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JP2816873B2 - Focusing and fixing method of small diameter pipe using injection molding - Google Patents
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JP2816873B2 - Focusing and fixing method of small diameter pipe using injection molding - Google Patents

Focusing and fixing method of small diameter pipe using injection molding

Info

Publication number
JP2816873B2
JP2816873B2 JP23130189A JP23130189A JP2816873B2 JP 2816873 B2 JP2816873 B2 JP 2816873B2 JP 23130189 A JP23130189 A JP 23130189A JP 23130189 A JP23130189 A JP 23130189A JP 2816873 B2 JP2816873 B2 JP 2816873B2
Authority
JP
Japan
Prior art keywords
small
diameter
injection molding
fixing
diameter pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP23130189A
Other languages
Japanese (ja)
Other versions
JPH0393519A (en
Inventor
後藤  勝
Original Assignee
有限会社第一樹脂工業
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 有限会社第一樹脂工業 filed Critical 有限会社第一樹脂工業
Priority to JP23130189A priority Critical patent/JP2816873B2/en
Publication of JPH0393519A publication Critical patent/JPH0393519A/en
Application granted granted Critical
Publication of JP2816873B2 publication Critical patent/JP2816873B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

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  • Rigid Pipes And Flexible Pipes (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は自動車、或は各種機械装置等に給油、給気等
のための各配管として使用される複数本の樹脂チューブ
や金属管のような細径配管を基体に対して取付けが便利
なように一括集中的に配管し得るようにするための集束
固定方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Industrial application field) The present invention is applicable to a plurality of resin tubes and metal tubes used as pipes for lubrication, air supply, etc. to an automobile or various mechanical devices. The present invention relates to a convergence and fixing method for enabling a pipe of a small diameter to be collectively and intensively attached to a base for convenient attachment.

(従来の技術) 従来、この種の各種配管の多くは外径20mm程度以下の
金属製の細径管が使用されているが、このような細径金
属管を集中配管するための集束固定体を得る方法として
は、複数本の細径金属管を治具上に並列的にセットし、
隣接する金属管相互を直接鑞付けするかまたは適宜の取
付け金具を配してこれを鑞付けすることによって行なわ
れていた。また、並列する複数本の金属管を適宜形状の
空腔を有する金型内に挿通させておいて、溶融樹脂を金
型内に射出成形し取付け片の成形と金属管の固定とを同
時に行なわせる方法も広く行なわれていた。
(Prior art) Conventionally, most of these types of pipes use metal small diameter pipes having an outer diameter of about 20 mm or less, but a focusing fixed body for centrally piping such small diameter metal pipes. As a method of obtaining, a plurality of small metal tubes are set in parallel on a jig,
This has been done either by directly brazing adjacent metal tubes to each other or by brazing them with suitable fittings. In addition, a plurality of parallel metal tubes are inserted into a mold having a cavity of an appropriate shape, and molten resin is injection-molded into the mold to simultaneously form a mounting piece and fix the metal tube. Widespread methods were also used.

(発明が解決すべき課題) しかしながら、近年軽量化の要求から、樹脂チューブ
を細径管として採用する機運が高まりつゝあり、上記し
たような細径管の集束固定方法は配管が金属管によって
形成されている場合にはそれなりの成果が得られている
が、配管が樹脂チューブである場合には前記の方法は全
く採用することは出来なかった。
(Problems to be Solved by the Invention) However, in recent years, there has been an increasing trend to employ resin tubes as small-diameter tubes due to the demand for weight reduction. When formed, some results have been obtained, but when the pipe is a resin tube, the above method could not be adopted at all.

本発明は、細径配管をこれら機械器具類の給油その他
の各種集中配管として使用する場合に、その集束固定を
行なうに際しての上記したような問題点を効果的に解決
することを目的とするものである。
An object of the present invention is to effectively solve the above-described problems in performing convergence and fixing when a small-diameter pipe is used as a lubricating pipe for various kinds of machinery and other various pipes. It is.

(課題を解決するための手段) 即ち、本発明は所定の間隔をもって並列的に集合配列
した複数本の細径配管の適所を、内部に適宜形状の取付
け片が形成されるような空腔を有する金型内にその配列
の幅手方向に亘って一括的に挾持されるようにして挿通
配置して、金型内に溶融した熱可塑性樹脂を射出し、こ
れを固化させることにより取付け片の成形をすると同時
に並列した細径配管の取付け片への固定を行なうに際し
て、予め細径配管の金型に挿通配置する部位の表面にサ
ンドブラスト又は化学薬剤による粗面化処理或は接着
剤、好ましくはホットメルト型接着剤又はプライマーの
塗布又はこれら処理を組合せる等の前処理を施しておく
ことにより細径配管の射出成形物による抱合固定により
確実なものにし、使用に際しての位置ずれの防止をはか
ったものである。
(Means for Solving the Problems) That is, according to the present invention, a plurality of small-diameter pipes arranged in parallel at a predetermined interval are formed at appropriate positions by forming a cavity in which an appropriately shaped mounting piece is formed inside. The molten thermoplastic resin is injected into the mold so as to be clamped collectively in the width direction of the array, and the molten thermoplastic resin is injected into the mold and solidified to inject the molten resin. At the same time as forming and fixing the parallel small-diameter pipes to the mounting pieces, the surface of the part of the small-diameter pipe previously inserted into the mold is roughened by sandblasting or a chemical agent or an adhesive, preferably Pre-treatment such as application of hot-melt adhesive or primer, or a combination of these treatments ensures that the small-diameter pipes are securely bonded and fixed by injection molding, and prevents displacement during use. It was a stop.

(作 用) 本発明においては、上記したように各細径配管表面の
少なくとも必要部分に粗面化処理や接着剤又はプライマ
ーの塗布処理等の位置ずれ防止のための前処理を施した
ので、射出成形によって金型内に射出された溶融熱可塑
性樹脂は、例えば表面を粗面化処理を施したものにおい
てはその射出圧によって粗面部分に食込むようにして固
化し、また接着剤、好ましくはホットメルト型接着剤又
はプライマーの塗布処理を施したものにおいては溶融樹
脂の保有する熱によってプライマーに強力な接着効果を
与えつゝ固化し、何れの場合においても射出された溶融
熱可塑性樹脂は金型内に所望間隔を隔てゝ平面状又は立
体状に並列して配列された細径配管の表面に強固に密着
した状態で固化することゝなり、従ってこれを集中配管
用の集束固定体として自動車等の各種の基体に装備使用
した場合において配管の位置ずれや回転捻回等を起こす
ことなく、安定的に使用することが出来る。
(Operation) In the present invention, as described above, at least a necessary portion of each small-diameter pipe surface is subjected to a pretreatment for preventing positional displacement such as a roughening treatment or an adhesive or primer application treatment. The molten thermoplastic resin injected into the mold by injection molding, for example, in the case where the surface has been subjected to a surface roughening treatment, is solidified so as to bite into the rough surface portion by the injection pressure, and an adhesive, preferably hot In the case where a melt type adhesive or a primer is applied, a strong adhesive effect is given to the primer by the heat of the molten resin, and the primer is solidified, and in any case, the injected molten thermoplastic resin is a mold. At a desired interval within the pipes, which are solidified in tight contact with the surface of small-diameter pipes arranged in parallel in a plane or three-dimensional form. Without causing a positional shift or rotate twisting or the like of the pipe even when equipped used for various substrates such as an automobile as Teikarada can be stably used.

本発明における細径配管表面のずれ止め処理におい
て、粗面化処理としてはサンドブラスト法、硝酸エッチ
ング法等通常この種の金属材料又は合成樹脂材料に施さ
れる一般的な機械的手段、又は化学的手段による粗面化
処理方法を採用して100μm以下の粗面化することが出
来る。この場合必要とされる粗面化の工程は採用される
細径配管及び取付け片の材質や寸法仕様によって異な
る。
In the present invention, a general mechanical means usually applied to a metal material or a synthetic resin material of this kind, such as a sand blasting method or a nitric acid etching method, is used as a roughening treatment in the treatment for preventing the surface of a small-diameter pipe from slipping, or a chemical treatment. The surface can be roughened to 100 μm or less by employing a surface roughening treatment method. In this case, the required surface roughening process differs depending on the material and dimensional specifications of the small-diameter pipe and the mounting piece used.

またホットメルト型のような接着剤又はプライマー処
理はエポキシ樹脂等をエマーソン法等の一般的な手法で
細径配管の必要部分に塗布した後乾燥処理を施すことに
よって行なわれる。尚、機械的、化学的粗面化処理や接
着剤やプライマー処理は必要に応じて適宜組合せて使用
することもできる。
An adhesive or primer treatment such as a hot-melt type is performed by applying an epoxy resin or the like to a necessary portion of a small-diameter pipe by a general method such as the Emerson method and then performing a drying treatment. Incidentally, mechanical and chemical surface roughening treatments, adhesives and primer treatments can be used in combination as needed.

次に本発明の1実施例を、図面に基づいて説明する。 Next, an embodiment of the present invention will be described with reference to the drawings.

(実施例) それぞれ所望長さに切断され、その必要箇所表面をサ
ンドブラスト法によって粗さ50〜80μmに粗面化された
内径6.0mm、外径8.0mmの3本のナイロン樹脂(PA11)製
細径配管と、内径10.0mm、外径12.0mmの1本のナイロン
樹脂(PA12)製細径配管とを第1図に示すように2個の
スペーサー状取付け片によって並列して抱合固定した収
束固定体を得る場合の例を示したものであって、その詳
細を図面に従って説明すると、第1図は各細径配管を並
列して配置した状態を示す斜視図であり、図中1は各細
径配管を、また1′は粗面化部分を示す。
(Embodiment) Three nylon resin (PA11) thinners having an inner diameter of 6.0 mm and an outer diameter of 8.0 mm, each of which is cut to a desired length and whose surface is roughened by sandblasting to a roughness of 50 to 80 μm. Convergent fixation where two narrow spacers are attached in parallel to two small diameter pipes made of nylon resin (PA12) with a diameter of 10.0mm and an outer diameter of 12.0mm, as shown in Fig. 1. FIG. 1 is a perspective view showing a state in which small-diameter pipes are arranged in parallel. Diameter piping and 1 'indicate a roughened portion.

第2図は射出成形用の金型の横断面を示す図面であっ
て、図中、2、2′はその横断面方向両側に並列状態の
細径配管1の必要部位を挿通支持し、内部に熱可塑性樹
脂の射出成形体を得るための空腔3を形成した金型であ
る。挿通支持孔1aの径はそれぞれ並列された細径配管の
外径に略等しく形成され、また空腔3は所望の取付け片
(本実施例ではスペーサー)6aが得られるような形状に
形成される。金型2、2′には、熱可塑性樹脂6の射出
口4及び冷却水の流通路5が穿設されていて、空腔3内
に射出口4から射出充填された熱可塑性樹脂が空腔3内
で速やかに冷却固化されて取付け片6aが得られるように
形成されている。
FIG. 2 is a view showing a cross section of a mold for injection molding. In the drawing, reference numerals 2 and 2 'insert and support necessary portions of a small-diameter pipe 1 in a parallel state on both sides in the cross section. Is a mold in which a cavity 3 for obtaining an injection molded body of a thermoplastic resin is formed. The diameters of the insertion support holes 1a are substantially equal to the outer diameters of the small-diameter pipes arranged in parallel, and the cavity 3 is formed in such a shape that a desired mounting piece (spacer in this embodiment) 6a is obtained. . The molds 2 and 2 ′ are provided with an injection port 4 for a thermoplastic resin 6 and a cooling water flow passage 5, and a thermoplastic resin injected and filled from the injection port 4 into the cavity 3. The mounting piece 6a is formed so as to be rapidly cooled and solidified in the inside 3 to obtain the mounting piece 6a.

このような金型を使用して第3図に示すような収束固
定体を得るには、第1図に示したように並列して配置し
た細径配管を、必要に応じて適当な治具等によってその
並列状態を保つように仮止めしておいて、その所望の部
位の金型2、2′の横断面方向に設けられた挿通支持部
1aによって一括的に挾持されるように挿通配置する。
In order to obtain a convergent fixed body as shown in FIG. 3 by using such a mold, small diameter pipes arranged in parallel as shown in FIG. Is temporarily fixed so as to maintain the juxtaposed state, and the insertion supporting portion provided in the cross section direction of the mold 2, 2 'at the desired portion.
Insert and arrange so that they are clamped together by 1a.

次いで射出口4から、加熱溶融したポリプロピレン樹
脂を空腔3内に射出して、これを空腔3に充填させると
ともに冷却水の流通路5に冷却水を供給して金型内のポ
リプロピレン樹脂を冷却固化させると、ポリプロピレン
樹脂は細径樹脂チューブ1の周囲に密着するようにして
固化し、第3図に示す取付け片(スペーサー)6aに樹脂
細径配管1を並列して固定した収束固定体を得ることが
出来る。
Next, the heated and melted polypropylene resin is injected into the cavity 3 from the injection port 4 to fill the cavity 3 and supply cooling water to the cooling water flow path 5 to remove the polypropylene resin in the mold. When cooled and solidified, the polypropylene resin is solidified so as to be in close contact with the periphery of the small-diameter resin tube 1, and the converging fixed body in which the resin small-diameter pipe 1 is fixed in parallel to the mounting piece (spacer) 6a shown in FIG. Can be obtained.

本発明の細径配管の収束固定は上記した如くして行な
うものであるから、細径配管を並列的に挾持した金型中
に高温に溶解されたポリプロピレン樹脂を射出した場合
に、該細径配管1の金型2,2′内の挿通部は適当な粗さ
に粗面化されているために、その射出圧によって細径配
管1の粗面化部に食い込んでアンカリング効果を発揮し
た状態で固化するので、細径配管1は堅固に密着した状
態でポリプロピレン樹脂のスペーサー6aによって堅固に
抱合固定することが出来た。
The convergence and fixing of the small-diameter pipe according to the present invention is performed as described above. Therefore, when a polypropylene resin dissolved at a high temperature is injected into a mold in which the small-diameter pipe is held in parallel, the small-diameter pipe is not fixed. Since the insertion portions in the molds 2, 2 'of the pipe 1 are roughened to an appropriate roughness, the injection pressure exerts an anchoring effect by cutting into the roughened portion of the small-diameter pipe 1. Since the solidified tube was solidified in this state, the small-diameter pipe 1 could be firmly conjugated and fixed by the polypropylene resin spacer 6a in a tightly adhered state.

(発明の効果) 以上述べたように、本発明の方法によるときは射出成
形法を利用して、スペーサー、ブラケット等の取付け片
の成形と細径配管の取付け片への集束固定とを行なうに
際して、並列した細径配管の金型内に配置する部分を粗
面化処理等、適宜の位置ずれ防止処理を施しておいて射
出成形を行なうことによって、細径配管の取付け片への
密着固定を確実なものとしたので、このようにして得ら
れた集束固定体を自動車等の基体における集中配管用の
目的に使用した場合に、細径配管の取付け片における抱
合固定部における位置ずれ、回転捻回等を起こすことが
なく、安定的に使用することが出来るので極めて効果的
な発明であると云える。
(Effects of the Invention) As described above, when the method of the present invention is used to form the mounting pieces such as the spacers and brackets and to fix and fix the small diameter pipe to the mounting pieces by using the injection molding method. By performing injection molding after performing appropriate misalignment prevention processing such as surface roughening processing on portions of the parallel small-diameter pipes to be arranged in the mold, the small-diameter pipes can be tightly fixed to the mounting pieces. Since the fixed body obtained in this manner is used for the purpose of centralized piping in a base body of an automobile or the like, a positional shift in a fixing portion of the fitting of the small-diameter pipe, a rotational twist, It can be said that this is an extremely effective invention because it can be used stably without causing times and the like.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明の1実施例における細径配管の配列状態
を示す斜視図、第2図は射出成形用の金型の横断面図、
第3図は得られた集束固定体の平面図である。 1……細径樹脂チューブ、1′……粗面化部、1a……挿
通支持部、2、2′……金型、3……空腔部、4……射
出口、5……冷却水流通路、6a……取付け片(スペーサ
ー)。
FIG. 1 is a perspective view showing an arrangement state of small-diameter pipes in one embodiment of the present invention, FIG. 2 is a cross-sectional view of a mold for injection molding,
FIG. 3 is a plan view of the obtained focusing fixed body. 1 ... Small diameter resin tube, 1 '... Roughened part, 1a ... Insertion support part, 2' ... Die, 3 ... Cavity part, 4 ... Ejection port, 5 ... Cooling Water flow passage, 6a ... Mounting piece (spacer).

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】複数本の細径配管を所定の間隔をもって並
列的に集合配列させて所望の形状の空腔を有する金型内
にその所定部位が載置されるよう挿通して配置され、該
金型内に溶融した熱可塑性樹脂を射出後冷却固化させて
並列した細径配管を固化樹脂体によって抱合固定するに
際し、予め細径配管の表面に位置ずれ防止処理を施して
おくことを特徴とする射出成形を利用した細径配管の集
束固定方法。
1. A plurality of small-diameter pipes are arranged and arranged in parallel at a predetermined interval and inserted and arranged so that a predetermined portion thereof is placed in a mold having a cavity of a desired shape. Injection of the thermoplastic resin melted into the mold, cooling and solidification, and before joining and fixing the parallel small-diameter pipes with the solidified resin body, the surface of the small-diameter pipes is subjected to a displacement prevention treatment in advance. Focusing and fixing method of small diameter piping using injection molding.
【請求項2】位置ずれ防止処理を機械的粗面化手段によ
って施す請求項1記載の射出成形を利用した細径配管の
収束固定方法。
2. The method for converging and fixing a small-diameter pipe using injection molding according to claim 1, wherein the displacement prevention processing is performed by a mechanical roughening means.
【請求項3】位置ずれ防止処理を化学的粗面化手段によ
って施す請求項1記載の射出成形を利用した細径配管の
集束固定方法。
3. The method for converging and fixing a small-diameter pipe using injection molding according to claim 1, wherein the treatment for preventing displacement is performed by a chemical roughening means.
【請求項4】位置ずれ防止処理を接着剤又はプライマー
を塗布することによって施す請求項1記載の射出成形を
利用した細径配管の集束固定方法。
4. The method for converging and fixing a small-diameter pipe using injection molding according to claim 1, wherein the displacement prevention processing is performed by applying an adhesive or a primer.
【請求項5】機械的又は化学的粗面化手段を施した後、
接着剤又はプライマーを塗布することによって位置ずれ
防止処理を施す請求項1記載の射出成形を利用した細径
配管の集束固定方法。
5. After subjecting to mechanical or chemical surface roughening means,
The method for converging and fixing a small-diameter pipe using injection molding according to claim 1, wherein the position shift prevention processing is performed by applying an adhesive or a primer.
JP23130189A 1989-09-06 1989-09-06 Focusing and fixing method of small diameter pipe using injection molding Expired - Fee Related JP2816873B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23130189A JP2816873B2 (en) 1989-09-06 1989-09-06 Focusing and fixing method of small diameter pipe using injection molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23130189A JP2816873B2 (en) 1989-09-06 1989-09-06 Focusing and fixing method of small diameter pipe using injection molding

Publications (2)

Publication Number Publication Date
JPH0393519A JPH0393519A (en) 1991-04-18
JP2816873B2 true JP2816873B2 (en) 1998-10-27

Family

ID=16921476

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23130189A Expired - Fee Related JP2816873B2 (en) 1989-09-06 1989-09-06 Focusing and fixing method of small diameter pipe using injection molding

Country Status (1)

Country Link
JP (1) JP2816873B2 (en)

Also Published As

Publication number Publication date
JPH0393519A (en) 1991-04-18

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