JP2901243B2 - Method for producing oxide-based superconducting wire - Google Patents
Method for producing oxide-based superconducting wireInfo
- Publication number
- JP2901243B2 JP2901243B2 JP62328952A JP32895287A JP2901243B2 JP 2901243 B2 JP2901243 B2 JP 2901243B2 JP 62328952 A JP62328952 A JP 62328952A JP 32895287 A JP32895287 A JP 32895287A JP 2901243 B2 JP2901243 B2 JP 2901243B2
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- superconductor
- electrodeposition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
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- Superconductors And Manufacturing Methods Therefor (AREA)
Description
【発明の詳細な説明】
「産業上の利用分野」
本発明は超電導マグネットコイルや電力輸送用等に使
用される超電導線材に係わり、超電導体として酸化物系
超電導体を用いたものに関する。
「従来の技術」
最近に至り、常電導状態から超電導状態へ遷移する臨
界温度(Tc)が液体窒素温度を超える値を示す酸化物系
超電導体が種々発見されている。この種の酸化物系超電
導体は、一般式A−B−Cu−O(ただし、AはY,Sc,La,
Yb,Er,Eu,Ho,Dy等の周期律表III a族元素の1種以上を
示し、BはBe,Mg,Ca,Sr,Ba等の周期律表II a族元素の1
種以上を示す)で示される酸化物であり、液体ヘリウム
で冷却することが必要であった従来の合金系あるいは金
属間化合物系の超電導体と比較して格段に有利な冷却条
件で使用できることから、実用上極めて有望な超電導材
料として研究がなされている。
ところで従来、このような酸化物系超電導体を具備す
る超電導線の製造方法の一例として、第6図を基に以下
に説明する方法が知られている。
酸化物系超電導線を製造するには、A−B−Cu−Oで
示される酸化物系超電導体を構成する各元素を含む複数
の原料粉末を混合して混合粉末を作成し、次いでこの混
合粉末を仮焼して不要成分を除去し、この仮焼粉末を熱
処理して超電導粉末とした後に金属管に充填し、更に縮
径して所望の直径の線材を得、この線材に熱処理を施し
て第6図に示すように金属管1の内部に超電導体2が形
成された超電導線Aを製造する方法である。
「発明が解決しようとする問題点」
しかしながら前述の従来方法によって製造された超電
導線Aにあっては、超電導粉末を金属管に充填し、縮径
加工の後熱処理を施して超電導粉末を焼結させて超電導
体2を形成するので、緻密な超電導体2を生成するのが
困難であり、このため臨界電流密度の高い超電導線を得
ることができない問題があった。
また、前述の超電導線Aにあっては、金属管1の内部
に脆い超電導体2が充填された構造のために、曲げなど
の外力に弱く、超電導体2にクラックが入り易いなどの
欠点があり、機械強度に劣る問題があった。
本発明は、上記問題に鑑みてなされたもので、基材の
表面に、緻密な超電導体を生成させることにより、臨界
電流密度などの超電導特性が侵れ、かつ基材に対する超
電導層の密着性が良好で機械強度が高い酸化物系超電導
線材の製造方法の提供を目的とする。
「問題点を解決するための手段」
本発明は上記問題解決の手段として、A−B−C−D
系(ただし、AはY,Sc,La,Yb,Er,Eu,Ho,Dy等の周期律表
III a族元素の1種以上を示し、BはBe,Mg,Ca,Sr,Ba等
の周期律表II a族元素の1種以上を示し、CはCu,Ag,Au
等の周期律表I b族元素とNbのうちCuあるいはCuを含む
2種以上を示し、DはO,S,Se等の周期律表VI b族元素お
よびF,Cl,Br等の周期律表VII b族元素のうちOを含む1
種以上を示す)の酸化物超電導体を具備してなる酸化物
系超電導線材の製造方法において、
線状または管状またはテープ状でかつ少なくとも表面
部分に導電性を有する基材を陰極とし、上記酸化物超電
導体の粉末または酸化物超電導体の前駆体粉末を分散さ
せた電着液中で電気泳動電着を行って、基材の表面に酸
化物超電導体を構成する元素を含む電着層を形成し、こ
の後加熱後、徐冷する熱処理を施し、この徐冷処理の途
中に400〜600℃の温度範囲で酸化物超電導体の結晶構造
が正方晶から斜方晶に変態するのを促進可能な時間保持
する処理を施し、ついで、形成された超電導体層の表面
に被覆層を形成するものである。
[作用]
基材の表面に、電気泳動電着により酸化物超電導体の
粉末または酸化物超電導体の前駆体粉末を電着して酸化
物超電導体を構成する元素を含む電着層を形成し、この
後熱処理を施し、形成された超電導体層の表面に被覆層
を形成することにより、基材の表面に、緻密な超電導体
層が全線に亙って均一な状態で形成される。
「実施例」
第1図ないし第4図は、本発明の製造方法をY−Ba−
Cu−O系の超電導線材の製造方法に適用した一例を説明
するためのものである。
本発明方法に好適に使用される基材10としては、融点
800℃以上でかつ耐酸化性の良好な貴金属、Ti、Ta、Z
r、Hf、V、Nb等の単体金属や、Cu−Ni系合金、Cu−Al
系合金、Ni−Al系合金、Ti−V系合金、モネルメタル、
ステンレスなどの金属線材、石英ガラス、サファイアな
どのセラミックスファイバーの表面にAgなどの金属被覆
を施した複合線材、炭素繊維等が好適に使用される。な
お、ここで説明する例では、第1図に示すように丸線状
の基材10を用いて超電導線材を製造する例を示すもので
ある。
この例では、まず、基材10の表面に、電気泳動電着に
より、Y−Ba−Cu−O系超電導体を構成する全ての元素
を含む電着層を形成して超電導素線を作成する。第2図
は、基材10の表面に電着層を形成するに好適な電気泳動
装置の一例を示す図であって、図中符号21は電着槽、22
は電着液である。
上記電着液22は、Y−Ba−Cu−O系の超電導粉末をア
セトン等の有機溶媒(分散媒)中に分散させたものが使
用される。この分散媒としては、アセトンの他、例えば
キシレン、アセトン−エタノール混液、アセトン−キシ
レン混液などアセトン以外の有機溶媒を使用することが
できる。分散媒中の超電導粉末の濃度は、分散媒100ml
に対して0.1g〜20gの範囲とすることが望ましい。超電
導粉末の濃度を分散媒100mlに対し20g以上とすると、基
材表面に超電導粉末が緻密かつ均一な状態で電着されな
くなり、また超電導粉末の濃度を分散媒100mlに対し0.1
g以下とすると、電着効率が悪くなる。またこの電着液2
2中には、電着層を焼結する際に焼結助剤となる酸化チ
タン等を超電導体の粉末と共に分散させておいても良
い。
上記超電導粉末は、粒径0.1〜50μmのものが使用さ
れ、特に粒径0.1〜5μmの微粉末が好適に使用され
る。この超電導粉末を作成する方法としては、例えば、
Y2O3と、BaCO3と、CuOの各原料粉末を、Y:Ba:Cu=1:2:3
(モル比)となるように均一に混合して混合粉末とし、
次いでこの混合粉末を酸素雰囲気中、500〜1000℃で1
〜数十時間仮焼して仮焼粉末とし、次いでこの仮焼粉末
に、圧粉成形→加熱→粉砕の一連の操作を1回あるいは
2回以上繰り返し行って、Y−Ba−Cu−O系超電導粉末
を作成する粉末混合法が好適である。仮焼粉末を成形後
に行う加熱は、酸素雰囲気中、800〜1000℃で1〜数十
時間とするのが望ましい。なお、超電導粉末の作成方法
は、上記粉末混合法に限定されることなく、共沈法やゾ
ルゲル法を用いても良い。また、電着液22中の超電導粉
末の代わりに、上述の仮焼粉末を用いても良い。
第2図に示す電気泳動装置によって、基材10の表面に
電着層を形成するには、基材10を図中矢印で示すように
電着槽21に収容された電着液22中の一定の速度で移動さ
せつつ、この基材10の陰極とし、この基材10と電着槽21
内に配設された陽極23との間に直流電圧を印加する。こ
の電着操作では、定電圧法、定電流密度法のいずれも可
能であり、定電圧法を用いる場合には20V以上の電圧を
印加すれば良く、また定電流密度法を用いる場合には電
流密度を0.05〜5mA/cm2の範囲とするのが望ましい。な
お、陽極23としては、ステンレス板、鉛板、炭素電極な
ど通常の電極材料を使用することができる。
上記のように、陰極となる基材10と陽極23間に直流電
圧を印加することにより、電着液22中に分散している超
電導粉末はプラスに帯電し、陰極である基材10の表面に
電着される。そして基材10は、その表面に超電導粉末か
らなる緻密な電着層11が形成され、第3図に示す超電導
素線12となる。電着槽21内で所定の厚さの電着層11が形
成された超電導素線12は、第2図の図中矢印で示すよう
に電着槽21から引き出され、次いで熱風による乾燥処理
を行って、表面部分に残留するアセトンなどの有機溶媒
を除去する。
次に、この超電導素線12に最終熱処理を施す。この最
終熱処理は、超電導素線12を酸素雰囲気中、800〜1000
℃で1分〜数十時間加熱した後、室温まで徐冷すること
によって行われる。なおここで、徐冷処理の途中に400
〜600℃の温度範囲で所定時間保持する処理を行って、
酸化物超電導体の結晶構造が正方晶から斜方晶に変態す
るのを促進する。
なお、この熱処理時は、所定速度で移動する超電導素
線12を連続的に加熱、徐冷できるような加熱手段、例え
ば長尺のトンネル形の加熱炉などを用い、所定速度で移
動する基材10に電気泳動電着→乾燥→熱処理の各処理を
連続的に行うようにしても良い。
この熱処理により、基材11の表面に形成された電着層
11は焼結され、この部分に均一な組成のY−Ba−Cu−O
系超電導体からなる超電導体層13が形成される。以上の
各操作により、第4図に示すように基材10の表面に超電
導体層13が形成された超電導線材Bが得られる。
そして、このようにして得られた超電導線材Bの表面
には、被覆層14が形成される。この被覆層14の材料とし
てはAg,Cu,Al,Ni,Cu−Niなどの金属やエポキシ樹脂など
の合成樹脂が好適に用いられる。超電導層13の表面に被
覆層14が形成された第5図に示す超電導線材Cは、被覆
層14により超電導体層13が保護されて、長期にわたって
超電導特性の劣化を防止することができるとともに、超
電導体層13の剥離やクラックの発生を防いで、曲げなど
にも強く、加工性の優れたものとなる。
上述の超電導線材Bの製造方法では、基材10の表面
に、電気泳動電着により酸化物超電導体の粉末を電着し
て酸化物超電導体を構成する全ての元素を含む緻密な電
着層を形成し、この後熱処理を施すことにより、基材10
の表面にY−Ba−Cu−O超電導体からなる緻密な超電導
体層13を全線に亙って均一な状態で生成することができ
るので、超電導体層13に亀裂などの不良を生じることが
なく、高臨界電流密度(Jc)を有する高性能の超電導線
材Bを製造することができる。
また、上述の超電導線材Bは、基材10の表面に、電気
泳動電着によりY−Ba−Cu−O系超電導粉末からなる緻
密な電着層11を形成し、この後熱処理を施して超電導体
層13を生成するので、超電導体層13は基材10に対して密
着性が良好となり、超電導線材Bは可撓性に優れ、機械
強度が高い構成になっている。
さらに、基材10の表面に、電気泳動電着で超電導粉末
からなる電着層11を形成して超電導素線12とし、次いで
この超電導素線12に熱処理を施して超電導体層13を生成
するので、超電導体層13の厚さを正確に制御することが
できる。
また、電気泳動電着によって電着層11を形成するの
で、比較的厚い電着層を短時間の電着操作で形成するこ
とができ、超電導線材Bの製造効率を向上させることが
できる。また、基材10の表面に電着層11を形成し、この
後熱処理を施す一連の操作を連続的に実施することが容
易であり、かつ超電導線材Bの製造を自動化することが
でき、したがって超電導線材Bの製造効率を向上さぜる
ことができる。
なお、先の例では、基材として丸線状の基材10を用い
たが、基材の形状はこれに限定されることなく、例えば
角線状、テープ状、管状など種々の形状の線材を基材と
して使用することができる。
また、先の例では、超電導体としてY−Ba−Cu−O系
超電導体を用いたが、本発明方法はこれに限定されるこ
となく、例えばYの代わりにSc,La,Yb,Er,Eu,Ho,Dy等の
Y以外の周期律表III a族元素の1種以上を用い、またB
aの代わりにBe,Mg,Ca,Sr等のBa以外の周期律表II a族元
素の1種以上を用いても良い。
また、先の例では、1回の電気泳動電着で基材1の表
面に電着層を形成したが、電気泳動電着は2回以上行っ
ても良い。
(製造例1)
直径300μmのニッケル製の丸線を基材とし、この基
材の表面に、第2図に示すものと同等構成の電気泳動電
着装置を用いてY−Ba−Cu−O系の超電導粉末からなる
電着層を形成した。この超電導粉末は、Y2O3とBaCO3とC
uOを、Y:Ba:Cu=1:2:3(モル比)となるように均一に混
合し、この混合粉末を酸索雰囲気中、800℃で24時間仮
焼し、次いで圧粉成形処理を施し、次いでこの成形体を
酸索雰囲気中、900℃で24時間加熱し、更に粉砕処理を
行って、粒径0.1〜1μm程度とした超電導粉末を用い
た。そして、電着液としては、アセトン100ml中に、先
の超電導粉末5gを分散させたものを用いた。
電気泳動電着の条件は次のように設定した。
印加電圧‥‥直流1.5KVの定電圧印加
基材移動速度‥‥0.2m/分
電着時間‥‥1分間
電着を終えた超電導素線は、熱風乾燥を行ってアセト
ンを完全に除去した後、加熱炉中に導入し、純酸素中、
1000℃で1時間加熱した後、室温まで徐冷し、ドラムに
巻き取ることにより、長尺の長電導線材を得た。
得られた超電導線材の臨界温度(Tc)および臨界電流
密度(Jc)を測定した結果、Tc=95K、Jc=130A/cm2と
優れた超電導特性を示した。
また、この超電導線材の断面を調べた結果、基材表面
に約50μmの緻密な超電導体層の生成が確認され、また
X線回折の結果Y1Ba2Cu3O7-X(斜方晶)の存在が確認さ
れた。
(製造例2)
直径250μmのジルコニウム製の丸線を基材とし、こ
の基材の表面に、先の製造例1と同様の電着操作を行っ
て、Y−Ba−Cu−O系超電導粉末からなる電着層を形成
した。なお、電着液としては、アセトン100ml中に、先
の製造例1で用いたものと同様の超電導粉末5gと、焼結
助剤として酸化チタン(TiO2)0.1gとを分散させたもの
を使用した。
電着操作を終えた超電導素線は、先の製造例1と同様
に熱風乾燥および熱処理を施し、更に、得られた線材の
表面に、浸漬法によってエポキシ樹脂を被覆して、厚さ
約20μmの被覆層を形成して、第5図に示すものと同等
構成の超電導線材を得た。
得られた超電導線材の臨界温度および臨界電流密度を
測定した結果、Tc=92K、Jc=100A/cm2と優れた超電導
特性を示した。また、この超電導線材は、超電導体の表
面がエポキシ樹脂によって被覆されているために、先の
製造例1の超電導線材よりも可撓性が向上していた。
また、この超電導線材の断面を調べた結果、基材の表
面に、厚さ約40μmの緻密な超電導体層が確認され、ま
たX線回折の結果、Y1Ba2Cu3O7-X(斜方晶)の存在が確
認された。
「発明の効果」
以上説明したように本発明による酸化物超電導線材の
製造方法は、基材の表面に、電気泳動電着により酸化物
超電導体の粉末または酸化物超電導体の前駆体粉末を電
着して、酸化物超電導体を構成する元素を含む緻密な電
着層を形成し、この後加熱後、徐冷する熱処理を施し、
この徐冷処理の途中に400〜600℃の温度範囲で酸化物超
電導体の結晶構造が正方晶から斜方晶に変態するのを促
進可能な時間保持する処理を施し、ついで、形成された
超電導体層の表面に被覆層を形成することにより、基材
の表面に緻密な酸化物超電導体層を全線に亘って均一な
状態で生成することができ、高性能の超電導線材を製造
することができる。
また、基材の表面に、電気泳動電着により酸化物超電
導体を構成する元素を含む電着層を形成し、この後熱処
理を施して超電導体層を生成するので、超電導体層は基
材に対して密着性が良好となり、可撓性に優れ、機械強
度の高い酸化物系超電導線材を製造することができる。
さらに、基材の表面に、電気泳動電着で電着層を形成
して超電導素線とし、次いでこの超電導素線に熱処理を
施して超電導体層を生成するので、超電導体層の厚さを
正確に制御することができる。また、電気泳動電着によ
って電着層を形成するので、比較的厚い電着層を短時間
の電着操作で形成することができ、超電導線材の製造効
率を向上させることができる。
また、電着層形成後に熱処理を施し、形成された超電
導体層の表面に被覆層を形成するので、この被覆層によ
り超電導体層が保護されて、長期にわたって超電導特性
の劣化を防止することができるとともに、超電導体層の
剥離やクラックの発生を防いで、曲げなどにも強く、加
工性の優れたものとなる。
また、特に、徐冷処理の途中に400℃〜600℃の温度範
囲で酸化物超電導体の結晶構造が正方晶から斜方晶に変
態するのを促進可能な時間保持する処理を行うことによ
り、超電導体層を構成する酸化物超電導体の結晶構造が
正方晶から斜方晶に変態するのを促進でき、より緻密な
超電導体を生成させることができ、臨界電流密度などの
超電導特性がより優れた超電導線材を製造できる。The present invention relates to a superconducting magnet coil and a superconducting wire used for power transport and the like, and relates to a superconducting material using an oxide superconductor as a superconductor. "Prior art" Recently, various oxide-based superconductors have been discovered in which a critical temperature (Tc) at which a transition from a normal conducting state to a superconducting state exceeds a liquid nitrogen temperature. This type of oxide superconductor has a general formula AB-Cu-O (where A is Y, Sc, La,
Yb, Er, Eu, Ho, Dy, etc., represents at least one kind of group IIIa element of the Periodic Table III, such as Be, Mg, Ca, Sr, Ba.
Oxides), which can be used under significantly more advantageous cooling conditions than conventional alloy or intermetallic compound superconductors that required cooling with liquid helium. Research has been conducted as a very promising superconducting material for practical use. Conventionally, as an example of a method of manufacturing a superconducting wire including such an oxide-based superconductor, a method described below with reference to FIG. 6 is known. In order to produce an oxide-based superconducting wire, a plurality of raw material powders containing each element constituting the oxide-based superconductor represented by AB-Cu-O are mixed to prepare a mixed powder, and then the mixed powder is prepared. The powder is calcined to remove unnecessary components, and the calcined powder is heat-treated to form a superconducting powder, which is then filled into a metal tube, and further reduced in diameter to obtain a wire having a desired diameter. This is a method for manufacturing a superconducting wire A in which a superconductor 2 is formed inside a metal tube 1 as shown in FIG. [Problems to be Solved by the Invention] However, in the case of the superconducting wire A manufactured by the above-described conventional method, the superconducting powder is filled in a metal tube, and heat treatment is performed after diameter reduction processing to sinter the superconducting powder. Since the superconductor 2 is formed in this way, it is difficult to produce a dense superconductor 2, and there is a problem that a superconducting wire having a high critical current density cannot be obtained. Further, the above-described superconducting wire A has a disadvantage that it is weak to external force such as bending and easily cracks in the superconductor 2 because of the structure in which the brittle superconductor 2 is filled in the metal tube 1. There was a problem that the mechanical strength was inferior. The present invention has been made in view of the above problems, and by generating a dense superconductor on the surface of a base material, superconductivity characteristics such as critical current density are affected, and the adhesion of the superconducting layer to the base material is improved. It is an object of the present invention to provide a method for producing an oxide superconducting wire having good mechanical strength and high mechanical strength. "Means for Solving the Problems" The present invention provides ABCD as means for solving the above problems.
Corollary (where A is the periodic table of Y, Sc, La, Yb, Er, Eu, Ho, Dy, etc.)
III represents one or more elements of Group a elements, B represents one or more elements of Group IIa elements of the periodic table such as Be, Mg, Ca, Sr, Ba, etc., and C represents Cu, Ag, Au.
Periodic table Ib group element and Nb are Cu or two or more kinds containing Nb, and D is periodic table VIb element such as O, S, Se, etc. and periodic rule such as F, Cl, Br etc. Table VII 1 containing O among Group b elements
A superconducting wire comprising an oxide superconducting wire, comprising: a linear, tubular, or tape-shaped base material having a conductive property at least on a surface portion thereof; Electrodeposition is performed in an electrodeposition solution in which an oxide superconductor powder or an oxide superconductor precursor powder is dispersed, and an electrodeposition layer containing an element constituting the oxide superconductor is formed on the surface of the base material. Formed, then heat-treated, then subjected to a heat treatment of slow cooling, and promote the transformation of the crystal structure of the oxide superconductor from tetragonal to orthorhombic in the temperature range of 400 to 600 ° C during the slow cooling process The treatment is carried out for holding for a possible time, and then a coating layer is formed on the surface of the formed superconductor layer. [Function] An electrodeposition layer containing an element constituting the oxide superconductor is formed by electrodepositing the oxide superconductor powder or the oxide superconductor powder on the surface of the base material by electrophoretic electrodeposition. Thereafter, a heat treatment is performed to form a coating layer on the surface of the formed superconductor layer, whereby a dense superconductor layer is formed on the surface of the base material in a uniform state over the entire line. "Example" FIGS. 1 to 4 show that the production method of the present invention is Y-Ba-
This is for describing an example applied to a method for producing a Cu-O-based superconducting wire. The substrate 10 suitably used in the method of the present invention has a melting point
Precious metals, Ti, Ta, Z with excellent oxidation resistance at 800 ° C or higher
Simple metals such as r, Hf, V, Nb, Cu-Ni alloys, Cu-Al
Alloy, Ni-Al alloy, Ti-V alloy, Monel metal,
A metal wire such as stainless steel, a composite wire in which a surface of a ceramic fiber such as quartz glass or sapphire is coated with a metal such as Ag, or a carbon fiber is preferably used. In the example described here, as shown in FIG. 1, an example in which a superconducting wire is manufactured using a round base material 10 is shown. In this example, first, an electro-deposited layer containing all the elements constituting the Y-Ba-Cu-O-based superconductor is formed on the surface of the base material 10 by electrophoretic electrodeposition to form a superconducting element wire. . FIG. 2 is a view showing an example of an electrophoresis apparatus suitable for forming an electrodeposition layer on the surface of the base material 10, wherein reference numeral 21 denotes an electrodeposition tank;
Is an electrodeposition liquid. The electrodeposition liquid 22 is obtained by dispersing a Y-Ba-Cu-O-based superconducting powder in an organic solvent (dispersion medium) such as acetone. As the dispersion medium, in addition to acetone, an organic solvent other than acetone, such as xylene, a mixed solution of acetone and ethanol, and a mixed solution of acetone and xylene can be used. The concentration of the superconducting powder in the dispersion medium is 100 ml of the dispersion medium.
Is desirably in the range of 0.1 g to 20 g. When the concentration of the superconducting powder is set to 20 g or more per 100 ml of the dispersion medium, the superconducting powder is not electrodeposited in a dense and uniform state on the surface of the base material, and the concentration of the superconducting powder is 0.1 to 100 ml of the dispersion medium.
If it is less than g, the electrodeposition efficiency will be poor. This electrodeposition liquid 2
In 2, titanium oxide or the like serving as a sintering aid when the electrodeposition layer is sintered may be dispersed together with the superconductor powder. The superconducting powder has a particle size of 0.1 to 50 μm, and a fine powder having a particle size of 0.1 to 5 μm is particularly preferably used. As a method of producing this superconducting powder, for example,
Each raw material powder of Y 2 O 3 , BaCO 3 , and CuO was mixed with Y: Ba: Cu = 1: 2: 3
(Molar ratio) to obtain a mixed powder by mixing uniformly,
Then, the mixed powder is placed in an oxygen atmosphere at 500 to 1000 ° C. for 1 hour.
A calcined powder is obtained by calcining for several tens of hours, and then a series of operations of compacting, heating, and pulverizing is performed once or twice or more on the calcined powder to obtain a Y-Ba-Cu-O system. A powder mixing method for producing superconducting powder is preferred. The heating performed after molding the calcined powder is desirably performed in an oxygen atmosphere at 800 to 1000 ° C. for 1 to several tens of hours. The method for producing the superconducting powder is not limited to the powder mixing method described above, but may be a coprecipitation method or a sol-gel method. Further, instead of the superconducting powder in the electrodeposition liquid 22, the calcined powder described above may be used. In order to form an electrodeposition layer on the surface of the substrate 10 by the electrophoresis apparatus shown in FIG. 2, the substrate 10 is placed in the electrodeposition liquid 22 contained in the electrodeposition bath 21 as shown by an arrow in the figure. While moving at a constant speed, the cathode of the substrate 10 was used.
A DC voltage is applied to the anode 23 disposed therein. In this electrodeposition operation, both the constant voltage method and the constant current density method are possible.If the constant voltage method is used, a voltage of 20 V or more may be applied. It is desirable that the density be in the range of 0.05 to 5 mA / cm 2 . As the anode 23, a normal electrode material such as a stainless steel plate, a lead plate, and a carbon electrode can be used. As described above, by applying a DC voltage between the base material 10 serving as the cathode and the anode 23, the superconducting powder dispersed in the electrodeposition liquid 22 is positively charged, and the surface of the base material 10 serving as the cathode is Is electrodeposited. Then, a dense electrodeposition layer 11 made of a superconducting powder is formed on the surface of the base material 10 to form a superconducting element wire 12 shown in FIG. The superconducting wire 12 on which the electrodeposition layer 11 having a predetermined thickness is formed in the electrodeposition tank 21 is drawn out from the electrodeposition tank 21 as shown by an arrow in FIG. 2, and then dried by hot air. Then, an organic solvent such as acetone remaining on the surface portion is removed. Next, the superconducting wire 12 is subjected to a final heat treatment. This final heat treatment is performed by placing the superconducting wire 12 in an oxygen atmosphere at 800 to 1000
After heating at 1 ° C. for 1 minute to several tens of hours, the mixture is gradually cooled to room temperature. In this case, 400
Performing a process of holding for a predetermined time in a temperature range of ~ 600 ° C,
It promotes the transformation of the crystal structure of the oxide superconductor from tetragonal to orthorhombic. During this heat treatment, a heating means capable of continuously heating and gradually cooling the superconducting wire 12 moving at a predetermined speed, for example, a substrate moving at a predetermined speed using a long tunnel-type heating furnace or the like, is used. In step 10, each process of electrophoretic electrodeposition → drying → heat treatment may be performed continuously. The electrodeposition layer formed on the surface of the substrate 11 by this heat treatment
11 is sintered, and a uniform composition of Y-Ba-Cu-O
A superconductor layer 13 made of a system superconductor is formed. Through the above operations, a superconducting wire B having the superconducting layer 13 formed on the surface of the base material 10 as shown in FIG. 4 is obtained. Then, a coating layer 14 is formed on the surface of the superconducting wire B thus obtained. As a material of the coating layer 14, a metal such as Ag, Cu, Al, Ni, or Cu-Ni, or a synthetic resin such as an epoxy resin is preferably used. In the superconducting wire C shown in FIG. 5 in which the coating layer 14 is formed on the surface of the superconducting layer 13, the superconducting layer 13 is protected by the coating layer 14, and the deterioration of superconducting characteristics can be prevented for a long time. It prevents peeling of the superconductor layer 13 and generation of cracks, is resistant to bending and the like, and has excellent workability. In the above-described method for producing the superconducting wire B, the dense electrodeposition layer containing all the elements constituting the oxide superconductor by electrodepositing the oxide superconductor powder on the surface of the base material 10 by electrophoretic electrodeposition. Is formed and then subjected to a heat treatment, whereby the base material 10 is formed.
A dense superconductor layer 13 composed of a Y-Ba-Cu-O superconductor can be formed on the surface of the superconductor layer in a uniform state over the entire line, so that defects such as cracks may occur in the superconductor layer 13. Thus, a high-performance superconducting wire B having a high critical current density (Jc) can be manufactured. In the superconducting wire B, a dense electrodeposition layer 11 made of a Y-Ba-Cu-O-based superconducting powder is formed on the surface of the base material 10 by electrophoretic electrodeposition, followed by heat treatment. Since the body layer 13 is formed, the superconducting layer 13 has good adhesion to the base material 10, and the superconducting wire B has excellent flexibility and high mechanical strength. Further, on the surface of the base material 10, an electrodeposition layer 11 made of superconducting powder is formed by electrophoretic electrodeposition to form a superconducting wire 12, and then the superconducting wire 12 is subjected to a heat treatment to form a superconducting layer 13. Therefore, the thickness of superconductor layer 13 can be accurately controlled. Further, since the electrodeposition layer 11 is formed by electrophoretic electrodeposition, a relatively thick electrodeposition layer can be formed by a short-time electrodeposition operation, and the production efficiency of the superconducting wire B can be improved. Further, it is easy to continuously perform a series of operations of forming the electrodeposition layer 11 on the surface of the base material 10 and then performing a heat treatment, and can automate the production of the superconducting wire B, and The production efficiency of the superconducting wire B can be improved. In the above example, the round base material 10 was used as the base material, but the shape of the base material is not limited to this, and for example, various shapes of wire rods such as a square wire, a tape, and a tube are used. Can be used as a substrate. Further, in the above example, a Y-Ba-Cu-O-based superconductor was used as the superconductor, but the method of the present invention is not limited to this, and for example, Sc, La, Yb, Er, Use one or more elements of Group IIIa other than Y, such as Eu, Ho, Dy, etc.
Instead of a, one or more elements of Group IIa of the periodic table other than Ba, such as Be, Mg, Ca, and Sr, may be used. In the above example, the electrodeposition layer was formed on the surface of the base material 1 by one electrophoretic electrodeposition, but the electrophoretic electrodeposition may be performed two or more times. (Production Example 1) A nickel-made round wire having a diameter of 300 μm was used as a base material, and Y-Ba-Cu-O was formed on the surface of this base material using an electrophoretic electrodeposition apparatus having the same configuration as that shown in FIG. An electrodeposition layer made of a system superconducting powder was formed. This superconducting powder is composed of Y 2 O 3 , BaCO 3 and C
uO is uniformly mixed so that Y: Ba: Cu = 1: 2: 3 (molar ratio), and this mixed powder is calcined at 800 ° C. for 24 hours in an acid-line atmosphere, and then compacted. Then, this compact was heated at 900 ° C. for 24 hours in an acid gas atmosphere, and further pulverized to obtain a superconducting powder having a particle size of about 0.1 to 1 μm. As the electrodeposition solution, a solution in which 5 g of the superconducting powder was dispersed in 100 ml of acetone was used. Electrophoretic electrodeposition conditions were set as follows. Applied voltage ‥‥ Constant voltage of DC 1.5KV Applied substrate moving speed ‥‥ 0.2 m / min Electrodeposition time 後 1 min After the superconducting wire after electrodeposition is dried with hot air to completely remove acetone , Introduced into the heating furnace, in pure oxygen,
After heating at 1000 ° C. for 1 hour, the mixture was gradually cooled to room temperature and wound up on a drum to obtain a long long conductive wire. As a result of measuring the critical temperature (Tc) and the critical current density (Jc) of the obtained superconducting wire, it showed excellent superconducting properties of Tc = 95K and Jc = 130A / cm 2 . In addition, as a result of examining the cross section of the superconducting wire, it was confirmed that a dense superconductor layer of about 50 μm was formed on the surface of the base material, and the result of X-ray diffraction was Y 1 Ba 2 Cu 3 O 7-X (rhombic ) Was confirmed. (Production Example 2) A round wire made of zirconium having a diameter of 250 μm was used as a base material, and the same electrodeposition operation as in Production Example 1 was performed on the surface of the base material to obtain a Y-Ba-Cu-O-based superconducting powder. Was formed. As the electrodeposition solution, a solution prepared by dispersing 5 g of the same superconducting powder as that used in Production Example 1 above and 0.1 g of titanium oxide (TiO 2 ) as a sintering aid in 100 ml of acetone was used. used. The superconducting element wire after the electrodeposition operation is subjected to hot-air drying and heat treatment in the same manner as in Production Example 1, and the surface of the obtained wire material is coated with an epoxy resin by a dipping method to have a thickness of about 20 μm. Was formed to obtain a superconducting wire having the same configuration as that shown in FIG. As a result of measuring the critical temperature and the critical current density of the obtained superconducting wire, it showed excellent superconducting properties of Tc = 92K and Jc = 100A / cm 2 . In addition, since the surface of the superconductor was covered with the epoxy resin, the superconducting wire had improved flexibility compared to the superconducting wire of Production Example 1 described above. Further, as a result of examining the cross section of this superconducting wire, a dense superconductor layer having a thickness of about 40 μm was confirmed on the surface of the base material. As a result of X-ray diffraction, Y 1 Ba 2 Cu 3 O 7-X ( The presence of orthorhombic) was confirmed. [Effects of the Invention] As described above, in the method for producing an oxide superconducting wire according to the present invention, the powder of the oxide superconductor or the precursor powder of the oxide superconductor is applied to the surface of the base material by electrophoretic electrodeposition. To form a dense electrodeposition layer containing the elements constituting the oxide superconductor, and then, after heating, perform a heat treatment of gradually cooling,
In the course of this slow cooling treatment, a treatment is performed to maintain the crystal structure of the oxide superconductor in a temperature range of 400 to 600 ° C. for a time that can promote the transformation from the tetragonal system to the orthorhombic system. By forming a coating layer on the surface of the body layer, a dense oxide superconductor layer can be formed on the surface of the substrate in a uniform state over the entire line, and a high-performance superconducting wire can be manufactured. it can. Further, on the surface of the base material, an electrodeposition layer containing an element constituting the oxide superconductor is formed by electrophoretic electrodeposition, and then subjected to a heat treatment to form a superconductor layer. This makes it possible to produce an oxide superconducting wire having good adhesion, excellent flexibility, and high mechanical strength. Further, on the surface of the base material, an electrodeposition layer is formed by electrophoretic electrodeposition to form a superconducting element, and then the superconducting element is subjected to a heat treatment to generate a superconducting layer, so that the thickness of the superconducting layer is reduced. Can be precisely controlled. Further, since the electrodeposition layer is formed by electrophoretic electrodeposition, a relatively thick electrodeposition layer can be formed by a short-time electrodeposition operation, and the production efficiency of the superconducting wire can be improved. In addition, since a heat treatment is performed after the formation of the electrodeposition layer and a coating layer is formed on the surface of the formed superconductor layer, the superconductor layer is protected by this coating layer, and deterioration of the superconducting characteristics can be prevented for a long time. In addition to being able to prevent the superconductor layer from peeling or cracking, it is resistant to bending and the like and has excellent workability. In addition, in particular, by performing a process for maintaining the crystal structure of the oxide superconductor in a temperature range of 400 ° C. to 600 ° C. for a time capable of promoting transformation from tetragonal to orthorhombic during the slow cooling process, The crystal structure of the oxide superconductor constituting the superconductor layer can be transformed from tetragonal to orthorhombic, and a denser superconductor can be generated, and superconducting properties such as critical current density are more excellent. Superconducting wires can be manufactured.
【図面の簡単な説明】
第1図ないし第4図は本発明方法の一例を説明するため
の図であって、第1図は基材の断面図、第2図は電気泳
動電着により基材の表面に電着層を形成するに好適な電
気泳動電着装置の一例を示す概略構成図、第3図は超電
導素線の断面図、第4図は超電導線材の断面図、第5図
は第4図に示す超電導線材の応用例を示す断面図、第6
図は従来方法で製造された酸化物系超電導線である。
10……基材、11……電着層、13……超電導体層、B,C…
…超電導線材。BRIEF DESCRIPTION OF THE DRAWINGS FIGS. 1 to 4 are views for explaining an example of the method of the present invention, wherein FIG. 1 is a sectional view of a base material, and FIG. FIG. 3 is a schematic configuration diagram showing an example of an electrophoretic electrodeposition apparatus suitable for forming an electrodeposition layer on the surface of a material, FIG. 3 is a cross-sectional view of a superconducting wire, FIG. 4 is a cross-sectional view of a superconducting wire, and FIG. Is a sectional view showing an application example of the superconducting wire shown in FIG. 4, and FIG.
The figure shows an oxide superconducting wire manufactured by a conventional method. 10 ... substrate, 11 ... electrodeposition layer, 13 ... superconductor layer, B, C ...
... Superconducting wires.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 猿渡 光一 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (72)発明者 河野 宰 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (72)発明者 池野 義光 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (72)発明者 定方 伸行 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (72)発明者 中川 三紀夫 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (72)発明者 臼井 俊雄 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (72)発明者 杉本 優 東京都江東区木場1丁目5番1号 藤倉 電線株式会社内 (56)参考文献 特開 昭64−65299(JP,A) 特開 昭64−40305(JP,A) 特開 昭63−241818(JP,A) 特開 昭64−41122(JP,A) 特開 昭64−43921(JP,A) ────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Koichi Saruwatari Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (72) Inventor Satoshi Kono Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (72) Inventor Yoshimitsu Ikeno Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (72) Inventor Nobuyuki Sadakata Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (72) Inventor Mikio Nakagawa Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (72) Inventor Toshio Usui Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (72) Inventor Yu Sugimoto Fujikura, 1-15-1 Kiba, Koto-ku, Tokyo Inside Electric Wire Co., Ltd. (56) References JP-A-64-65299 (JP, A) JP-A-64-40305 (JP, A) JP-A-63-241818 (JP, A) JP-A-64-41122 (JP, A) JP-A-64-43921 (JP, A)
Claims (1)
I a族元素の1種以上を示し、BはBe,Mg,Ca,Sr,Ba等の
周期律表II a族元素の1種以上を示し、CはCu,Ag,Au等
の周期律表I b族元素とNbのうちCuあるいはCuを含む2
種以上を示し、DはO,S,Se等の周期律表VI b族元素およ
びF,Cl,Br等の周期律表VII b族元素のうちOを含む1種
以上を示す)の酸化物超電導体を具備してなる酸化物系
超電導線材の製造方法において、 線状または管状またはテープ状でかつ少なくとも表面部
分に導電性を有する基材を陰極とし、上記酸化物超電導
体の粉末または酸化物超電導体の前駆体粉末を分散させ
た電着液中で電気泳動電着を行って、基材の表面に酸化
物超電導体を構成する元素を含む電着層を形成し、この
後加熱後、徐冷する熱処理を施し、この徐冷処理の途中
に400〜600℃の温度範囲で酸化物超電導体の結晶構造が
正方晶から斜方晶に変態するのを促進可能な時間保持す
る処理を施し、ついで、形成された超電導体層の表面に
被覆層を形成することを特徴とする酸化物系超電導線材
の製造方法。(57) [Claims] ABCD system (where A is the periodic table II such as Y, Sc, La, Yb, Er, Eu, Ho, Dy, etc.)
I represents at least one kind of group A element, B represents one or more kinds of group A element such as Be, Mg, Ca, Sr, Ba, and C represents C. Periodic table such as Cu, Ag, Au etc. Cu or Cu containing Ib group element and Nb 2
And D represents at least one element of Group VIb of the Periodic Table such as O, S, Se and the like, and Group VIIb of the Periodic Table VII such as F, Cl and Br. A method for producing an oxide-based superconducting wire comprising a superconductor, comprising: a powder or oxide of the oxide superconductor, wherein a base material having a linear, tubular, or tape-like shape and having at least a surface portion having conductivity is used as a cathode; Performing electrophoretic electrodeposition in an electrodeposition solution in which a precursor powder of a superconductor is dispersed, forming an electrodeposition layer containing an element constituting the oxide superconductor on the surface of the base material, and after heating, A heat treatment for slow cooling is performed, and a process for maintaining the crystal structure of the oxide superconductor for a period of time capable of promoting transformation from tetragonal to orthorhombic in a temperature range of 400 to 600 ° C. is performed during the slow cooling. Forming a coating layer on the surface of the formed superconductor layer; Method of manufacturing the wire.
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|---|---|---|---|
| JP62328952A JP2901243B2 (en) | 1987-12-25 | 1987-12-25 | Method for producing oxide-based superconducting wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62328952A JP2901243B2 (en) | 1987-12-25 | 1987-12-25 | Method for producing oxide-based superconducting wire |
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| Publication Number | Publication Date |
|---|---|
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| JP2901243B2 true JP2901243B2 (en) | 1999-06-07 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0226825A (en) * | 1988-07-16 | 1990-01-29 | Ngk Spark Plug Co Ltd | Superconducting ceramic material |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63241818A (en) * | 1987-03-27 | 1988-10-07 | Sumitomo Electric Ind Ltd | Manufacturing method of superconducting wire |
| GB8717360D0 (en) * | 1987-07-22 | 1987-08-26 | Chloride Silent Power Ltd | Preparing superconducting ceramic materials |
| JPS6441122A (en) * | 1987-08-06 | 1989-02-13 | Mitsubishi Cable Ind Ltd | Manufacture of superconductor of ceramic-based superconductive material |
| JPS6443921A (en) * | 1987-08-12 | 1989-02-16 | Hitachi Ltd | Manufacture of oxide superconductive material |
-
1987
- 1987-12-25 JP JP62328952A patent/JP2901243B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01169817A (en) | 1989-07-05 |
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