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JP2857985B2 - Manufacturing method of painted stainless steel - Google Patents
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JP2857985B2 - Manufacturing method of painted stainless steel - Google Patents

Manufacturing method of painted stainless steel

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Publication number
JP2857985B2
JP2857985B2 JP4497795A JP4497795A JP2857985B2 JP 2857985 B2 JP2857985 B2 JP 2857985B2 JP 4497795 A JP4497795 A JP 4497795A JP 4497795 A JP4497795 A JP 4497795A JP 2857985 B2 JP2857985 B2 JP 2857985B2
Authority
JP
Japan
Prior art keywords
stainless steel
steel material
coated
heat
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP4497795A
Other languages
Japanese (ja)
Other versions
JPH08215636A (en
Inventor
正明 小関
俊昭 鈴木
健一 吉井
稔 野畑
博道 山崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NIPPON GUREEBEKASHUU KK
NIPPON SHII BII KEMIKARU KK
ORION SHOKO KK
Original Assignee
NIPPON GUREEBEKASHUU KK
NIPPON SHII BII KEMIKARU KK
ORION SHOKO KK
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Filing date
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Application filed by NIPPON GUREEBEKASHUU KK, NIPPON SHII BII KEMIKARU KK, ORION SHOKO KK filed Critical NIPPON GUREEBEKASHUU KK
Priority to JP4497795A priority Critical patent/JP2857985B2/en
Publication of JPH08215636A publication Critical patent/JPH08215636A/en
Application granted granted Critical
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、被膜の密着性に優れた
耐汚染性かつ耐熱性の塗装ステンレス鋼材を製造する方
法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a stain-resistant and heat-resistant coated stainless steel material having excellent coating adhesion.

【0002】[0002]

【従来の技術】近年、ガスコンロ天板などの汚れを取り
易くするため、ガスコンロ天板に使用されるステンレス
鋼材に耐汚染性や耐熱性などを付与することが試みられ
ているが、この場合、ステンレス鋼材の表面をフッ素樹
脂と耐熱性樹脂を主成分とする塗料組成物で塗装するの
が一般的である。
2. Description of the Related Art In recent years, in order to easily remove dirt from a gas stove top plate, it has been attempted to impart stain resistance and heat resistance to a stainless steel material used for the gas stove top plate. Generally, the surface of a stainless steel material is coated with a coating composition containing a fluororesin and a heat-resistant resin as main components.

【0003】しかし、このような塗料組成物から得られ
る被膜は本質的にステンレス鋼材との密着性が悪いた
め、予めステンレス鋼材の表面に固い微粒子をぶつけて
その表面を粗面にして(ショットブラスト)、前記塗料
組成物を塗装し被膜の密着性の向上を図っている。ある
いは、ステンレス鋼材の表面をそれと密着性の良い耐熱
性プライマーで塗装し、その上に前記塗料組成物を塗装
している。
However, since the coating obtained from such a coating composition has essentially poor adhesion to stainless steel, hard fine particles are previously applied to the surface of the stainless steel to roughen the surface (shot blasting). ), The coating composition is applied to improve the adhesion of the coating. Alternatively, the surface of a stainless steel material is coated with a heat-resistant primer having good adhesion thereto, and the coating composition is applied thereon.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、例えば
0.5mm厚以下の薄いステンレス鋼板をショットブラ
ストすると、ステンレス鋼板に歪みが生じ実用に供する
ことができない。また、ステンレス鋼板をそれと密着性
の良い耐熱性プライマーで予め塗装する方法では、工程
が増えて生産性が低下しコストアップとなると共に、一
般のステンレス鋼板に用いられる耐熱性プライマーで
は、260℃以上の高温になることもあるガスコンロ天
板などには耐熱性が不十分なため使用することができな
い。
However, when a thin stainless steel plate having a thickness of, for example, 0.5 mm or less is shot blasted, the stainless steel plate is distorted and cannot be put to practical use. In addition, in the method of pre-coating a stainless steel plate with a heat-resistant primer having good adhesion to the same, the number of steps increases, the productivity decreases, and the cost increases. It cannot be used for gas stove tops, which can be hot, because of insufficient heat resistance.

【0005】本発明は、被膜の密着性に優れた耐汚染性
かつ耐熱性の塗装ステンレス鋼材を実用的で経済的に製
造する方法を提供することを目的とする。
[0005] It is an object of the present invention to provide a method for practically and economically producing a stain-resistant and heat-resistant coated stainless steel material having excellent coating adhesion.

【0006】[0006]

【課題を解決するための手段】前記目的を達成するため
に、本発明の塗装ステンレス鋼材の製造方法は、ステン
レス鋼材を、過マンガン酸塩及び水溶性無機アルカリ化
合物を主成分とする前処理剤で前処理した後、フッ素樹
脂及び耐熱性樹脂を主成分とする塗料組成物で塗装する
ことを特徴とする。
In order to achieve the above object, a method for producing a coated stainless steel material according to the present invention comprises the steps of: preparing a stainless steel material from a pretreatment agent containing permanganate and a water-soluble inorganic alkali compound as main components; And then coating with a coating composition containing a fluororesin and a heat-resistant resin as main components.

【0007】本発明の塗装ステンレス鋼材の製造方法
は、ステンレス鋼材を、過マンガン酸塩及びアルカリ金
属の水酸化物を主成分とする前処理剤で前処理した後、
フッ素樹脂及び耐熱性樹脂を主成分とする塗料組成物で
塗装することを特徴とする。
The method for producing a coated stainless steel material according to the present invention comprises the steps of pretreating a stainless steel material with a pretreatment agent containing permanganate and an alkali metal hydroxide as main components.
It is characterized by being coated with a paint composition containing a fluororesin and a heat-resistant resin as main components.

【0008】本発明の塗装ステンレス鋼板の製造方法
は、ステンレス鋼板を、過マンガン酸塩、アルカリ金属
の水酸化物及び水を主成分とする前処理剤で前処理した
後、フッ素樹脂、耐熱性樹脂、その他の添加剤及び溶剤
からなる塗料組成物で塗装することを特徴とする。
In the method for producing a coated stainless steel sheet according to the present invention, a stainless steel sheet is pretreated with a pretreatment agent containing permanganate, an alkali metal hydroxide and water as main components, and then a fluororesin, It is characterized by being coated with a coating composition comprising a resin, other additives and a solvent.

【0009】[0009]

【発明の実施の形態】 本発明において使用される前処理
剤は過マンガン酸塩及び水溶性無機アルカリ化合物を主
成分とし、通常、この主成分を水に溶解した水溶液中に
ステンレス鋼材を例えば常温以上好ましくは40〜90
℃で30秒間以上浸漬し水洗する。過マンガン酸塩とし
ては、過マンガン酸のアルカリ金属塩が好ましく、特に
過マンガン酸カリウム、過マンガン酸ナトリウムが好ま
しい。水溶性無機アルカリ化合物としてはアルカリ金属
の水酸化物や炭酸塩などを挙げることができ、アルカリ
金属の水酸化物としては、水酸化ナトリウムが最も好ま
しい。アルカリ金属の炭酸塩としては、炭酸ナトリウム
が最も好ましい。これらは1種又は2種以上を混合して
使用することができる。この処理により、ステンレス鋼
材の表面に黄金色〜赤褐色〜紫色の金属の酸化物の被膜
が生成する。
BEST MODE FOR CARRYING OUT THE INVENTION The pretreatment agent used in the present invention is mainly composed of permanganate and a water-soluble inorganic alkali compound. More preferably 40 to 90
Soak at 30 ° C for 30 seconds or more and wash with water. As the permanganate, an alkali metal salt of permanganate is preferable, and potassium permanganate and sodium permanganate are particularly preferable. Examples of the water-soluble inorganic alkali compound include alkali metal hydroxides and carbonates. As the alkali metal hydroxide, sodium hydroxide is most preferable. As the alkali metal carbonate, sodium carbonate is most preferred. These can be used alone or in combination of two or more. As a result of this treatment, a golden-reddish-brown-colored metal oxide film is formed on the surface of the stainless steel material.

【0010】本発明において使用される塗料組成物は、
フッ素樹脂と耐熱性樹脂を主成分とする。このフッ素樹
脂としては、ポリテトラフルオロエチレン(PTF
E)、テトラフルオロエチレン−パーフルオロアルキル
ビニルエーテル共重合体(PFA)、テトラフルオロエ
チレン−ヘキサフルオロプロピレン共重合体(FEP)
などが挙げられる。耐熱性樹脂としては、ポリイミド、
ポリベンゾイミダゾール、ポリアミドイミド、ポリエー
テルサルホン、ポリフェニルサルホン、エポキシ樹脂、
ポリオルガノシロキサンなどが挙げられる。これらも1
種又は2種以上を混合して使用することができる。
[0010] The coating composition used in the present invention comprises:
The main component is a fluororesin and a heat-resistant resin. As this fluororesin, polytetrafluoroethylene (PTF
E), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene-hexafluoropropylene copolymer (FEP)
And the like. Polyimide,
Polybenzimidazole, polyamideimide, polyethersulfone, polyphenylsulfone, epoxy resin,
And polyorganosiloxane. These are also 1
Species or a mixture of two or more can be used.

【0011】フッ素樹脂と耐熱性樹脂は通常、溶剤に分
散、溶解して使用し、そして必要によりその他の添加剤
を配合して使用する。溶剤としては、ジメチルアセトア
ミド、ジメチルホルムアミド、N−メチル−2−ピロリ
ドンなどの高沸点高極性溶剤、メチルイソブチルケト
ン、メチルエチルケトン、トルエン、水などが挙げられ
るが、ベース樹脂の溶解能の高い高沸点高極性溶剤、こ
れを含有する混合溶剤、あるいは更にこれらと水との混
合溶剤が好ましい。その他の添加剤としては、例えば、
顔料などの各種着色剤を挙げることができる。
The fluororesin and the heat-resistant resin are usually used by dispersing and dissolving in a solvent and, if necessary, blending other additives. Examples of the solvent include dimethylacetamide, dimethylformamide, high-boiling high-polarity solvents such as N-methyl-2-pyrrolidone, methyl isobutyl ketone, methyl ethyl ketone, toluene, water and the like. A polar solvent, a mixed solvent containing the polar solvent, or a mixed solvent of these with water is preferred. As other additives, for example,
Various colorants such as pigments can be used.

【0012】この塗料組成物は、酸化物の被膜を形成し
たステンレス鋼材の表面に、エアレススプレー機、エア
スプレー機、浸漬、ロール塗装機、ハケなどによる通常
の塗装方法により塗布し乾燥して塗装することができ
る。
This coating composition is applied to the surface of a stainless steel material on which an oxide film is formed by an ordinary coating method using an airless sprayer, an air sprayer, a dipping, a roll coater, a brush or the like, followed by drying and coating. can do.

【0013】[0013]

【発明の効果】以上説明した通り、本発明により、ステ
ンレス鋼材と、それと密着性は悪いが耐汚染性かつ耐熱
性のフッ素樹脂及び耐熱性樹脂を主成分とする被膜との
間に、ステンレス鋼材の酸化物の被膜を介在させること
によって、耐汚染性かつ耐熱性の被膜が良好に密着した
実用的な塗装ステンレス鋼材を経済的に製造することが
可能となった。
As described above, according to the present invention, a stainless steel material can be placed between a stainless steel material and a coating which is mainly composed of a fluororesin and a heat-resistant resin which has poor adhesion but is resistant to contamination and heat. By interposing an oxide film of the above, it has become possible to economically produce a practical painted stainless steel material in which a stain-resistant and heat-resistant film is well adhered.

【0014】[0014]

【実施例】以下、本発明を実施例及び比較例により更に
詳細に説明するが、本発明はこれらにより何等限定して
解釈されるものではない。実施例及び比較例において、
「%」は「重量%」を意味する。
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention should not be construed as being limited thereto. In Examples and Comparative Examples,
“%” Means “% by weight”.

【0015】実施例1 水酸化ナトリウム12%、過マンガン酸カリウム6.7
5%、炭酸ナトリウム12%及び水69.25%からな
る前処理剤水溶液を90℃に加温し、この中に0.5×
70×150mmのステンレス鋼板(SUS430)を
4分間浸漬した後、水洗し乾燥してステンレス鋼板の表
面に赤褐色の酸化物の被膜を形成した。
Example 1 Sodium hydroxide 12%, potassium permanganate 6.7
An aqueous pretreatment agent solution consisting of 5%, 12% sodium carbonate and 69.25% water was heated to 90 ° C., and 0.5 ×
A 70 × 150 mm stainless steel plate (SUS430) was immersed for 4 minutes, washed with water and dried to form a reddish brown oxide film on the surface of the stainless steel plate.

【0016】次いで、PTFE(ICI社製)10g及
びポリエーテルサルホン(5003p、ICI社製)1
0gをN−メチル−2−ピロリドン50g、メチルエチ
ルケトン50g、メチルイソブチルケトン15g及びト
ルエン20gの混合溶剤に加え、サンドミルで混合、分
散して塗料組成物を調製し、この塗料組成物を前記の酸
化物被膜を形成したステンレス鋼板の表面に(乾燥)膜
厚が17μmとなるように塗布し乾燥して、塗装ステン
レス鋼板を製造した。
Next, 10 g of PTFE (manufactured by ICI) and polyethersulfone (5003p, manufactured by ICI) 1
0 g was added to a mixed solvent of 50 g of N-methyl-2-pyrrolidone, 50 g of methyl ethyl ketone, 15 g of methyl isobutyl ketone and 20 g of toluene, and mixed and dispersed with a sand mill to prepare a coating composition. The coating was applied to the surface of the stainless steel sheet on which the coating was formed so that the (dry) film thickness was 17 μm, and dried to produce a coated stainless steel sheet.

【0017】得られた塗装ステンレス鋼板の樹脂被膜の
密着性について、塩水噴霧試験(JIS K−540
0、但し、塩水噴霧200時間、ガムテープ剥離による
碁盤目テープ法)により測定した。また、前記酸化処理
ステンレス鋼板を10%硝酸水溶液に60℃で15分間
浸漬して、その重量減少量から酸化物被膜の形成量を求
めた。前処理剤水溶液の成分組成と生成酸化物被膜と塗
装ステンレス鋼板の性能の結果のみをまとめて表1に示
す。
The salt water spray test (JIS K-540) was carried out on the adhesion of the resin coating of the obtained coated stainless steel sheet.
0, but with a 200-hour salt water spray and a cross cut tape method with gum tape peeling). The oxidized stainless steel sheet was immersed in a 10% nitric acid aqueous solution at 60 ° C. for 15 minutes, and the amount of oxide film formed was determined from the weight loss. Table 1 summarizes only the results of the composition of the aqueous solution of the pretreatment agent, the resulting oxide film, and the performance of the coated stainless steel sheet.

【0018】実施例2 実施例1において、水酸化ナトリウム14.5%、過マ
ンガン酸カリウム8.25%、炭酸ナトリウム8%及び
水69.25%からなる前処理剤水溶液を使用してステ
ンレス鋼板の表面に赤褐色の酸化物の被膜を形成した以
外は同様にして、塗装ステンレス鋼板を製造した。樹脂
被膜の密着性、及び酸化物被膜の形成量を実施例1と同
様にして測定した。前処理剤水溶液の成分組成と生成酸
化物被膜と塗装ステンレス鋼板の性能の結果のみをまと
めて表1に示す。
Example 2 In Example 1, a stainless steel sheet was prepared by using an aqueous pretreatment agent consisting of 14.5% of sodium hydroxide, 8.25% of potassium permanganate, 8% of sodium carbonate and 69.25% of water. A coated stainless steel plate was manufactured in the same manner except that a reddish-brown oxide film was formed on the surface of. The adhesion of the resin film and the amount of the oxide film formed were measured in the same manner as in Example 1. Table 1 summarizes only the results of the composition of the aqueous solution of the pretreatment agent, the resulting oxide film, and the performance of the coated stainless steel sheet.

【0019】実施例3 実施例1において、水酸化ナトリウム15%、過マンガ
ン酸カリウム9.75%、炭酸ナトリウム6%及び水6
9.25%からなる前処理剤水溶液を使用してステンレ
ス鋼板の表面に赤褐色の酸化物の被膜を形成した以外は
同様にして、塗装ステンレス鋼板を製造した。樹脂被膜
の密着性、及び酸化物被膜の形成量を実施例1と同様に
して測定した。前処理剤水溶液の成分組成と生成酸化物
被膜と塗装ステンレス鋼板の性能の結果のみをまとめて
表1に示す。
Example 3 In Example 1, sodium hydroxide 15%, potassium permanganate 9.75%, sodium carbonate 6% and water 6
A coated stainless steel plate was produced in the same manner except that a reddish brown oxide film was formed on the surface of the stainless steel plate using a 9.25% aqueous pretreatment agent solution. The adhesion of the resin film and the amount of the oxide film formed were measured in the same manner as in Example 1. Table 1 summarizes only the results of the composition of the aqueous solution of the pretreatment agent, the resulting oxide film, and the performance of the coated stainless steel sheet.

【0020】比較例1 実施例1において、ステンレス鋼板(SUS430)を
前処理剤水溶液に浸漬しない(酸化物被膜を形成しな
い)以外は同様にして、塗装ステンレス鋼板を製造し、
得られた塗装ステンレス鋼板の樹脂被膜の密着性を測定
した。塗装ステンレス鋼板の性能の結果のみをまとめて
表1に示す。
Comparative Example 1 A coated stainless steel sheet was manufactured in the same manner as in Example 1, except that the stainless steel sheet (SUS430) was not immersed in the aqueous pretreatment agent solution (no oxide film was formed).
The adhesion of the resin film of the obtained coated stainless steel plate was measured. Table 1 summarizes only the performance results of the coated stainless steel plates.

【0021】[0021]

【表1】 [Table 1]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 鈴木 俊昭 神奈川県茅ケ崎市香川1341番地23 (72)発明者 吉井 健一 埼玉県飯能市岩澤967番地6 (72)発明者 野畑 稔 千葉県松戸市常盤平3−5−1 フドウ 常盤平ハイツ403号 (72)発明者 山崎 博道 愛知県名古屋市中区上前津一丁目5番21 号 (56)参考文献 特開 平5−228434(JP,A) 特開 昭57−65357(JP,A) 特開 平6−91805(JP,A) 特開 平4−118079(JP,A) 特公 昭54−30970(JP,B2) (58)調査した分野(Int.Cl.6,DB名) B05D 7/14 B05D 3/10 B05D 5/00 B05D 7/24 302──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Toshiaki Suzuki 1341-23, Kagawa, Chigasaki-shi, Kanagawa 23 (72) Inventor Kenichi Yoshii 967-6, Iwasawa, Hanno-shi, Saitama (72) Inventor Minoru Nobata Tokiwada 3, Matsudo-shi, Chiba -5-1 Fudo Tokiwadaira Heights 403 (72) Inventor Hiromichi Yamazaki 1-5-21 Kamimaezu, Naka-ku, Nagoya-shi, Aichi (56) References JP-A-5-228434 (JP, A) JP-A-57- 65357 (JP, A) JP-A-6-91805 (JP, A) JP-A-4-118079 (JP, A) JP-B-54-30970 (JP, B2) (58) Fields investigated (Int. Cl. 6 , DB name) B05D 7/14 B05D 3/10 B05D 5/00 B05D 7/24 302

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ステンレス鋼材を、過マンガン酸塩及び
水溶性無機アルカリ化合物を主成分とする前処理剤で前
処理した後、フッ素樹脂及び耐熱性樹脂を主成分とする
塗料組成物で塗装することを特徴とする塗装ステンレス
鋼材の製造方法。
1. A stainless steel material is pretreated with a pretreatment agent mainly composed of a permanganate and a water-soluble inorganic alkali compound, and then painted with a coating composition mainly composed of a fluororesin and a heat-resistant resin. A method for producing a coated stainless steel material, characterized in that:
【請求項2】 ステンレス鋼材を、過マンガン酸塩及び
アルカリ金属の水酸化物を主成分とする前処理剤で前処
理した後、フッ素樹脂及び耐熱性樹脂を主成分とする塗
料組成物で塗装することを特徴とする塗装ステンレス鋼
材の製造方法。
2. A stainless steel material is pretreated with a pretreatment agent mainly containing permanganate and an alkali metal hydroxide, and then coated with a coating composition mainly containing a fluororesin and a heat-resistant resin. A method for producing a coated stainless steel material.
【請求項3】 ステンレス鋼板を、過マンガン酸塩、ア
ルカリ金属の水酸化物及び水を主成分とする前処理剤で
前処理した後、フッ素樹脂、耐熱性樹脂、その他の添加
剤及び溶剤からなる塗料組成物で塗装することを特徴と
する塗装ステンレス鋼板の製造方法。
3. After pre-treating a stainless steel sheet with a pre-treatment agent containing permanganate, an alkali metal hydroxide and water as main components, a fluorine resin, a heat-resistant resin, other additives and a solvent are used. A method for producing a coated stainless steel sheet, characterized by coating with a coating composition comprising:
JP4497795A 1995-02-10 1995-02-10 Manufacturing method of painted stainless steel Expired - Fee Related JP2857985B2 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5430970B2 (en) 2008-04-28 2014-03-05 株式会社フジクラ Method for manufacturing photoelectric conversion element and method for manufacturing photoelectric conversion element module

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5430970B2 (en) 2008-04-28 2014-03-05 株式会社フジクラ Method for manufacturing photoelectric conversion element and method for manufacturing photoelectric conversion element module

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