JP2851166B2 - Mixer drive - Google Patents
Mixer driveInfo
- Publication number
- JP2851166B2 JP2851166B2 JP2406806A JP40680690A JP2851166B2 JP 2851166 B2 JP2851166 B2 JP 2851166B2 JP 2406806 A JP2406806 A JP 2406806A JP 40680690 A JP40680690 A JP 40680690A JP 2851166 B2 JP2851166 B2 JP 2851166B2
- Authority
- JP
- Japan
- Prior art keywords
- motor
- speed
- mixer
- drum
- circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Control Of Ac Motors In General (AREA)
Description
【0001】[発明の目的][Object of the Invention]
【0002】[0002]
【産業上の利用分野】本発明は、例えば、内部に二種類
以上の材料が供給されたドラムを回転させて材料を撹拌
又は粉砕するミキサ駆動装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mixer driving device for stirring or grinding a material by, for example, rotating a drum in which two or more materials are supplied.
【0003】[0003]
【従来の技術】従来のミキサ駆動装置の一例を示す図3
において、1は、入力側が商用電源に接続され、内部の
制御整流素子の導通タイミングが制御されることで所要
の出力電圧と周波数の電力源を得る変換器、2は、この
変換器1の出力電源で駆動され、ミキサのドラム3を回
転させる三相誘導電動機(以下、電動機という)、4
は、この電動機2の回転速度の基準信号を出力する速度
基準回路、5は、電動機2の回転速度を検出する速度検
出回路、6は速度基準回路4の出力と速度検出回路5の
出力が入力され、電動機2の回転速度が速度基準回路4
の速度基準になるように、変換器1の出力電源の電圧と
周波数を制御するために、変換器1の制御整流素子の導
通タイミングを制御する信号を出力する速度制御装置で
ある。2. Description of the Related Art FIG. 3 shows an example of a conventional mixer driving device.
Wherein 1 is a converter whose input side is connected to a commercial power supply and whose conduction timing of an internal control rectifier is controlled to obtain a power source of a required output voltage and frequency, and 2 is an output of the converter 1 A three-phase induction motor (hereinafter, referred to as an electric motor) driven by a power supply and rotating the drum 3 of the mixer;
Is a speed reference circuit that outputs a reference signal of the rotation speed of the motor 2, 5 is a speed detection circuit that detects the rotation speed of the motor 2, 6 is the input of the output of the speed reference circuit 4 and the output of the speed detection circuit 5. The rotation speed of the motor 2 is
Is a speed control device that outputs a signal for controlling the conduction timing of the control rectifying element of the converter 1 in order to control the voltage and frequency of the output power supply of the converter 1 so as to be the speed reference.
【0004】このように構成された従来のミキサ駆動装
置においては、速度基準回路4の出力信号でミキサのド
ラム3を駆動する電動機2の回転速度を制御しながら回
転させることで、ドラム3の内部の材料を撹拌又は粉砕
する。In the conventional mixer driving apparatus having the above-described structure, the output signal of the speed reference circuit 4 controls the rotation speed of the electric motor 2 for driving the drum 3 of the mixer. Stir or grind the material.
【0005】ところで、ミキサにおいては、ドラム内に
材料を入れた状態で停止して、ある時間経過後に再駆動
することがある。するとこのときには、ドラム内の底に
溜った材料が停止中に固まって、内壁に強固に付着して
しまうときがある。[0005] In some cases, the mixer is stopped with the material being put in the drum, and is driven again after a certain period of time. Then, at this time, the material accumulated at the bottom in the drum may solidify during the stop and firmly adhere to the inner wall.
【0006】[0006]
【発明が解決しようとする課題】ところが、この状態の
ドラムを、もし、そのまま再起動したときには、内壁の
一部に材料が付着した状態で回転することになるので、
付着した側が下から上に回るときには、電動機に大きい
負荷トルクがかかる。反対に、付着した側が上から下に
回るときには、材料の自重でドラムが回転させられるの
で、速度基準を超えた速度で回ることになる。したがっ
て、このようにドラムに材料が付着した状態でドラムを
再起動すると、電動機2にはドラムが一回転する毎に過
負荷電流が流れて、たとえ速度基準を与えてもドラム3
の回転速度を一定に制御できない。その結果、過電流や
過速度で保護回路が動作して、電動機2は停止し、再投
入と停止を繰り返すおそれもある。However, if the drum in this state is restarted as it is, it rotates with the material adhered to a part of the inner wall.
When the adhered side turns upward from below, a large load torque is applied to the electric motor. Conversely, when the adhered side turns from top to bottom, the drum is rotated by its own weight, so that the drum rotates at a speed exceeding the speed reference. Therefore, when the drum is restarted with the material adhered to the drum in this manner, an overload current flows through the electric motor 2 each time the drum makes one revolution, and even if a speed reference is given, the motor 3
Rotation speed cannot be controlled to be constant. As a result, the protection circuit will overcurrent or excessive speed, the motor 2 is also a possibility to repeat the stop and stops, again.
【0007】そこで、本発明の目的は、ドラム内壁への
材料の偏在付着による停止・再起動の繰り返しによる設
備の空転を防ぐことのできるミキサ駆動装置を提供する
ことである。An object of the present invention is to provide a mixer drive device capable of preventing the racing of the installation according Repetitive flashing stop-restart by material uneven distribution adhering to the drum inner wall.
【0008】[0008]
【課題を解決するための手段】本発明は、ミキサを駆動
する電動機の速度制御電源に商用電源を変換する変換器
と、電動機の回転速度基準を出力する速度基準設定手段
と、この速度基準設定手段の設定値と電動機の回転速度
検出値が入力され変換器の出力を調節して電動機の回転
速度を制御する速度制御手段とを備えたミキサ駆動装置
において、電動機の起動時の回転速度検出値又は電動機
の起動電流とあらかじめ設定された設定値を比較しその
差でミキサのドラム内の材料の偏在固着の有無を検出す
る判定手段を設け、偏在固着有りと判定したときは電動
機を停止させ、偏在固着無しと判定したときは通常の運
転を行うようにしたことを特徴とするミキサ駆動装置で
ある。SUMMARY OF THE INVENTION The present invention provides a converter for converting a commercial power supply into a speed control power supply for a motor for driving a mixer, a speed reference setting means for outputting a reference for the rotation speed of the motor, and a speed reference setting means. In a mixer driving device comprising a set value of means and a rotation speed detection value of an electric motor, and a speed control means for controlling the rotation speed of the electric motor by adjusting the output of the converter, the rotation speed detection value at the start of the electric motor or determining means for detecting the presence of the motor starting current is compared with preset set value ubiquitous sticking material mixer in the drum at the difference provided, the electric motor is stopped when it is determined that there ubiquitous fixation, A mixer driving device characterized in that a normal operation is performed when it is determined that there is no uneven adhesion.
【0009】[0009]
【作用】このように、構成されたミキサ駆動装置におい
ては、ドラム内の材料が固まってドラムの内壁に付着し
ていないかどうかを電動機を回したときの速度又は電流
の特性により検出する。In the mixer driving apparatus constructed as described above, whether the material in the drum is solidified and does not adhere to the inner wall of the drum is detected based on the speed or current characteristics when the motor is rotated.
【0010】速度の特性による場合は、材料が固まって
ドラムの内壁に付着していると、材料が上から下に回る
とき材料の自重でドラムが回されるので、低速速度基準
より速い回転速度で電動機が回る。したがって、材料が
上から下に回る場合には低速速度基準よりもあるバイア
ス値以上の速度フィ―ドバックがあると、材料が付着し
ていると検出する。同様に、材料が下から上に回る場合
には、低速速度基準よりもあるバイアス値以下の速度フ
ィードバックがあると、材料が付着していると検出でき
る。 According to the speed characteristic, if the material is solidified and adheres to the inner wall of the drum, the drum is rotated by its own weight when the material turns from top to bottom. Turns the motor. Therefore, if the material
In the case of turning from the top to the bottom, if there is a speed feedback of a certain bias value or more than the low speed reference, it is detected that the material is attached. Similarly, if the material turns from bottom to top
Speed velocity below a certain bias value
If there is feedback, it can detect that the material is attached.
You.
【0011】又、電流の特性による場合は、材料が固ま
ってドラムの内壁に付着していると、材料が下から上に
回わるときには、材料が付着していないときと比べて電
動機に流れる電流が多くなることで検出するか、又は、
材料が上から下に回るときは、電動機は、材料の自重で
回されるので、電動機に電流が流れなくなることにより
検出する。According to the characteristics of the electric current, when the material is solidified and adheres to the inner wall of the drum, the current flowing through the electric motor is higher when the material is turned upward from below than when the material is not adhered. Is detected by increasing
When the material rotates from the top to the bottom, the motor is rotated by its own weight, so that it is detected by the fact that no current flows through the motor.
【0012】[0012]
【実施例】以下、本発明の一実施例を図1に基づいて説
明する。但し、図3に示した従来の駆動装置と同一構成
部分については、同一符号を付すことにより、その説明
を省略する。An embodiment of the present invention will be described below with reference to FIG. However, the same components as those of the conventional driving device shown in FIG.
【0013】図1において、7は、電動機2を高速で再
駆動する前にドラム3の内部の材料が固まっているかど
うか検出するために、電動機2を低速で一定時間回転す
るべく低速の速度基準を一定時間切換回路13を介して速
度制御装置6に出力する材料付着検出用速度基準回路、
8は、バイアス信号を出力するバイアス回路、9は、材
料付着検出用速度基準回路7の出力信号,バイアス回路
8の出力信号及び速度検出回路5の出力信号が入力さ
れ、速度検出回路5の出力信号がバイアス回路8の出力
信号と材料付着検出用速度基準回路7の出力信号の和よ
りも大きいときにドラム3の内部の材料が硬化したこと
を示す検出信号を出力する比較器である。[0013] In FIG. 1, 7, slow speed of the order to detect whether the inside of the material of the drum 3 before re driving the electric motor 2 at high speed and solidified, to rotate between at constant motor 2 at a low speed material deposition detecting speed reference circuit for a reference via a predetermined time and chopped circuit 13 outputs to the speed controller 6,
Reference numeral 8 denotes a bias circuit that outputs a bias signal. Reference numeral 9 denotes an input of an output signal of the speed reference circuit 7 for detecting material adhesion, an output signal of the bias circuit 8, and an output signal of the speed detection circuit 5, and an output of the speed detection circuit 5. When the signal is larger than the sum of the output signal of the bias circuit 8 and the output signal of the speed reference circuit 7 for material adhesion detection, the comparator outputs a detection signal indicating that the material inside the drum 3 has hardened.
【0014】このように構成されたミキサ駆動装置にお
いては、電動機2を高速で再駆動する前に、材料付着検
出用速度基準回路7から低速の速度基準を一定時間発生
し、速度検出回路5の出力信号が、速度基準とバイアス
回路8の出力信号との和よりも大きくならないかどうか
を比較器9で比較して、速度検出回路5の出力信号が速
度基準とバイアス信号の和よりも大きくなったときに
は、材料が固まってドラム3の内壁に付着しているとの
材料付着検出信号を出力し、速度制御装置6に入力して
変換器1を介して電動機2を停止させる。[0014] In the mixer drive apparatus constructed as described above, before re-driving the motor 2 at a high speed, a slow speed reference from material deposition detecting speed reference circuit 7 constant at between generation, speed detecting circuit 5 of the output signal, compares whether not greater than the sum of the output signal of the speed reference bias circuit 8 by a comparator 9, an output signal of the speed detector 5 is greater than the sum of the speed reference bias signal When this happens, a material adhesion detection signal indicating that the material has solidified and adhered to the inner wall of the drum 3 is output, input to the speed control device 6 and the electric motor 2 is stopped via the converter 1.
【0015】反対に、速度検出回路5の出力信号が、速
度基準とバイアス回路8の出力信号の和よりも小さいと
きには、切換回路13が速度基準回路4の側に切り換えら
れて所定の速度に加速される。[0015] Conversely, the output signal of the speed detecting circuit 5, when smaller than the sum of the output signal of the speed reference and bias circuit 8, switching circuit 13 is provided instead Ri switch on the side of the speed reference circuit 4 a predetermined speed Accelerated.
【0016】前述したように、材料がドラムの内壁に偏
在付着していると、付着した材料が上から下に回転する
ときには、材料の自重で電動機2は速度基準より速く回
転する。本発明のミキサの駆動装置は、この差がある設
定値を超えると、材料が固まってドラムの内壁に付着し
ていることを検出できるようにしたミキサ駆動装置であ
る。As described above, if the material is unevenly attached to the inner wall of the drum, when the attached material rotates from top to bottom, the motor 2 rotates faster than the speed reference due to the weight of the material. The mixer driving device according to the present invention is a mixer driving device configured to detect that the material is solidified and adhered to the inner wall of the drum when the difference exceeds a certain set value.
【0017】したがって、本発明によれば、ミキサのド
ラムを再駆動する前に、ドラム内の材料が固まっている
かどうかを知ることができるので、再駆動後の電動機の
過負荷及び過速度による停止や、ドラムの不規則回転に
よる電動機2とドラム3間の軸,カップリングや減速機
などの動力伝達系の損傷を防ぐことができ、停止・再起
動による設備の空転を防ぐことができる。Therefore, according to the present invention, it is possible to know whether or not the material in the drum of the mixer is solidified before re-driving the drum of the mixer, so that the motor is stopped due to overload and over-speed after re-driving. In addition, it is possible to prevent the power transmission system such as the shaft, the coupling and the reduction gear between the electric motor 2 and the drum 3 from being damaged due to the irregular rotation of the drum, and to prevent the equipment from running idle due to stop / restart.
【0018】次に、図2は、本発明のミキサ駆動装置の
他の実施例を示す。同図において、10は電動機2の負荷
電流を変換器1の電源側で検出する電流検出回路、11
は、電流検出回路10の出力のレベルを比較するための値
を設定する比較値設定回路、12は、電動機2を再駆動す
る前にドラム3の内部の材料が固まっているかどうかを
検出するために、電動機2を一定期間速度基準回路4で
速度基準を発生したときの電動機の負荷電流を検出する
電流検出回路10の出力信号と比較値設定回路11の出力信
号が入力されて比較し、電流検出回路10の出力信号が比
較値設定回路11の出力信号よりも小さいとき、又は、比
較値設定回路11の設定値によっては大きいときに材料付
着検出信号を速度制御装置6に出力する比較器である。Next, FIG. 2 shows another embodiment of the mixer driving device according to the present invention. In the figure, reference numeral 10 denotes a current detection circuit for detecting the load current of the motor 2 on the power supply side of the converter 1;
Is a comparison value setting circuit for setting a value for comparing the level of the output of the current detection circuit 10, and 12 is for detecting whether the material inside the drum 3 is solidified before the electric motor 2 is driven again. The output signal of the current detection circuit 10 for detecting the load current of the motor 2 when the speed reference is generated by the speed reference circuit 4 for a certain period and the output signal of the comparison value setting circuit 11 are input and compared. When the output signal of the detection circuit 10 is smaller than the output signal of the comparison value setting circuit 11 or is larger depending on the set value of the comparison value setting circuit 11, the comparator that outputs the material adhesion detection signal to the speed control device 6 is there.
【0019】このように構成されたミキサ駆動装置にお
いても、ドラム3の内部の材料の偏在硬化による過電流
を変換器の入力側で検出することで、図1に示す実施例
と同様に、比較器12で材料の付着を判定し、速度制御装
置6に入力して電動機2は停止される。In the mixer driving apparatus having the above-described structure, the overcurrent caused by the uneven curing of the material inside the drum 3 is detected at the input side of the converter , so that the comparison is performed similarly to the embodiment shown in FIG. The adhesion of the material is determined by the device 12, and the result is input to the speed control device 6, and the motor 2 is stopped.
【0020】なお、上記実施例においては、ミキサ3を
駆動する電動機3は三相誘導電動機としたが、他の交流
電動機でも、又、直流電動機でもよい。更に、上記実施
例では、ミキサ3は材料を撹拌又は粉砕するミキサの例
で説明したが、例えば液状の材料を混合する混合機でも
内部の材料がある期間回転を中止すると硬化し内壁に付
着するものであれば適用できる。In the above embodiment, the motor 3 for driving the mixer 3 is a three-phase induction motor, but may be another AC motor or a DC motor. Further, in the above embodiment, the mixer 3 has been described in example mixers stirring or pulverizing the material adhering to the inner wall to abort Then cure period rotation there is an internal material in the mixer for mixing, for example, liquid material If it does, it can be applied.
【0021】[0021]
【発明の効果】以上、本発明によれば、ミキサを駆動す
る電動機の速度制御電源に商用電源を変換する変換器
と、電動機の回転速度基準を出力する速度基準設定手段
と、この速度基準設定手段の設定値と電動機の回転速度
検出値が入力され変換器の出力を調節して電動機の回転
速度を制御出力する速度設定手段とを備えたミキサ駆動
装置において、電動機の起動時の回転速度検出値又は電
動機の起動電流とあらかじめ設定された設定値を比較し
その差でミキサのドラム内の材料の偏在固着の有無を検
出する判定手段を設け、偏在固着有りと判定したときは
電動機を停止させ、偏在固着無しと判定したときは通常
の運転を行うようにしたので、電動機とミキサの動力伝
達部の損傷と設備の空転を防ぐことのできるミキサ駆動
装置を得ることができる。As described above, according to the present invention, a converter for converting a commercial power supply to a speed control power supply for a motor for driving a mixer, speed reference setting means for outputting a rotation speed reference for the motor, and this speed reference setting the mixer drive system including a set value and the motor speed setting means for adjusting to controls output rotation speed of the motor output of the rotational speed detection value is input transducer means, the motor startup rotational speed detection A determination means is provided for comparing the value or the starting current of the motor with a preset value and detecting the presence or absence of unevenly fixed material in the drum of the mixer based on the difference, and when it is determined that unevenly fixed material is present, the motor is stopped. because when it is determined that the uneven distribution secured without the to perform the normal operation, to obtain a mixer drive device capable of preventing the racing of the equipment and damage of the power transmission portion of the electric motor and the mixer That.
【図1】本発明のミキサ駆動装置の一実施例を示すブロ
ック図。FIG. 1 is a block diagram showing one embodiment of a mixer driving device according to the present invention.
【図2】本発明のミキサ駆動装置の他の実施例を示すブ
ロック図。FIG. 2 is a block diagram showing another embodiment of the mixer driving device of the present invention.
【図3】従来のミサキ駆動装置の一実施例を示すブロッ
ク図。FIG. 3 is a block diagram showing one embodiment of a conventional Misaki drive device.
1…変換器、2…電動機、3…ドラム、4…速度基準回
路、5…速度検出回路、6…速度制御装置、7…材料付
着検出用速度基準回路、8…バイアス回路、9…比較
器。DESCRIPTION OF SYMBOLS 1 ... Converter, 2 ... Electric motor, 3 ... Drum 4 ... Speed reference circuit, 5 ... Speed detection circuit, 6 ... Speed control device, 7 ... Speed reference circuit for material adhesion detection, 8 ... Bias circuit, 9 ... Comparator .
Claims (1)
に商用電源を変換する変換器と、前記電動機の回転速度
基準を出力する速度基準設定手段と、この速度基準設定
手段の設定値と前記電動機の回転速度検出値が入力され
前記変換器の出力を調節して前記電動機の回転速度を制
御する速度制御手段とを備えたミキサ駆動装置におい
て、前記電動機の起動時の回転速度検出値又は前記電動
機の起動電流とあらかじめ設定された設定値を比較しそ
の差で前記ミキサのドラム内の材料の偏在固着の有無を
検出する判定手段を設け、偏在固着有りの判定で前記電
動機を停止させ、偏在固着無しの判定で通常の運転を続
行するようにしたことを特徴とするミキサ駆動装置。A converter for converting a commercial power supply into a speed control power supply for a motor driving a mixer; speed reference setting means for outputting a rotation speed reference for the motor; setting values of the speed reference setting means and the motor; of the mixer drive system including a speed control means for rotational speed detection value is input by adjusting the output of the transducer to control the rotational speed of the electric motor, the rotational speed detection values of the startup of the motor or the motor starting current and providing a determination means for detecting the presence or absence of uneven distribution sticking material in advance by comparing the set value the mixer in the drum at the difference, it is stopped the motor in the determination of ubiquitous fixed there, uneven distribution sticking mixer drive characterized in that the normal operation so as to continue <br/> rows determination without.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2406806A JP2851166B2 (en) | 1990-12-26 | 1990-12-26 | Mixer drive |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2406806A JP2851166B2 (en) | 1990-12-26 | 1990-12-26 | Mixer drive |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04222486A JPH04222486A (en) | 1992-08-12 |
| JP2851166B2 true JP2851166B2 (en) | 1999-01-27 |
Family
ID=18516431
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2406806A Expired - Lifetime JP2851166B2 (en) | 1990-12-26 | 1990-12-26 | Mixer drive |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2851166B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001333594A (en) * | 2000-05-22 | 2001-11-30 | Sony Corp | Actuator load detection system and legged mobile robot |
| CN103786259A (en) * | 2014-02-14 | 2014-05-14 | 上海三一重机有限公司 | Rotating speed adaptive frequency conversion control system and method for concrete mixer |
-
1990
- 1990-12-26 JP JP2406806A patent/JP2851166B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04222486A (en) | 1992-08-12 |
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