JP2729274B2 - Rolling wear tester - Google Patents
Rolling wear testerInfo
- Publication number
- JP2729274B2 JP2729274B2 JP63227531A JP22753188A JP2729274B2 JP 2729274 B2 JP2729274 B2 JP 2729274B2 JP 63227531 A JP63227531 A JP 63227531A JP 22753188 A JP22753188 A JP 22753188A JP 2729274 B2 JP2729274 B2 JP 2729274B2
- Authority
- JP
- Japan
- Prior art keywords
- load
- shaft
- test pieces
- applying
- rotating body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Description
【発明の詳細な説明】 (発明が属する技術分野) 本発明はころがり摩耗試験機に係わり、例えばクレー
ンレールやフォークリフトのマスト形鋼などの場合のよ
うに、偏荷重が加わって、接触部の一部がハクリ或いは
摩耗する現象を実験室的にシミュレーションする試験装
置に関する。Description: TECHNICAL FIELD The present invention relates to a rolling abrasion tester, in which an eccentric load is applied to a contact portion such as a mast section steel of a crane rail or a forklift, for example. The present invention relates to a test device that simulates a phenomenon that a part is peeled or worn in a laboratory.
(従来の技術) 例えばクレーンレール、レールやフォークリフトのマ
ストなどは使用時、車輪或いはコロから偏荷重を受ける
ことが屡々発生し、一部がハクリを生じたり、ころがり
摩耗する。(Prior Art) For example, a mast of a crane rail, a rail or a forklift often receives an uneven load from a wheel or a roller during use, and a part thereof is peeled off or rolled and worn.
かかる現象はその装置の機能劣化や安全性を損なうの
で、事前に或いは適時にころがり摩耗試験を行う必要が
ある。Since such a phenomenon impairs the function of the device and impairs the safety, it is necessary to conduct a rolling wear test before or at an appropriate time.
従来、この種の試験機としては、レール試験片上に車
輪を乗せて垂直荷重を負荷荷重装置により与え、車輪ま
たはレールの何れかを移動させるものがある。さらには
前記垂直荷重とともに、横揺れ横圧荷重を横圧負荷装置
により与えるものがある(特開昭58−53736号公報)。Conventionally, as this type of testing machine, there is a testing machine in which a wheel is placed on a rail test piece, a vertical load is applied by a load load device, and either the wheel or the rail is moved. Further, there is a method in which a lateral pressure load is applied by a lateral pressure load device together with the vertical load (JP-A-58-53736).
これら従来の試験機によれば、ころがり摩耗試験を行
うことができるが、大きな垂直荷重を負荷せねばならな
いため、その負荷荷重装置は荷重装置のみならず荷重支
えや荷重反力受け部材が大型となり、装置全体が大掛り
なものとなる。例えば車輪に加える荷重が大きい場合
は、荷重負荷は油圧装置で行うが、その油圧の反力受け
も車輪とともに移動させねばならない機構となり、装置
は大型化する。According to these conventional testing machines, a rolling wear test can be performed, but since a large vertical load must be applied, not only the load device but also the load support and the load reaction force receiving member become large. In this case, the entire apparatus becomes large-scale. For example, when the load applied to the wheel is large, the load is applied by a hydraulic device, but the reaction force of the hydraulic pressure must be moved together with the wheel, and the device becomes large.
また、レールを移動をさせるものでは、移動部材、例
えばスライダーにレールを乗せ、スライダを油圧で浮か
せるか、コロで受けて移動させるが、スライダの往復移
動に伴い、荷重点が変化しガタツキを生じ試験精度が低
下することがある。In the case of moving the rail, the rail is placed on a moving member, for example, a slider, and the slider is lifted by hydraulic pressure or moved by receiving with a roller. Test accuracy may be reduced.
(発明が解決しようとする課題) 本発明は荷重支えや負荷荷重反力受け部材などを省略
することで試験装置を小型化することができると共に、
試験精度を高めかつ試験能率の向上を図り得るころがり
摩耗試験機の提供を目的とする。(Problems to be Solved by the Invention) The present invention can reduce the size of a test apparatus by omitting a load support, a load load reaction force receiving member, and the like.
An object of the present invention is to provide a rolling abrasion tester capable of improving test accuracy and improving test efficiency.
(課題を解決するための手段) 本発明の要旨とするところは、下記のとおりである。(Means for Solving the Problems) The gist of the present invention is as follows.
(1) 相互に間隔を置いて並行状態で対向する少くと
も一対の試験片1、1を載置する受け装置2と、前記試
験片に回転体4、4が当接した状態で該回転体を回転自
在に軸支する軸受箱13、13と、前記軸受箱に連結した負
荷軸5、5と、前記負荷軸および前記軸受箱を介して、
前記負荷軸の軸方向に向かう荷重を前記回転体に負荷す
るための、前記負荷軸に連結した2基の荷重負荷装置
6、6と、前記2基の荷重負荷装置6、6を相互に連結
する連結軸7と、前記荷重負荷装置を載置した架台10を
前記試験片の長さ方向に往復走行させる走行駆動装置8
とからなることを特徴とするころがり摩耗試験機。(1) A receiving device 2 for mounting at least a pair of test pieces 1, 1 facing each other in parallel at a distance from each other, and a rotating body 4 in a state where the rotating bodies 4, 4 are in contact with the test pieces. Through the bearing housings 13 and 13 rotatably supporting the shaft, the load shafts 5 and 5 connected to the bearing housing, the load shaft and the bearing housing,
The two load applying devices 6, 6 connected to the load shaft and the two load applying devices 6, 6 are connected to each other for applying a load directed in the axial direction of the load shaft to the rotating body. And a traveling drive device 8 for reciprocating a mount 10 on which the load device is mounted in a longitudinal direction of the test piece.
A rolling wear tester characterized by comprising:
(2) 相互に間隔を置いて並行状態で対向する少くと
も一対の試験片1、1を載置する受け装置2と、前記試
験片に回転体4、4が当接した状態で該回転体を回転自
在に軸支する軸受箱13、13と、前記軸受箱に連結した負
荷軸5、5と、前記負荷軸および前記軸受箱を介して、
前記負荷軸の軸方向に向かう荷重を前記回転体に負荷す
るための、前記負荷軸に連結した2基の荷重負荷装置
6、6と、前記2基の荷重負荷装置6、6の間にスラス
ト荷重伝達軸12、12を介して連結した斜方向の荷重を負
荷するスラスト荷重負荷装置11と、前記荷重負荷装置お
よび前記スラスト荷重負荷装置を載置した架台10を前記
試験片の長さ方向に往復走行させる走行駆動装置8とか
らなることを特徴とするころがり摩耗試験機。(2) A receiving device 2 for mounting at least a pair of test pieces 1, 1 facing each other in parallel at a distance from each other, and a rotating body 4 in a state where the rotating bodies 4, 4 are in contact with the test pieces. Through the bearing housings 13 and 13 rotatably supporting the shaft, the load shafts 5 and 5 connected to the bearing housing, the load shaft and the bearing housing,
Thrust between two load-loading devices 6, 6 connected to the load shaft for applying a load directed in the axial direction of the load-shaft to the rotating body; A thrust load loading device 11 that applies a load in an oblique direction connected via load transmission shafts 12 and 12, and a gantry 10 on which the load loading device and the thrust load loading device are placed are arranged in the length direction of the test piece. A rolling wear tester comprising a traveling drive device 8 for reciprocating traveling.
本発明を図面に示す実施例に基づき詳細に説明する。 The present invention will be described in detail based on an embodiment shown in the drawings.
第1図において、1、1は少くとも一対の長尺の試験
片でこの実施例ではレールで形鋼より製作されている。
図において、試験片1、1は二対設けられているが、必
ずしもこれに限定されるものではないことは自明であ
る。図の説明においては、一対の試験片についてのみ説
明するものとする。該試験片1、1は相互に間隔を置い
て並行状態で受け装置2に保持されている。3は試験片
押さえである。4、4は回転体で例えば車輪、コロなど
であり、試験片1、1の例えばフランジ部1a、1aに当接
して回転するように軸受箱13、13に回転自在に軸支され
ている。5、5は回転体4に荷重を伝える負荷軸であ
り、その一端は軸受箱13、13に連結されている。6、6
は荷重付加装置であり、該荷重負荷装置にピン連結され
た負荷軸5、5および軸受箱13、13を介して回転体4、
4に対して、前記負荷軸の軸方向に向かう荷重を負荷す
るようにしたものである。荷重付加装置6、6としては
例えば油圧装置や電動装置などが用いられる。第1図に
おいては、荷重付加装置6、6を相互に背面させて二基
設け、これを連結軸7にて連結し、それぞれの荷重付加
装置6、6は負荷軸5、5を介して回転体4、4を回転
自在に軸支する軸受箱13、13と接続している。In FIG. 1, reference numerals 1 and 1 denote at least a pair of long test pieces, which in this embodiment are made of shaped steel by rails.
In the figure, two pairs of test pieces 1 and 1 are provided, but it is obvious that the present invention is not necessarily limited to this. In the description of the drawings, only a pair of test pieces will be described. The test pieces 1, 1 are held in parallel in a spaced apart manner in a receiving device 2. 3 is a test piece holder. Reference numerals 4 and 4 denote rotating bodies, for example, wheels, rollers, and the like, which are rotatably supported by bearing boxes 13 and 13 so as to rotate while contacting, for example, the flange portions 1a and 1a of the test pieces 1 and 1. Reference numerals 5 and 5 denote load shafts for transmitting a load to the rotating body 4, one end of which is connected to the bearing housings 13 and 13. 6, 6
Is a load applying device, and the rotating bodies 4 and 5 are connected via load shafts 5 and 5 and bearing housings 13 and 13 which are pin-connected to the load applying device.
4, a load directed in the axial direction of the load shaft is applied. For example, a hydraulic device or an electric device is used as the load applying devices 6. In FIG. 1, two load applying devices 6 and 6 are provided so as to be opposite to each other, and they are connected by a connecting shaft 7, and the respective load applying devices 6 and 6 are rotated via the load shafts 5 and 5. The bodies 4, 4 are connected to bearing housings 13, 13 which rotatably support the bodies.
荷重付加装置6、6を作動させると、受け装置2上に
対向して並行に載置されている試験片1、1のフランジ
部1a、1aに回転体4から荷重が負荷される。この際、回
転体4、4は負荷軸5、5に連結された軸受箱13、13に
軸支されているので、それぞれの荷重付加装置6、6に
より与えられた負荷荷重は互いに反力を受けあい、従っ
て荷重支えや荷重反力受けが不要となるか、あるいは小
さくできる。第1図には、荷重付加装置6、6を背面さ
せて二基設けた例を示したが、二つの荷重負荷手段が一
つの荷重負荷装置本体の両端から相互に逆向きに進退で
きるように構成したものであれば、荷重付加装置は一基
でもよい。8は回転体4、4を走行させる走行駆動装置
であり、その作動軸9は前記荷重付加装置6、6の架台
10と接続されており、前記走行駆動装置8を図において
左右に往復動させることにより、回転体4、4の円周側
面を試験片1、1のフランジ部1a、1aの内側面に当接さ
せた状態で回転せしめつつ前記試験片1、1の長さ方向
に往復走行させる。この往復走行により、回転体4、4
は試験片1、1のフランジ部1a、1aに当接しつつ回転
し、ころがり摩耗試験が行われる。When the load applying devices 6 and 6 are operated, a load is applied from the rotating body 4 to the flange portions 1a and 1a of the test pieces 1 and 1 placed in parallel on the receiving device 2 in opposition. At this time, since the rotating bodies 4 and 4 are supported by the bearing boxes 13 and 13 connected to the load shafts 5 and 5, the load loads given by the respective load applying devices 6 and 6 react with each other. Thus, load bearing and load reaction force receiving are not required or can be reduced. FIG. 1 shows an example in which two load applying devices 6 and 6 are provided on the back side, but two load applying means can be moved in opposite directions from both ends of one load applying device body in opposite directions. If configured, the load applying device may be one. Reference numeral 8 denotes a traveling drive device for traveling the rotating bodies 4 and 4, and an operation shaft 9 of the traveling drive device is a base for the load applying devices 6 and 6.
10 and the traveling drive unit 8 is reciprocated right and left in the figure to bring the circumferential side surfaces of the rotating bodies 4 and 4 into contact with the inner surfaces of the flange portions 1a and 1a of the test pieces 1 and 1. The test pieces 1 and 1 are reciprocated in the length direction while rotating while being rotated. By this reciprocation, the rotating bodies 4, 4
Rotates while abutting on the flange portions 1a, 1a of the test pieces 1, 1 to perform a rolling wear test.
回転体4、4の回転ころがり摩耗試験の際、荷重付加
装置6、6から継続して荷重を負荷されたまま回転体
4、4は回転するので、受け装置2でガタツキなどは生
じない。At the time of the rolling rolling wear test of the rotating bodies 4 and 4, the rotating bodies 4 and 4 rotate while the load is continuously applied from the load applying devices 6 and 6, so that the receiving apparatus 2 does not rattle.
また、第2図に示すように、さらに試験片1、1に回
転体4、4から、ラジアル荷重に加えて、スラスト荷重
を与えて、ころがり摩耗試験が行えるように、スラスト
荷重負荷装置11を前記荷重付加装置6、6に連結させて
設ける。この連結はピン結合にてなされ、負荷軸5、5
にスラスト荷重伝達軸12、12を介して斜方向からの荷重
を伝えることで、試験片1、1に回転体4、4から、ラ
ジアル荷重に加えて、スラスト荷重が与えられて、ころ
がり摩耗試験が行われる。Further, as shown in FIG. 2, a thrust load applying device 11 is further applied to the test pieces 1 and 1 from the rotating bodies 4 and 4 so as to apply a thrust load in addition to the radial load and perform a rolling wear test. It is provided in connection with the load applying devices 6 and 6. This connection is made by pin connection, and the load shafts 5, 5
By transmitting a load in an oblique direction through the thrust load transmitting shafts 12 and 12 to the test pieces 1 and 1, the thrust load is applied to the test pieces 1 and 1 from the rotating bodies 4 and 4 in addition to the radial load. Is performed.
第3図は、試験片1、1の内側フランジ部1b、1bに回
転体4からラジアル荷重とともにスラスト荷重が加えら
れてころがり摩耗試験を行うようにした本発明の他の実
施の態様を示す。FIG. 3 shows another embodiment of the present invention in which a radial load and a thrust load are applied to the inner flange portions 1b and 1b of the test pieces 1 and 1 from the rotating body 4 to perform a rolling wear test.
(発明の効果) 本発明に従った構成によれば、荷重付加装置により与
えられた負荷荷重は互いに反力を受けあうので、荷重支
えや荷重反力受けが不要となるか、あるいはこれらは小
さくてよく、試験装置を小型化し得る。また対向する一
対もしくはそれ以上の複数対の試験片を受け装置上に載
置して試験できるので、試験能率を高め得る。さらに、
荷重を負荷して往復走行する際、ガタツキなどを生じな
いので試験精度も良好である。(Effects of the Invention) According to the configuration according to the present invention, the load applied by the load applying device receives a reaction force with each other, so that the load support or the load reaction force receiving becomes unnecessary or these are small. And the test apparatus can be miniaturized. Further, since a pair of opposing test pieces or a plurality of pairs of test pieces can be placed on the receiving apparatus for testing, the test efficiency can be improved. further,
When the vehicle reciprocates under a load, the test accuracy is good because rattling does not occur.
第1図は本発明の一実施例における平面図、第2図は本
発明の他の実施例における平面図、第3図は本発明の別
の実施例における側面図である。 1:試験片、1a、1b:フランジ部、2:受け装置、3:試験片
押さえ、4:回転体、5:負荷軸、6:荷重付加装置、7:連結
軸、8:走行駆動装置、9:作動軸、10:架台、11:スラスト
荷重負荷装置、12:スラスト荷重伝達軸、13:軸受箱FIG. 1 is a plan view of one embodiment of the present invention, FIG. 2 is a plan view of another embodiment of the present invention, and FIG. 3 is a side view of another embodiment of the present invention. 1: test piece, 1a, 1b: flange, 2: receiving device, 3: test piece holder, 4: rotating body, 5: load shaft, 6: load applying device, 7: connecting shaft, 8: traveling drive device, 9: Working shaft, 10: Stand, 11: Thrust load load device, 12: Thrust load transmission shaft, 13: Bearing box
Claims (2)
くとも一対の試験片1、1を載置する受け装置2と、前
記試験片に回転体4、4が当接した状態で該回転体を回
転自在に軸支する軸受箱13、13と、前記軸受箱に連結し
た負荷軸5、5と、前記負荷軸および前記軸受箱を介し
て、前記負荷軸の軸方向に向かう荷重を前記回転体に負
荷するための、前記負荷軸に連結した2基の荷重負荷装
置6、6と、前記2基の荷重負荷装置6、6を相互に連
結する連結軸7と、前記荷重負荷装置を載置した架台10
を前記試験片の長さ方向に往復走行させる走行駆動装置
8とからなることを特徴とするころがり摩耗試験機。1. A receiving device 2 for mounting at least a pair of test pieces 1, 1 facing each other in parallel at a distance from each other, and a receiving device 2 in a state where rotating bodies 4, 4 abut against said test pieces. Bearing boxes 13 and 13 rotatably supporting a rotating body, load shafts 5 and 5 connected to the bearing box, and a load directed in the axial direction of the load shaft via the load shaft and the bearing box. Two load devices 6, 6 connected to the load shaft for loading the rotating body, a connection shaft 7 interconnecting the two load devices 6, 6, and the load device Stand 10 on which is mounted
And a traveling drive device 8 for reciprocating the specimen in the longitudinal direction of the test piece.
くとも一対の試験片1、1を載置する受け装置2と、前
記試験片に回転体4、4が当接した状態で該回転体を回
転自在に軸支する軸受箱13、13と、前記軸受箱に連結し
た負荷軸5、5と、前記負荷軸および前記軸受箱を介し
て、前記負荷軸の軸方向に向かう荷重を前記回転体に負
荷するための、前記負荷軸に連結した2基の荷重負荷装
置6、6と、前記2基の荷重負荷装置6、6の間にスラ
スト荷重伝達軸12、12を介して連結した斜方向の荷重を
負荷するスラスト荷重負荷装置11と、前記荷重負荷装置
および前記スラスト荷重負荷装置を載置した架台10を前
記試験片の長さ方向に往復走行させる走行駆動装置8と
からなることを特徴とするころがり摩耗試験機。2. A receiving device 2 for mounting at least a pair of test pieces 1, 1 facing each other in parallel at a distance from each other, and a receiving device 2 in a state where rotating bodies 4, 4 abut against said test pieces. Bearing boxes 13 and 13 rotatably supporting a rotating body, load shafts 5 and 5 connected to the bearing box, and a load directed in the axial direction of the load shaft via the load shaft and the bearing box. Two load devices 6, 6 connected to the load shaft for applying a load to the rotating body, and connected between the two load devices 6, 6 via thrust load transmitting shafts 12, 12. A thrust load applying device 11 for applying a load in the oblique direction, and a traveling driving device 8 for reciprocatingly moving the gantry 10 on which the load applying device and the thrust load applying device are mounted in the length direction of the test piece. Rolling wear tester characterized by the following.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63227531A JP2729274B2 (en) | 1988-09-13 | 1988-09-13 | Rolling wear tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63227531A JP2729274B2 (en) | 1988-09-13 | 1988-09-13 | Rolling wear tester |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0275932A JPH0275932A (en) | 1990-03-15 |
| JP2729274B2 true JP2729274B2 (en) | 1998-03-18 |
Family
ID=16862366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63227531A Expired - Lifetime JP2729274B2 (en) | 1988-09-13 | 1988-09-13 | Rolling wear tester |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2729274B2 (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5816464B2 (en) * | 1976-06-25 | 1983-03-31 | 新日本製鐵株式会社 | Rolling fatigue tester |
| JPS5853736A (en) * | 1981-09-25 | 1983-03-30 | Nippon Kokan Kk <Nkk> | Rolling fatigue testing machine |
-
1988
- 1988-09-13 JP JP63227531A patent/JP2729274B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0275932A (en) | 1990-03-15 |
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