JP2639831B2 - Raw material processing equipment for films - Google Patents
Raw material processing equipment for filmsInfo
- Publication number
- JP2639831B2 JP2639831B2 JP26492488A JP26492488A JP2639831B2 JP 2639831 B2 JP2639831 B2 JP 2639831B2 JP 26492488 A JP26492488 A JP 26492488A JP 26492488 A JP26492488 A JP 26492488A JP 2639831 B2 JP2639831 B2 JP 2639831B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- frame
- powder
- butterfly
- processing apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002994 raw material Substances 0.000 title claims description 41
- 238000012545 processing Methods 0.000 title claims description 21
- 239000000843 powder Substances 0.000 claims description 65
- 239000000463 material Substances 0.000 claims description 26
- 238000005520 cutting process Methods 0.000 claims description 23
- 239000003381 stabilizer Substances 0.000 claims description 8
- 238000007667 floating Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 2
- 230000000087 stabilizing effect Effects 0.000 claims 2
- 239000000835 fiber Substances 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010410 dusting Methods 0.000 description 31
- 230000002265 prevention Effects 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920006266 Vinyl film Polymers 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000003898 horticulture Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Landscapes
- Winding Of Webs (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明はフイルム類、例えば、施設園芸用ビニールハ
ウスなどの外装覆、及び、該ハウス内部に張装される内
部保温用ビニールフイルム(以下フイルムとする)の原
反フイルム(以下原反とする)はロール巻状に巻かれて
いる。ロール巻状に巻かれた原反を巻き戻す解反に関す
る装置、又は原反を解反してフイルムの側辺部を相互接
着時にフイルム表面に剥離用粉末を散布し、又、散布後
の余剰粉末を処理する装置および解反されたフイルムを
折り畳む装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial application field) The present invention relates to films, for example, an outer cover of a greenhouse for greenhouse and horticulture, and a vinyl film for keeping heat inside which is stretched inside the house (hereinafter referred to as a film). ) Is wound into a roll. A device for unwinding a roll wound in the form of a roll, or dispersing the peeling powder on the film surface when unrolling the roll and bonding the sides of the film to each other, and the excess powder after spreading And a device for folding the unraveled film.
(従来の技術) 従来、フイルム間の密着を防止するためにフイルムの
表面に粉末を散布するのに大気中で直接粉末を散布して
いたために余剰粉末が大気中に分散していた。(Prior Art) Conventionally, since powder was sprayed directly in the air to spray the powder on the surface of the film in order to prevent adhesion between the films, surplus powder was dispersed in the air.
また、原反の解反時、又は解反後、加工したフイルム
の処理方法は手作業で又は単純な折り畳み装置で行われ
ていたので、作業に手間がかかり、トラブルも多いなど
の問題点が多数あって解決されることなく処理作業が行
われていた。Also, at the time of or after the unrolling of the raw film, the processing method of the processed film was performed manually or with a simple folding device, so the work was troublesome and there were many problems such as many troubles. There were many and processing work was done without being solved.
(発明が解決しようとする問題点) 従来の囲いのないフイルムへの粉末散布(散粉)技術
では、散粉した粉末はフイルム表面に付着する粉は一部
であって大部分が大気中に飛散し、散粉効率は悪く、散
粉経費はかかり、機械装置、電気機器などの諸管理上の
問題はいうまでもなく、衛生上においても多くの問題が
生じていた。(Problems to be Solved by the Invention) In the conventional technique of dusting (spraying) powder on an unenclosed film, the dusted powder is part of the powder adhering to the film surface and most of the powder is scattered into the atmosphere. However, dusting efficiency is low, dusting costs are high, and various problems have arisen in hygiene, not to mention various management problems of mechanical devices and electric appliances.
また、ロール巻状の原反の解反時に原反が横ずれした
り原反載置台から転落することがしばしばであった。原
反の切換えも不連続となっていた。Further, when the roll-shaped raw material is unraveled, the raw material often shifts laterally or falls off from the raw material mounting table. The switching of the web was also discontinuous.
そして、極薄フイルム類を解反して折り畳む時に、駆
動ローラーと折り畳み装置のバタフライの端辺部との間
隙にフイルムが噛み込みフイルムの滑走ができなくな
る。又、フイルムがバタフライ滑走面を円滑に流れない
ため、折り畳み仕上り状態が悪いなどの問題点があっ
た。When the ultrathin films are unfolded and folded, the film is caught in the gap between the drive roller and the end of the butterfly of the folding device, so that the film cannot slide. In addition, the film does not flow smoothly on the butterfly running surface, so that there is a problem that the folded state is poor.
(問題点を解決するための手段) ロール巻状の原反を巻き戻し解反する解反装置に、原
反載置台を並列に複数設け、原反載置台上で横ずれや転
落を防止する原反安定装置を設けた。(Means for Solving the Problems) A plurality of raw sheet mounting tables are provided in parallel in a breaking apparatus for rewinding and unwinding a roll-shaped raw sheet, and a raw sheet for preventing lateral displacement and falling on the raw sheet mounting table. A stabilizer was provided.
また、解反後のフイルムの面に散粉する粉末散布装置
(散粉装置)を設け、散粉後残った余剰粉末が大気中に
飛散しないよう散粉装置を枠で覆い、該枠内で散粉して
残った余剰粉末は枠内を弱い負気圧とし枠外飛散を防止
して、枠底部に回収口および吸引装置を設けて枠外で回
収するようにした。かつ、散粉効果を上げるために枠内
で散布粉末を撹拌する撹拌装置を設けた。In addition, a powder dusting device (dusting device) is provided for dusting the surface of the film after unraveling, and the dusting device is covered with a frame so that surplus powder remaining after dusting does not fly into the atmosphere, and dusting is performed in the frame. The surplus powder was set to a weak negative pressure inside the frame to prevent scattering outside the frame, and a recovery port and a suction device were provided at the bottom of the frame to recover the powder outside the frame. In addition, a stirrer for stirring the sprayed powder in the frame was provided to enhance the dusting effect.
そして、散粉装置より送り出されたフイルムを折り畳
む折り畳み装置にはフイルムが円滑に折り畳み装置を流
れるため、駆動ローラー軸とバタフライの揺動回転軸を
同一軸として、フイルムがローラーとバタフライの間隙
に入らないように間隙に障害物を設置した。また、バタ
フライのフイルムの滑走面を気密性のある平面とする
か、該滑走面上にフイルム滑走と同一方向に複数の突起
条を形成してフイルムがバタフライに密着することを防
止する手段を設けた。Since the film flows smoothly through the folding device that folds the film sent from the dusting device, the film does not enter the gap between the roller and the butterfly with the drive roller shaft and the swinging rotation shaft of the butterfly being the same axis. Obstacles were placed in the gaps as shown. Also, a means for preventing the film from sticking to the butterfly by forming the sliding surface of the butterfly film as an airtight flat surface or forming a plurality of protrusions on the sliding surface in the same direction as the film sliding is provided. Was.
(作 用) ロール巻状の原反を解反する装置の原反載置台上に取
付けて原反を巻き戻して解反した後、フイルムを散粉装
置に送り込み、散粉装置内でフイルムに粉末を散粉す
る。枠内で散粉される粉末は枠の周囲に装着したカーテ
ン、又はブラシなどにより遮断され枠外に飛散すること
なく、余剰粉末は枠内で沈殿させ適当回収口を介して回
収するか、又は吸引ファンなどを介して枠外に送り出し
処理する。(Operation) After the roll is unwound by unwinding the roll by mounting it on the roll mounting table of the device that breaks the roll of raw material, the film is sent to the dusting device, and the powder is dusted on the film in the dusting device. I do. The powder sprinkled in the frame is cut off by a curtain or brush attached around the frame and is not scattered outside the frame, and the surplus powder is settled in the frame and collected through an appropriate collection port, or a suction fan. And send it out of the frame.
散粉装置によってフイルム表面に粉末を付着させた
後、原反を散粉装置より引き出し、折り畳み装置に送り
込まれる。フイルムはバタフライ上を円滑に落下して折
り畳み台上に折り畳まって載置される。After the powder is attached to the film surface by the dusting device, the raw material is pulled out of the dusting device and sent to the folding device. The film falls smoothly on the butterfly and is folded and placed on the folding table.
(実施例) 原反のフイルムの原反処理装置を第1図により説明す
る。(Embodiment) An original film processing apparatus for an original film will be described with reference to FIG.
なお、前記のフイルム側辺部相互溶着するフイルム溶
着加工装置は該解反装置と折り畳み装置との間に装着し
たものである。The film welding device for mutually welding the film side portions is mounted between the unraveling device and the folding device.
フイルム類の原反処理装置は装置本体の架台枠体
(X)、原反載置台(Y)、解反ローラー(B)、原反
(A)、原反安定装置(R)、ローラー(O)、駆動ロ
ーラー(N)、圧着ローラー(F)、粉末の飛散を防止
する枠からなる散粉装置(J)、フイルム折り畳み用バ
タフライからなる折り畳み装置(H)、フイルム切断装
置(I)、空気混合粉末製造送風装置(K)、などより
構成されていて、この解反手順を次に説明する。The raw material processing device for films includes a frame (X), a raw material mounting table (Y), a raw material roller (B), a raw material (A), a raw material stabilizer (R), and a roller (O). ), A drive roller (N), a pressure roller (F), a dusting device (J) composed of a frame for preventing scattering of powder, a folding device (H) composed of a film folding butterfly, a film cutting device (I), and air mixing. It is composed of a powder production blower (K), etc., and this disassembling procedure will be described below.
架台枠体(X)は原反の巾よりも適当巾長く、架台枠
体(X)の下方片側に原反載置台(Y)が長手方向に装
置され、この原反載置台(Y)の上部には一対のローラ
ーからなる解反ローラー(B)が1、又は複数配設さ
れ、該解反ローラーの上部には複数ローラーを設けてい
る。回転自在、又は強制回転をさせられるフイルムをロ
ール状に巻いた原反(A)が載置され、該原反(A)が
フィルムの巾方向(横方向)の移動防止、ローラー外へ
の脱出防止の目的で、原反の両端部に原反安定装置
(R)が原反載置台(Y)の自在位置に着脱可能に固着
している。解反ローラー(B)に載置された原反の始端
部を取り出し、ローラー(O)を通って散粉装置(J)
の上側を開口させ、該散粉装置の下部との間を貫通さ
せ、駆動ローラー(N)を介して折り畳み装置(H)上
を滑走しフイルム開放側(Z)に送出す。駆動ローラー
(N)は適当駆動装置(P)を介して自在の所定回転を
可能とし、フイルム(G)を略上方部より駆動ローラー
(N)の表面に挟み適当杆体、スプリング力を介して圧
着する圧着ローラー(F)を介し駆動ローラーの回転に
よって原反からフイルムを引き出して原反(A)を巻き
戻し、折り畳み装置(H)へ送り出される。The gantry frame (X) is appropriately longer than the width of the web, and a web mounting table (Y) is installed on one side below the gantry frame (X) in the longitudinal direction. One or more breaking rollers (B) composed of a pair of rollers are provided on the upper part, and a plurality of rollers are provided on the upper part of the breaking roller. An original web (A) obtained by winding a film that can be rotated or forcedly rotated into a roll is placed, and the original web (A) is prevented from moving in the width direction (lateral direction) of the film, and escapes from the rollers. For the purpose of prevention, at both ends of the web, the web stabilizers (R) are detachably fixed to the free positions of the web mounting table (Y). Take out the starting end of the raw material placed on the breaking roller (B), pass through the roller (O), and dusting device (J)
Is opened at the upper side, and the sheet is passed through the lower part of the dusting device, and slides on the folding device (H) via the driving roller (N) to be sent out to the film opening side (Z). The drive roller (N) is capable of freely rotating through a suitable drive device (P), and the film (G) is sandwiched between the surface of the drive roller (N) from a substantially upper portion and pressed by a suitable rod and spring force. The film is drawn out of the web by the rotation of the driving roller via the pressure roller (F) to be rewound, the web (A) is rewound, and sent out to the folding device (H).
駆動ローラーより送り出されるフイルム(G)は、駆
動ローラーと同一軸で、該軸を芯とし、クランク機構に
よって揺動運動をするバタフライが設けられている。該
バタフライの面を滑走するフイルム(G)はこの下方開
放部でバタフライの揺動周期と同調し、解反長手方向に
折り畳まれる。The film (G) sent out from the drive roller has the same axis as the drive roller, and is provided with a butterfly which is oscillated by a crank mechanism around the axis. The film (G) which slides on the surface of the butterfly is synchronized with the swinging cycle of the butterfly at the lower opening, and is folded in the release longitudinal direction.
事前に指定された解反寸法を解反した時、又は随時に
解反を停止しフイルム(Q)を切断する時には、バタフ
ライに横方向に形成された凹溝に沿って適当切刃で切断
するか、又は凹溝に設けたフイルム切断装置(I)を介
して切断する。When breaking the pre-specified breaking size, or when stopping the breaking at any time and cutting the film (Q), cut with a suitable cutting blade along the groove formed in the butterfly in the lateral direction. Alternatively, the film is cut through a film cutting device (I) provided in the concave groove.
なお、バタフライおよび切断装置を設けず、フイルム
を直接駆動ローラー(N)より自由放出することも可能
であり、又、フイルムの引き出し方向はローラー
(O)、(N)の装着位置変更により自在となり、散粉
装置(J)の装置位置も、原反(A)とローラー(O)
間、又、ローラー(O)と駆動ローラー(N)より先の
放出側のフィルム表面、裏面、いずれの位置にも装置で
きることは言うまでもない。It is also possible to freely release the film directly from the drive roller (N) without providing a butterfly and cutting device, and the film can be drawn out freely by changing the mounting position of the rollers (O) and (N). , The position of the dusting device (J) is also the raw material (A) and the roller (O)
It is needless to say that the apparatus can be mounted on any position of the film surface, the back surface on the release side before the roller (O) and the drive roller (N).
前記フイルム連続溶着装置の溶着部は、通常ローラー
(O)と、駆動ローラー(N)間に設けられる。The welding portion of the film continuous welding apparatus is usually provided between the roller (O) and the driving roller (N).
(実施例1) 散粉装置を第2図を参照して説明すると、原反より解
反されたフイルム(G)は矢印(14)方向へと移動し、
ローラー(O)を介して下枠と上枠との間隙(15)を貫
通する間に該フイルム(G)の表面(16)と裏面(17)
にフイルムの密着を防止する離脱用粉末(13)を添付さ
れ、散粉装置(J)の粉末の飛散を防止する枠の上に設
けた駆動ローラー(N)に引き出されて下方に落下し、
開放状態となる。フイルムの表裏面はフイルムの種類に
より異なるが、本発明においてはいかなるフイルムも可
能である。(Embodiment 1) The dusting apparatus will be described with reference to FIG. 2. The film (G) released from the raw material moves in the direction of the arrow (14),
While penetrating the gap (15) between the lower frame and the upper frame via the roller (O), the front surface (16) and the rear surface (17) of the film (G)
A powder for release (13) for preventing the film from sticking is attached to the drive roller (N) provided on a frame for preventing the powder from scattering in the dusting device (J).
It becomes open. Although the front and back surfaces of the film differ depending on the type of the film, any film is possible in the present invention.
フイルム裏面(17)の散粉は下枠内の所定位置、例え
ば、傾斜した下枠の上方部の枠底寄に、適当口径の粉末
の噴出口が所定間隔で口を略フイルム方向へ向けて、枠
を横切って設けた粉末搬送噴出管[以下噴出管とする]
(11)に配設される。噴出管の片方端が空気混合粉末製
造送風装置の吐出口に連通され装置されている。噴出管
(11)の噴出口(12)より空気と共に噴出する粉末(1
3)は散粉装置(J)内でこの一部がフイルム表面(1
7)に付着するが大部分は枠内を浮遊し多くは枠下方に
沈下し堆積する。The dust on the back surface of the film (17) is placed at a predetermined position in the lower frame, for example, near the bottom of the upper portion of the inclined lower frame, and a spout of powder having an appropriate diameter directs the mouth in a substantially film direction at a predetermined interval. Powder transport ejection pipe provided across the frame [hereinafter referred to as ejection pipe]
It is arranged in (11). One end of the ejection pipe is communicated with a discharge port of an air mixing powder production blower and is installed. The powder (1) ejected with air from the ejection port (12) of the ejection pipe (11)
3) is part of the film surface (1) in the dusting device (J).
Most of them adhere to (7), but float in the frame, and most of them settle down and accumulate below the frame.
散粉装置(J)の枠の底部に堆積した余剰粉末を回収
処理するために枠の底部、又は適当下方側面に回収口
(18)を1、又は複数設ける。該回収口(18)に適当回
収槽、例えば箱、又は袋類を設け、枠内に堆積した粉末
を回収口(18)より取り出し処理する。One or more recovery ports (18) are provided at the bottom or an appropriate lower side of the frame for collecting excess powder deposited on the bottom of the frame of the dusting device (J). An appropriate collecting tank, for example, a box or a bag is provided in the collecting port (18), and the powder accumulated in the frame is taken out from the collecting port (18) and processed.
また、上記散粉装置(J)の枠の適当位置に装置した
回収口(18)の外に設けた適当吸引装置、例えば電動フ
ァンの吸引側を回収口(18)と連通させ、該ファンの吹
出側と連通する集塵装置、例えばサイクロンを介して散
粉装置(J)内の余剰浮遊粉末を回収する。Also, an appropriate suction device provided outside the collection port (18) provided at an appropriate position in the frame of the dusting device (J), for example, the suction side of an electric fan is communicated with the collection port (18), and the blowout of the fan is performed. The excess suspended powder in the dusting device (J) is collected via a dust collector communicating with the side, for example, a cyclone.
なお、解反作業を中止している時、堆積粉末を該回収
口(18)に挿入することで粉末処理作業が容易となる。When the demolition work is stopped, the powder processing work is facilitated by inserting the accumulated powder into the recovery port (18).
散粉装置(J)の枠内の下方の全長、又はこの所要部
に適当断面形状、例えば丸形、角形状の吸引管(19)を
1、又は複数本、この片端部を略閉鎖し、他端部を枠外
に突出させて設け、吸引管(19)に適当口径の吸引口を
1、又は複数口略上方(20)に、又は適当方向(21)に
向けて配設した外枠外端部と適当連通する吸引装置、例
えば電動ファンの吸引側に連通させ、フイルムの吹出し
側と連通する集塵装置、例えばサイクロンを介して枠内
の浮遊不要粉末及び堆積粉末を吸引回収する装置。One or a plurality of suction pipes (19) having an appropriate cross-sectional shape, for example, a round shape or a square shape, in the entire length or in the required portion of the lower portion in the frame of the dusting device (J), one end of which is substantially closed, and The outer end of the outer frame provided with the end protruding outside the frame, and one or more suction ports of an appropriate diameter arranged in the suction pipe (19) substantially upward (20) or in the appropriate direction (21). , A dust collecting device that communicates with the suction side of the electric fan, and a device that sucks and collects the unneeded powder and accumulated powder in the frame via a cyclone.
散粉装置(J)の粉末の飛散を防止する枠の適当位置
に1、又は複数の吸引口を設け、該吸引口の外部で連通
する吸引装置、例えば低圧電動ファンを介し枠内の空気
を適当量連続吸引排出すると、枠内は適当負気圧とな
る。ただし、枠内に散粉時に噴射される粉末量(略噴出
空気量)により吸引排出量を増減する。枠内が負気圧と
なると浮遊粉末は枠外に放出されることなく全量枠内で
上記種々の処理がされる。One or a plurality of suction ports are provided at appropriate positions of the frame of the dusting device (J) for preventing the scattering of powder, and air in the frame is appropriately supplied through a suction device communicating with the outside of the suction port, for example, a low-pressure electric fan. When the volume is continuously suctioned and discharged, the inside of the frame becomes an appropriate negative pressure. However, the suction / discharge amount is increased or decreased according to the amount of powder (substantially ejected air amount) injected at the time of dusting into the frame. When the inside of the frame becomes a negative pressure, the above-mentioned various treatments are carried out in the entire amount frame without releasing the suspended powder outside the frame.
粉末の飛散を防止する枠内に噴射される空気混合粉末
は噴出管に配設された噴射口の出口付近は濃く、その中
間付近は薄くフイルム表面に付着すると言った問題があ
る。There is a problem that the air-mixed powder injected into the frame for preventing the scattering of the powder is thick near the outlet of the injection port provided in the jet pipe, and thinly near the middle thereof on the film surface.
これを均一状に付着さすために枠内に浮遊粉末撹拌装
置、例えば小型のファンを1、又は複数台配設し、浮遊
粉末撹拌装置を運転すると枠内浮遊粉末は撹拌されて均
一となりフイルム面に均等に付着する。In order to adhere this uniformly, a floating powder agitator, for example, one or more small fans are arranged in the frame, and when the floating powder agitator is operated, the floating powder in the frame is agitated and becomes uniform, and the film surface becomes uniform. Adheres evenly to
散粉装置(J)の粉末の飛散を防止する枠の外側適当
位置において台枠本体の所定位置に軸支(22)された所
望する強度と断面を有する支杆(23)を設け、該支杆
(23)の先端に直接、又は適当支持具を介して粉末の飛
散を防止する枠を固着し、枠を軸(22)及び支杆(23)
を介して回動させて粉末の飛散を防止する枠を開くこと
が可能であり、原反より引き出したフイルムを散粉装置
に装着したり、枠内の余剰粉末の処理時、清掃、点検な
どの作業を容易に出来るようにしたものである。A supporting rod (23) having a desired strength and a cross-section is provided at a predetermined position on the underframe main body at an appropriate position outside the frame for preventing powder scattering of the dusting device (J), and the supporting rod is provided. A frame for preventing powder scattering is fixed directly to the tip of (23) or through a suitable support, and the frame is connected to the shaft (22) and the support rod (23).
It is possible to open the frame to prevent the scattering of powder by rotating it through, and attach the film drawn from the raw material to the dusting device, and when processing excess powder in the frame, cleaning, inspection, etc. It is intended to make work easier.
散粉装置(J)の粉末の飛散を防止する枠の内部は噴
出管の噴射口から噴射される空気のため有圧状となるた
め、多少の間隙からも粉末は外部に飛散する。これを防
止するために、フイルムの表面と枠間を僅少となるよう
にしたものであり、枠の端末辺の必要部(6)に適当巾
のカーテン(8)、又は適当硬度と密度と巾を有するブ
ラシ(7)を適当装着、例えば帯状押え板(5)を介し
挟持螺合装着する。このように装着することにより空気
混合粉末(13)はフイルム表面に接触しつつ外部に出る
ため、フイルム表面に良く付着し、飛散を最小限とする
ことができた。Since the inside of the frame of the dusting device (J) for preventing the scattering of the powder is pressurized due to the air injected from the injection port of the ejection pipe, the powder is scattered to the outside even from a small gap. In order to prevent this, the distance between the film surface and the frame is made small, and a curtain (8) of an appropriate width or an appropriate hardness, density and width are provided at a necessary portion (6) at the end of the frame. Is appropriately mounted, for example, by a pinching screw via a belt-shaped holding plate (5). By mounting in this manner, the air-mixed powder (13) comes out of the film while being in contact with the film surface, so that it adheres well to the film surface and scattering can be minimized.
なお、枠の適当位置に1、又は複数の吸気口を設け
て、該吸気口より吸気量調整可能な強制吸引装置、例え
ば送風機の吸引側に接続して、枠内の気圧を適当負気
圧、例えば粉末が枠外に飛出さない程度に負気圧とする
と粉末の外部への飛散は完全に防止することができる。In addition, one or a plurality of intake ports are provided at appropriate positions on the frame, and a forced suction device capable of adjusting the amount of intake air from the intake port, for example, connected to a suction side of a blower, and the air pressure in the frame is set to an appropriate negative pressure, For example, if the negative pressure is set so that the powder does not fly out of the frame, the scattering of the powder to the outside can be completely prevented.
(実施例2) 折り畳み装置を第1図、及び第3図を参照して説明す
ると、原反(A)のフイルムを解反し引き出す駆動ロー
ラー(N)は適当駆動装置(P)を基に、適当軸受によ
って支持されて回転する軸(25)に固着され回転する。(Embodiment 2) The folding device will be described with reference to FIGS. 1 and 3. A driving roller (N) for unwinding and drawing out the film of the raw material (A) is based on an appropriate driving device (P). It is fixed to a rotating shaft (25) supported by a suitable bearing and rotates.
仕上りフイルム折り畳み用バタフライはバタフライの
適当複数位置に配設された支骨(33)の片方端に設けた
回転輪(34)を介して軸(25)に揺動自在に軸支され、
適当往復運動駆動装置(Q)によってバタフライの先端
部を矢印(26)方向へと運動する。該バタフライの上面
を滑走するフイルムは、バタフライの先端開放部で揺動
運動周期に比例してアコーデオン状に折り畳まれるよう
になっている。The butterfly for folding the finished film is swingably supported on a shaft (25) via a rotating wheel (34) provided at one end of a support bone (33) disposed at a plurality of appropriate positions of the butterfly,
The tip of the butterfly is moved in the direction of arrow (26) by a suitable reciprocating drive (Q). A film sliding on the upper surface of the butterfly is folded in an accordion-like manner in proportion to the period of the swinging motion at the open end of the butterfly.
原反からフイルムを引き出し、折り畳み装置へ送り出
すための駆動ローラー(N)は本体架台枠の巾方向の位
置に固着された複数の軸受(35)に回転可能に取付けら
れ、適当駆動装置(P)を介して減速回転する。駆動ロ
ーラーの上方面には解反されたフイルム(G)が載置さ
れ、該フイルム(G)を駆動ローラー面に押圧着するよ
う適当巾、例えば、巾3cm、直径10cmの単独加圧ローラ
ー(36)が支杆(37)によって回転自在に軸支されてい
る。該支杆(37)の片方端は本体枠の所定位置に回動可
能に軸支され、必要時、例えば解反作業時には矢印(3
8)方向へ加圧ローラー(36)を回動してフイルムを駆
動ローラー面に圧着し、駆動ローラー(N)の回転と同
調してフイルムを送り出す。A drive roller (N) for pulling out the film from the raw material and sending it out to the folding device is rotatably mounted on a plurality of bearings (35) fixed at positions in the width direction of the main body frame. To rotate at reduced speed. An unrolled film (G) is placed on the upper surface of the driving roller, and a single pressing roller (3 cm in width, 10 cm in diameter, for example) having an appropriate width such that the film (G) is pressed onto the driving roller surface. 36) is rotatably supported by a support rod (37). One end of the support rod (37) is rotatably supported at a predetermined position on the main body frame, and when necessary, for example, at the time of releasing work, an arrow (3)
The film is pressed against the drive roller surface by rotating the pressure roller (36) in the direction 8), and the film is fed out in synchronization with the rotation of the drive roller (N).
しかし、駆動ローラーの表面を通常のペンキ塗装で仕
上ると、ローラー表面とフイルム間に摩擦抵抗が少なく
加圧ローラーの設置数を増すか、又は加圧量を上げなけ
ればならない。そこで、駆動ローラーの表面に小さな突
起を略無数に形成しローラー表面とフイルム間のスリッ
プをなくし、フイルムの送り出しを円滑にできるように
した。However, when the surface of the drive roller is finished by ordinary paint coating, the frictional resistance between the roller surface and the film is small, and the number of pressure rollers to be installed or the amount of pressure must be increased. Therefore, almost innumerable small protrusions are formed on the surface of the drive roller to eliminate slip between the roller surface and the film, thereby making it possible to smoothly feed the film.
駆動ローラー(N)の軸(25)にローラー端部間に回
転自在のボス(34)を挿入させ、該ボス(34)には支杆
(33)の端部を固着し、該支杆(33)の片方辺端部には
バタフライの裏側を着脱可能に取付け、該バタフライの
揺動運動を自在としている。該バタフライの適当位置、
例えば略中央部裏側に適当ロッド(39)、と往復運動駆
動装置(Q)とを取り付けることによって、バタフライ
が駆動ローラー(N)の軸(25)と同軸で揺動運動をす
るようにした。A rotatable boss (34) is inserted into the shaft (25) of the drive roller (N) between the roller ends, and the end of a support rod (33) is fixed to the boss (34). The rear side of the butterfly is detachably attached to one end of 33), so that the butterfly can swing freely. Suitable position of the butterfly,
For example, by attaching an appropriate rod (39) and a reciprocating motion driving device (Q) substantially behind the central portion, the butterfly makes a rocking motion coaxially with the axis (25) of the driving roller (N).
フイルムを原反より解反し、揺動運動をしているフイ
ルム折り畳み装置のバタフライ上を滑走さす時、バタフ
ライのフイルム滑走面が空気の逃げ場のある構造、例え
ば、格子状、又は網状の溝が刻設されていれば、バタフ
ライ上を滑走するフイルムがバタフライの揺動時にバタ
フライの面に生じる空気圧でバタフライ表面に圧着され
て滑走できにくくなるので、バタフライのフイルム滑走
面を空気の逃げ場の無い板、又は空気の逃げ場の少ない
気密性のある平面で構成すると、該滑走面とフイルム表
面間に空気層が閉じ込められ、該空気層がバタフライの
フイルム滑走面とフイルム表面間の摩擦を略0とし、バ
タフライがフイルムを押し上げる時には該空気層が有る
ために両者は接触することなく、逆に引き下がる時には
該空気層は膨脹して空気圧が低くなりフイルムを引き付
けるので、揺動運動中は常時フイルム表面とバタフライ
表面との間に略一定の間隔を保持してフイルムは滑走す
る。When the film is disengaged from the raw material and slides on the butterfly of the oscillating film folding device, the film running surface of the butterfly has a structure with an air escape space, for example, a lattice or mesh groove. If it is installed, the film that slides on the butterfly will be pressed against the butterfly surface by the air pressure generated on the surface of the butterfly when the butterfly swings, and it will be difficult to slide, so the plate with no air escape place on the butterfly film sliding surface, Alternatively, when the air layer is constituted by an airtight plane having a small air escape space, the air layer is confined between the sliding surface and the film surface, and the friction between the film sliding surface of the butterfly and the film surface is substantially zero. When the film is pushed up, the two layers do not contact each other because the air layer is present, and when the film is pulled down, the air layer expands. Since pressure attracts the film becomes low, during oscillating movement maintains a substantially constant distance between the always-film surface and the butterfly surface film is gliding.
該バタフライのフイルム滑走面にフイルム滑走と同一
方向に、1条、又は複数条の適当突起条、例えば天巾5m
m,高さ10mm断面の杆状体を装着することで、上記の空気
層効果を向上することができた。In the same direction as the film running on the film running surface of the butterfly, one or a plurality of appropriate protrusions, for example, a ceiling width of 5 m
The above air layer effect could be improved by mounting a rod having a section of m and a height of 10 mm.
フイルムを送り出す駆動ローラー(N)の表面(28)
と該フイルムローラー軸(25)と同一軸のバタフライの
上部(27)の表面との間には一定の間隙(29)ができ、
該間隙(29)にフイルム(G)がよく嵌まり込み詰ま
る。この現象はローラーが回転してフイルムを送り出す
のに対して、バタフライが上昇中フイルムはバタフライ
のフイルム滑走面上で停止状態となることからフイルム
が行き場を失って生じるものである。このフイルムの嵌
まり込みを防止するために間隙(29)を閉鎖するもので
ある。Surface of drive roller (N) for feeding film (28)
A constant gap (29) is formed between the film roller shaft (25) and the surface of the upper part (27) of the butterfly, which is coaxial with the film roller shaft (25);
The film (G) fits well in the gap (29) and is clogged. This phenomenon is caused by the fact that the film rotates and the film stops moving on the running surface of the butterfly film while the butterfly is rising, so that the film loses its place to go. The gap (29) is closed to prevent the film from getting stuck.
駆動ローラー(N)の原反側の本体架台枠の一部に複
数の掛具(32)を例えば約60cm間隔で装着し、該掛具
(32)に適当紐(31)、例えば、摩擦抵抗の少い、適当
反発力のある紐の一方端を結束し、他方端(30)を駆動
ローラー(N)を掛け回してバタフライの上方部に取り
付けるか、又は、該紐に代り、適当断面、例えば1.5mm
の鋼線、又は1×10mmの帯鋼を略U字形状に形成し、こ
の一端を掛具(32)に取付け、他端をバタフライの上方
に取付けるか、又は紐の代りに適当大のチエンを使用す
ることもできる。A plurality of hooks (32) are attached to a part of the main body frame on the material roll side of the drive roller (N) at intervals of, for example, about 60 cm, and a suitable string (31), for example, a frictional resistance is attached to the hooks (32). One end of a string having a suitable repulsive force is bound, and the other end (30) is attached to the upper part of the butterfly by wrapping around a driving roller (N), or an appropriate cross section is used instead of the string. For example 1.5mm
A steel wire or 1 × 10 mm strip is formed in a substantially U-shape, and one end is attached to the hook (32), and the other end is attached above the butterfly, or a suitable chain is used instead of the string. Can also be used.
なお、伸縮自在のゴム状材、適当スプリング材の一端
を掛具(32)に取付け、中間部に適当に張りをもたせて
取付ける方法でも同様の効果が得られた。A similar effect was obtained by attaching one end of an elastic rubber material or a suitable spring material to the hook (32), and attaching the intermediate member with an appropriate tension.
第4図において、バタフライの上方部適当位置、例え
ば上端より約10cm下の位置に、該バタフライの長手方
向、(フイルムの巾方向または横方向)に凹溝または開
口部(40)、例えば開口巾約2〜3cmの溝を設けて、フ
イルムを所定の長さに解反し終了した時、該フイルムを
切刃物、又は、はさみなどで凹溝(40)に沿って切断す
るものである。In FIG. 4, a concave groove or an opening (40), for example, in the longitudinal direction of the butterfly (in the width direction or in the lateral direction of the film), is provided at an appropriate position above the butterfly, for example, at a position about 10 cm below the upper end. A groove of about 2 to 3 cm is provided, and when the film is unwound to a predetermined length and finished, the film is cut along the concave groove (40) with a cutting knife or scissors.
該凹溝(40)の底部(41)は空洞長尺構造体(41)と
なっていて、該空洞長尺構造体(41)の内部には台車走
行用のレール(42)が敷設され、台車(43)に軸支され
た車輪がレール上を転動することによって、台車(43)
のバタフライ長手方向の走行を自在としている。レール
(42)の方端部にはベルトUターン用の滑車(44)が軸
支され、他端側にはベルト駆動用滑車(45)が駆動減速
モーター(46)を介し左右回転自在に取付いている。両
滑車(44)(45)間にはベルト、例えばタイミングベル
ト(47)が環状に張設され、該ベルトに台車(43)が取
付いている。空洞長尺構造体(41)内を移動する台車
(43)はモーター(46)の回転を滑車(45)、ベルト
(47)を介して矢印(51)方向へと左右所定の距離走行
可能とする。A bottom portion (41) of the concave groove (40) is a hollow elongated structure (41), and a rail (42) for running a truck is laid inside the hollow elongated structure (41), The wheels supported by the trolley (43) roll on the rails, causing the trolley (43)
In the longitudinal direction of the butterfly. A pulley (44) for a belt U-turn is pivotally supported at one end of the rail (42), and a belt drive pulley (45) is mounted on the other end side via a drive reduction motor (46) so as to be rotatable left and right. Have been. A belt, for example, a timing belt (47) is stretched annularly between the pulleys (44) and (45), and a bogie (43) is attached to the belt. The bogie (43) moving in the hollow long structure (41) can rotate the motor (46) in the direction of the arrow (51) in the direction of the arrow (51) via the pulley (45) and the belt (47) and can travel a predetermined distance. I do.
台車(43)のフイルム側には凹溝(40)より突出する
切刃台(49)が装置され、該切刃台(49)には切刃(5
0)が適当斜度をもってフイルム側に向け装着されてい
る。A cutting blade stand (49) protruding from the groove (40) is provided on the film side of the cart (43), and the cutting blade (49) is provided with a cutting blade (5).
0) is attached to the film side with an appropriate inclination.
フイルムを所定の長さ解反し終了した時、又はフイル
ム端部切揃え時等において、モーター(46)を駆動させ
て切刃(50)を設けた台車を矢印(52)方向へと走行さ
すと、切刃(50)はフイルムを右端辺より切断し始めレ
ール左端に到達することで切断を完了する。台車(43)
はフイルム切断完了と同時に右方に帰還し原点に停止す
る。When the film has been unraveled for a predetermined length, or when the end of the film is trimmed, the motor (46) is driven to move the carriage provided with the cutting blade (50) in the direction of the arrow (52). Then, the cutting blade (50) starts cutting the film from the right end, and reaches the left end of the rail to complete the cutting. Dolly (43)
Returns to the right and stops at the origin when the film is cut.
折り畳み装置のない解反装置にはフイルム送り最終ロ
ーラーの次(バタフライの位置)に狭巾のフイルム滑走
用テーブルを適当角度、例えば垂直より30〜45度で傾斜
して設置し、該テーブルの適当位置に前記の凹溝、又は
凹溝を走行する切断装置を設けることでフイルムを直角
直線状に切断することができる。For the unraveling device without the folding device, a narrow film sliding table is installed next to the final film feed roller (butterfly position) at an appropriate angle, for example, inclined at 30 to 45 degrees from vertical. By providing the concave groove or a cutting device that travels in the concave groove at the position, the film can be cut into a right-angled straight line.
(実施例3) 第1図及び第5図を参照して原反解反装置を説明する
と、通常フイルム(A)の巾は例えば2mより約20cmの間
隔で6mまであり、長さは100〜700mと、又フイルムの厚
さは、0.05,0.075,0.1,0.125,0.15,0.2,……とあり、な
お、この品質、材質、特性、など製造メーカーにより多
数の種別がある。(Embodiment 3) Referring to FIGS. 1 and 5, a raw film breaking apparatus will be described. The width of a film (A) is usually, for example, from 2 m to 6 m at intervals of about 20 cm, and the length is 100 to 100 m. The film thickness is 700 m, and the thickness of the film is 0.05, 0.075, 0.1, 0.125, 0.15, 0.2,..., And there are many types such as quality, material, characteristics, etc. depending on the manufacturer.
フイルムの解反作業は客の注文に応じたフイルムを選
出し、原反解反装置などを介し必要な長さ解反して販売
し、残ったフイルムは取り除いている。この為、同一種
のフイルムであれば問題は起こらないが、原反の巻き戻
し原反載置台(Y)が1、又は複数、原反フイルム巾方
向に直列に並ぶ1つの装置であるため、少しでも違った
フイルムであれば原反載置台へのフイルムの載置しなお
しの作業に手間が掛かるので解反作業が不連続となる。
そこで、該原反載置台の複数を例えば図示のように3つ
の原反載置台を原反よりフイルム引き出す駆動ローラー
(N)の前面に並列に配設し、該複数原反載置台にあら
かじめ、最も解反される種類のフイルムの原反を各々載
置しておき、必要時に目的のフイルムを選定し連続して
解反するようにした。In the film breaking operation, a film according to the customer's order is selected, the required length of the film is broken through a raw material breaking device and sold, and the remaining film is removed. For this reason, no problem occurs if the film is of the same kind, but since one or a plurality of material rewinding material mounting tables (Y) are arranged in series in the width direction of the material film, this is one device. If the film is a little different, the work of reloading the film on the original mounting table is troublesome, and the unraveling work is discontinuous.
Therefore, for example, as shown in the drawing, a plurality of the source mounting tables are arranged in parallel on the front surface of a driving roller (N) for drawing out the film from the source, and the plurality of source mounting tables are set in advance. The original film of the type that is most likely to be unwound is placed on each of them, and the desired film is selected when necessary and unwound continuously.
第5図において、原反載置台(Y)は適当長尺枠体
(62)の上部に支持された複数の平行ローラー(57)よ
り成り、原反処理装置に1、又は複数フイルム巾方向に
直列状に適当間隔で配設され構成されていて、該原反載
置台(Y)の3台が並列にフイルム巻き戻しに互いに支
障を生じないよう、例えば支えローラー(O)に近接側
を低く、遠方側を高く配設している。該原反載置台の上
に載置された原反(A1)(A2)(A3)はフイルム巾が
(61)(60)(59)と異にしたもので原反は原反載置台
に載置する位置には関係なく載置され、いずれの原反よ
りも自在にフイルムを取り出すことができる。解反作業
は一枚が通常であり、解反されたフイルム(63)又は
(64)又は(65)はローラー(O)を介し駆動ローラー
(N)に引かれ矢印(55)方向へと送りだされる。In FIG. 5, the raw sheet mounting table (Y) is composed of a plurality of parallel rollers (57) supported on an appropriate long frame (62). In order to prevent the three rolls (Y) from unwinding the film in parallel with each other, for example, lower the side close to the support roller (O). , The distant side is set high. The sheets (A1), (A2) and (A3) placed on the sheet carrier have different film widths from (61), (60) and (59), and the sheet is used as the sheet carrier. The film is placed irrespective of the placement position, and the film can be taken out more freely than any material. The unraveling work is usually one sheet, and the unraveled film (63) or (64) or (65) is pulled by the drive roller (N) via the roller (O) and sent in the direction of the arrow (55). Be sent out.
第1図及び第6図を参照して原反載置台を説明する
と、原反載置台に載置され回転しつつ解反されるロール
状に巻かれた原反はフイルム巾方向に移動したり、原反
載置台より転落するなど支えのない不安定な状態で載置
される。このためにフイルム巾方向に移動すると、仕上
りフイルムの端辺部が乱れ、フイルム溶着作業の時に
は、溶着巾が不揃いとなる。又転落すれば次の解反が即
できなくなるなどから、本発明の原反載置台は原反端部
に移動防止具を装着し、原反芯に芯棒を挿入して構成し
た。Referring to FIGS. 1 and 6, the raw sheet mounting table will be described. The raw sheet placed on the raw sheet mounting table and rotated while being unrolled is moved in the film width direction. , It is placed in an unstable state with no support, such as falling down from the substrate holder. For this reason, when the film is moved in the film width direction, the edges of the finished film are disturbed, and the welding width is not uniform during the film welding operation. In addition, if the sheet falls, it becomes impossible to immediately release the next sheet. Therefore, the sheet mounting table of the present invention is configured by attaching a movement preventing device to the end of the sheet and inserting a core rod into the sheet core.
適当長の原反載置台枠(62)の上部には、2本のロー
ラー(57)が並行に適当軸支され着脱移動可能な原反載
置台(Y)の複数が原反の巾方向に直列に適当間隔で配
設されている。該原反載置台(Y)の2本ローラー
(B)上に原反(A)が矢印(69)方向に回転自在に載
置されていて、該原反(A)は管状体のロール巻芯(6
7)の外周にフイルムがロール巻されている。長尺フイ
ルムをロール巻した大径(点線円79)のもの、又小径の
ものと種々ある。解反作業は該ロール巻されたフイルム
の外周端辺より順次引き出し巻き戻して解反する。最終
的にはロール巻芯(67)のみの軽量の巻芯となる。該ロ
ール巻芯(67)は原反の大径の時より、原反がなくなる
まで原反載置台の上方で回転して上から下へ移動する。
原反は、解反の始めの大径時には重量が重く原反載置台
上で安定して解反するが、小径の軽量となるとフイルム
の引き出し張力に引かれ、原反載置台より転落する。フ
イルム相互間の密着度が大きい時にはこの現像は大き
い。又、回転と同時に矢印(80)方向である、原反の巾
方向にも移動する。Two rollers (57) are supported in parallel at the top of a suitable length web frame (62), and a plurality of detachable movable web mounting tables (Y) extend in the width direction of the web. They are arranged in series at appropriate intervals. A web (A) is rotatably mounted in a direction indicated by an arrow (69) on two rollers (B) of the web mounting table (Y), and the web (A) is a roll of a tubular body. Core (6
7) The film is rolled around the circumference. There are various types, such as large-diameter rolled long films (dotted circle 79) and small-diameter rolls. In the unraveling operation, the roll-wound film is pulled out and rewinded sequentially from the outer peripheral edge of the roll-wound film to be unraveled. Eventually, the roll core (67) will be a lightweight core. The roll core (67) is rotated from the top of the source mounting table to move from the top to the bottom until there is no more source material than when the source material has a large diameter.
At the beginning of the unwinding, when the unrolled material has a large diameter, the weight is heavy, and the unrolled material is stably unrolled on the unrolled material mounting table. This development is large when the degree of adhesion between the films is large. In addition, it moves in the width direction of the raw material in the direction of arrow (80) simultaneously with the rotation.
そこで転落防止、移動防止の手段として原反安定装置
(R)を原反の左右両端に設けた。Therefore, as a means for preventing falling and movement, raw material stabilizers (R) are provided at both left and right ends of the raw material.
原反安定装置(R)は原反載置台枠(62)に着脱可能
に取付けた台盤(71)と、該台盤に固着された原反の左
右、前後の移動を防止する一対の断面形状が鈎状の部材
(72)からなる移動防止具と、移動防止具に取付いて原
反のロール巻芯に差し込む転落防止用挿入芯棒(74)
と、該転落防止用挿入芯棒(74)のフイルム巾方向への
移動を防止する芯棒脱出防止板(77)より構成されてい
る。The material stabilizer (R) includes a base plate (71) detachably attached to the material mounting base frame (62), and a pair of cross sections for preventing the raw material fixed to the base plate from moving left, right, front and back. A movement prevention tool consisting of a hook-shaped member (72), and a fall prevention insertion core rod (74) attached to the movement prevention tool and inserted into the roll core of the raw material
And a core rod escape prevention plate (77) for preventing the falling core rod (74) from moving in the film width direction.
台盤(71)は原反載置台枠(62)の上部に設置する形
状の板材であって、適当固着金具を介して台枠(62)の
自在位置、例えば原反端部にあって、該フイルムの巾方
向移動を原反移動防止具を介し停止できる位置に着脱可
能に螺合固着されている。The base plate (71) is a plate material having a shape to be installed on the upper side of the raw material mounting base frame (62). The film is detachably screwed and fixed at a position where the movement in the width direction of the film can be stopped via the material movement preventing device.
該台盤(62)の上面の左右の適当位置、例えば、フイ
ルムの巾方向を芯とし対称に、原反の端部の前後位置
に、高さが載置された新規の原反の略最高位置程度で、
一対の断面形状が鈎状の部材(72)からなる移動防止具
の鈎状部材(72)の短巾面側を外にし、広巾面側(73)
を原反側として設けた。一対の鈎状部材(72)の狭い間
隔(81)は巻芯(67)の内径よりやや小さく、例えば内
径の7〜8割とし、一対の鈎状部材の下部を台盤に固着
する。広巾面側(73)は巻芯(67)の端部に接触さして
いるので移動防止具を原反の両端に装着することでフイ
ルム巾方向への移動の防止ができる。At the right and left appropriate positions on the upper surface of the base plate (62), for example, symmetrically with respect to the width direction of the film, at the front and rear positions of the end of the raw material, the height of the new raw material is substantially the highest. At about position,
With the short width side of the hook-shaped member (72) of the movement prevention device consisting of a pair of hook-shaped members (72) outside, the wide width side (73)
Was provided as a raw material side. The narrow gap (81) between the pair of hook members (72) is slightly smaller than the inner diameter of the core (67), for example, 70 to 80% of the inner diameter, and the lower portions of the pair of hook members are fixed to the base. Since the wide surface side (73) is in contact with the end of the winding core (67), the movement in the film width direction can be prevented by attaching the movement preventing device to both ends of the material.
一対の鈎状部材(72)の狭い間隔(81)には該間隔を
貫装し上下運動自在とする適当長さ、例えば巻芯内径の
約4〜5倍の長さを持つ芯棒(74)が該芯棒の一方端に
鍔(75)を設け、他方端が巻芯内(68)に挿入されてい
る。鍔(75)は板状体であって、左右一対の鍔状部材
(72)の広い間隙(82)を原反巾方向に自由に通過でき
るようになっている。このため、巻芯内(68)に挿入し
た芯棒(74)はフイルム巾方向に移動して移動防止具の
外に突出することがある。この突出防止のために抜止
(76)を移動防止具の一対の鈎内で、鍔(75)の外側に
上方より矢印(77)方向へと挿入して鍔を押さえ原反方
向への移動を防止する。抜止(76)は板状体であって、
巾は一対の鈎状部材(72)の両鈎内に自由に出入でき、
かつ挿入後脱出しないものであり、長さは、一対の鈎状
部材(72)の長さより短く、適当な握り部分が設けられ
ている。In the narrow space (81) between the pair of hook-shaped members (72), a core rod (74) having an appropriate length that penetrates the space and allows up and down movement, for example, about 4 to 5 times the inner diameter of the core. ) Is provided with a collar (75) at one end of the core rod, and the other end is inserted into the core (68). The flange (75) is a plate-shaped body, and can freely pass through the wide gap (82) between the pair of left and right flange members (72) in the width direction of the raw fabric. Therefore, the core rod (74) inserted into the core (68) may move in the film width direction and protrude out of the movement preventing tool. In order to prevent this protrusion, insert the retaining (76) inside the pair of hooks of the movement prevention tool from the top of the flange (75) in the direction of the arrow (77) and press the flange to move in the direction of the original fabric. To prevent. The retaining (76) is a plate-like body,
The width can freely enter and exit both hooks of the pair of hook members (72),
In addition, it does not come out after insertion, the length is shorter than the length of the pair of hook-shaped members (72), and an appropriate grip portion is provided.
上記の原反安定装置(R)を原反載置台上部に載置し
た原反の両端に取付け、芯棒(74)を巻芯内に挿入、芯
棒の鍔(75)の外側で、鈎状部材(72)内に抜止(76)
を挿入すると、芯棒(74)は巻芯内(68)より抜け出す
ことがない。このため、原反(A)は解反時にフイルム
巾方向に移動することなく、解反が進行し小径状となっ
ても芯棒(74)自体自然降下して抜け出すことがないの
で、原反は芯棒によって支持され落下することはない。The above-mentioned material stabilizer (R) is attached to both ends of the material placed on the material placing table, and the core rod (74) is inserted into the core. (76)
Is inserted, the core rod (74) does not come out of the core (68). For this reason, the raw material (A) does not move in the film width direction at the time of unraveling, and even if the unraveling progresses and becomes a small diameter, the core rod (74) itself does not descend and fall out. Is supported by the core rod and does not fall.
(発明の効果) 本発明は、上記説明したように構成されているので、
ロール状の原反は原反載置台上で安定して解反ができ、
トラブルも少なく円滑に作業ができるようになった。(Effects of the Invention) Since the present invention is configured as described above,
The roll-shaped raw material can be released stably on the raw material mounting table,
I can work smoothly with less trouble.
従来は駆動ローラー軸の下方に別の揺動軸を装置し、
折り畳み装置を揺動運動をさしていたが、駆動ローラー
軸と揺動軸とを同一軸とすることで機構を簡単とするこ
とが出来た。Conventionally, another swing shaft is installed below the drive roller shaft,
Although the folding device was oscillating, the mechanism could be simplified by making the driving roller axis and the oscillating axis the same axis.
バタフライのフイルム滑走面に凹溝又は開口部を設け
ることによって、凹溝に沿ってフイルムを切断するため
切り口に傾斜や蛇行が生じず、直角で直線的となる。By providing the groove or opening on the film sliding surface of the butterfly, the film is cut along the groove, so that the cut edge is not inclined or meandering, and becomes straight at right angles.
バタフライのフイルム滑走面、又はテーブルのフイル
ム滑走面にフイルムを切断する装置を設けるとフイルム
を連続切断する時、例えば約500mの原反を20〜50mの短
い長さに複数本切断する時など、直角直線状にフイルム
を切断後、すぐフイルム解反作業をすることができる。When a device for cutting the film is provided on the film running surface of the butterfly or the film of the table, when cutting the film continuously, for example, when cutting a plurality of raw materials of about 500 m into a short length of 20 to 50 m, etc. Immediately after cutting the film in a straight line at right angles, the film can be unraveled.
原反載置台を原反のフイルムを引き出す駆動ローラー
の前面に並列に複数設置することにより解反途中でのフ
イルムの載置替えが少なくてすみ効率良く解反作業がで
きるなどの効果を奏するものである。By installing a plurality of source mounting tables in parallel on the front of the drive roller that pulls out the original film, there is little need to replace the film during unwinding, and the unwinding work can be performed efficiently. It is.
第1図はこの発明に関する全体説明図であって、A.は平
面図であって一点鎖線(88)より左側は外観図。一点鎖
線(88)より右側は内観図。B.は正面図であって一点鎖
線(89)より左側は外観図。一点鎖線(89)より右側は
略フイルムを装着していない時の外観図。C.は右側面
図。D.は左側面図。E.は裏面図であって一点鎖線(90)
より左側は外観図。一点鎖線(90)より右側はフイルム
を装着していない時の外観図.FはB.の略中央断面図。 第2図はこの発明の粉末散布装置に関する概略説明図で
あって、A.は正面図。B.は断面図。 第3図はこの発明の原反折り畳み装置に関する概略説明
図であって、A.は正面図。B.は断面図。 第4図はこの発明のフイルム切断装置に関する概略説明
図であって、A.は平面図。B.は正面図。C.は断面図。 第5図はこの発明の原反載置装置に関する概略説明図で
あって、A.は正面図。B.は断面図。 第6図はこの発明の原反移動防止装置に関する概略説明
図であって、A.は平面図。B.は正面図。C.は右側面図。
D.は概略断面図。E.は組立手順説明用断面図。 (符号の説明) A……原反,G……フイルム,H……折り畳み装置,N……駆
動ローラー,R……原反安定装置,X……本体架台枠,Y……
原反載置台。FIG. 1 is an overall explanatory view of the present invention, in which A. is a plan view, and an external view is on the left side of a dashed line (88). The inside view is on the right side of the one-dot chain line (88). B is a front view, and the left side of the dashed line (89) is an external view. The right side of the alternate long and short dash line (89) is an external view when almost no film is attached. C. is a right side view. D. is a left side view. E. is a back view and is a dashed line (90)
The left side is an external view. The right side of the alternate long and short dash line (90) is an external view when no film is attached. F is a schematic center sectional view of B. FIG. 2 is a schematic explanatory view relating to the powder spraying apparatus of the present invention, wherein A is a front view. B. is a sectional view. FIG. 3 is a schematic explanatory view relating to a web folding apparatus of the present invention, wherein A is a front view. B. is a sectional view. FIG. 4 is a schematic explanatory view relating to the film cutting device of the present invention, wherein A is a plan view. B. Front view. C. is a sectional view. FIG. 5 is a schematic explanatory view relating to the material placing apparatus of the present invention, and A is a front view. B. is a sectional view. FIG. 6 is a schematic explanatory view relating to the material web movement preventing device of the present invention, wherein A is a plan view. B. Front view. C. is a right side view.
D. is a schematic sectional view. E. Sectional view for explaining the assembly procedure. (Explanation of reference numerals) A: Raw material, G: Film, H: Folding device, N: Drive roller, R: Raw material stabilizer, X: Main body frame, Y:
Material loading table.
Claims (19)
イルム原反載置台(Y)に載置して、原反(A)のフィ
ルム巾方向の移動や転落なく、巻戻して解反する原反安
定装置(R)からなる原反解反装置を設け、解反後に連
続移動するフイルム(G)の表面を覆い粉末の飛散を防
止する枠からなり、該枠内を通過するフイルム(G)表
面に対しフイルム(G)離脱用粉末を散布する粉末散布
装置(J)を設け、フイルム(G)を枠より引き出す駆
動ローラー(N)とフイルム(G)を折り畳むバタフラ
イからなる折り畳み装置(H)を設けたことを特徴とす
るフイルム類の原反処理装置。An unrolled film (A) is placed on a film-rolling base (Y), and the film (A) is unwound without moving or falling down in the film width direction. A film breaking device comprising a material stabilizing device (R) is provided. The film (G) is a frame which covers the surface of the film (G) which moves continuously after breaking and prevents the powder from being scattered. G) A powder dispersing device (J) for dispersing the film (G) detaching powder on the surface, a driving roller (N) for extracting the film (G) from the frame, and a folding device comprising a butterfly for folding the film (G) ( H), wherein a raw material processing apparatus for films is provided.
粉末の飛散を防止する枠が両面枠または片面枠を軸支す
る複数の支杆(23)によってフイルム面に対して開いた
り閉じたりすることができることを特徴とする特許請求
の範囲第1項記載のフイルム類の原反処理装置。2. A frame for preventing scattering of powder provided on both sides or one side of a film (G) is opened or closed with respect to the film surface by a plurality of supporting rods (23) which support the double-sided or single-sided frame. 2. A film processing apparatus for a film according to claim 1, wherein:
粉末回収口(18)又は粉末回収装置を設けたことを特徴
とする特許請求の範囲第1または2項記載のフイルム類
の原反処理装置。3. The film according to claim 1, wherein one or a plurality of powder collecting ports (18) or a powder collecting device is provided in a frame for preventing scattering of the powder. Raw material processing equipment.
複数の粉末回収口(18)を設け、該回収口(18)より吸
引装置を介して枠内の不要となった余剰粉末を吸引して
枠外に取り出すことを特徴とする特許請求の範囲第1ま
たは2項記載のフイルム類の原反処理装置。4. One or more powder collecting ports (18) are provided inside a frame for preventing scattering of powder, and unnecessary powder in the frame becomes unnecessary from the collecting ports (18) via a suction device. 3. A film processing apparatus according to claim 1, wherein said film is taken out of the frame by suction.
1)を1、又は複数配設した吸引管(19)を1、又は複
数本他端部が枠外に突出して設け、吸引管(19)の他端
部を枠外の吸引装置に接続して枠内の不要となった余剰
粉末を吸引処理する装置を設けたことを特徴とする特許
請求の範囲第1または2項記載のフイルム類の原反処理
装置。5. A suction port (20,2) in a frame for preventing scattering of powder.
1) One or more suction pipes (19) provided with one or more are provided with one or more other ends protruding outside the frame, and the other end of the suction pipe (19) is connected to a suction device outside the frame to form a frame. 3. A film processing apparatus according to claim 1, further comprising a device for sucking excess powder that has become unnecessary.
又は複数の吸気口を設けて、該吸気口より適当空気吸引
装置を介して枠内の空気を吸引して負気圧としたことを
特徴とする特許請求の範囲第1または2項記載のフイル
ム類の原反処理装置。6. An appropriate position of a frame for preventing scattering of powder,
3. A film according to claim 1, wherein a plurality of air inlets are provided, and air in the frame is sucked from the air inlets through a suitable air suction device to a negative pressure. Web processing equipment.
遊する粉末を該枠内で撹拌する浮遊粉末撹拌装置を設け
たことを特徴とする特許請求の範囲第1〜6項のいずれ
か1項に記載のフイルム類の原反処理装置。7. A floating powder stirrer for stirring powder which is blown into a frame for preventing scattering of the powder and floats in the frame is provided. 2. The raw material processing apparatus for films according to claim 1.
ム(G)に接してカーテン(8)、又はブラシ(7)を
設けたことを特徴とする特許請求の範囲第1〜5項いず
れか1項に記載のフイルム類の原反処理装置。8. A curtain (8) or a brush (7) provided in contact with the film (G) around the outer periphery of the frame for preventing scattering of powder. A raw material processing apparatus for a film according to any one of the preceding claims.
駆動ローラー(N)の回転する軸(25)と、フイルム折
り畳みバタフライの揺動する軸(25)を同一軸としたこ
とを特徴とする特許請求の範囲第1項記載のフイルム類
の原反処理装置。9. A patent wherein a rotating shaft (25) of a driving roller (N) for feeding out a film (G) to a folding device and a swinging shaft (25) of a film folding butterfly are coaxial. A film processing apparatus according to claim 1.
バタフライのフイルム滑走面を気密性のある平面とした
ことを特徴とする特許請求の範囲第9項記載のフイルム
類の原反処理装置。10. A film processing apparatus according to claim 9, wherein the sliding surface of the butterfly film for folding the finished film (G) is an airtight flat surface.
向に複数条の突起条を設けたことを特徴とする特許請求
の範囲第9項記載のフイルム類の原反処理装置。11. An apparatus according to claim 9, wherein a plurality of projections are provided on the film sliding surface in the same direction as the film sliding.
軸方向の間隔を置いた複数の所望位置に紐(31)を駆動
ローラー(N)に掛け回して設け、該紐(31)の一方端
を該駆動ローラー(N)のフイルム接触始点よりフイル
ム原反側の下方所定位置で本体架台枠(X)に結束し、
紐(31)の他端はバタフライの上方部に取り付けたこと
を特徴とする特許請求の範囲第9項記載のフイルム類の
原反処理装置。12. A string (31) is provided around a drive roller (N) at a plurality of desired positions spaced apart in the axial direction of the film feed drive roller (N), and one end of the string (31) is connected to the film feed drive roller (N). The drive roller (N) is bound to the main body frame (X) at a predetermined position below the film contact side from the film contact start point, and
10. The apparatus according to claim 9, wherein the other end of the string (31) is attached to an upper portion of the butterfly.
脂などの材料を用いたことを特徴とする特許請求の範囲
第12項記載のフイルム類の原反処理装置。13. A film processing apparatus according to claim 12, wherein a material such as metal or resin is used in place of the string made of fiber.
滑走面の所定位置に、バタフライ回動軸に平行した凹溝
(40)、又は限定巾の開口部(40)を設けたことを特徴
とする特許請求の範囲第9項記載のフイルム類の原反処
理装置。14. A folded groove (40) or an opening (40) having a limited width parallel to the butterfly rotation axis is provided at a predetermined position on the film running surface of the folded film butterfly. A raw material processing apparatus for films according to claim 9, wherein:
の内部にレール(42)を敷設し、該レール(42)にフイ
ルム(G)を切断する切刃(50)をバタフライのフイル
ム滑走面に突出するようにして設けた台車(43)が走行
自在となっていることを特徴とする特許請求の範囲第14
項記載のフイルム類の原反処理装置。15. A groove or opening (40) in the butterfly plate surface.
A truck (43) having a rail (42) laid inside thereof and a cutting blade (50) for cutting the film (G) protruding from the film running surface of the butterfly on the rail (42) is freely movable. Claim 14 characterized by the fact that
A film processing apparatus for a film as described in the above item.
(N)の前方の位置に傾斜する所望巾のフイルム滑走用
テーブルを設け、該テーブルにフイルム切断用凹溝、又
は開口部を設けるか、又は、フイルムの切断装置を装備
したことを特徴とする特許請求の範囲第1項記載のフイ
ルム類の原反処理装置。16. A film sliding table having a desired width inclined at a position in front of the drive roller (N) in place of the folding device, and the table is provided with a groove for film cutting or an opening, or 2. A film processing apparatus according to claim 1, further comprising a film cutting device.
突起を複数形成したことを特徴とする特許請求の範囲第
1項記載のフイルム類の原反処理装置。17. An apparatus according to claim 1, wherein a plurality of projections having an appropriate shape are formed on the surface of the driving roller (N).
き出す駆動ローラー(N)の前面に複数並列、又は略並
列に設けたことを特徴とする特許請求の範囲第1項記載
のフイルム類の原反処理装置。18. A method according to claim 1, wherein a plurality of web bases (Y) are provided in parallel or substantially in parallel on the front surface of a drive roller (N) for drawing out the web film. Raw material processing equipment for films.
(67)内に挿入できる大きさで、適当長さを有し、片方
端部に所定形状の鍔(75)を固着して、原反(A)を回
動自在に安定さす芯棒(67)と該鍔(75)は左右両側に
設けた鈎状部材(72)を芯棒(67)が巻芯(67)内への
出入および上下移動自在とし、鈎状部材(72)の鈎溝の
上方より鍔(75)外側に芯棒(67)の突出防止のための
抜止を挿入自在として、鈎状部材(72)の下部を原反載
置台の台枠に着脱移動自在に取付けた移動防止具からな
ることを特徴とする特許請求の範囲第1項記載のフイル
ム類の原反処理装置。19. A web stabilizer (R) is large enough to be inserted into the film web core (67), has an appropriate length, and has a flange (75) fixed to one end at one end. In addition, a core rod (67) for rotatably stabilizing the raw material (A) and the flange (75) include hook-shaped members (72) provided on both left and right sides, and the core rod (67) is provided in the core (67). The hook-shaped member (72) can be freely inserted into and removed from the hook (72) from above the hook groove of the hook-shaped member (72) to prevent the core bar (67) from projecting. 2. A film processing apparatus according to claim 1, wherein said lower part comprises a movement preventing device which is detachably mounted on an underframe of said sheet mounting table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26492488A JP2639831B2 (en) | 1988-10-19 | 1988-10-19 | Raw material processing equipment for films |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26492488A JP2639831B2 (en) | 1988-10-19 | 1988-10-19 | Raw material processing equipment for films |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02110056A JPH02110056A (en) | 1990-04-23 |
| JP2639831B2 true JP2639831B2 (en) | 1997-08-13 |
Family
ID=17410087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26492488A Expired - Lifetime JP2639831B2 (en) | 1988-10-19 | 1988-10-19 | Raw material processing equipment for films |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2639831B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111731901A (en) * | 2020-06-20 | 2020-10-02 | 徐欣怡 | Batching device with cleaning function for non-woven fabric processing |
| CN118125178B (en) * | 2024-05-10 | 2024-07-12 | 南通凯茜智能科技有限公司 | Textile winding equipment based on textile processing |
-
1988
- 1988-10-19 JP JP26492488A patent/JP2639831B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02110056A (en) | 1990-04-23 |
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