JP2956512B2 - Method of measuring wall thickness of tubular material - Google Patents
Method of measuring wall thickness of tubular materialInfo
- Publication number
- JP2956512B2 JP2956512B2 JP2309995A JP2309995A JP2956512B2 JP 2956512 B2 JP2956512 B2 JP 2956512B2 JP 2309995 A JP2309995 A JP 2309995A JP 2309995 A JP2309995 A JP 2309995A JP 2956512 B2 JP2956512 B2 JP 2956512B2
- Authority
- JP
- Japan
- Prior art keywords
- radiation
- thickness
- tubular material
- tubular member
- tubular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Length-Measuring Devices Using Wave Or Particle Radiation (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、放射線を用いて管状材
の肉厚を周方向の複数か所にて測定する方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for measuring the thickness of a tubular material at a plurality of positions in a circumferential direction using radiation.
【0002】[0002]
【従来の技術】各種金属管の製管工程においては、各工
程での工程管理に使用すべく、工程中を流れる管状材の
肉厚を非接触にて測定することが切望されており、この
ような測定を可能とするための一方法として、放射線を
用いた肉厚測定方法がある。2. Description of the Related Art In the process of manufacturing various metal pipes, it is desired to measure the thickness of a tubular material flowing in a non-contact manner in order to use the process control in each process. As a method for enabling such a measurement, there is a thickness measuring method using radiation.
【0003】この方法は、金属等の密度が均一な材料を
対象とし、この種の材料中を透過する放射線の強度が透
過距離に応じて減弱する特性を利用するものであり、測
定対象となる管状材を挾んで放射線の線源と検出器とを
対向配置して、線源から発せられる放射線が管状材の外
側から内側に入射し、再度外側に出射したとき、前記検
出器により捉える手順により行われる。前記放射線は、
線源から検出器に達するまでの間に、測定対象となる管
状材の肉厚部を2度透過し、この透過距離に応じて減弱
する。従って、線源が発する放射線の強度と前記検出器
による検出強度とを比較することより、前記透過距離、
即ち、前記管状材の肉厚を得ることができる。[0003] This method is intended for a material having a uniform density, such as a metal, and utilizes the characteristic that the intensity of radiation passing through such a material is attenuated according to the transmission distance. By arranging a radiation source and a detector opposite each other with the tubular material interposed therebetween, when the radiation emitted from the source enters the tubular material from the outside to the inside and emits the outside again, the procedure of capturing by the detector is adopted. Done. The radiation is
Between the radiation source and the detector, the light passes through the thick portion of the tubular material to be measured twice and attenuates according to the transmission distance. Therefore, by comparing the intensity of the radiation emitted by the source and the intensity detected by the detector, the transmission distance,
That is, the thickness of the tubular member can be obtained.
【0004】ところが、前記比較により得られる透過距
離は、相対向する周方向位置における肉厚の和であり、
測定対象となる管状材が周方向に不均等な肉厚分布を有
する場合には、両位置の肉厚を精度良く求め得ないとい
う問題があり、この問題を解消すべく、特公昭60-44602
号公報等には、管状材の肉厚を周方向の分布を含めて測
定する肉厚測定方法が開示されている。However, the transmission distance obtained by the above comparison is the sum of the thicknesses at the circumferential positions opposed to each other.
When the tubular material to be measured has an uneven wall thickness distribution in the circumferential direction, there is a problem that the wall thickness at both positions cannot be obtained with high accuracy, and in order to solve this problem, Japanese Patent Publication No. 60-44602
Japanese Patent Application Laid-Open Publication No. H11-64131 discloses a wall thickness measuring method for measuring the wall thickness of a tubular member including a circumferential distribution.
【0005】この方法は、図8に示す如く、測定対象と
なる管状材Pの外側に、該管状材Pと同一中心を有して
設定された適宜の円周上に、奇数(図においては3つ)
の線源1,1…を周方向に等間隔に配置し、これらから
発せられる放射線3,3…のビームが、配設周の内側に
て夫々交叉し、これらの交叉点が、前記管状材Pの肉厚
範囲内にて正多角形の頂点を形成するように位置決め
し、更に、前記線源1,1…の夫々と管状材Pを挾んで
対向するように各別の検出器2,2…を配して行われ
る。In this method, as shown in FIG. 8, an odd number (in the figure, an outer periphery of a tubular member P to be measured) is set on an appropriate circumference set at the same center as the tubular member P. Three)
Are arranged at equal intervals in the circumferential direction, and the beams of radiation 3, 3,... Emitted from these sources intersect each other inside the arrangement circumference. Are positioned so as to form the vertices of a regular polygon within the thickness range of P. Further, each of the separate detectors 2 is opposed to each of the radiation sources 1, 1. 2 ... is arranged.
【0006】以上の如き線源1,1…及び検出器2,2
…の配置により、各線源1が発する放射線,3,3…
は、測定対象たる管状材Pの外側に所定角度傾斜して入
射し、この方向に肉厚部を透過して内側に入り、肉厚部
を再透過し、前記所定角度傾斜して外側に出射され、対
応する検出器2に捉えられる。The above-mentioned radiation sources 1, 1... And detectors 2, 2
..., the radiation emitted by each radiation source 1, 3, 3 ...
Is incident on the outer side of the tubular material P to be measured at a predetermined angle inclining, passes through the thick portion in this direction, enters the inside, retransmits through the thick portion, and emits outward at the predetermined angle. And is captured by the corresponding detector 2.
【0007】従って、線源1からの出射時点における放
射線3の強度をEi (iは線源1,1…の番号、i=1
〜3)、管状材Pを2回透過して対応する検出器2によ
り捉えられる放射線3の検出強度をei (i=1〜3)
とすると、これら両者の関係は、放射線厚さ計の基本式
として次のように表される。Accordingly, the intensity of the radiation 3 at the time of emission from the source 1 is represented by E i (i is the number of the sources 1, 1,..., I = 1).
3), the detected intensity of the radiation 3 transmitted through the tubular member P twice and captured by the corresponding detector 2 is represented by e i (i = 1 to 3).
Then, the relationship between these two is expressed as follows as a basic formula of the radiation thickness gauge.
【0008】 ei =Ei ・exp{−μ(ξi1+ξi2)} …(1)E i = E i · exp {−μ (ξ i1 + ξ i2 )} (1)
【0009】(1)式中のξi1,ξi2は、放射線3の透
過距離であり、前者は、i番目の線源1が発する放射線
3の1回目の透過距離、即ち、管状材Pの外側から内側
への透過距離を、後者は、i番目の線源1が発する放射
線3の2回目の透過距離、即ち、内側から外側への透過
距離を夫々示している。また(1)式中のμは、透過中
における放射線3の減弱程度を表す減弱係数であり、測
定対象となる管状材Pの材料に固有の定数として与えら
れる上、測定前に同一材料に対する透過試験を実施して
較正することができる。In the equation (1), ξ i1 and ξ i2 are transmission distances of the radiation 3, and the former is the first transmission distance of the radiation 3 emitted from the i-th source 1, that is, the transmission distance of the tubular material P. The latter indicates the transmission distance from the outside to the inside, and the latter indicates the second transmission distance of the radiation 3 emitted from the i-th source 1, that is, the transmission distance from the inside to the outside. Further, μ in the expression (1) is an attenuation coefficient representing the degree of attenuation of the radiation 3 during transmission, and is given as a constant specific to the material of the tubular material P to be measured. Tests can be performed and calibrated.
【0010】従って、(1)式において、前記減弱係数
μ及び各線源1,1…からの出射強度Ei (i=1〜
3)は既知であり、夫々の線源1,1…に対応する検出
器2,2…による検出強度ei (i=1〜3)が得られ
た場合、これらを(1)式に適用することにより、各放
射線3の透過距離の和(ξi1+ξi2)が求められる。Therefore, in the equation (1), the attenuation coefficient μ and the emission intensity E i (i = 1 to 1) from each of the radiation sources 1, 1...
3) is known, and when the detection intensities e i (i = 1 to 3) obtained by the detectors 2, 2... Corresponding to the respective radiation sources 1, 1,. Thus, the sum (ξ i1 + ξ i2 ) of the transmission distance of each radiation 3 is obtained.
【0011】また、管状材Pの外側から内側への、及び
内側から外側への各放射線3の透過は、前述した如く、
管状材Pの肉厚範囲内に設定された他の放射線3との交
叉位置を通り、該位置での半径線に対し、各交叉位置で
2本の放射線が交叉する角度の1/2に相当する傾斜角
度θを有して傾斜しており、得るべき管状材Pの肉厚
は、半径線に沿って測った厚さであることから、(1)
式から求められる透過距離の和(ξi1+ξi2)に所定の
変換定数k(=cosθ)を乗じる次式により、i番目
の放射線3の1回目の透過位置での肉厚xi1(i=1〜
3)と、2回目の透過位置での肉厚xi2(i=1〜3)
との和(xi1+xi2)を求めることができる。The transmission of each radiation 3 from the outside to the inside and from the inside to the outside of the tubular material P is as described above.
It passes through the intersection position with another radiation 3 set within the thickness range of the tubular material P, and corresponds to a half of the angle at which the two radiations intersect at each intersection position with respect to the radius line at this position. Since the wall thickness of the tubular material P to be obtained is a thickness measured along the radius line, (1)
The thickness x i1 at the first transmission position of the i-th radiation 3 (i = (i = i cos θ)) is calculated by the following expression that multiplies the sum of transmission distances (ξ i1 + ξ i2 ) obtained from the expression by a predetermined conversion constant k (= cos θ). 1 to
3) and the thickness x i2 (i = 1 to 3) at the second transmission position
(X i1 + x i2 ).
【0012】 Ti =xi1+xi2=k(ξi1+ξi2) …(2)T i = x i1 + x i2 = k (ξ i1 + ξ i2 ) (2)
【0013】前記傾斜角度θは、前述の如く、線源1,
1…が発する放射線3,3…の交叉角度、即ち、これら
の放射線3,3…の内の任意の2本が交叉する交叉点を
頂点とする正多角形の一辺と、この辺に対向する頂点と
により形成される2等辺三角形の頂角の半値として与え
られる。例えば、図8に示す如く、線源1,1…の数が
3つである場合の変換定数kは、cos(π/6)とな
る。The inclination angle θ is, as described above,
1, the crossing angle of the radiations 3, 3,..., That is, one side of a regular polygon having the vertex at the crossing point at which any two of the radiations 3, 3. And is given as the half value of the vertex angle of the isosceles triangle formed by For example, as shown in FIG. 8, when the number of the radiation sources 1, 1,... Is three, the conversion constant k is cos (π / 6).
【0014】実際の変換定数kは、測定対象となる管状
材Pの形状及び放射線3,3…のビーム寸法に関連する
誤差を包含しており、前記管状材Pと同程度の直径を有
し、既知の肉厚を有する供試管を用いた試験により誤差
成分を求め、この結果に基づいて変換定数kを補正する
ことにより、(2)式による算出精度を高めることがで
きる。The actual conversion constant k includes an error relating to the shape of the tubular member P to be measured and the beam size of the radiation 3, 3,... And has a diameter similar to that of the tubular member P. By calculating the error component by a test using a test tube having a known thickness and correcting the conversion constant k based on the result, the calculation accuracy by the equation (2) can be improved.
【0015】(2)式に含まれる肉厚xi1,xi2の内、
共通の交叉位置を通るものが各2つ存在し、これらは、
測定対象となる管状材Pの周方向の肉厚変化が緩やかで
あるという条件下においては略等しい。例えば、図8に
示す如く、線源1,1…の数が3つ、即ち、i=1〜3
である場合には、x11はx32と、x21はx12と、またx
31はx22と夫々略等しくなる。そこで、i番目の線源1
が発する放射線3が他の放射線3と最初に交叉する位置
での肉厚をxi (i=1〜3)とすると、前記(2)式
から次式に示す3つの関係が成立する。この連立方程式
を解くことにより肉厚xi (i=1〜3)を各別に求め
ることができる。Of the thicknesses x i1 and x i2 included in equation (2),
There are two each passing through a common intersection,
It is substantially the same under the condition that the circumferential thickness of the tubular material P to be measured changes slowly. For example, as shown in FIG. 8, the number of radiation sources 1, 1,.
If it is, the x 11 in x 32, x 21 and x 12, and x
31 is substantially equal s husband and x 22. Therefore, the i-th source 1
Assuming that the thickness at the position where the radiation 3 emitted from the first crossover with the other radiation 3 first is x i (i = 1 to 3), the following three equations are established from the above equation (2). By solving this simultaneous equation, the wall thickness x i (i = 1 to 3) can be obtained individually.
【0016】 x1 +x2 =T1 x2 +x3 =T2 …(3) x3 +x1 =T3 X 1 + x 2 = T 1 x 2 + x 3 = T 2 (3) x 3 + x 1 = T 3
【0017】[0017]
【発明が解決しようとする課題】ところが、以上の如く
行われる従来の測定方法においては、前述の如く、線源
1,1…から発せられる放射線3,3…が、測定対象と
なる管状材Pの肉厚範囲内にて交叉することが条件とな
っており、この条件が満たされない場合、即ち、前記交
叉位置が管状材Pの内側又は外側に外れた場合、(3)
式により得られる肉厚xi の算出精度が低下するという
難点がある。However, in the conventional measuring method performed as described above, as described above, the radiations 3, 3,... Emitted from the radiation sources 1, 1,. When the intersection is not satisfied, that is, when the intersection position is deviated to the inside or outside of the tubular member P, (3)
There is a drawback that the calculation accuracy of the wall thickness x i obtained by the equation is reduced.
【0018】一方、以上の如き測定方法の適用が切望さ
れる各種の製管工程においては、管径寸法、肉厚寸法が
種々に異なる管状材Pが測定対象となることが多く、こ
のような場合に従来の測定方法を実施するには、夫々の
管状材Pの肉厚範囲内にて放射線3,3…の交叉が生じ
るように、線源1,1…及び検出器2,2…の位置を変
えるための可動機構が必要であり、この可動機構の操作
及び保守管理に多大の手間を要するという問題があっ
た。On the other hand, in various pipe-making processes in which application of the above-described measuring method is strongly desired, tubular materials P having variously different pipe diameters and wall thicknesses are often measured. In order to implement the conventional measuring method, the radiation sources 1, 1... And the detectors 2, 2. There is a problem that a movable mechanism for changing the position is required, and much trouble is required for operation and maintenance of the movable mechanism.
【0019】また、測定対象となる管状材Pの肉厚が周
方向に複雑な変動成分を有している場合には、線源1,
1…及び検出器2,2…の並設数を増す必要がある一
方、この並設数の増加に伴って前記可動機構の構成が複
雑化し、大型化する結果、多くの製管工程においては、
製管中の管状材の周辺に前記可動機構を設置するための
空間を確保することが難しくなり、前述した測定方法の
実施自体が不可能となる虞れさえあった。When the thickness of the tubular material P to be measured has a complicated variation component in the circumferential direction, the radiation source 1
1 and the number of detectors 2, 2,... Need to be increased, but the structure of the movable mechanism is complicated and increased in size with the increase in the number of detectors. ,
It became difficult to secure a space for installing the movable mechanism around the tubular material during pipe production, and there was even a possibility that the measurement method described above could not be performed.
【0020】本発明は斯かる事情に鑑みてなされたもの
であり、管径寸法及び肉厚寸法が種々に異なる管状材に
対しても、放射線の線源及び検出器の位置を変えること
なく周方向の複数か所での肉厚を精度良く測定すること
ができ、各種の製管工程への適用に好便な肉厚測定方法
を提供することを目的とする。The present invention has been made in view of the above-mentioned circumstances, and is applicable to a tubular member having various diameters and wall thicknesses without changing the positions of the radiation source and the detector. It is an object of the present invention to provide a method for measuring a wall thickness, which can accurately measure wall thicknesses at a plurality of locations in a direction and is convenient for application to various pipe-making processes.
【0021】[0021]
【課題を解決するための手段】本発明に係る管状材の肉
厚測定方法は、測定対象となる管状材の外側に周方向に
等間隔に配置した奇数の線源から夫々発せられた放射線
の内の任意の2本が、これらの配設周の内側で正多角形
の頂点において交叉するようになし、前記管状材の内側
を経て再度外側に透過する各放射線の強度を検出して、
これらの検出強度を、前記放射線の交叉角度に関連する
変換定数を含む所定の演算式に適用し、前記交叉位置に
対応する周方向位置での前記管状材の肉厚を求める管状
材の肉厚測定方法において、前記放射線の交叉位置が前
記管状材の厚さ範囲を外れている場合に、これらの交叉
位置を結ぶ円の半径、前記管状材の半径、及び前記交叉
角度に基づいて前記変換定数を補正し、補正後の変換定
数を用いた前記演算式による演算結果を、前記管状材へ
の放射線の入射位置と前記交叉位置との間の周方向の位
置ずれ角度に基づいて補正することを特徴とする。According to the present invention, there is provided a method for measuring the thickness of a tubular material, the method comprising: measuring the radiation emitted from an odd number of radiation sources arranged at equal intervals in a circumferential direction outside a tubular material to be measured; Any two of them intersect at the vertices of a regular polygon inside these arrangement perimeters, and detect the intensity of each radiation transmitted again outside through the inside of the tubular material,
These detected intensities are applied to a predetermined arithmetic expression including a conversion constant related to the crossing angle of the radiation, and the wall thickness of the tubular member for obtaining the wall thickness of the tubular member at a circumferential position corresponding to the crossing position. In the measurement method, when the crossing position of the radiation is out of the thickness range of the tubular member, the conversion constant is determined based on a radius of a circle connecting these crossing positions, a radius of the tubular member, and the crossing angle. And correcting the calculation result by the calculation formula using the corrected conversion constant based on a circumferential positional deviation angle between the radiation incident position on the tubular member and the intersection position. Features.
【0022】[0022]
【作用】本発明においては、測定対象となる管状材の外
側に等間隔に配置した奇数の線源が発する放射線の交叉
位置が肉厚範囲内となる管状材に対しては従来と同様の
手順により肉厚測定を行う一方、前記交叉位置が肉厚範
囲の内側又は外側に外れている管状材に対しては、所定
の演算式を適用して各検出器による放射線の検出強度か
ら肉厚を求める際に、この演算式中に含まれ、放射線の
透過距離を肉厚に変換するための変換定数を、放射線の
交叉位置を結ぶ円の半径と、管状材の半径と、放射線の
交叉角度とに基づいて補正し、補正された変換定数を含
む前記演算式により得られた結果を、前記管状材への放
射線の入射位置と前記交叉位置との間の周方向の位置ず
れ角度に基づいて補正して、各交叉位置に対応する周方
向位置での前記管状材の肉厚を求める。According to the present invention, the same procedure as in the prior art is used for a tubular material in which the crossing position of the radiation emitted by an odd number of sources arranged at equal intervals outside the tubular material to be measured is within the thickness range. On the other hand, for the tubular material whose crossing position is deviated inside or outside the thickness range, the thickness is measured from the radiation detection intensity of each detector by applying a predetermined arithmetic expression. When calculating, the conversion constant included in this arithmetic expression and used to convert the transmission distance of radiation into a wall thickness, the radius of the circle connecting the intersection positions of the radiation, the radius of the tubular material, and the intersection angle of the radiation And correcting the result obtained by the arithmetic expression including the corrected conversion constant based on the circumferential positional deviation angle between the radiation incident position on the tubular member and the intersection position. And said pipe at a circumferential position corresponding to each crossover position Determine the thickness of the wood.
【0023】[0023]
【実施例】以下本発明をその実施例を示す図面に基づい
て詳述する。図1は、本発明に係る管状材の肉厚測定方
法(以下本発明方法という)の実施状態の一例を示す模
式図である。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the drawings showing the embodiments. FIG. 1 is a schematic view showing an example of an embodiment of a method for measuring the thickness of a tubular material according to the present invention (hereinafter, referred to as the present invention method).
【0024】図示の如く本発明方法は、従来の方法と同
様、測定対象となる管状材Pの外側に、該管状材Pと同
一中心を有して設定された適宜の円周上に、奇数N個
(図においてはN=3)の線源1,1…を周方向に等間
隔に配置し、これらから発せられる放射線3,3…のビ
ームが配設周の内側にて交叉し、この交叉が正N角形の
頂点にて生じるように位置決めし、これらの線源1,1
…の夫々と管状材Pを挾んで対向するように各別の検出
器2,2…を配して行われる。As shown in the figure, the method of the present invention is similar to the conventional method, except that an odd number is formed on the outside of a tubular member P to be measured and on an appropriate circumference set to have the same center as the tubular member P. N (in the figure, N = 3) radiation sources 1, 1,... Are arranged at equal intervals in the circumferential direction, and beams of radiation 3, 3,. Positioning such that the intersection occurs at the vertices of a regular N-gon,
Are arranged so as to face each other with the tubular member P interposed therebetween.
【0025】前記放射線3,3…の交叉位置が測定対象
となる管状材Pの肉厚範囲内にある場合、本発明方法に
おいても前述した従来の方法と同様に、各線源1から発
せられる放射線3の出射時点における強度Ei (i=1
〜N)と、管状材Pの肉厚部分を2回透過して検出器2
により捉えられる放射線3の検出強度ei (i=1〜
N)とを(1)式に適用し、夫々の透過距離の和(ξi1
+ξi2)を求め、この結果を(2),(3)式に適用す
ることにより、各交叉位置における肉厚xi が求められ
る。ここで、前記Ei ,ei の添字iは、線源1,1…
の番号を示しており、xi の添字iは、i番目の線源1
から発せられる放射線3が、他の放射線3,3…と最初
に交叉する交叉位置を示している。When the crossing position of the radiations 3, 3,... Is within the thickness range of the tubular material P to be measured, the radiation emitted from each radiation source 1 in the method of the present invention similarly to the conventional method described above. Intensity E i (i = 1)
To N) and twice through the thick portion of the tubular material P
Detection intensity e i (i = 1 to
N) and (1), and the sum of each transmission distance (ξ i1
+ Xi] i2) asking, this result (2), by applying the equation (3), the thickness x i at each crossing position is determined. Here, the E i, subscript i of e i, the source 1, 1 ...
Indicates the number, subscript i of x i is, i-th source 1
The crossing position where the radiation 3 emitted from the first crosses with the other radiations 3, 3,...
【0026】本発明方法は、前記放射線3,3…の交叉
位置が、測定対象となる管状材Pの肉厚範囲の内側又は
外側に外れている場合をも対象としており、線源1,1
…及び検出器2,2…の配設位置を変更することなく肉
厚xi を求めるべく、以下に説明する第1,第2の補正
を行う。The method of the present invention is intended for the case where the crossing position of the radiations 3, 3 ... is outside or inside the thickness range of the tubular material P to be measured.
To determine the wall thickness x i without changing the ... and detector 2, 2 ... arrangement position of, performing the first, second correction described below.
【0027】図1は、前記交叉位置が管状材Pの肉厚範
囲の外側に外れている場合の実施例である。測定対象と
なる肉厚xi の添字iは、前述した如く、i番目の線源
1から発せられる放射線3が他の放射線3,3…と最初
に交叉する交叉位置を示しており、図1に示す状態にお
いても、各交叉位置を通る半径線上での肉厚xi が測定
対象となる。FIG. 1 shows an embodiment in which the crossover position is outside the thickness range of the tubular member P. Subscript i of the measured thickness x i is as described above, the radiation 3 emitted from the i-th source 1 indicates the intersecting position intersecting the other radiation 3,3 ... and the first, FIG. 1 also in the state shown in, the wall thickness x i in the radial line passing through the respective intersecting position is measured.
【0028】このとき、管状材Pの周上における各放射
線3の透過位置は、肉厚xi の測定位置とは異なるが、
各放射線3の透過距離の和(ξi1+ξi2)は、夫々の線
源1からの出射時点における放射線3の強度Ei (i=
1〜N)と、対応する検出器2により捉えられる放射線
3の検出強度ei (i=1〜N)とを(1)式に代入す
ることにより求めることができる。[0028] At this time, the transmission position of the radiation 3 on the circumference of the tubular member P is different from the measurement position of the wall thickness x i,
The sum of the transmission distances of each radiation 3 (ξ i1 + のi2 ) is the intensity E i of the radiation 3 at the time of emission from each source 1 (i =
1 to N) and the detection intensities e i (i = 1 to N) of the radiation 3 captured by the corresponding detector 2 can be obtained by substituting into the equation (1).
【0029】このように求められる透過距離の和(ξi1
+ξi2)は、各放射線3の透過経路に沿う距離であり、
前記(2)式は、この長さを管状材Pの半径線に沿う長
さに変換する式に相当する。ところが、この式中の変換
定数kは、放射線3の交叉位置が管状材Pの肉厚範囲内
にある場合を対象としており、図1に示す状態において
は、放射線3の透過経路の半径線に対する傾斜角度が、
図8におけるそれとは異なることから、前記変換定数k
を用いることはできない。The sum of the transmission distances thus obtained (ξ i1
+ Ξ i2 ) is the distance along the transmission path of each radiation 3,
The above equation (2) corresponds to an equation for converting this length into a length along the radius line of the tubular material P. However, the conversion constant k in this equation is intended for the case where the crossing position of the radiation 3 is within the thickness range of the tubular material P, and in the state shown in FIG. The inclination angle is
Since it is different from that in FIG.
Cannot be used.
【0030】本発明方法における第1の補正は、この傾
斜角度の相違に伴う誤差を解消すべく、変換定数kを補
正するものである。図2は、この補正内容の説明図であ
り、本図に示す如く放射線3の交叉位置が肉厚範囲内に
ある管状材P1 においては、この交叉位置を通る半径線
R1 に対する放射線3の傾斜角度θは放射線3,3間の
交叉角度の1/2であり、この傾斜角度の余弦として与
えられる変換定数kを乗じる演算により、放射線3の透
過距離の和(ξi1+ξi2)を半径線に沿う長さに変換す
ることができる。The first correction in the method of the present invention is to correct the conversion constant k so as to eliminate the error caused by the difference in the inclination angle. Figure 2 is an explanatory view of the correction contents, the crossing position of the radiation 3, as shown in the diagram in the tubular member P 1 within the thickness range, of the radiation 3 to the radius line R 1 passing through the intersecting position Is the half of the crossing angle between the radiations 3 and 3, and the sum of the transmission distances of the radiation 3 (ξ i1 + ξ i2 ) is calculated by multiplying by the conversion constant k given as the cosine of the inclination angle. It can be converted to a length along the line.
【0031】放射線3の交叉位置が外側に外れた管状材
P0 においても、同様に、(1)式により求まるi番目
の放射線3の透過距離の和(ξi1+ξi2)に、該放射線
3とこれの透過部分を含む半径線R0 とのなす角度θ′
の余弦として与えられる変換係数k′(=cosθ′)
を乗じることにより、1,2回目の透過位置での肉厚x
i1′とxi2′との和(xi1′+xi2′)を求めることが
できる。Similarly, in the tubular member P 0 where the crossing position of the radiation 3 is outside, the sum of the transmission distances of the i-th radiation 3 (ξ i1 + i i2 ) obtained by the equation (1) is calculated. And an angle θ ′ formed between this and a radius line R 0 including the transmitting portion thereof.
Conversion coefficient k '(= cos θ') given as the cosine of
Is multiplied by the thickness x at the first and second transmission positions.
The sum (x i1 ′ + x i2 ′) of i 1 ′ and x i2 ′ can be obtained.
【0032】 Ti ′=xi1′+xi2′=k′(ξi1+ξi2) …(4)T i ′ = x i1 ′ + x i2 ′ = k ′ (ξ i1 + ξ i2 ) (4)
【0033】図2に明らかな如く、放射線3と半径線R
0 とのなす角度θ′は、他の放射線3との交叉位置を通
る半径線R1 と前記半径線R0 との間の中心角ψと、前
記交叉位置での交叉角度の半値(=θ)との和として表
され、変換定数k′は、次式により求められる。As is apparent from FIG. 2, the radiation 3 and the radius R
The angle θ ′ formed between the center line ′ between the radius line R 1 passing through the intersection with the other radiation 3 and the radius line R 0 and the half value (= θ) of the intersection angle at the intersection position ) And the conversion constant k ′ is obtained by the following equation.
【0034】 k′=cosθ′=cos(θ+ψ) …(5)K ′ = cos θ ′ = cos (θ + ψ) (5)
【0035】この式中、交叉角度の半値としての傾斜角
度θは、線源1,1…の並設数に応じて定まる定数であ
り、図1に示す如く、線源1,1…の数が3つである場
合、θ=π/6となり、より一般的に線源1,1…の個
数がN個であり、これらから発せられる放射線3,3…
正多角形をなして交叉する場合、前記傾斜角度θは、次
式により表される。In this equation, the inclination angle θ as a half value of the crossing angle is a constant determined according to the number of the radiation sources 1, 1,..., As shown in FIG. Are three, θ = π / 6, and more generally, the number of the radiation sources 1, 1,... Is N, and the radiations 3, 3,.
In the case of intersecting in a regular polygon, the inclination angle θ is represented by the following equation.
【0036】θ=π/2N …(6)Θ = π / 2N (6)
【0037】一方、中心角ψは、図2における幾何学的
な関係から、放射線3,3…の交叉位置を通る円の半径
r1 、前記管状材P0 の基準半径r0 、及び前記傾斜角
度θを含む次式により求めることができる。On the other hand, the central angle [psi, from the geometric relationships shown in FIG. 2, the radius r 1 of the circle passing through radiation 3,3 ... intersecting position of the reference radius r 0 of the tubular member P 0, and the inclined It can be obtained by the following equation including the angle θ.
【0038】[0038]
【数1】 (Equation 1)
【0039】(7)式中の基準半径r0 は、管状材P0
の肉厚範囲内の適宜の半径を採用することができる。図
2においては、内外径の平均半径を基準半径r0 として
あるが、管状材Pの内径又は外径を基準半径r0 とする
ことも可能である。また傾斜角度θは、線源1,1…の
並設数Nを用いた(6)式により一義的に定まり、交叉
位置を通る円の半径r1 は、前記線源1,1…の配設態
様に応じて一義的に定まる。従って前記(7)式により
中心角ψを決定することができ、この中心角ψを(5)
式に代入することにより、放射線3,3…の交叉位置が
管状材Pの肉厚範囲外にある場合の変換定数k′が定ま
る。この変換定数k′は、放射線3,3…の交叉位置を
通る円の半径r1 、測定対象となる管状材P0 の基準半
径r0 、及び放射線3,3同士の交叉角度に基づいて従
来の変換定数kを補正したものとなる。The reference radius r 0 in the equation (7) is equal to the tubular material P 0
An appropriate radius within the range of the thickness can be adopted. In FIG. 2, although the mean radius of the inner and outer diameters are a reference radius r 0, it is also possible to reference the radius r 0 of the inner diameter or outer diameter of the tubular member P. The tilt angle θ is uniquely determined by the equation (6) using the number N of the arranged sources 1, 1,..., And the radius r 1 of the circle passing through the intersection position is determined by the arrangement of the sources 1, 1,. It is uniquely determined according to the configuration. Therefore, the central angle ψ can be determined by the above equation (7).
By substituting into the equation, the conversion constant k 'when the crossing position of the radiations 3, 3 ... is outside the thickness range of the tubular material P is determined. The conversion constant k 'is conventionally determined based on the radius r 1 of a circle passing through the intersection of the radiations 3, 3,..., The reference radius r 0 of the tubular member P 0 to be measured, and the intersection angle between the radiations 3, 3. Is converted to the conversion constant k.
【0040】このようにして定めた変換定数k′を用
い、(4)式に従う演算により各放射線3の1,2回目
の透過位置での肉厚の和Ti ′を求めることができる。
更に、(3)式のTi をTi ′で置き換えた連立方程式
を解き、肉厚としてxi ′を求めることができる。とこ
ろが、放射線3,3の交叉位置が管状材Pの肉厚範囲外
にある場合、前記Ti ′は、所望の測定位置、即ち、各
交叉位置を通る半径線上の肉厚を加えたものではなく、
このような半径線の周方向両側に前記中心角ψの相当距
離だけ離れた位置の肉厚の和に過ぎないため、(3)式
を解いて得られたxi ′には大きな誤差が発生する。Using the conversion constant k 'determined in this way, the sum T i ' of the thickness at each of the first and second transmission positions of each radiation 3 can be obtained by the operation according to the equation (4).
Further, by solving a simultaneous equation in which T i in Expression (3) is replaced with T i ′, x i ′ can be obtained as the wall thickness. However, when the crossing position of the radiations 3 and 3 is outside the thickness range of the tubular material P, the T i ′ is a value obtained by adding the desired measurement position, that is, the thickness on the radial line passing through each crossing position. Not
Since it is merely the sum of the thicknesses of the positions on the both sides in the circumferential direction of the radius line which are separated by a considerable distance of the central angle ψ, a large error occurs in x i ′ obtained by solving the equation (3). I do.
【0041】本発明方法における第2の補正は、(4)
式及び(3)式による演算結果を、前記交叉位置におけ
る肉厚に変換するために行われる。この補正において
は、管状材Pの肉厚変動が周方向に周期性を有する成分
の加え合せからのみなること、又は周期性を有しない変
動成分が極めて小さいことを前提としている。図3に
は、代表的な単一の周期をもつ肉厚変動を呈する種々の
管状材Pの肉厚パターンが示されている。The second correction in the method of the present invention is (4)
This is performed in order to convert the calculation result by the expression and the expression (3) into the wall thickness at the intersection position. This correction is based on the premise that the thickness variation of the tubular material P consists only of the addition of components having periodicity in the circumferential direction, or that the variation component having no periodicity is extremely small. FIG. 3 shows a typical thickness pattern of various tubular materials P exhibiting a thickness variation having a single period.
【0042】図3(a)に示す管状材Pは、周方向角度
にして互いにπだけ離れた位置に各1か所の薄肉部及び
厚肉部を有し、これらの間の肉厚が正弦波状に変化する
肉厚パターンを有しており、以下の説明においてこの種
の管状材Pは、1次の肉厚変動を有すると記述される。
また図3(b)に示す管状材Pは、周方向角度にして互
いにπ/2だけ離れた位置に各2か所の薄肉部及び厚肉
部を有し、これらの間の肉厚が正弦波状に変化する肉厚
パターンを有しており、この種の管状材Pは、2次の肉
厚変動を有すると記述される。The tubular member P shown in FIG. 3 (a) has one thin portion and one thick portion at positions circumferentially separated from each other by π, and the thickness between them is sinusoidal. It has a thickness pattern that changes in a wavy manner, and in the following description, this type of tubular material P is described as having a first-order thickness variation.
Further, the tubular material P shown in FIG. 3B has two thin portions and two thick portions at positions spaced apart from each other by π / 2 in the circumferential direction, and the thickness between them is sinusoidal. It has a wavy varying thickness pattern, and this type of tubular material P is described as having a secondary thickness variation.
【0043】図3(c)に示す管状材Pは、より一般的
に、周方向角度にして互いにπ/Mだけ離れた位置に各
Mか所の薄肉部及び厚肉部を有し、これらの間の肉厚が
正弦波状に変化する肉厚パターンを有しており、以下の
説明においてこの種の管状材Pは、M次の肉厚変動を有
すると記述される。実際の管状材Pは、1〜M次の肉厚
変動が混在した状態となっており、本発明方法において
は、M次の肉厚変動を含む管状材Pを測定対象とし、正
確な測定結果を得るためには、放射線3,3…の本数N
は、次式を満たす必要がある。The tubular member P shown in FIG. 3C generally has M thin portions and thick portions at positions circumferentially spaced apart from each other by π / M. Has a wall thickness pattern in which the wall thickness varies sinusoidally, and in the following description, this kind of tubular material P is described as having an Mth-order wall thickness variation. The actual tubular material P is in a state where the thickness fluctuations of the 1st to Mth order are mixed, and in the method of the present invention, the tubular material P including the thickness variation of the Mth order is measured, and the accurate measurement result is obtained. In order to obtain the number of radiations 3,3 ... N
Must satisfy the following equation.
【0044】N≧2M+1 …(8)N ≧ 2M + 1 (8)
【0045】ここでは、図1に示す如く、放射線3,3
…の本数Nが3である場合について第2の補正の説明を
行う。この補正が有効となるのは、測定対象となる管状
材Pが1次の肉厚変動のみを含むか、又は2次以上の肉
厚変動が1次の肉厚変動に比して十分に小さい場合であ
る。Here, as shown in FIG.
The second correction will be described for the case where the number N of... This correction is effective because the tubular material P to be measured includes only the primary thickness variation, or the secondary or greater thickness variation is sufficiently smaller than the primary thickness variation. Is the case.
【0046】(4)式から得られたTi ′を用い、
(3)式の連立方程式を解いて得られる解は、一般的に
次式により与えられる。Using T i 'obtained from equation (4),
The solution obtained by solving the simultaneous equations of the equation (3) is generally given by the following equation.
【0047】 x1 ′=xa +xδ1 ′ x2 ′=xa +xδ2 ′ …(9) x3 ′=xa +xδ3 ′X 1 ′ = x a + xδ 1 ′ x 2 ′ = x a + x δ 2 ′ (9) x 3 ′ = x a + xδ 3 ′
【0048】(9)式の第1項(平均肉厚xa )は、補
正変換定数k′を用いた(4)式の演算により得られる
各放射線3,3…の透過位置における肉厚の和、Ti ′
の平均値として次式により得られる。The first term (average thickness x a ) of the expression (9) is the thickness of the radiation 3, 3,... At the transmission position of each of the radiations 3, 3,. Sum, T i '
Is obtained as the average value of
【0049】 xa =(T1 ′+T2 ′+T3 ′)/6 …(10)X a = (T 1 ′ + T 2 ′ + T 3 ′) / 6 (10)
【0050】(9)式の第2項は、測定対象となる管状
材Pが有する周方向の肉厚変動により発生するものであ
り、3本の放射線3,3…の夫々に対する前記(4)式
の演算結果Ti ′を用いて次式により表される。The second term of the equation (9) is generated due to the circumferential thickness variation of the tubular material P to be measured, and the above-mentioned (4) is applied to each of the three radiations 3, 3,. It is expressed by the following equation using the operation result T i 'of the equation.
【0051】 xδ1 ′={(T3 ′−T2 ′)−(T2 ′−T1 ′)}/3 xδ2 ′={(T1 ′−T3 ′)−(T3 ′−T2 ′)}/3 …(11) xδ3 ′={(T2 ′−T1 ′)−(T1 ′−T3 ′)}/3Xδ 1 ′ = {(T 3 ′ −T 2 ′) − (T 2 ′ −T 1 ′)} / 3 xδ 2 ′ = {(T 1 ′ −T 3 ′) − (T 3 ′ − T 2 ′)} / 3 (11) xδ 3 ′ = {(T 2 ′ −T 1 ′) − (T 1 ′ −T 3 ′)} / 3
【0052】ここで、1次の肉厚変動を主として含む管
状材Pを測定対象とした場合、該管状材Pの肉厚xは、
周方向角度φを含む次式により表される。Here, when the tubular material P mainly including the primary thickness variation is measured, the thickness x of the tubular material P is
It is expressed by the following equation including the circumferential angle φ.
【0053】 x=x0 +δ1 sin(φ+α1 ) …(12)X = x 0 + δ 1 sin (φ + α 1 ) (12)
【0054】このとき、図4に示す如く、管状材Pの中
心Oを通る適宜の基準線からの周方向角度がφn である
測定点n(放射線3の交叉位置)において、(11)式の
左辺に含まれる(Tn+1 ′−Tn ′)は、次式により表
される。At this time, as shown in FIG. 4, at a measurement point n (crossing position of the radiation 3) having a circumferential angle of φ n from an appropriate reference line passing through the center O of the tubular material P, the equation (11) is obtained. (T n + 1 ′ −T n ′) included in the left side of is represented by the following equation.
【0055】 Tn+1 ′−Tn ′ =2δ1 cos(φn +α1 ){sinψ+sin(π/3+ψ)} …(13)T n + 1 ′ −T n ′ = 2δ 1 cos (φ n + α 1 ) {sin} + sin (π / 3 + ψ)} (13)
【0056】放射線3,3…の交叉位置が管状体Pの肉
厚範囲内にある場合、(11)式により得られるδxi ′
の精度は高く、(9)式により得られるxi ′は、各測
定位置での肉厚値xi に高精度に対応するものとなる。
この場合、前記中心角ψは0である。従って、放射線
3,3…の交叉位置が管状体Pの肉厚範囲外にあり、ψ
≠0である場合、(9)式の第2項xδi ′(i=1〜
3)は、各測定位置での肉厚値xi に対し、次式で表さ
れる誤差比C1 倍となっている。When the intersection position of the radiations 3, 3,... Is within the thickness range of the tubular body P, δx i ′ obtained by the equation (11)
Is high, and x i ′ obtained by the equation (9) corresponds to the wall thickness value x i at each measurement position with high accuracy.
In this case, the central angle ψ is zero. Therefore, the crossing position of the radiations 3, 3,... Is outside the thickness range of the tubular body P, and
If ≠ 0, the second term xδ i ′ of equation (9) (i = 1 to
3) based on the thickness value x i at each measurement position, and has a 1-fold error ratio C expressed by the following equation.
【0057】[0057]
【数2】 (Equation 2)
【0058】なお、以上の説明は、放射線3,3…の交
叉位置が管状材Pの外側にある場合について行ったが、
交叉位置が管状材Pの内側にある場合には、中心角ψを
負とすることにより、前述した各式が成立し、同様の補
正が可能となる。In the above description, the case where the crossing position of the radiations 3, 3,... Is outside the tubular material P has been described.
When the crossing position is inside the tubular member P, by setting the central angle 負 to be negative, the above-described equations are satisfied, and the same correction can be performed.
【0059】次に、より一般的な場合について、測定対
象となる管状体Pの肉厚xが、位相角度φを用いて次式
により表される場合について説明する。Next, a more general case in which the thickness x of the tubular body P to be measured is represented by the following equation using the phase angle φ will be described.
【0060】[0060]
【数3】 (Equation 3)
【0061】式中のjは、管状材Pにおける肉厚変動成
分の次数を示している。測定チャンネル(測定に用いる
放射線3,3…の数)がNである場合、M=(N−1)
/2次の肉厚変動成分までが測定可能となり、この場
合、j次の変動成分に対する誤差比Cj (j=1〜M)
は、3チャンネル(N=3)の場合に説明した考え方に
基づいて計算すれば、次式により表される。J in the expression indicates the order of the thickness variation component in the tubular material P. When the measurement channel (the number of radiations 3, 3,... Used for measurement) is N, M = (N−1).
/ 2th order thickness variation component can be measured. In this case, the error ratio C j (j = 1 to M) with respect to the jth order variation component
Is calculated based on the concept described in the case of three channels (N = 3), and is expressed by the following equation.
【0062】[0062]
【数4】 (Equation 4)
【0063】即ち、放射線3,3…の透過位置と放射線
3,3…の交叉位置との周方向の位置ずれによる誤差
は、1〜M次の変動成分が、C1 〜CM 倍される形で現
れることになり、本発明方法においては、このことに着
目して第2の補正を行う。[0063] That is, errors due to the circumferential direction of the misalignment between the radiation 3,3 ... transmission position and radiation 3,3 ... intersecting position of the, 1 to M following fluctuation component is C 1 -C M times In the method of the present invention, the second correction is performed by paying attention to this.
【0064】具体的には、まず、(4)式を用いて得ら
れたTi ′を用い、前記(3)式と同様のN次の連立方
程式を解き、肉厚xi ′(i=1〜N)を求め、その変
動成分をフーリエ級数展開により、次式に示す如く1〜
M次の変動成分に分離する。式中のxa は、管状材Pの
肉厚の平均値である。Specifically, first, using T i ′ obtained by using the equation (4), an N-order simultaneous equation similar to the above equation (3) is solved, and the thickness x i ′ (i = 1 to N), and the fluctuation component is obtained by Fourier series expansion as shown in the following equation.
It is separated into the M-th order fluctuation component. X a in the equation is an average value of the wall thickness of the tubular material P.
【0065】 xi ′=xa +A1 sin(φi +α1 )+A2 sin(2φi +α2 ) …+AM sin(Mφi +αM ) …(18)X i ′ = x a + A 1 sin (φ i + α 1 ) + A 2 sin (2φ i + α 2 )... + A M sin (Mφ i + α M ) (18)
【0066】ここでφi は、i番目の放射線3が他の放
射線3と最初に交叉する交際位置を通る半径線R0 の周
方向角度を示す。Here, φ i indicates the circumferential angle of the radius line R 0 passing through the intersection where the i-th ray 3 first intersects the other rays 3.
【0067】次に、(16),(17)式を用い、1〜M個
の各変動成分に現れる誤差比Cj を求め、(18)式中の
夫々の変動成分を対応する誤差比Cj により除算するこ
とにより、前述した位置ずれに伴う誤差が解消されて、
放射線3,3…の交叉位置を通る半径線RO 上での肉厚
の和xi が得られる。Next, (16), (17) using a seek error ratio C j appearing in 1~M pieces of each fluctuation component, the error ratio C corresponding fluctuation component of each of the in (18) By dividing by j , the error associated with the displacement described above is eliminated,
The sum x i of the thicknesses on the radius line R O passing through the intersections of the radiations 3, 3,... Is obtained.
【0068】 xi =xa +A1 sin(φi +α1 )/C1 +A2 sin(2φi +α2 )/C2 …+AM sin(Mφi +αM )/CM …(19)X i = x a + A 1 sin (φ i + α 1 ) / C 1 + A 2 sin (2φ i + α 2 ) / C 2 ... + A M sin (Mφ i + α M ) / C M (19)
【0069】なお、補正係数となる誤差比Cj は、既知
の肉厚変動成分を有する管状材Pを用いた測定実験の結
果に基づいて補正することもでき、これにより精度向上
を図ることが可能である。The error ratio C j serving as a correction coefficient can be corrected based on the result of a measurement experiment using a tubular member P having a known thickness variation component, thereby improving accuracy. It is possible.
【0070】なお、本発明方法による以上の補正は、厳
密には、測定チャンネル数がN、即ち、測定に用いる放
射線3の数がN本である場合に、測定対象となる管状材
PのM(=(N−1)/2)次以下の肉厚変動成分に対
してのみ有効であるが、M次を超える変動成分を含む管
状材Pに対しても、これらがM次以下の変動成分に対し
て小さい場合には有効となる。Note that, strictly speaking, the above correction by the method of the present invention is performed when the number of measurement channels is N, that is, when the number of radiations 3 used for measurement is N, the M of the tubular material P to be measured is M (= (N-1) / 2) It is effective only for the thickness fluctuation component of the order or less, but also for the tubular material P including the fluctuation component of the order M or more, these are the fluctuation components of the order M or less. Is effective when it is smaller than
【0071】図5は、本発明方法の実施手順を示すフロ
ーチャートである。本図中に実線により囲われた各ステ
ップは、本発明方法に固有の処理であり、破線により囲
われた各ステップは、従来と同様に行われる。FIG. 5 is a flowchart showing the procedure for implementing the method of the present invention. Each step enclosed by a solid line in the drawing is a process unique to the method of the present invention, and each step enclosed by a broken line is performed in the same manner as in the related art.
【0072】図6は、9チャンネルの装置による本発明
方法の実施状態を示しており、図7は、この装置による
測定結果を示す。図6の装置は、測定対象となる管状材
Pの外側に、各9個の線源1,1…及び検出器2,2…
を、40°間隔にて並べ、各線源1,1…からの放射線
3,3…が、直径 180mmなる円周上にて交叉するように
構成されている。FIG. 6 shows an embodiment of the method of the present invention using a 9-channel device, and FIG. 7 shows the measurement results obtained with this device. The device shown in FIG. 6 has nine sources 1, 1,... And detectors 2, 2,.
Are arranged at an interval of 40 °, and the radiations 3, 3,... From the respective radiation sources 1, 1,... Cross each other on a circumference having a diameter of 180 mm.
【0073】図7中の△印及び×印は、管径が 120mm及
び 340mmであり、放射線3,3…の交叉位置が外側及び
内側に外れた位置にある管状材Pのにおける従来法によ
る測定結果を夫々示しており、この場合、図中に実線に
て示す実際の肉厚分布から外れた結果が得られている。
一方、図中の●印は、本発明方法による補正後の測定結
果を示しており、これらは、実際の肉厚分布を示す曲線
上に正しく一致しており、本発明方法の効果は、本図か
ら明らかである。なお、以上の結果を得るに際して用い
られた補正変換係数k′及び補正係数C1 〜C4 の各地
は、表1に示してある。In FIG. 7, the marks Δ and × indicate the measurement by the conventional method for the tubular material P whose tube diameters are 120 mm and 340 mm, and where the intersections of the radiations 3, 3... Each result is shown, and in this case, a result deviating from the actual thickness distribution shown by the solid line in the figure is obtained.
On the other hand, the circles in the figure indicate the measurement results after correction by the method of the present invention, and these are correctly matched on the curve showing the actual wall thickness distribution. It is clear from the figure. The correction conversion factor k 'and local correction coefficient C 1 -C 4 was used in obtaining the above results are shown in Table 1.
【0074】[0074]
【表1】 [Table 1]
【0075】[0075]
【発明の効果】以上詳述した如く本発明方法において
は、放射線の交叉位置が測定対象となる管状材の肉厚範
囲を外れた位置にある場合に、肉厚部分の透過距離に応
じて減少する放射線の検出強度を半径線に沿う距離に変
換するための変換定数を、放射線の交叉位置を結ぶ円の
半径、管状材の半径、及び交叉角度に基づいて補正する
第1の補正と、この補正により得られた変換定数を用い
た肉厚の演算結果を、放射線の入射位置と交叉位置との
間の周方向の位置ずれ角度に基づいて補正する第2の補
正とを行うから、放射線の出射のための線源、及び管状
材を透過した放射線を検出する検出器の位置を変えるこ
となく、種々に異なる直径を有する管状材の肉厚を精度
良く測定でき、位置変更のための可動機構が不要とな
り、各種の製管工程への適用が容易となる等、本発明は
優れた効果を奏する。As described above in detail, according to the method of the present invention, when the crossing position of the radiation is out of the thickness range of the tubular material to be measured, it is reduced according to the transmission distance of the thick portion. A first correction for correcting a conversion constant for converting the detected intensity of radiation to a distance along a radial line based on a radius of a circle connecting intersections of the radiation, a radius of the tubular material, and an intersection angle; The second correction is performed to correct the calculation result of the thickness using the conversion constant obtained by the correction based on the positional deviation angle in the circumferential direction between the incident position and the intersection position of the radiation. It is possible to accurately measure the thickness of the tubular material having various diameters without changing the position of the radiation source for emission and the detector for detecting the radiation transmitted through the tubular material, and a movable mechanism for changing the position. Is no longer required, allowing for various pipe production processes Such application is facilitated, the present invention provides excellent effects.
【図1】本発明方法の実施状態の一例を示す模式図であ
る。FIG. 1 is a schematic view showing an example of an embodiment of the method of the present invention.
【図2】変換定数の補正内容の説明図である。FIG. 2 is an explanatory diagram of correction contents of a conversion constant.
【図3】測定対象となる管状材が保有する肉厚変動成分
の説明図である。FIG. 3 is an explanatory diagram of a thickness variation component held by a tubular material to be measured.
【図4】周方向の位置ずれに伴う誤差補正内容の説明図
である。FIG. 4 is an explanatory diagram of an error correction content accompanying a positional shift in a circumferential direction.
【図5】本発明方法の実施手順を示すフローチャートで
ある。FIG. 5 is a flowchart showing a procedure for implementing the method of the present invention.
【図6】9チャンネルの装置による本発明方法の実施状
態を示す模式図である。FIG. 6 is a schematic diagram showing an embodiment of the method of the present invention using a nine-channel device.
【図7】本発明方法と従来の肉厚測定方法とにより得ら
れる肉厚測定値を比較した図である。FIG. 7 is a diagram comparing thickness measurement values obtained by the method of the present invention and a conventional thickness measurement method.
【図8】従来の肉厚測定方法の実施状態を示す模式図で
ある。FIG. 8 is a schematic diagram showing an implementation state of a conventional thickness measuring method.
1 線源 2 検出器 3 放射線 P 管状材 DESCRIPTION OF SYMBOLS 1 Source 2 Detector 3 Radiation P Tubular material
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) G01B 15/00 - 15/08 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 6 , DB name) G01B 15/00-15/08
Claims (1)
等間隔に配置した奇数の線源から夫々発せられた放射線
の内の任意の2本が、これらの配設周の内側で正多角形
の頂点において交叉するようになし、前記管状材の内側
を経て再度外側に透過する各放射線の強度を検出して、
これらの検出強度を、前記放射線の交叉角度に関連する
変換定数を含む所定の演算式に適用し、前記交叉位置に
対応する周方向位置での前記管状材の肉厚を求める管状
材の肉厚測定方法において、前記放射線の交叉位置が前
記管状材の厚さ範囲を外れている場合に、これらの交叉
位置を結ぶ円の半径、前記管状材の半径、及び前記交叉
角度に基づいて前記変換定数を補正し、補正後の変換定
数を用いた前記演算式による演算結果を、前記管状材へ
の放射線の入射位置と前記交叉位置との間の周方向の位
置ずれ角度に基づいて補正することを特徴とする管状材
の肉厚測定方法。1. Any two of radiations emitted from an odd number of radiation sources arranged at equal intervals in the circumferential direction on the outside of a tubular material to be measured, any two of the radiations are positive inside these arrangement circumferences. Intersect at the vertices of the polygon, to detect the intensity of each radiation transmitted again through the inside of the tubular material and outside,
These detected intensities are applied to a predetermined arithmetic expression including a conversion constant related to the crossing angle of the radiation, and the wall thickness of the tubular member for obtaining the wall thickness of the tubular member at a circumferential position corresponding to the crossing position. In the measurement method, when the crossing position of the radiation is out of the thickness range of the tubular member, the conversion constant is determined based on a radius of a circle connecting these crossing positions, a radius of the tubular member, and the crossing angle. And correcting the calculation result by the calculation formula using the corrected conversion constant based on a circumferential positional deviation angle between the radiation incident position on the tubular member and the intersection position. Characteristic method for measuring wall thickness of tubular material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2309995A JP2956512B2 (en) | 1995-02-10 | 1995-02-10 | Method of measuring wall thickness of tubular material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2309995A JP2956512B2 (en) | 1995-02-10 | 1995-02-10 | Method of measuring wall thickness of tubular material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08219746A JPH08219746A (en) | 1996-08-30 |
| JP2956512B2 true JP2956512B2 (en) | 1999-10-04 |
Family
ID=12101011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2309995A Expired - Lifetime JP2956512B2 (en) | 1995-02-10 | 1995-02-10 | Method of measuring wall thickness of tubular material |
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| Country | Link |
|---|---|
| JP (1) | JP2956512B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6641985B2 (en) * | 2015-12-24 | 2020-02-05 | 日本製鉄株式会社 | Pipe wall thickness measuring device and wall thickness measuring method |
| CN113983938B (en) * | 2021-10-25 | 2025-04-01 | 北方导航控制技术股份有限公司 | A comprehensive detection device and method for physical quantities of a correction cabin |
-
1995
- 1995-02-10 JP JP2309995A patent/JP2956512B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08219746A (en) | 1996-08-30 |
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