JP2852014B2 - Method for producing wall decoration pack and method for decorating wall using the same - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a wall decoration pack used when constructing a wall or a wall of a house or the like.

[0002]

2. Description of the Related Art In a conventional method, when a decorative material such as a tile or a natural stone is pre-attached to a concrete plate, a plurality of decorative materials are arranged on a bottom plate of a horizontally placed formwork.
At present, concrete is poured over the concrete, and after the concrete has hardened, the concrete plate is removed from the formwork, and the concrete plates are combined to form a fence, a wall of a building, or the like.

[0003]

The conventional construction method as described above is difficult to construct on a construction site because a concrete plate is manufactured by placing a formwork horizontally, and it is difficult to construct on a factory site. There was a problem that it was too heavy to carry.

An object of the present invention is to solve the above-mentioned conventional problems and to provide a method of manufacturing a light-weight wall decoration pack that can easily construct a wall surface or a wall of a building at a construction site.

[0005]

In order to solve the above-mentioned problems, the present invention is made of an ultra-light material such as a foamed resin, and has a plurality of recesses for fitting a decorative material on one side, and each of the recesses from the other side. In each of the recesses of the support provided with holes leading to the recesses, the one in which a decorative material is fitted and fixed is placed in a mold formed of a bottom plate and a peripheral wall with each of the decorative materials facing down, After pouring water into the mold, the object having a specific gravity lighter than water and liquefied by heating and solidified at room temperature is poured into the back of each hard cosmetic material from each hole in a liquid state and solidified. The present invention provides a method for manufacturing an ultralight wall decoration pack to be taken out of a container.

An example of the above-mentioned substance which is lighter than water and liquefied by heating and solidified at normal temperature is, for example, paraffin. In addition, when the paraffin or the like is poured, each concave part is prepared in advance. An air vent hole communicating from the place to the outside may be provided.

[0007]

BEST MODE FOR CARRYING OUT THE INVENTION The decorative pack for wall surface obtained by the above-mentioned manufacturing method has a decorative material fixed on a concrete plate such as a wall surface with a mortar, and then heated to dissolve paraffin or the like by heating. When the support is removed, only the decorative material is fixed to the wall with mortar or the like, and the surface of the wall is decorated with a beautiful decorative material. Provides an accurate joint formed between the recesses of the support.

[0008] As another method, a frame surrounding the lower surface and the side surfaces is formed by the pack, concrete is poured from the upper portion, and the concrete is hardened. An enclosed structure can also be obtained.

In the above-mentioned pack, even if a gap is formed between the concave portion of the support and the decorative material due to a dimensional error of the decorative material or the like, paraffin closes the gap and integrates the support and the decorative material. As a result, concrete and mortar do not leak to the surface of the decorative material during wall construction, and the finish is beautiful.

On the other hand, since paraffin has a high peeling effect,
If adhered to the back surface of the decorative material, the decorative material may peel off after construction, but in the present invention, during the production of the wall decoration pack, after the water is poured into the lower part of the formwork, the paraffin is lighter in gravity than the water. Since paraffin is poured, paraffin does not adhere to the back surface of the decorative material that has been in contact with water at this time, and the occurrence of a fall accident of the decorative plate is eliminated.

[0011]

【Example】

(Embodiment 1) FIGS. 1 and 2 show an embodiment of a pack for wall decoration used in the present invention. Reference numeral 1 denotes an ultra-light support made of styrofoam, styrofoam, or the like. A plurality of recesses (2) for fitting materials are provided, and holes (3) are provided from the other surface to the respective recesses (2).

The recess 2 of the support 1 is shown in FIGS.
FIG. 1 (B), FIG.
Some have no steps as in (B).

Next, as shown in FIG. 3, a hard decorative material 4 in which tiles, natural stones and the like are formed in an appropriate size and shape is fitted into each of the recesses 2 of the support 1 as shown in FIG. A water-soluble adhesive is applied and fixed between the inner surface of 2 and the outer periphery of the decorative material 4.

When the decorative material 4 is fitted into the recess 2 as described above, the concave and convex surface 5 for connecting the decorative material 4 to the concrete is outside, and the side which becomes the surface when the concrete wall surface is completed is inside. .

If the surface is flat like a tile, it can be fitted into the stepped recess 2 as shown in FIG. 3A, so that the uneven surface 5 of each decorative material 4 can be aligned on the same plane.

FIG. 3 shows a case in which natural stone is formed into a square shape so that the natural stone surface is exposed when the wall surface is completed.
As shown in (B), a deep stepless one is used as the recess 2.
Carefully fix so that the uneven surface 5 is aligned on the same plane.

When the decorative material 4 is fixed to the recess 2 as described above, the dimensions of the recess 2 and the decorative material 4 do not completely match, and as shown in FIGS. Cosmetic material 4 and recess 2
A gap is created in

The support 1 on which the hard decorative material 4 is fixed is shown in FIG.
(A) and (B), the decorative material 4 is placed in a mold 8 having a bottom plate 6 and a peripheral wall 7 with the decorative material 4 facing down.
Pour in.

Next, an object which is lighter in weight than water and becomes liquid by heating and becomes solid at room temperature, for example, a liquid obtained by heating paraffin 10 and heated to a liquid state as shown in FIGS. From the back of each hard cosmetic material 4.

At this time, an air vent hole 11 for discharging air from each of the recesses 2 is provided in an appropriate place of the support 1 in advance,
No air remains in each recess 2 when the paraffin 10 is injected.

Liquid paraffin 1 poured from hole 3
6 is filled in the recess 2 as shown in FIGS. 6A and 6B and further penetrates the gap between the recess 2 and the decorative material 4 to fill the gap. Because of its low specific gravity, it does not penetrate below the water surface.

After the paraffin 10 poured as described above is cooled and solidified, the support 1 is taken out of the mold 8 to complete the wall decoration pack A shown in FIGS. 7A and 7B.

The pack A for wall decoration obtained by the above-described manufacturing method is used for the support 1 due to a dimensional error of the decorative material 4 or the like.
Even if there is a gap between the recess 2 and the decorative material 4, the paraffin 10 closes the gap and is integrated, so that concrete or mortar does not leak to the surface of the decorative material during wall construction, After the water 9 is poured into the lower portion of the mold 8, the paraffin 10 having a lower specific gravity than the water 9 is poured, so that the paraffin 10 adheres to the uneven surface 5 of the decorative material 4 which was in contact with the water at this time. In addition, the decorative material does not fall off due to the paraffin peeling effect after construction.

8 (A) and 8 (B), B is a structure such as a building or a wall, and the pack A is fixed to the surface of the wall surface 12 of the structure B with a spacer or the like at intervals. Then, the mortar 13 is poured from above to fix the wall decoration pack A.

After the mortar 13 has hardened, the paraffin 10 is melted using a drier or the like, so that each hole 3
When the support 1 is removed by dissolving the water-soluble adhesive bonding the hard decorative materials 4 to the recesses 2 with water at the same time, only the hard decorative materials 4 are removed, as shown in FIGS. 9A and 9B. 2), the surface of the wall surface 12 is decorated with the beautiful decorative material 4, and the precise joints 14 are formed between the decorative materials 4.

(Embodiment 2) FIG. 10 shows a case where an iron plate 15 is used to decorate the wall surface of a structure B such as a building or an apartment using the wall decoration pack A.

First, the pack A for wall decoration is adhered and fixed to one side of the iron plate 15, the iron plate 15 is raised as it is, and the pack A for wall decoration is opposed to the wall 12 with an interval. Fix with. In this way, a gap between the wall 12 and the pack A for pouring the mortar can be obtained without using a spacer.

Next, apart from the case where the periphery of the structure B is completely surrounded by the iron plate 15, the mortar to be poured into the gap between the pack A and the wall surface 12 is provided with appropriate means so that the mortar does not flow from the side. The gap is hermetically sealed from the periphery at the portion, and mortar is poured from above the gap.

After the poured paraffin hardens, the iron plate 15 is removed, the paraffin in the wall decoration pack A is dissolved and discharged by heating, and the support 1 is removed. Complete.

[0030]

According to the wall decorating pack of the present invention, a pack produced in advance as a wall decorating pack in a factory as described above is brought to the site and fixed to the wall of a building or a fence with mortar and then supported. Since it can be constructed with extremely simple construction that only removes the body, the construction period is significantly shortened compared to the conventional construction method at the site, and the spacing between each makeup material can be accurately maintained, and the joint between each makeup material Has an effect that it can be formed accurately.

Further, since the support and the decorative material are integrated by closing the gap between the support, the recess and the decorative material with paraffin or the like, the strength of the pack is increased, and the concrete is not used when the wall surface is constructed. Since there is no leakage to the surface and there is no adhesion of paraffin or the like on the back surface of the decorative material, adhesion to concrete, mortar, or the like is increased.

Further, since the support is made of an ultra-light material, it is lightweight, so that it is easy to carry and handle, and the construction is easy.

[Brief description of the drawings]

FIGS. 1A and 1B are partially cutaway longitudinal sectional views showing examples of a support for a wall decoration pack. FIG.

FIG. 2 is a partially cutaway plan view of the same.

FIG. 3 is a partially cutaway longitudinal sectional view showing each example of a state in which a decorative material is attached.

FIG. 4 is a partially enlarged longitudinal sectional view of the above.

FIG. 5 is a partially cutaway longitudinal sectional view showing each example of a state where the support is mounted on a mold.

FIG. 6 is a partially enlarged longitudinal sectional view of the above.

FIG. 7 is a partially cutaway longitudinal sectional view showing each example of the wall decoration pack taken out of the mold.

FIG. 8 is a partially cutaway longitudinal sectional view showing a state where each example of the pack is attached to a wall surface of a structure.

FIG. 9 is a partially cutaway longitudinal sectional view showing each example of a completed state of the wall surface of the structure.

FIG. 10 is a longitudinal sectional view showing an example of wall decoration using a wall decoration pack.

[Explanation of symbols]

 A Pack for wall decoration B Structure 1 Support 2 Recess 3 Hole 4 Cosmetic material 5 Uneven surface 6 Bottom plate 7 Perimeter wall 8 Formwork 9 Water 10 Paraffin 11 Air vent hole 12 Wall surface 13 Mortar 14 Joint 15 Iron plate

Claims (4)

(57) [Claims] 1. A support made of an ultra-light material such as a foamed resin and provided with a plurality of recesses for fitting a decorative material on one surface, and a hole provided from the other surface to each of the recesses. After the cosmetic material is fitted and fixed, the cosmetic material is placed in a mold having a bottom plate and a peripheral wall with each of the cosmetic materials facing down, and then water is poured into the mold, and the specific gravity is lower than that of water. A method for producing a wall-decoration pack, wherein an object which is liquefied by heating and solidified at normal temperature is poured in a liquid form from each hole to the back of each decorative material, solidified, and then removed from a mold. 2. The method according to claim 1, wherein an air vent hole is provided in the support in advance from each of the recesses before pouring an object which is lighter in weight than water, liquefies by heating and solidifies at room temperature.
A method for producing the wall decoration pack according to the above. 3. A wall decoration pack manufactured by the method according to claim 1. 4. The pack for wall decoration according to claim 3, which is fixed with a gap provided on the wall of the structure, and the mortar is injected into the gap, and then the mortar is hardened and the ratio of water is reduced.
A method of decorating a wall surface, comprising: dissolving an object that is light in weight and liquefied by heating to solidify at room temperature ;