JP2590207B2 - Manufacturing method of multi-core composite material - Google Patents
Manufacturing method of multi-core composite materialInfo
- Publication number
- JP2590207B2 JP2590207B2 JP15753188A JP15753188A JP2590207B2 JP 2590207 B2 JP2590207 B2 JP 2590207B2 JP 15753188 A JP15753188 A JP 15753188A JP 15753188 A JP15753188 A JP 15753188A JP 2590207 B2 JP2590207 B2 JP 2590207B2
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- wire
- composite material
- metal
- core composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002131 composite material Substances 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000002184 metal Substances 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 238000005491 wire drawing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims 1
- 230000003746 surface roughness Effects 0.000 description 7
- 235000019592 roughness Nutrition 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229910017532 Cu-Be Inorganic materials 0.000 description 1
- 229910017755 Cu-Sn Inorganic materials 0.000 description 1
- 229910017927 Cu—Sn Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
Landscapes
- Metal Extraction Processes (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は超電導線材などの多芯複合材の製造方法に関
する。Description: TECHNICAL FIELD The present invention relates to a method for producing a multi-core composite material such as a superconducting wire.
[従来技術] 従来、金属パイプに金属素線を1本だけ挿入した後、
伸線加工し、さらに複合化する技術がある。このような
単芯複合化においては、複合材の構成材料である金属パ
イプと金属素線との密着性向上のため、パイプ内面及び
素線表面を粗面化することが行なわれている。しかし、
金属パイプに多数の金属素線を挿入する多芯複合化にお
いて、パイプ内面及び素線表面を粗面化した場合に、減
面加工中に素線が断線することがある。[Prior art] Conventionally, after inserting only one metal strand into a metal pipe,
There is a technology for wire drawing and further compounding. In such a single-core composite, the inner surface of the pipe and the surface of the strand are roughened in order to improve the adhesion between the metal pipe and the metal strand, which are constituent materials of the composite material. But,
In a multi-core composite in which a large number of metal wires are inserted into a metal pipe, if the inner surface of the pipe and the surface of the wire are roughened, the wire may be broken during the surface reduction processing.
パイプ内に素線を多数本入れた段階ではパイプ内の充
填率が低いためパイプ内面と素線、素線と素線同士の接
触はそれぞれ全面で接触しているのではなく、局所的に
接触している。この状態で減面加工(主として伸線加
工)を行なうと、一般に金属パイプの伸びが内部の素線
のそれより大きいので、パイプが伸びる時、素線を一緒
にひきずり、伸ばそうとする。これらの構成材の表面粗
度が大きいと、接触している部分の摩擦が大きいので、
その部分に局所的に大きな力が加わり素線破断が生じ
る。At the stage where many strands are inserted into the pipe, the filling rate inside the pipe is low, so the inner surface of the pipe and the strands, and the strands and strands are not in contact with each other on the whole surface, but are in local contact doing. If surface reduction processing (mainly wire drawing processing) is performed in this state, since the elongation of the metal pipe is generally larger than that of the inner wire, when the pipe elongates, the wires are dragged together to try to elongate. If the surface roughness of these components is large, the friction of the contacting parts is large,
A large force is locally applied to the portion, and a wire break occurs.
第1図は、ダイスにより減面加工されている複合材の
部分断面図である。ダイス20を通過させることにより複
合材10を減面加工している際の構成材、即ち、パイプ11
及び素線12を示す。パイプ内面及び素線表面を粗面化し
ている場合、減面加工中にパイプ11が後方(図面の矢印
方向)に伸びることにより、パイプ内面に接している素
線12に過大な力が働き、素線にクラックが生じ、断線に
至る。FIG. 1 is a partial cross-sectional view of a composite material that has been surface-reduced by a die. The component material when the composite material 10 is subjected to the surface reduction by passing through the die 20, that is, the pipe 11
And the strand 12 are shown. When the inner surface of the pipe and the surface of the wire are roughened, an excessive force acts on the wire 12 that is in contact with the inner surface of the pipe by extending the pipe 11 backward (in the direction of the arrow in the drawing) during surface reduction processing. Cracks occur in the wire, leading to disconnection.
[発明が解決しようとする課題] 本発明の目的は、素線断線が生ず、良好な多芯複合材
を与える多芯複合材の製造方法を提供することにある。[Problems to be Solved by the Invention] An object of the present invention is to provide a method for producing a multifilamentary composite material which does not cause wire breakage and gives a good multifilamentary composite material.
[課題を解決するための手段] 本発明の要旨は、金属パイプの中に、複数本の金属素
線を束ねて入れた後、減面加工することにより多芯複合
材を製造する方法において、金属パイプの内面及び金属
素線の表面の粗さが20μm以下であり、かつ1パス目の
減面加工が、全角12゜以下のアプローチ角度を有するダ
イスを用いた伸線加工であることを特徴とする多芯複合
材の製造方法に存する。[Means for Solving the Problems] The gist of the present invention is to provide a method of manufacturing a multi-core composite material by reducing a surface area after bundling a plurality of metal strands in a metal pipe, The roughness of the inner surface of the metal pipe and the surface of the metal wire is 20μm or less, and the first pass surface reduction is wire drawing using a die having an approach angle of 12 ° or less. In the method for producing a multi-core composite material.
パイプ内面と素線表面の粗度を、それぞれ20μm以下
とする。これによりパイプが後方に伸びる際のパイプ内
面とそれに接している部分の素線との摩擦を小さく押さ
える。表面粗度が20μmを越えると、摩擦が大きくな
り、パイプ内面と素線のスベリが悪くなり素線に過大な
力が働く。なお、本明細書において、「表面粗度」は十
点平均粗さRzである。The roughness of the inner surface of the pipe and the roughness of the wire surface are each set to 20 μm or less. As a result, the friction between the inner surface of the pipe and the wire in contact with the inner surface of the pipe when the pipe extends rearward is reduced. If the surface roughness exceeds 20 μm, friction increases, slippage between the inner surface of the pipe and the wire becomes poor, and an excessive force acts on the wire. In the present specification, “surface roughness” is a ten-point average roughness Rz.
充填率を上げるための1パス目の減面加工において、
アプローチ(全角)12゜以下のダイスを用いる。パイプ
の変形方向を出来るだけパイプ横断面中心に向かわせる
ことにより、パイプの後方への伸びを極力押える。ダイ
ス角度が12゜を越えると、パイプの後方への伸びが大き
くなりすぎ、パイプ内面と素線の変形量が大きく違うこ
とになるため、素線がパイプにひきずられ過大な負荷を
受ける。In the first pass area reduction processing to increase the filling rate,
Use a dice with an approach (full-width) of 12 ゜ or less. By moving the direction of deformation of the pipe toward the center of the pipe cross section as much as possible, the rearward extension of the pipe is suppressed as much as possible. If the die angle exceeds 12 °, the rearward extension of the pipe becomes too large, and the amount of deformation between the inner surface of the pipe and the wire is greatly different.
本発明は、超電導材の製造において特に有用である。 The present invention is particularly useful in manufacturing superconducting materials.
金属パイプは、通常、Cu又はCu合金、例えば、Cu−N
i、Cu−Sn、Cu−Beなどからできている。Metal pipes are usually made of Cu or Cu alloy, for example, Cu-N
i, Cu-Sn, Cu-Be, etc.
金属素線は、通常、NbTi、Nb、Sn、Cu、Cu/NbTi、Cu/
Nb、その他Cu合金被覆複合材などからできている。Metal strands are usually NbTi, Nb, Sn, Cu, Cu / NbTi, Cu /
It is made of Nb and other composite materials coated with Cu alloy.
1パス目の伸線加工において、減面率は40%以下であ
ることが好ましい。In the wire drawing in the first pass, the area reduction rate is preferably 40% or less.
[発明の効果] 本発明においては、パイプの後方への伸びを小さく
し、かつパイプ内面と素線の摩擦を減らし、素線への過
大な力が働くことを防ぐことが可能となる。したがっ
て、素線の断線が生じにくく、良好な多芯複合材の製造
が可能となる。[Effects of the Invention] In the present invention, it is possible to reduce the backward extension of the pipe, reduce the friction between the pipe inner surface and the strand, and prevent an excessive force from acting on the strand. Therefore, breakage of the strand is unlikely to occur, and a good multi-core composite material can be manufactured.
[実施例] 以下に、本発明の実施例及び比較例を示す。EXAMPLES Examples and comparative examples of the present invention will be described below.
実施例及び比較例 外径20mm及び内径14mmのCuパイプの内面をナイロンブ
ラシで研摩し、種々の内面粗度を有するCuパイプを作成
した。Examples and Comparative Examples The inner surfaces of Cu pipes having an outer diameter of 20 mm and an inner diameter of 14 mm were polished with a nylon brush to produce Cu pipes having various inner surface roughnesses.
このパイプの中に径1.5mmのCu/NbTi超電導素線61本を
束ねて入れ、複合体を作成した。その際、超電導線の表
面をナイロンブラシで研摩し、種々の表面粗度を有する
超電導線を用いた。61 pieces of 1.5 mm diameter Cu / NbTi superconducting wires were bundled and put into this pipe to form a composite. At that time, the surface of the superconducting wire was polished with a nylon brush, and superconducting wires having various surface roughnesses were used.
これらの複合体をダイスアプローチ角度全角6゜、12
゜、15゜及び18゜の4種類のダイスで減面率30%で伸線
加工した。その後、外皮Cuパイプを除去し内部の素線の
状況を観察した。結果を次の表に示す。These composites are combined with a dice approach angle of 6 °, 12 °
Wire drawing was performed with four types of dies of ゜, 15 ゜ and 18 ゜ with a reduction in area of 30%. Thereafter, the outer Cu pipe was removed and the condition of the wires inside was observed. The results are shown in the following table.
表中、○は素線にクラックが生じていないもの、△は
素線に小さなクラックが生じたもの、×は素線に大きな
クラックの生じたものを表す。In the table, ○ indicates that the wire had no crack, Δ indicates that the wire had a small crack, and x indicates that the wire had a large crack.
ダイスアプローチ角度が6゜又は12゜であり、パイプ
内面粗度及び素線表面粗度が20μm以下である場合に、
素線が良好に伸線されたことがわかる。 When the die approach angle is 6 ° or 12 ° and the pipe inner surface roughness and strand surface roughness are 20 μm or less,
It can be seen that the strand was drawn well.
第1図は、ダイスにより減面加工されている複合材を示
す部分断面図である。 10……複合材、11……パイプ、 12……素線、20……ダイス。FIG. 1 is a partial cross-sectional view showing a composite material whose surface has been reduced by a die. 10 ... composite material, 11 ... pipe, 12 ... strand, 20 ... dice.
Claims (1)
ねて入れた後、減面加工することにより多芯複合材を製
造する方法において、金属パイプの内面及び金属素線の
表面の粗さが20μm以下であり、かつ1パス目の減面加
工が、全角12゜以下のアプローチ角度を有するダイスを
用いた伸線加工であることを特徴とする多芯複合材の製
造方法。1. A method of manufacturing a multi-core composite material by bundling a plurality of metal wires into a metal pipe and then reducing the surface area thereof, wherein the inner surface of the metal pipe and the surface of the metal wire are provided. A method of producing a multi-core composite material, characterized in that the surface reduction of the first pass is wire drawing using a die having an approach angle of 12 ° or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15753188A JP2590207B2 (en) | 1988-06-23 | 1988-06-23 | Manufacturing method of multi-core composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15753188A JP2590207B2 (en) | 1988-06-23 | 1988-06-23 | Manufacturing method of multi-core composite material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01321013A JPH01321013A (en) | 1989-12-27 |
| JP2590207B2 true JP2590207B2 (en) | 1997-03-12 |
Family
ID=15651709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15753188A Expired - Lifetime JP2590207B2 (en) | 1988-06-23 | 1988-06-23 | Manufacturing method of multi-core composite material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2590207B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5203817B2 (en) * | 2008-07-01 | 2013-06-05 | 株式会社フジクラ | Method for producing copper-coated aluminum composite wire |
-
1988
- 1988-06-23 JP JP15753188A patent/JP2590207B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01321013A (en) | 1989-12-27 |
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