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JP2022034862A - Resin pipe for electric fusion and manufacturing method thereof - Google Patents
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JP2022034862A - Resin pipe for electric fusion and manufacturing method thereof - Google Patents

Resin pipe for electric fusion and manufacturing method thereof Download PDF

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JP2022034862A
JP2022034862A JP2020138769A JP2020138769A JP2022034862A JP 2022034862 A JP2022034862 A JP 2022034862A JP 2020138769 A JP2020138769 A JP 2020138769A JP 2020138769 A JP2020138769 A JP 2020138769A JP 2022034862 A JP2022034862 A JP 2022034862A
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resin
resin tube
main body
fused layer
fusion
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JP7602334B2 (en
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怜子 松尾
Reiko Matsuo
源太郎 西川
Gentaro Nishikawa
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Sekisui Chemical Co Ltd
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Abstract

To provide a resin pipe for electric fusion capable of detecting connection failure resulting from forgetting to scrape work.SOLUTION: A resin pipe 1 for electric fusion has a resin pipe body 10, and a poorly fused layer 11 existing on the outer surface of the resin pipe body 10. A part of the outer surface of the resin pipe body 10 in a pipe axial direction is a planned fusion region 12 used for fusion with the inner surface of an electric fusion joint. The poorly fused layer 11 is composed of a resin composition having an MFR of less than 2.3 g/10 minutes, has a thickness of 550 μm or less, and is continuously present in at least the planned fusion region 12 in the pipe axial direction.SELECTED DRAWING: Figure 1

Description

本発明は電気融着用樹脂管、及びその製造方法に関する。 The present invention relates to an electrofusion resin tube and a method for manufacturing the same.

樹脂管同士の連結に用いる電気融着継手は、熱可塑性樹脂製であり両端部に受口を有する。各受口の内周には発熱体が埋め込まれており、受口に樹脂管の端部を差し込んだ状態で発熱体に通電すると、受口の内周面と、樹脂管の端部の外周面が溶融し、両面が融着することによって、電気融着継手と樹脂管とが接合される。 The electric fusion joint used for connecting the resin pipes is made of thermoplastic resin and has receiving ports at both ends. A heating element is embedded in the inner circumference of each receiving port, and when the heating element is energized with the end of the resin tube inserted in the receiving port, the inner peripheral surface of the receiving port and the outer periphery of the end of the resin tube are energized. The surface is melted and both sides are fused, so that the electric fusion joint and the resin pipe are joined.

樹脂管の外面には、不純物、酸化劣化物質、添加材のブリードアウト等を含むスキン層が付着している場合がある。スキン層はアセトンで清掃しても除去されず、良好な融着を阻害する。そのため、電気融着の前に樹脂管の端部の外面をスクレイプする必要がある。 A skin layer containing impurities, oxidative deterioration substances, bleed-out of additives, etc. may be attached to the outer surface of the resin tube. The skin layer is not removed by cleaning with acetone, which hinders good fusion. Therefore, it is necessary to scrape the outer surface of the end of the resin tube before electric fusion.

スクレイプ作業のし忘れを防止する方法として、予め樹脂管の端部の外面に、マーキングを施す方法や、樹脂管と異なる色の識別層を積層する方法が知られている(例えば、特許文献1)。外面をスクレイプするとマーキングや識別層が除去されるため、スクレイプ作業が完了したことを視覚的に確認できる。
しかし、視覚的に確認する方法だけは、スクレイプ作業を忘れ、さらにスクレイプ完了の確認をも怠って、スキン層が存在する樹脂管と電気融着継手の電気融着を実行してしまう可能性は僅かに残る。
As a method of preventing forgetting to perform the scraping work, a method of preliminarily marking the outer surface of the end portion of the resin tube and a method of laminating an identification layer having a color different from that of the resin tube are known (for example, Patent Document 1). ). When the outer surface is scraped, the marking and identification layer are removed, so it is possible to visually confirm that the scraping work is completed.
However, the only visual method is the possibility of forgetting the scraping work and neglecting to confirm the completion of the scraping, resulting in the electric fusion of the resin pipe with the skin layer and the electric fusion joint. A little remains.

通常、電気融着が終了した後、樹脂管および電気融着継手の通水空間に水圧を付与して、両者の接合部の漏れの有無を検査(水圧検査)する。樹脂管の端部がスクレイプされていいない場合、水圧検査時に漏水が生じることによって接合部不良を発見できる。しかし、樹脂管の外面状態によっては接合不良が微細となり、水圧検査時に漏水を発見できずに合格の判定を受けてしまう可能性がある。この場合、供用開始後に接合部からの漏水が始まり、さらに時間の経過とともに漏水状況が悪化するおそれもある。 Normally, after the electric fusion is completed, water pressure is applied to the water passage space of the resin pipe and the electric fusion joint, and the presence or absence of leakage at the joint between the two is inspected (hydraulic inspection). If the end of the resin tube is not scraped, a defective joint can be found due to water leakage during the water pressure inspection. However, depending on the outer surface condition of the resin pipe, the bonding defect may become fine, and there is a possibility that the water leakage cannot be detected at the time of the water pressure inspection and the judgment of acceptance is received. In this case, water leakage from the joint portion starts after the start of service, and the water leakage condition may worsen with the passage of time.

そこで特許文献2では、樹脂管の端部の外面に、電気融着時に電気融着継手と融着しない材料からなる融着阻害層を付着させておく方法が提案されている。
この方法では、スクレイプして融着阻害層を除去すれば、樹脂管と電気融着継手とを電気融着することができる。しかし、スクレイプ作業を忘れて電気融着を行うと、融着阻害層が存在する領域では樹脂管と電気融着継手とが融着しないため、水圧検査時に必ず漏水が生じ、接合不良を検知することができる。
Therefore, Patent Document 2 proposes a method of adhering a fusion-inhibiting layer made of a material that does not fuse with an electric fusion joint at the time of electric fusion to the outer surface of the end portion of the resin tube.
In this method, the resin pipe and the electric fusion joint can be electrically fused by scraping to remove the fusion-inhibiting layer. However, if the scraping work is forgotten and electrical fusion is performed, the resin pipe and the electrical fusion joint will not be fused in the region where the fusion inhibition layer exists, so water leakage will always occur during the hydraulic pressure inspection and a bonding failure will be detected. be able to.

特開平6-2794号公報Japanese Unexamined Patent Publication No. 6-2794 特開2019-158147号公報Japanese Unexamined Patent Publication No. 2019-158147

しかし特許文献2に記載の方法では、樹脂管の外面に融着阻害層を付着させるために、これらの間に接着層を設ける必要があるため、スクレイプにより除去すべき層の厚みが大きくなるという不都合がある。
本発明は、スクレイプ作業を忘れたことに起因する接合不良を検出できる、新規な電気融着用樹脂管、及びその製造方法を提供する。
However, in the method described in Patent Document 2, in order to attach the fusion-inhibiting layer to the outer surface of the resin tube, it is necessary to provide an adhesive layer between them, so that the thickness of the layer to be removed by scraping becomes large. There is an inconvenience.
The present invention provides a novel electrofused resin tube capable of detecting a joining defect caused by forgetting to scrape work, and a method for manufacturing the same.

本発明は以下の態様を有する。
[1] 樹脂管本体と、前記樹脂管本体の外面上に存在する難融着層とを有し、前記樹脂管本体の管軸方向の一部の外面は、電気融着継手の内面との融着に使用される融着予定領域であり、前記難融着層は、MFRが2.3g/10分未満の樹脂組成物からなり、厚さが550μm以下であり、かつ少なくとも前記融着予定領域に、前記管軸方向に連続して存在する、電気融着用樹脂管。
[2] 前記難融着層に含まれる樹脂の溶解パラメータが15.3(J/cm1/2以上である、[1]の電気融着用樹脂管。
[3] 前記難融着層に含まれる樹脂がポリプロピレンである、[1]又は[2]の電気融着用樹脂管。
[4] 前記樹脂管本体の外面を構成する樹脂組成物に含まれる樹脂がポリエチレンである、[1]~[3]のいずれかの電気融着用樹脂管。
[5] 前記樹脂管本体と前記難融着層とが共押出し法で成形された、[1]~[4]のいずれかの電気融着用樹脂管。
[6] 前記[1]~[4]のいずれかの電気融着用樹脂管を製造する方法であって、前記樹脂管本体と前記難融着層とを共押出し法で成形する、電気融着用樹脂管の製造方法。
The present invention has the following aspects.
[1] It has a resin pipe main body and a poorly fused layer existing on the outer surface of the resin pipe main body, and a part of the outer surface of the resin pipe main body in the pipe axial direction is the inner surface of the electric fusion joint. It is a planned fusion region used for fusion, and the poorly fused layer is made of a resin composition having an MFR of less than 2.3 g / 10 minutes, has a thickness of 550 μm or less, and is at least scheduled to be fused. An electrofusion resin tube that is continuously present in the region in the direction of the tube axis.
[2] The electrically fused resin tube according to [1], wherein the solubility parameter of the resin contained in the poorly fused layer is 15.3 (J / cm 3 ) 1/2 or more.
[3] The electrically fused resin tube according to [1] or [2], wherein the resin contained in the poorly fused layer is polypropylene.
[4] The electrically fused resin tube according to any one of [1] to [3], wherein the resin contained in the resin composition constituting the outer surface of the resin tube main body is polyethylene.
[5] The electrically fused resin tube according to any one of [1] to [4], wherein the resin tube main body and the poorly fused layer are molded by a coextrusion method.
[6] A method for manufacturing an electrically fused resin tube according to any one of the above [1] to [4], wherein the resin tube main body and the poorly fused layer are molded by a coextrusion method. How to manufacture a resin tube.

本発明によれば、スクレイプ作業を忘れたことに起因する接合不良を検出できる電気融着用樹脂管、及びその製造方法を提供できる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide an electrically fused resin tube capable of detecting a joining defect caused by forgetting to scrape work, and a method for manufacturing the same.

本発明に係る電気融着用樹脂管の一実施形態を示す平面図である。It is a top view which shows one Embodiment of the electric fusion resin tube which concerns on this invention. 図1のA-A線に沿う要部拡大横断面図である。It is an enlarged cross-sectional view of a main part along the line AA of FIG.

熱可塑性樹脂のMFR(メルトマスフローレート)とは、溶融状態にある樹脂の流動性を示す値であり、試験方法はJIS及びISOに規定されている。
例えば、ポリエチレンのMFRは、JIS K 6922-1:2018に規定されており、温度190℃、荷重5.0kgの条件で測定される。また、ポリプロピレンのMFRは、JIS K 6921-2(ISO 19069-2:2016)に規定されており、温度230℃、荷重2.16kgの条件で測定される。
The MFR (melt mass flow rate) of a thermoplastic resin is a value indicating the fluidity of the resin in a molten state, and the test method is specified in JIS and ISO.
For example, the MFR of polyethylene is specified in JIS K 6922-1: 2018, and is measured under the conditions of a temperature of 190 ° C. and a load of 5.0 kg. Further, the MFR of polypropylene is specified in JIS K 6921-2 (ISO 19069-2: 2016), and is measured under the conditions of a temperature of 230 ° C. and a load of 2.16 kg.

<電気融着用樹脂管>
図1は本実施形態の電気融着用樹脂管の平面図であり、図2は図1のA-A線に沿う要部拡大断面図である。
本実施形態の電気融着用樹脂管1(以下、単に樹脂管ともいう)は、樹脂管本体10と、樹脂管本体10の外面上に存在する難融着層11を有する。樹脂管本体10は円筒形で両端に開口10a、10bを有する。
<Resin tube worn by electric fusion>
FIG. 1 is a plan view of the electrically fused resin tube of the present embodiment, and FIG. 2 is an enlarged cross-sectional view of a main part along the line AA of FIG.
The electrically fused resin tube 1 (hereinafter, also simply referred to as a resin tube) of the present embodiment has a resin tube main body 10 and a poorly fused layer 11 existing on the outer surface of the resin tube main body 10. The resin tube main body 10 is cylindrical and has openings 10a and 10b at both ends.

電気融着用樹脂管1と電気融着継手(以下、単に継手ともいう)との電気融着では、後述するように、樹脂管本体10の外周面の一部(加熱領域10c)と継手の内周面とが融着する。
樹脂管本体10の管軸方向において、樹脂管本体10の開口10aから、その近傍の加熱領域10cの終端10eまでが、継手の内面との融着に使用される融着予定領域12である。前記管軸方向における樹脂管本体10の開口10aから加熱領域10cの始端10dまでの距離、及び加熱領域10cの始端10dから終端10eまでの距離は、電気融着に使用する継手の構造によって決まる。
In the electric fusion between the electric fusion-wearing resin pipe 1 and the electric fusion joint (hereinafter, also simply referred to as a joint), as will be described later, a part of the outer peripheral surface (heating region 10c) of the resin pipe main body 10 and the inside of the joint. The peripheral surface is fused.
In the pipe axis direction of the resin pipe main body 10, the region from the opening 10a of the resin pipe main body 10 to the end 10e of the heating region 10c in the vicinity thereof is the planned fusion region 12 used for fusion with the inner surface of the joint. The distance from the opening 10a of the resin tube main body 10 to the start end 10d of the heating region 10c and the distance from the start end 10d to the end 10e of the heating region 10c in the pipe axis direction are determined by the structure of the joint used for electric fusion.

樹脂管本体10は、例えば、ポリオレフィンを主成分とする樹脂組成物からなる。本明細書において「ポリオレフィンを主成分とする樹脂組成物」とは、ポリオレフィンを50質量%以上含む樹脂組成物を意味する。具体的には、ポリオレフィンの1種以上からなる樹脂組成物、又はポリオレフィンの1種以上と、必要に応じた添加剤とを含む樹脂組成物が例示できる。繊維を含む樹脂組成物を用いてもよい。
前記ポリオレフィンとしては、ポリエチレンが好ましく、高密度ポリエチレン(HDPE)がより好ましい。
本実施形態において、樹脂管本体10は均一な樹脂組成物からなる。組成が異なる2層以上を径方向に積層した構造を有してもよい。
樹脂管本体10の径方向の大きさは、例えば呼び径20~300(外径27~355mm、厚さ3.4~32.2mm)である。
The resin tube main body 10 is made of, for example, a resin composition containing polyolefin as a main component. As used herein, the term "resin composition containing polyolefin as a main component" means a resin composition containing 50% by mass or more of polyolefin. Specifically, a resin composition composed of one or more kinds of polyolefins, or a resin composition containing one or more kinds of polyolefins and, if necessary, an additive can be exemplified. A resin composition containing fibers may be used.
As the polyolefin, polyethylene is preferable, and high-density polyethylene (HDPE) is more preferable.
In the present embodiment, the resin tube main body 10 is made of a uniform resin composition. It may have a structure in which two or more layers having different compositions are laminated in the radial direction.
The radial size of the resin tube main body 10 is, for example, a nominal diameter of 20 to 300 (outer diameter 27 to 355 mm, thickness 3.4 to 32.2 mm).

樹脂管本体10の外面を構成する樹脂組成物(以下、「樹脂組成物B」ともいう。)に含まれる樹脂はポリエチレンが好ましい。樹脂組成物BのMFRは0.1~2.3g/10分が好ましく、0.2~2.0g/10分がより好ましい。樹脂組成物BのMFRが上記範囲の下限値以上であると成形性に優れ、上限値以下であると難融着層と融着し難い。
本明細書において、ポリエチレンを含む樹脂組成物BのMFRは、JIS K 6922-1:2018に準拠し、温度190℃、荷重5.0kgの条件で測定した値である。
Polyethylene is preferable as the resin contained in the resin composition (hereinafter, also referred to as "resin composition B") constituting the outer surface of the resin tube main body 10. The MFR of the resin composition B is preferably 0.1 to 2.3 g / 10 minutes, more preferably 0.2 to 2.0 g / 10 minutes. When the MFR of the resin composition B is at least the lower limit of the above range, the moldability is excellent, and when it is at least the upper limit, it is difficult to fuse with the poorly fused layer.
In the present specification, the MFR of the resin composition B containing polyethylene is a value measured under the conditions of a temperature of 190 ° C. and a load of 5.0 kg in accordance with JIS K 6922-1: 2018.

本実施形態において、難融着層11は樹脂管本体10の管軸方向に連続する帯状であり、樹脂管本体10の全長にわたって存在する。
難融着層11は、MFRが2.3g/10分未満の樹脂組成物(以下、「樹脂組成物A」ともいう。)からなる層である。前記MFRが2.3g/10分未満であると、難融着層11と継手の内周面とが融着しにくく、水圧検査時に漏水が生じやすい。前記MFRは2.0g/10分以下が好ましい。
In the present embodiment, the poorly fused layer 11 has a band shape continuous in the tube axial direction of the resin tube main body 10, and exists over the entire length of the resin tube main body 10.
The poorly fused layer 11 is a layer made of a resin composition having an MFR of less than 2.3 g / 10 minutes (hereinafter, also referred to as “resin composition A”). If the MFR is less than 2.3 g / 10 minutes, the poorly fused layer 11 and the inner peripheral surface of the joint are difficult to fuse, and water leakage is likely to occur during a water pressure inspection. The MFR is preferably 2.0 g / 10 minutes or less.

樹脂組成物Aは、例えば、1種以上の樹脂と、必要に応じた添加剤とを含む樹脂組成物である。添加剤として顔料等の着色成分含んでもよい。
樹脂組成物Aに含まれる樹脂の溶解パラメータは、15.3(J/cm1/2以上が好ましく、17.0(J/cm1/2以上がより好ましく、19.0(J/cm1/2以上がさらに好ましい。前記溶解パラメータが上記下限値以上であると、難融着層11と樹脂管本体10との接着力が弱くなりやすく、両者の界面において剥離が生じやすい。
樹脂組成物Aに含まれる樹脂と、樹脂管本体10の外面を構成する樹脂組成物Bに含まれる樹脂とは異なることが好ましい。両者の溶解パラメータの差の絶対値は、1.0(J/cm1/2以上が好ましく、1.5(J/cm1/2以上がより好ましく、2.0(J/cm1/2以上がさらに好ましく、3.0(J/cm1/2以上が特に好ましく、4.0(J/cm1/2以上が最も好ましい。前記溶解パラメータの差の絶対値が上記下限値以上であると、難融着層11と樹脂管本体10との接着力が弱くなりやすく、両者の界面において剥離が生じやすい。
例えば、樹脂管本体10の製造に用いるHDPEの溶解パラメータは、高分子データベースより14.8~18.1(J/cm1/2である。
The resin composition A is, for example, a resin composition containing one or more kinds of resins and, if necessary, additives. A coloring component such as a pigment may be contained as an additive.
The solubility parameter of the resin contained in the resin composition A is preferably 15.3 (J / cm 3 ) 1/2 or more, more preferably 17.0 (J / cm 3 ) 1/2 or more, and 19.0 (19.0). J / cm 3 ) 1/2 or more is more preferable. When the solubility parameter is at least the above lower limit value, the adhesive force between the poorly fused layer 11 and the resin tube main body 10 tends to be weakened, and peeling tends to occur at the interface between the two.
It is preferable that the resin contained in the resin composition A is different from the resin contained in the resin composition B constituting the outer surface of the resin tube main body 10. The absolute value of the difference between the two dissolution parameters is preferably 1.0 (J / cm 3 ) 1/2 or more, more preferably 1.5 (J / cm 3 ) 1/2 or more, and 2.0 (J / cm 3) or more. cm 3 ) 1/2 or more is more preferable, 3.0 (J / cm 3 ) 1/2 or more is particularly preferable, and 4.0 (J / cm 3 ) 1/2 or more is most preferable. When the absolute value of the difference between the dissolution parameters is not more than the above lower limit value, the adhesive force between the poorly fused layer 11 and the resin tube main body 10 tends to be weakened, and peeling tends to occur at the interface between the two.
For example, the solubility parameter of HDPE used for manufacturing the resin tube main body 10 is 14.8 to 18.1 (J / cm 3 ) 1/2 from the polymer database.

樹脂組成物Aに含まれる樹脂はポリプロピレンが好ましい。ポリプロピレンは、ホモポリマー(ホモポリプロピレン)でもよく、コポリマー(ランダムポリプロピレン、ブロックポリプロピレン)でもよい。ポリプロピレンは1種でもよく、2種以上を併用してもよい。樹脂組成物Aがホモポリプロピレンを含むことがより好ましい。
ホモポリプロピレンの溶解パラメータは、15.3~19.0(J/cm1/2(文献値、高分子データベース)である。
The resin contained in the resin composition A is preferably polypropylene. The polypropylene may be a homopolymer (homopolypropylene) or a copolymer (random polypropylene, block polypropylene). One type of polypropylene may be used, or two or more types of polypropylene may be used in combination. It is more preferable that the resin composition A contains homopolypropylene.
The solubility parameter of homopolypropylene is 15.3 to 19.0 (J / cm 3 ) 1/2 (literature value, polymer database).

ポリプロピレンを含む樹脂組成物AのMFRは0.3g/10分以上、2.3g/10分未満が好ましく、0.45~2.0g/10分がより好ましい。MFRが上記範囲の下限値以上であると成形性に優れ、上限値以下であると水圧検査時に漏水が生じやすい。
本明細書において、ポリプロピレンを含む樹脂組成物AのMFRは、JIS K 6921-2(ISO 19069-2:2016)に準拠し、温度230℃、荷重2.16kgの条件で測定した値である。
The MFR of the resin composition A containing polypropylene is preferably 0.3 g / 10 minutes or more, preferably less than 2.3 g / 10 minutes, and more preferably 0.45 to 2.0 g / 10 minutes. If the MFR is at least the lower limit of the above range, the moldability is excellent, and if it is at least the upper limit, water leakage is likely to occur during the water pressure inspection.
In the present specification, the MFR of the resin composition A containing polypropylene is a value measured under the conditions of a temperature of 230 ° C. and a load of 2.16 kg in accordance with JIS K 6921-2 (ISO 19069-2: 2016).

難融着層11の厚さは550μm以下であり、300μm以下が好ましい。難融着層11の厚さが上記上限値以下であると、水圧検査時に漏水が生じやすい。またスクレイプによって容易に除去できる。
難融着層11の厚さの下限値は特に限定されず、ゼロ超である。成形しやすさの点からは5μm以上が好ましく、10μm以上がより好ましい。
難融着層11の厚さは、樹脂管1の管軸方向に垂直な断面において、樹脂管1の径方向における難融着層11の厚さを測定して得られる。樹脂管1の周方向において難融着層11の厚さが均一でない場合は、最大値を難融着層11の厚さとする。
The thickness of the poorly fused layer 11 is 550 μm or less, preferably 300 μm or less. If the thickness of the poorly fused layer 11 is not more than the above upper limit value, water leakage is likely to occur during the water pressure inspection. It can also be easily removed by scraping.
The lower limit of the thickness of the poorly fused layer 11 is not particularly limited and is more than zero. From the viewpoint of ease of molding, 5 μm or more is preferable, and 10 μm or more is more preferable.
The thickness of the poorly fused layer 11 is obtained by measuring the thickness of the poorly fused layer 11 in the radial direction of the resin tube 1 in a cross section perpendicular to the tube axis direction of the resin tube 1. If the thickness of the poorly fused layer 11 is not uniform in the circumferential direction of the resin tube 1, the maximum value is set to the thickness of the poorly fused layer 11.

<製造方法>
本実施形態の樹脂管1は、樹脂管本体10と難融着層11とを共押出し法で成形して製造できる。
共押出し法では、樹脂管本体10を構成する樹脂組成物と、難融着層11を構成する樹脂組成物Aを、2台の押出機を用いて同時に押し出し、1つのダイを通過させて積層するとともに所望の形状に成形する。
共押出し法で成形すれば、樹脂管本体10と難融着層11との間に接着層を設ける必要がないため、スクレイプにより除去すべき層の厚みを小さくすることができる。これにより、スクレイプ作業がより安定的に容易にできるようになる。
また共押出し法で成形すれば、成形時の設備や原料のコストを抑制しやすい。また特許文献2に記載の方法に比べて成形温度も高くないため安定的に生産しやすい。
<Manufacturing method>
The resin tube 1 of the present embodiment can be manufactured by molding the resin tube main body 10 and the poorly fused layer 11 by a coextrusion method.
In the coextrusion method, the resin composition constituting the resin tube main body 10 and the resin composition A constituting the poorly fused layer 11 are simultaneously extruded using two extruders and laminated by passing through one die. At the same time, it is molded into a desired shape.
If the molding is performed by the coextrusion method, it is not necessary to provide an adhesive layer between the resin tube main body 10 and the poorly fused layer 11, so that the thickness of the layer to be removed by scraping can be reduced. This makes the scraping work more stable and easier.
Further, if molding is performed by the coextrusion method, it is easy to reduce the cost of equipment and raw materials at the time of molding. Further, since the molding temperature is not high as compared with the method described in Patent Document 2, stable production is easy.

<使用方法>
樹脂管1は、樹脂管1どうし、又は他の樹脂管と、電気融着継手を介して接続できる。継手の形状は限定されない。例えば筒形状で、両端に受口を有し、受口の内径が樹脂管本体10の外径に対応する継手を使用できる。
<How to use>
The resin pipe 1 can be connected to each other or to another resin pipe via an electric fusion splicer. The shape of the joint is not limited. For example, a joint having a tubular shape, having receiving ports at both ends, and having an inner diameter of the receiving port corresponding to the outer diameter of the resin tube main body 10 can be used.

継手は、例えば、ポリオレフィンを主成分とする樹脂組成物からなる。具体的には、ポリオレフィンの1種以上からなる樹脂組成物、又はポリオレフィンの1種以上と、必要に応じた添加剤とを含む樹脂組成物が例示できる。
前記ポリオレフィンとしては、ポリエチレンが好ましく、高密度ポリエチレン(HDPE)がより好ましい。
The joint is made of, for example, a resin composition containing polyolefin as a main component. Specifically, a resin composition composed of one or more kinds of polyolefins, or a resin composition containing one or more kinds of polyolefins and, if necessary, an additive can be exemplified.
As the polyolefin, polyethylene is preferable, and high-density polyethylene (HDPE) is more preferable.

継手の内面を構成する樹脂組成物(以下、「樹脂組成物C」ともいう。)に含まれる樹脂はポリエチレンが好ましい。樹脂組成物CのMFRは良好な融着状態が得られやすい点で0.2g/10分以上が好ましく、0.4g/10分以上がより好ましい。上限は融着性能の点で1.5g/10分以下が好ましく、2.0g/10分以下がより好ましい。
本明細書において、ポリエチレンを含む樹脂組成物CのMFRは、JIS K 6922-1:2018に準拠し、温度190℃、荷重5.0kgの条件で測定した値である。
Polyethylene is preferable as the resin contained in the resin composition (hereinafter, also referred to as "resin composition C") constituting the inner surface of the joint. The MFR of the resin composition C is preferably 0.2 g / 10 minutes or more, and more preferably 0.4 g / 10 minutes or more in that a good fused state can be easily obtained. The upper limit is preferably 1.5 g / 10 minutes or less, more preferably 2.0 g / 10 minutes or less in terms of fusion performance.
In the present specification, the MFR of the resin composition C containing polyethylene is a value measured under the conditions of a temperature of 190 ° C. and a load of 5.0 kg in accordance with JIS K 6922-1: 2018.

難融着層11を構成する樹脂組成物Aに含まれる樹脂と、継手の内周面を構成する樹脂組成物Cに含まれる樹脂とは異なることが好ましい。両者の、溶解パラメータの差の絶対値は、1.0(J/cm1/2以上が好ましく、1.5(J/cm1/2以上がより好ましく、2.0(J/cm1/2以上がさらに好ましく、3.0(J/cm1/2以上が特に好ましく、4.0(J/cm1/2以上が最も好ましい。前記溶解パラメータの差の絶対値が上記下限値以上であると、電気融着後の難融着層11と継手の内周面との接合力が弱くなりやすく、両者の界面において剥離が生じやすい。
例えば、電気融着継手の製造に用いるHDPEの溶解パラメータは、14.8~18.1(J/cm1/2(文献値、高分子データベース)である。
It is preferable that the resin contained in the resin composition A constituting the poorly fused layer 11 is different from the resin contained in the resin composition C constituting the inner peripheral surface of the joint. The absolute value of the difference between the two dissolution parameters is preferably 1.0 (J / cm 3 ) 1/2 or more, more preferably 1.5 (J / cm 3 ) 1/2 or more, and 2.0 (J). / Cm 3 ) 1/2 or more is more preferable, 3.0 (J / cm 3 ) 1/2 or more is particularly preferable, and 4.0 (J / cm 3 ) 1/2 or more is most preferable. When the absolute value of the difference between the dissolution parameters is not more than the above lower limit value, the bonding force between the poorly fused layer 11 after electric fusion and the inner peripheral surface of the joint is likely to be weakened, and peeling is likely to occur at the interface between the two. ..
For example, the solubility parameter of HDPE used for manufacturing an electrically fused joint is 14.8 to 18.1 (J / cm 3 ) 1/2 (literature value, polymer database).

電気融着工程は、以下の手順で行うことができる。
予め、樹脂管本体10の融着予定領域12を含む端部をスクレイプして、難融着層11及びスキン層(不純物、酸化劣化物質、添加材のブリードアウト等を含む層)を削り取る。スクレイプ作業は、例えばかんな等の切削具やサンダーなどの研磨具を使用して行うことができる。スクレイプ後、樹脂管本体10の端部をアセトンで清掃して、付着している削り滓等を除去し、電気融着に適した状態にする。
The electric fusion step can be performed by the following procedure.
In advance, the end portion of the resin tube main body 10 including the planned fusion region 12 is scraped to scrape off the poorly fused layer 11 and the skin layer (layer containing impurities, oxidation-degrading substances, bleed-out of additives, etc.). The scraping operation can be performed using, for example, a cutting tool such as a pan or a polishing tool such as a sander. After scraping, the end of the resin tube main body 10 is cleaned with acetone to remove shavings and the like adhering to the resin tube body 10 so as to be in a state suitable for electric fusion.

スクレイプ作業を終えた樹脂管本体10の端部を、継手の受口に所定の位置まで挿入する。例えば、樹脂管本体10の端部を、受口の内周面から突出する位置決め突起に突き当たるまで挿入する。
次いで、受口の内周面に埋め込まれた発熱体に通電する。通電すると、発熱体が発熱し、発熱体近傍の樹脂組成物が加熱されて溶融する。すなわち受口の内周面の一部と、これに近接する樹脂管本体10の外周面の一部(加熱領域10c)が溶融する。これらの溶融物は熱膨張するため受口内で加圧される。所定時間通電した後、冷却して前記溶融物が固化すると、継手の内周面と樹脂管本体10の外周面とが一体的に接合する。こうして継手と樹脂管1との電気融着が完了する。
電気融着の完了後、水圧検査を行う。水圧検査は、試験水圧1.75MPa、保持時間1分の条件で行うことが好ましい。
The end portion of the resin tube main body 10 that has been scraped is inserted into the receiving port of the joint to a predetermined position. For example, the end portion of the resin tube main body 10 is inserted until it abuts on the positioning protrusion protruding from the inner peripheral surface of the receiving port.
Next, the heating element embedded in the inner peripheral surface of the receiving port is energized. When energized, the heating element generates heat, and the resin composition in the vicinity of the heating element is heated and melted. That is, a part of the inner peripheral surface of the receiving port and a part of the outer peripheral surface of the resin tube main body 10 in the vicinity thereof (heating region 10c) are melted. Since these melts expand thermally, they are pressurized in the socket. When the melt is solidified by cooling after being energized for a predetermined time, the inner peripheral surface of the joint and the outer peripheral surface of the resin pipe main body 10 are integrally joined. In this way, the electric fusion between the joint and the resin pipe 1 is completed.
After the electrical fusion is completed, a water pressure test is performed. The water pressure test is preferably performed under the conditions of a test water pressure of 1.75 MPa and a holding time of 1 minute.

本実施形態の樹脂管1は、スクレイプ作業をし忘れ、スクレイプ完了の確認も怠って電気融着を行うと(すなわち、融着予定領域12の外面上に難融着層11が存在する状態で電気融着を行うと)、後述の実施例に示すように、水圧検査時に漏水が生じ、接合不良を検知できる。
その理由は以下のように考えられる。難融着層11を構成する樹脂組成物AはMFRが低いため、電気融着時に流動し難く、融着状態が弱くなりやすい。樹脂組成物AのMFRが2.3g/10分未満であると、難融着層11の溶融物と、継手の内周面及び樹脂管本体10の外周面の溶融物とが混じり合い難く、これらが冷却固化した後の接合強度は非常に弱くなると考えられる。また、難融着層11の厚さが550μm以下であると、水圧検査時に難融着層11への応力集中が発生しやすいと考えられる。その結果、スクレイプを行わずに樹脂管1と継手との電気融着を行った状態で水圧検査を行うと、水圧によって融着界面の剥離又は難融着層11の破壊が容易に生じるため、漏水が確実に起こると考えられる。
In the resin tube 1 of the present embodiment, if the scraping operation is forgotten and the scraping completion is neglected and the electric fusion is performed (that is, the poorly fused layer 11 is present on the outer surface of the planned fusion region 12). When electrical fusion is performed), as shown in Examples described later, water leakage occurs during the water pressure inspection, and bonding defects can be detected.
The reason is considered as follows. Since the resin composition A constituting the poorly fused layer 11 has a low MFR, it is difficult to flow during electric fusion, and the fused state tends to be weak. When the MFR of the resin composition A is less than 2.3 g / 10 minutes, it is difficult for the melt of the poorly fused layer 11 to mix with the melt of the inner peripheral surface of the joint and the outer peripheral surface of the resin pipe body 10. It is considered that the joint strength after these are cooled and solidified becomes very weak. Further, when the thickness of the poorly fused layer 11 is 550 μm or less, it is considered that stress concentration is likely to occur on the poorly fused layer 11 at the time of water pressure inspection. As a result, if the water pressure test is performed in a state where the resin pipe 1 and the joint are electrically fused without scraping, the water pressure easily causes peeling of the fusion interface or destruction of the poorly fused layer 11. It is believed that water leakage will definitely occur.

さらに、難融着層11を構成する樹脂の溶解パラメータが15.3(J/cm1/2以上であると、樹脂管本体10を構成する樹脂の溶解パラメータとの差が大きくなりやすい。その結果、電気融着時に、難融着層11の溶融物が、樹脂管本体10の外周面の溶融物とほとんど混じり合わず、冷却固化後にこれらの界面で剥離が生じやすい。
また、難融着層11を構成する樹脂の溶解パラメータが15.3(J/cm1/2以上であると、継手を構成する樹脂の溶解パラメータとの差が大きくなりやすい。その結果、電気融着時に、難融着層11の溶融物が、継手の内周面の溶融物とほとんど混じり合わず、冷却固化後にこれらの界面で剥離が生じやすい。
Further, when the solubility parameter of the resin constituting the poorly fused layer 11 is 15.3 (J / cm 3 ) 1/2 or more, the difference from the solubility parameter of the resin constituting the resin tube main body 10 tends to be large. .. As a result, at the time of electric fusion, the melt of the poorly fused layer 11 hardly mixes with the melt on the outer peripheral surface of the resin tube main body 10, and peeling easily occurs at these interfaces after cooling and solidification.
Further, when the solubility parameter of the resin constituting the poorly fused layer 11 is 15.3 (J / cm 3 ) 1/2 or more, the difference from the solubility parameter of the resin constituting the joint tends to be large. As a result, at the time of electric fusion, the melt of the poorly fused layer 11 hardly mixes with the melt of the inner peripheral surface of the joint, and peeling easily occurs at these interfaces after cooling and solidification.

さらに、難融着層11の色と樹脂管本体10の外面の色が異なっていると、難融着層11が除去されたことを目視で確認できるため、スクレイプ作業の完了を容易に確認できる点で好ましい。 Further, if the color of the poorly fused layer 11 and the color of the outer surface of the resin tube main body 10 are different, it can be visually confirmed that the poorly fused layer 11 has been removed, so that the completion of the scraping work can be easily confirmed. It is preferable in that.

なお、本実施形態の樹脂管1は、難融着層11を除去しない状態で、メカニカル継手(パッキン止水、袋ナット締め付け等)による接続にも使用できる。難融着層が薄いため、パッキン等による止水機能を損なわない。 The resin pipe 1 of the present embodiment can also be used for connection by a mechanical joint (packing water stoppage, cap nut tightening, etc.) without removing the poorly fused layer 11. Since the poorly fused layer is thin, the water blocking function by packing etc. is not impaired.

本実施形態においては、難融着層11を樹脂管本体10の全長に設けたが、難融着層11は少なくとも融着予定領域12において、管軸方向に連続して存在すればよい。
例えば、樹脂管1を任意の長さに切断して使用する場合は、樹脂管本体10の任意の位置が融着予定領域12となり得るため、樹脂管本体10の全長に難融着層11が連続して存在することが好ましい。一方、樹脂管1を切断しないで使用する場合は、融着予定領域12を含む端部のみに難融着層11を設けてもよい。
樹脂管本体10と難融着層11とを共押出し法で同時に成形しやすい点では、樹脂管本体10の全長に難融着層11が連続して存在することが好ましい。
In the present embodiment, the poorly fused layer 11 is provided over the entire length of the resin tube main body 10, but the poorly fused layer 11 may be continuously present in the tube axial direction at least in the planned fusion zone 12.
For example, when the resin pipe 1 is cut to an arbitrary length and used, since an arbitrary position of the resin pipe main body 10 can be the planned fusion region 12, the poorly fused layer 11 is formed over the entire length of the resin pipe main body 10. It is preferable that they exist continuously. On the other hand, when the resin tube 1 is used without being cut, the poorly fused layer 11 may be provided only at the end including the planned fusion zone 12.
It is preferable that the poorly fused layer 11 is continuously present over the entire length of the resin tube main body 10 in that the resin tube main body 10 and the poorly fused layer 11 can be easily molded at the same time by a coextrusion method.

また本実施形態においては、樹脂管本体10の周方向の一部に帯状の難融着層11が存在するが、周方向の全部に難融着層が存在してもよい。
例えば、樹脂管本体10の外面の全面を、難融着層11で被覆してもよい。又は、樹脂管本体10の端部のみに難融着層を設ける場合に、前記端部の全周にわたって難融着層が存在してもよい。
難融着層11を帯状とする場合、周方向における難融着層11の幅は、例えば5mm以上が好ましく、10mm~170mmがより好ましい。
Further, in the present embodiment, the band-shaped refractory layer 11 is present in a part of the resin tube main body 10 in the circumferential direction, but the refractory layer may be present in the entire circumferential direction.
For example, the entire outer surface of the resin tube main body 10 may be covered with the poorly fused layer 11. Alternatively, when the poorly fused layer is provided only at the end of the resin tube main body 10, the poorly fused layer may be present over the entire circumference of the end.
When the poorly fused layer 11 has a band shape, the width of the poorly fused layer 11 in the circumferential direction is preferably, for example, 5 mm or more, and more preferably 10 mm to 170 mm.

以下に実施例を用いて本発明をさらに詳しく説明するが、本発明はこれら実施例に限定されるものではない。
(例1~10)
例1~6は実施例、例7~10は比較例である。
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
(Examples 1 to 10)
Examples 1 to 6 are Examples, and Examples 7 to 10 are Comparative Examples.

難融着層11を構成する樹脂組成物Aと、樹脂管本体10を構成する樹脂組成物B(MFR:0.4g/10分)を用意した。
樹脂組成物Aに含まれる樹脂はホモポリプロピレン(溶解パラメータ:17.0(J/cm1/2)であり、樹脂組成物Bに含まれる樹脂は、HDPE(溶解パラメータ:16.4(J/cm1/2)である。樹脂組成物Aは黒色に着色し、樹脂組成物Bは青色に着色した。
樹脂組成物Aは、MFRが異なる3種類(下記樹脂組成物A1~A3)を調製した。
樹脂組成物A1:MFRが0.45g/10分。
樹脂組成物A2:MFRが2.0g/10分。
樹脂組成物A3:MFRが2.3g/10分。
A resin composition A constituting the poorly fused layer 11 and a resin composition B (MFR: 0.4 g / 10 minutes) constituting the resin tube main body 10 were prepared.
The resin contained in the resin composition A is homopolypropylene (solubility parameter: 17.0 (J / cm 3 ) 1/2 ), and the resin contained in the resin composition B is HDPE (solubility parameter: 16.4 (dissolution parameter: 16.4). J / cm 3 ) 1/2 ). The resin composition A was colored black, and the resin composition B was colored blue.
As the resin composition A, three types having different MFRs (the following resin compositions A1 to A3) were prepared.
Resin composition A1: MFR is 0.45 g / 10 minutes.
Resin composition A2: MFR is 2.0 g / 10 minutes.
Resin composition A3: MFR is 2.3 g / 10 minutes.

樹脂組成物Aと樹脂組成物Bを共押出し法で成形し、図1、2に示す構造の樹脂管1を製造した。
樹脂組成物Bからなる樹脂管本体10は、呼び径50、外径60mm、厚さ5.5mm、長さ5mとした。
樹脂組成物Aからなる難融着層11は、樹脂管本体10の外面の全面を覆うように、樹脂管本体10の全長にわたって連続して設けた。
樹脂組成物Aの種類及び難融着層11の厚さを、表1に示すとおりに変えて10種類の樹脂管1(例1~10)を製造した。
The resin composition A and the resin composition B were molded by a coextrusion method to produce a resin tube 1 having the structure shown in FIGS. 1 and 2.
The resin tube main body 10 made of the resin composition B has a nominal diameter of 50, an outer diameter of 60 mm, a thickness of 5.5 mm, and a length of 5 m.
The poorly fused layer 11 made of the resin composition A is continuously provided over the entire length of the resin tube main body 10 so as to cover the entire outer surface of the resin tube main body 10.
The types of the resin composition A and the thickness of the poorly fused layer 11 were changed as shown in Table 1 to produce 10 types of resin tubes 1 (Examples 1 to 10).

各例において、得られた樹脂管(5m)の2本を、スクレイプを行わずに、電気融着継手を介して接合した後、下記の方法で水圧検査を行った。
電気融着継手の内周面を構成する樹脂組成物Cに含まれる樹脂は、HDPE(溶解パラメータ:16.4(J/cm1/2)であり、樹脂組成物CのMFRは0.4g/10分であった。
[水圧検査]
前記2本の樹脂管と前記電気融着継手とからなる管路に、1.75MPaの水圧をかけて1分間保持した後、一旦1.0MPaまで減圧した。この水圧を維持したままで3分間経過した後、漏水発生の有無を目視で確認した。
漏水が発生した場合を○、漏水が発生しなかった場合を×として、結果を表1に示す。
In each example, two of the obtained resin pipes (5 m) were joined via an electric fusion splicer without scraping, and then a hydraulic pressure test was performed by the following method.
The resin contained in the resin composition C constituting the inner peripheral surface of the electric fusion joint is HDPE (solubility parameter: 16.4 (J / cm 3 ) 1/2 ), and the MFR of the resin composition C is 0. It was .4 g / 10 minutes.
[Water pressure inspection]
A water pressure of 1.75 MPa was applied to the pipeline composed of the two resin pipes and the electric fusion joint to hold the pipe for 1 minute, and then the pressure was once reduced to 1.0 MPa. After 3 minutes had passed while maintaining this water pressure, the presence or absence of water leakage was visually confirmed.
Table 1 shows the results as ◯ when water leakage occurred and × when no water leakage occurred.

Figure 2022034862000002
Figure 2022034862000002

表1に示すように、難融着層を構成する樹脂組成物AのMFRが2.3g/10分未満であり、かつ難融着層の厚さが550μm以下である例1~6は、大量の漏水が発生した。したがって、スクレイプ作業を忘れたことに起因する接続不良を検出できた。
これに対して、樹脂組成物AのMFRが2.3g/10分未満であるが、難融着層の厚さが700μmである例7は、漏水を確認できなかった。
また、難融着層の厚さが550μm以下であるが、樹脂組成物AのMFRが2.3g/10分である例8~10も、漏水を確認できなかった。
As shown in Table 1, Examples 1 to 6 in which the MFR of the resin composition A constituting the poorly fused layer is less than 2.3 g / 10 minutes and the thickness of the poorly fused layer is 550 μm or less are shown. A large amount of water leaked. Therefore, it was possible to detect a poor connection due to forgetting to scrape.
On the other hand, in Example 7 in which the MFR of the resin composition A was less than 2.3 g / 10 minutes but the thickness of the poorly fused layer was 700 μm, no water leakage could be confirmed.
Further, in Examples 8 to 10 in which the thickness of the poorly fused layer was 550 μm or less, but the MFR of the resin composition A was 2.3 g / 10 minutes, no water leakage could be confirmed.

1 電気融着用樹脂管
10 樹脂管本体
11 難融着層
12 融着予定領域
1 Electric fusion-wearing resin tube 10 Resin tube body 11 Difficult-to-fuse layer 12 Planned fusion area

Claims (6)

樹脂管本体と、前記樹脂管本体の外面上に存在する難融着層とを有し、
前記樹脂管本体の管軸方向の一部の外面は、電気融着継手の内面との融着に使用される融着予定領域であり、
前記難融着層は、MFRが2.3g/10分未満の樹脂組成物からなり、厚さが550μm以下であり、かつ少なくとも前記融着予定領域に、前記管軸方向に連続して存在する、電気融着用樹脂管。
It has a resin tube main body and a poorly fused layer existing on the outer surface of the resin tube main body.
A part of the outer surface of the resin pipe body in the pipe axial direction is a planned fusion region used for fusion with the inner surface of the electric fusion joint.
The poorly fused layer is made of a resin composition having an MFR of less than 2.3 g / 10 minutes, has a thickness of 550 μm or less, and is continuously present in at least the planned fusion region in the tube axial direction. , Electric fusion wearing resin tube.
前記難融着層に含まれる樹脂の溶解パラメータが15.3(J/cm1/2以上である、請求項1に記載の電気融着用樹脂管。 The electrically fused resin tube according to claim 1, wherein the solubility parameter of the resin contained in the poorly fused layer is 15.3 (J / cm 3 ) 1/2 or more. 前記難融着層に含まれる樹脂がポリプロピレンである、請求項1又は2に記載の電気融着用樹脂管。 The electrically fused resin tube according to claim 1 or 2, wherein the resin contained in the poorly fused layer is polypropylene. 前記樹脂管本体の外面を構成する樹脂組成物に含まれる樹脂がポリエチレンである、請求項1~3のいずれか一項に記載の電気融着用樹脂管。 The electrofusion resin tube according to any one of claims 1 to 3, wherein the resin contained in the resin composition constituting the outer surface of the resin tube body is polyethylene. 前記樹脂管本体と前記難融着層とが共押出し法で成形された、請求項1~4のいずれか一項に記載の電気融着用樹脂管。 The electrically fused resin tube according to any one of claims 1 to 4, wherein the resin tube main body and the poorly fused layer are molded by a coextrusion method. 請求項1~4のいずれか一項に記載の電気融着用樹脂管を製造する方法であって、前記樹脂管本体と前記難融着層とを共押出し法で成形する、電気融着用樹脂管の製造方法。 The method for manufacturing an electrically fused resin tube according to any one of claims 1 to 4, wherein the resin tube main body and the poorly fused layer are molded by a coextrusion method. Manufacturing method.
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