JP2573296B2 - Manufacturing method of electrophotographic toner - Google Patents
Manufacturing method of electrophotographic tonerInfo
- Publication number
- JP2573296B2 JP2573296B2 JP63094284A JP9428488A JP2573296B2 JP 2573296 B2 JP2573296 B2 JP 2573296B2 JP 63094284 A JP63094284 A JP 63094284A JP 9428488 A JP9428488 A JP 9428488A JP 2573296 B2 JP2573296 B2 JP 2573296B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- monomer
- water
- oil
- solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000000178 monomer Substances 0.000 claims description 71
- 239000002245 particle Substances 0.000 claims description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000003795 chemical substances by application Substances 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 21
- 239000003960 organic solvent Substances 0.000 claims description 20
- 229920000642 polymer Polymers 0.000 claims description 18
- 239000006185 dispersion Substances 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 15
- 239000003505 polymerization initiator Substances 0.000 claims description 13
- 239000011162 core material Substances 0.000 claims description 12
- 239000003381 stabilizer Substances 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 12
- 239000003086 colorant Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 239000010419 fine particle Substances 0.000 claims description 5
- 239000004815 dispersion polymer Substances 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 25
- 238000006116 polymerization reaction Methods 0.000 description 20
- 238000009826 distribution Methods 0.000 description 17
- 239000000725 suspension Substances 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 13
- 239000000839 emulsion Substances 0.000 description 11
- 239000012153 distilled water Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- 239000002612 dispersion medium Substances 0.000 description 7
- 239000000975 dye Substances 0.000 description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 7
- 238000001914 filtration Methods 0.000 description 6
- 230000005291 magnetic effect Effects 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- 239000004342 Benzoyl peroxide Substances 0.000 description 5
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 235000019400 benzoyl peroxide Nutrition 0.000 description 5
- -1 ethyl β-hydroxyacrylate Chemical compound 0.000 description 5
- 239000011824 nuclear material Substances 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 239000011362 coarse particle Substances 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 238000000108 ultra-filtration Methods 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000005843 halogen group Chemical group 0.000 description 3
- 239000001023 inorganic pigment Substances 0.000 description 3
- 239000006247 magnetic powder Substances 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000012798 spherical particle Substances 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- 239000011882 ultra-fine particle Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000000502 dialysis Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 239000004584 polyacrylic acid Substances 0.000 description 2
- 230000001603 reducing effect Effects 0.000 description 2
- RAPZEAPATHNIPO-UHFFFAOYSA-N risperidone Chemical compound FC1=CC=C2C(C3CCN(CC3)CCC=3C(=O)N4CCCCC4=NC=3C)=NOC2=C1 RAPZEAPATHNIPO-UHFFFAOYSA-N 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 229910001930 tungsten oxide Inorganic materials 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- CHRJZRDFSQHIFI-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;styrene Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C CHRJZRDFSQHIFI-UHFFFAOYSA-N 0.000 description 1
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 1
- XHAFIUUYXQFJEW-UHFFFAOYSA-N 1-chloroethenylbenzene Chemical compound ClC(=C)C1=CC=CC=C1 XHAFIUUYXQFJEW-UHFFFAOYSA-N 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- WHFHDVDXYKOSKI-UHFFFAOYSA-N 1-ethenyl-4-ethylbenzene Chemical compound CCC1=CC=C(C=C)C=C1 WHFHDVDXYKOSKI-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- LTHJXDSHSVNJKG-UHFFFAOYSA-N 2-[2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOCCOC(=O)C(C)=C LTHJXDSHSVNJKG-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- JCYPECIVGRXBMO-UHFFFAOYSA-N 4-(dimethylamino)azobenzene Chemical compound C1=CC(N(C)C)=CC=C1N=NC1=CC=CC=C1 JCYPECIVGRXBMO-UHFFFAOYSA-N 0.000 description 1
- PYFMJAMMVDSYFT-UHFFFAOYSA-N 4-[(2-methylphenyl)diazenyl]naphthalen-1-ol Chemical compound CC1=C(C=CC=C1)N=NC1=CC=C(C2=CC=CC=C12)O PYFMJAMMVDSYFT-UHFFFAOYSA-N 0.000 description 1
- JSEYDVLGSMLKDL-UHFFFAOYSA-N 4-[(4-ethoxyphenyl)diazenyl]naphthalen-1-ol Chemical compound C1=CC(OCC)=CC=C1N=NC1=CC=C(O)C2=CC=CC=C12 JSEYDVLGSMLKDL-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- QPQKUYVSJWQSDY-UHFFFAOYSA-N 4-phenyldiazenylaniline Chemical compound C1=CC(N)=CC=C1N=NC1=CC=CC=C1 QPQKUYVSJWQSDY-UHFFFAOYSA-N 0.000 description 1
- 229910002014 Aerosil® 130 Inorganic materials 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- NPGIHFRTRXVWOY-UHFFFAOYSA-N Oil red O Chemical compound Cc1ccc(C)c(c1)N=Nc1cc(C)c(cc1C)N=Nc1c(O)ccc2ccccc12 NPGIHFRTRXVWOY-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 125000004103 aminoalkyl group Chemical group 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
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- MRQIXHXHHPWVIL-UHFFFAOYSA-N chembl1397023 Chemical compound OC1=CC=C2C=CC=CC2=C1N=NC1=CC=CC=C1 MRQIXHXHHPWVIL-UHFFFAOYSA-N 0.000 description 1
- JBTHDAVBDKKSRW-UHFFFAOYSA-N chembl1552233 Chemical compound CC1=CC(C)=CC=C1N=NC1=C(O)C=CC2=CC=CC=C12 JBTHDAVBDKKSRW-UHFFFAOYSA-N 0.000 description 1
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- 239000010941 cobalt Substances 0.000 description 1
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- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
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- 150000001993 dienes Chemical class 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- NHOGGUYTANYCGQ-UHFFFAOYSA-N ethenoxybenzene Chemical compound C=COC1=CC=CC=C1 NHOGGUYTANYCGQ-UHFFFAOYSA-N 0.000 description 1
- VGIYPVFBQRUBDD-UHFFFAOYSA-N ethenoxycyclohexane Chemical compound C=COC1CCCCC1 VGIYPVFBQRUBDD-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
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- 150000002170 ethers Chemical class 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 229910052595 hematite Inorganic materials 0.000 description 1
- 239000011019 hematite Substances 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
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- 239000002609 medium Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- 150000005673 monoalkenes Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- RCTGMCJBQGBLKT-PAMTUDGESA-N scarlet red Chemical compound CC1=CC=CC=C1\N=N\C(C=C1C)=CC=C1\N=N\C1=C(O)C=CC2=CC=CC=C12 RCTGMCJBQGBLKT-PAMTUDGESA-N 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 229940033816 solvent red 27 Drugs 0.000 description 1
- LJFWQNJLLOFIJK-UHFFFAOYSA-N solvent violet 13 Chemical compound C1=CC(C)=CC=C1NC1=CC=C(O)C2=C1C(=O)C1=CC=CC=C1C2=O LJFWQNJLLOFIJK-UHFFFAOYSA-N 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0802—Preparation methods
- G03G9/0804—Preparation methods whereby the components are brought together in a liquid dispersing medium
- G03G9/0806—Preparation methods whereby the components are brought together in a liquid dispersing medium whereby chemical synthesis of at least one of the toner components takes place
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Developing Agents For Electrophotography (AREA)
- Polymerisation Methods In General (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は電子写真用トナーの製造方法に関し、より詳
細には微細粒子及び粗大粒子を発生することなく粒度分
布が単分散である球状の電子写真用トナーを生産性良く
製造する方法に関する。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an electrophotographic toner, and more particularly, to a spherical electron having a monodisperse particle size distribution without generating fine particles and coarse particles. The present invention relates to a method for producing a photographic toner with high productivity.
従来、電子写真法、静電印刷法等に用いられる電子写
真用トナーは、熱可塑性樹脂、着色剤及び電荷制御剤等
の他の添加剤を溶融混練し、この混合物を冷却粉砕し粉
砕物を分級して一定の粒度範囲に揃える工程により製造
してきた。しかしながらこの粉砕・分級により得られる
トナーの収率は極めて低く、またこれらの操作のために
多大な設備を必要とし、そのためにトナーの製造コスト
を極めて高いものとしている。また、粉砕して得られる
トナーはある程度の性能は得られるが、トナーの形状が
不規則であるためにトナーの流動性が悪く、現像器内で
ブロッキングを発生し易いという欠点も認められてい
る。更に、不定形のトナーはトナー粒子個々の電荷の蓄
積のされかたが違うために摩擦帯電性が異なり、流動性
が悪いこととあいまって現像操作を進めるにつれて現像
特性が一定に保たれなくなり、画像劣化を引き起こすと
いう問題点も認められている。Conventionally, electrophotographic toners used in electrophotography, electrostatic printing, and the like are prepared by melting and kneading other additives such as a thermoplastic resin, a colorant and a charge control agent, and cooling and pulverizing the mixture to obtain a pulverized material. It has been manufactured by the process of classifying and adjusting to a certain particle size range. However, the yield of toner obtained by this pulverization / classification is extremely low, and a large amount of equipment is required for these operations, which makes the production cost of the toner extremely high. In addition, although the toner obtained by pulverization can provide a certain level of performance, it has also been recognized that the irregular shape of the toner results in poor fluidity of the toner and easy blocking in a developing device. . Further, amorphous toners have different triboelectrification properties due to the different way of accumulating the charge of each toner particle, and together with poor fluidity, the development characteristics are not kept constant as the development operation proceeds. The problem of causing image degradation has also been recognized.
一方、近年電子写真法を利用した複写機等の画像形成
装置はメンテナンスフリー化、多色画像化及び高品質画
像化等の高い信頼性が要求されるようになってきてい
る。例えば、カラー(有彩色)画像形成、特にOHP等の
カラー(有彩色)画像においては、トナー定着画像の透
過画像そのものの色相が要求され、透過光線を乱反射し
にくくするために定着画像表面をより平滑に形成させる
必要があり、トナーが均一層を作り易く各トナーが一様
に溶融し易いように球状のトナーが要求されている。そ
して、複写作業の繰り返しにおいて特性劣化が少なく、
トナーの消費に応じてトナーを新たに補給しても常に現
像器中での現像剤特性が変化しないより均質化されたト
ナー、つまり、球状でしかも粒子径が均一なトナーが要
求されるようになってきている。On the other hand, in recent years, image forming apparatuses such as copiers using electrophotography have been required to have high reliability such as maintenance-free, multi-color imaging and high quality imaging. For example, in the formation of color (chromatic) images, particularly in color (chromatic) images such as OHP, the hue of the transmitted image itself of the toner-fixed image is required. Spherical toner is required so that the toner must be formed smoothly and the toner can easily form a uniform layer and each toner can be easily melted uniformly. And characteristic deterioration is small in repetition of copying work,
Even if new toner is replenished in accordance with the consumption of toner, the developer characteristics in the developing device do not always change, so that a more uniform toner, that is, a spherical and uniform particle diameter toner is required. It has become to.
上述した粉砕法トナー及びその製造上の問題点を解決
し、球状のトナーを定着用樹脂の重合工程中に一挙に製
造する方法として懸濁重合法によるトナーの製造方法が
提案されている。この懸濁重合によるトナーの製法にお
ける問題点として、実用トナーサイズの球状粒子を製造
することは可能であるが、得られる粒子の粒度分布は非
常に多分散で極微粒子や粗大粒子を多く含んでしまうと
いうことがある。そこで、この問題を解決する方法とし
て、例えばトナー特性付与剤が含有された重合性組成物
を高温下に分散媒中で懸濁することが試みられている
が、均一粒径を有する油滴粒子を得るには重合性組成物
を低粘度に必要があり、実質的には重合開始剤が分解す
る温度以上にまで高温にして重合性組成物を低粘度にす
る必要がある。よって重合開始剤が造粒中に分解して急
激にラジカルを発生してしまい、重合反応が良好に進行
せず、重合反応自体が阻害されてしまい十分に満足でき
る効果が得られていない。また、他の解決方法として、
懸濁重合により得られたトナーを分級して使用すること
もできるが、懸濁重合により生成された極微粒子や粗大
粒子は重合性組成物と混合して再利用することが困難で
あり、生産性を非常に低いものとしてしまう。As a method of solving the above-mentioned pulverized toner and the problem in the production thereof, and producing the spherical toner at a time during the polymerization process of the fixing resin, a toner production method by a suspension polymerization method has been proposed. As a problem in the toner production method by this suspension polymerization, it is possible to produce spherical particles of a practical toner size, but the particle size distribution of the obtained particles is very polydisperse and contains many ultrafine particles and coarse particles. It can happen. Therefore, as a method for solving this problem, for example, an attempt has been made to suspend a polymerizable composition containing a toner property imparting agent in a dispersion medium at a high temperature. In order to obtain the polymerizable composition, the polymerizable composition needs to have a low viscosity, and it is necessary to raise the temperature to substantially higher than the temperature at which the polymerization initiator decomposes, so that the polymerizable composition has a low viscosity. Therefore, the polymerization initiator is decomposed during granulation to rapidly generate radicals, the polymerization reaction does not proceed favorably, and the polymerization reaction itself is inhibited, so that a sufficiently satisfactory effect has not been obtained. As another solution,
Although the toner obtained by suspension polymerization can be classified and used, it is difficult to mix and reuse the ultrafine particles and coarse particles generated by suspension polymerization with the polymerizable composition. It makes the sex very low.
よって、本発明は上述する従来技術の問題点を解決す
るためになされたものであり、本発明の目的は極微粒子
及び粗大粒子を生成することなく、適正粒子径を有する
球状のトナーを簡単にしかも生産性良く製造する方法を
提供することにある。Therefore, the present invention has been made to solve the above-mentioned problems of the prior art, and an object of the present invention is to easily produce a spherical toner having an appropriate particle diameter without generating ultrafine particles and coarse particles. In addition, it is an object of the present invention to provide a method of manufacturing with high productivity.
本発明の他の目的は、形状が球状であって流動性、摩
擦帯電特性等のトナー粒子個々の特性差が小さいトナー
粒子を得るための製造方法を提供することにある。Another object of the present invention is to provide a production method for obtaining toner particles having a spherical shape and a small difference in individual characteristics of the toner particles such as fluidity and triboelectricity.
単量体を溶解するが、その重合体を溶解しない水混和
性有機溶媒または該水混和性有機溶媒と水との混合液を
溶媒とし、単量体、無機微粒子からなる核物質、分散安
定剤、油溶性のトナー特性付与剤及び油溶性重合開始剤
を前記溶媒中に溶解乃至分散させ、この分散系の水の濃
度を増大させるか、水混和性有機溶媒の濃度を減少させ
るか、或いは分散系の温度を変化させるかの少なくとも
一つの単量体溶解性低下手段を採用することにより、核
物質を中心として単量体、着色剤等のトナー特性付与剤
及び重合開始剤を含有する油滴を形成させ、該油滴中の
単量体を選択的に重合させることにより重合体粒子径を
増大させてトナー粒子を製造することにより本発明の目
的が達成される。A water-miscible organic solvent which dissolves the monomer but does not dissolve the polymer or a mixture of the water-miscible organic solvent and water as a solvent, a monomer, a nucleus substance composed of inorganic fine particles, and a dispersion stabilizer Dissolving or dispersing an oil-soluble toner property imparting agent and an oil-soluble polymerization initiator in the solvent, increasing the concentration of water in the dispersion, decreasing the concentration of the water-miscible organic solvent, or dispersing the dispersion. By adopting at least one means for lowering the solubility of the monomer or by changing the temperature of the system, an oil droplet containing a monomer, a colorant, a toner property imparting agent and a polymerization initiator, mainly the core substance, The objective of the present invention is achieved by producing a toner particle by increasing the polymer particle diameter by selectively polymerizing the monomer in the oil droplet by forming a toner particle.
本発明では、単量体を溶解するが、その重合体を溶解
しない水混和性有機溶媒また該有機溶媒と水との混合液
を、単量体を溶解させるための溶媒兼核物質を分散させ
るための分散媒として使用する。即ち本発明で用いる溶
媒兼分散媒では水の添加による単量体溶解度の減少が顕
著であり、この溶解度に見合った量の単量体が強制的に
析出され、核物質を中心として単量体、着色剤等のトナ
ー特性付与剤及び重合開始剤を含有する油滴が形成され
る。この油滴中に存在する単量体について重合が開始さ
れ、生成した重合体粒子が適正トナー粒径まで生長する
のである。In the present invention, a water-miscible organic solvent that dissolves the monomer but does not dissolve the polymer or a mixed solution of the organic solvent and water is dispersed with a solvent / nuclear substance for dissolving the monomer. Used as a dispersion medium for That is, in the solvent / dispersion medium used in the present invention, the decrease in the solubility of the monomer due to the addition of water is remarkable. Thus, oil droplets containing a toner property imparting agent such as a colorant and a polymerization initiator are formed. The polymerization of the monomers present in the oil droplets is started, and the produced polymer particles grow to an appropriate toner particle size.
単量体の溶解度減少手段は水の添加が最も簡単でしか
も能率的であるが、この手段は水の添加に限定されず、
例えば水混和性有機溶媒を蒸発させて系中におけるその
濃度を減少させる手段や、或いは分散系の温度を低下さ
せる手段が、単独あるいは二種以上の組合せで使用し得
ることが理解されるべきである。またこの時、系中に塩
化ナトリウム等の電解質を添加して、溶解度減少効果を
促進させることもできる。特に、水混和性有機溶媒−水
の混合液の系では他の溶媒に比して温度低下による単量
体溶解度の減少傾向が大きいことに注目する必要があろ
う。The means of reducing monomer solubility is the simplest and most efficient way to add water, but this means is not limited to the addition of water,
It should be understood that, for example, means for evaporating the water-miscible organic solvent to reduce its concentration in the system or means for lowering the temperature of the dispersion may be used alone or in combination of two or more. is there. At this time, an electrolyte such as sodium chloride may be added to the system to promote the solubility reducing effect. In particular, it should be noted that in the system of the mixture of water-miscible organic solvent and water, the solubility of the monomer tends to decrease due to the decrease in temperature as compared with other solvents.
上述するように、本発明の方法によれば特定の溶媒兼
分散媒中における単量体溶解度減少を利用して、核物質
を中心とする単量体及びトナー特性付与剤を含有する油
滴を形成させることにより、短時間内に効率よく生成し
た重合体粒子がトナーサイズにまで生長し、そして核物
質を中心として形成された油滴中の単量体の選択的重合
が可能となるため、定着性と検電性を有し実用トナーサ
イズの粒径でしかも単分散な粒度分布をしめす球状の電
子写真用トナーを得ることが可能となる。As described above, according to the method of the present invention, an oil droplet containing a monomer having a core material as a center and a toner property-imparting agent is utilized by utilizing the decrease in monomer solubility in a specific solvent / dispersion medium. By forming, the polymer particles efficiently generated within a short time grow to the toner size, and it becomes possible to selectively polymerize the monomers in the oil droplets formed around the core material, It is possible to obtain a spherical electrophotographic toner which has a fixing property and an electric detection property and has a particle size of a practical toner size and a monodispersed particle size distribution.
単量体 本発明に用いる単量体は、ラジカル重合性を有するエ
チレン系不飽和単量体であり、その適当な例は、モノビ
ニル芳香族単量体、アクリル系単量体、ビニルエステル
系単量体、ビニルエーテル系単量体、ジオレフィン系単
量体、モノオレフィン系単量体、ハロゲン化オレフィン
系単量体、ポリビニル系単量体等である。Monomer The monomer used in the present invention is an ethylenically unsaturated monomer having radical polymerizability. Suitable examples thereof include a monovinyl aromatic monomer, an acrylic monomer and a vinyl ester monomer. Monomers, vinyl ether monomers, diolefin monomers, monoolefin monomers, halogenated olefin monomers, polyvinyl monomers and the like.
モノビニル芳香族単量体としては、 式 (式中、R1は水素原子、低級アルキル基又はハロゲン原
子であり、R2は水素原子、低級アルキル基、ハロゲン原
子、アルコキシ基、アミノ基、ニトロ基、ビニル基或い
はカルボキシル基である) のモノビニル芳香族炭化水素、例えばスチレン、α−メ
チルスチレン、ビニルトルエン、α−クロロスチレン、
o−、m−、p−クロロスチレン、p−エチルスチレ
ン、スチレンスルホン酸ナトリウム、ジビニルベンゼン
の単独または2種以上の組合せを挙げることができ、更
に前述した他の単量体としては以下のものが夫々挙げら
れる。As the monovinyl aromatic monomer, the formula Wherein R 1 is a hydrogen atom, a lower alkyl group or a halogen atom, and R 2 is a hydrogen atom, a lower alkyl group, a halogen atom, an alkoxy group, an amino group, a nitro group, a vinyl group or a carboxyl group. Monovinyl aromatic hydrocarbons such as styrene, α-methylstyrene, vinyltoluene, α-chlorostyrene,
o-, m-, p-chlorostyrene, p-ethylstyrene, sodium styrenesulfonate, and divinylbenzene alone or in combination of two or more. Examples of other monomers described above include the following. Respectively.
式 (式中、R3は水素原子又は低級アルキル基、R4は水素原
子、炭素数12迄の炭化水素基、ヒドロキシアルキル基、
ビニルエステル基、またはアミノアルキル基である) のアクリル系単量体、例えばアクリル酸、メタクリル
酸、アクリル酸メチル、アクリル酸エチル、アクリル酸
ブチル、アクリル酸−2−エチルヘキシル、アクリル酸
シクロヘキシル、アクリル酸フェニル、メタクリル酸メ
チル、メタクリル酸ヘキシル、メタクリル酸−2−エチ
ルヘキシル、β−ヒドロキシアクリル酸エチル、γ−ヒ
ドロキシル酸ブチル、δ−ヒドロキシルアクリル酸ブチ
ル、β−ヒドロキシメタクリル酸エチル、γ−アミノア
クリル酸プロピル、γ−N,N−ジエチルアミノアクリル
酸プロピル、エチレングリコールジメタクリル酸エステ
ル、テトラエチレングリコールジメタクチル酸エステル
等。formula (Wherein, R 3 is a hydrogen atom or a lower alkyl group, R 4 is a hydrogen atom, a hydrocarbon group having up to 12 carbon atoms, a hydroxyalkyl group,
A vinyl ester group or an aminoalkyl group), such as acrylic acid, methacrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate, acrylic acid Phenyl, methyl methacrylate, hexyl methacrylate, 2-ethylhexyl methacrylate, ethyl β-hydroxyacrylate, butyl γ-hydroxylate, butyl δ-hydroxyacrylate, ethyl β-hydroxy methacrylate, propyl γ-aminoacrylate Γ-N, N-diethylaminoacrylate, ethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, and the like.
式 (式中、R5は水素原子又は低級アルキル基である) のビニルエステル、例えばギ酸ビニル、酢酸ビニル、プ
ロピオン酸ビニル等。formula Wherein R 5 is a hydrogen atom or a lower alkyl group, for example, vinyl formate, vinyl acetate, vinyl propionate and the like.
式 (式中、R6は炭素数12迄の1価炭化水素基である) のビニルエーテル、例えばビニルメチルエーテル、ビニ
ルエチルエーテル、ビニル−n−ブチルエーテル、ビニ
ルフェニルエーテル、ビニルシクロヘキシルエーテル
等。formula Wherein R 6 is a monovalent hydrocarbon group having up to 12 carbon atoms, for example, vinyl methyl ether, vinyl ethyl ether, vinyl-n-butyl ether, vinyl phenyl ether, vinyl cyclohexyl ether and the like.
式 (式中、R7、R8、R9の各々は水素原子、低級アルキル基
又はハロゲン原子である) のジオレフィン類、特にブタジエン、イソプレン、クロ
ロプレン等。formula Wherein each of R 7 , R 8 , and R 9 is a hydrogen atom, a lower alkyl group, or a halogen atom, such as butadiene, isoprene, and chloroprene.
式 (式中R10、R11の各々は水素原子又は低級アルコールで
ある) のモノオレフィン類、特にエチレン、プロピレン、イソ
プレン、ブテン−1、ペンテン−1、4−メチルペンテ
ン−1等。formula Wherein each of R 10 and R 11 is a hydrogen atom or a lower alcohol, such as ethylene, propylene, isoprene, butene-1, pentene-1, 4-methylpentene-1 and the like.
ハロゲン化オレフィン単量体としては、塩化ビニル、
塩化ビニリデン等を挙げることができ、ポリビニル系単
量体としては、ジビニルベンゼン、ジアリルフタレー
ト、トリアリルシアヌレート等を挙げることができる。Halogenated olefin monomers include vinyl chloride,
Vinylidene chloride and the like can be mentioned, and as the polyvinyl monomer, divinylbenzene, diallyl phthalate, triallyl cyanurate and the like can be mentioned.
これらの単量体は単独でも2種以上の組合せでも使用
し得る。好適の単量体はスチレン、(メタ)アクリル酸
エステル、スチレン/(メタ)アクリル酸エステル、ス
チレン/ジビニルベンゼンである。These monomers can be used alone or in combination of two or more. Preferred monomers are styrene, (meth) acrylate, styrene / (meth) acrylate, styrene / divinylbenzene.
有機溶媒 水混和性有機溶媒としては、メタノール、エタノー
ル、イソプロパノール等の低級アルコール;エチレング
リコール、プロピレングリコール、ブタンジオール、ジ
エチレングリコール、トリエチレングリコール等の多価
アルコール;メチルセロソルブ、エチルセロソルブ等の
セロソルブ類;アセトン、メチルエチルケトン等のケト
ン類;テトラヒドロフラン等のエーテル類;酢酸エチル
等のエステル類;蟻酸、酢酸等の有機酸類が挙げられ、
これらの内から単量体は溶解するが、その重合体は溶解
しないようなものが単量体との組合せで使用される。単
量体の溶解性に優れ、水と任意の比率で混合でき、従っ
て本発明の目的に特に有用な有機溶媒は、エタノール等
の低級アルコールである。Organic Solvents Water-miscible organic solvents include lower alcohols such as methanol, ethanol and isopropanol; polyhydric alcohols such as ethylene glycol, propylene glycol, butanediol, diethylene glycol and triethylene glycol; cellosolves such as methyl cellosolve and ethyl cellosolve; Ketones such as acetone and methyl ethyl ketone; ethers such as tetrahydrofuran; esters such as ethyl acetate; organic acids such as formic acid and acetic acid;
Among these, those which dissolve the monomer but do not dissolve the polymer are used in combination with the monomer. Organic solvents which are excellent in monomer solubility, can be mixed with water in any ratio, and are particularly useful for the purpose of the present invention, are lower alcohols such as ethanol.
この水混和性有機溶媒は単独で用いることもできる
し、水との混合液の形で用いることもできる。この後者
の場合、単量体の溶解性を実用上低下させない範囲で水
をできる限り含有させておくことが望ましく、使用する
単量体と有機溶媒にて混合割合を決定するが、例えば、
有機溶媒として低級アルコールを使用する場合、有機溶
媒と水とは10:1乃至3:5の容積比、特に4:3乃至3:4の容
積比で用いることができる。The water-miscible organic solvent can be used alone or in the form of a mixture with water. In this latter case, it is desirable to contain water as much as possible within a range that does not practically lower the solubility of the monomer, and the mixing ratio is determined by the monomer and the organic solvent used.
When a lower alcohol is used as the organic solvent, the organic solvent and water can be used at a volume ratio of 10: 1 to 3: 5, particularly at a volume ratio of 4: 3 to 3: 4.
核物質 本発明に用いる核物質は、特定の溶媒兼分散媒中にお
ける単量体溶解度の減少を利用して析出した単量体が油
滴を形成する時の核となるものであり、同時に重合体の
核として作用するものである。Nuclear Material The nuclear material used in the present invention is a nucleus when a monomer precipitated by utilizing a decrease in the solubility of the monomer in a specific solvent / dispersion medium forms an oil droplet, and at the same time, a It acts as a nucleus for coalescence.
この核物質としては、従来知られている無機微粒子で
あればよく、このようなものとしては、例えば、Al
2O3、MnO2,SiO2、SnO2、ThO2、TiO2、ZnO、MoO3、WO3、
シリカ、金、銀、無機顔料、磁性粉等が挙げられる。The core material may be any conventionally known inorganic fine particles, such as, for example, Al
2 O 3 , MnO 2 , SiO 2 , SnO 2 , ThO 2 , TiO 2 , ZnO, MoO 3 , WO 3 ,
Examples include silica, gold, silver, inorganic pigments, and magnetic powder.
このうち磁性粉を核物質として使用した場合には磁性
一成分現像法などで使用される磁性トナーが製造され
る。磁性粉としては、磁場の中に置かれて磁化される物
質であればよく、例えば鉄、コバルト、ニッケルなどの
強磁性金属もしくはマグネタイト、ヘマタイト、フェラ
イトなどの合金や化合物等が用いられる。When magnetic powder is used as a core material, a magnetic toner used in a magnetic one-component developing method or the like is manufactured. The magnetic powder may be any substance that can be magnetized by being placed in a magnetic field, for example, a ferromagnetic metal such as iron, cobalt, or nickel, or an alloy or compound such as magnetite, hematite, or ferrite.
また、無機顔料を核物質として使用した場合には、特
に着色剤を添加することなくトナーが製造できる。無機
顔料としては通常使用される公知のものが使用できる。When an inorganic pigment is used as a core material, a toner can be produced without adding a coloring agent. As the inorganic pigment, a commonly used known pigment can be used.
上記核物質は単分散の粒度分布を有するものであり、
その粒径は一般に0.01乃至20μm、特に0.5乃至10μm
の範囲内にあることが望ましい。The core material has a monodisperse particle size distribution,
The particle size is generally 0.01-20 μm, especially 0.5-10 μm
Is desirably within the range.
分散安定剤 溶媒兼分散媒中での核物質の分散性を向上させるため
に本発明では分散安定剤を使用することが好ましい。こ
のような分散安定剤としては、それ自体公知の、ポリビ
ニルアルコール、メチルセルロース、エチルセルロー
ス、ポリアクリル酸、ポリアクリルイミド、ポリエチレ
ンオキシド、ポリ(ハイドロオキシステアリン酸−g−
メタクリル酸メチル−co−メタクリル酸)共重合体等の
高分子分散安定剤や、ノニオン系界面活性剤、アニオン
系界面活性剤、カチオン系界面活性剤、両性系界面活性
剤等が使用される。Dispersion stabilizer In the present invention, it is preferable to use a dispersion stabilizer in order to improve the dispersibility of the core substance in the solvent / dispersion medium. Examples of such dispersion stabilizers include polyvinyl alcohol, methyl cellulose, ethyl cellulose, polyacrylic acid, polyacrylimide, polyethylene oxide, and poly (hydroxystearic acid-g-) which are known per se.
Polymer dispersion stabilizers such as a methyl methacrylate-co-methacrylic acid) copolymer, a nonionic surfactant, an anionic surfactant, a cationic surfactant, an amphoteric surfactant and the like are used.
これらの内でも、ポリビニルアルコール等の高分子分
散安定剤が好適であり、有機溶媒−水混合液との組合せ
で良好な結果を与える。Among these, a polymer dispersion stabilizer such as polyvinyl alcohol is preferable, and a good result is obtained in combination with an organic solvent-water mixture.
重合開始剤 重合開始は油滴中に含有されている単量体についての
み選択的に行われることが重要であり、もしも分散溶媒
中に溶存する単量体について重合が開始されるとこの生
成重合体粒子に単量体が吸収されて、粒子生長が生じる
ようになり、単分散の重合体粒子は得にくくなることか
ら、重合開始剤は油溶性であり、単量体と共に油滴を形
成することが望ましい。このような油溶性のものとして
は任意のものを用いることができ、例えばラジカル重合
開始剤としては、アゾビスイソブチロニトリル等のアゾ
化合物やクメンヒドロペルオキシド、t−ブチルヒドロ
ペルオキシド、ジクミルペルオキシド、ジ−t−ブチル
ペルオキシド、過酸化ベンゾイル、過酸化ラウロイル等
の過酸化物等の単量体に可溶なものが使用される。ま
た、紫外線による重合の場合には、それ自体公知の光重
合開始剤の内、油溶性のものを用い得る。It is important that the polymerization is initiated selectively only for the monomers contained in the oil droplets. If the polymerization is started for the monomers dissolved in the dispersion solvent, the polymerization The monomer is absorbed by the coalesced particles, and particle growth starts to occur.Since monodispersed polymer particles are difficult to obtain, the polymerization initiator is oil-soluble and forms oil droplets with the monomer. It is desirable. Any such oil-soluble ones can be used. Examples of the radical polymerization initiator include azo compounds such as azobisisobutyronitrile, cumene hydroperoxide, t-butyl hydroperoxide, and dicumyl peroxide. And those which are soluble in monomers such as peroxides such as di-t-butyl peroxide, benzoyl peroxide and lauroyl peroxide. In the case of polymerization by ultraviolet rays, oil-soluble ones among known photopolymerization initiators can be used.
トナー特性付与剤 本願でいうトナー特性付与剤とは、着色剤、電荷制御
剤などトナーに種々の特性を与えるために使用される剤
を意味する。Toner property-imparting agent The toner property-imparting agent referred to in the present application means an agent used for imparting various properties to a toner, such as a colorant and a charge control agent.
着色剤等のトナー特性付与剤も個々の油滴中に均一に
含有されることが必要であり、重合開始剤と同様に油溶
性であり単量体と共に油滴中に含有されることが望まし
い。It is necessary that a toner property imparting agent such as a colorant is also uniformly contained in individual oil droplets, and is oil-soluble like the polymerization initiator, and is desirably contained in the oil droplets together with the monomer. .
着色剤としては上記の点から油溶性染料が好ましく、
例えば、C.I.ソルベント・イエロー 2、C.I.ソルベン
ト・イエロー 14、C.I.ソルベント・イエロー 60、C.
I.ソルベント・オレンジ 7、C.I.ソルベント・レッド
3、C.I.ソルベント・レッド 24、C.I.ソルベント・
レッド 27、C.I.ソルベント・バイオレット 13、C.I.
ソルベント・ブルー 7、C.I.ソルベント・ブルー 3
5、C.I.ソルベント・グリーン 15、C.I.ソルベント・
ブラウン 5、等が使用される。これら着色剤は単量体
100重量部当たり1乃至30重量部使用され、特に5乃至2
0重量部が好ましい。As the colorant, an oil-soluble dye is preferable from the above point,
For example, CI Solvent Yellow 2, CI Solvent Yellow 14, CI Solvent Yellow 60, C.I.
I. Solvent Orange 7, CI Solvent Red 3, CI Solvent Red 24, CI Solvent Red
Red 27, CI Solvent Violet 13, CI
Solvent Blue 7, CI Solvent Blue 3
5, CI Solvent Green 15, CI Solvent Green
Brown 5, etc. are used. These colorants are monomers
1 to 30 parts by weight per 100 parts by weight, especially 5 to 2 parts
0 parts by weight is preferred.
また、トナーの帯電特性を調整する目的で、電荷制御
剤を使用することができる。電荷制御剤も油滴中に単量
体と共に含有させる点で油溶性である必要があり、例え
ば、ニグロシン染料(C.I.No.50415B)、オイルブラッ
ク(C.I.No.26150)、スピロンブラック等の油溶性染料
を重合反応が阻害されない程度に好適に使用できる。一
般に単量体100重量部当たり1乃至40重量部、特に2乃
至15重量部使用することが好ましい。Further, a charge control agent can be used for the purpose of adjusting the charging characteristics of the toner. The charge control agent must also be oil-soluble in that it is contained in the oil droplets together with the monomer. For example, oil-soluble dyes such as nigrosine dye (CINo. 50415B), oil black (CINo. 26150), and spiron black Can be suitably used to such an extent that the polymerization reaction is not inhibited. Generally, it is preferable to use 1 to 40 parts by weight, particularly 2 to 15 parts by weight, per 100 parts by weight of the monomer.
重合法 本発明によれば、先ず水混和性有機溶媒またはこれと
水との混合液に単量体を溶解させ、この溶液に、無機微
粒子からなる核物質、分散安定剤、油溶性のトナー特性
付与剤及び重合開始剤を添加する。あるいは水中に核物
質を分散させてサスペンジョンを作成し、このサスペン
ジョンに水混和性有機溶媒、単量体、分散安定剤、着色
剤等のトナー特性付与剤及び重合開始剤を添加してもよ
い。Polymerization According to the present invention, first, a monomer is dissolved in a water-miscible organic solvent or a mixture thereof and water, and a nucleus substance composed of inorganic fine particles, a dispersion stabilizer, and an oil-soluble toner An imparting agent and a polymerization initiator are added. Alternatively, a suspension may be prepared by dispersing a nuclear substance in water, and a water-miscible organic solvent, a monomer, a dispersion stabilizer, a toner-characterizing agent such as a colorant, and a polymerization initiator may be added to the suspension.
単量体の溶解量は、溶媒及び単量体の種類及び組成に
よってかなり相違するが、一般に0.01乃至50重量%、特
に1乃至20重量%の範囲が好適である。核物質の添加量
は、所望とする粒径の増大の程度によっても相違する。
即ち、粒径をn倍に増大させるためにはn3倍の単量体を
必要とする。核物質と系中の単量体とは、一般に1:1乃
至1:109特に1:10乃至1:106の重量比で存在させることが
望ましく、一方、分散系中における核物質の濃度は一般
に0.01乃至50重量%、特に0.1乃至20重量%の範囲で用
いるのがよい。また、分散安定剤は、核物質当り0.1乃
至30重量%、特に1乃至10重量%の量で用いるのがよ
く、一方重合開始剤は仕込み単量体当たり0.001乃至10
重量%、特に0.01乃至0.5重量%で用いるのがよい。The amount of the monomer dissolved varies considerably depending on the type and composition of the solvent and the monomer, but is generally in the range of 0.01 to 50% by weight, preferably 1 to 20% by weight. The amount of the nuclear material to be added also differs depending on the desired degree of increase in the particle size.
That is, in order to increase the particle size n times, n 3 times of monomers are required. The monomers in nuclear materials and systems, typically 1: it is desirable to be present in 1 to 1:10 9 especially 1:10 to 1:10 6 weight ratio, while the concentration of the nuclear material in the dispersion Is preferably used in the range of generally 0.01 to 50% by weight, particularly 0.1 to 20% by weight. The dispersion stabilizer is preferably used in an amount of 0.1 to 30% by weight, particularly 1 to 10% by weight, based on the core material, while the polymerization initiator is used in an amount of 0.001 to 10% by weight per charged monomer.
It is preferably used at a weight percentage of 0.01 to 0.5% by weight.
この分散系に、水を加えるか、溶媒を蒸発させるか、
或いはその温度を低下させるかして、系中の単量体の溶
解度を減少させる。本発明によれば、重合系中に水を加
えあるいは更にその温度を低下させることにより、仕込
み単量体の実質上に全てを油滴中に含有させることがで
きる。一般に仕込み単量体の50重量%以上、特に90重量
%以上の油滴中に含有せしめることが望ましい。この処
理は極めて短時間の内に行われることが本発明の顕著な
特徴であり、単量体の析出と同時に核物質を中心として
単量体、重合開始剤及び着色剤等のトナー特性付与剤に
よる油滴の形成も行われる。次いで油滴中に含有された
単量体を重合させる。重合は、一般に窒素等の不活性雰
囲気中で−30℃乃至90℃、特に30℃乃至80℃の温度で行
われる。重合時間は油滴中の単量体の重合が完結するも
のであり、一般に0.1乃至30時間が適当である。本発明
の方法は一段のみで実施してもよく、また所定の粒径に
生長するまで複数段にわたって実施してもよい。生成重
合体は、一般に粒径が1乃至30μm、特に5乃至20μm
に成長しており、高度に単分散であるという特徴を有し
ている。得られた重合体粒子は濾過分離し、必要により
水洗した後、乾燥して製品とする。この粒子には、必要
により、カーボンブラック、疎水性シリカ、シリコーン
油等をまぶして最終トナーとする。To this dispersion, add water, evaporate the solvent,
Alternatively, the solubility of the monomers in the system is reduced by lowering the temperature. According to the present invention, substantially all of the charged monomers can be contained in oil droplets by adding water to the polymerization system or further lowering the temperature. Generally, it is desirable that the oil be contained in oil droplets of 50% by weight or more, particularly 90% by weight or more of the charged monomers. It is a remarkable feature of the present invention that this treatment is performed within a very short time, and at the same time as the precipitation of the monomer, a toner property imparting agent such as a monomer, a polymerization initiator, and a colorant, centering on a nuclear substance. The formation of oil droplets is also performed. Next, the monomers contained in the oil droplets are polymerized. The polymerization is generally carried out in an inert atmosphere such as nitrogen at a temperature between -30 ° C and 90 ° C, especially between 30 ° C and 80 ° C. The polymerization time is such that the polymerization of the monomer in the oil droplets is completed, and generally 0.1 to 30 hours is appropriate. The method of the present invention may be performed in only one step, or may be performed in a plurality of steps until the particles grow to a predetermined particle size. The resulting polymer generally has a particle size of 1 to 30 μm, especially 5 to 20 μm.
And is highly monodisperse. The obtained polymer particles are separated by filtration, washed with water if necessary, and then dried to obtain a product. If necessary, these particles are dusted with carbon black, hydrophobic silica, silicone oil or the like to obtain the final toner.
以下、実施例により更に詳細に説明する。 Hereinafter, the present invention will be described in more detail with reference to examples.
(実施例1) 蒸留あるいは限外濾過によって水及びエタノールに不
溶な粒子を完全に取り除いたエタノール600g、水600g、
スチレン28g、油溶性染料〔C.I.ソルベント・ブルー
7〕5g、電荷制御剤〔ボントロンE−82〕3g、ポリアク
リル酸1.5g及び過酸化ベンゾイル1.5gからなる溶液に、
平均粒径0.2μmの単分散な酸化モリブデン粒子(日本
触媒化学工業製)1.8mgを分散してサスペンジョンを得
た。この得られたサスペンジョンを30℃で400mmHgまで
減圧し、媒体の30%を蒸発させた。この操作により若干
のスチレンの蒸発も認められたが、エマルション中のメ
タノール濃度の減少とともに青色の約12μmの油滴が生
成していた。この得られたエマルションを還流器のつい
た2lの三つ口のセパラブルフラスコに入れ窒素気流下10
0rpmで撹拌しながら70℃で8時間反応させ、重合反応を
完了した。重合物を濾過した後、乾燥して28gの青色の
トナーを得た。(Example 1) 600 g of ethanol, 600 g of water, and 600 g of ethanol completely removed from water and ethanol by distillation or ultrafiltration.
28 g of styrene, oil-soluble dye (CI Solvent Blue
7] 5 g, a charge control agent [Bontron E-82] 3 g, a polyacrylic acid 1.5 g and benzoyl peroxide 1.5 g solution,
1.8 mg of monodispersed molybdenum oxide particles (manufactured by Nippon Shokubai Chemical Industry Co., Ltd.) having an average particle size of 0.2 μm were dispersed to obtain a suspension. The suspension obtained was evacuated to 400 mmHg at 30 ° C. and 30% of the medium was evaporated. Although some evaporation of styrene was observed by this operation, a blue oil droplet of about 12 μm was formed as the methanol concentration in the emulsion decreased. The obtained emulsion is placed in a 2 liter, three-necked separable flask equipped with a reflux condenser under a nitrogen stream.
The reaction was carried out at 70 ° C. for 8 hours while stirring at 0 rpm to complete the polymerization reaction. After filtering the polymer, it was dried to obtain 28 g of a blue toner.
このトナーの粒度分布をコールターカウンターによっ
て測定したところ表−1に示すように非常に単分散な粒
度分布を示し平均粒径が11.8μmの球状粒子であった。The particle size distribution of this toner was measured by a Coulter counter, and as shown in Table 1, it was a very monodisperse particle size distribution and was spherical particles having an average particle size of 11.8 μm.
更に、上記トナーを電子写真複写機DC2055(三田工業
社製)に入れて画像形成したところ、青色の鮮明な画像
が得られた。Further, when the toner was placed in an electrophotographic copying machine DC2055 (manufactured by Mita Kogyo KK) to form an image, a clear blue image was obtained.
(実施例2) 平均粒径20nmのシリカ〔AEROSIL130〕(日本エアロゾ
ル製)1.4gを蒸留水1lに分散させてサスペンジョンを
得た。蒸留あるいは限外濾過によって水及びエタノール
に不溶な粒子を完全に取り除いたイソプロピルアルコー
ル600ml、水700g、メタクリル酸メチル40g、油溶性染料
〔C.I.ソルベント・ブルー 7〕3g、電荷制御剤〔ボン
トロンE−82〕3g、ポリビニルピロリドン1.5g、過酸化
ベンゾイル1.5gからなる溶液に、上記のサスペンジョン
1mlを分散させてサスペンジョンを得た。 Example 2 1.4 g of silica [AEROSIL130] (manufactured by Nippon Aerosol) having an average particle diameter of 20 nm was dispersed in 1 liter of distilled water to obtain a suspension. 600 ml of isopropyl alcohol from which particles insoluble in water and ethanol have been completely removed by distillation or ultrafiltration, 700 g of water, 40 g of methyl methacrylate, 3 g of an oil-soluble dye [CI Solvent Blue 7], a charge control agent [Bontron E-82 3 g, polyvinylpyrrolidone 1.5 g, benzoyl peroxide 1.5 g in a solution consisting of the above suspension
1 ml was dispersed to obtain a suspension.
このサスペンジョンを室温(約20℃)から2℃/min
の速度で−10℃まで冷却した。−10℃の状態でエマルシ
ョンを光学顕微鏡で観察したところ、約10μmの青い油
滴が生成していた。この−10℃に冷却したエマルション
に0℃のイオン交換水1000gを一度に加え還流器のつい
た3lの三つ口のセパラブルフラスコに入れ、窒素気流下
撹拌しながら70℃で8時間反応させ、重合を完了した。
重合物を濾過した後、乾燥して90gの青色のトナーが得
られた。This suspension is cooled from room temperature (about 20 ℃) to 2 ℃ / min.
And cooled to -10 ° C. When the emulsion was observed with an optical microscope at -10 ° C, blue oil droplets of about 10 µm were formed. To the emulsion cooled to −10 ° C., 1000 g of ion-exchanged water at 0 ° C. is added all at once, and the mixture is placed in a 3-liter three-neck separable flask equipped with a reflux condenser and reacted at 70 ° C. for 8 hours while stirring under a nitrogen stream. The polymerization was completed.
After filtering the polymer, it was dried to obtain 90 g of a blue toner.
得られたトナーを実施例1と同様にして粒度分布を測
定し、複写画像を得たところ、表−2にしめすように極
めて単分散な粒度分布を示す球状粒子であった。また、
複写機による複写画像も青色の鮮明な画像が得られた。
更に、OHPトランスペアレンシー上にこのトナーを用い
て画像形成したところ、透光性を有する青色の画像が得
られた。The particle size distribution of the obtained toner was measured in the same manner as in Example 1, and a copied image was obtained. As shown in Table 2, the particles were spherical particles having an extremely monodispersed particle size distribution. Also,
A clear blue image was obtained from the copy image obtained by the copying machine.
Further, when an image was formed on the OHP transparency using this toner, a blue image having a light-transmitting property was obtained.
(実施例3) 蒸留あるいは限外濾過によって水及びエタノールに不
溶な粒子を完全に取り除いたエタノール35g、水60g、メ
チルメタクリレート30g、油溶性染料〔C.I.ソルベント
・レッド 27〕3g、電荷制御剤〔ボントロンE−82〕3
g、ラウリルトリメチルアンモニウムクロライド1.5g、
2.2′−(2,4−アゾビスイソブチロニトリル)1gからな
る溶液に、平均粒径1μmの単分散なシリカ粒子(日本
触媒化学工業製)0.6gを分散してサスペンジョンを得
た。この得られたサスペンジョンを激しく撹拌しなが
ら、水及びエタノールに不溶な粒子を含まない塩化ナト
リウム5gを少量ずつ加え、次に蒸留水50gを5g/minの速
度で滴下し、更にイオン交換水を150g加えた。そして、
このエマルションを光学顕微鏡で観察したところ約10μ
mの赤い油滴が生成していた。 (Example 3) 35 g of ethanol, 60 g of water, 30 g of methyl methacrylate, 3 g of an oil-soluble dye [CI Solvent Red 27], 3 g of a charge controlling agent [Bontron, by completely removing particles insoluble in water and ethanol by distillation or ultrafiltration E-82] 3
g, lauryl trimethyl ammonium chloride 1.5 g,
In a solution consisting of 1 g of 2.2 '-(2,4-azobisisobutyronitrile), 0.6 g of monodispersed silica particles (manufactured by Nippon Shokubai Kagaku Kogyo Co., Ltd.) having an average particle size of 1 μm was dispersed to obtain a suspension. While stirring the obtained suspension vigorously, 5 g of sodium chloride containing no particles insoluble in water and ethanol was added little by little, then 50 g of distilled water was dropped at a rate of 5 g / min, and 150 g of ion-exchanged water was further added. added. And
When this emulsion was observed with an optical microscope, it was approximately 10μ.
m red oil droplets had formed.
上記エマルションを還流器のついた1lの三つ口のセパ
ラブルフラスコに入れ、窒素気流下80℃で9時間重合反
応を行い、重合物を得た。濾過、乾燥して得られたトナ
ー粒子は真球状の赤色粒子で、粒度分布は表−3に示す
ように極めて単分散であり、トナーにより得られた複写
画像は赤色の鮮明な画像であった。更に、OHPトランス
ペアレンシー上にこのトナーを用いて画像形成したとこ
ろ、透光性を有する赤色の画像が得られた。The above emulsion was placed in a 1-liter three-neck separable flask equipped with a reflux condenser, and subjected to a polymerization reaction at 80 ° C. for 9 hours under a nitrogen stream to obtain a polymer. The toner particles obtained by filtration and drying were truly spherical red particles, and the particle size distribution was extremely monodisperse as shown in Table 3, and the copied image obtained with the toner was a clear red image. . Further, when an image was formed on the OHP transparency using this toner, a red image having translucency was obtained.
(実施例4) 蒸留あるいは限外濾過によって水及びエタノールに不
溶な粒子を完全に取り除いたメタノール700g、水700g、
スチレン30g、油溶性染料〔C.I.ソルベント・レッド 2
7〕5g、電荷制御剤〔ボントロンE−82〕3g、ポリビニ
ルアルコール1.5g及び過酸化ベンゾイル1.5gからなる溶
液に、平均粒径約2μmの単分散な酸化タングステン
(日本触媒化学工業製)1.5gを分散してサスペンジョン
を得た。このサスペンジョンを激しく撹拌しながら蒸留
水200gを5g/minの速度で滴下した後、更に蒸留水800gを
加えた。このエマルションを光学顕微鏡で観察したとこ
ろ約8μmの赤色の油滴が生成していた。 (Example 4) 700 g of methanol and 700 g of water from which particles insoluble in water and ethanol were completely removed by distillation or ultrafiltration,
30 g of styrene, oil-soluble dye (CI Solvent Red 2
7] 5 g of a charge controlling agent [Bontron E-82] 3 g, polyvinyl alcohol 1.5 g and benzoyl peroxide 1.5 g were added to a monodisperse tungsten oxide (average particle size: about 2 μm) 1.5 g of monodispersed tungsten oxide (manufactured by Nippon Shokubai Chemical Industry). Was dispersed to obtain a suspension. After dripping 200 g of distilled water at a rate of 5 g / min while stirring the suspension vigorously, 800 g of distilled water was further added. When this emulsion was observed with an optical microscope, red oil droplets of about 8 μm were formed.
上記エマルションを還流器のついた3lの三つ口のセパ
ラブルフラスコに投入し、窒素気流下100rpmで撹拌しな
がら70℃で8時間反応させ、重合を完了した。重合物を
濾過、乾燥して27gの赤色のトナーを得た。The above emulsion was charged into a 3-liter three-neck separable flask equipped with a reflux condenser, and reacted at 70 ° C. for 8 hours while stirring at 100 rpm under a nitrogen stream to complete the polymerization. The polymer was filtered and dried to obtain 27 g of a red toner.
得られたトナー粒子の粒度分布は表−4に示すように
極めて単分散であった。そして、このトナーにより得ら
れた複写画像は赤色の鮮明な画像であった。The particle size distribution of the obtained toner particles was extremely monodispersed as shown in Table-4. The copy image obtained with this toner was a clear red image.
(実施例5) 表−5(1)に示す粒度分布をもった平均粒径5μm
の球形フェライト粒子30gを、ドデシルベンゼンスルホ
ン酸ナトリウム0.1gを溶解した100gの蒸留水にボールミ
ルを用いて分散させた。このサスペンジョンの余分な界
面活性剤を透析によって取り除き、蒸留水を加えて全量
を730gにした。更に、このサスペンジョンにエタノール
700g、スチレン30g、スピロンブラックTRH3g、ポリビニ
ルアルコール1.5g及びアゾビス−(2,4−ジメチルバレ
ロニトリル)1.5gを溶解させて室温(約20℃)から2℃
/minの速度で−10℃まで冷却した。−10℃でのこの溶液
を光学顕微鏡で観察したところ、約10μmの黒色の油滴
が生成していた。 (Example 5) An average particle size of 5 µm having a particle size distribution shown in Table-5 (1).
Was dispersed using a ball mill in 100 g of distilled water in which 0.1 g of sodium dodecylbenzenesulfonate was dissolved. Excess surfactant of the suspension was removed by dialysis, and distilled water was added to make up a total of 730 g. In addition, ethanol is added to this suspension.
700 g, 30 g of styrene, 3 g of spiron black TRH, 1.5 g of polyvinyl alcohol and 1.5 g of azobis- (2,4-dimethylvaleronitrile) are dissolved, and the temperature is changed from room temperature (about 20 ° C.) to 2 ° C.
Cooled to -10 ° C at a rate of / min. Observation of this solution at −10 ° C. under an optical microscope revealed that black oil droplets of about 10 μm had been formed.
このエマルションに0℃のイオン交換水1000gを一度
に加え還流器のついた3lの三つ口のセパラブルフラスコ
に入れ、窒素気流下100rpmで撹拌しながら70℃で8時間
反応させ、重合を完了した。重合物を濾過した後、乾燥
して60gの磁性トナーが得られた。1000 g of ion-exchanged water at 0 ° C. is added to the emulsion at a time, and the mixture is placed in a 3 liter three-neck separable flask equipped with a reflux device and reacted at 70 ° C. for 8 hours while stirring at 100 rpm under a nitrogen stream to complete the polymerization. did. After filtering the polymer, it was dried to obtain 60 g of a magnetic toner.
得られたトナーを実施例と同様にして粒度分布を測定
したところ、表−5(2)にしめすようにトナーとして
満足な粒度分布を示した。更に、上記磁性トナーを一成
分磁性現像剤用に改造された電子写真複写機DC2055(三
田工業社製)の改造機に入れて画像形成したところ、鮮
明な画像が得られた。The particle size distribution of the obtained toner was measured in the same manner as in the example. As shown in Table 5 (2), the particle size distribution was satisfactory as shown in Table 5 (2). Further, when the above magnetic toner was placed in a modified electrophotographic copying machine DC2055 (manufactured by Mita Kogyo Co.) modified for a one-component magnetic developer, an image was formed, and a clear image was obtained.
(実施例6) 表−6(1)に示す粒度分布をもった平均粒径5μm
のフタロシアニングリーン4gを、ラウリル硫酸ナトリウ
ム0.8gを溶解した100gの蒸留水にボールミルを用いて分
散させた、このサスペンジョンの余分な界面活性剤を透
析によって取り除き、蒸留水を更に加えて全量を700gに
した。次に、このサスペンジョンにメタノール700g、ア
クリル酸メチル30g、電荷制御剤〔ボントロンE−82〕3
g、ポリビニルアルコール1.5g及び過酸化ベンゾイル1.5
gを溶解させた。 (Example 6) An average particle size of 5 μm having a particle size distribution shown in Table-6 (1).
4 g of phthalocyanine green was dispersed using a ball mill in 100 g of distilled water in which 0.8 g of sodium lauryl sulfate was dissolved.Excess surfactant of this suspension was removed by dialysis, and distilled water was further added to bring the total amount to 700 g. did. Next, 700 g of methanol, 30 g of methyl acrylate, and a charge control agent (Bontron E-82) 3 were added to the suspension.
g, polyvinyl alcohol 1.5 g and benzoyl peroxide 1.5
g was dissolved.
このサスペンジョンを激しく撹拌しながら蒸留水200g
を加えた。このエマルションを光学顕微鏡で観察したと
ころ、中心に緑色粉体を1つだけ含有した約10μmの油
滴が生成していた。このエマルションを還流器のついた
3lの三つ口セパラブルフラスコに入れ、窒素気流下100r
pmで撹拌しながら70℃で8時間反応させ、重合を完了し
た。重合物を濾過した後、乾燥して33gの緑色のトナー
を得た。While stirring this suspension vigorously, 200g of distilled water
Was added. Observation of this emulsion with an optical microscope revealed that about 10 μm oil droplets containing only one green powder were formed at the center. This emulsion was equipped with a reflux condenser
Put into a 3-liter three-neck separable flask, 100r under a nitrogen stream
The reaction was carried out at 70 ° C. for 8 hours while stirring at pm to complete the polymerization. After filtering the polymer, it was dried to obtain 33 g of a green toner.
得られたトナーを実施例1と同様にして粒度分布を測
定したところ、表−6(2)に示すようにトナーとして
満足な粒度分布であった。更にトナーにより得られた複
写画像は緑色の鮮明な画像であった。When the particle size distribution of the obtained toner was measured in the same manner as in Example 1, the particle size distribution was satisfactory as shown in Table-6 (2). Further, the copied image obtained with the toner was a clear green image.
〔発明の効果〕 本発明によれば、単量体に対する溶媒であり且つ核物
質に対して分散媒である水混和性有機溶媒中の単量体の
溶解度を低下させ、この低下に見合った量の単量体を析
出させ、核物質を中心とする油滴を形成させることによ
り、核物質上に生成する重合体の粒子径を増大させるこ
とが極めて短時間の内に効率よく行われるようになり、
油滴中に含有された単量体を選択性よく重合することに
より、所望のトナー粒子径を有し、しかも粒度分布がシ
ャープな球状のトナーを生産性良く生成することができ
る。その結果、本発明の製造方法により得られたトナー
は流動性が良く、各粒子毎の帯電特性等の諸特性差が少
ないトナーが得られる。 [Effects of the Invention] According to the present invention, the solubility of a monomer in a water-miscible organic solvent that is a solvent for a monomer and a dispersion medium for a nucleus substance is reduced, and an amount commensurate with the decrease is obtained. By increasing the particle size of the polymer formed on the core material by precipitating the monomer and forming oil droplets centered on the core material, it can be performed efficiently in a very short time. Become
By polymerizing the monomer contained in the oil droplet with good selectivity, a spherical toner having a desired toner particle diameter and a sharp particle size distribution can be produced with high productivity. As a result, the toner obtained by the production method of the present invention has good fluidity, and a toner having a small difference in various characteristics such as charging characteristics of each particle can be obtained.
Claims (3)
ない水混和性有機溶媒または該水混和性有機溶媒と水と
の混合液を溶媒とし、単量体、無機微粒子からなる核物
質、分散安定剤、油溶性のトナー特性付与剤及び油溶性
重合開始剤を前記溶媒中に溶解乃至分散させ、この分散
系の水の濃度を増大させるか、水混和性有機溶媒の濃度
を減少させるか、或いは分散系の温度を変化させるかの
少なくとも一つの単量体溶解性低下手段を採用すること
により、該核物質を中心として単量体、トナー特性付与
剤及び重合開始剤を含有する油滴を形成させ、 該油滴中の単量体を選択的に重合させることにより重合
体粒子径を増大させることを特徴とする電子写真用トナ
ーの製造方法。A nucleus comprising a monomer and inorganic fine particles, wherein a solvent is a water-miscible organic solvent or a mixture of water and a water-miscible organic solvent which dissolves a monomer but does not dissolve the polymer. The substance, dispersion stabilizer, oil-soluble toner property-imparting agent and oil-soluble polymerization initiator are dissolved or dispersed in the solvent to increase the concentration of water in the dispersion or to decrease the concentration of the water-miscible organic solvent. Or at least one of means for lowering the solubility of the monomer in the dispersion system, thereby containing a monomer, a toner property-imparting agent and a polymerization initiator around the core material. A method for producing a toner for electrophotography, comprising forming oil droplets and selectively polymerizing monomers in the oil droplets to increase the polymer particle diameter.
請求項1記載の電子写真用トナーの製造方法。2. The method according to claim 1, wherein the dispersion stabilizer is a polymer dispersion stabilizer.
載の電子写真用トナーの製造方法。3. The method according to claim 1, wherein the colorant is an oil-soluble dye.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63094284A JP2573296B2 (en) | 1988-04-15 | 1988-04-15 | Manufacturing method of electrophotographic toner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63094284A JP2573296B2 (en) | 1988-04-15 | 1988-04-15 | Manufacturing method of electrophotographic toner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01265262A JPH01265262A (en) | 1989-10-23 |
| JP2573296B2 true JP2573296B2 (en) | 1997-01-22 |
Family
ID=14105959
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63094284A Expired - Lifetime JP2573296B2 (en) | 1988-04-15 | 1988-04-15 | Manufacturing method of electrophotographic toner |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2573296B2 (en) |
-
1988
- 1988-04-15 JP JP63094284A patent/JP2573296B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01265262A (en) | 1989-10-23 |
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