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JP2772044B2 - Resistance paste - Google Patents
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JP2772044B2 - Resistance paste - Google Patents

Resistance paste

Info

Publication number
JP2772044B2
JP2772044B2 JP1173302A JP17330289A JP2772044B2 JP 2772044 B2 JP2772044 B2 JP 2772044B2 JP 1173302 A JP1173302 A JP 1173302A JP 17330289 A JP17330289 A JP 17330289A JP 2772044 B2 JP2772044 B2 JP 2772044B2
Authority
JP
Japan
Prior art keywords
resistance
parts
glassy carbon
paste
spherical glassy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP1173302A
Other languages
Japanese (ja)
Other versions
JPH0338004A (en
Inventor
良則 藤井
一美 広瀬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NIPPON TEIKOKI HANBAI KK
NIPPON TEIKOKI SEISAKUSHO KK
Original Assignee
NIPPON TEIKOKI HANBAI KK
NIPPON TEIKOKI SEISAKUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by NIPPON TEIKOKI HANBAI KK, NIPPON TEIKOKI SEISAKUSHO KK filed Critical NIPPON TEIKOKI HANBAI KK
Priority to JP1173302A priority Critical patent/JP2772044B2/en
Publication of JPH0338004A publication Critical patent/JPH0338004A/en
Application granted granted Critical
Publication of JP2772044B2 publication Critical patent/JP2772044B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Apparatuses And Processes For Manufacturing Resistors (AREA)
  • Non-Adjustable Resistors (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Adjustable Resistors (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は可変抵抗器用の抵抗素子となる抵抗ペースト
に関する。
Description: TECHNICAL FIELD The present invention relates to a resistive paste that serves as a resistive element for a variable resistor.

〔従来の技術〕[Conventional technology]

従来、可変抵抗器用の抵抗素子は、フェノール樹脂或
いはエポキシ樹脂などの熱硬化性樹脂の樹脂バインダー
中にカーボンブラックやグラファイトなどの導電性粒子
を混練してペースト化し、このペースト化した抵抗ペー
ストを絶縁基板の表面にスプレーや印刷によって皮膜状
に付着し、これを加熱硬化して抵抗体とし、この抵抗膜
上にノイズ低減のためのグリースを塗布したものが一般
的である。
Conventionally, a resistor element for a variable resistor is formed by kneading conductive particles such as carbon black or graphite into a resin binder of a thermosetting resin such as phenolic resin or epoxy resin and forming a paste. Generally, a film is attached to the surface of the substrate by spraying or printing, and this is heated and cured to form a resistor, and grease for reducing noise is applied on the resistor film.

〔発明が解決しようとする課題〕[Problems to be solved by the invention]

しかしながら抵抗素子上には、金属製(例えば、リン
青銅、ベリリウム銅を素材としたもの)の刷子が接触す
ると共に摺動するので、表面硬度の異なる物質同志の摩
擦による摩耗とグリースによる抵抗膜の化学変化に伴な
う摩耗とが相まって、抵抗膜が削り取られ基板面の露出
に至るという問題点があった。特にカーボン量の少ない
高抵抗ペーストを用いた抵抗素子ではその摩擦度合が激
しく、且つ湿度による抵抗値変化率が大きいという問題
点があった。
However, a metal (for example, phosphor bronze or beryllium copper) brush contacts and slides on the resistive element, so that abrasion due to friction between materials having different surface hardness and the resistive film due to grease are formed. There is a problem in that the resistive film is scraped off and exposed to the substrate surface in combination with the wear accompanying the chemical change. In particular, a resistance element using a high resistance paste having a small amount of carbon has a problem that the degree of friction is severe and the rate of change in resistance value due to humidity is large.

そこで本発明は前記事情に基づいてなされたものであ
り、金属刷子との摺動に対して耐摩耗性に優れ、しかも
耐湿特性が良好である抵抗素子を得ることができる抵抗
ペーストを提供することを目的とする。
Therefore, the present invention has been made based on the above circumstances, and provides a resistance paste capable of obtaining a resistance element having excellent abrasion resistance against sliding with a metal brush and excellent moisture resistance. With the goal.

〔課題を解決するための手段〕[Means for solving the problem]

上記目的を達成するために本発明の抵抗ペーストは、
樹脂バインダー中に導電性材料を付与すると共にフェノ
ール系樹脂を還元雰囲気中において高温で炭化焼成して
得た球形ガラス状カーボンを添加することによって構成
されている。また、前記球形ガラス状カーボンがカップ
リング剤にて処理されたものであってもよい。
In order to achieve the above object, the resistance paste of the present invention comprises:
It is constituted by providing a conductive material in a resin binder and adding spherical glassy carbon obtained by carbonizing and firing a phenolic resin at a high temperature in a reducing atmosphere. Further, the spherical glassy carbon may be treated with a coupling agent.

〔作用〕[Action]

本発明による抵抗ペーストは、球形ガラス状カーボン
が添加されているので、これを摺動用の可変抵抗器の抵
抗素子に使用すれば、該抵抗素子の皮膜中に潤滑性と耐
摩擦性並びに耐湿性が付与される。また、球形ガラス状
カーボンをカップリング剤で処理しておけば、バインダ
ー樹脂との濡れ性が良好になって一段と向上した耐湿性
が付与される。
Since the resistance paste according to the present invention has spherical glassy carbon added thereto, if this is used for the resistance element of a variable resistor for sliding, the lubricating property, the friction resistance and the moisture resistance are contained in the film of the resistance element. Is given. Further, if the spherical glassy carbon is treated with a coupling agent, the wettability with the binder resin is improved, and further improved moisture resistance is provided.

なお、本発明による抵抗ペーストは、その含有する球
形ガラス状カーボンが10-3Ω・cm程度の体積固有抵抗を
有しながらカーボンブラックのようなストラクチャーが
ないため、バインダー樹脂中に均一に分散することによ
って、充填密度の高い高抵抗用のペーストとなってい
る。
Note that the resistance paste according to the present invention has a volume-specific resistance of about 10 −3 Ω · cm while the spherical vitreous carbon contained therein does not have a structure like carbon black, and thus is uniformly dispersed in the binder resin. As a result, a paste for high resistance with a high packing density is obtained.

〔実 施 例〕〔Example〕

以下、本発明の実施例について説明する。まず、本発
明における抵抗ペーストを得るには、次の材料を用意す
る。すなわち、バインダー樹脂としてフェノール樹脂な
どの熱硬化性樹脂を143部、導電性材料としてカーボン
ブラックやグラファイトを23〜51部、溶剤としてイソプ
ロピルアルコールやブチルカルビトールを55〜95部、他
に消泡剤1〜6部をそれぞれ用意し、さらに、球形のフ
ェノール系樹脂を還元雰囲気中で炭化焼成して得た球形
ガラス状カーボンを1〜50部を準備する。
Hereinafter, examples of the present invention will be described. First, in order to obtain the resistance paste according to the present invention, the following materials are prepared. That is, 143 parts of a thermosetting resin such as a phenol resin as a binder resin, 23 to 51 parts of carbon black or graphite as a conductive material, 55 to 95 parts of isopropyl alcohol or butyl carbitol as a solvent, and an antifoaming agent. 1 to 6 parts are prepared, and 1 to 50 parts of spherical glassy carbon obtained by carbonizing and firing a spherical phenolic resin in a reducing atmosphere are prepared.

上記材料の各配合割合を変え、実施例1〜5に示す各
抵抗ペーストを得た。
The resistance pastes shown in Examples 1 to 5 were obtained by changing the mixing ratios of the above materials.

(実施例1) フェノール樹脂143部、カーボンブラック20部、グラ
ファイト8部、球形ガラス状カーボン2部、イソプロピ
ルアルコール32部及び消泡剤5部をそれぞれ混合し攪拌
した後、三本ロールミルで混練し、さらにブチルカルビ
トールにて粘度調整を行なって、2.9kΩ/□の抵抗ペー
ストを得た。
(Example 1) 143 parts of phenol resin, 20 parts of carbon black, 8 parts of graphite, 2 parts of spherical glassy carbon, 32 parts of isopropyl alcohol and 5 parts of an antifoaming agent were mixed and stirred, and then kneaded with a three-roll mill. Then, the viscosity was adjusted with butyl carbitol to obtain a resistance paste of 2.9 kΩ / □.

(実施例2) フェノール樹脂143部、カーボンブラック18部、グラ
ファイト8部、球形ガラス状カーボン10部、イソプロピ
ルアルコール32部及び消泡剤2部をそれぞれ混合し攪拌
した後、三本ロールミルで混練し、さらにブチルカルビ
トールにて粘度調整を行なって、2.5kΩ/□の抵抗ペー
ストを得た。
(Example 2) 143 parts of phenol resin, 18 parts of carbon black, 8 parts of graphite, 10 parts of spherical glassy carbon, 32 parts of isopropyl alcohol, and 2 parts of an antifoaming agent were mixed and stirred, and then kneaded with a three-roll mill. Then, the viscosity was adjusted with butyl carbitol to obtain a 2.5 kΩ / □ resistance paste.

(実施例3) フェノール樹脂143部、カーボンブラック18部、グラ
ファイト8部、球形ガラス状カーボン20部、イソプロピ
ルアルコール30部及び消泡剤3部をそれぞれ混合し攪拌
した後、三本ロールミルで混練し、さらにブチルカルビ
トールにて粘度調整を行なって、1.5kΩ/□の抵抗ペー
ストを得た。
(Example 3) 143 parts of phenol resin, 18 parts of carbon black, 8 parts of graphite, 20 parts of spherical glassy carbon, 30 parts of isopropyl alcohol and 3 parts of an antifoaming agent were mixed and stirred, and then kneaded with a three-roll mill. Then, the viscosity was adjusted with butyl carbitol to obtain a resistance paste of 1.5 kΩ / □.

(実施例4) フェノール樹脂143部、カーボンブラック18部、グラ
ファイト8部、カップリング剤処理した球形ガラス状カ
ーボン15部、イソプロピルアルコール30部及び消泡剤10
部をそれぞれ混合し攪拌した後、三本ロールミルで混練
し、さらにブチルカルビトールにて粘度調整を行なっ
て、2.5kΩ/□の抵抗ペーストを得た。
(Example 4) Phenol resin (143 parts), carbon black (18 parts), graphite (8 parts), spherical glassy carbon treated with a coupling agent (15 parts), isopropyl alcohol (30 parts), and defoamer (10)
After mixing and stirring each part, the mixture was kneaded with a three-roll mill, and the viscosity was adjusted with butyl carbitol to obtain a 2.5 kΩ / □ resistance paste.

(実施例5) フェノール樹脂143部、カーボンブラック18部、グラ
ファイト8部、カップリング剤処理した球形ガラス状カ
ーボン20部、イソプロピルアルコール30部及び消泡剤20
部をそれぞれ混合し攪拌した後、三本ロールミルで混練
し、さらにブチルカルビトールにて粘度調整を行なっ
て、1.5kΩ/□の抵抗ペーストを得た。
(Example 5) 143 parts of phenol resin, 18 parts of carbon black, 8 parts of graphite, 20 parts of spherical glassy carbon treated with a coupling agent, 30 parts of isopropyl alcohol, and 20 parts of antifoaming agent
After mixing and stirring the respective parts, the mixture was kneaded with a three-roll mill, and the viscosity was adjusted with butyl carbitol to obtain a resistance paste of 1.5 kΩ / □.

上記各実施例1〜5で得た各抵抗ペーストをそれぞれ
スクリーン印刷機によって、第1図及び第2図に示すニ
ッケルメッキした電極2を形成した基板1上に印刷し、
150℃の温度で60分間加熱して硬化させ、金属刷子4が
摺動する膜厚15〜20μmの抵抗素子3を形成した。
Each of the resistor pastes obtained in each of Examples 1 to 5 is printed on a substrate 1 on which a nickel-plated electrode 2 shown in FIGS. 1 and 2 is formed by a screen printer, respectively.
The resistive element 3 was heated and cured at a temperature of 150 ° C. for 60 minutes to form a resistive element 3 having a film thickness of 15 to 20 μm on which the metal brush 4 slides.

このようにして形成した抵抗素子3における摺動回数
と耐摩耗性及び抵抗値変化並びに耐湿特性を、従来の抵
抗素子のそれと比較しながら、以下の方法によって試験
を行ない、その結果を第3図乃至第5図のグラフに示し
た。
A test was performed by the following method while comparing the number of times of sliding, abrasion resistance, change in resistance value, and humidity resistance of the resistance element 3 thus formed with that of the conventional resistance element, and the results were shown in FIG. 5 to FIG.

尚、各実施例に基づいて形成した抵抗素子3と比べる
比較例は、フェノール樹脂143部、カーボンブラック20
部、グラファイト10部、イソプロピルアルコール30部及
び消泡剤5部を混合し攪拌した後、三本ロールミルで混
練し、さらにブチルカルビトールにて粘度調整を行なっ
て得た2.5kΩ/□の抵抗ペーストを、前記と同様の処理
によってニッケルメッキによる電極を形成した基板上に
印刷すると共に硬化させた膜厚15〜20μmの従来の抵抗
素子である。
In addition, a comparative example in which the resistance element 3 formed based on each example is compared with 143 parts of phenol resin and carbon black 20
Parts, 10 parts of graphite, 30 parts of isopropyl alcohol and 5 parts of an antifoaming agent were mixed and stirred, then kneaded with a three-roll mill, and further adjusted in viscosity with butyl carbitol to obtain a 2.5 kΩ / □ resistance paste. Is a conventional resistance element having a thickness of 15 to 20 μm, which is printed and cured on a substrate on which an electrode formed by nickel plating is formed by the same treatment as described above.

第3図及び第4図の各グラフに示す試験については、
摺動刷子としてリン青銅を使用し、刷子圧50g/mm2、摺
動スピード15mm/sにて行なった。その結果、第3図に示
すように、球形ガラス状カーボンを添加した各実施例の
ものは、これを添加していない比較例のものに比べて、
刷子による摺動回数との関係で摩耗の深さが遥かに小さ
いことが判る。すなわち、比較例のものは、20万サイク
ル摺動後に抵抗素子が完全に削り取られたのに対して、
各実施例のものは、100万サイクル摺動後でも3〜11μ
m程度しか摩耗していない。特に球形ガラス状カーボン
を多く添加したもの程、摩耗の程度が概ね少ない。
For the tests shown in the graphs of FIGS. 3 and 4,
Using phosphor bronze as the sliding brush, the brushing was performed at a brush pressure of 50 g / mm 2 and a sliding speed of 15 mm / s. As a result, as shown in FIG. 3, each of the examples in which the spherical glassy carbon was added, was compared with the comparative example in which it was not added.
It can be seen that the depth of wear is much smaller in relation to the number of times of sliding by the brush. In other words, in the comparative example, the resistance element was completely removed after 200,000 cycles of sliding,
In each example, 3 to 11μ even after sliding for 1 million cycles
Only about m is worn. In particular, the more the spherical glassy carbon is added, the less the degree of wear is generally reduced.

また、第4図に示すように、刷子による摺動回数と抵
抗値変化率の関係を比較したグラフからは、球形ガラス
状カーボンを添加した各実施例のものは、これを添加し
ていない比較例に比べて抵抗値の変化率が小さいことが
判かる。各実施例の比較においても、球形ガラス状カー
ボンが多く添加しているもの程、抵抗値の変化が概ね小
さい。
Further, as shown in FIG. 4, from the graph comparing the relationship between the number of times of sliding by the brush and the rate of change in the resistance value, it can be seen from the graphs in each of the examples to which spherical glassy carbon was added that there was no addition. It can be seen that the rate of change of the resistance value is smaller than the example. Also in the comparison between the examples, the change in the resistance value is generally smaller as the amount of the spherical glassy carbon added is larger.

さらに第5図のグラフに示す試験については、60℃で
90〜95%RHの恒温槽中に放置し、所定の時間間隔で取り
出した後の抵抗値変化の測定を行なった。その結果、球
形ガラス状カーボンを添加した各実施例のものは、これ
を添加していない比較例のものに比べて、経過時間との
関係で抵抗値の変化が小さいことが判かる。特に、カッ
プリング剤処理をした球形ガラス状カーボンを使用した
ものは、比較例に比べて5〜7%程度も抵抗値の変化率
が小さくなっている。
Further, for the test shown in the graph of FIG.
The sample was left in a constant temperature bath of 90 to 95% RH and taken out at predetermined time intervals to measure a change in resistance value. As a result, it can be seen that the change in the resistance value of each of the examples in which spherical glassy carbon was added was smaller than that of the comparative example in which spherical glassy carbon was not added in relation to the elapsed time. In particular, in the case of using spherical glassy carbon treated with a coupling agent, the rate of change of the resistance value is about 5 to 7% smaller than that of the comparative example.

〔発明の効果〕〔The invention's effect〕

以上説明したように本発明による抵抗ペーストは、こ
れを可変抵抗器の抵抗素子に使用すれば、次に記載する
ような効果を奏する。
As described above, the resistor paste according to the present invention has the following effects when it is used for a resistance element of a variable resistor.

すなわち、球形ガラス状カーボンを添加することによ
って、抵抗素子に潤滑性と耐摩擦性が付与され、金属刷
子による摺動に対して耐摩耗性能が飛躍的に向上すると
共に、抵抗値の変化率が少なく電気的性能が安定してお
り、摺動用抵抗器の寿命を大幅に改善することができ
る。また、球形ガラス状カーボンを含有する本発明によ
る抵抗ペーストは、抵抗素子の耐湿特性を向上させ、抵
抗器における電気的特性の長期間にわたる維持に貢献す
ることができる。特に、球形ガラス状カーボンをカップ
リング剤で処理しておけば、抵抗素子の耐湿特性が一段
と向上する。
In other words, by adding spherical glassy carbon, lubricating properties and friction resistance are imparted to the resistance element, the wear resistance performance against sliding by a metal brush is dramatically improved, and the rate of change of the resistance value is reduced. The electrical performance is small and stable, and the life of the sliding resistor can be greatly improved. Further, the resistance paste according to the present invention containing spherical glassy carbon can improve the moisture resistance characteristics of the resistance element and contribute to maintaining the electrical characteristics of the resistor for a long period of time. In particular, if the spherical glassy carbon is treated with a coupling agent, the moisture resistance of the resistance element is further improved.

なお、本発明品に含有している球形ガラス状カーボン
は、体積固有抵抗が10-3Ω・cmと通常のカーボンブラッ
クやグラファイトに比べて大差がないにもかかわらずス
トラクチャーがないため、同量のボリュームを配合して
も抵抗ペーストの比抵抗値が下がらず、従って摺動性が
良好であると共に、比抵抗の高い抵抗ペーストを得るこ
とが可能となる。
The spherical glassy carbon contained in the product of the present invention has a volume resistivity of 10 -3 Ωcm, which is not much different from that of ordinary carbon black or graphite. Even if the volume is blended, the specific resistance value of the resistance paste does not decrease, so that it is possible to obtain a resistance paste having good slidability and high specific resistance.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明の抵抗ペーストを使用して基板上に抵抗
素子を形成した一例を示す斜視図、第2図はその断面
図、第3図は抵抗素子における摺動回数と摩耗の深さと
の関係を比較したグラフ、第4図は同じく摺動回数と抵
抗値変化率との関係を比較したグラフ、第5図は耐湿試
験結果を示したグラフである。
FIG. 1 is a perspective view showing an example of forming a resistive element on a substrate using the resistive paste of the present invention, FIG. 2 is a cross-sectional view thereof, and FIG. , FIG. 4 is a graph comparing the relationship between the number of times of sliding and the rate of change in resistance value, and FIG. 5 is a graph showing the results of a moisture resistance test.

フロントページの続き (56)参考文献 特開 昭63−207101(JP,A) 特開 昭61−48903(JP,A) 特開 昭62−266805(JP,A) (58)調査した分野(Int.Cl.6,DB名) H01C 7/00,10/00 - 10/50 H01C 17/00 - 17/30Continuation of front page (56) References JP-A-63-207101 (JP, A) JP-A-61-48903 (JP, A) JP-A-62-266805 (JP, A) (58) Fields investigated (Int) .Cl. 6 , DB name) H01C 7 / 00,10 / 00-10/50 H01C 17/00-17/30

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】樹脂バインダー中に導電性材料を付与する
と共に、フェノール系樹脂を還元雰囲気中において高温
で炭化焼成した球形ガラス状カーボンを添加してペース
ト化したことを特徴とする抵抗ペースト
1. A resistive paste characterized by adding a conductive material to a resin binder and adding a spherical glassy carbon obtained by carbonizing and firing a phenolic resin at a high temperature in a reducing atmosphere to form a paste.
【請求項2】前記球形ガラス状カーボンがカップリング
剤にて処理してあることを特徴とする請求項1記載の抵
抗ペースト
2. The resistance paste according to claim 1, wherein said spherical glassy carbon has been treated with a coupling agent.
JP1173302A 1989-07-05 1989-07-05 Resistance paste Expired - Fee Related JP2772044B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1173302A JP2772044B2 (en) 1989-07-05 1989-07-05 Resistance paste

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1173302A JP2772044B2 (en) 1989-07-05 1989-07-05 Resistance paste

Publications (2)

Publication Number Publication Date
JPH0338004A JPH0338004A (en) 1991-02-19
JP2772044B2 true JP2772044B2 (en) 1998-07-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP1173302A Expired - Fee Related JP2772044B2 (en) 1989-07-05 1989-07-05 Resistance paste

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6500361B1 (en) 1999-08-02 2002-12-31 Alps Electric Co., Ltd. Conductive resin composition and encoder switch using the same

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19714561C1 (en) * 1997-04-09 1998-10-22 Preh Elektro Feinmechanik Process for the production of powdery, glassy carbon, resistance paste with this carbon and use of this resistance paste as a resistance layer
WO2010093035A1 (en) * 2009-02-16 2010-08-19 株式会社村田製作所 Conductive resin composition, process for producing electronic part using same, connecting method, connection structure, and electronic part

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6148903A (en) * 1984-08-16 1986-03-10 株式会社東芝 Method of producing printed circuit board with resistor
JPS62266805A (en) * 1986-05-15 1987-11-19 ダイヤ電子株式会社 Manufacture of printed resistance element
JPS63207101A (en) * 1987-02-24 1988-08-26 本田技研工業株式会社 resistance paste

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6500361B1 (en) 1999-08-02 2002-12-31 Alps Electric Co., Ltd. Conductive resin composition and encoder switch using the same

Also Published As

Publication number Publication date
JPH0338004A (en) 1991-02-19

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