JP2876982B2 - Shock absorber for pneumatic impact tool - Google Patents
Shock absorber for pneumatic impact toolInfo
- Publication number
- JP2876982B2 JP2876982B2 JP6060216A JP6021694A JP2876982B2 JP 2876982 B2 JP2876982 B2 JP 2876982B2 JP 6060216 A JP6060216 A JP 6060216A JP 6021694 A JP6021694 A JP 6021694A JP 2876982 B2 JP2876982 B2 JP 2876982B2
- Authority
- JP
- Japan
- Prior art keywords
- bumper
- inner diameter
- piston
- impact tool
- impact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000035939 shock Effects 0.000 title claims description 7
- 239000006096 absorbing agent Substances 0.000 title claims description 5
- 230000002093 peripheral effect Effects 0.000 description 9
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
- B25C1/00—Hand-held nailing tools; Nail feeding devices
- B25C1/04—Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure
- B25C1/047—Mechanical details
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Percussive Tools And Related Accessories (AREA)
- Portable Nailing Machines And Staplers (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は圧縮空気圧により駆動ピ
ストンを衝撃的に駆動して釘打込み等を行わせる空気圧
式衝撃工具における、衝撃行程の下死点位置で駆動ピス
トンを停止させるための緩衝装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a buffer for stopping a driving piston at a bottom dead center position of an impact stroke in a pneumatic impact tool for driving a driving piston by compressed air pressure to perform nail driving or the like. Related to the device.
【0002】[0002]
【従来技術】一般に、駆動シリンダ内に収容された駆動
ピストンを圧縮空気圧で衝撃的に駆動して、駆動ピスト
ンに結合されたドライバにより釘を打撃して打ち出すよ
うにした釘打機等の空気圧式衝撃工具には、駆動ピスト
ンの衝撃を衝撃行程の下死点で吸収して停止させるため
の緩衝装置が設けられている。この種の緩衝装置は通常
中空筒型のバンパによって構成されている。また、最近
になり使用空気圧の規制が緩和されて従来より高圧の圧
縮空気が使用できるようになり、これに伴って小型でよ
り高出力の釘打機の設計が可能となった。2. Description of the Related Art In general, a pneumatic type such as a nail driving machine in which a driving piston housed in a driving cylinder is driven by a compressed air pressure in a shocking manner and a driver connected to the driving piston hits and strikes a nail. The impact tool is provided with a shock absorber for absorbing the impact of the driving piston at the bottom dead center of the impact stroke and stopping the impact. This type of shock absorber is usually constituted by a hollow cylinder type bumper. Further, recently, the regulation of the air pressure used has been relaxed, so that compressed air having a higher pressure than before can be used, and accordingly, it has become possible to design a small and higher-powered nailing machine.
【0003】釘打機を小型にするため駆動ピストンの外
径と駆動シリンダの内径は小さく設計され、かつ駆動ピ
ストンの下面を受けるバンパの外径も必然的に小さく設
計されるため、バンパのボリゥムは従来より小さくなり
がちとなる。しかしながら、高圧の圧縮空気を使用する
ため駆動ピストンの衝撃力は大きくなるから、バンパに
対する駆動ピストンの衝撃による変形量が増大してバン
パへの負担が大きくなる。Since the outer diameter of the driving piston and the inner diameter of the driving cylinder are designed to be small in order to reduce the size of the nailing machine, and the outer diameter of the bumper for receiving the lower surface of the driving piston is necessarily designed to be small, the volume of the bumper is reduced. Tends to be smaller than before. However, since the high-pressure compressed air is used, the impact force of the drive piston increases, so that the amount of deformation of the drive piston due to the impact of the drive piston on the bumper increases, and the load on the bumper increases.
【0004】更に、通常のバンパは中空筒状の外周側及
び内周側に変形ができるように設定されているが、外周
側が変形により膨出する際には、バンパの組織に引っ張
り力が作用して割れが生じ易くなり、従って外周面が内
周側よりも早く損傷する現象がある。このため、小さい
ボリゥムのバンパで強い衝撃を受け止めて変形量が大き
くなると極端に耐久性が低下するという問題が発生す
る。Further, a normal bumper is set so that it can be deformed to the outer peripheral side and the inner peripheral side of the hollow cylindrical shape. However, when the outer peripheral side swells due to the deformation, a pulling force acts on the structure of the bumper. Cracks are likely to occur, and there is a phenomenon that the outer peripheral surface is damaged earlier than the inner peripheral side. For this reason, when a large shock is received by a small-volume bumper and the amount of deformation is increased, there is a problem that the durability is extremely reduced.
【0005】[0005]
【発明が解決しようとする課題】本発明は上記欠点を解
消し、特にバンパの変形方向を外側への変形を極力抑
え、内側に向けて変形させるようにして、バンパの耐久
性を損なうことが防止できる衝撃工具の緩衝装置を提供
することを課題とする。SUMMARY OF THE INVENTION The present invention solves the above-mentioned drawbacks. In particular, the deformation direction of the bumper is suppressed as much as possible to the outside and the bumper is deformed toward the inside so that the durability of the bumper is impaired. An object of the present invention is to provide a shock absorber for an impact tool that can prevent the shock.
【0006】[0006]
【課題を解決するための手段】前記課題を達成するため
本発明は、上記駆動シリンダの下部に、上部が打撃シリ
ンダの内径とほぼ同一の内径のガイド面に形成され、下
部が上部内径よりも大径に形成されたバンパ収容部を形
成し、該バンパ収容部内にバンパ収容部の内壁面とほぼ
同形状の外形形状をなす中空円筒形のバンパを収容する
とともに、該バンパの中空部下部の内径を上部内径より
大径として空隙を形成したことを特徴とするものであ
る。SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a drive cylinder, wherein an upper portion is formed on a guide surface having an inner diameter substantially the same as the inner diameter of a striking cylinder, and a lower portion is provided with a lower inner diameter than an upper inner diameter. A bumper accommodating portion having a large diameter is formed, and a hollow cylindrical bumper having an outer shape substantially the same as the inner wall surface of the bumper accommodating portion is accommodated in the bumper accommodating portion. The inner diameter is larger than the upper inner diameter to form a gap.
【0007】[0007]
【発明の作用・効果】前記構成によれば、バンパが駆動
ピストンの衝撃荷重を受けて圧縮変形したとき、バンパ
の外周部はバンパガイドの内壁面によってガイドされて
いるので、外側には変形できず、内側及び下方に変形し
ようとする。バンパの中空下部の内径が大きく設定され
て空隙部が形成されており、圧縮されたバンパの変形分
が逃げられるように形成されているため、バンパ上部の
変形が下方に伝達され前記空隙部に変形分を逃がすこと
により、バンパ組織に圧縮方向の変形を生じさせる。こ
のように、バンパには主に圧縮方向の変形が作用するた
め、バンパのボリゥムを大きくすることなしに駆動ピス
トンの衝撃を有効に吸収し、高圧で駆動された駆動ピス
トンの衝撃を有効に吸収することができるとともに耐久
性を損なわせることがない。According to the above configuration, when the bumper is compressed and deformed by receiving the impact load of the driving piston, the outer peripheral portion of the bumper is guided by the inner wall surface of the bumper guide, so that it can be deformed outward. Instead of trying to deform inward and downward. Since the inside diameter of the hollow lower part of the bumper is set to be large to form a gap, and the deformation of the compressed bumper is escaped, the deformation of the upper part of the bumper is transmitted downward and the gap is transmitted to the gap. The deformation in the compression direction is caused in the bumper tissue by releasing the deformation. As described above, since the deformation in the compression direction mainly acts on the bumper, the impact of the driving piston is effectively absorbed without increasing the volume of the bumper, and the impact of the driving piston driven at high pressure is effectively absorbed. And the durability is not impaired.
【0008】[0008]
【実施例】図1は空気圧駆動式衝撃工具の一例としての
釘打機の一部を示すもので、この釘打機は、ハウジング
1内に駆動ピストン3を摺動自在に収容した駆動シリン
ダ2が配置されており、該駆動ピストン3の下面には前
記ハウジングの下部に配置されたノーズ部5の先端に形
成された射出部(図示せず)内を摺動するドライバ4が
一体に結合されている。駆動シリンダ2の上端から駆動
ピストン3の上面に供給された圧縮空気は駆動ピストン
3を上死点から下死点に向けて衝撃的に駆動し、射出部
に供給された釘をドライバ4によって射出部から打ち出
すように構成されている。なお、駆動ピストン3が下方
に駆動されると、駆動シリンダ2内の駆動ピストン3の
下方の空気は圧縮されて、駆動シリンダ2の下部に形成
された連通孔6’から駆動シリンダ2の外周に形成され
たブローバックチャンバ6内に圧送されて貯留される。
駆動ピストン3が下死点に到達したときに、駆動ピスト
ン3の上面の圧縮空気は大気に排気され減圧するから、
ブローバックチャンバ6内の圧縮空気が上記連通孔6’
から駆動ピストン3の下面に作用し、上下面の差圧によ
り駆動ピストン3が上動し上死点に復帰する。FIG. 1 shows a part of a nailing machine as an example of a pneumatically driven impact tool. This nailing machine comprises a driving cylinder 2 having a driving piston 3 slidably housed in a housing 1. A driver 4 that slides in an ejection portion (not shown) formed at the tip of a nose portion 5 disposed at a lower portion of the housing is integrally connected to a lower surface of the drive piston 3. ing. The compressed air supplied from the upper end of the driving cylinder 2 to the upper surface of the driving piston 3 drives the driving piston 3 from the top dead center to the bottom dead center in a shocking manner, and the nail supplied to the injection section is injected by the driver 4. It is configured to be launched from the part. When the drive piston 3 is driven downward, the air below the drive piston 3 in the drive cylinder 2 is compressed, so that the air from the communication hole 6 ′ formed in the lower part of the drive cylinder 2 to the outer periphery of the drive cylinder 2 It is pressure-fed and stored in the formed blow-back chamber 6.
When the drive piston 3 reaches the bottom dead center, the compressed air on the upper surface of the drive piston 3 is exhausted to the atmosphere and decompressed.
The compressed air in the blowback chamber 6 is supplied to the communication hole 6 '.
From above, acts on the lower surface of the driving piston 3, and the differential pressure between the upper and lower surfaces causes the driving piston 3 to move upward and return to the top dead center.
【0009】上記駆動シリンダ2の下端とノーズ部5と
の間には、内径が駆動シリンダ2の内径と同一に形成さ
れた筒状のバンパガイド7が配置されており、このバン
パガイド7と前記ノーズ部5によってバンパ収容部8が
形成されている。該バンパ収容部8内には中心部が前記
ドライバ4を嵌挿するため中空状に形成されたバンパ9
が収容されており、駆動ピストン3の下面を受け駆動ピ
ストン3の衝撃力を吸収して停止させる。Between the lower end of the drive cylinder 2 and the nose portion 5 is disposed a cylindrical bumper guide 7 having an inner diameter equal to the inner diameter of the drive cylinder 2. The nose part 5 forms a bumper housing part 8. A bumper 9 having a hollow center for inserting the driver 4 is formed in the bumper housing 8.
And receives the lower surface of the drive piston 3 to absorb the impact force of the drive piston 3 and stop the drive piston 3.
【0010】バンパ収容部8は駆動ピストン3の作動方
向に沿って縦方向にやや長く形成され、上部は駆動しリ
ンダ2の内径と同径に形成されているが、下部は外側に
膨出し、内径が大径に形成されている。収容部8の下面
にはノーズ部5の射出部に通じるドライバ4用の貫通孔
が形成されている。The bumper housing 8 is formed to be slightly longer in the vertical direction along the operating direction of the drive piston 3, and the upper part is driven and formed to have the same diameter as the inner diameter of the cylinder 2, but the lower part bulges outward. The inner diameter is formed large. A through hole for the driver 4 is formed on the lower surface of the housing portion 8 and communicates with the emission portion of the nose portion 5.
【0011】バンパ9は前記バンパ収容部8の形状に応
じて縦長のほぼ筒状で、内部には駆動ピストン3のドラ
イバ4を挿通させるための挿通孔10が形成されてい
る。バンパ9の外形形状は、前記収容部8の内側形状と
ほぼ同一の形状となるように、上方部分の外径が小さく
下方部分の外径が大きく形成されており、バンパ収容部
8の内壁面とバンパ9の外周面との隙間が大きくならな
いように設定されている。また、バンパ9の挿通孔10
は上部においてはドライバ4の外周面との間に充分間隙
が形成されるような内径に形成され、下部は上部より更
に大きい内径に形成されており、ドライバ4の外周面と
の間にバンパ9の変形分を収容する空隙部9bが形成さ
れている。なお、バンパ9は低ニトリルゴムやNBR樹
脂等によって構成すればよい。The bumper 9 has a vertically long and substantially cylindrical shape in accordance with the shape of the bumper accommodating portion 8, and has an insertion hole 10 formed therein for inserting the driver 4 of the driving piston 3. The outer shape of the bumper 9 is formed so that the outer diameter of the upper portion is smaller and the outer diameter of the lower portion is larger so that the outer shape of the bumper 9 is substantially the same as the inner shape of the housing portion 8. It is set so that the gap between the bumper 9 and the outer peripheral surface of the bumper 9 does not become large. Also, the insertion hole 10 of the bumper 9
The upper portion has an inner diameter such that a sufficient gap is formed between the outer peripheral surface of the driver 4 and the lower portion has an inner diameter larger than that of the upper portion. A cavity 9b for accommodating the amount of deformation is formed. The bumper 9 may be made of low nitrile rubber, NBR resin or the like.
【0012】前記構成によれば、圧縮空気圧によって作
動された駆動ピストン3の下面はバンパ9の上面に衝撃
的に当たる。バンパ9は駆動ピストン3の衝撃荷重を受
けて圧縮されて変形する。このとき、バンパ9の外周面
は収容部8の壁内面によってガイドされているので、バ
ンパ9は外側方向には充分な変形ができず、従って内側
および下方に撓み変形しようとする。バンパ9の下部内
側には充分大きな空隙部9bが形成されているため、バ
ンパ9の上部分が内側方向及び下方に変形移動して変形
分が空隙部9b内に逃げられる。According to the above configuration, the lower surface of the drive piston 3 operated by the compressed air pressure impacts on the upper surface of the bumper 9. The bumper 9 is compressed and deformed under the impact load of the driving piston 3. At this time, since the outer peripheral surface of the bumper 9 is guided by the inner surface of the wall of the accommodating portion 8, the bumper 9 cannot be sufficiently deformed in the outward direction, and thus tends to bend and deform inward and downward. Since a sufficiently large gap 9b is formed inside the lower part of the bumper 9, the upper portion of the bumper 9 is deformed and moved inward and downward, and the deformed portion escapes into the gap 9b.
【0013】このように、バンパ9は外側方向へはバン
パガイド7とノーズ部5で形成されているバンパ収容部
8によって変形が制限され、一方内径方向へは変形しや
すいように配置されているので、図2に示すようにバン
パ9の変形は主に内方向に向けて変形する。従って従来
のようにバンパの外側方向へ大きく変形することがない
から、バンパ組織に大きな引っ張り力が作用しないた
め、外側表面部の割れが有効に防止され、高圧の圧縮空
気で使用してバンパを大きく撓ませることがあっても、
耐久性が損なわれることがない。As described above, the deformation of the bumper 9 in the outward direction is limited by the bumper housing 8 formed by the bumper guide 7 and the nose portion 5, while the bumper 9 is arranged so as to be easily deformed in the inner diameter direction. Therefore, as shown in FIG. 2, the deformation of the bumper 9 mainly deforms inward. Therefore, since there is no large deformation in the outward direction of the bumper as in the prior art, a large tensile force does not act on the bumper tissue, so that the outer surface portion is effectively prevented from cracking, and the bumper is used with high-pressure compressed air. Even if it bends greatly,
There is no loss of durability.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明にかかる衝撃緩衝装置の実施例を示す縦
断側面図であり、衝撃ピストンがバンパに衝突する以前
の状態を示す。FIG. 1 is a longitudinal sectional side view showing an embodiment of an impact buffer according to the present invention, showing a state before an impact piston collides with a bumper.
【図2】図1と同じ実施例で衝撃ピストンがバンパに当
接して衝撃を吸収している状態を示す。FIG. 2 shows the same embodiment as FIG. 1 in which an impact piston is in contact with a bumper to absorb an impact.
1 ハウジング 2 駆動シリンダ 3 駆動ピストン 4 ドライバ 5 ノーズ部 6 ブローバックチャンバ 7 バンパガイド 8 バンパ収容部 9 バンパ 9a 空隙部 10 挿通孔 DESCRIPTION OF SYMBOLS 1 Housing 2 Drive cylinder 3 Drive piston 4 Driver 5 Nose part 6 Blowback chamber 7 Bumper guide 8 Bumper accommodating part 9 Bumper 9a Void part 10 Insertion hole
Claims (1)
に収容するとともに、駆動シリンダ内に導入した圧縮空
気により駆動ピストンを駆動するようにした空気圧式衝
撃工具において、 上記駆動シリンダの下部に、上部が駆動シリンダの内径
とほぼ同一の内径のガイド面に形成され、下部が上部内
径よりも大径に形成されたバンパ収容部を形成し、該バ
ンパ収容部内にバンパ収容部の内壁面とほぼ同形状の外
形形状をなす中空円筒形のバンパを収容するとともに、
該バンパの中空部下部の内径を上部内径より大径として
空隙を形成したことを特徴とする空気圧式衝撃工具の緩
衝装置。1. A pneumatic impact tool in which a drive piston is slidably accommodated in a drive cylinder and the drive piston is driven by compressed air introduced into the drive cylinder. The upper portion is formed on a guide surface having substantially the same inner diameter as the inner diameter of the drive cylinder, and the lower portion forms a bumper housing portion formed to have a larger diameter than the upper inner diameter, and the inner wall surface of the bumper housing portion substantially corresponds to the inner wall surface of the bumper housing portion. While accommodating a hollow cylindrical bumper having the same external shape,
A shock absorber for a pneumatic impact tool, wherein a gap is formed by making the inner diameter of the lower part of the hollow part of the bumper larger than the inner diameter of the upper part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6060216A JP2876982B2 (en) | 1994-03-05 | 1994-03-05 | Shock absorber for pneumatic impact tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6060216A JP2876982B2 (en) | 1994-03-05 | 1994-03-05 | Shock absorber for pneumatic impact tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07241783A JPH07241783A (en) | 1995-09-19 |
| JP2876982B2 true JP2876982B2 (en) | 1999-03-31 |
Family
ID=13135757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6060216A Expired - Lifetime JP2876982B2 (en) | 1994-03-05 | 1994-03-05 | Shock absorber for pneumatic impact tool |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2876982B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008023745A1 (en) | 2006-08-24 | 2008-02-28 | Max Co., Ltd. | Power tool and cushioning mechanism |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1733850A1 (en) | 2005-06-15 | 2006-12-20 | Caterpillar, Inc. | Shock absorber for the holding assembly of a reciprocating tool |
| JP5310311B2 (en) | 2009-06-29 | 2013-10-09 | マックス株式会社 | Bumper for impact tool and impact tool |
| JP7115025B2 (en) * | 2018-05-18 | 2022-08-09 | 工機ホールディングス株式会社 | hammer |
-
1994
- 1994-03-05 JP JP6060216A patent/JP2876982B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008023745A1 (en) | 2006-08-24 | 2008-02-28 | Max Co., Ltd. | Power tool and cushioning mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07241783A (en) | 1995-09-19 |
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