EP3087895B2 - Flat mop - Google Patents
Flat mopInfo
- Publication number
- EP3087895B2 EP3087895B2 EP15165806.9A EP15165806A EP3087895B2 EP 3087895 B2 EP3087895 B2 EP 3087895B2 EP 15165806 A EP15165806 A EP 15165806A EP 3087895 B2 EP3087895 B2 EP 3087895B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- range
- flat mop
- layer
- cleaning
- knitted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/20—Mops
- A47L13/24—Frames for mops; Mop heads
- A47L13/254—Plate frames
- A47L13/256—Plate frames for mops made of cloth
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/42—Details
- A47L13/44—Securing scouring-cloths to the brush or like body of the implement
Definitions
- the present invention relates to a flat mop, in particular a disposable flat mop, and the use of the flat mop for cleanroom cleaning.
- the WO 2009095736 This concerns a flat mop that is covered with microfibers on one front side and has grooves on said front side that are free of microfibers.
- the grooves are intended to serve as a dirt-collecting area, while the microfibers represent the active areas that are in contact with the floor.
- the DE 10 2012 012 4002 This concerns a flat wiper cover for cleanrooms, which has a base body without attached threads. The absence of threads makes it particularly suitable for cleanrooms, as fewer particles are released.
- the base body consists of a flat textile material, which can be a knitted, woven, or nonwoven fabric.
- the DE 20 2007 011 580 U1 This describes a mop with a top layer made of durable synthetic fibers and a microfiber plush wiping surface.
- the wiping surfaces feature freely movable lamellae along the edges on the underside of the flat mop.
- the DE 10 2012 012 402 This describes a flat mop cover for cleanrooms, where the textile material can be knitted, woven, or nonwoven.
- the flat mop cover has a pivoting cleaning lip.
- the cleaning surface does not have a base fabric with attached threads.
- the DE 101 34 948 This also describes a mop system for cleanrooms, where the mop exhibits improved absorption of chemicals, water, and oils. It utilizes loops made of yarn cords constructed from ultra-fine continuous polyester yarn or nylon.
- the top layer can be made of a PU-coated raschel cloth or a PVC (polyvinyl chloride) coated mesh cloth.
- a particular challenge in the development of flat mop systems for cleanrooms is achieving the required level of cleanliness combined with a controlled supply of disinfectant and/or cleaning fluids for optimal moistening. If the flat mop is not sufficiently saturated or moistened, a continuous film of liquid often fails to form on the surface being cleaned. Complete disinfection or cleaning does not occur. Conversely, if too much liquid is introduced into the mop during saturation, there is a risk that dirt particles will not be absorbed by the fiber structure of the cleaning surface or will be trapped within it. Furthermore, the cleaning layer must not only capture all microparticles and prevent their release, but also ensure that all dirt particles are removed from the surface being cleaned, absorbed by the cleaning layer, and not released again.
- the present invention was therefore based on the objective of overcoming the aforementioned disadvantages of the prior art and providing a flat mop that, in addition to reliably and controllably moistening surfaces, particularly in cleanrooms, also consistently ensures high cleaning power. Furthermore, it is an objective to provide a flat mop that can also be used with conventional flat mop holders and moistening systems.
- a flat mop in particular a disposable flat mop, was found to have a top layer and an opposing cleaning layer, which has a first edge and an opposing second edge, wherein the cleaning layer has or is a woven, knitted or crocheted layer, with a front and a back, containing or consisting of microfiber material and fiber material that is not microfiber material (non-microfiber material), and wherein the top layer has or is a bonded nonwoven material, in particular comprising or consisting of polyester fibers, wherein the front and optionally the back of the cleaning layer have alternating, in particular substantially having parallel, first and second strip-shaped areas extending from or spaced apart from the first edge towards the second edge or to the second edge, wherein the first areas of the cleaning layer predominantly, in particular essentially exclusively, contain or consist of woven, knitted or crocheted microfiber material on the front and especially also on the back, and wherein the second areas of the cleaning layer predominantly, in particular essentially exclusively, contain or consist of woven, knitted or crochete
- Microfibers as defined in the invention are typically very fine fibers with a fineness of less than or equal to 1.5 denier. Microfibers with a fineness of less than or equal to 1.0 denier, preferably less than or equal to 1 dtex, and particularly in the range of 0.3 dtex to 0.8 dtex, are particularly suitable for the purposes of the present invention.
- Microfiber materials and in particular continuous microfibers, are advantageously characterized by their durability and dimensional stability.
- Microfibers like synthetic fibers, typically release far fewer particles than conventional natural fibers.
- Microfibers generally comprise ultrafine fibers that penetrate even very small surface irregularities more effectively and can capture very small particles, for example, in the micrometer range.
- the microfiber materials mentioned in this application generally absorb very little water, are generally relatively break-resistant, and preferably exhibit high dimensional stability as well as good chemical and thermal resistance.
- the average fineness of the fibers of the non-microfiber material is always higher than the average fineness of the microfiber fibers used in the flat mop according to the invention.
- the absolute fineness of the fibers of the non-microfiber material is also always higher than the absolute fineness of the microfiber fibers used in the flat mop according to the invention.
- Flat mops according to the invention also solve the problem underlying the invention particularly advantageously if the first areas of the cleaning layer on the front and back predominantly, and in particular essentially exclusively, contain or consist of woven, knitted, or crocheted microfiber material, and if the second areas of the cleaning layer predominantly, and in particular essentially exclusively, contain or consist of woven, knitted, or crocheted non-microfiber material on the front and predominantly, and in particular essentially exclusively, woven, knitted, or crocheted microfiber material on the back.
- These embodiments achieve a particularly good and, in particular, more uniform liquid distribution.
- the second strip-shaped areas due to their greater hardness and stiffness compared to the first strip-shaped areas, are particularly suitable for loosening adhering dirt particles. These second strip-shaped areas thus perform a brush-like function.
- the shape or geometry of the strip-shaped first and second areas can be selected within a wide range.
- the first and second strip-shaped areas are in the form of longitudinal strips extending from or spaced apart from the first edge towards the second edge or to the second edge, preferably from the first to the opposite second edge.
- the first and/or second areas assume a substantially rectangular basic shape. If the flat mop according to the invention has a substantially rectangular basic shape, the first and second edges regularly form the narrow sides of this basic shape.
- the strip-shaped areas preferably extend in the form of longitudinal strips substantially parallel to the longitudinal sides of the substantially rectangular basic shape.
- the average width of the first and/or second strip-shaped areas is typically in the range of 0.3 cm to 4 cm, preferably in the range of 0.5 cm to 3 cm, and most preferably in the range of 0.75 cm to 1.5 cm. If the first and/or second areas are in the form of longitudinal stripes, their width represents the distance between the opposing longitudinal stripes.
- the first and second strip-shaped areas are particularly preferably an integral part of a woven, knitted, or crocheted fabric.
- the first and second strip-shaped areas are directly adjacent to each other or merge into one another.
- the cleaning layer is located on the side of the flat mop that comes into contact with the surface to be cleaned during the cleaning process.
- This side is also called the front of the flat mop.
- the cleaning surface has an irregular surface structure or three-dimensionality, unlike, for example, the smooth surface of a stretched cleaning cloth.
- the cleaning layer is therefore part of, or forms, the front.
- the cleaning layer itself can be further subdivided into a front and a back surface or sections. In the generic use, the cleaning layer comes into contact with the surface to be cleaned on the front side.
- the cleaning layer on the other hand, is located on the back side. facing the cover sheet or the intermediate layer.
- the top layer is located on the side of the flat mop opposite the front. This side is also called the back of the flat mop.
- the top layer is therefore a component of, or forms, the back.
- the top layer comprises, or is formed from, a bonded nonwoven fabric.
- the bonding of fiber materials is known to those skilled in the art and can be carried out, for example, by water jet treatment.
- polyester fibers are used for the nonwoven material of the top layer.
- the nonwoven material of the top layer can also comprise or consist of polyolefin fibers, in particular polypropylene fibers.
- fiber blends can also be used for the nonwoven material of the top layer, for example, containing or consisting of polyester and polypropylene fibers.
- the top layer is very abrasion-resistant and highly resistant to gamma radiation. Very strong and rigid systems can also be obtained when using polyester fibers for the bonded nonwoven of the top layer.
- the top layer is typically provided on the reverse side with two pockets, spaced apart from each other, so that a flat mop holder can engage in these pockets.
- the flat mop according to the invention is usually rectangular in shape.
- the two pockets may be positioned opposite each other on the narrow sides.
- Such flat mops according to the invention solve the problem underlying the invention particularly well, in which the fibers of the non-microfiber material have a greater stiffness or hardness than the fibers of the microfiber material.
- Particularly suitable fibers for the microfiber material are selected from the group consisting of polyamide microfibers, polyolefin microfibers, and polyester microfibers, or any mixture thereof.
- polyolefin microfibers polypropylene microfibers are particularly preferred.
- polyester microfibers polyethylene terephthalate microfibers are preferred.
- split conjugated microfibers in particular polyamide/polyester microfibers, can also be used for the cleaning layer.
- conjugated microfibers those with a polyester fiber content of 60 to 90 wt.%, especially 65 to 85 wt.%, and a polyamide fiber content of 10 to 40 wt.%, especially 15 to 35 wt.%, are particularly suitable.
- microfiber material for the cleaning layer makes it particularly efficient to prevent the contamination of cleanrooms by fiber residues or so-called lint.
- polyester fibers for the fibers of the non-fiber material.
- Polyethylene terephthalate fibers are especially preferred in this regard.
- Suitable flat mops according to the invention generally have a rectangular base shape, with the first and second edges arranged opposite each other.
- the first and/or second edge generally has a straight course.
- Such flat mops according to the invention have proven particularly advantageous when the first and/or second strip-shaped areas extend essentially at right angles to the first and/or second edge.
- the top layer To provide a flat mop that can be used and deployed independently of the cleaning or humidification unit, it has proven advantageous for the top layer to be permeable to disinfectant and/or cleaning fluids on both sides. It can also be designed so that the cleaning layer can be saturated or wetted with the disinfectant and/or cleaning fluids passing through the top layer.
- An aqueous alcoholic system e.g., containing 70% isopropanol and 30% water by volume, is particularly suitable as a disinfectant for cleanroom cleaning and the cleaning of sterile rooms.
- the flat mop according to the invention can generally be used with all common cleaning systems.
- These pockets can be formed by folding over one or more edge sections of the flat mop, so that the material of the top sheet rests against itself in the area of the pocket(s). It is also possible for the folded-over edge sections to be connected, in particular sewn, along their circumferential edges to form the pocket.
- the flat mop according to the invention further comprises at least one intermediate layer made of an unconsolidated nonwoven material or a foam material, arranged between the cleaning layer and the top layer. If an unbonded nonwoven material is used for the at least one intermediate layer, needle-punched nonwovens are preferably used.
- the unbonded nonwoven material is preferably based on staple fibers, in particular those with an average length in the range of 20 mm to 80 mm, preferably in the range of 30 mm to 70 mm, and most preferably in the range of 40 mm to 60 mm.
- both the intermediate layer and the top layer are made of nonwoven material, wherein the intermediate layer preferably comprises unbonded nonwoven material and the top layer comprises or is formed from bonded nonwoven material.
- Unbonded nonwoven material within the meaning of the present invention includes material that is directly obtained during nonwoven production, including needle-punched nonwovens. Needle-punched nonwovens are generally unbonded nonwoven material that has been needle-punched.
- Suitable nonwoven materials include, in particular, those made from man-made fibers, e.g., from natural polymers such as viscose nonwovens, from man-made fibers made from synthetic polymers, or from man-made fibers made from minerals.
- Suitable man-made fibers made from synthetic polymers include, in addition to polyester nonwovens, polyolefin nonwovens such as polypropylene and polyethylene nonwovens, polyamide nonwovens, and aramid fiber nonwovens.
- Suitable man-made fibers made from minerals include, for example, glass fiber nonwovens and carbon fiber nonwovens.
- Polyethylene terephthalate fibers are preferably used for the interlayer nonwoven material, although these do not typically have to be in the form of microfibers. However, polyester microfibers, such as polyethylene terephthalate microfibers, can also be used for the interlayer nonwoven material.
- the cleaning layer is a circularly knitted terry cloth made of microfiber and non-microfiber materials.
- a pile or loop structure with a particularly pronounced cleaning effect is obtained on the front side.
- the terry cloth is preferably produced using a circular knitting machine. Suitable circular knitting machines are known to those skilled in the art.
- the manufacturing process is adjusted to achieve a loop pile height of no more than 4 mm, and particularly no more than 3 mm. Maintaining the aforementioned pile height has also proven advantageous for cleaning layers produced by other methods.
- the microfiber material of the cleaning layer preferably has a mean fineness of less than or equal to 1 dtex, particularly in the range of 0.3 dtex to 0.8 dtex.
- the fiber material of the intermediate layer preferably has a mean fineness in the range of 0.5 dtex to 4 dtex, particularly in the range of 1 dtex to 3 dtex, and most preferably in the range of 1.5 dtex to 2.5 dtex.
- the non-microfibers used in the flat mops according to the invention regularly have a significantly greater hardness or stiffness than the microfibers.
- the fibers of the non-microfiber material of the cleaning layer can have a mean fineness in the range above 15 denier, particularly above 20 denier, and preferably above 25 denier, and most preferably in the range of 25 denier to 50 denier.
- the unit 1 denier 1 g/9000 m.
- 10 dtex 9 denier.
- the determination of the fineness or the average fineness is based on ISO 1144 and DIN 60905 Part 1.
- the cleaning layer of the flat mops according to the invention preferably has a basis weight of at least 150 g/ m2 or in the range of 150 g/ m2 to 400 g/ m2 , preferably at least 200 g/ m2 or in the range of 200 g/ m2 to 350 g/ m2 , and particularly preferably at least 225 g/ m2 or in the range of 225 g/ m2 to 300 g/ m2 .
- the at least one intermediate layer in a suitable embodiment, can have a basis weight in the range of 50 g/ m2 to 200 g/ m2 , preferably in the range of 75 g/ m2 to 175 g/ m2 , and particularly preferably in the range of 90 g/ m2 to 150 g/ m2 , also called the first intermediate layer material.
- the intermediate layer can have a basis weight of at least 150 g/ m2 or in the range of 150 g/ m2 to 400 g/ m2 , preferably at least 200 g/ m2 or in the range of 200 g/ m2 to 350 g/ m2 , and particularly preferably at least 225 g/ m2 or in the range of 225 g/ m2 to 300 g/ m2 , also referred to as the second intermediate layer material.
- two or more intermediate layers are used with the flat mop according to the invention, for example, one layer of the aforementioned first intermediate layer material and two intermediate layers of the aforementioned second intermediate layer material. Such intermediate layers enable a very high area coverage rate of the flat mop according to the invention.
- the cover layer in a suitable configuration, is based on a spunbond nonwoven material. For many applications, a single layer of the cover layer has proven sufficient.
- Spunbond nonwovens are well known to those skilled in the art. They are generally produced from fibers spun from polymer melts passing through nozzles and drawn using cold air and/or mechanical means. These fibers are then usually formed directly into a spunbond nonwoven, or, after consolidation, form this spunbond nonwoven fabric. Spunbond nonwovens are generally derived from continuous fibers. Particularly suitable spunbond nonwovens are consolidated spunbond nonwovens, for example, waterjet-bonded spunbond nonwovens. These may also have been calendered.
- the cleaning layer, the top layer, and optionally the intermediate layer are connected to each other along their circumferential edges, in particular by sewing. This results in particularly lint-resistant or lint-free flat mops according to the invention.
- the front layer, the back layer, and optionally the intermediate layer are connected to each other along their circumferential edges using an overlock sewing process.
- An overlock sewing machine can be used to sew the edge of one or more fabrics. Very clean edges can be achieved with the overlock sewing process. Fabrics or meshes laid over both sides of the edge can also be attached to the layer material to be sewn using the overlock process.
- the overlock process achieves a very reliable and tight edge finish, ensuring that the intermediate layer material sandwiched between the cleaning layer and the top layer does not escape.
- the sewing of the edges of the cleaning and cover layers, as well as any intermediate layer(s), in particular by means of an overlock process can be used to employ a colored sewing thread in order to achieve product identification or coding in this way.
- the cleaning layer, the cover layer, and, if applicable, the intermediate layer are joined via an essentially identical basic shape, so that when they are placed one on top of the other, they overlap.
- the dimensions of the intermediate layer are slightly smaller than those of the front and back layers, so that when the three layers are sewn together, the intermediate layer is completely enclosed by the overlapping and sewn edge strips of the front and back layers and preferably also connected to them, in particular sewn.
- the cleaning layer has an average thickness of at least 0.5 mm or in the range of 0.5 mm to 5.0 mm, preferably at least 1.0 mm or in the range of 1.0 mm to 4.5 mm, and particularly preferably at least 1.5 mm or in the range of 0.5 mm to 5.0 mm.
- its average thickness is advantageously in the range of 0.5 mm to 10 mm, preferably in the range of 1.0 mm to 8 mm, and particularly preferably in the range of 2.0 to 5 mm.
- the cleaning layer and the cover layer, and, if present, also the intermediate layer, are advantageously connected to one another not only along the overlapping edges but also between, in particular, the longitudinal edges, preferably via one or a plurality of spaced-apart seams.
- the cleaning side of the cleaning system it has proven advantageous for the cleaning side of the cleaning system to have at least two, and in particular at least three or four, first and second strip-shaped areas that alternate with one another.
- the alternating strip-shaped areas (n + 1) consist of first strip-shaped areas and n second strip-shaped areas, where n is an integer greater than or equal to 2. In particular, n is equal to 2, 3, 4, or 5.
- At least one second strip-shaped area in particular at least two or all second strip-shaped areas, is enclosed on both sides by a first strip-shaped area in the alternating sequence of first and second strip-shaped areas, or is adjacent on both sides, or is bounded by a first strip-shaped area.
- the flat mops according to the invention can be used for cleaning cleanrooms or sterile cleanrooms. Multiple uses are also possible in principle.
- the flat mop can be used in a first, unused state for cleaning cleanrooms and subsequently, in a washed and/or decontaminated second state, for cleaning rooms that are not cleanrooms. In the latter case, it could then be referred to as a reusable flat mop.
- the flat mop according to the invention is preferably used as a disposable flat mop.
- a cleanroom is understood to be a room in which the number and size of particles in the ambient air are controlled.
- Cleanrooms are classified into nine classes (ISO 1-9) according to DIN EN ISO 14644-1, with each class specifying limit values for particle size and number. For example, a A flat mop, suitable for an ISO class 1 cleanroom, emits virtually no particles larger than or equal to 100 nm.
- a cleaning device comprising an actuating element, in particular a handle, and, connected or connectable to the actuating element, a flat mop holder and a flat mop according to the invention.
- the present invention is based on the surprising finding that cost-effective cleaning systems well-suited for cleanroom cleaning can be obtained using multi-layered flat mops according to the invention.
- the invention provides an economically and ecologically advantageous approach to flat mops, which can be used particularly as disposable flat mops for cleanroom cleaning.
- the flat mops according to the invention perform at least as well as conventional reusable flat mop systems for cleanroom cleaning.
- a particular advantage associated with the use of the flat mops according to the invention is the very high cleaning performance achieved. In particular, even residues firmly adhering to the surface to be cleaned can not only be removed with the flat mop according to the invention, but also immediately absorbed by the microfibers. For example, the flat mop according to the invention easily removes dried-on cleaning agent residues remaining on the surface.
- the combination of alternating strip-shaped areas of microfiber and non-microfiber material contributes to the advantageous performance of the flat mop according to the invention.
- particles in the micrometer range can be picked up and retained very efficiently with the flat mops according to the invention.
- the smooth handling of the flat mop according to the invention is perceived as particularly positive by the user.
- the "sticking" to the surface being cleaned, which is otherwise observed with flat mops with a continuous cleaning layer of microfiber material, is no longer present.
- the flat mop according to the invention can achieve a lower contamination with bacterial cultures due to an accelerated drying process.
- FIG. 1 The illustration of a flat mop 1 according to the invention is taken from the front side; that is, the front view of the cleaning layer 2, as used for cleaning surfaces, is shown.
- the cleaning layer 2 has a rectangular base shape with the first and second edges 4 and 6, respectively, forming the narrow sides of the rectangular base shape.
- the cleaning layer 2 has alternating first and second strip-shaped areas 8 and 10 on its front side.
- these first and second strip-shaped areas 8, 10 are longitudinal strips and extend from the first edge 4 to the opposite second edge 6. They run essentially parallel to each other and parallel to the opposite edges 12, 14 of the longitudinal sides of the rectangular base shape of the flat mop 1 according to the invention.
- first strip-shaped areas 8 border the edges 12 and 14 of the longitudinal sides of the rectangular base shape. Accordingly, the flat mop according to the invention shown in the illustration has five first strip-shaped areas 8 and four second strip-shaped areas 10 on its front.
- the first strip-shaped areas 8 are made of circular-knit terry cloth made of microfiber material, while the second strip-shaped areas 10 are made predominantly or exclusively of non-microfiber material in the form of circular-knit terry cloth.
- the first and second strip-shaped areas 8, 10 are preferably an integral part of a single terry cloth fabric obtained by circular knitting.
- the cleaning layer 2 is sewn to the other layers (top layer and intermediate layer, not shown) in the preferred embodiment shown using an overlock stitch.
- the color of the sewing thread 16 can indicate to the user, for example, for which specific cleaning purposes the flat mop is suitable.
- Figure 2 shows the flat mop 1 according to the invention from the side of the top layer 32.
- the grip pockets 20 and 22 on the narrow sides of the flat mop 1 are formed by simply folding over the layer system consisting of a cleaning layer, an intermediate layer, and a top layer, which is sewn together at the edges.
- the top layers face each other and form the grip openings 24 and 26, respectively.
- the first strip-shaped areas 8 are continued in the form of strips 30 and the second strip-shaped areas 10 as strips 28 in the area of these grip pockets 20 and 22.
- the grip pockets are formed by sewing the adjacent edge sections of the long sides 12 and 14 together.
- the cover layer 32, the cleaning layer, and, if applicable, the intermediate layer can also be joined to one another by spaced-apart seams. These preferably extend from the first edge 4 to the second edge 6, or, if the end areas are folded in to form access pockets, also in these folded areas.
Landscapes
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
Description
Die vorliegende Erfindung betrifft einen Flachmopp, insbesondere Einwegflachmopp, sowie die Verwendung des Flachmopps für die Reinraumreinigung.The present invention relates to a flat mop, in particular a disposable flat mop, and the use of the flat mop for cleanroom cleaning.
Reinigungsuntemehmen verwenden regelmäßig Flachmopps zur Reinigung von Fußböden. Hierbei kommen einlagige wie auch mehrlagige Flachmoppsysteme zum Einsatz. Während für herkömmliche Reinigungszwecke der Auswahl des Materials, der Art der Herstellung und dem strukturellen Aufbau wenig Beachtung geschenkt werden muss, ist hingegen für Flachmopps, die bei der Reinraumreinigung, insbesondere der sterilen Reinraumreinigung zum Einsatz kommen sollen, ein sehr anspruchsvolles Eigenschaftsprofil verlässlich sicherzustellen. Die Reinigung von Reinräumen muss in einer Weise vorgenommen werden, dass die Gefahr einer Kontamination ausgeschlossen werden kann, wobei jedoch gleichzeitig eine hohe Reinigungsleistung garantiert wird. Dieses Anforderungsprofil bringt im Allgemeinen eine aufwendige Fertigung sowie den Einsatz hochwertiger bzw. speziell ausgewählter Materialien mit sich. Aus ökologischen Erwägungen wie auch aus Kostengründen kommen bei der Reinigung von Reinräumen bislang meist Mehrwegflachmopps zum Einsatz. Bekannte Flachmopps sind im Wesentlichen flach und haben eine längliche Form. Sie weisen an der Deckblattseite Befestigungsmittel für einen Flachmopphalter auf. Oftmals kommen dabei endständig an einer reehteckförmigen Deckblattseite angebrachte Haltetaschen zum Einsatz. Im Allgemeinen wird der Mehrwegflachmopp durch vollständiges oder teilweises Eintauchen in einen mit Flüssigkeit befüllten Behälter befeuchtet. Dieses erfordert üblicherweise den Einsatz eines Reinigungswagens, der mindestens zwei oder mehr Aufnahmebehältnisse umfasst.Cleaning companies regularly use flat mops for cleaning floors. Both single-layer and multi-layer flat mop systems are used. While little attention needs to be paid to the choice of material, manufacturing method, and structural design for conventional cleaning purposes, flat mops intended for cleanroom cleaning, especially sterile cleanroom cleaning, must reliably meet very demanding performance requirements. Cleanroom cleaning must be carried out in such a way as to eliminate the risk of contamination while simultaneously guaranteeing high cleaning performance. This requirement generally entails complex manufacturing processes and the use of high-quality or specially selected materials. For ecological and cost reasons, reusable flat mops are currently the most common type used for cleaning cleanrooms. Common flat mops are essentially flat and elongated. They have attachment points on the top surface for a mop holder. Often, these are end pockets attached to a rectangular top surface. Generally, reusable flat mops are moistened by fully or partially immersing them in a container filled with liquid. This usually requires the use of a cleaning trolley that includes at least two or more containers.
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Eine besondere Herausforderung bei der Entwicklung von Flachmopp-Systemen für Reinräume stellt der zu erzielende Reinigungsgrad kombiniert mit einer kontrollierten Zufuhr von Desinfektions- und/oder Reinigungsflüssigkeiten zum Zwecke der optimalen Befeuchtung dar. Wird der Flachmopp nicht hinreichend getränkt oder befeuchtet, wird oftmals kein durchgehender Flüssigkeitsfilm auf der zu reinigenden Fläche gebildet. Es findet keine vollständige Desinfektion oder Reinigung statt. Wird hingegen zu viel Flüssigkeit beim Tränken in den Mopp eingetragen, besteht die Gefahr, dass Schmutzpartikel nicht von der Faserstruktur der Reinigungsfläche aufgenommen bzw. in dieser festgehalten werden. Außerdem hat die Reinigungslage nicht nur sämtliche Mikropartikel mit aufzunehmen und nicht wieder freizugeben, sondern ebenfalls zu gewährleisten, dass jedwede Schmutzpartikel von der zu reinigenden Unterlage entfernt, in der Reinigungslage aufgenommen und nicht wieder freigesetzt werden.A particular challenge in the development of flat mop systems for cleanrooms is achieving the required level of cleanliness combined with a controlled supply of disinfectant and/or cleaning fluids for optimal moistening. If the flat mop is not sufficiently saturated or moistened, a continuous film of liquid often fails to form on the surface being cleaned. Complete disinfection or cleaning does not occur. Conversely, if too much liquid is introduced into the mop during saturation, there is a risk that dirt particles will not be absorbed by the fiber structure of the cleaning surface or will be trapped within it. Furthermore, the cleaning layer must not only capture all microparticles and prevent their release, but also ensure that all dirt particles are removed from the surface being cleaned, absorbed by the cleaning layer, and not released again.
Der vorliegenden Erfindung lag daher die Aufgabe zugrunde, die oben genannten Nachteile des Stands der Technik zu überwinden und einen Flachmopp zur Verfügung zu stellen, der neben dem zuverlässigen und kontrollierten Befeuchten insbesondere von Reinraumflächen auch stets eine hohe Reinigungskraft gewährleistet. Außerdem ist es eine Aufgabe, einen Flachmopp zur Verfügung zu stellen, der auch mit herkömmlichen Flachmopphaltern und Befeuchtungssystemen verwendet werden kann.The present invention was therefore based on the objective of overcoming the aforementioned disadvantages of the prior art and providing a flat mop that, in addition to reliably and controllably moistening surfaces, particularly in cleanrooms, also consistently ensures high cleaning power. Furthermore, it is an objective to provide a flat mop that can also be used with conventional flat mop holders and moistening systems.
Demgemäß wurde ein Flachmopp, insbesondere Einwegflachmopp, mit einer Deckblattlage und einer gegenüberliegenden Reinigungslage, welche einen ersten Rand und einen gegenüberliegenden zweiten Rand aufweist, gefunden, wobei die Reinigungslage eine gewebte, gestrickte oder gewirkte Lage, mit einer Front- und einer Rückseite, enthaltend oder bestehend aus Mikrofasermaterial und Fasermaterial, das nicht Mikrofasermaterial ist (Nicht-Mikrofasermaterial), aufweist oder darstellt und wobei die Deckblattlage ein verfestigtes Vliesmaterial, insbesondere umfassend oder bestehend aus Polyesterfasern, aufweist oder darstellt, wobei die Frontseite und gegebenenfalls die Rückseite der Reinigungslage alternierende, insbesondere im Wesentlichen parallel verlaufende, erste und zweite streifenförmige Areale aufweisen, die sich von oder beabstandet von dem ersten Rand in Richtung des zweiten Randes oder bis zum zweiten Rand erstrecken, wobei die ersten Areale der Reinigungslage frontseitig und insbesondere auch rückseitig überwiegend, insbesondere im Wesentlichen ausschließlich, gewebtes, gestricktes oder gewirktes Mikrofasermaterial enthalten oder hieraus bestehen und wobei die zweiten Areale der Reinigungslage frontseitig überwiegend, insbesondere im Wesentlichen ausschließlich, gewebtes, gestricktes oder gewirktes Nicht-Mikrofasermaterial, d.h. Fasermaterial, das nicht Mikrofasermaterial, enthalten oder hieraus bestehen.Accordingly, a flat mop, in particular a disposable flat mop, was found to have a top layer and an opposing cleaning layer, which has a first edge and an opposing second edge, wherein the cleaning layer has or is a woven, knitted or crocheted layer, with a front and a back, containing or consisting of microfiber material and fiber material that is not microfiber material (non-microfiber material), and wherein the top layer has or is a bonded nonwoven material, in particular comprising or consisting of polyester fibers, wherein the front and optionally the back of the cleaning layer have alternating, in particular substantially having parallel, first and second strip-shaped areas extending from or spaced apart from the first edge towards the second edge or to the second edge, wherein the first areas of the cleaning layer predominantly, in particular essentially exclusively, contain or consist of woven, knitted or crocheted microfiber material on the front and especially also on the back, and wherein the second areas of the cleaning layer predominantly, in particular essentially exclusively, contain or consist of woven, knitted or crocheted non-microfiber material, i.e. fiber material that is not microfiber material, on the front.
Bei Mikrofasern im Sinne der Erfindung handelt es sich regelmäßig um sehr feine Fasern mit einer Feinheit kleiner oder gleich 1,5 den. Besonders geeignet für die Zwecke der vorliegenden Erfindung greift man auf solche Mikrofasern zurück, die eine Feinheit kleiner oder gleich 1,0 den, vorzugsweise kleiner oder gleich 1 dtex und insbesondere im Bereich von 0,3 dtex bis 0,8 dtex aufweisen.Microfibers as defined in the invention are typically very fine fibers with a fineness of less than or equal to 1.5 denier. Microfibers with a fineness of less than or equal to 1.0 denier, preferably less than or equal to 1 dtex, and particularly in the range of 0.3 dtex to 0.8 dtex, are particularly suitable for the purposes of the present invention.
Das Mikrofasermaterial und insbesondere die Endlosmikrofasern zeichnen sich vorteilhafter Weise dadurch aus, dass sie strapazierfähig und formstabil sind. Mikrofasern wie auch synthetische Chemiefasern geben regelmäßig weitaus weniger Partikel ab als herkömmliche Naturfasern. Mikrofasern umfassen im Allgemeinen ultrafeine Fasern, die besser in sehr kleine Unebenheiten einer Oberfläche eindringen und dort auch sehr kleine Partikel, beispielsweise im Mikrometerbereich, aufnehmen können. Die in dieser Anmeldung genannten Mikrofasermaterialien nehmen in der Regel nur wenig Wasser auf, sind im Allgemeinen relativ bruchfest und weisen bevorzugt eine hohe Formbeständigkeit sowie gute chemische und thermische Beständigkeit auf.Microfiber materials, and in particular continuous microfibers, are advantageously characterized by their durability and dimensional stability. Microfibers, like synthetic fibers, typically release far fewer particles than conventional natural fibers. Microfibers generally comprise ultrafine fibers that penetrate even very small surface irregularities more effectively and can capture very small particles, for example, in the micrometer range. The microfiber materials mentioned in this application generally absorb very little water, are generally relatively break-resistant, and preferably exhibit high dimensional stability as well as good chemical and thermal resistance.
Die mittlere Feinheit der Fasern des Nicht-Mikrofasermaterials liegt stets oberhalb der mittleren Feinheit der in dem erfindungsgemäßen Flachmopp eingesetzten Fasern des Mikrofasermaterials. Bevorzugt liegt auch die absolute Feinheit der Fasern des Nicht-Mikrofasermaterials stets oberhalb der absoluten Feinheit der in dem erfindungsgemäßen Flachmopp eingesetzten Fasern des Mikrofasermaterials.The average fineness of the fibers of the non-microfiber material is always higher than the average fineness of the microfiber fibers used in the flat mop according to the invention. Preferably, the absolute fineness of the fibers of the non-microfiber material is also always higher than the absolute fineness of the microfiber fibers used in the flat mop according to the invention.
Ganz besonders vorteilhaft lösen auch solche erfindungsgemäßen Flachmopps die der Erfindung zugrunde liegende Aufgabe, bei denen die ersten Areale der Reinigungslage frontseitig und rückseitig überwiegend, insbesondere im Wesentlichen ausschließlich, gewebtes, gestricktes oder gewirktes Mikrofasermaterial enthalten oder hieraus bestehen und bei denen die zweiten Areale der Reinigungslage frontseitig überwiegend, insbesondere im Wesentlichen ausschließlich, gewebtes, gestricktes oder gewirktes Nicht-Mikrofasermaterial und rückseitig überwiegend, insbesondere im Wesentlichen ausschließlich, gewebtes, gestricktes oder gewirktes Mikrofasermaterial enthalten oder hieraus bestehen. Mit diesen Ausführungsformen gelingt eine besonders gute und insbesondere auch gleichmäßigere Flüssigkeitsverteilung.Flat mops according to the invention also solve the problem underlying the invention particularly advantageously if the first areas of the cleaning layer on the front and back predominantly, and in particular essentially exclusively, contain or consist of woven, knitted, or crocheted microfiber material, and if the second areas of the cleaning layer predominantly, and in particular essentially exclusively, contain or consist of woven, knitted, or crocheted non-microfiber material on the front and predominantly, and in particular essentially exclusively, woven, knitted, or crocheted microfiber material on the back. These embodiments achieve a particularly good and, in particular, more uniform liquid distribution.
Die zweiten streifenförmigen Areale sind aufgrund ihrer größeren Härte bzw. Steifigkeit gegenüber den ersten streifenförmigen Arealen besonders geeignet, um anhaftende Schmutzpartikel zu lösen. Diese zweiten streifenförmigen Areale übernehmen dabei eine Bürstenfunktion- bzw. eine bürstenähnliche Funktion.The second strip-shaped areas, due to their greater hardness and stiffness compared to the first strip-shaped areas, are particularly suitable for loosening adhering dirt particles. These second strip-shaped areas thus perform a brush-like function.
Die Form bzw. Geometrie der streifenförmigen ersten und zweiten Areale kann in weiten Bereichen gewählt werden. Bevorzugt liegen die ersten und zweiten streifenförmigen Areale in Form von Längsstreifen vor, die sich von oder beabstandet von dem ersten Rand in Richtung des zweiten Randes oder bis zum zweiten Rand erstrecken, vorzugsweise von dem ersten bis zum gegenüberliegenden zweiten Rand. In einer zweckmäßigen Ausführungsform nehmen die ersten und/oder zweiten Areale eine im Wesentlichen rechteckige Grundform an. Liegt der erfindungsgemäße Flachmopp in einer im Wesentlichen rechteckigen Grundform vor, bilden der erste und der zweite Rand regelmäßig die Schmalseiten dieser Grundform aus. Die streifenförmigen Areale erstrecken sich dabei vorzugsweise in Form von Längsstreifen im Wesentlichen parallel zu den Längsseiten der im Wesentlichen rechteckigen Grundform. Die mittlere Breite der ersten und/oder zweiten streifenförmigen Areale, insbesondere in Form von Längsstreifen, d.h. die Ausdehnung im Wesentlichen parallel zum ersten und/oder zweiten Rand, liegt üblicherweise im Bereich von 0,3 cm bis 4 cm, bevorzugt im Bereich von 0,5 cm bis 3 cm und besonders bevorzugt im Bereich von 0,75 cm bis 1,5 cm. Liegen die ersten und/oder zweiten Areale in Form von Längsstreifen vor, stellt deren Breite den Abstand zwischen den sich gegenüberliegenden Längsstreifen dar.The shape or geometry of the strip-shaped first and second areas can be selected within a wide range. Preferably, the first and second strip-shaped areas are in the form of longitudinal strips extending from or spaced apart from the first edge towards the second edge or to the second edge, preferably from the first to the opposite second edge. In a suitable embodiment, the first and/or second areas assume a substantially rectangular basic shape. If the flat mop according to the invention has a substantially rectangular basic shape, the first and second edges regularly form the narrow sides of this basic shape. The strip-shaped areas preferably extend in the form of longitudinal strips substantially parallel to the longitudinal sides of the substantially rectangular basic shape. The average width of the first and/or second strip-shaped areas, particularly in the form of longitudinal stripes, i.e., the extent essentially parallel to the first and/or second edge, is typically in the range of 0.3 cm to 4 cm, preferably in the range of 0.5 cm to 3 cm, and most preferably in the range of 0.75 cm to 1.5 cm. If the first and/or second areas are in the form of longitudinal stripes, their width represents the distance between the opposing longitudinal stripes.
Die ersten und zweiten streifenförmigen Areale sind besonders bevorzugt integraler Bestandteil eines Gewebes, Gestricks oder Gewirks. Besonders bevorzugt grenzen die ersten und zweiten streifenförmigen Areale, insbesondere auch in der vorangehend genannten Ausführungsform, jeweils unmittelbar aneinander an bzw. gehen ineinander über.The first and second strip-shaped areas are particularly preferably an integral part of a woven, knitted, or crocheted fabric. Particularly preferably, the first and second strip-shaped areas, especially in the embodiment described above, are directly adjacent to each other or merge into one another.
Die Reinigungslage liegt im Sinne der vorliegenden Erfindung auf derjenigen Seite des Flachmopps vor, die beim Reinigungsvorgang mit der zu reinigenden Fläche in Kontakt tritt. Diese Seite wird auch Frontseite des Flachmopps genannt. Indem der erfindungsgemäße Flachmopp auf seiner Frontseite über eine gewirkte, gestrickte oder gewebte Lage verfügt, ist die Reinigungsoberfläche mit einer unregelmäßigen Oberflächenstruktur bzw. Dreidimensionalität ausgestattet, beispielsweise im Unterschied zu der glatten Fläche eines gespannten Reinigungstuchs. Die Reinigungslage ist demgemäß Bestandteil der Frontseite bzw. bildet diese. Die Reinigungslage kann selber wiederum in eine frontseitige und eine rückseitige Fläche bzw. Abschnitte unterteilt werden. Frontseitig tritt die Reinigungslage bei der gattungsgemäßen Verwendung mit der zu reinigenden Oberfläche in Kontakt. Die Reinigungslage ist hingegen rückseitig der Deckblattlage bzw. der Zwischenlage zugewandt.According to the present invention, the cleaning layer is located on the side of the flat mop that comes into contact with the surface to be cleaned during the cleaning process. This side is also called the front of the flat mop. Since the flat mop according to the invention has a knitted, crocheted, or woven layer on its front, the cleaning surface has an irregular surface structure or three-dimensionality, unlike, for example, the smooth surface of a stretched cleaning cloth. The cleaning layer is therefore part of, or forms, the front. The cleaning layer itself can be further subdivided into a front and a back surface or sections. In the generic use, the cleaning layer comes into contact with the surface to be cleaned on the front side. The cleaning layer, on the other hand, is located on the back side. facing the cover sheet or the intermediate layer.
Die Deckblattlage liegt im Sinne der vorliegenden Erfindung auf der der Frontseite gegenüberliegende Seite des erfindungsgemäßen Flachmopps vor. Diese Seite wird auch Rückseite des Flachmopps genannt. Die Deckblattlage ist demgemäß Bestandteil der Rückseite bzw. bildet diese. Die Deckblattlage umfasst ein verfestigtes Vlies bzw. ist hieraus gebildet. Die Verfestigung von Fasermaterialien ist dem Fachmann bekannt und kann zum Beispiel durch Wasserstrahlbehandlung vorgenommen werden. Bevorzugt wird für das Vliesmaterial der Deckblattlage auf Polyesterfasern zurückgegriffen. Alternativ kann das Vliesmaterial der Deckblattlage auch Polyolefinfasern, insbesondere Polypropylenfasern, umfassen oder hieraus bestehen. Ferner können auch Fasermischungen für das Vliesmaterial der Deckblattlage eingesetzt werden, beispielsweise enthaltend oder bestehend aus Polyester- und Polypropylenfasern. Insbesondere bei Verwendung von Polyesterfasern hat sich überraschend herausgestellt, dass die Deckblattlage sehr abriebfest und ausgeprägt beständig gegen GammaStrahlung ist. Auch lassen sich bei Verwendung von Polyesterfasern für das verfestigte Vlies der Deckblattlage sehr feste und steife Systeme erhalten. Durch den Einsatz der geschilderten Deckblattlage kombiniert mit der geschilderten Reinigungslage enthaltend die geschilderten alternierend aufeinander folgenden streifenförmigen Arealen kann u.a. auch erreicht werden, dass es beim Reinigungsvorgang mit Stiel und Mopphalter nicht zu einem sogenannten Aufrollen bzw. einer Verformung der Reinigungslage kommt.According to the present invention, the top layer is located on the side of the flat mop opposite the front. This side is also called the back of the flat mop. The top layer is therefore a component of, or forms, the back. The top layer comprises, or is formed from, a bonded nonwoven fabric. The bonding of fiber materials is known to those skilled in the art and can be carried out, for example, by water jet treatment. Preferably, polyester fibers are used for the nonwoven material of the top layer. Alternatively, the nonwoven material of the top layer can also comprise or consist of polyolefin fibers, in particular polypropylene fibers. Furthermore, fiber blends can also be used for the nonwoven material of the top layer, for example, containing or consisting of polyester and polypropylene fibers. Particularly when using polyester fibers, it has been surprisingly found that the top layer is very abrasion-resistant and highly resistant to gamma radiation. Very strong and rigid systems can also be obtained when using polyester fibers for the bonded nonwoven of the top layer. By using the described cover layer combined with the described cleaning layer containing the described alternating strip-shaped areas, it can be achieved, among other things, that the cleaning layer does not roll up or deform during the cleaning process with handle and mop holder.
Die Deckblattlage ist auf der Rückseite in der Regel mit zwei Eingreiftaschen versehen, welche beabstandet voneinander vorliegen, so dass ein Flachmopphalter in diese Eingreiftaschen eingreifen kann. Der erfindungsgemäße Flachmopp liegt regelmäßig in einer rechteckigen Grundform vor. Dabei kann bei einer Ausgestaltung vorgesehen sein, dass die zwei Eingreiftaschen einander gegenüberliegend an den Schmalseiten angebracht sind.The top layer is typically provided on the reverse side with two pockets, spaced apart from each other, so that a flat mop holder can engage in these pockets. The flat mop according to the invention is usually rectangular in shape. In one embodiment, the two pockets may be positioned opposite each other on the narrow sides.
Solche erfindungsgemäßen Flachmopps lösen die der Erfindung zu Grunde liegende Aufgabe besonders gut, bei denen die Fasern des Nicht-Mikrofasermaterials über eine größere Steifigkeit bzw. Härte verfügen als die Fasern des Mikrofasermaterials.Such flat mops according to the invention solve the problem underlying the invention particularly well, in which the fibers of the non-microfiber material have a greater stiffness or hardness than the fibers of the microfiber material.
Besonders geeignete Fasern des Mikrofasermaterials sind dabei ausgewählt sind aus der Gruppe bestehend aus Polyamidmikrofasern, Polyolefinmikrofasern und Polyestermikrofasern oder deren beliebiger Mischung. Unter den Polyoletlnmikrofasern sind Polypropylenmikrofasern besonders bevorzugt. Unter den Polyestermikrofasern wird bevorzugt auf Polyethylenterephthalatmikrofasern zurückgegriffen.Particularly suitable fibers for the microfiber material are selected from the group consisting of polyamide microfibers, polyolefin microfibers, and polyester microfibers, or any mixture thereof. Among the polyolefin microfibers, polypropylene microfibers are particularly preferred. Among the polyester microfibers, polyethylene terephthalate microfibers are preferred.
Alternativ oder zusätzlich können auch gespaltene konjugierte Mikrofasern, insbesondere Polyamid/Polyester-Mikrofasern, für die Reinigungslage verwendet werden. Unter den konjugierten Mikrofasern sind solche besonders zweckmäßig, deren Anteil an Polyesterfasern im Bereich von 60 bis 90 Gew.-%, insbesondere im Bereich von 65 bis 85 Gew.-%, und deren Anteil an Polyamidfasern im Bereich von 10 bis 40 Gew.-%, insbesondere im Bereich von 15 bis 35 Gew.-%, liegt.Alternatively or additionally, split conjugated microfibers, in particular polyamide/polyester microfibers, can also be used for the cleaning layer. Among the conjugated microfibers, those with a polyester fiber content of 60 to 90 wt.%, especially 65 to 85 wt.%, and a polyamide fiber content of 10 to 40 wt.%, especially 15 to 35 wt.%, are particularly suitable.
Durch den Einsatz von Mikrofasermaterial für die Reinigungslage kann besonders effizient die Verunreinigung von Reinräumen durch Faserreste oder sogenannte Fusseln vermieden werden.The use of microfiber material for the cleaning layer makes it particularly efficient to prevent the contamination of cleanrooms by fiber residues or so-called lint.
Es hat sich als besonders zweckdienlich erwiesen, für die Fasern des Nicht-Fasermaterials Polyesterfasern zu verwenden. Hierbei sind Polyethylenterephthalatfasern besonders bevorzugt.It has proven particularly advantageous to use polyester fibers for the fibers of the non-fiber material. Polyethylene terephthalate fibers are especially preferred in this regard.
Geeignete erfindungsgemäße Flachmopps bzw. die Reinigungslage solcher Flachmopps verfügen in der Regel über eine rechteckige Grundform, wobei der erste und der zweite Rand einander gegenüberliegend angeordnet sind. Der erste und/oder der zweite Rand weisen dabei im Allgemeinen einen geradlinigen Verlauf auf. Solche erfindungsgemäßen Flachmopps haben sich als besonders zweckdienlich erwiesen, bei denen die ersten und/oder zweiten streifenförmigen Areale sich im Wesentlichen rechtwinklig zum ersten und/oder zweiten Rand erstrecken.Suitable flat mops according to the invention, or the cleaning surface of such flat mops, generally have a rectangular base shape, with the first and second edges arranged opposite each other. The first and/or second edge generally has a straight course. Such flat mops according to the invention have proven particularly advantageous when the first and/or second strip-shaped areas extend essentially at right angles to the first and/or second edge.
Um einen unabhängig von der Reinigungs- bzw. Befeuchtungseinheit einsetzbaren und einsatzbereiten Flachmopp zur Verfügung stellen zu können, hat es sich als vorteilhaft erwiesen, dass die Deckblattlage beidseitig durchlässig für Desinfektions- und/oder Reinigungsflüssigkeiten ausgestaltet ist. Auch kann hierbei vorgesehen sein, dass der Flachmopp in der Weise ausgestaltet ist, dass durch die von der Deckblattseite hindurchtretende Desinfektions- und/oder Reinigungsflüssigkeit die Reinigungslage mit den Desinfektions- und/oder Reinigungsflüssigkeiten tränkbar oder benetzbar ist. Als besonders geeignetes Desinfektionsmittel für die Reinraumreinigung sowie für die Reinigung von sterilen Räumen sei ein wässriges alkoholisches System genannt, z.B. enthaltend 70 Vol.-% i-Propanol und 30 Vol.-% Wasser.To provide a flat mop that can be used and deployed independently of the cleaning or humidification unit, it has proven advantageous for the top layer to be permeable to disinfectant and/or cleaning fluids on both sides. It can also be designed so that the cleaning layer can be saturated or wetted with the disinfectant and/or cleaning fluids passing through the top layer. An aqueous alcoholic system, e.g., containing 70% isopropanol and 30% water by volume, is particularly suitable as a disinfectant for cleanroom cleaning and the cleaning of sterile rooms.
Durch den Einsatz von mindestens einer, insbesondere zwei, an der Deckblattlage vorliegenden oder angebrachten Eingreiftaschen für einen Flachmopphalter kann der erfindungsgemäße Flachmopp in der Regel mit allen gängigen Reinigungssystemen verwendet werden. Diese Eingreiftasche bzw. diese Eingreiftaschen können dabei durch Umklappen eines oder mehrerer Randabschnitte des Flachmopps gebildet werden, so dass im Bereich der Eingreiftasche bzw. Eingreiftaschen das Material der Deckblattlage aufeinander zur Anlage gelangt. Auch kann vorgesehen sein, dass die aufeinander umgeklappten Randabschnitte entlang ihrer umlaufenden Ränder unter Ausbildung der Eingreiftasche miteinander verbunden, insbesondere vernäht, vorliegen.By using at least one, and in particular two, pockets for a flat mop holder on the top sheet, the flat mop according to the invention can generally be used with all common cleaning systems. These pockets can be formed by folding over one or more edge sections of the flat mop, so that the material of the top sheet rests against itself in the area of the pocket(s). It is also possible for the folded-over edge sections to be connected, in particular sewn, along their circumferential edges to form the pocket.
In einer weiteren bevorzugten Ausführungsform umfasst der erfindungsgemäße Flachmopp ferner mindestens eine mittlere, zwischen Reinigungslage und Deckblattlage angeordnete Zwischenlage aus einem unverfestigten Vliesmaterial oder aus einem Schaummaterial. Kommt ein unverfestigtes Vliesmaterial für die mindestens eine Zwischenlage zum Einsatz, greift man bevorzugt auf Nadelvliese zurück. Das unverfestigte Vliesmaterial basiert dabei vorzugsweise auf Stapelfasern, insbesondere solche mit einer mittleren Länge im Bereich von 20 mm bis 80 mm, vorzugsweise im Bereich von 30 mm bis 70 mm und besonders bevorzugt im Bereich von 40 mm bis 60 mm.In a further preferred embodiment, the flat mop according to the invention further comprises at least one intermediate layer made of an unconsolidated nonwoven material or a foam material, arranged between the cleaning layer and the top layer. If an unbonded nonwoven material is used for the at least one intermediate layer, needle-punched nonwovens are preferably used. The unbonded nonwoven material is preferably based on staple fibers, in particular those with an average length in the range of 20 mm to 80 mm, preferably in the range of 30 mm to 70 mm, and most preferably in the range of 40 mm to 60 mm.
Bei dem erfindungsgemäßen Flachmopp liegen bei einer besonders geeigneten Ausführungsvariante sowohl die Zwischenlage als auch die Deckblattlage als Vlies vor, wobei die Zwischenlage bevorzugt unverfestigtes Vliesmaterial und die Deckblattlage verfestigtes Vliesmaterial aufweist bzw. hieraus gebildet ist. Unverfestigtes Vliesmaterial im Sinne der vorliegenden Erfindung umfasst solches, das bei der Vliesherstellung unmittelbar anfällt, einschließlich Nadelvliese. Bei Nadelvliesen handelt es sich im Allgemeinen um unverfestigtes Vliesmaterial, das vernadelt worden ist.In a particularly suitable embodiment of the flat mop according to the invention, both the intermediate layer and the top layer are made of nonwoven material, wherein the intermediate layer preferably comprises unbonded nonwoven material and the top layer comprises or is formed from bonded nonwoven material. Unbonded nonwoven material within the meaning of the present invention includes material that is directly obtained during nonwoven production, including needle-punched nonwovens. Needle-punched nonwovens are generally unbonded nonwoven material that has been needle-punched.
Geeignete Vliesmaterialien umfassen insbesondere solche aus Chemiefasern, z.B. aus natürlichen Polymeren wie Viskosefaservliesstoff, aus Chemiefasern aus synthetischen Polymeren oder aus Chemiefasern aus mineralischen Stoffen. Geeignete Chemiefasern aus synthetischen Polymeren umfassen neben Polyestervliesstoffen auch Polyolefinvliesstoffe wie Polypropylen- und Polyethylenvliesstoffe, Polyamidvliesstoffe und Aramidfaservliesstoffe. Geeignete Chemiefasern aus mineralischen Stoffen umfassen zum Beispiel Glasfaservliesstoffe und Karbonfaservliesstoffe. Für das Vliesmaterial der Zwischenlage wird bevorzugt auf Polyethylenterephthalatfasern zurückgegriffen, wobei diese regelmäßig nicht in Form von Mikrofasern vorzuliegen haben. Gleichwohl kann auch für das Vliesmaterial der Zwischenlage auf Polyestermikrofasern zurückgegriffen werden, beispielsweise Polyethylenterephthalatmikrofasern.Suitable nonwoven materials include, in particular, those made from man-made fibers, e.g., from natural polymers such as viscose nonwovens, from man-made fibers made from synthetic polymers, or from man-made fibers made from minerals. Suitable man-made fibers made from synthetic polymers include, in addition to polyester nonwovens, polyolefin nonwovens such as polypropylene and polyethylene nonwovens, polyamide nonwovens, and aramid fiber nonwovens. Suitable man-made fibers made from minerals include, for example, glass fiber nonwovens and carbon fiber nonwovens. Polyethylene terephthalate fibers are preferably used for the interlayer nonwoven material, although these do not typically have to be in the form of microfibers. However, polyester microfibers, such as polyethylene terephthalate microfibers, can also be used for the interlayer nonwoven material.
Für das Mikrofasermaterial der Reinigungslage kommt in einer besonders zweckmäßigen Ausgestaltung eine Endlosfaser zum Einsatz, und zwar unabhängig davon, ob es sich bei der fronseitigen Lage um eine gewebte, gestrickte oder gewirkte Lage aus Mikrofasermaterial handelt. Besonders bevorzugt wird auch für das Nicht-Mikrofasermaterial der Reinigungsanlage auf Endlosfasern zurückgegriffen. Die Reinigungslage stellt dabei in einer geeigneten Ausführungsform ein aus Mikrofasermaterial und Nicht-Mikrofasermaterial gebildetes rundgestricktes Frottiergestrick dar. Indem man die Reinigungslage als rundgestricktes Frottiergestrick ausbildet, wird auf der Frontseite eine Besatz- bzw. Schlingenstruktur mit besonders ausgeprägter Reinigungswirkung erhalten.
Besonders bevorzugt wird das Frottiergestrick mittels einer Rundstrickmaschine erhalten. Geeignete Rundstrickmaschinen sind dem Fachmann bekannt. Bevorzugt wird hierbei das Herstellverfahren derart eingestellt, dass man einen Schlingenbesatz mit einer Schlingen- bzw. Besatzhöhe von nicht mehr als 4 mm und insbesondere von nicht mehr als 3 mm erhält. Auch bei nach anderen Verfahren hergestellten Reinigungslagen hat sich die Einhaltung der vorrangehend genannten Besatzhöhe als vorteilhaft erwiesen.For the microfiber material of the cleaning layer, a continuous fiber is used in a particularly advantageous embodiment, regardless of whether the front layer is woven, knitted, or crocheted from microfiber material. Continuous fibers are also preferably used for the non-microfiber material of the cleaning system. In a suitable embodiment, the cleaning layer is a circularly knitted terry cloth made of microfiber and non-microfiber materials. By forming the cleaning layer as a circularly knitted terry cloth, a pile or loop structure with a particularly pronounced cleaning effect is obtained on the front side.
The terry cloth is preferably produced using a circular knitting machine. Suitable circular knitting machines are known to those skilled in the art. Preferably, the manufacturing process is adjusted to achieve a loop pile height of no more than 4 mm, and particularly no more than 3 mm. Maintaining the aforementioned pile height has also proven advantageous for cleaning layers produced by other methods.
Mikrofasermaterial der Reinigungslage verfügt bevorzugt über eine mittlere Feinheit kleiner oder gleich 1 dtex, insbesondere im Bereich von 0,3 dtex bis 0,8 dtex. Das Fasermaterial der Zwischenlage weist bevorzugt eine mittlere Feinheit im Bereich von 0,5 dtex bis 4 dtex, insbesondere im Bereich von 1 dtex bis 3 dtex und besonders bevorzugt im Bereich von 1,5 dtex bis 2,5 dtex, auf. Die bei den erfindungsgemäßen Flachmopps zum Einsatz kommenden Nicht-Mikrofasern verfügen regelmäßig über eine signifikant größere Härte bzw. Steifigkeit als die Mikrofasern. Die Fasern des Nicht-Mikrofasermaterials der Reinigungslage können eine mittlere Feinheit im Bereich oberhalb von 15 den, insbesondere oberhalb von 20 den und bevorzugt oberhalb von 25 den und besonders bevorzugt im Bereich von 25 den bis 50 den aufweisen. Die Einheit 1 den = 1g/9000m. Und 10 dtex = 9 den.The microfiber material of the cleaning layer preferably has a mean fineness of less than or equal to 1 dtex, particularly in the range of 0.3 dtex to 0.8 dtex. The fiber material of the intermediate layer preferably has a mean fineness in the range of 0.5 dtex to 4 dtex, particularly in the range of 1 dtex to 3 dtex, and most preferably in the range of 1.5 dtex to 2.5 dtex. The non-microfibers used in the flat mops according to the invention regularly have a significantly greater hardness or stiffness than the microfibers. The fibers of the non-microfiber material of the cleaning layer can have a mean fineness in the range above 15 denier, particularly above 20 denier, and preferably above 25 denier, and most preferably in the range of 25 denier to 50 denier. The unit 1 denier = 1 g/9000 m. And 10 dtex = 9 denier.
Die Bestimmung der Feinheit bzw. der mittleren Feinheit erfolgt auf der Basis von ISO 1144 und DIN 60905 Teil 1.The determination of the fineness or the average fineness is based on ISO 1144 and DIN 60905 Part 1.
Die Reinigungslage der erfindungsgemäßen Flachmopps verfügt bevorzugt über ein Flächengewicht von mindestens 150 g/m2 oder im Bereich von 150 g/m2 bis 400 g/m2, vorzugsweise von mindestens 200 g/m2 oder im Bereich von 200 g/m2 bis 350 g/m2, und besonders bevorzugt von mindestens 225 g/m2 oder im Bereich von 225 g/m2 bis 300 g/m2, Femer kann die mindestens eine Zwischenlage in einer geeigneten Ausführangsform ein Flächengewicht im Bereich von 50 g/m2 bis 200 g/m2, vorzugsweise im Bereich von 75 g/m2 bis 175 g/m2 und besonders bevorzugt im Bereich von 90 g/m2 bis 150 g/m2 aufweisen, auch erste Zwischenlagenmaterial genannt. In einer weiteren geeigneten Ausführungsform kann die Zwischenlage über ein Flächengewicht von mindestens 150 g/m2 oder im Bereich von 150 g/m2 bis 400 g/m2, vorzugsweise von mindestens 200 g/m2 oder im Bereich von 200 g/m2 bis 350 g/m2, und besonders bevorzugt von mindestens 225 g/m2 oder im Bereich von 225 g/m2 bis 300 g/m2, verfügen, auch zweites Zwischenlagenmaterial genannt. Bevorzugt kommen mit dem erfindungsgemäßen Flachmopp zwei oder mehrere Zwischenlagen zum Einsatz, beispielsweise eine Lage aus dem genannten ersten Zwischenlagenmaterial und zwei Zwischenlagen aus dem genannten zweiten Zwischenlagenmaterial. Mit derartigen Zwischenlagen ermöglicht man eine sehr ausgeprägte Flächenleistung des erfindungsgemäßen Flachmopps.The cleaning layer of the flat mops according to the invention preferably has a basis weight of at least 150 g/ m² or in the range of 150 g/ m² to 400 g/ m² , preferably at least 200 g/ m² or in the range of 200 g/ m² to 350 g/ m² , and particularly preferably at least 225 g/ m² or in the range of 225 g/ m² to 300 g/ m² . Furthermore, the at least one intermediate layer, in a suitable embodiment, can have a basis weight in the range of 50 g/ m² to 200 g/ m² , preferably in the range of 75 g/ m² to 175 g/ m² , and particularly preferably in the range of 90 g/ m² to 150 g/ m² , also called the first intermediate layer material. In another suitable embodiment, the intermediate layer can have a basis weight of at least 150 g/ m² or in the range of 150 g/ m² to 400 g/ m² , preferably at least 200 g/ m² or in the range of 200 g/ m² to 350 g/ m² , and particularly preferably at least 225 g/ m² or in the range of 225 g/ m² to 300 g/ m² , also referred to as the second intermediate layer material. Preferably, two or more intermediate layers are used with the flat mop according to the invention, for example, one layer of the aforementioned first intermediate layer material and two intermediate layers of the aforementioned second intermediate layer material. Such intermediate layers enable a very high area coverage rate of the flat mop according to the invention.
Die Deckblattlage basiert in einer zweckmäßigen Ausgestaltung auf einem Spinnvliesmaterial. Es hat sich dabei für viele Anwendungen als hinreichend erwiesen, die Deckblattlage einlagig auszugestalten. Spinnvliese sind dem Fachmann allseits bekannt. Sie werden im Allgemeinen aus Fasern gewonnen, die aus durch Düsen hindurchtretende Polymerschmelzen ersponnen und mittels kalter Luft und/oder mechanisch verstreckt werden. Diese Fasern werden sodann in der Regel unmittelbar zu einem Spinnvlies ausgebildet bzw. bilden nach Verfestigung diesen Spinnvliesstoff aus. Spinnvliesstoffe gehen im Allgemeinen auf Endlosfasern zurück. Besonders geeignete Spinnvliese stellen verfestigte Spinnvliese dar, beispielsweise Wasserstrahlverfestigte Spinnvliese. Diese können zusätzlich auch kalandriert worden sein.The cover layer, in a suitable configuration, is based on a spunbond nonwoven material. For many applications, a single layer of the cover layer has proven sufficient. Spunbond nonwovens Spunbonds are well known to those skilled in the art. They are generally produced from fibers spun from polymer melts passing through nozzles and drawn using cold air and/or mechanical means. These fibers are then usually formed directly into a spunbond nonwoven, or, after consolidation, form this spunbond nonwoven fabric. Spunbond nonwovens are generally derived from continuous fibers. Particularly suitable spunbond nonwovens are consolidated spunbond nonwovens, for example, waterjet-bonded spunbond nonwovens. These may also have been calendered.
Im Allgemeinen liegen die Reinigungslage und die Deckblattlage und gegebenenfalls die Zwischenlage entlang ihrer umlaufenden Ränder miteinander verbunden, insbesondere miteinander vernäht, vor. Hierdurch erhält man besonders flusensichere bzw. flusenfreie erfindungsgemäße Flachmopps. Besonders bevorzugt werden die frontseitige Lage und die rückseitige Lage sowie gegebenenfalls die Zwischenlage entlang ihrer umlaufenden Ränder mittels Overlock-Nähverfahren miteinander verbunden. Mit einer Overlock-Nähmaschine kann der Rand eines oder mehrerer Stoffe vernäht werden. Mit dem Overlock-Nähverfahren können sehr saubere Kanten erhalten werden. Auch können mit dem Overlock-Verfahren beidseitig über den Randverlauf gelegte Stoffe oder Netze mit dem zu vernähenden Lagenmaterial verbunden werden. Es gelingt mit dem Overlockverfahren ein sehr zuverlässiger und dichter Randabschluss, so dass sichergestellt werden kann, dass zwischen Reinigungslage und Deckblattlage eingefasstes Zwischenlagenmaterial nicht nach außen gelangt.In general, the cleaning layer, the top layer, and optionally the intermediate layer are connected to each other along their circumferential edges, in particular by sewing. This results in particularly lint-resistant or lint-free flat mops according to the invention. It is especially preferred that the front layer, the back layer, and optionally the intermediate layer are connected to each other along their circumferential edges using an overlock sewing process. An overlock sewing machine can be used to sew the edge of one or more fabrics. Very clean edges can be achieved with the overlock sewing process. Fabrics or meshes laid over both sides of the edge can also be attached to the layer material to be sewn using the overlock process. The overlock process achieves a very reliable and tight edge finish, ensuring that the intermediate layer material sandwiched between the cleaning layer and the top layer does not escape.
In einer zweckmäßigen Ausgestaltung kann das Vernähen der Ränder von Reinigungs- und Deckblattlage sowie gegebenenfalls Zwischenlage(n), insbesondere mittels Overlock-Verfahren, dazu genutzt werden, einen farbigen Nähfaden zu verwenden, um auf diese Weise eine Produktkennung bzw. Codierung zu erreichen.In a suitable embodiment, the sewing of the edges of the cleaning and cover layers, as well as any intermediate layer(s), in particular by means of an overlock process, can be used to employ a colored sewing thread in order to achieve product identification or coding in this way.
Zweckmäßigerweise fügen die Reinigungslage und die Deckblattlage sowie gegebenenfalls die Zwischenlage über eine im Wesentlichen identische Grundform, so dass sie, wenn sie übereinander liegen, gegenseitig zur Deckung gelangen. In einer weiteren alternativen Ausführungsvariante ist die Ausdehnung der Zwischenlage geringfügig kleiner als die der frontseitigen Lage und der rückseitigen Lage, so dass beim Vernähen der drei Lagen die Zwischenlage vollständig von den aufeinander anliegenden und miteinander vernähten Randstreifen von frontseitiger und rückseitiger Lage eingeschlossen ist und bevorzugt gleichwohl noch mit diesen verbunden, insbesondere vernäht ist.Advantageously, the cleaning layer, the cover layer, and, if applicable, the intermediate layer are joined via an essentially identical basic shape, so that when they are placed one on top of the other, they overlap. In a further alternative embodiment, the dimensions of the intermediate layer are slightly smaller than those of the front and back layers, so that when the three layers are sewn together, the intermediate layer is completely enclosed by the overlapping and sewn edge strips of the front and back layers and preferably also connected to them, in particular sewn.
Für viele Reinigungsanwendungen hat es sich als ausreichend bzw. besonders zweckmäßig erwiesen, auf solche erfindungsgemäßen Flachmopps zurückzugreifen, bei denen die Reinigungslage über eine mittlere Dicke von mindestens 0,5 mm oder im Bereich von 0,5 mm bis 5,0 mm, vorzugsweise von mindestens 1,0 mm oder im Bereich von 1,0 mm bis 4,5 mm, und besonders bevorzugt von mindestens 1,5 mm oder im Bereich von 0,5 mm bis 5,0 mm, verfügt. Kommt eine Zwischenlage zum Einsatz, liegt deren mittlere Dicke vorteilhafter Weise im Bereich von 0,5 mm bis 10 mm, vorzugsweise im Bereich von 1,0 mm bis 8 mm und besonders bevorzugt im Bereich von 2,0 bis 5 mm.For many cleaning applications, it has proven sufficient or particularly advantageous to use flat mops according to the invention in which the cleaning layer has an average thickness of at least 0.5 mm or in the range of 0.5 mm to 5.0 mm, preferably at least 1.0 mm or in the range of 1.0 mm to 4.5 mm, and particularly preferably at least 1.5 mm or in the range of 0.5 mm to 5.0 mm. If an intermediate layer is used, its average thickness is advantageously in the range of 0.5 mm to 10 mm, preferably in the range of 1.0 mm to 8 mm, and particularly preferably in the range of 2.0 to 5 mm.
Die Reinigungslage und die Deckblattlage und, sofern vorhanden, auch die Zwischenlage sind in einer zweckmäßigen Ausgestaltung neben der Verbindung entlang der überlappenden Ränder auch zwischen insbesondere den längsseitigen Rändern miteinander verbunden, vorzugsweise über eine oder eine Vielzahl an beabstandet voneinander verlaufenden Nähten Zur Lösung der der vorliegenden Erfindung zu Grunde liegenden Aufgabe hat es sich als zweckmäßig erwiesen, dass auf der Reinigungsseite der Reinigungsanlage mindestens zwei, insbesondere mindestens drei oder vier, erste und zweite streifenförmige Areale vorliegen, die alternierend aufeinander folgen. Besonders bevorzugt liegen bei den alternierend aufeinander folgenden streifenförmigen Arealen (n + 1) erste streifenförmige Areale und n zweite streifenförmige Areale vor, wobei n eine ganze Zahl größer oder gleich 2 ist. Insbesondere ist n gleich 2, 3, 4 oder 5. In einer ebenfalls bevorzugten Ausführungsform ist vorgesehen, dass mindestens ein zweites streifenförmiges Areal, insbesondere mindestens zwei oder sämtliche zweite streifenförmige Areale, in der alternierenden Abfolge von ersten und zweiten streifenförmigen Arealen jeweils beidseitig von einem ersten streifenförmigen Areal eingefasst ist bzw. beidseitig benachbart ist bzw. begrenzt wird durch ein erstes streifenförmiges Areal. Auf diese Weise kann sowohl eine umfassende und gleichmäßige Benetzung der zu reinigenden Oberfläche mit Reinigungsflüssigkeit wie auch eine hohe Reinigungsleistung einschließlich zuverlässiger Aufnahme der von der Oberfläche gelösten Schmutzpartikel erzielt werden.The cleaning layer and the cover layer, and, if present, also the intermediate layer, are advantageously connected to one another not only along the overlapping edges but also between, in particular, the longitudinal edges, preferably via one or a plurality of spaced-apart seams. To solve the problem underlying the present invention, it has proven advantageous for the cleaning side of the cleaning system to have at least two, and in particular at least three or four, first and second strip-shaped areas that alternate with one another. Particularly preferably, the alternating strip-shaped areas (n + 1) consist of first strip-shaped areas and n second strip-shaped areas, where n is an integer greater than or equal to 2. In particular, n is equal to 2, 3, 4, or 5. In a further preferred embodiment, at least one second strip-shaped area, in particular at least two or all second strip-shaped areas, is enclosed on both sides by a first strip-shaped area in the alternating sequence of first and second strip-shaped areas, or is adjacent on both sides, or is bounded by a first strip-shaped area. In this way, both comprehensive and uniform wetting of the surface to be cleaned with cleaning fluid and high cleaning performance, including reliable removal of the dirt particles detached from the surface, can be achieved.
Die erfindungsgemäßen Flachmopps können für die Reinigung von Reinräumen oder von sterilen Reinräumen verwendet werden. Hierbei kommt grundsätzlich auch der mehrfache Einsatz in Frage. Hierbei kann in einer Ausführungsvariante vorgesehen sein, dass der Flachmopp in einem ersten, unbenutzten Zustand für die Reinigung von Reinräumen und anschließend in einem gewaschenen und/oder dekontaminierten, zweiten Zustand für die Reinigung von Räumen, die nicht Reinräume sind, eingesetzt wird. In letzterem Fall könnte man dann auch von einem sogenannten Mehrwegflachmopp sprechen. In Bezug auf die Reinraumreinigung wird der erfindungsgemäße Flachmopp bevorzugt als Einwegflachmopp eingesetzt. Unter Reinraum soll im Sinne der vorliegenden Erfindung ein Raum verstanden werden, in welchem die Anzahl und Größe der Partikel in der Umgebungsluft kontrolliert wird. Reinräume werden nach DIN EN ISO 14644-1 in neun Klassen (ISO 1-9) eingestuft, wobei jede Klasse spezifische Grenzwerte für Partikelgröße und -anzahl vorsieht. Beispielsweise dürfte ein Flachmopp, der für einen Reinraum der ISO-Klasse 1 geeignet sein soll, praktisch keine Partikel größer oder gleich 100 nm abgeben.The flat mops according to the invention can be used for cleaning cleanrooms or sterile cleanrooms. Multiple uses are also possible in principle. In one embodiment, the flat mop can be used in a first, unused state for cleaning cleanrooms and subsequently, in a washed and/or decontaminated second state, for cleaning rooms that are not cleanrooms. In the latter case, it could then be referred to as a reusable flat mop. With regard to cleanroom cleaning, the flat mop according to the invention is preferably used as a disposable flat mop. For the purposes of the present invention, a cleanroom is understood to be a room in which the number and size of particles in the ambient air are controlled. Cleanrooms are classified into nine classes (ISO 1-9) according to DIN EN ISO 14644-1, with each class specifying limit values for particle size and number. For example, a A flat mop, suitable for an ISO class 1 cleanroom, emits virtually no particles larger than or equal to 100 nm.
Die der Erfindung zu Grunde liegende Aufgabe wird des Weiteren gelöst durch eine Reinigungsvorrichtung, umfassend ein Betätigungselement, insbesondere einen Stiel, und, verbunden oder verbindbar mit dem Betätigungselement, einen Flachmopphalter sowie einen erfindungsgemäßen Flachmopp.The problem underlying the invention is further solved by a cleaning device comprising an actuating element, in particular a handle, and, connected or connectable to the actuating element, a flat mop holder and a flat mop according to the invention.
Der vorliegenden Erfindung lag die überraschende Erkenntnis zugrunde, dass sich mittels erfindungsgemäßer mehrlagiger Flachmopps kostengünstige Reinigungssysteme erhalten lassen, die für die Reinraumreinigung gut geeignet sind. Mit der Erfindung wird ein ökonomisch und ökologisch vorteilhafter Zugang zu Flachmopps ermöglicht, die insbesondere als Einwegflachmopps für die Reinraumreinigung verwendet werden können. Die erfindungsgemäßen Flachmopps stehen bei der Reinraumreinigung qualitativ auf mindestens gleicher Höhe wie herkömmliche Mehrwegflachmoppsysteme für die Reinraumreinigung. Ein besonderer Vorteil, der mit der Verwendung der erfindungsgemäßen Flachmopps einhergeht, ist der Umstand, dass eine sehr hohe Reinigungsleistung erzielt wird. Insbesondere können auch fest an der zu reinigenden Oberfläche anhaftende Rückstände mit dem erfindungsgemäßen Flachmopp nicht nur entfernt, sondern auch sogleich von den Mikrofasern aufgenommen werden. Beispielsweise gelingt es mit dem erfindungsgemäßen Flachmopp ohne weiteres, auf der Oberfläche verbliebene angetrocknete Reinigungsmittelrückstände wieder zu entfernen. Ohne an eine Theorie gebunden zu sein, wird vermutet, dass die Kombination aus alternierend vorliegenden streifenförmigen Arealen aus Mikrofasermaterial und aus Nicht-Mikrofasermaterial für die ausgeprägte Schmutzbeseitigung gepaart mit einer sehr guten Schmutzpartikelaufhahme und einem sehr guten Schmutzpartikelrückhaltevermögen zu der vorteilhaften Wirkung des erfindungsgemäßen Flachmopps beitragen. Mit den erfindungsgemäßen Flachmopps können z.B. Partikel im Mikrometerbereich sehr effizient aufgenommen und gehalten werden. Vom Nutzer wird darüber hinaus als besonders positiv die leichtgängige Führung des erfindungsgemäßen Flachmopps empfunden. Das sonst bei Flachmopps mit einer durchgängigen Reinigungslage aus Mikrofasermaterial beobachtete "Festsaugen" an der zu reinigenden Oberfläche wird nicht mehr beobachtet. Ferner kann mit dem erfindungsgemäßen Flachmopp eine geringere Belastung mit bakteriellen Kulturen durch einen beschleunigten Trocknungsvorgang erreicht werden.The present invention is based on the surprising finding that cost-effective cleaning systems well-suited for cleanroom cleaning can be obtained using multi-layered flat mops according to the invention. The invention provides an economically and ecologically advantageous approach to flat mops, which can be used particularly as disposable flat mops for cleanroom cleaning. The flat mops according to the invention perform at least as well as conventional reusable flat mop systems for cleanroom cleaning. A particular advantage associated with the use of the flat mops according to the invention is the very high cleaning performance achieved. In particular, even residues firmly adhering to the surface to be cleaned can not only be removed with the flat mop according to the invention, but also immediately absorbed by the microfibers. For example, the flat mop according to the invention easily removes dried-on cleaning agent residues remaining on the surface. Without being bound to any specific theory, it is assumed that the combination of alternating strip-shaped areas of microfiber and non-microfiber material, coupled with excellent dirt removal and retention capacity, contributes to the advantageous performance of the flat mop according to the invention. For example, particles in the micrometer range can be picked up and retained very efficiently with the flat mops according to the invention. Furthermore, the smooth handling of the flat mop according to the invention is perceived as particularly positive by the user. The "sticking" to the surface being cleaned, which is otherwise observed with flat mops with a continuous cleaning layer of microfiber material, is no longer present. Moreover, the flat mop according to the invention can achieve a lower contamination with bacterial cultures due to an accelerated drying process.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der Ausführungsbeispiele der Erfindung anhand einer schematischen Zeichnung beispielhaft erläutert werden, ohne dadurch die Erfindung zu beschränken. Dabei zeigt:
- Figur 1
- die Draufsicht auf die schematische Darstellung der Reinigungslage eines erfindungsgemäßen Flachmopps von der Frontseite und
- Figur 2
- die Draufsicht auf die schematische Darstellung der Deckblattlage des erfindungsgemäßen Flachmopps.
- Figure 1
- the top view of the schematic representation of the cleaning position of a flat mop according to the invention from the front and
- Figure 2
- The top view of the schematic representation of the cover sheet position of the flat mop according to the invention.
Demgemäß verfügt der abgebildete erfindungsgemäße Flachmopp frontseitig über fünf erste streifenförmige Areale 8 und vier zweite streifenförmige Areale 10. Bei den ersten streifenförmigen Arealen 8 kommt rundgestricktes Frottiergestrick aus Mikrofasermaterial zum Einsatz, während für die zweiten streifenförmigen Areale 10 überwiegend oder ausschließlich auf Nicht-Mikrofasermaterial in Form von rundgestricktem Frottiergestrick zurückgegriffen wird. Die ersten und zweiten streifenförmigen Areale 8, 10 sind hierbei vorzugsweise integraler Bestandteil eines einheitlichen mittels Rundstrickverfahren erhaltenen Frottiergestricks. Entlang der Ränder 4, 6, 12 und 14 ist die Reinigungslage 2 mit den weiteren Lagen (Deckblattlage und Zwischenlage, nicht abgebildet) in der dargestellten bevorzugten Ausgestaltung mittels Overlock-Verfahrens vernäht. Über die Farbe des Nähfadens 16 kann für den Nutzer zum Beispiel kenntlich gemacht werden, für welche konkreten Reinigungszwecke der Flachmopp geeignet ist. Indem entlang beider Längsseiten 12 und 14 jeweils ein erstes streifenförmiges Areal 8 aus oder enthaltend Mikrofasermaterial vorliegt, kann sichergestellt werden, dass die zu reinigende Fläche zunächst hinreichend und gleichmäßig mit Feuchtigkeit benetzt wird, bevor über die härteren Fasern der zweiten streifenförmige Areale 10 insbesondere hartnäckige Schmutzpartikel von der zu reinigenden Fläche abgelöst werden. Diese können sodann unmittelbar von dem nachfolgenden weiteren ersten streifenförmigen Areal 8 aufgenommen werden. Hierdurch wird eine besonders effiziente Reinigung von insbesondere Reinraumoberflächen gewährleistet.
Accordingly, the flat mop according to the invention shown in the illustration has five first strip-shaped areas 8 and four second strip-shaped areas 10 on its front. The first strip-shaped areas 8 are made of circular-knit terry cloth made of microfiber material, while the second strip-shaped areas 10 are made predominantly or exclusively of non-microfiber material in the form of circular-knit terry cloth. The first and second strip-shaped areas 8, 10 are preferably an integral part of a single terry cloth fabric obtained by circular knitting. Along the edges 4, 6, 12, and 14, the cleaning layer 2 is sewn to the other layers (top layer and intermediate layer, not shown) in the preferred embodiment shown using an overlock stitch. The color of the sewing thread 16 can indicate to the user, for example, for which specific cleaning purposes the flat mop is suitable. By providing a first strip-shaped area 8 made of or containing microfiber material along both longitudinal sides 12 and 14, it can be ensured that the surface to be cleaned is first sufficiently and evenly moistened before the harder fibers of the second strip-shaped areas 10 loosen particularly stubborn dirt particles from the surface to be cleaned. These can then be immediately picked up by the subsequent first strip-shaped area 8. This ensures particularly efficient cleaning of surfaces, especially in cleanrooms.
Die in der vorstehenden Beschreibung, Ansprüchen und Zeichnungen offenbarten Merkmale der Erfindung können sowohl einzeln aus auch in jeder beliebigen Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein. The features of the invention disclosed in the foregoing description, claims and drawings can be essential for the realization of the invention in its various embodiments, both individually and in any combination.
Claims (14)
- A flat mop, in particular a single-use flat mop, havinga wrapper layer (32) andan opposite cleaning layer (2),which has a first edge (4) and an opposite second edge (6),wherein the cleaning layer has or constitutes a woven, knitted or machine-knitted layer, having a front and a back, andwherein the wrapper layer has or constitutes a reinforced, nonwoven material, in particular comprising or consisting of polyester fibers,wherein the front and, if applicable, the back of the cleaning layer has/have alternating first and second strip-type areas which in particular run substantially parallel and which extend from or at a distance from the first edge in the direction of the second edge or up to the second edge,wherein the first areas of the cleaning layer contain on the front and, in particular, also predominantly, in particular substantially exclusively, on the back, woven, knitted or machine-knitted microfiber material or consist hereof, and wherein the second areas of the cleaning layer contain predominantly, in particular substantially exclusively, on the front, woven, knitted or machine-knitted fiber material which is not a microfiber material (non-microfiber material) or consist hereof, wherein the cleaning layer comprises a circular-knit terry knit fabric or is formed herefrom.
- The flat mop according to Claim 1, characterized in that
the fibers of the non-microfiber material have a greater stiffness than the fibers of the microfiber material, and/or that the fibers of the non-microfiber material of the cleaning layer have an average fineness in the range above 15 den, in particular above 20 den and preferably above 25 den and, particularly preferably, in the range of 25 den to 50 den. - The flat mop according to Claim 1 or 2, characterized in that
the fibers of the microfiber material are selected from the group consisting of polyamide microfibers, polyolefin microfibers, in particular polypropylene microfibers, polyester microfibers, in particular polyethylene terephthalate microfibers, and split conjugated microfibers, in particular polyamide/polyester microfibers, or any mixture thereof, and/or that the fibers of the non-microfiber material contain or constitute polyester fibers, in particular polyethylene terephthalate fibers. - The flat mop according to one or more of the preceding claims, characterized in that the cleaning layer or the flat mop has a rectangular basic form with the first and the opposite, second edge as narrow sides, wherein the first and/or second strip-type areas substantially extend at right angles to the first and/or second edge.
- The flat mop according to one or more of the preceding claims, characterized by
at least one, in particular two, engagement pockets for a flat mop holder, which is/are provided on or affixed to the wrapper layer, wherein the engagement pocket or respectively engagement pockets is/are formed in particular by folding down one or more edge portions of the flat mop, so that in the region of the engagement pocket or respectively engagement pockets the material of the wrapper layer faces one another and/or rests on one another and/or wherein the end portions folded down on one another are connected, in particular sewn, to one another along their circumferential edges, forming the engagement pocket. - The flat mop according to one or more of the preceding claims, characterized byat least one middle intermediate layer made of an unreinforced, nonwoven material or made of a foam material arranged between the cleaning layer and the wrapper layer, wherein the at least one intermediate layer preferably constitutes a needle-punched nonwoven, and/or wherein the fibers of the at least one intermediate layer preferably constitute staple fibers, in particular having an average length in the range of 20 mm to 80 mm,preferably in the range of 30 mm to 70 mm and, particularly preferably, in the range of 40 mm to 60 mm.
- The flat mop according to one or more of the preceding claims, characterized in that the fibers of the microfiber material of the cleaning layer have an average fineness smaller than or equal to 1 dtex, in particular in the range of 0.3 dtex to 0.8 dtex, and/or that the fiber material of the intermediate layer has an average fineness in the range of 0.5 dtex to 4 dtex, in particular in the range of 1 dtex to 3 dtex and, particularly preferably, in the range of 1.5 dtex to 2.5 dtex.
- The flat mop according to one or more of the preceding claims, characterized in that the cleaning layer has a mass per unit area of at least 150 g/m2 or in the range of 150 g/m2 to 400 g/m2, preferably of at least 200 g/m2 or in the range of 200 g/m2 to 350 g/m2 and, particularly preferably, of at least 225 g/m2 or in the range of 225 g/m2 to 300 g/m2, and/or that the at least one intermediate layer has a mass per unit area of at least 150 g/m2 or in the range of 150 g/m2 to 400 g/m2, preferably of at least 200 g/m2 or in the range of 200 g/m2 to 350 g/m2 and, particularly preferably, of at least 225 g/m2 or in the range of 225 g/m2 to 300 g/m2, and/or the at least one intermediate layer has a mass per unit area in the range of 50 g/m2 to 200 g/m2, preferably in the range of 75 g/m2 to 175 g/m2 and, particularly preferably, in the range of 90 g/m2 to 150 g/m2, and/or that the wrapper layer has a mass per unit area in the range of 30 g/m2 to 175 g/m2, preferably in the range of 50 g/m2 to 125 g/m2 and, particularly preferably, in the range of 60 g/m2 to 100 g/m2, and/or that the cleaning layer has an average thickness of at least 0.5 mm or in the range of 0.5 mm to 5.0 mm, preferably of at least 1.0 mm or in the range of 1.0 mm to 4.5 mm and, particularly preferably, of at least 1.5 mm or in the range of 0.5 mm to 5.0 mm, and/or the intermediate layer has an average thickness in the range of 0.5 mm to 10 mm, preferably in the range of 1.0 mm to 8 mm and, particularly preferably, in the range of 2.0 to 5 mm.
- The flat mop according to one or more of the preceding claims, characterized in that the front of the cleaning layer has alternating first and second strip-type areas which in particular run substantially parallel and which extend from or at a distance from the first edge in the direction of the second edge or up to the second edge,
wherein the first areas of the cleaning layer contain predominantly, in particular substantially exclusively, on the front and on the back, woven, knitted or machine-knitted microfiber material or consist hereof, and wherein the second areas of the cleaning layer contain predominantly, in particular substantially exclusively, on the front, woven, knitted or machine-knitted non-microfiber material or consist hereof, and wherein the second areas contain predominantly, in particular substantially exclusively, on the back, woven, knitted or machine-knitted microfiber material or consist hereof. - The flat mop according to one or more of the preceding claims, characterized in that the cleaning layer and the wrapper layer and, if applicable, the intermediate layer are connected to one another along their circumferential edges, in particular are sewn to one another, in particular using the overlock method.
- The flat mop according to one or more of the preceding claims, characterized in that at least each two, in particular at least each three or four, first and second strip-type areas are provided, which follow one another in an alternating form, and/or that (n + 1) first and n second strip-type areas are provided, which follow each other in an alternating form, wherein n is a whole number greater than or equal to 2, and/or that at least one second strip-type areal, in particular at least two or all of the second strip-type areas, is/are adjacent, in the alternating sequence of first and second strip-type areas, in each case on both sides, to a first strip-type area.
- The flat mop according to one or more of the preceding claims, characterized in that the first areas of the cleaning layer contain predominantly, in particular substantially exclusively, on the front and on the back, woven, knitted or machine-knitted microfiber material or consist hereof, and that the second areas of the cleaning layer contain predominantly, in particular substantially exclusively, on the front, woven, knitted or machine-knitted non-microfiber material and contain predominantly, in particular substantially exclusively, on the back, woven, knitted or machine-knitted microfiber material or consist hereof.
- A cleaning device, comprising an actuation element, in particular a shaft, and, connected or connectable to the actuation element, a flat mop holder as well as a flat mop according to one or more of Claims 1 to 12.
- Use of the flat mop according to one or more of Claims 1 to 12 or of the cleaning device according to Claim 13 for cleaning cleanrooms or sterile cleanrooms.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK15165806.9T DK3087895T4 (en) | 2015-04-29 | 2015-04-29 | Flat mop |
| ES15165806T ES2706189T3 (en) | 2015-04-29 | 2015-04-29 | Flat mop |
| EP15165806.9A EP3087895B2 (en) | 2015-04-29 | 2015-04-29 | Flat mop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15165806.9A EP3087895B2 (en) | 2015-04-29 | 2015-04-29 | Flat mop |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3087895A1 EP3087895A1 (en) | 2016-11-02 |
| EP3087895B1 EP3087895B1 (en) | 2018-10-17 |
| EP3087895B2 true EP3087895B2 (en) | 2026-01-14 |
Family
ID=53016539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15165806.9A Active EP3087895B2 (en) | 2015-04-29 | 2015-04-29 | Flat mop |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3087895B2 (en) |
| DK (1) | DK3087895T4 (en) |
| ES (1) | ES2706189T3 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3043527C (en) | 2016-12-08 | 2021-08-24 | The Procter & Gamble Company | Pre-moistened cleaning pads |
| US20180160874A1 (en) * | 2016-12-08 | 2018-06-14 | The Procter & Gamble Company | Split core fibrous structures |
| WO2018106851A1 (en) | 2016-12-08 | 2018-06-14 | The Procter & Gamble Company | Fibrous structures having a contact surface |
| CN111088587B (en) * | 2019-12-24 | 2021-07-30 | 斓帛职业培训学校(桐乡)有限公司 | A two-needle board fully formed garment pocket structure and its weaving method |
| EP4523593A1 (en) | 2023-09-15 | 2025-03-19 | Carl Freudenberg KG | Durable flat mop cover |
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| DE9301534U1 (en) | 1993-02-04 | 1993-03-25 | Coronet-Werke GmbH, 6948 Wald-Michelbach | Household cleaning cloth |
| DE9421401U1 (en) | 1994-08-06 | 1995-12-21 | Henkel-Ecolab GmbH & Co oHG, 40589 Düsseldorf | Flat mop cover for damp or wet cleaning of surfaces |
| SE503414C2 (en) | 1994-10-07 | 1996-06-10 | Actuelle Tricot I Boras Ab | Cleaning cloth for wiping dirty surfaces and using this cleaning cloth on a mop for cleaning dirty surfaces |
| DE29519746U1 (en) | 1995-12-13 | 1996-02-08 | a&n&a Nord-Süd Industrie Vertriebs GmbH, 35797 Merenberg | Mop cover |
| DE19636988C2 (en) | 1996-09-12 | 2000-04-27 | Freudenberg Carl Fa | Textile fabric for cleaning purposes |
| DE19644679C2 (en) | 1996-10-28 | 1999-06-02 | Freudenberg Carl Fa | Mop cover |
| DE19823044C1 (en) * | 1998-05-22 | 1999-10-07 | Willy Schuetz | Rotary wiper mop |
| DE29918620U1 (en) | 1999-10-22 | 2000-01-13 | Meiko Textil GmbH, 95176 Konradsreuth | Cleaning textile |
| KR200206343Y1 (en) | 2000-07-21 | 2000-12-01 | 홍경작 | The improved mop system for cleanroom |
| DE10111251C1 (en) | 2001-03-09 | 2002-08-22 | Ecolab Gmbh & Co Ohg | Mop cover |
| JP4033724B2 (en) | 2002-06-28 | 2008-01-16 | 花王株式会社 | Cleaning sheet |
| CN1894453A (en) | 2003-12-02 | 2007-01-10 | 株式会社大高 | Fabrics having stiff fibers and high-absorbable fibers arranged alternatively and mop thereof |
| US20050241094A1 (en) | 2004-04-30 | 2005-11-03 | 3M Innovative Properties Company | Applicator pad and related methods |
| US20050250404A1 (en) | 2004-05-07 | 2005-11-10 | George Clarke | Utility textile with microfiber core |
| JP2007307142A (en) | 2006-05-18 | 2007-11-29 | Yamazaki Corp | Cleaning cloth |
| FR2915075B1 (en) | 2007-04-19 | 2009-07-24 | Decitex Soc Par Actions Simpli | MAINTENANCE ARTICLE. |
| DE102007023335A1 (en) | 2007-05-16 | 2008-11-20 | Carl Freudenberg Kg | Wiping cloth and mop cover |
| DE202007011580U1 (en) | 2007-08-23 | 2007-12-20 | Schnebel, Stefan | Mop reference |
| ITVI20080021A1 (en) | 2008-01-30 | 2009-07-31 | Ready System Srl | PERFECTED CLOTH FOR SURFACE CLEANING |
| JP5475426B2 (en) | 2008-12-19 | 2014-04-16 | 花王株式会社 | Cleaning sheet |
| US8863347B2 (en) | 2009-04-17 | 2014-10-21 | Tietex International Ltd | Cleaning system incorporating stitch bonded cleaning pad with multi-filament stitches |
| US20120060312A1 (en) | 2010-09-13 | 2012-03-15 | 3M Innovative Properties Company | Cleaning tool |
| US8935824B2 (en) * | 2011-11-14 | 2015-01-20 | Tietex International, Ltd | Stitch bonded cleaning material |
| FR2986412B1 (en) | 2012-02-06 | 2015-04-17 | Decitex | MAINTENANCE ARTICLE AND CLEANING DEVICE COMPRISING SUCH A MAINTENANCE ARTICLE. |
| DE102012012402A1 (en) | 2012-06-25 | 2014-01-02 | Carl Freudenberg Kg | Flat mop cover with cleaning lip |
| US9770154B2 (en) * | 2013-04-25 | 2017-09-26 | Carl Freudenberg Kg | Mop cover |
-
2015
- 2015-04-29 EP EP15165806.9A patent/EP3087895B2/en active Active
- 2015-04-29 ES ES15165806T patent/ES2706189T3/en active Active
- 2015-04-29 DK DK15165806.9T patent/DK3087895T4/en active
Also Published As
| Publication number | Publication date |
|---|---|
| DK3087895T3 (en) | 2019-02-11 |
| EP3087895A1 (en) | 2016-11-02 |
| ES2706189T3 (en) | 2019-03-27 |
| EP3087895B1 (en) | 2018-10-17 |
| DK3087895T4 (en) | 2026-04-07 |
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