JP2827766B2 - Receiving method to product warehouse - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of storing goods in a product warehouse, and more particularly, to a method of storing a product in which a design change is not incorporated or a product in which essential accessories are missing from the product warehouse. The present invention relates to a method of storing goods in a product warehouse that can be prevented.

[0002]

2. Description of the Related Art Conventionally, when a certain product is manufactured by assembling several parts in a manufacturing shop, if there is an accessory which is not mounted on the product, the accessory is put into a bag or the like to be put on the product. It was arranged in such a way that the goods would be immediately stored in the corresponding product warehouse.

[0003]

If a design change is made by the design department during the manufacture of a product, the manufacture proceeds according to the changed design specifications. Manufacturing is proceeding,
In some cases, products without design changes may be completed. In such a case, in the past, there was no mechanism for checking that before the storage, so the unmodified woven product was received in the product warehouse, and it took time to return the product to the manufacturing shop again. There were many things.

[0004] In addition, when an accessory that is not mounted on a product is out of stock, since the product itself has been manufactured, it is often overlooked, and a product without an accessory is often stored. In addition, accessories are often smaller than products, and in general, warehouses that store products and warehouses that store accessories are separate, so it is not a problem to store only products in the warehouse. However, considering that both must be present when shipping from a warehouse, it is desirable to collect both at the warehouse entry stage.

[0005] The present invention has been made in view of such circumstances, and it is an object of the present invention to store a product in which a design change is not incorporated or a product in which essential accessories are missing in a product warehouse. It is an object of the present invention to provide a method for entering a product warehouse, which can prevent the product from being stored.

[0006]

Receipt scheme to the product warehouse present invention solving the problem to means for the], in order to achieve the above object, the parts warehouse
Assemble the mounted components from the extracted components to produce a product.
In the parts taken out of the parts warehouse
If non-mounted parts exist, manufacture the non-mounted parts
In the production shop side to the product of accessories, the prepared
The person in charge of the shop sends the production completion information on the product determined to have completed the production to the host computer, displays the alarm information sent from the host computer, and displays the tag sent from the host computer. based on the information, to be attached to the Manufacturing products and their accessories, destinations, comprising a terminal apparatus for printing tag displaying the send articles and goods receipt number, to the host computer side, mounted components of the product and A component configuration file that defines the component configuration of non-mounted components, and the manufacturing shop
What parts are released from the parts warehouse at
And parts unloading status file that manages the goods issue status of components such as whether or not there is a part that was the missing article treatment time of, the
The design department has made design changes for each part of the product.
Whether or not the design change has been
The design change weaving status file that manages whether the shop has been woven or not, the product warehouse file that manages information on the warehouse where products and their accessories should be stored, and the manufacturing completion information from the terminal device By receiving, for the manufactured product, the component configuration file
The design change weaving status file for each part specified in
Inspect the file, and even for one part,
The design change is
If the manufacturing shop has not incorporated it, the design has not been changed.
Determined as a woven product, and
The component delivery status file is defined for each specified non-mounted component.
Check if one non-mounted component is treated as missing
It is determined that the product is missing accessories, and if the product has not been redesigned, or if the accessory is missing, send alarm information to that effect to the terminal device. have kept you waiting warehousing of the product warehouse, otherwise when to be affixed to the product and its accessories to the Manufacturing by referring to said product warehouse file destination, said tag information including the sending product and Receipt number And a processing device for transmitting to the terminal device.

[0007] Further, each of the product warehouses is provided with a terminal device for transmitting a storage number described on a tag attached to products to be received and accessories to the host computer, and a processing device on the host computer side includes: When the storage number is transmitted from the terminal device provided on the product warehouse side, it is recorded that the storage of the product or accessory specified by the storage number is completed.

[0008]

For example , components a and b in which a certain product A is a mounted component
If there is a non-executable part c which is assembled and becomes an accessory, the person in charge of the manufacturing shop has completed the manufacture of the product A.
Judgment indicates that the product manufactured from the terminal device
The production completion information on the item A is transmitted to the host computer.

[0009] On the host computer side, the product A is composed of what parts, and the accessory is a parts configuration file that defines which parts, and the manufacturing shop sends the parts A from the parts warehouse to manufacture the product A. A part delivery status file that manages whether or not there was a part that was treated as missing at that time, and what design changes were issued from the design department to product A, A design change weaving status file for managing whether or not the product A has been incorporated in the production of the product A is provided. The processing device receives the production completion information of the product A from the terminal device of the production shop. It is checked with reference to these files whether or not is not a design-changed unwoven product and whether or not the accessory c is missing.

[0010] If the product is not woven into the design change or if the accessory c is missing, alarm information indicating the fact is transmitted to the terminal device of the manufacturing shop, and the terminal device displays the alarm information. . As a result, it is possible to prevent the product A whose design change unwoven product and the accessory c are out of stock from being stored in the product warehouse.

On the other hand, for a product that has not changed in design, a product that has been woven even if it has appeared, and a product A that has accessories, it is attached to the product A and its accessories c with reference to the product warehouse file. The tag information including the destination, the destination, the item to be sent, and the receipt number is transmitted to the terminal device of the manufacturing shop.

The terminal device of the manufacturing shop prints a tag indicating the destination, the sent product, and the stock number to be attached to the product A and the accessory c based on the sent tag information.

Next, the printed tag is attached to the product A and the accessory c, respectively, and transported to a corresponding product warehouse by a transport vehicle or the like. Then, from the terminal device of each product warehouse, the storage number described on the tag attached to the product A and the accessory c to be stored is transmitted to the host computer, and the processing device on the host computer side receives the received storage number using the received storage number. It records that the storage of the specified product A or accessory c is completed.

[0014]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described in detail with reference to the drawings.

FIG. 1 is a block diagram showing an example of a system to which a system for entering a product warehouse according to the present invention is applied. 1 is a host computer, 2 is a manufacturing shop, and 3 to 5 are product warehouses.

The manufacturing shop 2 is a place where products are manufactured, and includes a barcode reader 22 and a printer 2.
3 is installed.

The product warehouses 3 to 5 are warehouses for storing products and accessories, and include a terminal device 31 having a bar code reader 32, a terminal device 41 having a bar code reader 42, and a bar code reader 52. Terminal devices 51 are provided respectively.

Each of these terminal devices 21, 31, 41, 5
1 is connected to the host computer 1 by communication lines L1, L2, L3, L4.

The host computer 1 has a processing unit 11
And a plurality of files 12 to 16.

The component configuration file 12 is a file in which the product is composed of what components and the accessories are defined. FIG. 2 shows an example of the contents of the file. The content of the drawing is an example of component configuration information relating to products A, B, and C. In the figure, the lowercase letters of the alphabet indicate each part, the numerical values enclosed in parentheses below indicate the number of parts, and *
The attached parts indicate non-mounted parts, that is, accessories. For example, product A is a single part l made of two parts o.
, One component p and one accessory q, and one component m and one component n.

The parts shipment status file 13 manages what parts are unloaded from a parts warehouse (not shown) in order to manufacture products in the manufacturing shop 2, and whether or not there were parts that were treated as missing at that time. File.

The design change weaving status file 14 is a file for managing what kind of design change has been made to the product from the design department and whether or not the change has been incorporated in the manufacture of the product at the manufacturing shop 2. .

The product warehouse file 15 is a file defining a warehouse for storing each product and each accessory. Here, as an example, the product warehouse 3 stores products A, B, and C, the product warehouse 4 stores accessories b and q, and the product warehouse 5 stores accessories h and k.
And warehouse.

The storage file 16 is a file for managing the storage status, such as how many products are stored in which product warehouse and how many products are stored.

The operation of this embodiment will be described below.

Now, a product A is manufactured at the manufacturing shop 2 in FIG.
Suppose it was done . At this time of the production shop 2 personnel, manufacturing
And determination of completion of the production of goods A example bar barcode for recording data identifying the product A in recording the production completion information affixed to the product A paper code reader 2
When the transmission is instructed in step 2, the terminal device 21 transmits the production completion information on the product A to the host computer 1 through the communication line L1.

The processing device 11 of the host computer 1
When the production completion information of the product A is received, the processing shown in FIG. 3 is started.

First, information on the components constituting the product A is acquired from the component configuration file 12 (S1).

Next, the design change weaving status file 14 is checked for each part, and whether or not a design change has occurred for the part is determined.
It is checked whether or not the design change has been incorporated (S2).
If even one component has not been incorporated into the design change, the alarm information indicating the fact is transmitted to the manufacturing shop 2 via the communication line L1 (S3).

If the check at step S2 is passed, the accessory q in the parts of the product A is checked with reference to the parts shipment status file 13 to see if it is handled as a missing part (S4). If the accessory q has been treated as a missing item, alarm information indicating that fact is transmitted to the manufacturing shop 2 via the communication line L1 (S3).

On the other hand, if the check in step S4 also passes, the entry information and the tag information are created (S5). Here, the storage information is created for each destination. That is, in the case of the product A and the accessory q, the product A is stored in the product warehouse 3 and the accessory q is stored in the product warehouse 4. Therefore, as the storage information of the product A, the receiving number, the destination (the product warehouse 3). , Sending item (product A), and quantity (1 piece) are created, and as the receiving information of accessory q, the receiving number, destination (product warehouse 4), sending item (parts q), quantity (1 piece) Is created and registered in the storage file 16 respectively.

Here, the storage number is assigned a unique value in the storage file 16.

The tag information is created for each product and accessory. That is, in this example, as the tag information of the product A, the receipt number, the destination (the product warehouse 3), the sent product (the product A), and the tag number information of the quantity q (one piece) accessory q are the receipt number and the destination. (Product warehouse 4), sent goods (parts q), and quantity (one piece) are created. Then, the tag information is transmitted to the terminal device 21 of the manufacturing shop 2 via the communication line L1. Here, the receipt number in the tag information is the same as the receipt number in the receipt information.

Now, the terminal device 21 of the manufacturing shop 2
When alarm information is transmitted from the host computer 1 in response to the transmission of the production completion information of the product A, the alarm information is displayed on the display device of the terminal device 21. Thereby, the person in charge of the manufacturing shop 2 can recognize that the product A is a product without the design change or that the accessory is out of stock, and suspends the storage of the product A.

When the tag information is transmitted from the host computer 1, the terminal device 21 prints the tag of the product A and the tag of the accessory q by the printer 23 according to the tag information.

FIG. 4 shows an example of a printed tag.
6 is a tag of the product A, and 7 is a tag of the accessory q. In addition,
Numerals 61 and 71 are barcodes indicating the entry numbers.

Now, when the tags 6 and 7 as shown in FIG. 4 are printed, the person in charge of the manufacturing shop 2 affixes them to the product A and the accessory q and arranges transportation to the product warehouse.

When the product A is delivered to the product warehouse 3 by a transport vehicle or the like, the person in charge of the product warehouse 3 checks the number of the product A based on the quantity and the like described on the tag attached to the product A. If there is a number, the barcode 61 of the tag 6 attached to the product A by the barcode reader 32
Is read to instruct transmission. Thereby, the terminal device 3
1 transmits the entry number to the host computer 1 via the line L2.

The same operation is performed in the product warehouse 4 to which the accessory q has been delivered.

The processing device 11 of the host computer 1
When the storage number is received via the communication lines L2 and L3, the storage information corresponding to the storage number in the storage file 16 is determined to have been stored.

[0041]

As described above, according to the method for entering a product warehouse of the present invention, the following effects can be obtained.

Before receiving the product, the host computer checks whether the product is a product with a design change and a woven product, and whether the accessory is not a missing product. Since the alarm is issued to the manufacturing shop, it is possible to prevent a product whose design has not been woven or a product with missing accessories from being accidentally entered into the product warehouse.

It is possible to automatically create a tag to be attached to a product to be stored or its accessories.

The recording of the entry of the product and its accessories into the product warehouse can be performed simply by sending the entry number described on the tag by a bar code or the like from the product warehouse to the host computer.

[Brief description of the drawings]

FIG. 1 is a block diagram showing an example of a system to which a method for entering a product warehouse according to the present invention is applied.

FIG. 2 is a diagram illustrating an example of the contents of a component configuration file.

FIG. 3 is a flowchart illustrating an example of processing of a processing device of a host computer.

FIG. 4 is a diagram illustrating an example of a tag.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Host computer 11 ... Processing device 12 ... Parts configuration file 13 ... Parts shipment status file 14 ... Design change incorporation status file 15 ... Product warehouse file 16 ... Warehousing file 2 ... Manufacturing shop 21 ... Terminal device 22 ... Barcode reader 23 ... Printers 3, 4, 5 ... Product warehouses 31, 41, 51 ... Terminal devices 32, 42, 52 ... Barcode readers 6, 7 ... Tags

Claims (3)

(57) [Claims] Claims: 1. An actual part of a part taken out of a parts warehouse.
Assemble parts to manufacture products and retrieve them from the parts warehouse.
When unmounted parts of the product exist in the protruded parts
Transmits to the host computer the manufacturing completion information relating to the product judged to have been manufactured by the person in charge of the manufacturing shop to the manufacturing shop where the non-mounted component is an accessory of the manufactured product. comprising a terminal device for displaying the alarm information transmitted from the host computer as well as, to the host computer side, and the component configuration file that defines the component configuration of the mounting components and non-mounting parts of the product, in the production shop What from the parts warehouse
Parts were dispatched, and at that time there were parts that were treated as missing parts
A parts change status file that manages the parts change status such as whether or not, and a design change is issued from the design department for each part of the product.
Whether or not the design change has been made.
The design change weaving status file that manages whether the manufacturing shop has already woven or not, by receiving the manufacturing completion information from the terminal device,
The manufactured product is specified in the part configuration file.
Design change weaving status file for each part
Investigate and change the design of one part
Despite being issued, the design change
If the shop is not weaving, the design is not woven
Product, and is determined by the component configuration file.
The component release status file is checked for each non-mounted component
In addition, when one non-mounted component is treated as missing
Is determined to be a product with missing accessories, and if the product is a design change unwoven product or a product with missing accessories, send alarm information to that effect to the terminal device and send the product And a processing device for waiting for entry into the warehouse. 2. A system for realizing parts extracted from a parts warehouse.
Assemble parts to manufacture products and retrieve them from the parts warehouse.
If out non-mounted components of the product during part exists Ri
Transmits to the host computer the manufacturing completion information relating to the product judged to have been manufactured by the person in charge of the manufacturing shop to the manufacturing shop where the non-mounted component is an accessory of the manufactured product. displays the alarm information transmitted from the host computer as well as, and, based on said tag information sent from the host computer, to be affixed to the Manufacturing products and their accessories, destination, delivery products and comprising a terminal apparatus for printing tag displaying the goods receipt number, which the host computer side, and the component configuration file that defines the component configuration of the mounting components and non-mounting parts of the product, from the parts warehouse in the production shop like
Parts were dispatched, and at that time there were parts that were treated as missing parts
A parts change status file that manages the parts change status such as whether or not, and a design change is issued from the design department for each part of the product.
Whether or not the design change has been made.
The design change weaving status file that manages whether or not the manufacturing shop has finished weaving, a product warehouse file that manages information on warehouses where products and their accessories should be stored, and manufacturing completion information from the terminal device By receiving the
The manufactured product is specified in the part configuration file.
Design change weaving status file for each part
Investigate and change the design of one part
Despite being issued, the design change
If the shop is not weaving, the design is not woven
Product, and is determined by the component configuration file.
The component release status file is checked for each non-mounted component
In addition, when one non-mounted component is treated as missing
Is judged as a product with missing accessories, and if the product is a design-unchanged non-woven product or a product with missing accessories, send alarm information to that effect to the terminal device and send the product have kept you waiting goods receipt to the warehouse, At other to be affixed to the product and its accessories to the Manufacturing by referring to said product warehouse file destination, the terminal tag information including the sending product and Receipt number And a processing device for transmitting the data to the device. 3. A terminal device for transmitting, to each of the product warehouses, a storage number described on a tag attached to a product to be received and accessories attached to the host computer to the host computer; Claims are characterized in that a receipt number is transmitted from a terminal device provided on the product warehouse side to record the completion of receipt of the product or accessory specified by the receipt number. 2. Entry method to the product warehouse described in 2.