GB2176274A - Combustor for gas turbine engine - Google Patents
Combustor for gas turbine engine Download PDFInfo
- Publication number
- GB2176274A GB2176274A GB08515658A GB8515658A GB2176274A GB 2176274 A GB2176274 A GB 2176274A GB 08515658 A GB08515658 A GB 08515658A GB 8515658 A GB8515658 A GB 8515658A GB 2176274 A GB2176274 A GB 2176274A
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- GB
- United Kingdom
- Prior art keywords
- flame tube
- air
- holes
- fuel
- baffle plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000446 fuel Substances 0.000 claims abstract description 82
- 238000001816 cooling Methods 0.000 claims abstract description 40
- 230000006641 stabilisation Effects 0.000 claims abstract description 12
- 238000000889 atomisation Methods 0.000 claims abstract description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 abstract description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 8
- 238000010790 dilution Methods 0.000 abstract description 8
- 239000012895 dilution Substances 0.000 abstract description 8
- 238000009826 distribution Methods 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 5
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 4
- 230000035515 penetration Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 9
- 238000005273 aeration Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 241000973497 Siphonognathus argyrophanes Species 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241001052209 Cylinder Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002844 continuous effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000001301 oxygen Substances 0.000 description 1
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- 230000035882 stress Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/10—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
- F23D11/12—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour characterised by the shape or arrangement of the outlets from the nozzle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/002—Wall structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/36—Supply of different fuels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/00002—Gas turbine combustors adapted for fuels having low heating value [LHV]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/03041—Effusion cooled combustion chamber walls or domes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion Methods Of Internal-Combustion Engines (AREA)
Abstract
The combustor employs an array of fuel injectors arranged in the mouth plane of the combustor flame tube. Each injector has a baffle plate 44 through which the injector nozzle projects, the baffle plate having axial holes 49 for atomisation air to intercept and atomise radial fuel jets from the injector nozzle. Cooling of the flame tube is performed by full coverage impingement and effusion without disturbing the cooling film by entry and penetration of transverse air jets. Flame stabilisation is achieved under all required operating conditions by the radial-fuel/axial-air atomisation in conjunction with the baffle plates. Comprehensive combustion mixing and dilution is achieved by the uniformly distributed supply of up to 90% of the total air supplied to the combustor around and through the baffle plates. There is a resultant economy in the air used for cooling, a uniformity of temperature distribution, stability of operation, and minimal emission of oxides of nitrogen. <IMAGE>
Description
SPECIFICATION
Combustor for gas turbine engine
This invention relates to combustors for gas turbine engines and particularly to multi-burner combustors. Such combustors for high efficiency turbines operate in onerous conditions, having to withstand gas exit temperatures in the region of 1200 C. It is therefore necessary to provide cooling means for the combustor which, while being effective, does not detract excessively from the performance of the combustion system.
It is also necessary to take account of different turbine loading conditions, between idling and full load, which make different demands on the combustor. The proportion of fuel to combustion air has to be varied greatly throughout the loading conditions and at very low loads a problem arises in trying to maintain stable combustion with very'low fuel supply. The use of multiple burners in a single combustion chamber does offer a partial solution to this problem in that the fuel feed to some burners can be maintained at a reasonable level while other burners can be turned off completely.
This does, however, require more complex contol of the fuel feed system and is to be avoided if possible. This 'solution' does also produce greater non-uniformity of temperature distribution and consequent thermal stresses resulting in shorter operational life. If this 'staging' of the fuel supply is not employed, there are still advantages in a multi-burner arrangement, which could derive from its combination with other features::
(a) à multiplicity of fuel injection points spread across the upstream entrance to a flame tube, in combination with a uniform cooling of the flame tube walls, provides the possibility of good control of temperature distribution, and particularly turbine entry temperature distribution, resulting in longer operational life;
(b) a muiti-burner arrangement combined with an unconventionally large proportion of compressed air admitted for primary combustion provides conditions leading to a significant reduction in emission of oxides of nitrogen;
(c) a multiplicity of fuel injection points uniformly distributed across the flame tube entrance provides an improved fuel/oxidant mixing geometry for inertsladen, low heating value fuel.
Some attempt at control of the low fuel operating condition and maintenance of stable combustion has been made by feeding combustion air in jets through fairly large holes in the combustor wall and using gaps between successive concentric wall sections, as illustrated in Figure 1 of the accompanying drawings, for the introduction of film cooling air.
While this induced turbulence, in conjunction with the common use of a single fuel injector and primary air swirler, does facilitate the flame stabilisation function, there is a resultant loss of effective and uniform cooling of the combustor walls. The injection of penetrating air jets from, the wall of the flame tube tends to cause disruption of any cooling film at the wall surface and consequent temperature variations. Thermal distortion and/or erosion results and the flame tube suffers a reduced life.
An object of the present invention is therefore to provide a multi-burner combustor which exhibits effective wall cooling combined with good flame stabilisation in all operating conditions in combination with improved combustion exit temperature distribution, reduced oxides of nitrogen emission, and improved combustion performance when burning low heating-value fuels.
According to the present invention, a combustor for a gas turbine engine comprises a flame tube, a plurality of fuel injectors each having a fuel discharge path with a radial component of direction, each having flame stabilisation means arranged in a plane transverse to the axis of the flame tube, means for directing compressed air axially around and past said injectors and flame stabilisation means, including an axial passage of atomising air directed through each fuel discharge path; means for directing compressed air in a generally radial inward direction into the flame tube through double walls having an annular space therebetween, both walls having multiple small holes out of radial alignment with each other to permit cooling of the inner wall by impingement of air from the holes in the outer wall and by effusion of air through the holes in the inner wall, the holes being arranged to produce negligible effect on the flow pattern of the fuel/air mixture established in the flame tube.
Each said fuel injector preferably comprises a nozzle having a closed end and a plurality of radially directed orifices, and a baffle plate through which the nozzle projects, the baffle plate having a ring of atomisation holes surrounding the nozzle in positions corresponding to but upstream of the orifices, the baffle plate being of shallow cup-shape opening towards the down stream end of the flame tube and forming a containment wall for the flame stabilisation region.
The baffle plates are preferably of such peripheral shape as to provide gaps between them of approximately constant width. In furtherance of this aim, a weir plate may be mounted between the wall of the flame tube and the plurality of baffle plates, the weir being contoured to provide a substantiaily uniform air supply passage around each of the outer baffle plates. The baffle plates are preferably hexagonal and arranged in a honeycomb formation.
The fuel injectors are preferably mounted in cantilever manner from a fuel manifold plate upstream of the flame tube, the fuel injectors and associated baffle plates in the mouth of the flame tube being thereby free to move under thermal influence.
Each fuel injector preferably comprises separate ducts for liquid and gaseous fuel, means being provided for selecting between the two fuels. Means for water injection may also be provided.
Adjacent ones of the baffle plates may be linked together by windshield strip members free to move relative to at least one of the linked baffle plates, the windshield strip members facilitating flame spread between adjacent fuel injectors and baffle plates.
The baffle plates may each incorporate a multiplicity of holes additional to the atomisation holes to permit further entry of air to the flame side of the baffle plate and thereby inhibit formation of carbon deposit and provide further aeration of the mixture.
The arrangement may be such that the proportion of air passing through the atomisation holes is preferably limited to 10% of the total air supplied to the combustor.
The arrangement may also be such that the proportion of air supplied to and between the baffle plates is between 70% and 90% of the total air supplied to the combustor, and the proportion of air supplied for cooling the flame tube is between 10% and 30% of the total air supplied to the combustor.
The total cross-sectional area of the holes in the inner wall of the flame tube is larger than that of the holes in the outer wall of the flame tube.
A combustor for a gas turbine engine in accordance with the invention will now be described, by way of example, with reference to the accompanying drawings, of which:
Figure 1 is a cross section of a conventional tubular combustor employing a single fuel injector and sectionalised flame tube as referred to above;
Figure 2 is a part sectional elevation of a multi-burner combustor in accordance with the invention;
Figure 3 is a sectional elevation of part of a fuel injector and baffle on a larger scale than
Figure 2;
Figure 4 is an end elevation of a burner module on the same scale as Figure 3, looking upstream;
Figure 5 is an enlarged view of part of Figure 4;
Figure 6 is an end elevation of one half of the combustor showing half of the nineteen fuel injectors and baffles making up the total array;;
Figure 7 is a diagrammatic sectional elevation of a three-burner combustor showing the outlet duct and the outer air casing of the combustor; and
Figure 8 is a diagrammatic sectional view of a fuel injector nozzle in the mouth of the flame tube and showing the flow paths of the fuel/air components of the combustion mixture.
Referring now to Figure 1 of the drawings, this shows a conventional combustor in which the tube comprises a series of concentric cylinders 1 to 5 arranged with a narrow slot between successive ones to provide a film of air to cool the walls. A single fuel injector 7 atomises the fuel and a surrounding primary air swirler 9 imparts turbulence to air entering radially. Secondary combustion air is injected into the flame tube by way of relatively large holes 11 in the flame tube cylinders 2 and 3 and this in combination with the primary- swir- ler efflux provides turbulence in the flow of combustion mixture. Further holes 12 and 13 in the cylinder 4 and 5 provide for entry of intermediate and dilution air to induce complete combustion of fuel and allow a reduction in mean gas temperature to a level acceptable to the turbine.These various air jets entering the flame tube transversely do, as mentioned above, upset the cooling film and cause thermal distortion. This is exacerbated by the necessarily large pressure drop across the tube wall.
Figure 2 in contrast, shows a combustor embodying the invention. The flame tube comprises an outer wall 15 radially spaced from an inner wall 17, the walls being single, uniform, concentric cylinders, each having holes as described in relation to Figure 7. The flame tube is therefore easier to fabricate than that of the conventional combustor.
An array of nineteen fuel injectors 19 is mounted on a fuel manifold plate 21. In another embodiment (not shown) the injectors are mounted on another rigid support member.
Bolts 23 support a weir plate (shown in Figure 6) which in turn is bolted onto a flange (not shown) on the flame tube mouth. The fuel injector nozzles 25 are arranged to be in a transverse plane just inside the flame tube mouth.
One short cylinder 27 provides a guide gap for starting the wall cooling film, this cylinder also being mounted in the mouth of the flame tube.
Figure 3 which is twice full size shows part of one fuel injector in detail. It comprises a tubular body 29 enclosing a liquid fuel core tube 31. Liquid fuel (oil) is supplied along the centre of the core tube 31 and gaseous fuel along the annulus between the tubes. Valves (not shown) control the selection of gas or oil fuel,
The nozzle end 33 is closed off and covered by a disc 35 of refractory metal acting as a heat shield. Six radially directed orifices 37 adjacent the end of the nozzle provide an exit for fuel under pressure. Six further holes 39 in the core tube 31 are aligned with the orifices 37 in the body wall 29. When oil is selected, it passes along the central core 41, through the holes 39, through-the annular gap as a jet and radially out through the orifices 37.
Mounted on the fuel injector body, just upstream of the orifices 37, is a baffle plate 44 of shallow cup shape, the 'cup' opening towards the downstream direction (to the left in
Figure 3 and the right in Figure 2). This baffle plate is of hexagonal shape viewed 'end-on', as shown in Figure 4. In this particular embodiment the plate is formed in two parts, a circular flange 43 integral with the injector body 29 and a hexagonal annulus 45 fixed to the flange by rivets 47.
There are six axial holes 49 in the flange 43, close to the body 29 and in alignment with the radial fuel orifices 37. These axial holes 49 provide jets of atomising air to intercept the radial jets of fuel from orifices 37.
Since liquid fuel atomisation is achieved by liquid/air jet interaction, the supplied fuel pressure requirement is significantly less than that required for a conventional swirl-jet pressure atomiser.
In a modification of this embodiment the complete baffle plate 44 is formed in one piece and is welded or otherwise rigidly secured to the injector body 29.
The fuel injector is mounted in cantilever manner at its rear end from the fuel manifold plate 21.
Figure 4 shows the downstream face of the fuel injector of Figure 3, i.e., looking into the cup-shaped baffle plate 44.
In addition to the axial atomisation holes 49 there are a number of other air holes in the baffle plate 44. A ring of holes 51 approximately half the size of the atomising holes 49 lie on the same diameter as the rivets 47. A further six holes 53 of this same size lie in the 'corners' of the hexagon and a further forty-eight small holes 55 lie on a hexagon within the periphery of the baffle plate.
Figure 5 shows a part of the baffle plate 44 to a larger scale and particularly two further rings of small holes 57 not shown in Figure 4.
The various holes 51, 53, 55 and 57 provide aeration of the fuel in the region of the baffle plate and also inhibit deposition of partly burnt carbon on the face of the baffle plate.
Figure 6 shows (half of) a view of the combustor looking upstream into the faces of the burner modules 19. These are arranged in a honeycomb fashion with uniform and substantial gaps 59 between adjacent baffle plates for the passage of combustion air, whereby the quantity and the flow path of primary air admission completely surrounding each baffle periphery is uniform, and known or calculable in relation to compressor output and fuel flow rates.
In order to maintain a uniform passage for the flow of air around each injector and baffle plate even at the edges of the array, a weir plate 61 is mounted in the same plane as the baffle plates 44 to close off some of the the otherwise irregular gap that would arise between the peripheral baffle plates and the wall of the flame tube. The weir plate 61 is of such shape and size as to leave a gap 63 of approximately half the width of that between adjacent baffle plates to allow for the reduced air demand on one side of the gap. Every baffle plate is thus provided with a uniform surrounding air passage.
The weir plate is carried on bolts 23 which extend the length of the injectors and are fixed in the fuel manifold plate 2. The weir plate itself is bolted on to a flange on the mouth of the flame tube at centres 65. In order that the air passage shall be uniform around the whole periphery of the outer baffle plates, the weir plate 61 is upturned at its edge towards the downstream side, as shown in section in Figure 7. The weir plate may be cooled by providing small holes.
A particular feature of this embodiment is the structure provided for inducing flame spread between the baffle plates. A strip of metal 67, a windshield strip, extends between each pair of opposed edges of adjacent baffle plates in the plane of the baffle plate mouth.
This strip 67 is welded at one end to a baffle plate but free to move relatively to the opposed baffle plate. In operation a low pressure region is created on the downstream side of this strip which thus induces a flame to travel across the 'bridge' as it were, to strike the next burner flame. An important feature of this structure is the absence of any thermal force exerted by the strip between the linked baffle plates. The baffle plates are therefore free to 'float' on their cantilever mountings.
It would be possible to mount the strips so that they were trapped but not rigidly connected at either end, for example by inserting the strip end in a slot in the wall of the baffle plate and twisting it inside the wall.
In a further embodiment (not shown) the baffles are not rigidly attached to the injectors, but a baffle array is constructed as an integral disc, individual baffles being attached to each other by the windshield strips, and connected to the flame tube, possibly via the weir-plate by any suitable means permitting limited freedom to move under thermal influence, e.g. protrusions sliding in oversize slots.
Central holes in each baffle admit the injector nozzles with sufficient clearance to allow thermally-caused movement. An advantage of this embodiment is that it allows easy withdrawal of the injectors for periodic cleaning or replacement.
Referring now to Figure 7 this shows, in outlines a three-burner combustor, i.e. for a smaller engine than the combustor of the previous figures. The fuel injector 29 and baffle plate 44 are mounted as before on the fuel manifold 21. This plate 21 is bolted to a -flange on the combustor cylindrical casing 69 which encloses the flame tube 71, of similar, double-walled, construction to that of the combustor of the previous figures.
The baffle plates 44 and weir plate 61 are mounted as before, providing a primary air supply through and around the baffle plates 44. Combustion air is supplied by a compressor (not shown), the air passing into and along the outer casing 69 and then reversing direction to pass into the flame tube.
The flame tube 71 has an outer wall 15 having a large number of small holes covering its surface. A separate inner wall 17 of the flame tube has a greater number of holes with a cross-sectional-area ratio of about four to one,inner to outer,in this embodiment. There is therefore a very much greater pressure drop across the outer wall 15 than across the inner wall 17. This is desirable since the outer, cooler, wall is more capable of sustaining the greater pressure. In addition, the materials used for the two walls can be made to suit their different operating conditions, the outer wall to withstand pressure stress and the inner wall thermal stress. The wall cooling is explained further in relation to Figure 8. It should be noted that both Figures show for clarity the small holes much larger than scale size.The interwall annulus is also exaggerated, a typical gap being 3 times an impingement hole diameter. The two walls are rigidly con
nected to each other only at their upstream ends, their downstream ends having a limited relative freedom to permit thermally-caused
movement.
In a further embodiment, (not shown), the substantial uniform annular space between inner and outer walls is divided in axial and/or circumferential directions into differential cooling zones, subject to greater or lesser applied cooling air pressure. Interwall partitions are provided without compromising the relative freedom of the walls, by securing the partitions to one wall only,- and providing a clearance between partition tips and opposing lands on the opposite wall.
A transition duct 77 is connected to the flame tube 71 by a freely expanding telescopic joint, the transition duct being a single walled duct without cooling holes. Alternatively, duct 77 may be cooled conventionally, or by a-perforated double-walled arrangement similar to flame tube walls 15 and 17.
A cooling ring 27 initiates the cooling film on which the inner wail 17 relies.
Figure 8 shows in more detail a diagrammatic section of the combustor, in the region of an outer burner 19 (or any of the three in the case of Figure 7), together with the flow patterns arising in the combustion mixture.
In a particular operational example the flow patterns illustrated are obtained. Liquid fuel is supplied in the core tube 31 of the fuel injec
tor and issues as a radial jet from hole 37.
Only one of the six actual jets is shown for
simplicity. The jet emanates from the outer
orifice 37 and is immediately atomised by an
axial jet of air from hole 49 in the baffle plate
44 and ignited by means not shown. This
occurs in the fuel atomising region 'A'. Water
may be injected by further ducts in the injec
tor.
The atomised fuel/air mixture then follows
divided- paths, one path turning anti-clockwise,
as seen in this Figure, back towards the baffle
plate and encircling a region 'S' referred to as
a flame stabilisation region constrained within
the cup shape of the baffle. The other path
turns clockwise into the downstream direction
and circulates about a relatively large region
'C', the main combustion region; The air sup
ply for this main combustion region comes
largely from the gap 59 around the baffle
plate 44. Completion of the combustion pro
cess, and dilution of the hot gases by convec
tive mixing then occurs in region 'D' the dilu
tion region. There is no separate dilution air
supply fed to the dilution region.
It will be clear that the flow patterns are
symmetrical about the axis of the fuel injector
since the radial fuel jets are uniformly spaced
around the injector and the air flow through
and around the baffle plates has been made
uniform by means of the gaps 59. Reference
to 'clockwise' and 'anticlockwise' will there
fore be interpreted accordingly.
Cooling of the flame tube is effected as
shown in Figures 7 and 8. The outer wall 15
is substantially covered with a fairly large
number of small holes therethrough which pro
duce a relatively large pressure drop, and jets
of cooling air impinging upon and cooling the
inner wall 17. The latter has a greater number
of holes with a total hole area about four
times that of the outer wall in this embodi
ment. The pressure drop across the inner wall
is thus about sixteen times less than that
across the outer wall. Different sizes of holes
may be employed, as well as different num
bers to achieve the desired total cross-sec
tional hole area. The holes in the inner and
outer walls respectively are located so that
they are not in radial alignment with each
other and so that impingement action on the
outer surface of the inner wall provides forced
convective cooling. With the low pressure
drop across the inner wall and small holes in it, effusion cooling takes place. The cooling
air, emerging through the inner wall at low -velocity, adheres to the inner surface and is
entrained in a downstream direction by the
flow of hot working gas to provide a continu
ous cooling film. The ring 27 is a short cylin
der spaced from the inner wall within the
mouth of the flame tube. It initiates the flow
of this cooling film.
In an alternative embodiment (not shown), the first upstream effusion holes in wall 1 7 are omitted, and a starting cooling film is obtained from the main axial air -feed by holes in the weirplate.
In either case the cooling air passing through the double wall of the flame tube has negligible effect on the flow pattern of the combustion mixture in the flame tube. One significant beneficial effect of this full-coverage impingement and effusion cooling method is Ihat the temperature distribution of the flame tube is maintained much more nearly uniform.
However, the transverse jets of air through the flame tube walls previously used for primary combustion purposes also had a function in providing a degree of flame stabilisation.
With the use of continuous film cooling this facility is sacrificed but it is found that by supplying atomising air axially through multiple radial fuel jets downstream of baffles as described above, a flame stabilisation region (S) is formed which permits a large range of fue
I/air ratios down to a very weak mix, for use in idling at no load for example.
In addition, it is found that the mixing and dilution previously achieved by transverse or tangential air jets is, in the described embodiments, obtained by the uniform distribution of air supply over the array of baffle plates, the air entering the mouth of the flame tube axially, through the gaps 59 between baffle plates and through the anti-carbon aeration and atomising holes.
It is a further significant and surprising feature of the invention that this effective degree of mixing should occur with a simple and economical design of fuel injector, and without the complication of premixing the fuel and air upstream of the fuel discharge point, which has become essential in other high-performance designs.
The invention enables very high firing temperatures to be achieved. The combination of features as described allows the fuel to 'see' more oxygen than in conventional designs. An incidental advantage, particularly with gaseous fuels, is that it may be possible to utilise a flame tube of axial length shorter than in conventional designs. The invention is expected to be especially suitable for low-BTU gaseous fuels.
The invention provides a significant reduction in the quantity of air needed for cooling and thus more air is available in the axial path for dilution, reduction of oxides of nitrogen, and for temperature distribution control. Reduced emission of smoke has been obtained on tests.
In one particular operation of the embodiment of Figure 8, the following distribution of air was found. The main proportion, 59%, passed through the gaps 59 between the baffle plates; 14% passed through the flame tube walls for impingement and effusion cooling; 9% through the anti-carbon and aeration holes 51, 53 and 55 in the baffle plates; 6% through the atomising holes 49; 0.9% from the film cooling gap provided by the cylinder 27; and 0.7% for effusion cooling of the weir plate 61. The residual quantity was used for effusion cooling of the transition duct 77 shown in Figure 7.
These proportions may of course be varied to some extent without losing the advantages provided by the invention. The atomising air may be kept within an upper limit of 10%.
The proportion of air passing through the gaps 59 between baffle plates may be kept within a range 50% to 80%, and the amount of air used for impingement/ effusion cooling of the flame tube walls may be kept to a maximum of 30%.
Throughout this specification and the appended claims, the word 'air' is used for convenience, air being the most commonly used oxidant, but it is intended to be interpreted as including any other gaseous oxidant, or coolant, as the context may require.
While in the above embodiments hexagonal baffle plates have been employed it should be noted that circular or other shaped baffle plates may provide comparable results even though the inter-baffle gaps will then not be entirely uniform.
Claims (16)
1. A combustor for a gas turbine engine comprising a flame tube, a plurality of fuel injectors each having a fuel discharge path with a radial component of direction, each having flame stabilisation means arranged in a plane transverse to the axis of the flame tube, means for directing compressed air axially around and past said injectors and flame stabilisation means, including an axial passage of atomising air directed through each fuel discharge path, means for directing compressed air in a generally radial inward direction into the flame tube through double walls having an annular space therebetween, both walls having multiple small holes out of radial alignment with each other to permit cooling of the inner wall by impingement of air from the holes in the outer wall and by effusion of air through the holes in the inner wall, the holes being arranged to produce negligible effect on the flow pattern of the fuel/air mixture established in the flame tube.
2. A combustor according to Claim 1, wherein each said fuel injector has a nozzle having a closed end and a plurality of radially directed orifices, and a baffle plate through which the nozzle projects, the baffle plate having a ring of atomisation holes surrounding the nozzle in positions corresponding to but upstream of said orifices, the baffle plate being of shallow cup-shape opening towards the downstream end of the flame tube and forming a containment wall for the said flame stabilisation region.
3. A combustor according to Claim 2, wherein the baffle plates are of such periph eraí shape as-to provide gaps between them of approximately constant width.
4. A combustor according to Claim 3, wherein a weir plate is mounted between the wall of the flame tube and the plurality of baffle plates, the weir plate being contoured to provide a uniform air supply passage around each of the outer baffle plates.
5. A combustor according to Claim 3 or
Claim 4 wherein the baffle plates are hexagonal and are arranged in a honeycomb formation.
6. A combustor according to any preceding claim,. wherein said fuel injectors are mounted in cantilever manner from a rigid support member upstream of the flame tube, the fuel injectors and-associated baffle plates in the mouth of the flame tube being thereby free to move under thermal influence.
7. A combustor according to Claim 6 as appendant to Claim 2 wherein adjacent ones of said baffle plates are linked together by windshield strip members free to move relative to at least one of the linked baffle- plates, said windshield strip members facilitating flame spread between adjacent fuel injectors and baffle plates.
8. A combustor according to any of Claims 3 to 7 as appendant to Claim 2 wherein said baffle plates each incorporate a multiplicity of holes additional to said atomisation holes to permit further entry of air to the flame side of the baffle plate.
9. A combustor according to any of Claims 3 to 8 as appendant to Claim 2, the arrangement being such that the proportion of air supplied to and between the baffle plates is between 70% and 90% of the total air supplied to the combustor, and the proportion of air supplied for cooling the flame tube is between 10% and 30% of said total air.
10. A combustor according to any preceding claim except Claims 6 and 7 in which the baffle plates are constructed as an integral disc, individual baffle plates being attached to each other by windshield strips, the complete baffle array being connected to the weir plate by means permitting limited freedom to move under thermal influence, and central holes in each baffle being of such size as to admit a fuel injector nozzle with sufficient clearance to allow thermally caused movement.
11. A combustor according to any preceding claim in which each fuel injector comprises separate ducts for liquid and gaseous fuels, means being provided for selecting between the two fuels.
12. A combustor according to -any preceding claim, wherein the total cross-sectional area of said holes in the inner wall of the flame tube is larger than that of the holes in the outer wall of the flame tube.
13. A combustor according to any preceding claim in which the said holes in the inner and outer walls respectively of the flame tube are located out of radial alignment with each other.
14. A combustor according to any preceding claim, in which a transition duct connected to said flame tube is constructed with perforated inner and outer walls in like manner as said flame tube.
15. A combustor according to any preceding claim in which the inner and outer walls of said flame tube are rigidly connected to each other only at their upstream ends, their downstream ends having a limited relative freedom to permit thermally-caused movement.
16. A combustor according to any preceding claim, in which the annular space between the flame tube walls is divided in axial and/or circumferential directions into differential cooling zones by interwall partitions rigidly secured to one wall and having a clearance between the partition tips and the opposing wall.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE8686304249T DE3663847D1 (en) | 1985-06-07 | 1986-06-04 | Combustor for gas turbine engine |
| EP86304249A EP0204553B1 (en) | 1985-06-07 | 1986-06-04 | Combustor for gas turbine engine |
| US06/870,388 US4763481A (en) | 1985-06-07 | 1986-06-04 | Combustor for gas turbine engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB8514388 | 1985-06-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| GB2176274A true GB2176274A (en) | 1986-12-17 |
| GB2176274B GB2176274B (en) | 1989-02-01 |
Family
ID=10580330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB08515658A Expired GB2176274B (en) | 1985-06-07 | 1985-06-20 | Combustor for gas turbine engine |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS6229834A (en) |
| GB (1) | GB2176274B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5784876A (en) * | 1995-03-14 | 1998-07-28 | European Gas Turbines Limited | Combuster and operating method for gas-or liquid-fuelled turbine arrangement |
| RU2131557C1 (en) * | 1997-08-20 | 1999-06-10 | Общество ограниченной ответственности "Энерго-аудит" | Intermittent air feeder with adjustable amplitude-frequency response (design versions) |
| RU2151961C1 (en) * | 1998-04-30 | 2000-06-27 | Открытое акционерное общество "Авиадвигатель" | Tubular-annular combustion chamber of gas turbine engine |
| RU2162194C1 (en) * | 1999-11-24 | 2001-01-20 | Общество с ограниченной ответственностью Научно-производственное предприятие "ЭСТ" | Combustion chamber |
| EP1104871A1 (en) | 1999-12-01 | 2001-06-06 | Alstom Power UK Ltd. | Combustion chamber for a gas turbine engine |
| WO2007113074A1 (en) * | 2006-03-31 | 2007-10-11 | Alstom Technology Ltd | Fuel lance for a gas turbine plant and a method of operating a fuel lance |
| US20100015562A1 (en) * | 2008-07-16 | 2010-01-21 | Babington Robert S | Perforated flame tube for a liquid fuel burner |
| CN115325566A (en) * | 2022-07-05 | 2022-11-11 | 中国航发湖南动力机械研究所 | Mixing air inlet structure of combustor flame tube and mounting method thereof |
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| JP5296320B2 (en) * | 2007-01-30 | 2013-09-25 | ゼネラル・エレクトリック・カンパニイ | System having backflow injection mechanism and method for injecting fuel and air |
| US8230687B2 (en) * | 2008-09-02 | 2012-07-31 | General Electric Company | Multi-tube arrangement for combustor and method of making the multi-tube arrangement |
| US8590314B2 (en) * | 2010-04-09 | 2013-11-26 | General Electric Company | Combustor liner helical cooling apparatus |
| US9322557B2 (en) * | 2012-01-05 | 2016-04-26 | General Electric Company | Combustor and method for distributing fuel in the combustor |
| US9534787B2 (en) * | 2013-03-12 | 2017-01-03 | General Electric Company | Micromixing cap assembly |
| JP6621658B2 (en) * | 2015-12-22 | 2019-12-18 | 川崎重工業株式会社 | Fuel injection device |
| JP7205300B2 (en) * | 2019-02-28 | 2023-01-17 | 株式会社Ihi | Multi-nozzle burner and combustor |
-
1985
- 1985-06-20 GB GB08515658A patent/GB2176274B/en not_active Expired
-
1986
- 1986-06-06 JP JP13166986A patent/JPS6229834A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0732546B1 (en) * | 1995-03-14 | 2004-10-06 | European Gas Turbines Limited | Combustor and operating method for gas- or liquid-fuelled turbine |
| US5784876A (en) * | 1995-03-14 | 1998-07-28 | European Gas Turbines Limited | Combuster and operating method for gas-or liquid-fuelled turbine arrangement |
| RU2131557C1 (en) * | 1997-08-20 | 1999-06-10 | Общество ограниченной ответственности "Энерго-аудит" | Intermittent air feeder with adjustable amplitude-frequency response (design versions) |
| RU2151961C1 (en) * | 1998-04-30 | 2000-06-27 | Открытое акционерное общество "Авиадвигатель" | Tubular-annular combustion chamber of gas turbine engine |
| RU2162194C1 (en) * | 1999-11-24 | 2001-01-20 | Общество с ограниченной ответственностью Научно-производственное предприятие "ЭСТ" | Combustion chamber |
| US6546731B2 (en) | 1999-12-01 | 2003-04-15 | Abb Alstom Power Uk Ltd. | Combustion chamber for a gas turbine engine |
| EP1104871A1 (en) | 1999-12-01 | 2001-06-06 | Alstom Power UK Ltd. | Combustion chamber for a gas turbine engine |
| WO2007113074A1 (en) * | 2006-03-31 | 2007-10-11 | Alstom Technology Ltd | Fuel lance for a gas turbine plant and a method of operating a fuel lance |
| US7934381B2 (en) | 2006-03-31 | 2011-05-03 | Alstom Technology Ltd. | Fuel lance for a gas turbine installation and a method for operating a fuel lance |
| US20100015562A1 (en) * | 2008-07-16 | 2010-01-21 | Babington Robert S | Perforated flame tube for a liquid fuel burner |
| US8622737B2 (en) * | 2008-07-16 | 2014-01-07 | Robert S. Babington | Perforated flame tube for a liquid fuel burner |
| US9234659B2 (en) | 2008-07-16 | 2016-01-12 | Robert S. Babington | Perforated flame tube for liquid fuel burner |
| CN115325566A (en) * | 2022-07-05 | 2022-11-11 | 中国航发湖南动力机械研究所 | Mixing air inlet structure of combustor flame tube and mounting method thereof |
| CN115325566B (en) * | 2022-07-05 | 2024-05-24 | 中国航发湖南动力机械研究所 | Mixing air inlet structure of combustor flame tube and mounting method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6229834A (en) | 1987-02-07 |
| GB2176274B (en) | 1989-02-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PE20 | Patent expired after termination of 20 years |
Effective date: 20050619 |