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JP2951930B2 - How to make a duvet - Google Patents
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JP2951930B2 - How to make a duvet - Google Patents

How to make a duvet

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Publication number
JP2951930B2
JP2951930B2 JP3897498A JP3897498A JP2951930B2 JP 2951930 B2 JP2951930 B2 JP 2951930B2 JP 3897498 A JP3897498 A JP 3897498A JP 3897498 A JP3897498 A JP 3897498A JP 2951930 B2 JP2951930 B2 JP 2951930B2
Authority
JP
Japan
Prior art keywords
futon
cloth
lining
duvet
crosslinked
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3897498A
Other languages
Japanese (ja)
Other versions
JPH11235259A (en
Inventor
祐二 川口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SOAABE KK
Original Assignee
SOAABE KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SOAABE KK filed Critical SOAABE KK
Priority to JP3897498A priority Critical patent/JP2951930B2/en
Publication of JPH11235259A publication Critical patent/JPH11235259A/en
Application granted granted Critical
Publication of JP2951930B2 publication Critical patent/JP2951930B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は羽毛布団の製造方法
に関するものである。特に、充填された羽毛が移動しな
いように布団内部を分画する架橋布を有する羽毛布団で
あって、架橋布を接着剤で接合する羽毛布団の製造方法
に関するものである。
TECHNICAL FIELD The present invention relates to a method for manufacturing a duvet. In particular, the present invention relates to a method of manufacturing a duvet having a crosslinked cloth for separating the inside of the duvet so that the filled down does not move, wherein the duvet is joined with an adhesive.

【0002】[0002]

【従来の技術】従来より、羽毛布団においては、羽毛同
士の結合及び摩擦が少なく、布団中に充填された羽毛が
布団袋の中で移動し易く、簡単に偏在するため、羽毛の
位置ずれを防止するために布団の内部を幾つかの小部分
に分画する必要がある。しかも、この分画を通常の布団
綿のように単に布団表地と布団裏地の間を仕付け糸で止
めるだけでは羽毛の移動を防止できないので、分画を布
面で行う必要がある。その分画のために、従来より布団
表地と布団裏地の間に架橋布が設けられている。なお、
本発明の詳細な説明では、布団表地は常に上面に位置し
て、布団裏地を常に下面に位置した状態で本発明の羽毛
布団を説明する。従って、例えば垂直面とは、布団表地
及び布団裏地の面に直行する面である。この羽毛布団の
分画に用いる架橋布は最初は、布団表地及び布団裏地に
糸によって縫い付けられていたが、糸目が布団布地の表
面に見えるのは体裁が悪く消費者に嫌われる欠点、並び
に布の糸目の孔からダニが入って繁殖する欠点及び羽毛
の微細片が糸目の孔から抜けるなどの欠点があった。こ
の欠点を解消するために、架橋布を上下の面にそれぞれ
接着剤で接着して糸目が布団布地の表面に出ないように
した布団が開示された(特開昭62−87186号公
報)。ところが、この方法による架橋布の構造は、図8
に示すような断面構造であるため、架橋布1にかかる張
力によって接合面端部mから力学的に剥がれ易い欠点が
ある。実際に、図8の接合面端部mの位置には、架橋布
に掛かる張力の数倍以上の剥がし力が集中するので、架
橋布1が布団裏地8から簡単に剥離する。次に、この欠
点を改善するために、特開平5−42029号公報(特
公平6−49015号公報)の架橋布が提案された。こ
の架橋布の構造は、図7(a)に示すように、布団表地
及び布団裏地8に接着剤層6で接合した接着布nの中央
部に、架橋布1を糸目5によって縫い付けた架橋構造で
ある。すなわち、この架橋構造は、直接的に架橋用の布
を布団地に接着剤で取り付けないで一旦別の接着布nの
みを接着剤層6で取り付け、この接着布nの中央に間接
的に架橋布1の端を縫い付けたものである。これは、接
着布nの中央に架橋布1が取り付けられているので、架
橋布1にかかる張力が接着布nの中央取り付け部の両側
に均等にかかるので、張力が1点に集中しないので接着
布nは剥がれないように改善されている。しかしなが
ら、この架橋布の場合は、図7(a)、(b)、(c)
を見れば分かるように、架橋布1にかかる張力は、図7
の糸目5に対して垂直方向に引っ張るようにかかる。こ
のように、糸目に対して垂直にかかる張力があると、糸
目は非常にほつれ易い。この傾向は、糸目が通常行われ
る環縫い糸目である場合は特に顕著である。図7の構造
の架橋布は、使用当初は丈夫であるが、長期の使用中
に、例えば1年程度の使用後に糸目5がほつれて架橋布
1が接着布nから外れる欠点がある。その結果、羽毛が
偏在する欠陥が現れる。また、図7の架橋用布の場合
は、接着布nに架橋布1を取り付けた糸目5は、布団表
地又は布団裏地から透けて見えて体裁が悪いという欠点
が発生している。すなわち、図8の強度の欠点を改善し
た図7の架橋布は、糸目を隠すという図7の本来の改善
を半ば放棄したものとなっている。
2. Description of the Related Art Conventionally, in a duvet, the coupling and friction between the feathers are small, and the feathers filled in the duvet are easy to move in the duvet bag and are easily unevenly distributed. It is necessary to fractionate the interior of the futon into several small parts to prevent this. In addition, this separation cannot be prevented by merely stopping the futon cotton between the outer surface of the futon and the lining of the futon with a thread as in the case of ordinary futon cotton. Conventionally, a cross-linked cloth is provided between a futon outer material and a futon lining for the fractionation. In addition,
In the detailed description of the present invention, the duvet of the present invention will be described with the futon surface always located on the upper surface and the futon lining always located on the lower surface. Therefore, for example, the vertical plane is a plane perpendicular to the surface of the futon surface and the futon lining. The crosslinked fabric used for fractionation of this duvet was initially sewn to the surface of the futon and the lining of the futon with a thread, but the appearance of the thread on the surface of the futon was poor in appearance and disliked by consumers, and There is a defect that mites enter through the holes in the cloth and propagate, and that a fine piece of feather comes off from the holes in the yarn. In order to solve this drawback, a futon has been disclosed in which a crosslinked cloth is bonded to the upper and lower surfaces with an adhesive so that the thread does not appear on the surface of the futon fabric (Japanese Patent Application Laid-Open No. 62-87186). However, the structure of the crosslinked fabric by this method is shown in FIG.
Has a drawback that it is easily peeled off mechanically from the joining surface end m by the tension applied to the crosslinked cloth 1. Actually, the peeling force more than several times the tension applied to the cross-linked cloth is concentrated at the position of the joining surface end m in FIG. 8, so that the cross-linked cloth 1 is easily separated from the futon lining 8. Next, in order to improve this drawback, a cross-linked fabric disclosed in JP-A-5-42029 (Japanese Patent Publication No. 6-49015) has been proposed. As shown in FIG. 7A, the structure of the cross-linked cloth is such that the cross-linked cloth 1 is sewn to the center of the adhesive cloth n joined to the futon surface and the futon lining 8 by the adhesive layer 6 with the thread 5. Structure. That is, in this cross-linking structure, only another adhesive cloth n is temporarily attached with the adhesive layer 6 without directly attaching the cloth for cross-linking to the cloth complex, and the indirect cross-linking is performed at the center of the adhesive cloth n. The end of the cloth 1 is sewn. This is because, since the cross-linked cloth 1 is attached to the center of the adhesive cloth n, the tension applied to the cross-linked cloth 1 is evenly applied to both sides of the center mounting portion of the adhesive cloth n, so that the tension is not concentrated at one point, so that the bonding is performed. The cloth n is improved so as not to peel off. However, in the case of this crosslinked cloth, FIGS. 7 (a), (b), (c)
As can be seen from FIG.
The thread 5 is pulled in the vertical direction. Thus, when there is a tension applied perpendicularly to the thread, the thread is very likely to fray. This tendency is particularly remarkable when the thread is a chain stitch that is usually performed. The crosslinked cloth having the structure shown in FIG. 7 is strong at the beginning of use, but has a drawback that, during long-term use, for example, after about one year of use, the thread 5 is frayed and the crosslinked cloth 1 comes off the adhesive cloth n. As a result, a defect in which feathers are unevenly distributed appears. Further, in the case of the cross-linking cloth shown in FIG. 7, the thread 5 in which the cross-linking cloth 1 is attached to the adhesive cloth n is seen through the futon surface material or the futon lining, and has a disadvantage that the appearance is poor. That is, the crosslinked fabric of FIG. 7 in which the strength defect of FIG. 8 is improved is obtained by partially abandoning the original improvement of FIG. 7 of hiding the thread.

【0003】[0003]

【発明が解決しようとする課題】本発明製造方法は、従
来の羽毛布団における糸目が見える欠点及び架橋布が外
れる欠点をともに解消した羽毛布団を製造することを目
的とするものである。
SUMMARY OF THE INVENTION An object of the present invention is to produce a duvet which eliminates both the drawbacks of the conventional duvet in which threads are visible and the disadvantage that the crosslinked fabric comes off.

【0004】[0004]

【課題を解決するための手段】本発明は、この目的を達
成するために、本発明に用いる架橋布を一体的構造とし
て、架橋部分の布に対して断面構造が左右対象になるよ
うに2枚の架橋布を重合して、この2枚の架橋布の中央
部分を縫製又は接着剤によって二重布構造帯を固定し
て、当該二重布構造帯の外側の遊離しているその両縁を
観音開きに開いて布団表地及び布団裏地との間を接合す
る糊代面とし、この糊代面に感熱接着剤シートを仮着さ
せて布団表地と裏地に前記糊代面を融着によって固定し
て羽毛布団の分画構造を達成した。すなわち、本発明
は、次の各項の製造方法を提供するものである。 (1)2枚の幅15〜100mm、長さ30mm以上の長方
形の布を重合して、長手方向に対する幅方向を垂直に維
持した場合、その上下端縁から1〜15mmの間隔を空け
て上下端縁に沿って長手方向に設けた接合線上の縫製構
造又は当該接合線の内側を接着剤によって固定して中央
二重布構造帯が形成されてなり、前記接合線より上方及
び下方にある一対の布端縁を中央二重布構造帯の断面に
向かって左右方向に開いた形状の糊代面を上下に有する
架橋布を形成し、当該架橋布の上下の糊代面に感熱接着
剤シートをそれぞれ仮着して、該糊代面を左右に開いた
形状を維持したまま中央二重布構造帯を折り畳んだ状態
の架橋布を布団表地及び布団裏地の間の所定の位置に設
置して上下両面から両面同時に若しくは片面毎に順次に
熱ロール若しくは加熱板によって熱圧着して感熱接着剤
シートを溶融して、該感熱接着剤シートによって布団表
地と布団裏地と前記架橋布の上下の糊代面をそれぞれ溶
着接合し、該熱圧着操作の前若しくは後で布団表地と布
団裏地の周縁を少なくとも1個の充填口部分を残して接
合し、布団表地と裏地の間に形成された各分画部に充填
口から羽毛を充填したのち、充填口を接合することを特
徴とする羽毛布団の製造方法。 (2)布団表地と裏地の周縁の接合が狭い間隔の2列以
上のミシン目によるものであることを特徴とする項1記
載の羽毛布団の製造方法。 (3)布団表地と裏地の接合が表地又は裏地の周縁を折
り返したものを重ねた上をミシン目によって接合された
ものであることを特徴とする項1又は2記載の羽毛布団
の製造方法。 (4)感熱接着剤シートの仮着が溶剤に溶解した樹脂溶
液を塗布したのち乾燥したものである項1、2又は3記
載の羽毛布団の製造方法。 (5)感熱接着剤シートの仮着が感熱接着剤樹脂を含有
させた布を縫製により仮着したものである項1、2又は
3記載の羽毛布団の製造方法。 (6)架橋布を布団表地又は裏地のいずれか一方に仮固
定してから他方の布地を重合して布団布地面から熱圧着
する項1、2、3、4又は5記載の羽毛布団の製造方
法。 (7)架橋布の所定の位置が、布団布地の一辺より少し
短い架橋布3〜7本を該辺に対して平行線上に間隔を空
けて配置して、まず布団布地平面を平行分画し、次い
で、この平行線上の架橋布の間に、平行線の間隔より少
し短い架橋布を配置することを特徴とする項1、2、
3、4、5又は6記載の羽毛布団の製造方法。 (8)布団表地及び布団裏地が通気性2.9cc/cm2/秒
以下の木綿布地であることを特徴とする項1、2、3、
4、5、6又は7記載の羽毛布団の製造方法。
According to the present invention, in order to achieve this object, the cross-linked cloth used in the present invention has an integral structure, and the cross-sectional structure is symmetrical with respect to the cross-linked cloth. The two cross-linked cloths are polymerized, and the central part of the two cross-linked cloths is fixed by sewing or adhesive to the double cloth structure band, and both free edges on the outer side of the double cloth structure band are fixed. Is opened as a double door to provide a glue surplus surface for joining between the futon outer fabric and the futon lining, and a heat-sensitive adhesive sheet is temporarily attached to the glue surplus surface to fix the glue surplus surface to the futon outer fabric and the lining by fusion. To achieve the duvet fractionation structure. That is, the present invention provides the following production methods. (1) When two pieces of rectangular cloth having a width of 15 to 100 mm and a length of 30 mm or more are superimposed and the width direction with respect to the longitudinal direction is kept vertical, the upper and lower edges are spaced apart from the upper and lower edges by 1 to 15 mm. A sewing structure on a joining line provided in the longitudinal direction along the edge or the inside of the joining line is fixed with an adhesive to form a central double cloth structure band, and a pair of upper and lower parts above and below the joining line are formed. Forming a cross-linked cloth having upper and lower glue surrogate surfaces in which the cloth edges are opened in the left-right direction toward the cross section of the central double cloth structure band, and a heat-sensitive adhesive sheet is formed on the upper and lower glue surrogate surfaces of the cross-linked cloth. Are temporarily attached to each other, and a crosslinked cloth in a state where the central double cloth structure band is folded is maintained at a predetermined position between the futon outer material and the futon lining while maintaining the shape of the glue surplus surface left and right. Heat rolls or heats from both upper and lower surfaces simultaneously or sequentially on each surface The thermosensitive adhesive sheet is melted by thermocompression bonding using a plate, and the futon surface material, the futon lining, and the upper and lower glue surplus surfaces of the crosslinked cloth are respectively welded and joined by the thermosensitive adhesive sheet, before or after the thermocompression operation. After joining the edges of the futon surface and the futon lining leaving at least one filling port portion, and filling the feathers from the filling port into each of the divided portions formed between the futon surface material and the lining, and then joining the filling port A method of manufacturing a duvet. (2) The method for producing a duvet according to item 1, wherein the joining of the periphery of the futon outer material and the periphery of the lining is performed by two or more perforations at narrow intervals. (3) The method for manufacturing a duvet according to item 1 or 2, wherein the outer surface of the futon and the lining are joined by perforations on top of the outer lining of the outer lining or the lining of the lining. (4) The method for producing a duvet as described in (1), (2) or (3), wherein the temporary attachment of the heat-sensitive adhesive sheet is performed by applying a resin solution dissolved in a solvent and then drying. (5) The method for producing a duvet as described in (1), (2) or (3), wherein the temporary attachment of the heat-sensitive adhesive sheet is obtained by temporarily attaching a cloth containing a heat-sensitive adhesive resin by sewing. (6) The production of a duvet according to item 1, 2, 3, 4 or 5, wherein the crosslinked cloth is temporarily fixed to either the futon surface or the lining, and then the other cloth is polymerized and thermocompression-bonded from the futon cloth ground. Method. (7) Three to seven crosslinked cloths whose predetermined position is slightly shorter than one side of the futon cloth are arranged at intervals on a parallel line with respect to the side, and the futon cloth plane is first parallel-fractionated. 1. Then, a cross-linked cloth slightly shorter than the interval between the parallel lines is disposed between the cross-linked cloths on the parallel lines.
7. The method for producing a duvet according to 3, 4, 5 or 6. (8) The futon outer material and the futon lining are cotton fabrics having a breathability of 2.9 cc / cm 2 / sec or less.
The method for producing a duvet according to 4, 5, 6, or 7.

【0005】[0005]

【発明の実施の形態】本発明製造方法に用いる架橋布
は、2枚の幅15〜100mm、好ましくは20〜60mm
の布を重合して、長手方向に対する幅方向を垂直に維持
した場合、その上下端縁から1〜15mm、好ましくは3
〜8mmの間隔を空けて上下端縁に沿って長手方向に設け
た接合線上の縫製構造又は当該接合線の内側を接着剤に
よって固定して中央二重布構造帯を形成する。次いで、
中央に二重布構造帯を有する積層布を所望の長さに切断
して使用する。この架橋布の長さは、少なくとも30mm
以上、好ましくは50〜2200mmの長さにして使用す
る。次いで、この接合線より上方及び下方にある一対の
布端縁を中央二重布構造帯の断面に向かって左右方向に
開いた形状の水平な糊代面を上下に有する架橋布を形成
してこれを本発明羽毛布団の製造方法に使用する。本発
明に用いる布団表地及び裏地の布は、JIS−L−10
96A法による通気性2.9cc/cm2/秒以下、好ましく
は2.7cc/cm2/秒以下の目の細かいものが微細羽毛が
抜け出さない点及びダニが発生しない点で望ましい。本
発明製造方法は、当該架橋布の上下の糊代面に感熱接着
剤シートをそれぞれ仮着して使用する。ここに用いる感
熱接着剤シートは加熱によって溶融する樹脂シートを使
用する。この樹脂シートの樹脂は、融点110℃以上好
ましくは150℃以上の融点の樹脂を使用する。低融点
樹脂のホットメルトでは羽毛布団を熱処理したときに溶
着が弛んで外れるので好ましくない。感熱接着剤シート
は、布団表地と裏地の間に設置して熱圧着するまでの間
に移動しないように仮着する必要がある。仮着の方法
は、熱圧着操作までの間糊代面に保持される方法であれ
ば特に制限はなくどのような方法でも使用することがで
きる。例えば、感熱接着剤樹脂を溶解した溶液を糊代面
の布に塗布して溶剤を乾燥する方法、感熱接着剤樹脂シ
ートを感圧接着剤で接着する方法、感熱接着剤樹脂製の
布又は感熱接着剤を滲み込ませた布を糊代面に縫製又は
接着する方法などを使用することができる。本発明製造
方法では、架橋布の該糊代面を水平に左右に開いた形状
を維持したまま中央二重布構造帯を折り畳んだ状態の架
橋布を布団表地及び布団裏地の間の所定の位置に設置し
て上下両面から両面同時に若しくは片面毎に順次に熱ロ
ール若しくは加熱板によって熱圧着して感熱接着剤シー
トを溶融して、該感熱接着剤シートによって布団表地と
布団裏地と前記架橋布の上下の糊代面をそれぞれ溶着接
合する。この熱圧着操作は、前記のように形成した架橋
布を布団表地と裏地の間の所定の位置に挟んだ状態で、
2個の熱ロール間を通して行うか、加熱板によるプレス
で上下同時若しくは下面の糊代毎に順次施工することが
できる。この熱圧着操作の前若しくは後で、布団表地と
布団裏地の周縁を充填口を残して接合する必要がある。
この接合は布団表地と裏地の周縁を重合して、重合周縁
を平均間隔5mm以下、好ましくは3mm以下の間隔の2列
以上のミシン目によって縫製するのが望ましい。このよ
うな狭い間隔の2列以上の細かいミシン目によって、羽
毛布団周縁の接合強度が増加するとともに、羽毛の微細
片が周縁から抜け出すのを完全に防止することができ
る。また、ダニの侵入を防止する効果もある。本発明の
このミシン目は、布団の表地と裏地を強く固定している
ので、ミシン目の孔には直接内部の羽毛は接触しない。
また、布団布地周縁のミシン目による接合に際して、布
団表地又は裏地の周縁の少なくとも片方を折り返して、
この折り返し縁の上に前記2列のミシン目を施工するの
が望ましい。折り返し構造としては、両周縁を内側に折
り返して布団周縁の拡大断面図である図5(a)に示す
ような両方の布の周縁を内側に折り返して重合して形成
された四重布構造の周縁を2列のミシン目Rによって縫
製する方法又は図5(b)のように、一方を他方の周縁
を越して二度折りして、四重布構造の周縁にして2列の
ミシン目Rを同様に施工する方法などが望ましい。最後
に、布団表地と裏地の間に形成された各分画部に周縁の
充填口から羽毛を均等に充填したのち、充填口を他の周
縁と同様に接合することによって、本発明の羽毛布団を
製造することができる。以下に、図面により本発明をさ
らに詳細に説明する。図1は、本発明の架橋布1の構造
を示す基本斜視図である。図1においては、幅Bで、長
さXの細長い長方形の布を2枚重合して、図1のように
幅方向を垂直に維持した状態で、上下縁から幅Aの間隔
で上下縁に沿って、糸目5による縫製によって、2枚の
長方形の布を固定している。この幅Aの部分を観音開き
に左右水平に開くと、図2に示される断面構造になる。
これは、本発明の羽毛布団の中の架橋布の形状の斜視図
に相当する。この長方形の布の幅Bは、15〜100m
m、好ましくは20〜60mmであり、長さXは、30mm
以上、好ましくは50〜2200mmであって、糊代面の
幅Aは、1〜15mm、好ましくは3〜8mmである。幅B
は、適用される布団の厚さと糊代面3の幅Aで適宜決定
される。糊代面の幅Aは、狭いと接着力が低下するが、
広すぎると羽毛布団の手触りが悪くなる。架橋布の長さ
Xは、30mm以上であり、好ましくは50〜2200mm
で布団の分画の態様によって、適宜長さは選択される。
図2の架橋布1の中央部分には二重布構造帯2があり、
上下には、水平に伸びた接着剤糊代面3及び4が形成さ
れている。本発明の他の態様として、図2のように、二
重布構造帯の布を糸目で縫い合わせる代わりに、この2
本の糸目の位置の内側を接着剤で接着して同一の二重布
構造帯を形成したものを図2の架橋布の代わりに使用す
ることができる。この場合に使用する接着剤は感熱接着
剤、感圧接着剤その他の公知の接着剤を使用することが
できるが、特に、架橋布を布団地に接合する最後の熱圧
着工程で接着が融解して外れないようにするために熱硬
化性接着剤が望ましい。本発明架橋布は、この上下の糊
代面3及び4に感熱接着剤を塗布して、当該接着剤によ
って、上下の布団表地と布団裏地の内面と接合して、架
橋布を架橋させて布団内部を架橋布によって分画する。
感熱接着剤によって、上下の布団表地と布団裏地を連結
した状態の断面図は図3の通りである。図3は図4
(a)のd−d断面図である。この図3で示されるよう
に、糊代面3と布団表地7との間は感熱接着剤層6を介
して溶着によって接合されている。
BEST MODE FOR CARRYING OUT THE INVENTION The crosslinked cloth used in the production method of the present invention has two widths of 15 to 100 mm, preferably 20 to 60 mm.
When the width direction with respect to the longitudinal direction is kept vertical by polymerizing the cloth of 1 to 15 mm from the upper and lower edges, preferably 3 mm
A sewing structure on a joining line provided in the longitudinal direction along the upper and lower edges at an interval of 88 mm or the inside of the joining line is fixed with an adhesive to form a central double cloth structure band. Then
A laminated fabric having a double fabric structure band at the center is cut to a desired length for use. The length of this cross-linked cloth is at least 30 mm
As described above, the length is preferably set to 50 to 2200 mm. Next, a cross-linked cloth having a horizontal glue surplus surface in which the pair of cloth edges above and below the joining line are opened in the left-right direction toward the cross section of the central double cloth structure band is formed. This is used in the method for producing a duvet of the present invention. The futon outer and lining cloths used in the present invention are JIS-L-10.
It is desirable to use a fine-grained material having an air permeability of 2.9 cc / cm 2 / sec or less, preferably 2.7 cc / cm 2 / sec or less according to the 96A method, from the viewpoint that fine feathers do not fall out and that ticks do not occur. In the production method of the present invention, the heat-sensitive adhesive sheets are temporarily attached to the upper and lower adhesive margins of the crosslinked cloth, respectively, and used. The heat-sensitive adhesive sheet used here is a resin sheet that is melted by heating. As the resin of the resin sheet, a resin having a melting point of 110 ° C. or higher, preferably 150 ° C. or higher is used. A hot melt of a low melting point resin is not preferable because the weld is loosened and removed when the duvet is heat-treated. The heat-sensitive adhesive sheet needs to be temporarily attached so as not to move between the futon surface and the lining before the thermocompression bonding. The method of temporary attachment is not particularly limited as long as it is held on the adhesive margin surface until the thermocompression bonding operation, and any method can be used. For example, a method in which a solution in which a heat-sensitive adhesive resin is dissolved is applied to a cloth on the surface of a paste and the solvent is dried, a method in which a heat-sensitive adhesive resin sheet is bonded with a pressure-sensitive adhesive, a cloth made of a heat-sensitive adhesive resin or a heat-sensitive adhesive A method in which a cloth impregnated with an adhesive is sewn or adhered to the adhesive margin can be used. In the production method of the present invention, the crosslinked cloth in a state where the central double cloth structure band is folded while maintaining the glue surplus surface of the crosslinked cloth horizontally open left and right is placed at a predetermined position between the futon surface and the futon lining. The thermosensitive adhesive sheet is melted by thermocompression bonding with a hot roll or a heating plate sequentially from both upper and lower surfaces on both sides simultaneously or on each side, and the heat sensitive adhesive sheet is used to form a futon outer material, a futon lining and the crosslinked cloth. The upper and lower glue surfaces are each welded and joined. This thermocompression operation, in a state where the cross-linked cloth formed as described above is sandwiched at a predetermined position between the futon surface material and the lining,
It can be carried out by passing between two heat rolls or by pressing with a hot plate simultaneously at the top and bottom or sequentially for each glue on the lower surface. Before or after the thermocompression bonding operation, it is necessary to join the periphery of the futon outer material and the futon lining leaving a filling port.
In this connection, it is desirable that the edges of the futon surface material and the lining are superimposed, and the superimposed edge is sewn by two or more rows of perforations having an average interval of 5 mm or less, preferably 3 mm or less. Such fine perforations in two or more rows at a narrow interval can increase the bonding strength of the periphery of the duvet and completely prevent the fine pieces of the feather from coming off the periphery. It also has the effect of preventing the infestation of mites. In the perforation of the present invention, since the outer material and the lining of the futon are firmly fixed, the inner feather does not directly contact the perforation.
In addition, at the time of joining the perimeter of the futon fabric, at least one of the periphery of the futon fabric or lining is folded back,
It is desirable to form the two rows of perforations on the folded edge. As a folded structure, as shown in FIG. 5 (a), which is an enlarged sectional view of the futon periphery, both peripheral edges are folded inward, and the two fabrics are folded inward to form a quadruple cloth structure formed by overlapping. A method in which the periphery is sewn by two rows of perforations R, or as shown in FIG. 5B, one is folded twice beyond the other periphery to form a perimeter of a quadruple fabric structure and two rows of perforations R Is desirably used. Lastly, after the feathers are evenly filled from the peripheral filling port to each of the fractions formed between the futon outer material and the lining, the filling port is joined in the same manner as the other peripheral edges, thereby providing the duvet of the present invention. Can be manufactured. Hereinafter, the present invention will be described in more detail with reference to the drawings. FIG. 1 is a basic perspective view showing the structure of the crosslinked cloth 1 of the present invention. In FIG. 1, two elongated rectangular cloths each having a width B and a length X are superimposed, and the width direction is maintained vertically as shown in FIG. Along this, two rectangular cloths are fixed by sewing with thread 5. When the width A portion is opened horizontally in the left-right direction with the double-sided opening, the cross-sectional structure shown in FIG. 2 is obtained.
This corresponds to a perspective view of the shape of the crosslinked fabric in the duvet of the present invention. The width B of this rectangular cloth is 15-100m
m, preferably 20 to 60 mm, and the length X is 30 mm
As described above, the width is preferably 50 to 2200 mm, and the width A of the paste margin is 1 to 15 mm, preferably 3 to 8 mm. Width B
Is appropriately determined by the thickness of the futon to be applied and the width A of the glue surrogate surface 3. When the width A of the glue margin surface is small, the adhesive strength is reduced,
If it is too wide, the feel of the duvet will be poor. The length X of the crosslinked cloth is 30 mm or more, preferably 50 to 2200 mm
The length is appropriately selected depending on the mode of fractionation of the futon.
In the center part of the crosslinked cloth 1 of FIG.
Adhesive glue surrogates 3 and 4 extending horizontally are formed on the upper and lower sides. As another embodiment of the present invention, as shown in FIG.
The same double cloth structure band formed by bonding the inside of the thread position of the book with an adhesive can be used instead of the crosslinked cloth of FIG. As the adhesive used in this case, a heat-sensitive adhesive, a pressure-sensitive adhesive or other known adhesives can be used. In particular, the adhesive is melted in the last thermocompression bonding step of joining the cross-linked cloth to the fabric. A thermosetting adhesive is desirable so that it does not come off. The crosslinked cloth of the present invention is obtained by applying a heat-sensitive adhesive to the upper and lower adhesive margin surfaces 3 and 4 and joining the upper and lower futon outer material and the inner surface of the futon lining with the adhesive to crosslink the crosslinked cloth to form a futon. The inside is fractionated with a cross-linked cloth.
FIG. 3 is a cross-sectional view showing a state in which the upper and lower futon linings and the futon lining are connected by a heat-sensitive adhesive. FIG. 3 shows FIG.
It is dd sectional drawing of (a). As shown in FIG. 3, the adhesive margin surface 3 and the futon surface material 7 are joined by welding via a heat-sensitive adhesive layer 6.

【0006】この場合、上下の布団表地と布団裏地にか
かる張力は、架橋布の二重布構造帯2にかかる。そし
て、この張力は上下の布団表地と布団裏地と架橋布の糊
代面3の接合面にかかり、しかも、その張力は二重布構
造帯2の垂直断面に関して、左右均一に糊代面にかかる
ので、糊代面3の接合面が剥がれることはない。また、
図7の従来技術では、架橋布にかかる張力は接着布と布
団表地との接合面にかかる前に、架橋布と接着用布を縫
製している糸目5に垂直にかかる。そのために糸目5が
ほつれて架橋布が外れる恐れがある。一方、本発明の糸
目は架橋布を構成する2枚の布を縫製して二重布構造帯
を形成しているので、一体的に移動する二重布構造帯の
糸目には、前記布団の布団表地と布団裏地の間の張力が
まったくかからない。特に、糸目に対して垂直方向にか
かる応力は完全に存在しない。従って、本発明の糸目
は、いくら布団表地と布団裏地の間に張力がかかって
も、特開平5−42029号公報(特公平6−4901
5号公報)の架橋布(図7)の構造のようにほつれるこ
とはない。また、糸目は二重布構造帯を縫い付けてい
て、布団表地及び布団裏地に面していないので、図7の
ように、布団表地及び布団裏地の上から糸目が透けて見
える欠点も改善されている。本発明の他の態様である二
重布構造帯部分の布を接着剤で接合した場合は、糸目が
存在しないので図1と同様の効果があることは明白であ
る。本発明の羽毛布団の分画の際の架橋布の位置は、従
来の羽毛布団で行われた分画方法と同様の位置を適宜採
用することができる。例えば、図4(a)又は(b)に
示す位置に分画することができる。特に、(b)の分画
の方法は、長尺分画pと短尺分画rによって行う方法で
ある。この方法では、本発明に用いる架橋布を羽毛布団
の一方の辺の長さより2〜10cm程度短い長尺分画pに
架橋布数本を布団のほぼ全長にわたって平行線上に使用
することができるので効率的である。この長尺分画pに
設置した架橋布によって、羽毛布団を30〜50cm程度
の一定間隔の平行線で細長い区分に分画し、その平行線
の間をほぼ垂直の短尺分画r上に短い架橋布によって、
図4(b)のように長尺分画pと間隔を空けて交差しな
いように分画することができる。図4(b)の短尺分画
rの先端と長尺分画pとの間に間隙を空けることは羽毛
を布団の全域に均等に充填させるために必要であるが、
その間隔は2〜8cm、好ましくは3〜5cmにすることが
できる。この2cm未満では羽毛を充填する操作が困難に
なり、8cmより長くすると使用中に羽毛が移動して布団
中で偏在する恐れがある。この分画のために、本発明架
橋布を布団表地と布団裏地の間に接合する操作は、例え
ば、本発明架橋布を図6(a)又は(b)のように糊代
面3を左右に開いた状態を維持しながら上下糊代面の間
の二重布構造帯2を折り畳んで形成した積層構造の架橋
布の上下の糊代面に溶剤に溶解した感熱接着剤溶液を塗
布したり、感熱接着剤シートを感圧接着剤等で仮着した
ものを、布団表地と布団裏地の間の所定の位置に設置し
て、布団表地と布団裏地の外側から加熱ローラ又は加熱
プレス等で熱圧着して架橋布の糊代面と布団表地及び裏
地との感熱接着剤による溶着を完成させることができ
る。糊代面に感熱接着剤シートを仮着する方法として
は、感熱接着剤テープを糊付けする方法又は感熱接着剤
を十分に滲み込ませた布を縫製によって糊代面に取り付
ける方法若しくは熱可塑性樹脂糸で製造した織物若しく
は編み物を糊代面に縫製によって取り付ける方法等によ
って実施することができる。本発明の製造方法におい
て、架橋布を布団表地と裏地の間の所定の位置に配置し
ても熱圧着プレスの前に移動し易い問題を回避するため
に、表地又は裏地のいずれか一方に架橋布を接着剤又は
低温の加熱で仮固定してから他方の布団布地をかぶせて
熱プレスにかけるのが望ましい。本発明における熱プレ
ス操作における架橋布の折り畳み形状としては、例えば
図6に示す形状が考えられる。図6(a)は、二重布構
造帯2の部分が縫製によって形成されている場合に、二
重布構造帯2の中央を左右に広げて折り畳んだ形状であ
る。図6(b)は二重布構造帯2を稲妻型に折り畳んだ
形状であり、二重布構造帯2が糸目で形成された場合及
び接着剤で形成された場合に適用できる。さらに、いず
れの二重布構造帯であっても、図6(c)の形状に二重
布構造帯をそのまま伸長した状態で熱圧着することがで
きる。この場合布団表地と布団裏地の位置をあらかじめ
二重布構造帯の長さだけずらした位置に合わせることに
よって布団表地と布団裏地がずれないようにして、羽毛
布団の架橋布が傾斜するのを防止することができる。し
かし、本発明製造方法において製品の羽毛布団の架橋布
が多少傾斜しても分画の効果及び布団の性能に殆ど影響
しない。本発明製造方法において、布団内部の分画のた
めの架橋構造形成操作中に、接着剤が感熱接着剤である
ので、分画の位置合わせを行う操作を常温で行うとき
に、接着剤が布団表地又は布団裏地の誤った位置に粘着
しないので、糊代面3と布団表地7又は糊代面4と布団
裏地8との正確な位置に接着できる。本発明に用いる感
熱接着剤は、例えば、熱によって融解する熱可塑性樹
脂、熱によって硬化する熱硬化性樹脂などの層を糊代面
に塗布又は樹脂テープを貼着してこれを熱圧着させるこ
とができるものであれば特に制限なく使用できる。好ま
しくは、ポリエステル樹脂、ナイロン、ポリウレタン樹
脂の層又はこれらの樹脂をテープ状にしたもの又はこれ
らを布に滲み込ませた布テープを使用するのが望まし
い。このようにして架橋布で布団表地及び布団裏地の間
を分画した布団内部の各分画部分に均等に羽毛を充填す
ることによって本発明の羽毛布団を製造することができ
る。
In this case, the tension applied to the upper and lower futon outer material and the futon lining is applied to the double cloth structure band 2 of the crosslinked cloth. This tension is applied to the upper and lower futon outer surface, the futon lining, and the bonding surface of the cross-over cloth 3 and the tension is uniformly applied to the left and right sides of the vertical cross section of the double cloth structure band 2. Therefore, the joining surface of the adhesive margin surface 3 does not peel off. Also,
In the prior art of FIG. 7, the tension applied to the cross-linked cloth is applied perpendicularly to the thread 5 sewing the cross-linked cloth and the bonding cloth before being applied to the joint surface between the adhesive cloth and the futon. For this reason, the thread 5 may be frayed and the crosslinked fabric may come off. On the other hand, the thread of the present invention sew two fabrics constituting the crosslinked fabric to form a double fabric structure band. There is no tension between the futon lining and the futon lining. In particular, there is no stress applied perpendicularly to the thread. Therefore, the thread of the present invention can be used in Japanese Patent Application Laid-Open No. 5-42029 (Japanese Patent Publication No. 6-4901), no matter how much tension is applied between the outer surface of the futon and the lining of the futon.
No. 5, No. 5) does not fray unlike the structure of the crosslinked fabric (FIG. 7). Further, since the thread is sewn with the double cloth structure band and does not face the futon surface and the futon lining, the defect that the thread can be seen from above the futon surface and the futon lining as shown in FIG. 7 is also improved. ing. It is apparent that the same effect as in FIG. 1 can be obtained when the cloth of the double cloth structure band portion, which is another embodiment of the present invention, is joined with an adhesive because no thread is present. As the position of the crosslinked fabric at the time of fractionation of the duvet of the present invention, the same position as the fractionation method performed with the conventional duvet can be appropriately adopted. For example, it can be fractionated at the position shown in FIG. 4 (a) or (b). In particular, the fractionation method of (b) is a method of performing the long fraction p and the short fraction r. In this method, the crosslinked cloth used in the present invention can be used on a parallel line over almost the entire length of the futon in a long fraction p that is shorter by about 2 to 10 cm than the length of one side of the duvet. It is efficient. By the cross-linked cloth set in the long fraction p, the duvet is fractionated into elongated sections by parallel lines at a constant interval of about 30 to 50 cm, and the interval between the parallel lines is shortened on the almost vertical short fraction r. By cross-linked cloth
As shown in FIG. 4B, the long fraction p can be separated so as not to intersect at intervals. It is necessary to leave a gap between the tip of the short fraction r and the long fraction p in FIG. 4 (b) in order to fill the entire area of the futon with feathers evenly.
The spacing can be 2-8 cm, preferably 3-5 cm. If the length is less than 2 cm, the operation of filling the feather becomes difficult. If the length is longer than 8 cm, the feather may move during use and may be unevenly distributed in the futon. For the purpose of this fractionation, the operation of joining the crosslinked fabric of the present invention between the outer surface of the futon and the lining of the futon can be performed, for example, by bonding the crosslinked fabric of the present invention to the glue surface 3 as shown in FIG. 6 (a) or (b). The heat-sensitive adhesive solution dissolved in the solvent is applied to the upper and lower glue sur- faces of the cross-linked cloth of the laminated structure formed by folding the double cloth structure band 2 between the upper and lower glue surplus surfaces while maintaining the open state. A heat-sensitive adhesive sheet temporarily attached with a pressure-sensitive adhesive or the like is placed at a predetermined position between the futon lining and the futon lining, and heated from outside the futon lining and the futon lining with a heating roller or a heating press. It is possible to complete the welding of the glue surface of the cross-linked cloth and the outer surface and lining of the futon with the heat-sensitive adhesive by pressing. As a method of temporarily attaching the heat-sensitive adhesive sheet to the paste surface, a method of gluing a heat-sensitive adhesive tape, a method in which a cloth in which the heat-sensitive adhesive is sufficiently impregnated is attached to the paste surface by sewing, or a thermoplastic resin yarn is used. Can be carried out by a method of attaching the woven or knitted fabric manufactured in the above to the glue surrogate surface by sewing. In the manufacturing method of the present invention, in order to avoid a problem that the crosslinked cloth is easily moved before the thermocompression pressing even when the crosslinked cloth is arranged at a predetermined position between the futon outer fabric and the lining, the crosslinked fabric is crosslinked to either the outer fabric or the lining. It is preferable that the cloth is temporarily fixed with an adhesive or low-temperature heating, and then covered with the other futon cloth and subjected to hot pressing. As the folded shape of the crosslinked fabric in the hot press operation in the present invention, for example, the shape shown in FIG. 6 can be considered. FIG. 6A shows a shape in which the center of the double cloth structure band 2 is expanded right and left and folded when the portion of the double cloth structure band 2 is formed by sewing. FIG. 6B shows a shape in which the double cloth structure band 2 is folded into a lightning bolt, and can be applied to a case where the double cloth structure band 2 is formed with a thread or an adhesive. Further, in any of the double cloth structure bands, thermocompression bonding can be performed in a state where the double cloth structure band is stretched to the shape shown in FIG. In this case, adjust the position of the futon outer material and the futon lining to the position shifted in advance by the length of the double cloth structure band to prevent the futon outer material and the futon lining from shifting and prevent the cross-linked cloth of the duvet from tilting can do. However, in the production method of the present invention, even if the crosslinked cloth of the duvet of the product is slightly inclined, the effect of fractionation and the performance of the futon are hardly affected. In the production method of the present invention, since the adhesive is a heat-sensitive adhesive during the operation of forming a crosslinked structure for fractionation inside the futon, when the operation of performing the alignment of the fractionation is performed at room temperature, the adhesive becomes Since it does not stick to the wrong position of the outer material or the futon lining, it can be adhered to the correct position between the glue surrogate surface 3 and the futon outer material 7 or the glue surrogate surface 4 and the futon lining 8. The heat-sensitive adhesive used in the present invention is, for example, a layer of a thermoplastic resin that is melted by heat, a thermosetting resin that is hardened by heat, or the like, or a resin tape is stuck on the paste margin surface and thermocompressed. Can be used without any particular limitation as long as it is possible. Preferably, it is desirable to use a layer of polyester resin, nylon, or polyurethane resin, or a tape of these resins, or a cloth tape in which these are impregnated into a cloth. In this way, the duvet of the present invention can be manufactured by uniformly filling each of the divided portions inside the futon with the crosslinked cloth between the futon surface and the futon lining with the down.

【0007】[0007]

【発明の効果】本発明製造方法によって製造された羽毛
布団は、架橋布の構造上において、中央に二重布構造帯
があり、その両端縁に二重布構造帯面に対して、観音開
きに開いた糊代面があり、この糊代面での接着は架橋布
に対して左右均一に力がかかる接着部を形成しているの
で、接着部分が丈夫になっている。さらに、本発明製造
方法によって製造された羽毛布団は架橋布と接着糊代面
を固定するための糸目がないので、糸目にかかる張力で
糸目がほどけて架橋布が外れる欠点もない。また、感熱
接着剤を使用しているので、布団に架橋布を取り付ける
製造工程が容易になっている。さらに、本発明製造方法
で製造された羽毛布団は糸目が布団表地又は布団裏地か
ら透けて見える欠点も改善されている。さらに、布団周
縁の接合を狭い間隔の2列以上のミシン目を施工するこ
とによって、微細羽毛の脱落及びダニの侵入の防止でき
る効果がある。本発明は、特別顕著な効果を有する羽毛
布団の製造方法を提供するものであり、産業上有用であ
る。
The duvet manufactured by the manufacturing method of the present invention has a double cloth structure band at the center on the structure of the crosslinked cloth, and the double cloth structure band is provided at both end edges with respect to the double cloth structure band surface. There is an open glue surrogate surface, and the adhesive on the glue surrogate surface forms an adhesive portion that applies a uniform force to the cross-linked cloth in the left and right directions, so that the adhesive portion is strong. Furthermore, since the duvet manufactured by the manufacturing method of the present invention has no thread for fixing the cross-linked cloth and the adhesive glue surrogate, there is no disadvantage that the thread is unraveled by the tension applied to the thread and the cross-linked cloth comes off. Further, since the heat-sensitive adhesive is used, the manufacturing process of attaching the crosslinked cloth to the futon is easy. Further, the duvet manufactured by the manufacturing method of the present invention also has an improved defect that the thread can be seen through the futon surface or the futon lining. Further, by joining the periphery of the futon with two or more rows of narrowly-spaced perforations, there is an effect that falling off of fine feathers and entry of mites can be prevented. The present invention provides a method for producing a duvet having a particularly remarkable effect, and is industrially useful.

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1は、本発明の架橋布の斜視図である。FIG. 1 is a perspective view of a crosslinked fabric of the present invention.

【図2】図2は、本発明の羽毛布団の中の架橋布の形状
の斜視図である。
FIG. 2 is a perspective view of the shape of a crosslinked fabric in a duvet of the present invention.

【図3】図3は、本発明の羽毛布団中の架橋布の構造を
示す断面図である。
FIG. 3 is a cross-sectional view showing the structure of a crosslinked fabric in a duvet of the present invention.

【図4】図4は、本発明の羽毛布団の分画位置を示す一
部平面図である。
FIG. 4 is a partial plan view showing a fractionation position of the duvet of the present invention.

【図5】図5は、本発明の羽毛布団周縁の拡大断面図で
ある。
FIG. 5 is an enlarged sectional view of the periphery of the duvet of the present invention.

【図6】図6は、本発明の架橋布を布団地に熱圧着する
前の形状の斜視図である。
FIG. 6 is a perspective view of a cross-linked fabric of the present invention before being thermocompression-bonded to a cloth complex.

【図7】図7は、従来技術(特開平5−42029号公
報)の架橋布の取り付け状態を示す断面図である。
FIG. 7 is a cross-sectional view showing a state of attachment of a cross-linked cloth according to a conventional technique (Japanese Patent Laid-Open No. 5-42029).

【図8】図8は、特開平5−42029号公報に記載さ
れた従来技術の架橋布の取り付け状態を示す断面図であ
る。
FIG. 8 is a cross-sectional view showing a state of attachment of a prior art crosslinked cloth described in JP-A-5-42029.

【符号の説明】[Explanation of symbols]

1 架橋布 2 二重布構造帯 3 糊代面 4 糊代面 5 糸目 6 接着剤層 7 布団表地 8 布団裏地 m 接合面端部 n 接着布 R 2列のミシン目 DESCRIPTION OF SYMBOLS 1 Crosslinked cloth 2 Double cloth structure band 3 Adhesive surface 4 Adhesive surface 5 Thread 6 Adhesive layer 7 Futon surface 8 Futon lining m Joining surface end n Adhesive cloth R 2 rows perforation

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) A47G 9/02 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 6 , DB name) A47G 9/02

Claims (8)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】2枚の幅15〜100mm、長さ30mm以上
の長方形の布を重合して、長手方向に対する幅方向を垂
直に維持した場合、その上下端縁から1〜15mmの間隔
を空けて上下端縁に沿って長手方向に設けた接合線上の
縫製構造又は当該接合線の内側を接着剤によって固定し
て中央二重布構造帯が形成されてなり、前記接合線より
上方及び下方にある一対の布端縁を中央二重布構造帯の
断面に向かって左右方向に開いた形状の糊代面を上下に
有する架橋布を形成し、当該架橋布の上下の糊代面に感
熱接着剤シートをそれぞれ仮着して、該糊代面を左右に
開いた形状を維持したまま中央二重布構造帯を折り畳ん
だ状態の架橋布を布団表地及び布団裏地の間の所定の位
置に設置して上下両面から両面同時に若しくは片面毎に
順次に熱ロール若しくは加熱板によって熱圧着して感熱
接着剤シートを溶融して、該感熱接着剤シートによって
布団表地と布団裏地と前記架橋布の上下の糊代面をそれ
ぞれ溶着接合し、該熱圧着操作の前若しくは後で布団表
地と布団裏地の周縁を少なくとも1個の充填口部分を残
して接合し、布団表地と裏地の間に形成された各分画部
に充填口から羽毛を充填したのち、充填口を接合するこ
とを特徴とする羽毛布団の製造方法。
1. When two pieces of a rectangular cloth having a width of 15 to 100 mm and a length of 30 mm or more are superimposed and a width direction with respect to a longitudinal direction is kept vertical, an interval of 1 to 15 mm is provided from upper and lower edges thereof. The central double cloth structure band is formed by fixing the sewing structure on the joining line provided in the longitudinal direction along the upper and lower edges or the inside of the joining line with an adhesive, and above and below the joining line. A pair of cloth edges is formed in a cross-linked cloth having upper and lower glue surplus surfaces in the shape of left and right opening toward the cross section of the central double cloth structure band, and heat-sensitively bonded to the upper and lower glue surrogate surfaces of the cross-linked cloth. The adhesive sheet is temporarily attached, and a crosslinked cloth in a state in which the central double cloth structure band is folded is maintained at a predetermined position between the outer surface of the futon and the lining of the futon, while maintaining the shape in which the margin surface is opened right and left. Heat rolls from both upper and lower surfaces simultaneously or sequentially on each surface Is heated and pressed by a heating plate to melt the heat-sensitive adhesive sheet, and the heat-sensitive adhesive sheet welds and joins the futon surface material, the futon lining and the upper and lower glue surplus surfaces of the crosslinked cloth, respectively, before the thermocompression operation. Alternatively, after joining the periphery of the futon outer material and the futon lining leaving at least one filling port portion, and filling the feathers from the filling port into each of the divided portions formed between the futon outer material and the lining, And a method of manufacturing a duvet.
【請求項2】布団表地と裏地の周縁の接合が狭い間隔の
2列以上のミシン目によるものであることを特徴とする
請求項1記載の羽毛布団の製造方法。
2. The method of manufacturing a duvet according to claim 1, wherein the joining of the outer periphery of the futon surface and the periphery of the lining is performed by two or more perforations at narrow intervals.
【請求項3】布団表地と裏地の接合が表地又は裏地の周
縁を折り返したものを重ねた上をミシン目によって接合
されたものであることを特徴とする請求項1又は2記載
の羽毛布団の製造方法。
3. The duvet of claim 1 or 2, wherein the outer surface of the futon and the lining are joined by perforations on top of the outer periphery of the outer lining or the lining. Production method.
【請求項4】感熱接着剤シートの仮着が溶剤に溶解した
樹脂溶液を塗布したのち乾燥したものである請求項1、
2又は3記載の羽毛布団の製造方法。
4. The method according to claim 1, wherein the temporary adhesion of the heat-sensitive adhesive sheet is performed by applying a resin solution dissolved in a solvent and then drying.
4. The method for producing a duvet according to 2 or 3.
【請求項5】感熱接着剤シートの仮着が感熱接着剤樹脂
を含有させた布を縫製により仮着したものである請求項
1、2又は3記載の羽毛布団の製造方法。
5. The method for producing a duvet according to claim 1, wherein the heat-sensitive adhesive sheet is temporarily bonded by sewing a cloth containing a heat-sensitive adhesive resin.
【請求項6】架橋布を布団表地又は裏地のいずれか一方
に仮固定してから他方の布地を重合して布団布地面から
熱圧着する請求項1、2、3、4又は5記載の羽毛布団
の製造方法。
6. The down feather according to claim 1, wherein the cross-linked fabric is temporarily fixed to one of a futon surface and a lining, and then the other fabric is polymerized and thermocompression-bonded from the futon fabric ground. The method of manufacturing the futon.
【請求項7】架橋布の所定の位置が、布団布地の一辺よ
り少し短い架橋布3〜7本を該辺に対して平行線上に間
隔を空けて配置して、まず布団布地平面を平行分画し、
次いで、この平行線上の架橋布の間に、平行線の間隔よ
り少し短い架橋布を配置することを特徴とする請求項
1、2、3、4、5又は6記載の羽毛布団の製造方法。
7. A futon woven fabric plane is parallel-prescribed by arranging three to seven crosslinked woven fabrics at predetermined positions slightly shorter than one side of the futon woven fabric at intervals on a parallel line to the side. Draw
7. The method for producing a duvet according to claim 1, wherein a crosslinked cloth slightly shorter than the interval between the parallel lines is disposed between the crosslinked cloths on the parallel lines.
【請求項8】布団表地及び布団裏地が通気性2.9cc/c
m2/秒以下の木綿布地であることを特徴とする請求項
1、2、3、4、5、6又は7記載の羽毛布団の製造方
法。
8. The futon surface and the futon lining are breathable at 2.9 cc / c.
method for producing a duvet claims 1,2,3,4,5,6 or 7, wherein the a m 2 / sec of the cotton fabric.
JP3897498A 1998-02-20 1998-02-20 How to make a duvet Expired - Fee Related JP2951930B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3897498A JP2951930B2 (en) 1998-02-20 1998-02-20 How to make a duvet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3897498A JP2951930B2 (en) 1998-02-20 1998-02-20 How to make a duvet

Publications (2)

Publication Number Publication Date
JPH11235259A JPH11235259A (en) 1999-08-31
JP2951930B2 true JP2951930B2 (en) 1999-09-20

Family

ID=12540138

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3897498A Expired - Fee Related JP2951930B2 (en) 1998-02-20 1998-02-20 How to make a duvet

Country Status (1)

Country Link
JP (1) JP2951930B2 (en)

Also Published As

Publication number Publication date
JPH11235259A (en) 1999-08-31

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