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JP2952188B2 - Method for producing low protein rice - Google Patents
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JP2952188B2 - Method for producing low protein rice - Google Patents

Method for producing low protein rice

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Publication number
JP2952188B2
JP2952188B2 JP7280795A JP28079595A JP2952188B2 JP 2952188 B2 JP2952188 B2 JP 2952188B2 JP 7280795 A JP7280795 A JP 7280795A JP 28079595 A JP28079595 A JP 28079595A JP 2952188 B2 JP2952188 B2 JP 2952188B2
Authority
JP
Japan
Prior art keywords
rice
protein
enzyme
enzyme solution
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7280795A
Other languages
Japanese (ja)
Other versions
JPH09121791A (en
Inventor
直子 鈴木
学 下條
耕治 山口
幸次 中島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Suisan Kaisha Ltd
Original Assignee
Toyo Suisan Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Suisan Kaisha Ltd filed Critical Toyo Suisan Kaisha Ltd
Priority to JP7280795A priority Critical patent/JP2952188B2/en
Publication of JPH09121791A publication Critical patent/JPH09121791A/en
Application granted granted Critical
Publication of JP2952188B2 publication Critical patent/JP2952188B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、低タンパク米の製造方
法に関する。
The present invention relates to a method for producing low protein rice.

【0002】[0002]

【従来の技術】腎臓病患者は、全国に60万人〜70万
人いるといわれ、年々増加する傾向にある。腎臓病患者
は、腎臓でのタンパク質の代謝能力が低下しているた
め、食事制限が厳しく、1日の摂取量も制限されてい
る。例えば、成人男子が1日に摂取するのに適したタン
パク質量は約70gであるのに対し、腎臓病患者の場合
は35g以下と、成人男子の半分以下に抑える必要があ
る。
2. Description of the Related Art The number of kidney disease patients is said to be 600,000 to 700,000 nationwide, and tends to increase year by year. Due to the reduced ability of the kidney to metabolize proteins, patients with kidney disease have severe dietary restrictions and a limited daily intake. For example, the amount of protein suitable for daily consumption by an adult male is about 70 g, while that of a kidney disease patient must be 35 g or less, which is less than half that of an adult male.

【0003】ところで、普通のご飯一膳分のタンパク質
量は約5gであるので、1日3膳摂るとすると、約15
gになる。このため、ご飯のみを喫食するだけでも腎臓
病患者にとって非常に負担になる。このような腎臓病患
者用の食事としてはタンパク質を低減し、他の栄養素を
損なわないような食物を摂ることが必要である。
[0003] By the way, the amount of protein for one meal of ordinary rice is about 5 g.
g. For this reason, even eating only rice is very burdensome for kidney disease patients. Such diets for patients with kidney disease require a diet that reduces protein and does not impair other nutrients.

【0004】このようなことから主食である米に関し、
腎臓病患者用の低タンパク化の研究がなされている。例
えば、米の表層に多く存在するタンパク質を物理的に5
0%程度削り取った特精米、および澱粉を糊化した後、
米粒状に成形、乾燥する工程等により作られた人造米が
知られている。
[0004] For this reason, rice, which is the staple food,
Research on protein reduction for patients with kidney disease has been conducted. For example, a protein that is abundant on the surface of rice
After gelatinizing the specially milled rice and starch which have been scraped about 0%,
BACKGROUND ART Artificial rice produced by a process of molding and drying rice grains is known.

【0005】また、特開平6−217719号公報には
乳酸菌を使用した米の低タンパク化の方法が開示され、
このような方法で得られた米を無菌パックすることによ
り“万有ゆめごはん”や“ひかり”の商品名で販売され
ている。
[0005] Japanese Patent Application Laid-Open No. Hei 6-217719 discloses a method for reducing protein in rice using lactic acid bacteria.
Rice obtained by such a method is aseptically packed and sold under the trade name of "Hanyu Yumegohan" or "Hikari".

【0006】さらに、特開平2−167040号公報に
は米に含まれるグロブリンをタンパク質分解酵素で処理
し、グロブリン含有量を低減して低アレルゲン米を製造
する方法が開示されている。
Further, Japanese Patent Application Laid-Open No. 2-167040 discloses a method for producing low allergen rice by treating globulin contained in rice with a protease and reducing globulin content.

【0007】しかしながら、特精米や人造米は米粒が小
さく、デンプン粒に近く、炊飯特性が劣り、良好な食感
を有する炊飯米を喫食することが困難である。乳酸菌を
利用した低タンパク化は、米の精白度が88〜89%と
厳しい範囲にある米を使用する必要があり、また、低タ
ンパク化を行うのに6日間も要する。しかも、低タンパ
ク化し、乾燥した米は割れ易いという問題があった。そ
の上、得られた米を炊飯する場合には炊飯の前に一度蒸
す必要があり、通常の米と同様な炊飯の仕方では良好な
食感を有する炊飯米を喫食することが非常に困難であ
る。
[0007] However, it is difficult to eat cooked rice, which is small rice grain and artificial rice, is small in grain size, close to starch grain, has poor rice-cooking characteristics, and has a good texture. In order to reduce protein using lactic acid bacteria, it is necessary to use rice having a strict range of rice milling degree of 88 to 89%, and it takes six days to reduce protein. In addition, there is a problem that dried rice having a low protein content is easily broken. In addition, when cooking the obtained rice, it is necessary to steam it once before cooking, and it is very difficult to eat cooked rice with a good texture in the same way as regular rice. is there.

【0008】低アレルゲン米の製造方法は、その目的は
米アレルギー患者向けに開発されたものであり、タンパ
ク質量は1/2以下に軽減されておらず、いわゆる腎臓
病患者用の低タンパク米ではない。また、低アレルゲン
化の酵素反応温度は37℃で界面活性剤を使用するとい
う複雑な処理を必要とするため、コスト高になる。しか
も、炊飯の方法も煩雑になる。
[0008] The method for producing low allergen rice is developed for the purpose of rice allergy patients, the amount of protein has not been reduced to less than 1/2, and so called low protein rice for kidney disease patients. Absent. In addition, the enzyme reaction temperature for allergen reduction is 37 ° C., and a complicated treatment of using a surfactant is required, which increases the cost. Moreover, the method of cooking rice becomes complicated.

【0009】上述したように従来の方法で米を低タンパ
ク化するには米を厳選したり、煩雑な工程で処理を行う
ことを必要とし、しかも低タンパク化された米はタンパ
ク質が多く存在する米の表層を破壊するため、吸水性が
高く、通常の炊飯方法では食感が良好な炊飯米を喫食す
ることができない。
As described above, in order to reduce the protein content of rice by the conventional method, it is necessary to carefully select the rice and to perform the treatment in a complicated process. In addition, the protein content of the reduced protein rice is large. Since the surface layer of rice is destroyed, it has high water absorption and cannot cook cooked rice having a good texture with a normal rice cooking method.

【0010】[0010]

【発明が解決しようとする課題】本発明は、未炊飯米を
簡便な処理工程で低タンパク化できると共に、未炊飯米
に近い透通った色を呈し、かつ割れ難い性質を有し、洗
米せずに通常の米と同様な炊飯や電子レンジでの炊飯を
行うことができ、さらに食感が良好な炊飯米を喫食する
ことが可能な低タンパク米の製造方法を提供しようとす
るものである。
DISCLOSURE OF THE INVENTION The present invention can reduce the amount of protein in uncooked rice by a simple processing step, has a transparent color close to that of uncooked rice, has a property that is hard to be broken, and has an advantage in washing rice. It is intended to provide a method for producing low-protein rice that can cook rice in a microwave or a microwave oven in the same manner as ordinary rice without eating, and can eat cooked rice with a good texture. .

【0011】[0011]

【課題を解決するための手段】本発明に係わる低タンパ
ク米の製造方法は、未炊飯米を酸性側に反応至適pHを
有する耐熱性のタンパク質分解酵素の存在下、45〜7
0℃の温度で酵素処理して低タンパク化を行う工程と、
低タンパク化した未炊飯米を乾燥処理して水分含有量を
25〜40重量%にする工程と、乾燥処理した未炊飯米
をクッキング値(C値)が6(分)以上になるように加
熱処理する工程とを具備したことを特徴とするものであ
る。
The method for producing low protein rice according to the present invention comprises: converting an uncooked rice to an acidic side to adjust a reaction optimum pH.
45 to 7 in the presence of a thermostable proteolytic enzyme
Carrying out an enzyme treatment at a temperature of 0 ° C. to reduce protein;
A step of drying the low-protein uncooked rice to reduce the water content to 25 to 40% by weight; and a step of heating the dried uncooked rice so that the cooking value (C value) becomes 6 minutes or more. And a step of processing.

【0012】[0012]

【発明の実施の形態】以下、本発明に係わる低タンパク
米の製造方法を詳細に説明する。 (第1工程)まず、未炊飯米を耐熱性のタンパク質分解
酵素の存在下、45〜70℃の温度で酵素処理して低タ
ンパク化を行う。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, a method for producing low protein rice according to the present invention will be described in detail. (First Step) First, uncooked rice is enzymatically treated at a temperature of 45 to 70 ° C. in the presence of a heat-resistant protease to reduce protein.

【0013】前記未炊飯米としては、キララ、ササニシ
キ、コシヒカリ等の任意のうるち米を用いることができ
る。前記酸性側に反応至適pHを有するタンパク質分解
酵素としては、例えばペプチダーゼR(天野製薬株式会
社製商品名)等を用いることができる。前記酵素を含む
溶液のpHは、酸性側で4〜5にすることが好ましい。
As the uncooked rice, any glutinous rice such as Kirara, Sasanishiki and Koshihikari can be used. As the proteolytic enzyme having the optimum pH on the acidic side , for example, peptidase R (trade name, manufactured by Amano Pharmaceutical Co., Ltd.) can be used. The pH of the solution containing the enzyme is preferably adjusted to 4 to 5 on the acidic side.

【0014】前記タンパク質分解酵素を溶かす緩衝液
は、食用として使用でき、かつ腎臓病患者にとって摂取
を避けるリン、カリを含まないものであればよく、特に
制限されないが、酸性側の酵素に対してはクエン酸緩衝
液、酢酸緩衝液が好適であり、アルカリ側の酵素に対し
てはグリシン緩衝液が好適である。
The buffer for dissolving the proteolytic enzyme is not particularly limited as long as it can be used for food and does not contain phosphorus or potassium, which is not ingested by kidney disease patients. Is preferably a citrate buffer or an acetate buffer, and a glycine buffer is suitable for an enzyme on the alkaline side.

【0015】前記タンパク質分解酵素の力価は、未炊飯
米を低タンパク化できればよく、特に制限はない。ただ
し、コスト面や炊飯後の食感を考慮すると、前記タンパ
ク質分解酵素の力価は米25gに対して25000ユニ
ット以下にすることが好ましい。ここで、酵素の力価1
ユニットとはカゼインを基質とし、45℃、10分間
(アルカリ側酵素はpH8.0、酸性側酵素はpH5.
5)の反応で、1分間に1μgのチロシンを遊離させる
酵素量を意味する。
The titer of the protease is not particularly limited as long as the uncooked rice can be reduced in protein. However, considering the cost and the texture after cooking, the titer of the protease is preferably 25,000 units or less per 25 g of rice. Here, the enzyme titer 1
The unit refers to casein as a substrate at 45 ° C. for 10 minutes (pH 8.0 for the alkaline enzyme, pH 5.10 for the acidic enzyme).
The amount of the enzyme that releases 1 μg of tyrosine per minute in the reaction 5).

【0016】前記酵素処理時の温度を前記範囲に規定し
たのは、次のような理由によるものである。処理温度を
45℃未満にすると、酵素の反応性が低下して、未炊飯
米の低タンパク化の処理時間が長くなり、しかも雑菌の
繁殖を防止することができなくなる。一方、処理温度が
70℃を越えると酵素の安定性が低下して未炊飯米を十
分に低タンパク化することができなくなる。より好まし
い処理温度は、45〜60℃である。
The temperature at the time of the enzyme treatment is defined in the above range for the following reason. When the treatment temperature is lower than 45 ° C., the reactivity of the enzyme is reduced, the treatment time for reducing the protein of uncooked rice is prolonged, and the propagation of various bacteria cannot be prevented. On the other hand, when the treatment temperature exceeds 70 ° C., the stability of the enzyme is lowered, and it becomes impossible to sufficiently reduce the protein content of uncooked rice. A more preferred processing temperature is 45 to 60 ° C.

【0017】前記未炊飯米の酵素処理は、前記米をタン
パク質分解酵素溶液に静止して行ってもよいが、酵素液
を循環したり、エアーバブリングにより撹拌しながら処
理することが反応速度の向上の点で好ましい。このよう
な循環やエアーバブリングを採用する場合には、米が割
れないように緩慢に行うことが好ましい。
The enzymatic treatment of the uncooked rice may be carried out while the rice is kept stationary in a proteolytic enzyme solution. Is preferred in view of When such circulation or air bubbling is employed, it is preferable to perform the treatment slowly so that the rice is not broken.

【0018】例えば、酵素液を循環させながら米をタン
パク質分解酵素溶液で低タンパク化する場合には、酵素
液を貯留可能な酵素反応槽と、所定量の未炊飯米を収容
し前記反応槽内に槽外へ取り出すことができるように収
納支持される通液可能な米筐と、前記反応槽内に槽内支
持の米筐が水没するレベルまで酵素液を供給する給液手
段と、前記反応槽内の酵素溶液を米筐収容米が躍動しな
い程度の弱い水流で循環させる酵素溶液循環手段と、前
記反応槽内の酵素溶液を米筐収容米の酵素反応後に排出
させる酵素液排出口と、前記酵素溶液の排出後に前記反
応槽内に米筐収容米が躍動しないように洗浄水を供給す
る洗浄水供給手段と、前記反応槽の下部に接続され米筐
収容米の洗浄の際に洗浄水を米筐水没レベルの位置から
溢水させるサイフォン式のオーバーフロー管とを具備し
た米の低タンパク化装置が用いられる。
For example, when rice is reduced in protein with a proteolytic enzyme solution while circulating the enzyme solution, an enzyme reaction tank capable of storing the enzyme solution and a predetermined amount of uncooked rice are accommodated in the reaction tank. A rice case that is housed and supported so that it can be taken out of the tank, and a liquid supply means that supplies an enzyme solution to a level in which the rice case supported in the tank is submerged in the reaction tank; Enzyme solution circulating means for circulating the enzyme solution in the tank with a weak water flow such that the rice housing rice does not move, and an enzyme solution outlet for discharging the enzyme solution in the reaction tank after the enzyme reaction of the rice housing rice, Washing water supply means for supplying washing water so that rice stored in the rice case does not move in the reaction tank after discharging the enzyme solution; and washing water connected to the lower part of the reaction tank to wash rice stored in the rice case. Wall overflows from the submerged rice box level Down type rice low protein reduction apparatus and a overflow pipe is used.

【0019】このような酵素処理する第1工程におい
て、酵素処理した米を水洗した後にpH調整することを
許容する。このpH調整は、酵素処理後の米の白色化
と、アルカリ側の酵素溶液で処理された米を酸性側に戻
して保存性を高めるために行う。pH調整には、酸溶液
が用いられる。この酸溶液は、食用に使用できるもので
あればいかなるものでよく、例えばクエン酸溶液、酢酸
溶液、乳酸溶液等を用いることができる。
In the first step of the enzyme treatment, the pH of the enzyme-treated rice is allowed to be adjusted after washing with water. This pH adjustment is performed in order to whiten the rice after the enzyme treatment and to return the rice treated with the alkaline enzyme solution to the acidic side to enhance the preservability. An acid solution is used for pH adjustment. This acid solution is not particularly limited as long as it can be used for food, and for example, a citric acid solution, an acetic acid solution, a lactic acid solution and the like can be used.

【0020】(第2工程)前記第1工程で得られた低タ
ンパク化した未炊飯米を乾燥処理して水分含有量を25
〜40重量%にする。
(Second step) The low-protein, uncooked rice obtained in the first step is dried to reduce the water content to 25%.
4040% by weight.

【0021】前記乾燥により低タンパク化した未炊飯米
の水分含有量を規定したのは、次のような理由によるも
のである。前記米の水分含有量を25重量%未満にする
と、割れを防止することができなくなる。一方、前記米
の水分含有量が40重量%を越えると、この後の加熱処
理によりおかゆのようなべちゃべちゃした状態になる。
より好ましい前記低タンパク化した未炊飯米の水分含有
量は、34〜38重量%である。
The moisture content of the uncooked rice which has been reduced in protein by drying is specified for the following reason. If the moisture content of the rice is less than 25% by weight, cracking cannot be prevented. On the other hand, if the water content of the rice exceeds 40% by weight, the rice will be in a state of porridge by the subsequent heat treatment.
More preferably, the moisture content of the low-protein uncooked rice is 34 to 38% by weight.

【0022】(第3工程)前記第2工程で乾燥処理した
未炊飯米をクッキング値(C値)が6(分)以上になる
ように加熱処理する。
(Third Step) The uncooked rice dried in the second step is heated so that the cooking value (C value) becomes 6 (minutes) or more.

【0023】前記加熱処理においては、未炊飯米を水分
が透過しない適切な包材(例えばレトルトパウチ)に密
封した状態で行うことが好ましい。前記加熱処理におい
て、C値を6(分)未満にすると得られた低タンパク米
に白むらが生じて米本来の外観性が損なわれる。より好
ましいC値は、9(分)以上である。
The heat treatment is preferably carried out in a state where uncooked rice is sealed in a suitable packaging material (eg, a retort pouch) through which moisture does not pass. In the heat treatment, if the C value is less than 6 (minutes), the resulting low protein rice will have uneven whiteness and impair the original appearance of rice. A more preferred C value is 9 (minutes) or more.

【0024】以上説明した本発明によれば、未炊飯米を
耐熱性のタンパク質分解酵素の存在下、45〜70℃の
温度で酵素処理することによって、前記米中のタンパク
質が容易に酵素分解反応されるため、簡単かつ短時間で
低タンパク化(タンパク質含有量を処理前の1/2以下
に低減)できる。
According to the present invention described above, the protein in the rice can be easily subjected to an enzymatic degradation reaction by enzymatically treating uncooked rice at a temperature of 45 to 70 ° C. in the presence of a heat-resistant protease. Therefore, the protein can be easily and quickly reduced (the protein content can be reduced to 以下 or less of that before the treatment) in a short time.

【0025】また、酵素反応温度を45〜70℃の比較
的高温で行うことによって、雑菌の繁殖を防止できる。
さらに、低タンパク化した未炊飯米を水分含有量が25
〜40重量%になるように乾燥処理することにより、衝
撃等によるわれを防止できる。
Further, by carrying out the enzyme reaction at a relatively high temperature of 45 to 70 ° C., propagation of various bacteria can be prevented.
Furthermore, the low protein content of uncooked rice is reduced to a water content of 25%.
By performing the drying treatment so as to be 4040% by weight, cracking due to impact or the like can be prevented.

【0026】さらに、前記乾燥後にC値が6(分)以上
になるように加熱処理することによって、米本来の外観
に近い透通った色を呈する低タンパク米を得ることがで
きる。
Further, by performing a heat treatment so that the C value becomes 6 (minutes) or more after the drying, low protein rice having a transparent color close to the original appearance of rice can be obtained.

【0027】さらにまた、通常の米と同様な条件で炊飯
しても食感が良好な低タンパク炊飯米を喫食することが
できる。その上、電子レンジで炊飯しても食感が良好な
低タンパク炊飯米を喫食することができる。
Furthermore, even when rice is cooked under the same conditions as ordinary rice, it is possible to eat low-protein cooked rice having a good texture. In addition, low-protein cooked rice with a good texture can be enjoyed even when cooked in a microwave oven.

【0028】[0028]

【実施例】以下、本発明の実施例を図面を参照して詳細
に説明する。 (実施例1)図1は、実施例1の低タンパク米の製造に
用いられる低タンパク化装置を全体的に示す構成説明
図、図2は図1の低タンパク化装置に用いる酵素反応槽
の中央縦断面図、図3は図1の低タンパク化装置に用い
る酵素反応槽の横断側面図である。図中1は、酵素溶液
Pを貯留可能な酵素反応槽、2は所定量の未炊飯米Aを
収容して酵素反応槽1内に収納支持される上下複数段
(例えば上下3段)の米筐で、この各段の米筐2は米粒
が落下しない多数の通液小孔(図示せず)を有するトレ
ー又はかご形の形状に構成され、槽内両側レール3に支
持される車輪4を備えている。
Embodiments of the present invention will be described below in detail with reference to the drawings. (Example 1) Fig. 1 is an explanatory view showing the overall structure of a low-protein apparatus used for producing low-protein rice of Example 1, and Fig. 2 is an enzyme reaction tank used in the low-protein apparatus of Fig. 1. FIG. 3 is a cross-sectional side view of the enzyme reaction tank used in the protein reduction device of FIG. In the figure, reference numeral 1 denotes an enzyme reaction tank capable of storing an enzyme solution P, and 2 denotes a plurality of upper and lower (for example, three upper and lower) rices which accommodate and support a predetermined amount of uncooked rice A in the enzyme reaction tank 1. The rice case 2 in each stage is formed in a tray or basket shape having a number of small holes (not shown) through which rice grains do not fall. Have.

【0029】前記各段の米筐2は、酵素反応槽1の前壁
開口部から槽内両側レール3に沿って車輪4のガイドの
もとに挿入することにより酵素反応槽1内に収納支持さ
れ、前記反応槽1の前壁開口部を液漏れしないように閉
塞する開閉蓋5を槽内酵素溶液Pの排出後に図3に示す
ように開放して、槽外へ取り出すことができるように装
備されている。
The rice case 2 of each stage is housed and supported in the enzyme reaction tank 1 by being inserted from the front wall opening of the enzyme reaction tank 1 along the rails 3 on both sides of the tank under the guide of wheels 4. Then, the opening / closing lid 5 for closing the opening of the front wall of the reaction tank 1 so as not to leak the liquid is opened as shown in FIG. 3 after discharging the enzyme solution P in the tank so that it can be taken out of the tank. Equipped.

【0030】前記反応槽1の上部には、多数の散水孔を
有するシャワー生成パネル6で区画された空室7が設け
られ、この空室7を介して酵素溶液P又は洗浄水Wが反
応槽1内に水撃作用の少ないシャワー水として供給され
るようになっている。
At the upper part of the reaction tank 1, there is provided an empty room 7 partitioned by a shower generating panel 6 having a large number of water spray holes, through which the enzyme solution P or the washing water W is supplied. 1 is supplied as shower water having little water hammer action.

【0031】前記反応槽1の下部には、バルブd1の付
いたドレン排出管8と、反応槽1内の酵素溶液Pを未炊
飯米Aの酵素反応後に排出させる酵素溶液排出口9とが
設けられ、このドレン排出管8及び酵素溶液排出口9が
開口する槽底部と最下段の米筐2aとで区画される下部
液室10には槽内酵素溶液Pを加温保持させる電気ヒー
タ11と、槽内底部側の酵素溶液Pを緩やかに撹拌させ
る回転翼12(図示省略のモータで回転駆動される)と
が内装されている。
A drain discharge pipe 8 having a valve d1 and an enzyme solution outlet 9 for discharging the enzyme solution P in the reaction tank 1 after the enzymatic reaction of the uncooked rice A are provided below the reaction tank 1. An electric heater 11 for heating and holding the enzyme solution P in the tank is provided in a lower liquid chamber 10 defined by a bottom of the tank where the drain discharge pipe 8 and the enzyme solution outlet 9 are opened and the lowermost rice case 2a. And a rotary blade 12 (rotated by a motor (not shown)) for gently stirring the enzyme solution P on the bottom side in the tank.

【0032】酵素溶液循環手段13は、前記反応槽1内
の酵素溶液Pを未炊飯米Aが躍動しない程度の弱い水流
で循環させるもので、反応槽1の下部液室10と上部空
室7を連結するバルブV1の付いた循環配管路14に、
槽内の酵素溶液Pを下方から上方へ循環させる循環ポン
プ15を組込んだ構成となっている。
The enzyme solution circulating means 13 circulates the enzyme solution P in the reaction tank 1 with a weak water flow such that the uncooked rice A does not move. The lower liquid chamber 10 and the upper empty chamber 7 of the reaction tank 1 are circulated. To the circulation pipe line 14 with the valve V1 connecting
The circulation pump 15 for circulating the enzyme solution P in the tank from below to above is incorporated.

【0033】給液手段20は、前記反応槽1内に槽内支
持の米筐2が図1に示すように水没するレベルLまで酵
素溶液Pを供給するもので、酵素溶液Pを作る酵素溶液
タンク21と、反応槽1の酵素溶液排出口9から排出さ
れる酵素溶液Pを回収する酵素溶液回収タンク22と、
この酵素溶液回収タンク22と前記酵素溶液タンク21
とから供給される酵素溶液Pを混合して酵素反応槽1へ
供給する混合槽23とから構成されている。
The liquid supply means 20 supplies the enzyme solution P to the level L where the rice case 2 supported in the tank is submerged in the reaction tank 1 as shown in FIG. A tank 21, an enzyme solution recovery tank 22 for recovering the enzyme solution P discharged from the enzyme solution outlet 9 of the reaction tank 1,
The enzyme solution recovery tank 22 and the enzyme solution tank 21
And a mixing tank 23 for mixing the enzyme solution P supplied from the above and supplying the mixed solution to the enzyme reaction tank 1.

【0034】前記酵素溶液タンク21は、バルブd3の
付いたドレン排出管24と、酵素粉末とpH調整剤をタ
ンク内に投入する蓋開閉口25と、水W′又は緩衝液を
前記タンク21内に供給するバルブV5の付いた給水管
26とを有し、このタンク21内に作られた酵素溶液P
を吸出ポンプ27の作動で吸い上げてバルブV4の付い
た酵素溶液供給管28を介して混合槽23に送給するよ
うになっている。
The enzyme solution tank 21 has a drain discharge pipe 24 provided with a valve d3, a lid opening / closing port 25 for introducing enzyme powder and a pH adjuster into the tank, and water W 'or buffer solution in the tank 21. And a water supply pipe 26 provided with a valve V5 for supplying the enzyme solution P formed in the tank 21.
Is sucked up by the operation of the suction pump 27 and is supplied to the mixing tank 23 through the enzyme solution supply pipe 28 provided with the valve V4.

【0035】なお、この酵素溶液タンク21内には酵素
溶液Pを加温保持させる電気ヒータ11aと、前記酵素
溶液Pを緩やかに撹拌させる回転翼12a(図示省略の
モータで回転駆動される)とが設けられている。
In the enzyme solution tank 21, an electric heater 11a for heating and holding the enzyme solution P, and a rotary blade 12a (rotated and driven by a motor (not shown)) for gently stirring the enzyme solution P are provided. Is provided.

【0036】前記酵素溶液回収タンク22は、バルブd
2の付いたドレン排出管29と、タンク上壁に開設され
た通気孔30と、タンク内酵素溶液を加温保持させる電
気ヒータ11bとを有し、このタンク22内に回収され
た酵素溶液Pを吸出ポンプ31の作動で吸い上げて、バ
ルブV3の付いた酵素溶液供給管32を介して混合槽2
3に送給するようになっている。
The enzyme solution recovery tank 22 includes a valve d.
2, a vent hole 30 formed in the upper wall of the tank, and an electric heater 11 b for heating and holding the enzyme solution in the tank, and the enzyme solution P collected in the tank 22. Is sucked up by the operation of the suction pump 31, and the mixture tank 2 is supplied through the enzyme solution supply pipe 32 with the valve V3.
3 to be sent.

【0037】なお、酵素反応槽1の酵素溶液排出口9と
酵素溶液回収タンク22とを接続するバルブV2の付い
た連結配管路16には、酵素反応槽1内の酵素溶液Pを
回収タンク22に送る回収用ポンプ17が組込まれてい
る。また、前記混合槽23内にはモータ(図示せず)で
回転駆動される酵素溶液混合用の回転翼12bが設けら
れている。このような回転翼12bを混合槽23内に設
けると、酵素溶液タンク21と酵素溶液回収タンク22
とから供給される酵素溶液Pをすばやく混合して、バル
ブV6の付いた接続管路18から前記酵素反応槽1へ供
給することができる。
The connection pipe 16 provided with a valve V2 for connecting the enzyme solution discharge port 9 of the enzyme reaction tank 1 and the enzyme solution recovery tank 22 is provided with the enzyme solution P in the enzyme reaction tank 1 in the recovery tank 22. The pump 17 for collection which feeds to is provided. The mixing tank 23 is provided with a rotating blade 12b for mixing an enzyme solution, which is driven to rotate by a motor (not shown). When such a rotary blade 12b is provided in the mixing tank 23, the enzyme solution tank 21 and the enzyme solution recovery tank 22
Can be quickly mixed and supplied to the enzyme reaction tank 1 from the connection pipe line 18 provided with the valve V6.

【0038】給水管路37は、前記反応槽1の下部液室
10に接続され槽内酵素溶液Pを排出回収させた後に前
記反応槽1内に底部側から洗浄予備水Waを未炊飯米A
が浮動しない程度の弱い水流で米筐水没レベルLの位置
まで供給するものである。洗浄水供給管路33は、前記
反応槽1内に洗浄予備水が米筐水没レベルLに達する位
置まで供給された後に前記反応槽1内に上部から洗浄水
Wを供給するものである。前記洗浄水供給管路33と前
記給水管路37とにより洗浄水供給手段が構成される。
なお、この洗浄水供給管路33と前記給水管路37には
バルブV7,V9が設けられ、反応槽1内に洗浄予備水
Waを米筐水没レベルLの位置まで供給した後に洗浄水
供給管路33のバルブV7を開けて反応槽1の上部空室
7に洗浄水Wを供給すると、シャワー生成パネル6の散
水孔から水撃作用の少ないシャワー水として槽内貯留水
(洗浄予備水)の液面上に散水されるようになる。この
ため、酵素反応後の米が洗浄時に形崩れすることがなく
なる。
The water supply line 37 is connected to the lower liquid chamber 10 of the reaction tank 1 and discharges and recovers the enzyme solution P from the tank.
Is supplied to the position of the rice immersion level L with a weak water flow that does not float. The washing water supply pipe 33 supplies the washing water W from the upper portion into the reaction tank 1 after the washing preliminary water is supplied to the position where the washing reserve water reaches the rice case submerging level L in the reaction tank 1. The washing water supply line 33 and the water supply line 37 constitute washing water supply means.
The cleaning water supply pipe 33 and the water supply pipe 37 are provided with valves V7 and V9, respectively. When the cleaning water W is supplied to the upper chamber 7 of the reaction tank 1 by opening the valve V7 of the passage 33, the water stored in the tank (preliminary cleaning water) is supplied from the water spray hole of the shower generation panel 6 as shower water having little water hammer action. Water is sprayed on the liquid surface. Therefore, the rice after the enzyme reaction does not lose its shape during washing.

【0039】サイフォン式のオーバーフロー管34は、
反応槽1の下部液室10に接続され米筐収容米Aの洗浄
の際に洗浄水Wを米筐水没レベルLの位置から溢水させ
るもので、このオーバーフロー管34にもバルブV8が
設けられている。
The siphon overflow pipe 34 is
The washing water W is connected to the lower liquid chamber 10 of the reaction tank 1 and overflows the washing water W from the position of the rice case immersion level L when washing the rice A accommodated in the rice case. The overflow pipe 34 is also provided with a valve V8. I have.

【0040】次に、前述した低タンパク化装置を用いて
未炊飯米(キララ)を低タンパク化する方法を説明す
る。まず、1000gの未炊飯米(キララ)Aを収容し
た上下3段の米筐2を酵素反応槽1内に図1に示すよう
に収納支持させた。つづいて、酵素溶液タンク21に4
000mlの0.05M酢酸緩衝液(pH4.0)およ
びペプチターゼR(天野製薬株式会社製商品名)を総活
性が40000ユニットになるように入れ、回転翼12
aを回して酵素溶液Pを調製した。
Next, a method for reducing the protein content of uncooked rice (Kirara) using the aforementioned protein reduction device will be described. First, three upper and lower rice casings 2 each containing 1000 g of uncooked rice (Kirara) A were stored and supported in the enzyme reaction tank 1 as shown in FIG. Then, 4
000 ml of a 0.05 M acetate buffer (pH 4.0) and Peptidase R (trade name, manufactured by Amano Pharmaceutical Co., Ltd.) were added so that the total activity was 40,000 units.
A was turned to prepare an enzyme solution P.

【0041】次いで、バルブV4,V6を開け吸出ポン
プ27を作動させて、酵素溶液タンク21内の酵素溶液
Pを酵素反応槽1内に供給する。この時、酵素溶液Pは
シャワー生成パネル6の散水孔から水撃作用の少ないシ
ャワー水として反応槽1内に供給される。つづいて、酵
素反応槽1内に米筐2が水没するレベルL(オーバーフ
ロー管34による溢水位置)まで酵素溶液Pが溜まった
ら、吸出ポンプ27を止め、バルブV4,V6を閉じ
た。酵素反応槽1の回転翼12を回転させ、バルブV1
を開け、循環ポンプ15を作動させて、槽下部液室10
の酵素溶液Pを緩やかに撹拌しながら、槽内酵素溶液P
を未炊飯米Aが躍動しない程度の弱い水流で循環させて
12時間酵素反応を行った。この時、槽内酵素溶液Pは
電気ヒータ11によって45℃に加温保持した。
Next, the valves V4 and V6 are opened and the suction pump 27 is operated to supply the enzyme solution P in the enzyme solution tank 21 into the enzyme reaction tank 1. At this time, the enzyme solution P is supplied into the reaction tank 1 from the water spray hole of the shower generation panel 6 as shower water having little water hammer action. Subsequently, when the enzyme solution P was accumulated in the enzyme reaction tank 1 to a level L at which the rice casing 2 was submerged (the overflow position by the overflow pipe 34), the suction pump 27 was stopped, and the valves V4 and V6 were closed. By rotating the impeller 12 of the enzyme reaction tank 1, the valve V1
Is opened, and the circulation pump 15 is operated, so that the lower chamber
While slowly stirring the enzyme solution P of
Was circulated in a weak water flow such that uncooked rice A did not move, and an enzyme reaction was performed for 12 hours. At this time, the enzyme solution P in the tank was heated and maintained at 45 ° C. by the electric heater 11.

【0042】酵素反応終了後にバルブV1を閉じ循環ポ
ンプ15を止める。つづいて、バルブV2を開け、回収
用ポンプ17を作動させて、酵素反応槽1内の酵素溶液
Pを酵素溶液回収タンク22に移し、反応槽1内が空に
なった段階でバルブV2を閉じ回収用ポンプ17を止め
た。
After the completion of the enzymatic reaction, the valve V1 is closed and the circulation pump 15 is stopped. Subsequently, the valve V2 is opened, the recovery pump 17 is operated, the enzyme solution P in the enzyme reaction tank 1 is transferred to the enzyme solution recovery tank 22, and the valve V2 is closed when the reaction tank 1 is empty. The collection pump 17 was stopped.

【0043】次いで、槽内の酵素溶液Pの排出回収後に
給水管路37のバルブV9を開けて、洗浄予備水Waを
米筐水没レベルLに達する位置まで供給した。前記反応
槽1内に洗浄予備水Waが米筐水没レベルLの位置まで
供給されたら前記バルブV9を閉じ、洗浄水供給管路3
3のバルブV7とオーバーフロー管34のバルブV8を
開けて、洗浄水Wを反応槽1内に供給しながらオーバー
フロー管34から排出することにより低タンパク化され
た米の洗浄を2時間行った。米筐に収容された米の洗浄
終了後に洗浄水供給管路33のバルブV7とオーバーフ
ロー管34のバルブV8を閉じ、ドレン排出管8のバル
ブd1を開けて、反応槽1内の残留洗浄水Wを全部排出
した。
Next, after discharging and recovering the enzyme solution P from the tank, the valve V9 of the water supply pipe 37 was opened to supply the preparatory washing water Wa to a position where the rice casing submerged level L was reached. When the washing preliminary water Wa is supplied to the position of the submerged rice case L in the reaction tank 1, the valve V9 is closed, and the washing water supply line 3 is closed.
The valve V7 of No. 3 and the valve V8 of the overflow pipe 34 were opened, and the washing water W was discharged from the overflow pipe 34 while supplying the washing water W into the reaction tank 1, thereby washing the low-protein rice for 2 hours. After the washing of the rice housed in the rice box is completed, the valve V7 of the washing water supply pipe 33 and the valve V8 of the overflow pipe 34 are closed, the valve d1 of the drain discharge pipe 8 is opened, and the residual washing water W in the reaction tank 1 is opened. Was completely discharged.

【0044】次いで、前記洗浄後の米を0.5%のクエ
ン酸水溶液2000mlに1時間浸漬し、再び1時間流
水にて水洗した後、米の水分が35%になるように風乾
した。ひきつづき、風乾した米をレトルトパウチに入
れ、密封後、温度90℃、加圧1気圧の条件で20分間
保持して加熱処理を行った。なお、この加熱処理による
C値は11(分)であった。この工程により、低タンパ
ク米約1200gが得られた。
Next, the washed rice was immersed in 2000 ml of a 0.5% citric acid aqueous solution for 1 hour, washed again with running water for 1 hour, and air-dried so that the water content of the rice became 35%. Subsequently, the air-dried rice was placed in a retort pouch, sealed, and heated at a temperature of 90 ° C. and a pressure of 1 atm for 20 minutes. In addition, the C value by this heat treatment was 11 (minutes). By this step, about 1200 g of low protein rice was obtained.

【0045】得られた低タンパク米の分析結果(乾燥物
換算)を下記表1に示す。なお、表1には低タンパク化
処理前の米(キララ)の成分分析結果(乾燥物換算)を
併記する。
The results of analysis (in terms of dry matter) of the obtained low protein rice are shown in Table 1 below. Table 1 also shows the results of component analysis (in terms of dry matter) of rice (Kirara) before the protein reduction treatment.

【0046】[0046]

【表1】 [Table 1]

【0047】(参考例1) まず、0.5Mグリシン−水酸化ナトリウム緩衝液(p
H9.0)2000mlにプロテアーゼS(天野製薬株
式会社製商品名)を総活性が100万ユニットになるよ
うに溶解して酵素溶液を調製した。つづいて、槽に前記
酵素溶液を収容し、さらに洗米した米(キララ)100
0gを収容し、室温で2時間浸漬した後、前記酵素溶液
を60℃に保持しながら、エアーバブリングにより前記
酵素溶液を撹拌しながら24時間処理した。酵素処理後
の米を流水にて2時間水洗した。次いで、洗浄後の米を
0.05%の酢酸緩衝液(pH4.0)2000mlに
1時間浸漬し、再度、流水にて1時間水洗した後、米の
水分が37%になるように風乾した。ひきつづき、風乾
した米をレトルトパウチに入れ、密封した後、温度11
0℃、加圧1気圧の条件で10分間保持して加熱処理を
行った。なお、この加熱処理によるC値は24(分)で
あった。この工程により、低タンパク米1220gが得
られた。
Reference Example 1 First, a 0.5 M glycine-sodium hydroxide buffer (p
(H9.0) Protease S (trade name, manufactured by Amano Pharmaceutical Co., Ltd.) was dissolved in 2000 ml to obtain a total activity of 1,000,000 units to prepare an enzyme solution. Subsequently, rice (Kirara) 100 containing the enzyme solution in a tank and further washing rice
After containing 0 g and immersing at room temperature for 2 hours, the enzyme solution was treated for 24 hours while stirring it by air bubbling while maintaining the enzyme solution at 60 ° C. The rice after the enzyme treatment was washed with running water for 2 hours. Next, the washed rice was immersed in 2000 ml of 0.05% acetate buffer (pH 4.0) for 1 hour, washed again with running water for 1 hour, and air-dried so that the water content of the rice became 37%. . After that, put the air-dried rice in a retort pouch and seal it.
The heat treatment was performed while maintaining the temperature at 0 ° C. and the pressure of 1 atm for 10 minutes. In addition, the C value by this heat treatment was 24 (minutes). By this step, 1220 g of low protein rice was obtained.

【0048】得られた低タンパク米の分析結果(乾燥物
換算)を下記表2に示す。なお、表2には低タンパク化
処理前の米(キララ)の成分分析結果(乾燥物換算)を
併記する。
The results of analysis of the obtained low protein rice (in terms of dry matter) are shown in Table 2 below. Table 2 also shows the results of component analysis (in terms of dry matter) of rice (Kirara) before the protein reduction treatment.

【0049】[0049]

【表2】 [Table 2]

【0050】(比較例1)この比較例1は、低アレルゲ
ン米の製造方法に用いられるアクチナーゼ(科研製薬株
式会社製商品名)のような耐熱性に欠けるタンパク質分
解酵素を使用して低タンパク化を試みた例である。
(Comparative Example 1) In Comparative Example 1, protein reduction was carried out using a protease which lacks heat resistance, such as actinase (trade name, manufactured by Kaken Pharmaceutical Co., Ltd.) used in a method for producing low allergen rice. This is an example of trying.

【0051】まず、0.5Mグリシン−水酸化ナトリウ
ム緩衝液(pH9.0)2000mlにアクチナーゼ
(科研製薬株式会社製商品名)を総活性が100万ユニ
ットになるように溶解して酵素溶液を調製した。つづい
て、この酵素溶液に洗米した米(キララ)1000gを
室温で2時間浸漬した後、前記酵素溶液を37℃および
60℃に保持しながら、エアーバブリングにより前記酵
素溶液を撹拌しながら24時間それぞれ処理した。酵素
処理後の各米を流水にて2時間水洗した。次いで、洗浄
後の各米を0.05%の酢酸緩衝液(pH4.0)20
00mlに1時間浸漬し、再度、流水にて1時間水洗し
た後、米の水分が35%になるように風乾した。この工
程により、酵素処理米約1200gが得られた。
First, an actinase (trade name, manufactured by Kaken Pharmaceutical Co., Ltd.) was dissolved in 2000 ml of 0.5 M glycine-sodium hydroxide buffer (pH 9.0) so that the total activity became 1 million units to prepare an enzyme solution. did. Subsequently, 1000 g of washed rice (Kirara) is immersed in this enzyme solution at room temperature for 2 hours, and then the enzyme solution is kept at 37 ° C and 60 ° C for 24 hours while stirring the enzyme solution by air bubbling. Processed. Each rice after the enzyme treatment was washed with running water for 2 hours. Then, each of the washed rice was added to a 0.05% acetate buffer (pH 4.0) 20
It was immersed in 00 ml for 1 hour, washed again with running water for 1 hour, and air-dried so that the water content of the rice became 35%. Through this process, about 1200 g of enzyme-treated rice was obtained.

【0052】得られた酵素処理米(37℃および60℃
の処理)の分析結果(乾燥物換算)を下記表3に示す。
なお、表3には酵素処理前の米(キララ)の成分分析結
果(乾燥物換算)を併記する。
The obtained enzyme-treated rice (37 ° C. and 60 ° C.)
Table 3 shows the results of the analysis (in terms of dry matter).
Table 3 also shows the results of component analysis (in terms of dry matter) of rice (Kirara) before the enzyme treatment.

【0053】[0053]

【表3】 [Table 3]

【0054】前記表1〜表3から明らかなように実施例
および参考例1のように耐熱性のタンパク質分解酵素
を含む溶液で45〜70℃の温度で範囲(60℃)で未
炊飯米を酵素処理することにより、タンパク質含有量が
酵素処理前の米の1/2以下に低減された低タンパク米
を得ることができる。
As is apparent from Tables 1 to 3, uncooked rice is used in a solution containing a heat-resistant protease as in Example 1 and Reference Example 1 at a temperature of 45 to 70 ° C. in a range (60 ° C.). By subjecting the rice to the enzyme treatment, low protein rice having a protein content reduced to half or less of the rice before the enzyme treatment can be obtained.

【0055】これに対し、タンパク質分解酵素として耐
熱性に欠けるアクチナーゼを用いる比較例1では、酵素
溶液を37℃に保持した処理においてタンパク質含有量
が酵素処理前の米の1/2以下に低減された低タンパク
米を得ることができない。また、比較例1において酵素
溶液を60℃に保持した処理では酵素が過酷な条件に置
かれる。このため、タンパク質の分解能力が低下して低
タンパク化効果は37℃の処理の場合に比べてさらに低
下する。
On the other hand, in Comparative Example 1 in which actinase lacking heat resistance was used as the protease, the protein content was reduced to half or less of the rice before the enzyme treatment when the enzyme solution was kept at 37 ° C. Low protein rice cannot be obtained. In Comparative Example 1, when the enzyme solution was maintained at 60 ° C., the enzyme was placed under severe conditions. For this reason, the ability to degrade proteins is reduced, and the effect of reducing protein is further reduced as compared with the case of treatment at 37 ° C.

【0056】(低タンパク米の評価)実施例1で用いた
市販のキララ150gを水洗した後、水200ccを加
え、1時間浸漬し、電子ジヤー炊飯器(NZF−T0
5;象印マホービン株式会社製商品名)を用いて炊飯し
た。これを参照例とする。なお、炊飯時間は約17分
間、蒸らし時間は約10分間として炊き上げた。
(Evaluation of Low Protein Rice) After washing 150 g of the commercially available killara used in Example 1, 200 cc of water was added thereto and immersed for 1 hour.
5; Zojirushi Mahobin Co., Ltd.). This is a reference example. In addition, the cooking time was about 17 minutes and the steaming time was about 10 minutes.

【0057】実施例1で得られた低タンパク米100g
と水90ccを電子ジヤー炊飯器(NZF−T05;象
印マホービン株式会社製商品名)に入れ、軽く撹拌した
後、直ちに電源を入れた。炊飯時間は、約12分間、蒸
らし時間は約10分間として炊き上げた。
100 g of low protein rice obtained in Example 1
And 90 cc of water were put in an electronic rice cooker (NZF-T05; trade name, manufactured by Zojirushi Mahobin Co., Ltd.), lightly stirred, and immediately turned on. Cooking time was about 12 minutes and steaming time was about 10 minutes.

【0058】参考例1で得られた低タンパク米100g
と水80ccを電子レンジ(株式会社 東芝製商品名;
ER−1020JF(W))で600Wの出力で7分間
加熱して炊飯した。
100 g of low protein rice obtained in Reference Example 1
And 80 cc of water in a microwave (Toshiba Corporation product name;
ER-1020JF (W)) and cooked for 7 minutes at 600 W output.

【0059】得られた参照例、実施例1および参考例1
の炊飯米について、外観、香り、味、粘りおよび硬さを
6人のパネラーにより官能検査を行った。その結果を下
記表4〜表8に示す。
Reference Examples thus obtained, Example 1 and Reference Example 1
The cooked rice was subjected to a sensory test for appearance, aroma, taste, stickiness and hardness by six panelists. The results are shown in Tables 4 to 8 below.

【0060】なお、外観、香り、味、粘りおよび硬さは
次に示す5段階で評価した。 1)外観の評価 5;非常に良好 4;光沢があり、白く粒が揃っている 3;白くふっくらしている 2;色がくすみ割れている 1;不良 2)香り 5;非常に良好 4;炊飯特有の香りが良好 3;概ね良好 2;少し異臭あり 1;不良 3)味 5;非常に良好 4;旨味、甘味を感じる 3;概ね良好 2;無味 1;不良 4)粘り 5;非常に良好 4;適度な粘りを有し、良好 3;ややもちもち感がある 2;べちゃついている 1:不良 5)硬さ 5;非常に良好 4;歯応えがあり、良好 3;概ね良好 2;硬い 1;不良
The appearance, aroma, taste, stickiness and hardness were evaluated on the following five levels. 1) Appearance evaluation 5; Very good 4; Glossy, white and uniform in grain 3; White and plump 2; Color is dull and cracked 1; Bad 2) Aroma 5; Very good 4; Good smell peculiar to cooked rice 3; Generally good 2; Slightly unpleasant odor 1; Poor 3) Taste 5; Very good 4; Feel umami and sweet 3; Generally good 2; Tasteless 1; Poor 4) Sticky 5; Good 4; moderate toughness and good 3; slightly sticky 2; sticky 1: bad 5) hardness 5; very good 4; chewy and good 3; generally good 2; hard 1; bad

【0061】[0061]

【表4】 [Table 4]

【0062】[0062]

【表5】 [Table 5]

【0063】[0063]

【表6】 [Table 6]

【0064】[0064]

【表7】 [Table 7]

【0065】[0065]

【表8】 [Table 8]

【0066】前記表4〜表8から明らかなように実施例
および参考例1の低タンパク米は、低タンパク化処理
前の米(参照例)と同等の外観、香り、味、粘りおよび
硬さを有することがわかる。
As apparent from Tables 4 to 8, the low protein rice of Example 1 and Reference Example 1 had the same appearance, aroma, taste, stickiness and hardness as the rice before the low protein treatment (Reference Example). It turns out that it has.

【0067】[0067]

【発明の効果】以上詳述したように、本発明によれば未
炊飯米を簡便な処理工程で低タンパク化できると共に、
未炊飯米に近い透通った色を呈し、かつ割れ難い性質を
有し、洗米せずに通常の米と同様な炊飯や電子レンジで
の炊飯を行うことができ、さらに食感が良好な炊飯米を
喫食できる腎臓病患者に有用な低タンパク米の製造方法
を提供できる。
As described in detail above, according to the present invention, uncooked rice can be reduced in protein by a simple processing step,
It has a transparent color similar to uncooked rice and has the property of not breaking easily, and it can cook rice in the same manner as ordinary rice or in a microwave oven without washing rice, and has a good texture. A method for producing low-protein rice useful for kidney disease patients who can eat rice can be provided.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例1の低タンパク化に使用される
低タンパク化装置を全体的に示した構成説明図。
FIG. 1 is an explanatory diagram showing the overall configuration of a protein reduction device used for protein reduction according to a first embodiment of the present invention.

【図2】図1の低タンパク化装置に用いる酵素反応槽の
中央縦断面図。
FIG. 2 is a central longitudinal sectional view of an enzyme reaction tank used in the protein reduction device of FIG.

【図3】図1の低タンパク化装置に用いる酵素反応槽の
横断側面図。
FIG. 3 is a cross-sectional side view of an enzyme reaction tank used in the protein reduction device of FIG.

【符号の説明】[Explanation of symbols]

1…酵素反応槽、P…酵素溶液、2…米筐、A…未炊飯
米、6…シャワー生成パネル、8…ドレン排出管、9…
酵素液排出口、11(11a,11b)…電気ヒータ、
12(12a,12b)…回転翼、13…酵素溶液循環
手段、14…循環配管路、15…循環ポンプ、20…酵
素溶液の給液手段、21…酵素溶液タンク、酵素液回収
タンク、23…混合槽、27,31…酵素液吸出ポン
プ、W…洗浄水、Wa…洗浄予備水、33…洗浄水供給
管路、34…オーバーフロー管。
DESCRIPTION OF SYMBOLS 1 ... Enzyme reaction tank, P ... Enzyme solution, 2 ... Rice case, A ... Uncooked rice, 6 ... Shower generation panel, 8 ... Drain discharge pipe, 9 ...
Enzyme solution outlet, 11 (11a, 11b) ... electric heater,
12 (12a, 12b): Rotating blades, 13: Enzyme solution circulation means, 14: Circulation piping, 15: Circulation pump, 20: Enzyme solution supply means, 21: Enzyme solution tank, Enzyme solution recovery tank, 23 ... Mixing tank, 27, 31: Enzyme solution suction pump, W: Wash water, Wa: Wash preliminary water, 33: Wash water supply line, 34: Overflow pipe.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中島 幸次 東京都港区港南2丁目13番40号 東洋水 産株式会社内 (56)参考文献 特開 平6−303925(JP,A) 特開 平2−265447(JP,A) 特開 平2−167040(JP,A) 特開 平8−38077(JP,A) 特開 平9−65840(JP,A) (58)調査した分野(Int.Cl.6,DB名) A23L 1/10 A23L 1/105 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Koji Nakajima, Inventor Koji Nakajima 2-13-40 Konan, Minato-ku, Tokyo Inside Toyo Suisan Co., Ltd. (56) References JP-A-6-303925 (JP, A) JP-A Heisei 2-265447 (JP, A) JP-A-2-167040 (JP, A) JP-A-8-38077 (JP, A) JP-A-9-65840 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) A23L 1/10 A23L 1/105

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 未炊飯米を酸性側に反応至適pHを有す
耐熱性のタンパク質分解酵素の存在下、45〜70℃
の温度で酵素処理して低タンパク化を行う工程と、 低タンパク化した未炊飯米を乾燥処理して水分含有量を
25〜40重量%にする工程と、 乾燥処理した未炊飯米をクッキング値(C値)が6
(分)以上になるように加熱処理する工程とを具備した
ことを特徴とする低タンパク米の製造方法。
Claims 1. Uncooked rice has an optimal pH on the acidic side.
The presence of that heat-resistant proteolytic enzymes, 45 to 70 ° C.
Enzymatic treatment at low temperature to reduce protein; drying low-protein non-cooked rice to a water content of 25 to 40% by weight; cooking value of the dried non-cooked rice (C value) is 6
(Min) a step of performing a heat treatment so as to be at least as long as described above.
【請求項2】 前記酵素処理は、槽内で前記未炊飯米お
よび前記タンパク質分解酵素を含む溶液を緩慢に循環さ
せるか、もしくはエアーバブリングを行って撹拌させる
ことを特徴とする請求項1記載の低タンパク米の製造方
法。
Wherein said enzymatic treatment according to claim 1, wherein said either by slowly circulating the solution containing non-cooked rice and the proteolytic enzyme, or is agitated performing air bubbling in a bath Method for producing low protein rice.
JP7280795A 1995-10-27 1995-10-27 Method for producing low protein rice Expired - Fee Related JP2952188B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7280795A JP2952188B2 (en) 1995-10-27 1995-10-27 Method for producing low protein rice

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7280795A JP2952188B2 (en) 1995-10-27 1995-10-27 Method for producing low protein rice

Publications (2)

Publication Number Publication Date
JPH09121791A JPH09121791A (en) 1997-05-13
JP2952188B2 true JP2952188B2 (en) 1999-09-20

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4757419B2 (en) * 2001-09-27 2011-08-24 株式会社バイオテックジャパン Diet rice and method for producing the same
CN101006836B (en) * 2006-01-27 2011-05-11 本视力(香港)有限公司 Healthy electric rice cooker and method for removing starch in rice
KR101140892B1 (en) * 2009-09-22 2012-05-03 씨제이제일제당 (주) A manufacturing method and manufacture system of low protein rice
KR102014975B1 (en) * 2017-12-08 2019-10-23 주식회사 바이오프로후즈 Apparatus for manufacturing tenderized food and decomposing·fermenting of food, and preparation method of tenderized food using the same

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