die erfindungsgemäße Übergabevorrichtung 4 kann auch auf Breitenschwankungen der zugeführten Sackkörper 10 reagiert werden, und in Folge die Genauigkeit an den folgenden Bearbeitungsstationen erhöht und somit die Qualität der Säcke optimiert werden.The transfer device 4 according to the invention can also react to width fluctuations of the supplied
Durch den geringeren Abstand zwischen den Sackkörpern 10 wird auch die Effizienz einer Heißluft-Schweißeinrichtung 80 zur Fixierung der Bodendeckblätter 19 erhöht, da der Leerlauf und der Energieverlust durch ungenutzt abgegebene Wärme minimiert werden.The smaller distance between the
Bei vielen Anwendungen wird die Vorschubstrecke Δy so gewählt, dass sich ein vordefinierter Abstand y2 zwischen aufeinanderfolgenden Sackkörpern zwischen 0 (d.h. die Sackkörper liegen bündig, siehe
Es ist jedoch zu beachten, dass die extrem verringerten Abstände zwischen benachbarten Sackkörpern 10, 10, wie in
Weiters ist es auch möglich, dass nur eine Übergabestation, die sich direkt nach der Bodenöffnungsstation 40 oder weiter hinten entlang der Transportvorrichtung befindet, die Abstände der benachbarten Sackkörper verringert. Dies bedeutet, dass die Bodenöffnungsstation 40 "mehr Zeit" hat, die Böden zu öffnen und gleichzeitig die thermische Energie der Schweißstation 80 optimal ausgenützt wird.Furthermore, it is also possible for only one transfer station, which is located directly after the
Dadurch, dass die Abstände zwischen den Sackkörpern bzw. den Bodendeckblättern variiert werden, müssen auch die Bearbeitungsstationen wie Bodenöffner, Ventileinlegeapparate undBecause the distances between the bag bodies and the bottom cover sheets are varied, the processing stations such as bottom openers, valve inserters and
Deckblattaufbringungsapparate mit Einzelantrieben ausgestattet werden, um auf die variablen Sackabstände reagieren zu können. Top sheet applicators can be equipped with individual drives in order to be able to react to the variable bag spacing.
Claims (13)
- A device (1) for producing bags from tubular bag bodies (10), wherein the bag bodies are preferably made from a fabric of plastic strips or a nonwoven plastic material (e.g., plastic nonwoven fabric) or a composite of the fabric made of plastic strips and the nonwoven plastic material or a plastic film connected by a web structure, wherein the material is optionally coated at least on one side by a plastic layer and/or at least one plastic film, e.g., an OPP film,having at least one transport device (2), which transports the bag bodies in a flat manner transversely to the longitudinal extent (L) thereof at a transport rate (V) in a transporting direction (T), wherein the bag bodies, while being transported, pass through processing stations (30, 40, 50, 60, 70, 80), by way of which at least one end region (13) of each bag body is formed into a cross bottom and optionally a cover sheet (19) is applied to the cross bottom,characterized by at least one transfer device (4), which moves the bag bodies (10) to be transported by the transport device, with respect to bag bodies conveyed at a transport rate (V), by a feeding distance (Δy) in the transporting direction (T) and then transfers them to the transport device (2), wherein the transfer device (4) moves the bag bodies in the transporting direction (T) at least in some sections at a transfer rate (U), which is higher than the transport rate (V), and characterized by a controller (6), which calculates the feeding distance (Δy) as a function of the width (b) of the bag bodies such that there is produced a predefined distance (y2, y3) between successive bag bodies or between the cover sheets (19) of successive bag bodies (10), and which controls the transfer device (4) according to the calculated feeding distance (Δy), wherein the controller (6) controls the rate, at which the transfer device (4) moves the bag bodies in the transporting direction (T), according to a rate profile, which comprises accelerating to the transfer rate (U) and, after a period of time as a function of the length of the feeding distance (Δy), decelerating to the transport rate (V).
- A device according to claim 1, characterized in that the transfer device (4) has holding means (4b) for grasping, holding and releasing the bag bodies, wherein the holding means preferably comprise mechanical graspers and/or vacuum suction means.
- A device according to claim 1 or 2, characterized by a sensor (5) for detecting the width (b) of the bag bodies, which transmits the detected width to the controller (6).
- A device according to the claims 1, 2 and 3, characterized in that the controller (6) controls the points of time at which the holding means (4b) grasp and release the bag bodies.
- A device according to any of claims 3 or 4, characterized in that the controller (6), on the basis of the detected bag width (b) and the predefined distance (y2) of successive bag bodies, calculates the desired position of the cover sheet and the desired length of the cover sheet (19) as well as optionally the desired position of the valve sheet of a valve sheet (18) and controls, on the basis of this information, a processing station for cover sheet applying (70) such that it cuts a cover sheet (19) according to the desired length and applies it to the bag body, if it has reached the desired position of the cover sheet, and optionally a processing station for valve sheet inserting (50) such that it applies a valve sheet (18) to the bag body, if it has reached the desired position of the valve sheet.
- A device according to any of the preceding claims, characterized in that the feeding distance (Δy) is selected such that there is produced a predefined distance (y2) of between 0 and 5 cm between successive bag bodies.
- A device according to any of claims 1 to 5, characterized in that the feeding distance (Δy) is selected such that successive bag bodies overlap one another, wherein the overlapping width preferably corresponds to once or twice the height (h) of the triangular corner fold (14), which is produced when the bottom side flaps (15, 16) are folded over, wherein in the latter case, at least in one of the successive bag bodies, a longitudinal portion (10b) facing the other bag body, which has a width corresponding to the height (h) of the corner fold, is folder over.
- A device according to any of claims 2 to 7, characterized in that there are provided at least two holding means (4b), which may be moved independently from one another.
- A method for producing bags from tubular bag bodies (10), wherein the bag bodies are preferably made from a fabric of plastic strips or a nonwoven plastic material (e.g., plastic nonwoven fabric) or a composite of the fabric made of plastic strips and the nonwoven plastic material or a plastic film connected by a web structure, wherein the material is optionally coated at least on one side by a plastic layer and/or at least one plastic film, e.g., an OPP film,wherein the bag bodies (10) are transported in a flat manner transversely to the longitudinal extent (L) thereof at a transport rate (V) in a transporting direction (T), wherein in the bag bodies, while being transported, at least one end region (13) is formed into a cross bottom and optionally a cover sheet (19) is applied to the cross bottom,characterized in that the bag bodies (10) to be transported are moved, with respect to bag bodies conveyed at a transport rate (V), by a feeding distance (Δy) in the transporting direction (T) and then at a transport rate (V), wherein the movement of the bag bodies on the feeding distance (Δy) is carried out at least in some sections at a transfer rate (U), which is higher than the transfer rate (V), and characterized in that the feeding distance (Δy) is calculated as a function of the width (b) of the bag bodies such that there is produced a predefined distance (y2, y3) between successive bag bodies (10) or between the cover sheets (19) of successive bag bodies and such that the movement of the bag bodies is controlled according to the calculated feeding distance (Δy), wherein the rate, at which the bag bodies are moved on the feeding distance (Δy), is controlled according to a rate profile, which comprises accelerating to the transfer rate (U) and, after a period of time as a function of the length of the feeding distance (Δy), decelerating to the transport rate (V).
- A method according to claim 9, characterized in that the width (b) of the bag bodies is detected using a sensor (5).
- A method according to claim 10, characterized in that, by way of the detected bag width (b) and the predefined distance (y2) of successive bag bodies, the desired position of the cover sheet and the desired length of the cover sheets (19) as well as optionally the desired position of the valve sheet of valve sheets (18) are calculated and that, by way of this information, cover sheets (19) are cut according to the desired length and then applied to the bag bodies (10), if they have reached the desired position of the cover sheet, and optionally the valve sheets (18) are applied to the bag bodies, if they have reached the desired position of the valve sheet.
- A method according to any of claims 9 to 11, characterized in that the feeding distance (Δy) is selected such that there is produced a predefined distance (y2) of between 0 and 5 cm between successive bag bodies.
- A method according to any of claims 9 to 11, characterized in that the feeding distance (Δy) is selected such that the successive bag bodies overlap one another, wherein the overlapping width preferably corresponds to once or twice the height (h) of the triangular corner fold (14), which is produced when the body side flaps (15, 16) are folded over, wherein in the latter case, at least in one of the successive bag bodies, a longitudinal portion (10b) facing the other bag body, which has a width corresponding to the height (h) of the corner fold, is folded over.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14191600.7A EP3017940B2 (en) | 2014-11-04 | 2014-11-04 | Method and a device for the production of bags from tubular bag bodies |
| BR112017007870-8A BR112017007870B1 (en) | 2014-11-04 | 2015-11-02 | Device and method for producing bags from tubular bag bodies |
| CN201910447922.XA CN110154448B (en) | 2014-11-04 | 2015-11-02 | Method and device for producing bags from tubular bags |
| CN201580059770.6A CN107073862B (en) | 2014-11-04 | 2015-11-02 | Method and apparatus for producing bags from tubular bags |
| PCT/EP2015/075409 WO2016071261A1 (en) | 2014-11-04 | 2015-11-02 | Method and device for producing bags from tubular bag bodies |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14191600.7A EP3017940B2 (en) | 2014-11-04 | 2014-11-04 | Method and a device for the production of bags from tubular bag bodies |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3017940A1 EP3017940A1 (en) | 2016-05-11 |
| EP3017940B1 EP3017940B1 (en) | 2017-09-13 |
| EP3017940B2 true EP3017940B2 (en) | 2024-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14191600.7A Active EP3017940B2 (en) | 2014-11-04 | 2014-11-04 | Method and a device for the production of bags from tubular bag bodies |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP3017940B2 (en) |
| CN (2) | CN107073862B (en) |
| BR (1) | BR112017007870B1 (en) |
| WO (1) | WO2016071261A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HUE051912T2 (en) * | 2017-12-14 | 2021-04-28 | Starlinger & Co Gmbh | Bag for loose material |
| JP7301060B2 (en) * | 2018-09-19 | 2023-06-30 | 株式会社フジシールインターナショナル | Pouch container manufacturing method and manufacturing apparatus |
| ES2857910T3 (en) * | 2018-12-17 | 2021-09-29 | Starlinger & Co Gmbh | Device and procedure for applying cover sheets over preformed ends to cross bottoms of hose sections |
| CN110385891B (en) * | 2019-07-04 | 2021-07-20 | 河北盛世锦唐包装有限公司 | Novel square-bottom valve bag making machine |
| EP4017808A4 (en) * | 2019-08-24 | 2023-10-25 | Lohia Corp Limited | METHOD AND DEVICE FOR BAG FORMING |
| CN111619162B (en) * | 2020-04-16 | 2021-08-20 | 西安市洁美塑业有限责任公司 | A heat-bonding bottom-sealing machine for valve pocket production |
| MA62366B1 (en) * | 2021-02-19 | 2024-03-29 | Lohia Corp Ltd | SYSTEM AND METHOD FOR TRANSFERRING CUT PIECES OF CORNER-TURNING STRIP MATERIAL |
| AT524968B1 (en) * | 2021-04-29 | 2022-12-15 | Starlinger & Co Gmbh | Device and method for producing bags from hose sections |
| DE102021134238B3 (en) | 2021-12-22 | 2023-05-04 | Mondi Ag | Method of making paper sacks and paper sacks |
| CN118913051B (en) * | 2024-08-15 | 2025-05-09 | 山东真光新材料科技有限公司 | Woven bag length and width detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015032486A1 (en) † | 2013-09-04 | 2015-03-12 | Windmöller & Hölscher Kg | Method and device for producing cross bottom bags |
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|---|---|---|---|---|
| DE1216196B (en) * | 1963-10-28 | 1966-05-05 | Windmoeller & Hoelscher | Method and device for transferring hose sections to be processed into bags from the longitudinal to the transverse conveyance |
| SE346499B (en) * | 1970-12-14 | 1972-07-10 | Orebro Pappersbruks Ab | |
| DE2606391A1 (en) * | 1976-02-18 | 1977-08-25 | Wilhelmstal Werke Gmbh | TRANSPORT TRAIN, IN PARTICULAR ON MACHINERY FOR THE MANUFACTURING OF PAPER BAGS |
| DE3568762D1 (en) * | 1985-01-04 | 1989-04-20 | Librawerk Pelz & Nagel Kg | Device for picking up single spread out fabrics, preferably plastic fabrics |
| CZ289183B6 (en) | 1995-01-25 | 2001-11-14 | Windmöller & Hölscher | Apparatus for opening out ends of flat tubular sections |
| DE50109966D1 (en) * | 2001-07-16 | 2006-07-06 | Grapha Holding Ag | An arrangement for forming a third stream of first and second streams of printed products |
| DE102008017442B4 (en) * | 2008-04-03 | 2013-01-17 | Windmöller & Hölscher Kg | Apparatus and method for making sacks comprising stretched plastic tape fabrics |
| DE102008017445A1 (en) * | 2008-04-03 | 2009-10-15 | Windmöller & Hölscher Kg | Apparatus and method for producing sacks |
| DE102008017443B4 (en) * | 2008-04-03 | 2014-05-28 | Windmöller & Hölscher Kg | Apparatus and method for the production of sacks from pieces of hose |
| DE102009000893B4 (en) * | 2008-07-31 | 2015-03-19 | Windmöller & Hölscher Kg | Method and device for transporting flat workpieces |
| EP2383109B1 (en) * | 2008-11-13 | 2017-06-14 | Totani Corporation | Bag-making machine |
| EP2441574B1 (en) | 2010-10-14 | 2013-05-15 | Starlinger & Co Gesellschaft m.b.H. | Method and device for constructing open bases at end sections of tubular bag bodies |
| ES2599622T3 (en) | 2012-09-24 | 2017-02-02 | Starlinger & Co. Gesellschaft M.B.H. | Procedure and device for transporting flat work pieces |
-
2014
- 2014-11-04 EP EP14191600.7A patent/EP3017940B2/en active Active
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2015
- 2015-11-02 BR BR112017007870-8A patent/BR112017007870B1/en active IP Right Grant
- 2015-11-02 CN CN201580059770.6A patent/CN107073862B/en not_active Expired - Fee Related
- 2015-11-02 CN CN201910447922.XA patent/CN110154448B/en active Active
- 2015-11-02 WO PCT/EP2015/075409 patent/WO2016071261A1/en not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015032486A1 (en) † | 2013-09-04 | 2015-03-12 | Windmöller & Hölscher Kg | Method and device for producing cross bottom bags |
Also Published As
| Publication number | Publication date |
|---|---|
| BR112017007870B1 (en) | 2022-02-01 |
| EP3017940A1 (en) | 2016-05-11 |
| WO2016071261A1 (en) | 2016-05-12 |
| CN110154448A (en) | 2019-08-23 |
| CN110154448B (en) | 2022-01-21 |
| EP3017940B1 (en) | 2017-09-13 |
| CN107073862A (en) | 2017-08-18 |
| CN107073862B (en) | 2019-06-21 |
| BR112017007870A2 (en) | 2018-01-23 |
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