JP2870627B2 - Swing type carbonization furnace - Google Patents
Swing type carbonization furnaceInfo
- Publication number
- JP2870627B2 JP2870627B2 JP5146104A JP14610493A JP2870627B2 JP 2870627 B2 JP2870627 B2 JP 2870627B2 JP 5146104 A JP5146104 A JP 5146104A JP 14610493 A JP14610493 A JP 14610493A JP 2870627 B2 JP2870627 B2 JP 2870627B2
- Authority
- JP
- Japan
- Prior art keywords
- carbonization
- carbonization furnace
- main body
- raw material
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003763 carbonization Methods 0.000 title claims description 34
- 239000002994 raw material Substances 0.000 claims description 16
- 238000002485 combustion reaction Methods 0.000 claims description 13
- 239000007789 gas Substances 0.000 description 12
- 239000003610 charcoal Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010000 carbonizing Methods 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Landscapes
- Coke Industry (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、木炭等の炭化物を連続
的に生産する炭化炉の改良に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a carbonization furnace for continuously producing carbides such as charcoal.
【0002】[0002]
【従来の技術】木炭やその他の炭化物を製造する炭化濾
は回分式の物が多く使用されているが、連続的に大量を
生産し無公害であるという要求には対応困難である。2. Description of the Related Art Although a batch type of charcoal filter for producing charcoal and other charcoal is often used, it is difficult to cope with a demand for continuously producing large quantities and being pollution-free.
【0003】そして、上記に対応するためには機械炉が
あるが外燃式は回文式となり量産には適さないので内燃
式が使用され、例えば本出願人等による攪拌翼付流動層
方式やロータリーキルン式は知られている。In order to cope with the above, there is a mechanical furnace, but an external combustion type is a palindrome and is not suitable for mass production. Therefore, an internal combustion type is used. Rotary kiln types are known.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、攪拌翼
付流動層方式は乾留温度が任意に選定でき、大量生産が
可能であり炭化収率も高いが、原料を流動させるためそ
の粒径はある一定の範囲にすることが必要である。However, in the fluidized bed system with stirring blades, the carbonization temperature can be arbitrarily selected, mass production is possible, and the carbonization yield is high, but the particle size is constant because the raw material is fluidized. It is necessary to be within the range.
【0005】また、層内に攪拌翼を設けるので、その耐
久性からあまり高温で作動させる事は好ましくない。Further, since a stirring blade is provided in the layer, it is not preferable to operate at a very high temperature because of its durability.
【0006】また、ロータリーキルン式は、原料の粒径
に左右されないが、原料と空気との接触が悪く、乾留温
度のコントロールが極めて難しく、空気供給を止めてオ
イル等の燃料によるバーナーの輻射熱で炭化させている
ものがある。[0006] The rotary kiln type is not affected by the particle size of the raw material, but the contact between the raw material and air is poor, and it is extremely difficult to control the carbonization temperature. There are things that let me.
【0007】したがって、本発明は、上記の課題を解決
するよう粒径に左右されず、乾留温度のコントロールが
容易な構造簡単で耐久性のよい揺動式炭化炉を提供する
事を目的としている。SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide an oscillating carbonization furnace which is simple in structure and has good durability, in which the carbonization temperature can be easily controlled without being influenced by the particle size so as to solve the above-mentioned problems. .
【0008】[0008]
【課題を解決するための手段】本発明によれば、円錐形
状に形成されその円錐形の軸が水平になるよう揺動自在
に支持された炭化炉本体と、その炭化炉本体で発生する
乾留ガスを燃焼する乾留ガス燃焼炉と、製品搬出口とで
構成され、前記炭化炉本体にはその小径側端部に原料投
入口と下部に着火口および乾留用空気吹込口とを設け、
その内壁に円錐形の軸に直行する方向に複数のバッフル
を設けている。According to the present invention, there is provided a carbonization furnace main body which is formed in a conical shape and is swingably supported so that the conical axis is horizontal, and carbonization generated in the carbonization furnace main body. It is composed of a carbonization gas combustion furnace for burning gas, and a product carry-out port, and the carbonization furnace main body is provided with a raw material input port at a small diameter side end and an ignition port and a carbonization air blowing port at a lower portion thereof,
A plurality of baffles are provided on the inner wall in a direction perpendicular to the conical axis.
【0009】[0009]
【作用】上記のように構成された揺動式炭化炉におい
て、原料投入口から炭化炉本体に入った原料は、着火口
で種火により着火し、その部分燃焼熱で250℃までの
吸熱反応を補い、それ以降の発熱反応は空気吹込口から
少量の空気を吹込んで所定温度まで上昇させれば炭化物
ができる。In the oscillating type carbonizing furnace constructed as described above, the raw material that has entered the carbonizing furnace main body from the raw material charging port is ignited by a pilot flame at the ignition port, and the endothermic reaction up to 250 ° C. is caused by the partial combustion heat. In the subsequent exothermic reaction, if a small amount of air is blown from the air inlet to raise the temperature to a predetermined temperature, carbides are formed.
【0010】そして、その間原料は傾斜を有する炭化炉
本体の中を本体の揺動により出口方向に進行し、その品
質は内部バッフルと揺動角および揺動サイクルとで原料
の炉内滞留時間をコントロールすることで確保される。In the meantime, the raw material proceeds in the inclined carbonization furnace main body in the direction of the outlet by the swing of the main body, and the quality of the raw material depends on the internal baffle, the swing angle and the swing cycle, and the material residence time in the furnace. It is secured by control.
【0011】そして、そのとき発生する木ガス等は乾留
ガス燃焼炉で完全燃焼させ無害化して排出される。[0011] The wood gas and the like generated at that time are completely burned in a carbonization gas combustion furnace and rendered harmless and discharged.
【0012】[0012]
【実施例】以下、図面を参照して、本発明の実施例を説
明する。Embodiments of the present invention will be described below with reference to the drawings.
【0013】図1において、金属板で円錐形状に形成さ
れその内側を断熱材(例えばシリカボード)7cおよび
耐火物7dでライニングされた炭化炉本体7は小径部7
aをベアリング11と大径部7bをベアリング12とで
揺動自在に軸支され、その小径部7aの端面には任意公
知の原料投入フィーダ6が設けられている。In FIG. 1, a carbonization furnace body 7 formed in a conical shape of a metal plate and lined with a heat insulating material (for example, silica board) 7c and a refractory 7d has a small diameter portion 7
a is rotatably supported by a bearing 11 and a large diameter portion 7b by a bearing 12, and an end material of the small diameter portion 7a is provided with an arbitrary known material input feeder 6.
【0014】また、その本体7の小径部7aの下側には
着火口2が設けられ、その着火口から大径部に向けて複
数の乾留用空気吹込口1a、b、1cが設けられ、可撓
管で形成された空気回路13に接続されている。An ignition port 2 is provided below the small diameter portion 7a of the main body 7, and a plurality of air inlets 1a, b, 1c for carbonization are provided from the ignition port toward the large diameter portion. It is connected to an air circuit 13 formed by a flexible tube.
【0015】そして、小径部7aにはスプロケット14
が設けられ、可逆転モータ15のスプロケット16とチ
ェイン17で連結され、上部には種火投入口5が設けら
れている。The small diameter portion 7a has a sprocket 14
Are connected to a sprocket 16 of the reversible motor 15 by a chain 17, and a pilot hole 5 is provided at an upper portion.
【0016】また、大径部7bは乾留ガス燃焼炉4に回
動自在に気密接続され、その乾留ガス燃焼炉4の下端に
は製品である炭化物を取出す取出口18が設けられ、そ
の取出口18には製品を搬出する任意公知のコンベア8
が取付けられており、そのコンベア8はウオータジャケ
ット8aとウオータプール8bとで冷却されている。The large-diameter portion 7b is rotatably and airtightly connected to the carbonization gas combustion furnace 4, and at the lower end of the carbonization gas combustion furnace 4, an outlet 18 for taking out carbide as a product is provided. 18 is a known conveyor 8 for carrying out products.
The conveyor 8 is cooled by a water jacket 8a and a water pool 8b.
【0017】なお符号9は乾留ガス燃焼炉4に着火する
バーナを示し、符号10は燃焼炉4に空気を供給すると
共に燃焼ガスの排出をよくするエジェクタ用空気口を示
している。Reference numeral 9 denotes a burner for igniting the carbonization gas combustion furnace 4, and reference numeral 10 denotes an ejector air port for supplying air to the combustion furnace 4 and improving the discharge of combustion gas.
【0018】したがって、原料投入フィーダ6から原料
を投入し、あらかじめ種火投入口5から種火を投入して
ある着火口2で空気を供給して原料に着火して空気吹込
口1から空気を供給して吸熱反応で昇温し、250℃を
越えたら発熱反応になるので空気量を減少する。炭化炉
本体7は、図2および図3をも参照して、揺動させて原
料を混合攪拌すると共に、バッフル3と揺動サイクル
(30〜120sec.)および揺動角度(例えば、最
大60度程度がよい)αとの関係をコントロールして原
料の滞留時間を調整することで、品質を良好に維持す
る。Therefore, the raw material is supplied from the raw material input feeder 6, and air is supplied from the ignition port 2 to which a pilot flame has been previously supplied from the pilot flame input port 5 to ignite the raw material and air is supplied from the air blowing port 1. The temperature is increased by the endothermic reaction after the supply, and when the temperature exceeds 250 ° C., an exothermic reaction occurs, so the amount of air is reduced. 2 and 3, the carbonization furnace body 7 is oscillated to mix and stir the raw material, and the baffle 3 is oscillated with an oscillating cycle (30 to 120 sec.) And an oscillating angle (for example, up to 60 degrees). Good quality is maintained by controlling the relationship with α to adjust the residence time of the raw material.
【0019】製品は搬出コンベア8で搬出し、燃焼ガス
である木ガス等は乾留ガス燃焼炉4で完全燃焼させて無
害化して排出される。The product is carried out by a carry-out conveyor 8, and wood gas and the like, which are combustion gases, are completely burned in the carbonization gas combustion furnace 4 to be rendered harmless and discharged.
【0020】[0020]
【発明の効果】本発明は、以上説明したように構成され
ているので、原料の粒度にかかわらず良質な炭化物を連
続して大量に生産でき、木ガス等のガスは無害化して排
出され、その燃焼熱は廃熱ボイラや被炭化物の乾燥等に
利用でき、省エネルギにも寄与する。According to the present invention, as described above, high-quality carbide can be continuously produced in large quantities regardless of the particle size of the raw material, and gas such as wood gas is made harmless and discharged. The heat of combustion can be used for drying a waste heat boiler or a material to be carbonized, and contributes to energy saving.
【図1】本発明の一実施例を示す揺動式炭化炉の側断面
図。FIG. 1 is a side sectional view of an oscillating carbonization furnace showing one embodiment of the present invention.
【図2】図1のA−A断面を示す図。FIG. 2 is a diagram showing an AA cross section of FIG. 1;
【図3】図1のB−B断面を示す図。FIG. 3 is a diagram showing a BB cross section of FIG. 1;
1…乾留用空気吹込口 2…着火口 3…バッフル 4…乾留ガス燃焼炉 5…種火投入口 6…原料投入フィーダ 7…炭化炉本体 8…搬出コンベア 9…バーナ 10…エジェクタ用空気口 11、12…ベアリング 13…空気回路 14、16…スプロケット DESCRIPTION OF SYMBOLS 1 ... Air inlet for carbonization 2 ... Ignition port 3 ... Baffle 4 ... Carbonization gas combustion furnace 5 ... Seed inlet 6 ... Raw material input feeder 7 ... Carbonization furnace main body 8 ... Carry-out conveyor 9 ... Burner 10 ... Air port for ejector 11 , 12 ... bearing 13 ... pneumatic circuit 14,16 ... sprocket
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) C10B 53/02 C10B 7/10 C10B 49/06 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 6 , DB name) C10B 53/02 C10B 7/10 C10B 49/06
Claims (1)
平になるよう揺動自在に支持された炭化炉本体と、その
炭化炉本体で発生する乾留ガスを燃焼する乾留ガス燃焼
炉と、製品搬出口とで構成され、前記炭化炉本体にはそ
の小径側端部に原料投入口と下部に着火口および乾留用
空気吹込口とを設け、その内壁に円錐形の軸に直行する
方向に複数のバッフルを設けたことを特徴とする揺動式
炭化炉。1. A carbonization furnace main body formed in a conical shape and swingably supported so that its conical axis is horizontal, a carbonization gas combustion furnace for burning a carbonization gas generated in the carbonization furnace main body, The carbonization furnace main body is provided with a raw material inlet at the small diameter side end thereof, an ignition port and an air inlet for carbonization at the lower part thereof, and an inner wall of the carbonization furnace main body in a direction perpendicular to a conical axis. An oscillating carbonization furnace comprising a plurality of baffles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5146104A JP2870627B2 (en) | 1993-06-17 | 1993-06-17 | Swing type carbonization furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5146104A JP2870627B2 (en) | 1993-06-17 | 1993-06-17 | Swing type carbonization furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH073266A JPH073266A (en) | 1995-01-06 |
| JP2870627B2 true JP2870627B2 (en) | 1999-03-17 |
Family
ID=15400243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5146104A Expired - Fee Related JP2870627B2 (en) | 1993-06-17 | 1993-06-17 | Swing type carbonization furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2870627B2 (en) |
-
1993
- 1993-06-17 JP JP5146104A patent/JP2870627B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH073266A (en) | 1995-01-06 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |