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JP2736605B2 - Liquid material sterilization method - Google Patents
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JP2736605B2 - Liquid material sterilization method - Google Patents

Liquid material sterilization method

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Publication number
JP2736605B2
JP2736605B2 JP10903294A JP10903294A JP2736605B2 JP 2736605 B2 JP2736605 B2 JP 2736605B2 JP 10903294 A JP10903294 A JP 10903294A JP 10903294 A JP10903294 A JP 10903294A JP 2736605 B2 JP2736605 B2 JP 2736605B2
Authority
JP
Japan
Prior art keywords
pressure
liquid material
carbon dioxide
liquid
absorption tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP10903294A
Other languages
Japanese (ja)
Other versions
JPH07289220A (en
Inventor
雅美 清水
輝行 木村
吾朗 宇治田
学 佐藤
敏秀 織田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP10903294A priority Critical patent/JP2736605B2/en
Publication of JPH07289220A publication Critical patent/JPH07289220A/en
Application granted granted Critical
Publication of JP2736605B2 publication Critical patent/JP2736605B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、液状物の殺菌方法、特
に加熱殺菌処理によることなく混入されている微生物を
死滅させる液状物の殺菌方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for disinfecting a liquid material, and more particularly to a method for disinfecting a liquid material for killing microorganisms that have been mixed without heat sterilization.

【0002】[0002]

【従来の技術】飲食物には、製造後一定期間の保存が可
能であることが要求されている。原料由来の微生物(細
菌等)や製造工程中に混入する微生物の増殖による飲食
物の変質、腐敗を防止するために、製造工程のいずれか
の段階で何らかの殺菌処理を行う必要がある。また、工
業原料、医薬品、化粧品等の原料、中間体及び製品につ
いても保存可能であることが必要なものがあり、例え
ば、医薬品、化粧品では熱殺菌できないものが多く、こ
れらの保存対策として防腐剤が添加されている。
2. Description of the Related Art Food and beverages are required to be able to be stored for a certain period of time after production. It is necessary to perform some kind of sterilization treatment at any stage of the manufacturing process in order to prevent deterioration of food and drink and spoilage due to proliferation of microorganisms (such as bacteria) derived from raw materials and microorganisms mixed in the manufacturing process. In addition, some raw materials such as industrial raw materials, pharmaceuticals and cosmetics, intermediates and products also need to be storable. For example, many pharmaceuticals and cosmetics cannot be heat-sterilized. Is added.

【0003】一般的な液状物の殺菌方法としては、加熱
殺菌処理法が用いられている。特に液状飲食物において
は加熱殺菌処理法が使用されている。この殺菌法は加圧
飽和水蒸気のみを使用して110℃程度の温度で行うも
のであり、非常に安全であると共に殺菌効果(微生物の
死滅の度合い)が非常に高く、UHT式殺菌装置の開発
により、これを利用して近年ではロングライフ商品の開
発がなされてきている。しかしながら、加熱殺菌処理法
は飲食物を高温に加熱して混入している微生物を熱によ
り死滅させるものであり、飲食物が変質することも少な
くない。例えば、蛋白質を含有する食品を加熱殺菌処理
した場合には、蛋白質が変性されることにより食品の風
味が低下したり、蛋白質の特有の機能が損なわれたりす
ることがある。また、飲食物や医薬品等に含まれるビタ
ミン類が熱により壊れてその効力が失われ、飲食物や医
薬品等の品質が低下したりする。このため、食品の保存
を目的として、貯蔵や流通過程で食品を5℃前後に保っ
たり、更に微生物による腐敗変質を防ぐために食品に防
腐剤や抗菌剤を添加することが一般的に行われている。
[0003] As a general method of sterilizing a liquid material, a heat sterilization method is used. In particular, heat sterilization is used for liquid foods and drinks. This sterilization method is carried out at a temperature of about 110 ° C. using only pressurized saturated steam, and is extremely safe and has a very high sterilizing effect (degree of killing of microorganisms). Therefore, in recent years, long life products have been developed by utilizing this. However, in the heat sterilization method, food and drink are heated to a high temperature to kill microorganisms mixed therein with heat, and the food and drink often deteriorate. For example, when a food containing a protein is subjected to heat sterilization treatment, the protein may be denatured to lower the flavor of the food or to impair the specific function of the protein. In addition, vitamins contained in foods and drinks, pharmaceuticals, and the like are broken by heat and lose their effectiveness, and the quality of foods and drinks, pharmaceuticals, and the like deteriorates. For this reason, for the purpose of preserving food, it is common practice to keep the food at around 5 ° C. during the storage or distribution process, and to add a preservative or an antibacterial agent to the food in order to prevent spoilage and deterioration caused by microorganisms. I have.

【0004】加熱による飲食物の品質の低下を避けるた
めに、比較的低温で行う超高圧殺菌法が提案されてい
る。例えば、特開平2−312577号公報には、50
00〜10000気圧の静水圧を加えることにより、被
処理物中の微生物の細胞壁、細胞膜等に損傷を生じさ
せ、同時に細胞内の蛋白質を変性することによって微生
物を死滅させる方法である。しかしながら、この方法は
5000気圧以上もの極めて高い静水圧を使用するの
で、非常に高価な超高圧発生装置及び超高圧耐圧容器等
が必要であり安全対策を含めて設備費が非常に高価にな
ると共に、ユーティリティーコストも高くなる。更に、
蛋白質含有食品に対する高い静水圧の殺菌効果について
疑問視する向きもあり、現在ではジャムやジュース等の
蛋白質を含まない飲食物に利用されている程度である。
[0004] In order to avoid deterioration in the quality of foods and drinks due to heating, an ultra-high pressure sterilization method performed at a relatively low temperature has been proposed. For example, Japanese Patent Laid-Open Publication No.
This is a method of applying a hydrostatic pressure of 00 to 10000 atmospheres to cause damage to cell walls, cell membranes, and the like of microorganisms in the object to be treated, and at the same time, denature microorganisms by denaturing intracellular proteins. However, since this method uses an extremely high hydrostatic pressure of 5000 atm or more, an extremely expensive ultrahigh pressure generating device and an ultrahigh pressure pressure vessel are required, and the equipment cost including safety measures becomes extremely expensive. , The utility cost is also high. Furthermore,
Some people have questioned the bactericidal effect of high hydrostatic pressure on protein-containing foods, and are currently used only in foods and drinks that do not contain proteins such as jams and juices.

【0005】また、比較的低温で行う殺菌法として、特
開平5−76329号公報には、液状物に2500kg
/cm2 以上の高圧の静水圧を加える処理および高圧か
らの急減圧細胞破砕処理を施す液状物の殺菌方法が開示
されている。この方法は、特開平2−312577号公
報に記載の方法の圧力よりも低いものの、依然として2
500kg/cm2 以上という超高圧の静水圧を加える
処理を必要とするものであり、そのためには液状物をレ
トルトパウチ用等の容器に入れて密封し、これに250
0kg/cm2 以上の静水圧を加えることが必要であ
る。この公報には静水圧が2500kg/cm2 未満で
は長時間の処理が必要であることが指摘されている。ま
た、この方法はバッチ処理方法であり、大量の液状物の
処理には適していない。
[0005] As a sterilization method performed at a relatively low temperature, Japanese Patent Application Laid-Open No. 5-76329 discloses that a liquid material contains 2,500 kg.
A method for disinfecting a liquid material which is subjected to a treatment of applying a high hydrostatic pressure of / cm 2 or more and a rapid decompression cell crushing treatment from a high pressure is disclosed. Although this method is lower than the pressure of the method described in JP-A-2-313577,
This requires a process of applying an ultra-high hydrostatic pressure of 500 kg / cm 2 or more. For this purpose, the liquid material is put in a container for a retort pouch or the like, and sealed, and then the liquid material is sealed.
It is necessary to apply a hydrostatic pressure of 0 kg / cm 2 or more. This publication points out that long-term treatment is required when the hydrostatic pressure is less than 2500 kg / cm 2 . This method is a batch processing method and is not suitable for processing a large amount of liquid material.

【0006】更に、NATURE、1951年1月6
日、No.4236、33〜34頁には、大腸菌を含む
培養媒体を入れた容器内に約40気圧の圧力下で二酸化
炭素を導入し、容器内圧力を一定に保った後、瞬時に大
気圧に開放すること(バースト現象)により、大腸菌を
破壊することが報告されている。この報告は、大腸菌の
破壊により細胞内代謝物を溶出させることに関するもの
であり、大腸菌の殺菌効果については記載されていな
い。
Further, NATURE, January 6, 1951
Date, No. On pages 4236, pages 33-34, carbon dioxide is introduced into a vessel containing a culture medium containing E. coli under a pressure of about 40 atm, the pressure in the vessel is kept constant, and then instantaneously released to atmospheric pressure. It has been reported that Escherichia coli is destroyed by this (burst phenomenon). This report relates to eluting intracellular metabolites by destroying Escherichia coli, but does not describe the bactericidal effect of Escherichia coli.

【0007】[0007]

【発明が解決しようとする課題】本発明の目的は、殺菌
処理の必要な液状物を、飲食物に関してはその風味や食
感を損なうことなく、また液状物に含まれる有効成分に
損傷を与えることなく、費用が安く操作の容易な装置を
使用して、比較的低温で殺菌することができる、大量生
産に適した殺菌方法を提供することにある。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a liquid material that requires a sterilization treatment without damaging the flavor and texture of foods and drinks and to damage the active ingredients contained in the liquid material. It is an object of the present invention to provide a sterilization method suitable for mass production that can be sterilized at a relatively low temperature using an inexpensive and easy-to-operate apparatus.

【0008】[0008]

【課題を解決するための手段】本発明は、微生物が混入
している液状物を、加圧下で該液状物に二酸化炭素を吸
収させる工程(「吸収工程」)と、吸収工程で得られた
二酸化炭素を吸収している加圧された液状物を急速に圧
力低下させる工程(「減圧工程」)とに、交互に繰り返
し付すことにより、液状物に混入されている微生物の少
なくとも一部を死滅させることを特徴とする液状物の殺
菌方法にある。
According to the present invention, a liquid substance containing microorganisms is obtained by a step of absorbing carbon dioxide into the liquid substance under pressure ("absorption step") and an absorption step. The process of rapidly reducing the pressure of a pressurized liquid material that absorbs carbon dioxide (“decompression process”) is repeated alternately to kill at least some of the microorganisms mixed in the liquid material And a method for sterilizing a liquid material.

【0009】本発明の好適な態様は下記の通りである。 (1)上記の減圧工程に於いて、液状物を吸収工程より
も高い圧力にまで圧縮した後、急速に圧力低下させる、
上記の液状物の殺菌方法。
The preferred embodiments of the present invention are as follows. (1) In the above-mentioned depressurization step, after the liquid material is compressed to a pressure higher than that in the absorption step, the pressure is rapidly reduced.
A method for sterilizing the above liquid material.

【0010】(2)上記の減圧工程に於いて、液状物の
圧力を急速に低下させると共に、液状物に機械的衝撃力
を加える、上記の液状物の殺菌方法。
(2) The above-mentioned method for sterilizing a liquid material, wherein the pressure of the liquid material is rapidly reduced and a mechanical impact force is applied to the liquid material in the depressurizing step.

【0011】(3)上記の減圧工程に於いて、液状物を
吸収工程よりも高い圧力にまで圧縮した後、上記の吸収
工程の圧力にまで急速に低下させる、上記の液状物の殺
菌方法。
(3) The method for sterilizing a liquid material according to the above, wherein the liquid material is compressed to a pressure higher than that in the absorption step in the pressure reduction step, and then rapidly reduced to the pressure in the absorption step.

【0012】(4)上記の吸収工程を、二酸化炭素の5
〜70気圧の分圧下に行う上記の液状物の殺菌方法。
(4) The above-mentioned absorption step is carried out using carbon dioxide
The method for sterilizing the above liquid material under a partial pressure of up to 70 atm.

【0013】(5)上記の吸収工程を、二酸化炭素の5
〜70気圧の分圧下に行い、上記の減圧工程に於いて、
液状物を200〜3000気圧まで圧縮した後、上記の
吸収工程の圧力にまで急速に低下させる、上記の液状物
の殺菌方法。
(5) The above-mentioned absorption step is carried out using carbon dioxide
Performed under a partial pressure of ~ 70 atm.
The above-mentioned method for sterilizing a liquid material, wherein the liquid material is compressed to 200 to 3000 atmospheres and then rapidly reduced to the pressure in the absorption step.

【0014】(6)吸収槽中で上記吸収工程を行い、吸
収槽から二酸化炭素を吸収している加圧された液状物を
急速減圧装置に送って上記減圧工程を行い、上記減圧工
程からの排出物を上記吸収工程に戻し、液状物の循環経
路から液状物の一部を殺菌された生成物として抜き取
り、抜き取った生成物に相当する量の新たな液状物を吸
収槽に供給する操作を連続的に行う、上記の液状物の殺
菌方法。
(6) The above absorption step is performed in the absorption tank, and the pressurized liquid material absorbing carbon dioxide from the absorption tank is sent to a rapid decompression device to perform the above decompression step. Returning the discharged material to the absorption step, extracting a part of the liquid material as a sterilized product from the liquid circulation path, and supplying an amount of new liquid material corresponding to the extracted product to the absorption tank. The method for sterilizing the above liquid material, which is performed continuously.

【0015】(7)上記の吸収工程を5〜100℃の温
度で行う上記の液状物の殺菌方法。
(7) The method for sterilizing a liquid material, wherein the absorption step is performed at a temperature of 5 to 100 ° C.

【0016】本発明の殺菌方法を添付する図面を参照し
て説明する。図1は、本発明の一実施態様の概略を示す
フローシートである。
The sterilization method of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a flow sheet schematically showing one embodiment of the present invention.

【0017】図1に於いて、ジャケット付き吸収槽1
に、液状物供給管2から微生物が混入している液状物3
を供給し、二酸化炭素供給管4から二酸化炭素を供給
し、吸収槽1内を二酸化炭素の加圧状態に維持して、液
状物3に二酸化炭素を吸収させる。過剰の二酸化炭素は
排気管5から排気できるようになっている。吸収槽1の
ジャケット6に通す液媒により吸収槽1内の液状物3を
所定の温度に維持する。
In FIG. 1, an absorption tank 1 with a jacket is provided.
The liquid 3 containing microorganisms from the liquid supply pipe 2
And carbon dioxide is supplied from a carbon dioxide supply pipe 4, the inside of the absorption tank 1 is maintained in a pressurized state of carbon dioxide, and the liquid substance 3 absorbs carbon dioxide. Excess carbon dioxide can be exhausted from the exhaust pipe 5. The liquid 3 in the absorption tank 1 is maintained at a predetermined temperature by a liquid medium passing through the jacket 6 of the absorption tank 1.

【0018】吸収槽1の下部から排出された、二酸化炭
素を吸収した液状物は、管7を通って急速減圧装置8の
高圧ポンプ8Aに送られ、高圧ポンプ8Aにより加圧さ
れてチャンバー8Bに送られる。液状物はチャンバー8
B内で急速に圧力が下げられ、管9を通り、熱交換器1
0により冷却された後、管11を通って吸収槽1に戻さ
れる。管11を通る液状物の一部は管12から生成物と
して取り出される。
The liquid material having absorbed carbon dioxide discharged from the lower part of the absorption tank 1 is sent to a high-pressure pump 8A of a rapid decompression device 8 through a pipe 7, and is pressurized by a high-pressure pump 8A to a chamber 8B. Sent. Liquid material is in chamber 8
The pressure is rapidly reduced in B, through tube 9 and through heat exchanger 1
After being cooled by 0, it is returned to the absorption tank 1 through the pipe 11. A part of the liquid passing through the pipe 11 is taken out of the pipe 12 as a product.

【0019】本発明に於いて処理される液状物として
は、微生物が混入した液状物であれば特に限定されな
い。本発明により特に有効に処理される液状物として
は、加熱殺菌処理した場合には、風味が低下又は悪化し
たり褐変したり、また含有されている有効成分の機能が
低下したり失われたりする液状飲食物や、熱分解性に富
んだ物質(例えば、ビタミン類、糖誘導体(オリゴ糖、
ポリサッカライド類等)、ホルモン類、ステロイド類、
アルカロイド類等)を含み腐変し易い、工業原料、医薬
品、化粧品等の原料、中間品及び製品等を挙げることが
できる。この液状物は、25℃で10,000センチポ
アズ以下の粘度を有するものであることが好ましく、そ
の形態としては、溶液、懸濁液、分散液、乳化物、ペー
スト状物等が挙げられる。また、その媒体は、二酸化炭
素を吸収できるものであれば特に限定されず、例えば、
液状飲食物の場合、一般に水を主成分とするもの(例え
ば、水、エタノール水溶液、水−油脂乳化物等)や液状
油脂を主成分とするもの等である。
The liquid to be treated in the present invention is not particularly limited as long as it is a liquid containing microorganisms. As a liquid material that is particularly effectively treated according to the present invention, when subjected to heat sterilization, the flavor is reduced or deteriorated or browned, or the function of the contained active ingredient is reduced or lost. Liquid foods and drinks, and substances with high thermal decomposition properties (eg, vitamins, sugar derivatives (oligosaccharides,
Polysaccharides), hormones, steroids,
(E.g., alkaloids, etc.) and easily perishable, such as industrial raw materials, raw materials for pharmaceuticals and cosmetics, intermediate products and products. This liquid material preferably has a viscosity of 10,000 centipoise or less at 25 ° C., and examples thereof include a solution, suspension, dispersion, emulsion, and paste. Further, the medium is not particularly limited as long as it can absorb carbon dioxide, for example,
In the case of liquid foods and drinks, there are generally those containing water as a main component (for example, water, an aqueous ethanol solution, an emulsion of water-fat and the like), and those containing a liquid fat as a main component.

【0020】このような液状物の特に好ましい例として
は、例えば、液状食品、液状調味料、飲料等を含む液状
飲食物が挙げられ、その具体例としては、豆乳、スー
プ、ホイップクリーム、ジャム、蜂蜜、ドレッシング、
醤油、ジュース、酒、ビール、ジュース、牛乳、ドリン
ク剤(ビタミン、アミノ酸等を含有する)、乳酸飲料等
を挙げることができる。
Particularly preferred examples of such liquids include liquid foods and drinks including liquid foods, liquid seasonings, beverages, and the like. Specific examples thereof include soymilk, soup, whipped cream, jam, Honey, dressing,
Examples include soy sauce, juice, sake, beer, juice, milk, drinks (containing vitamins, amino acids, etc.), lactic acid drinks and the like.

【0021】吸収槽1の内容物の温度を所定の温度に維
持するために、吸収槽1のジャケット6に熱媒又は冷媒
を通す。本発明に於ける吸収工程は、一般に5〜100
℃、特に10〜80℃で行うことが好ましく、吸収工程
の所望の温度に応じてジャケット6に通す媒体を選択す
る。媒体としては一般に水やブラインが好ましいが油等
の他の適当なものであってもよい。吸収工程の液状物の
温度が上記の範囲よりも低いと、液状物の粘度が高くな
り、場合によっては固化したり固体が析出したりして系
内の液状物の移送が困難になる傾向があり、また上記の
範囲よりも高いと、液状物の成分が変質したり、分解し
たりして、液状物の品質が低下する恐れがある。
In order to maintain the temperature of the contents of the absorption tank 1 at a predetermined temperature, a heat medium or a refrigerant is passed through the jacket 6 of the absorption tank 1. The absorption step in the present invention is generally 5 to 100.
C., preferably 10-80.degree. C., and the medium to be passed through the jacket 6 is selected according to the desired temperature of the absorption step. The medium is generally water or brine, but may be other suitable media such as oil. When the temperature of the liquid material in the absorption step is lower than the above range, the viscosity of the liquid material becomes high, and depending on the case, solidification or solid precipitation tends to make it difficult to transfer the liquid material in the system. If it is higher than the above range, the components of the liquid material may be altered or decomposed, and the quality of the liquid material may be degraded.

【0022】液状物供給管2から液状物3を吸収槽1内
に供給する。また、二酸化炭素供給管4から二酸化炭素
を吸収槽1内に供給する。吸収槽1内で二酸化炭素供給
管4の出口は底に近い場所に配置されており、二酸化炭
素供給管4から出た二酸化炭素が液状物3の中をバブリ
ングして上昇し(この際、吸収槽1内の圧力を維持しな
がら、排気管5から炭酸ガスを排気することにより、バ
ブリングを容易にする)、その間に二酸化炭素が液状物
3に十分に吸収されるようになっている。二酸化炭素は
一般に炭酸ガスの状態で供給されるが、液化炭酸の状態
で又は超臨界状態で供給してもよい。二酸化炭素には窒
素のような不活性ガスが含まれていてもよいが、二酸化
炭素の濃度は一般に20重量%以上、特に50重量%以
上であることが好ましい。吸収槽1内の二酸化炭素の分
圧は5〜70気圧、特に10〜50気圧であることが好
ましい。二酸化炭素の分圧が上記の範囲よりも低いと殺
菌効果が低下し、十分に殺菌するために処理時間を長く
することが必要になる傾向があり、二酸化炭素の分圧を
上記の範囲よりも高くしても殺菌効果のより以上の向上
はあまり期待されず、装置の一層の高圧化が必要になっ
てくる。
A liquid material 3 is supplied from a liquid material supply pipe 2 into the absorption tank 1. Further, carbon dioxide is supplied from the carbon dioxide supply pipe 4 into the absorption tank 1. The outlet of the carbon dioxide supply pipe 4 is located near the bottom in the absorption tank 1, and the carbon dioxide that has flowed out of the carbon dioxide supply pipe 4 rises by bubbling through the liquid material 3 (at this time, absorption). Exhausting carbon dioxide gas from the exhaust pipe 5 while maintaining the pressure in the tank 1 facilitates bubbling), during which time the carbon dioxide is sufficiently absorbed by the liquid material 3. Carbon dioxide is generally supplied in a state of carbon dioxide gas, but may be supplied in a state of liquefied carbon dioxide or in a supercritical state. Carbon dioxide may contain an inert gas such as nitrogen, but the concentration of carbon dioxide is generally preferably at least 20% by weight, particularly preferably at least 50% by weight. The partial pressure of carbon dioxide in the absorption tank 1 is preferably 5 to 70 atm, particularly preferably 10 to 50 atm. If the partial pressure of carbon dioxide is lower than the above range, the sterilizing effect is reduced, and there is a tendency that it is necessary to lengthen the treatment time to sufficiently sterilize, and the partial pressure of carbon dioxide is lower than the above range. Even if it is increased, further improvement of the sterilization effect is not expected much, and it is necessary to further increase the pressure of the apparatus.

【0023】吸収槽1内に於いて、排気管5から二酸化
炭素を一部抜き出して、液状物中に二酸化炭素をバブリ
ングさせることにより、二酸化炭素は液状物に十分に吸
収されるが、場合により吸収槽1に攪拌機を設け液状物
を攪拌してもよい。
In the absorption tank 1, a part of carbon dioxide is extracted from the exhaust pipe 5, and the carbon dioxide is bubbled into the liquid, so that the carbon dioxide is sufficiently absorbed by the liquid. A liquid mixer may be stirred by providing a stirrer in the absorption tank 1.

【0024】吸収槽1内の液状物3を吸収槽1の下部か
ら排出させ、管7を通して急速減圧装置8の高圧ポンプ
8Aに送り、所望の圧力まで液状物を加圧し、チャンバ
ー8Bに送る。チャンバー8Bに入るときの液状物の圧
力は、200〜3000気圧、特に500〜2000気
圧にすることが好ましい。次いでチャンバー8B内で急
速に液状物の圧力を低下させる。前記のようにチャンバ
ー8Bから出た液状物の大部分は再び吸収槽1に戻すの
で、チャンバー8Bから出る液状物の圧力が吸収槽1内
の圧力よりも若干高くなるように、チャンバー8B内で
圧力低下させることが好ましい。勿論、チャンバー8B
から出る液状物の圧力を吸収槽1内の圧力より低くして
もよく、その場合は吸収槽1内の圧力よりも高い圧力に
加圧して液状物を吸収槽1に送る。
The liquid material 3 in the absorption tank 1 is discharged from the lower part of the absorption tank 1, sent to the high pressure pump 8A of the rapid pressure reducing device 8 through the pipe 7, pressurized to a desired pressure, and sent to the chamber 8B. The pressure of the liquid when entering the chamber 8B is preferably 200 to 3000 atm, particularly preferably 500 to 2000 atm. Next, the pressure of the liquid material is rapidly reduced in the chamber 8B. As described above, most of the liquid discharged from the chamber 8B is returned to the absorption tank 1 again. Therefore, the pressure of the liquid discharged from the chamber 8B is slightly higher than the pressure in the absorption tank 1 in the chamber 8B. It is preferable to reduce the pressure. Of course, chamber 8B
The pressure of the liquid substance coming out of the absorption tank 1 may be lower than the pressure in the absorption tank 1. In this case, the liquid substance is sent to the absorption tank 1 by applying a pressure higher than the pressure in the absorption tank 1.

【0025】液状物がチャンバー8Bを通過する時間は
一般に約1秒以内であることが好ましい。即ち、チャン
バー8Bに入るときの圧力からチャンバー8Bから出る
ときの圧力まで、好ましくは約1秒以内に急速に低下さ
せる。チャンバー8Bは、高圧ポンプ8Aにより加圧さ
れた液状物の圧力を急速に低下させることができる構造
を有するものであればよく、加圧された液状物をチャン
バー8B内に吹き出すオリフィスが設けられたものであ
ってもよい。また、チャンバー8B内では、急速に圧力
低下させると共に、液状物の流れを二つに分け、各流れ
を互いに衝突させて、液状物に機械的衝撃力(剪断力)
を与えるようにしてもよい。チャンバー8Bに入るとき
の液状物の圧力が上記の範囲よりも低いと、急速な圧力
低下(場合により、更に機械的衝撃力)による殺菌効果
が低下する傾向にあり、圧力を上記の範囲よりも高くし
ても殺菌効果のより以上の増加はあまり期待されず、装
置の一層の高圧化が必要になってくる。
It is generally preferred that the time for the liquid to pass through the chamber 8B is within about one second. That is, the pressure is rapidly decreased from the pressure when entering the chamber 8B to the pressure when exiting the chamber 8B, preferably within about one second. The chamber 8B only needs to have a structure capable of rapidly reducing the pressure of the liquid material pressurized by the high-pressure pump 8A, and is provided with an orifice for blowing the pressurized liquid material into the chamber 8B. It may be something. In the chamber 8B, the pressure is rapidly reduced, the flow of the liquid material is divided into two, and the respective flows collide with each other, so that a mechanical impact force (shear force) is applied to the liquid material.
May be given. If the pressure of the liquid material when entering the chamber 8B is lower than the above range, the sterilization effect due to a rapid pressure drop (in some cases, further mechanical impact force) tends to decrease, and the pressure is set to be lower than the above range. Even if it is increased, a further increase in the sterilizing effect is not expected, and a higher pressure of the device is required.

【0026】高圧ポンプ8Aとチャンバー8Bとを一つ
のユニットにした急速減圧装置8の形態をとったものが
あり、このような装置としては、例えば、マイクロフル
イダイザー、ナノマイザー、マントンゴーリン等の商品
名で市販されているものがある。従って、高圧ポンプ8
Aにより液状物が非常に高い圧力まで加圧されることが
あるが、急速減圧装置8での滞留時間が非常に短いので
急速減圧装置8の大きさは比較的小さいものであり、殺
菌装置全体に占める比率は非常に小さい。
There is a type of a rapid decompression device 8 in which the high-pressure pump 8A and the chamber 8B are integrated into one unit. Examples of such a device include trade names such as a microfluidizer, a nanomizer, and Menton-Gaulin. Some are commercially available. Therefore, the high pressure pump 8
Although the liquid material may be pressurized to a very high pressure by A, the size of the rapid decompression device 8 is relatively small because the residence time in the rapid decompression device 8 is very short, Is very small.

【0027】チャンバー8Bから出た液状物は、管9を
通り、熱交換器10により冷却された後、管11を通っ
て吸収槽1に戻され、二酸化炭素の吸収工程に付され
る。このようにして、液状物は吸収槽1と急速減圧装置
8とを循環して、吸収工程と減圧工程とに繰り返して付
される。
The liquid discharged from the chamber 8B passes through the pipe 9, is cooled by the heat exchanger 10, is returned to the absorption tank 1 through the pipe 11, and is subjected to a carbon dioxide absorbing step. In this way, the liquid material circulates through the absorption tank 1 and the rapid decompression device 8, and is repeatedly applied to the absorption step and the decompression step.

【0028】管11を通る液状物の一部は、管12から
生成物(殺菌された液状物)として取り出され、管12
から取り出された生成物の量に相当する原料の液状物を
液状物供給管2から吸収槽1に供給する。また、消費さ
れた二酸化炭素に相当する二酸化炭素を二酸化炭素供給
管4から吸収槽1に供給して、吸収槽1の内圧を所定の
圧力に維持する。管12からの生成物の取り出し、及び
吸収槽1への液状物の供給を連続的に行うことにより、
本発明の液状物の殺菌方法を連続的に行うことができ
る。
A part of the liquid passing through the pipe 11 is taken out of the pipe 12 as a product (sterilized liquid), and
The liquid material of the raw material corresponding to the amount of the product taken out of the liquid is supplied from the liquid supply pipe 2 to the absorption tank 1. Further, carbon dioxide equivalent to the consumed carbon dioxide is supplied from the carbon dioxide supply pipe 4 to the absorption tank 1, and the internal pressure of the absorption tank 1 is maintained at a predetermined pressure. By continuously taking out the product from the pipe 12 and supplying the liquid substance to the absorption tank 1,
The liquid material sterilization method of the present invention can be continuously performed.

【0029】本発明の液状物の殺菌方法に於いて、液状
物に含まれる微生物が殺菌される機構については、必ず
しも明確ではないが、下記のように推定される。即ち、
二酸化炭素は水性媒体中に吸収され易いものであるの
で、吸収工程に於いて、加圧下に二酸化炭素が微生物の
細胞内に吸収され、この二酸化炭素を吸収した細胞が、
減圧工程に於いて急速な圧力低下を受けることによっ
て、細胞内に加圧下に吸収されている二酸化炭素が急激
にガス化膨張し(バースト現象を起こし)、そのために
微生物の細胞壁や細胞膜が破壊され、その結果微生物が
死滅するものと考えられる。減圧工程に於いて液状物に
機械的衝撃力を加えることにより、微生物の死滅は一層
効率よく行われるものと考えられる。
In the method for sterilizing a liquid material of the present invention, the mechanism for sterilizing microorganisms contained in the liquid material is not necessarily clear, but is presumed as follows. That is,
Since carbon dioxide is easily absorbed in an aqueous medium, in the absorption step, carbon dioxide is absorbed into the cells of the microorganism under pressure, and the cells that have absorbed this carbon dioxide are
Due to the rapid pressure drop in the decompression process, the carbon dioxide absorbed under pressure inside the cell rapidly gasifies and expands (causing a burst phenomenon), thereby destroying the cell wall and cell membrane of microorganisms. As a result, it is considered that microorganisms are killed. It is considered that by applying a mechanical impact force to the liquid material in the decompression step, the microorganisms can be killed more efficiently.

【0030】本発明の液状物の殺菌方法に於いては、加
圧下の二酸化炭素を使用するものの、従来の超高圧殺菌
法に於けるような5000気圧以上の圧力に比べて遥か
に低い圧力であり、本発明に於ける殺菌の機構は、超高
圧により微生物の細胞膜等を損傷させて殺菌する超高圧
殺菌法とは全く異なっていることが明らかである。本発
明の減圧工程で3000気圧以下の圧力を加えることも
あるが、前記のように減圧工程で液状物が高圧を受ける
時間は極めて短いものであり、この間に超高圧作用のみ
で微生物が死滅するとは考えられない。
In the liquid sterilization method of the present invention, carbon dioxide under pressure is used, but the pressure is much lower than the pressure of 5000 atm or more as in the conventional ultrahigh pressure sterilization method. It is clear that the sterilization mechanism of the present invention is completely different from the ultrahigh-pressure sterilization method in which microbial cell membranes are damaged by ultrahigh pressure and sterilized. Although a pressure of 3000 atm or less may be applied in the depressurizing step of the present invention, the time during which the liquid is subjected to high pressure in the depressurizing step is extremely short as described above. I can't imagine.

【0031】[0031]

【実施例】次に、実施例及び比較例により本発明を更に
詳細に説明する。
Next, the present invention will be described in more detail with reference to Examples and Comparative Examples.

【0032】[実施例1]滅菌した生理食塩水にそれぞ
れ菌体としてEsherichia coli 、Saccharomycescerevis
iae又はBacillus subtilis (胞子)を、氷温下で分散
させて、3種の菌体分散液を調製した。各菌体分散液中
の菌体の初菌数は、表1に示す通りであった。
[Example 1] Escherichia coli and Saccharomyces cerevis each as cells in sterile physiological saline.
Iae or Bacillus subtilis (spores) were dispersed at ice temperature to prepare three kinds of bacterial cell dispersions. The initial cell count of the cells in each cell dispersion was as shown in Table 1.

【0033】殺菌装置として図1に示すような装置を使
用した。但し、吸収槽1として内容積500mLの耐圧
容器を使用し、急速減圧装置8としてナノマイザー(ナ
ノマイザー株式会社製:型式LA−30又はLA−5
2)を使用した。菌体分散液150mLを液状物供給管
2から吸収槽1に投入し、吸収槽1のジャケット6に表
1に示す温度の水を循環させ、吸収槽1内の分散液の温
度をほぼ一定に保った。ボンベからの炭酸ガスを二酸化
炭素供給管4を通して菌体分散液中に吹き込み、吸収槽
1内の圧力を約40気圧に維持した。この際、吸収槽1
内の圧力を維持しながら、排気管5から炭酸ガスを排気
することにより、炭酸ガスのバブリングを起こさせ分散
液を攪拌した。吸収槽1の下部から菌体分散液をナノマ
イザー8の高圧ポンプ8Aに送り、高圧ポンプ8Aの出
口圧力が表1に示す圧力になるように菌体分散液を加圧
した後、ナノマイザー8のチャンバー8Bに送り、チャ
ンバー8Bの出口で約40気圧になるように菌体分散液
の圧力を急速に(チャンバー通過時間は約1秒以下)低
下させた。チャンバー8Bから出た菌体分散液を熱交換
器10で吸収槽1内の菌体分散液の温度まで冷却した
後、吸収槽1に戻した。ナノマイザー8を通過する菌体
分散液の流量を表1に示す。
As a sterilizer, an apparatus as shown in FIG. 1 was used. However, a pressure-resistant container having an internal volume of 500 mL is used as the absorption tank 1 and a Nanomizer (model LA-30 or LA-5 manufactured by Nanomizer Co., Ltd.) is used as the rapid decompression device 8.
2) was used. 150 mL of the microbial cell dispersion liquid is introduced into the absorption tank 1 from the liquid supply pipe 2, and water having the temperature shown in Table 1 is circulated through the jacket 6 of the absorption tank 1 so that the temperature of the dispersion liquid in the absorption tank 1 becomes substantially constant. Kept. Carbon dioxide gas from a cylinder was blown into the bacterial cell dispersion through the carbon dioxide supply pipe 4 to maintain the pressure in the absorption tank 1 at about 40 atm. At this time, absorption tank 1
By exhausting carbon dioxide from the exhaust pipe 5 while maintaining the internal pressure, bubbling of carbon dioxide was caused and the dispersion was stirred. The microbial cell dispersion is sent from the lower part of the absorption tank 1 to the high-pressure pump 8A of the nanomizer 8, and the microbial cell dispersion is pressurized so that the outlet pressure of the high-pressure pump 8A becomes the pressure shown in Table 1. 8B, and the pressure of the bacterial cell dispersion was rapidly reduced (the chamber passage time was about 1 second or less) so as to be about 40 atm at the outlet of the chamber 8B. The bacterial cell dispersion discharged from the chamber 8B was cooled to the temperature of the bacterial cell dispersion in the absorption tank 1 by the heat exchanger 10, and then returned to the absorption tank 1. Table 1 shows the flow rate of the bacterial cell dispersion passing through the nanomizer 8.

【0034】この条件を維持して菌体分散液の循環を表
1に示す循環時間の間継続した後、菌体分散液をサンプ
リングし、寒天培地を用いて表1に示す日数の間35℃
で培養した後、残存菌数を測定し、下記の式により生菌
率を算出した。 生菌率=残存菌数÷初菌数
After maintaining the above conditions and continuing the circulation of the bacterial cell dispersion for the circulation time shown in Table 1, the bacterial cell dispersion was sampled, and agar medium was used for 35 days at 35 ° C. for the number of days shown in Table 1.
After culturing, the number of remaining bacteria was measured, and the viability was calculated by the following equation. Viable bacteria rate = number of remaining bacteria / number of initial bacteria

【0035】生菌率を表1に示す。何れの場合も残存菌
数は10個/mL(検出限界)以下であり、滅菌されて
いると考える。
The viable cell ratio is shown in Table 1. In each case, the number of remaining bacteria is 10 cells / mL or less (detection limit) or less, and it is considered that the bacteria are sterilized.

【0036】[0036]

【表1】 [Table 1]

【0037】[比較例1]実施例1に於けると同様にし
て、3種の菌体分散液を調製した。各菌体分散液中の菌
体の初菌数は表2に示す通りであった。
Comparative Example 1 Three kinds of bacterial cell dispersions were prepared in the same manner as in Example 1. The initial number of cells in each cell dispersion was as shown in Table 2.

【0038】実施例1で使用した装置を使用し、菌体分
散液150mLを液状物供給管2から吸収槽1に投入
し、吸収槽1のジャケット6に表2に示す温度の水を循
環させ、吸収槽1内の分散液の温度をほぼ一定に保っ
た。ボンベからの炭酸ガスを二酸化炭素供給管4を通し
て菌体分散液中に吹き込み、吸収槽1内の圧力を約40
気圧に維持した。この際、吸収槽1内の圧力を維持しな
がら、排気管5から炭酸ガスを排気することにより、炭
酸ガスのバブリングを起こさせ分散液を攪拌した。この
状態を表2に示す吸収槽処理時間の間続け、排気管5の
バルブを全開にして、吸収槽1内の圧力を瞬時(約1秒
以内)に大気圧まで開放した。
Using the apparatus used in Example 1, 150 mL of the bacterial cell dispersion was introduced into the absorption tank 1 from the liquid supply pipe 2, and water having the temperature shown in Table 2 was circulated through the jacket 6 of the absorption tank 1. The temperature of the dispersion in the absorption tank 1 was kept almost constant. Carbon dioxide gas from a cylinder is blown into the bacterial cell dispersion through the carbon dioxide supply pipe 4 to reduce the pressure in the absorption tank 1 to about 40
Atmospheric pressure was maintained. At this time, the carbon dioxide gas was evacuated from the exhaust pipe 5 while maintaining the pressure in the absorption tank 1, thereby causing bubbling of the carbon dioxide gas and stirring the dispersion. This state was continued for the absorption tank processing time shown in Table 2, and the valve in the exhaust pipe 5 was fully opened to immediately release the pressure in the absorption tank 1 to the atmospheric pressure (within about one second).

【0039】吸収槽1内の菌体分散液を実施例1に於け
ると同様に処理して残存菌数を測定し、その生菌率を算
出した。その結果を表2に示す。
The bacterial cell dispersion in the absorption tank 1 was treated in the same manner as in Example 1, the number of remaining bacteria was measured, and the viability was calculated. Table 2 shows the results.

【0040】[0040]

【表2】 [Table 2]

【0041】表2の結果から、二酸化炭素による加圧処
理を行い、1回急速に減圧したのみで、本発明に於ける
ように吸収工程及び減圧工程を繰り返さなかった場合に
は、殺菌効率が著しく低いことが明らかである。即ち、
菌体がEsherichia coli の場合には、実施例1に比べて
処理時間が10倍であり、菌体がSaccharomyces cerevi
siaeの場合には、実施例1に比べて処理時間を4倍にし
たときでも生菌率が著しく高く、実施例1と同程度まで
殺菌するためには処理時間を12倍にする必要があり、
また、菌体がBacillus subtilis (胞子)の場合には、
実施例1に比べて処理時間を4倍にしたときでも生菌率
が著しく高く、実施例1と同程度まで殺菌するためには
吸収槽温度を高くし処理時間を4倍にする必要がある。
From the results in Table 2, it can be seen that when the pressure treatment with carbon dioxide was performed and the pressure was rapidly reduced once, and the absorption step and the pressure reduction step were not repeated as in the present invention, the sterilization efficiency was reduced. It is clear that it is significantly lower. That is,
When the cells were Esherichia coli, the treatment time was 10 times longer than in Example 1, and the cells were Saccharomyces cerevi
In the case of siae, the viability rate is remarkably high even when the treatment time is quadrupled as compared with Example 1, and it is necessary to increase the treatment time by 12 times in order to sterilize to the same degree as in Example 1. ,
When the cells are Bacillus subtilis (spores),
Even when the treatment time is quadrupled compared to Example 1, the viability rate is remarkably high, and in order to sterilize to the same degree as in Example 1, it is necessary to increase the absorption tank temperature and quadruple the treatment time. .

【0042】[比較例2]実施例1と同様にして、3種
の菌体分散液を調製した。各菌体分散液中の菌体の初菌
数は表3に示す通りであった。
Comparative Example 2 Three kinds of bacterial cell dispersions were prepared in the same manner as in Example 1. The initial number of cells in each cell dispersion was as shown in Table 3.

【0043】実施例1で使用した装置を使用し、菌体分
散液150mLを液状物供給管2から吸収槽1に投入
し、吸収槽1のジャケット6に表3に示す温度の水を循
環させ、吸収槽1内の分散液の温度をほぼ一定に保っ
た。吸収槽1に炭酸ガスを供給しなかった。吸収槽1内
の菌体分散液を実施例1に於けると同様にして、表3に
示すナノマイザー圧力及び流量でナノマイザーに通し、
吸収槽に循環させた。この条件を維持して菌体分散液の
循環を表3に示す循環時間の間継続した後、吸収槽1内
の菌体分散液を実施例1に於けると同様に処理して残存
菌数を測定し、その生菌率を算出した。その結果を表3
に示す。
Using the apparatus used in Example 1, 150 mL of the bacterial cell dispersion was put into the absorption tank 1 from the liquid supply pipe 2, and water having the temperature shown in Table 3 was circulated through the jacket 6 of the absorption tank 1. The temperature of the dispersion in the absorption tank 1 was kept almost constant. No carbon dioxide gas was supplied to the absorption tank 1. The bacterial cell dispersion in the absorption tank 1 was passed through the nanomizer at the nanomizer pressure and flow rate shown in Table 3 in the same manner as in Example 1,
Circulated through the absorption tank. After maintaining the above conditions and continuing the circulation of the bacterial cell dispersion for the circulation time shown in Table 3, the bacterial cell dispersion in the absorption tank 1 was treated in the same manner as in Example 1 to determine the number of remaining bacteria. Was measured, and the viable cell ratio was calculated. Table 3 shows the results.
Shown in

【0044】[0044]

【表3】 [Table 3]

【0045】表3の結果から、二酸化炭素による加圧処
理を行わない他は実施例1と同様に処理した場合には、
菌体がEsherichia coli の場合には、実施例1と同様の
結果であるが、菌体がSaccharomyces cerevisiaeの場合
及びBacillus subtilis (胞子)の場合には、処理時間
が実施例1と同じ場合生菌率が著しく高く、十分殺菌で
きないことが明らかである。
From the results shown in Table 3, when the treatment was performed in the same manner as in Example 1 except that the pressure treatment with carbon dioxide was not performed,
When the cells are Esherichia coli, the results are the same as in Example 1. However, when the cells are Saccharomyces cerevisiae and Bacillus subtilis (spores), the treatment time is the same as in Example 1. It is clear that the rate is extremely high and cannot be sterilized sufficiently.

【0046】[実施例2]大豆を水道水に室温で約15
時間浸漬し膨潤させた後、濾別した。膨潤した大豆に水
道水を加え、ジューサーミキサーを用いて約2分間粉砕
処理して生呉を調製し、この生呉を搾って豆乳を調製し
た。搾り立ての豆乳には約106 個/mLの菌体が含ま
れていた。
Example 2 Soybeans were added to tap water at room temperature for about 15 minutes.
After immersion and swelling for a period of time, the mixture was filtered. Tap water was added to the swollen soybeans, and crushed using a juicer mixer for about 2 minutes to prepare raw gou, and the raw gou was squeezed to prepare soymilk. The freshly squeezed soy milk contained about 10 6 cells / mL.

【0047】実施例1で使用した殺菌装置を使用し、豆
乳150mLを液状物供給管2から吸収槽1に投入し、
吸収槽1のジャケット6に60℃の水を循環させ、吸収
槽1内の分散液の温度をほぼ一定に保った。ボンベから
の炭酸ガスを二酸化炭素供給管4を通して豆乳中に吹き
込み、吸収槽1内の圧力を約40気圧に維持した。この
際、吸収槽1内の圧力を維持しながら、排気管5から炭
酸ガスを排気することにより、炭酸ガスのバブリングを
起こさせ分散液を攪拌した。吸収槽1の下部から豆乳を
ナノマイザー8の高圧ポンプ8Aに170mL/分の流
速で送り、高圧ポンプ8Aの出口圧力が約2000気圧
になるように豆乳を加圧した後、ナノマイザー8のチャ
ンバー8Bに送り、チャンバー8Bの出口で約40気圧
になるように豆乳の圧力を急速に(チャンバー通過時間
は約1秒以下)低下させた。チャンバー8Bから出た豆
乳を熱交換器10で約60℃まで冷却した後、吸収槽1
に戻した。
Using the sterilizing apparatus used in Example 1, 150 mL of soymilk was put into the absorption tank 1 from the liquid supply pipe 2,
Water at 60 ° C. was circulated through the jacket 6 of the absorption tank 1 to keep the temperature of the dispersion in the absorption tank 1 almost constant. Carbon dioxide gas from the cylinder was blown into the soymilk through the carbon dioxide supply pipe 4 to maintain the pressure in the absorption tank 1 at about 40 atm. At this time, the carbon dioxide gas was evacuated from the exhaust pipe 5 while maintaining the pressure in the absorption tank 1, thereby causing bubbling of the carbon dioxide gas and stirring the dispersion. The soymilk is sent from the lower part of the absorption tank 1 to the high-pressure pump 8A of the nanomizer 8 at a flow rate of 170 mL / min, and the soymilk is pressurized so that the outlet pressure of the high-pressure pump 8A becomes approximately 2000 atm. Then, the pressure of the soymilk was rapidly decreased (the passage time in the chamber was about 1 second or less) so that the pressure became about 40 atm at the outlet of the chamber 8B. After cooling the soymilk discharged from the chamber 8B to about 60 ° C. in the heat exchanger 10, the absorption tank 1
Back to.

【0048】この条件を維持して豆乳の循環を15分間
継続して殺菌処理を行った後、吸収槽1内の豆乳を実施
例1に於けると同様に処理して残存菌数を測定し、その
生菌率を算出した。生菌率は10-5であり非常に高い殺
菌効果が得られた。
After maintaining the above conditions and circulating the soy milk for 15 minutes to carry out a sterilization treatment, the soy milk in the absorption tank 1 was treated in the same manner as in Example 1, and the number of residual bacteria was measured. The viable cell rate was calculated. The viable cell rate was 10 -5 and a very high bactericidal effect was obtained.

【0049】[実施例3]ビタミンB1 の0.01重量
%水溶液に、Saccharomyces cerevisiaeを初菌数106
個/mLになるように分散させてビタミンB1 水溶液を
調製した。
Example 3 Saccharomyces cerevisiae was added to an aqueous solution containing 0.01% by weight of vitamin B 1 of 10 6 bacteria.
The solution was dispersed so as to obtain an aqueous vitamin B 1 solution.

【0050】豆乳の代わりに上記のビタミンB1 水溶液
を使用した他は、実施例2に於けると同様にして、ビタ
ミンB1 水溶液の殺菌処理を40℃行った。
A sterilization treatment of the vitamin B 1 aqueous solution was performed at 40 ° C. in the same manner as in Example 2 except that the above-mentioned vitamin B 1 aqueous solution was used instead of soy milk.

【0051】この条件を維持してビタミンB1 水溶液の
循環を15分間継続して殺菌処理を行った後、吸収槽1
内のビタミンB1 水溶液を実施例1に於けると同様に処
理して残存菌数を測定し、その生菌率を算出した。生菌
率は10-5以下(検出限界以下)であり完全に殺菌でき
た。
After maintaining the above conditions and circulating a vitamin B 1 aqueous solution for 15 minutes to perform a sterilization treatment, the absorption tank 1
The aqueous vitamin B 1 solution was treated in the same manner as in Example 1, the number of remaining bacteria was measured, and the viable cell ratio was calculated. The viable cell rate was 10 −5 or less (below the detection limit), indicating that the bacteria were completely sterilized.

【0052】この殺菌処理したビタミンB1 水溶液中の
ビタミンB1 の残存率は100%であり、この殺菌処理
でビタミンB1 が全く分解されていなかったことが確認
された。
[0052] residual ratio of vitamin B 1 vitamin B 1 in an aqueous solution obtained by this sterilization is 100%, and it was confirmed that vitamin B 1 in this sterilization process was not degraded at all.

【0053】ビタミンB1 は120℃で15分間熱処理
した場合、残存率は約20%であることが知られてお
り、この例でビタミンB1 を分解させることなく完全に
殺菌できることが確認された。
It is known that when heat treated at 120 ° C. for 15 minutes, the residual ratio of vitamin B 1 is about 20%. In this example, it was confirmed that vitamin B 1 can be completely sterilized without decomposing vitamin B 1 . .

【0054】[0054]

【発明の効果】本発明の液状物の殺菌方法は、液状飲食
物(液状食品、液状調味料、飲料等)、液状工業原料、
液状医薬品、液状化粧品等の液状物の、風味を低下又は
悪化させたり褐変させることなく、また含有されている
有効成分の機能を低下させたり失わせることなく、液状
物に混入されている微生物を短時間にほぼ完全に殺菌す
ることができるという顕著な効果を奏する。特に、本発
明の液状物の殺菌方法は、従来の低温殺菌方法では殺菌
が困難であった、蛋白質を含む液状飲食物に対しても極
めて有効であるという顕著な効果を奏する。
According to the method for sterilizing a liquid material of the present invention, liquid foods (liquid foods, liquid seasonings, beverages, etc.), liquid industrial raw materials,
Microorganisms contained in liquids, such as liquid pharmaceuticals and liquid cosmetics, without lowering or worsening or browning the flavor of the liquids, and without reducing or losing the function of the contained active ingredient. This has a remarkable effect that sterilization can be performed almost completely in a short time. In particular, the method for sterilizing a liquid material of the present invention has a remarkable effect that it is extremely effective for liquid foods and drinks containing proteins, which were difficult to sterilize by the conventional pasteurization method.

【0055】更に、本発明の液状物の殺菌方法では、高
価な超高圧装置を使用する必要がなく、しかも連続的に
行うことができるので、設備費が安価であり、操業の安
全性が高く、生産効率が高いという顕著な効果も奏す
る。
Further, in the method for sterilizing a liquid material according to the present invention, it is not necessary to use an expensive ultra-high pressure device, and it can be performed continuously, so that the equipment cost is low and the safety of operation is high. Also, there is a remarkable effect that the production efficiency is high.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施態様の概略を示すフローシート
である。
FIG. 1 is a flow sheet schematically showing an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 吸収槽 2 液状物供給管 3 液状物 4 二酸化炭素供給管 5 排気管 6 ジャケット 7 管 8 急速減圧装置 8A 高圧ポンプ 8B チャンバー 9 管 10 熱交換器 11 管 12 管 DESCRIPTION OF SYMBOLS 1 Absorption tank 2 Liquid supply pipe 3 Liquid 4 Carbon dioxide supply pipe 5 Exhaust pipe 6 Jacket 7 Tube 8 Rapid decompression device 8A High pressure pump 8B Chamber 9 Tube 10 Heat exchanger 11 Tube 12 Tube

───────────────────────────────────────────────────── フロントページの続き (72)発明者 織田 敏秀 千葉県印旛郡富里町日吉台6−8−11 (56)参考文献 特開 平5−130854(JP,A) 特開 平5−7480(JP,A) 特開 昭63−82667(JP,A) ──────────────────────────────────────────────────続 き Continuation of front page (72) Inventor Toshihide Oda 6-8-11 Hiyoshidai, Tomisato-cho, Inba-gun, Chiba Prefecture (56) References JP-A-5-130854 (JP, A) JP-A-5-7480 ( JP, A) JP-A-63-82667 (JP, A)

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 微生物が混入している液状物を、加圧下
で該液状物に二酸化炭素を吸収させる工程と、この工程
で得られた二酸化炭素を吸収している加圧された液状物
を急速に圧力低下させる工程とに、交互に繰り返し付す
ことにより、液状物に混入されている微生物の少なくと
も一部を死滅させることを特徴とする液状物の殺菌方
法。
1. A step of causing a liquid substance containing microorganisms to absorb carbon dioxide into the liquid substance under pressure, and the step of removing the pressurized liquid substance absorbing carbon dioxide obtained in this step. A method for sterilizing a liquid material, wherein at least a part of microorganisms mixed in the liquid material is killed by alternately and repeatedly applying the pressure to the step of rapidly reducing the pressure.
【請求項2】 上記二酸化炭素を吸収させる工程を、二
酸化炭素の5〜70気圧の分圧の下に行う請求項1に記
載の液状物の殺菌方法。
2. The method according to claim 1, wherein the step of absorbing carbon dioxide is performed under a partial pressure of carbon dioxide of 5 to 70 atm.
【請求項3】 微生物を含む液状物を、加圧下で該液状
物に二酸化炭素を吸収させる工程と、この工程で得られ
た二酸化炭素を吸収している加圧された液状物をより高
い圧力にまで圧縮した後、急速に圧力低下させる工程と
に、交互に繰り返し付すことにより、液状物に混入され
ている微生物の少なくとも一部を死滅させることを特徴
とする液状物の殺菌方法。
3. A step of absorbing a liquid material containing microorganisms under pressure to absorb carbon dioxide into the liquid material, and the step of applying a pressurized liquid material absorbing carbon dioxide obtained in this step to a higher pressure. And a step of rapidly reducing the pressure after compression to at least partially kill microorganisms mixed in the liquid material.
【請求項4】 上記二酸化炭素を吸収させる工程を、二
酸化炭素の5〜70気圧の分圧の下に行う請求項3に記
載の液状物の殺菌方法。
4. The method according to claim 3, wherein the step of absorbing carbon dioxide is performed under a partial pressure of 5 to 70 atm of carbon dioxide.
【請求項5】 微生物を含む液状物を、加圧下で該液状
物に二酸化炭素を吸収させる工程と、この工程で得られ
た二酸化炭素を吸収している加圧された液状物をより高
い圧力にまで圧縮した後、急速に圧力低下させると共
に、液状物に機械的衝撃力を加える工程とに、交互に繰
り返し付すことにより、液状物に混入されている微生物
の少なくとも一部を死滅させることを特徴とする液状物
の殺菌方法。
5. A step of absorbing a liquid material containing microorganisms under pressure to absorb carbon dioxide into the liquid material, and applying the pressurized liquid material absorbing carbon dioxide obtained in this step to a higher pressure. And then applying a mechanical impact force to the liquid material, while rapidly reducing the pressure, thereby at least partially killing the microorganisms mixed in the liquid material by repeatedly applying the same. A method for disinfecting a liquid material.
【請求項6】 上記二酸化炭素を吸収させる工程を、二
酸化炭素の5〜70気圧の分圧の下に行う請求項5に記
載の液状物の殺菌方法。
6. The method for sterilizing a liquid material according to claim 5, wherein the step of absorbing carbon dioxide is performed under a partial pressure of 5 to 70 atm of carbon dioxide.
JP10903294A 1994-04-25 1994-04-25 Liquid material sterilization method Expired - Fee Related JP2736605B2 (en)

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JP2736605B2 true JP2736605B2 (en) 1998-04-02

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1170022A4 (en) 1999-12-27 2003-02-05 Sr Kaihatsu Kk METHOD AND APPARATUS FOR DISINFECTING / STERILIZING MEDICAL INSTRUMENTS
US7189350B2 (en) 1999-12-27 2007-03-13 Kabushiki Kaisha Sr Kaihatsu Method of sterilizing medical instruments
JP3953321B2 (en) * 2001-12-28 2007-08-08 大和製罐株式会社 Liquid raw material processing equipment using supercritical carbon dioxide
KR101035238B1 (en) * 2006-12-14 2011-05-18 고려대학교 산학협력단 Sterilization method of fruit drink and system
WO2008105242A1 (en) * 2007-02-28 2008-09-04 Yamaguchi University Sterilization method using expansion of dissolved gas
EP2181612B1 (en) * 2007-07-31 2013-08-21 Nippon Medical School Foundation Food processing method and food processing apparatus
CN101579531B (en) 2009-06-09 2013-03-06 广东省农业科学院蚕业与农产品加工研究所 Method for three-phase sterilization of liquid material and equipment thereof
JP4896211B2 (en) * 2009-11-30 2012-03-14 株式会社タカコ Microbial mass control device and system
SG11202004923XA (en) * 2017-11-28 2020-06-29 Newsouth Innovations Pty Ltd Sterilization method
DE102017011752A1 (en) * 2017-12-19 2019-06-19 Messer Industriegase Gmbh Method for inactivating microorganisms in food

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