JP2960892B2 - Surface treated metal plate - Google Patents
Surface treated metal plateInfo
- Publication number
- JP2960892B2 JP2960892B2 JP30682396A JP30682396A JP2960892B2 JP 2960892 B2 JP2960892 B2 JP 2960892B2 JP 30682396 A JP30682396 A JP 30682396A JP 30682396 A JP30682396 A JP 30682396A JP 2960892 B2 JP2960892 B2 JP 2960892B2
- Authority
- JP
- Japan
- Prior art keywords
- coating
- graft polymer
- silicate
- film
- silane coupling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Chemical Treatment Of Metals (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、深絞り性に優れた
表面処理金属板に関し、特に家庭用電気製品の部品、例
えばオーディオシャーシ類や、コンピューターケース,
ビデオケース,モーターケース,プーリー等の深絞り製
品に好適な表面処理金属板に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated metal plate excellent in deep drawability, and more particularly to a component of household electric appliances, such as an audio chassis, a computer case, and the like.
The present invention relates to a surface-treated metal plate suitable for deep drawing products such as a video case, a motor case, and a pulley.
【0002】[0002]
【従来の技術】家庭用電気製品の部品に用いられる材料
としては、電気Znめっき鋼板及び溶融Znめっき鋼板
等のZn系めっき鋼板や、より一層の耐食性及び塗装性
の向上を目的として、該Znめっき鋼板上にクロメート
処理やりん酸塩処理等の化成処理を施した無機系表面処
理鋼板が多く用いられている。2. Description of the Related Art Materials used for parts of household electrical appliances include Zn-based steel sheets such as electro-galvanized steel sheets and hot-dip galvanized steel sheets, and Zn-based steel sheets for the purpose of further improving corrosion resistance and paintability. Inorganic surface-treated steel sheets obtained by subjecting a plated steel sheet to a chemical conversion treatment such as a chromate treatment or a phosphate treatment are widely used.
【0003】これらの無機系表面処理鋼板は、鋼板メー
カーよりコイル材またはシート材の状態で製品として出
荷され、ユーザーにて各種の加工が施される。但し、こ
れらの表面処理鋼板は、表面が硬い無機質の皮膜で形成
されているため、搬送用の台と接触したり、或いは曲げ
加工時に金属製の型と擦れ合うことにより鋼板表面に擦
り疵等が発生することがある。鋼板表面の疵付きは、製
品の外観及び皮膜性能を損ない商品価値を劣化させる。[0003] These inorganic surface-treated steel sheets are shipped as a coil material or a sheet material from a steel sheet maker as a product, and subjected to various processes by a user. However, since these surface-treated steel sheets are formed of a hard inorganic coating on the surface, they come into contact with the transfer table or rub against the metal mold during bending, causing scratches on the steel sheet surface. May occur. Scratches on the steel sheet surface impair the appearance and film performance of the product and degrade its commercial value.
【0004】そこで、クロメート処理が施された表面処
理鋼板に、有機樹脂皮膜を形成した樹脂塗装鋼板(特開
昭58−153785号公報、特開昭58−17747
6号公報等)が提案されている。この樹脂塗装鋼板の場
合、表面が樹脂皮膜により被覆されている為、耐疵付き
性に対しては効果が認められる。しかしながら、モータ
ーケース等の様に深絞り加工が施される部品の場合に
は、金型との間で激しい摺動摩擦が生じるため、摺動面
の樹脂皮膜が剥離して黒変する黒化現象が発生し、製品
外観を著しく損なうと共に、その黒化物が他の設備等に
付着して別の不具合を派生するという問題があった。Therefore, a resin-coated steel sheet having an organic resin film formed on a surface-treated steel sheet subjected to a chromate treatment (Japanese Patent Application Laid-Open Nos. 58-153785 and 58-17747).
No. 6 publication). In the case of this resin-coated steel sheet, since the surface is covered with the resin film, an effect is recognized on the scratch resistance. However, in the case of parts that are subjected to deep drawing, such as motor cases, intense sliding friction occurs with the mold, causing the resin film on the sliding surface to peel and blacken. This causes a problem that the appearance of the product is remarkably impaired, and that the blackened matter adheres to other equipments to cause another problem.
【0005】このような樹脂塗装鋼板が有する上記問題
点を解決するために、樹脂皮膜として、無機高分子化合
物及び固形潤滑材を有する皮膜が形成された潤滑鋼板
(特開平6−57442号公報)や、更に水性樹脂を有
する皮膜が形成された潤滑鋼板(特開平6−57441
号公報)が提案されている。これらの無機高分子をベー
スとした皮膜処理鋼板は、耐疵付き性や深絞り加工時の
皮膜の黒化物の発生については改善効果が認められる。
しかしながら鋼板へ溶液を塗布する際に、はじき等の塗
布欠陥が発生する場合があること及び皮膜の透水性が高
いことから、黒点状の錆びや白錆が発生し易く、また塗
装を行った場合の塗膜の密着性に劣る等の欠点を有して
いた。即ち、耐疵付き性及び深絞り性は改善されるもの
の、耐食性及び塗装性の点では問題を有していた。[0005] In order to solve the above-mentioned problems of the resin-coated steel sheet, a lubricating steel sheet in which a film having an inorganic polymer compound and a solid lubricant is formed as a resin film (JP-A-6-57442). Or a lubricated steel sheet on which a film having an aqueous resin is further formed (Japanese Patent Laid-Open No. 6-57441).
Publication). The film-treated steel sheet based on these inorganic polymers has an effect of improving the scratch resistance and the occurrence of black matter in the film during deep drawing.
However, when applying the solution to the steel plate, coating defects such as repelling may occur and the water permeability of the film is high, so black spot-like rust and white rust easily occur, and when coating is performed Had a defect such as poor adhesion of the coating film. That is, although the scratch resistance and the deep drawability were improved, there were problems in terms of corrosion resistance and paintability.
【0006】更に、これらの表面処理金属板は、加工後
に塗装されることが一般的であるが、近年の用途の多様
化に伴い、塗装をしないまま用いられる場合もあり、ま
た一部が塗装され他の部分は無塗装のまま残されること
もある。無塗装のまま使用される場合に要求される重要
な特性のひとつとして、耐汚染性がある。この耐汚染性
とは、例えば子供の落書きなどによりマジックインクな
どで表面が汚染された場合に、エタノール等を用いれば
その汚染部分を容易に拭き取ることができ、清浄な表面
に戻ることができるという性質である。しかしながら、
従来の皮膜処理鋼板は耐汚染性に乏しく、油性マジック
等に一旦汚染されると汚染の痕跡が非常に目立ち易く、
外観を著しく損ねる等の問題点もあった。そこで耐汚染
性を有して、無塗装のままでも使用することのできる表
面処理鋼板の開発も要望されていた。[0006] Further, these surface-treated metal sheets are generally coated after processing. However, with the diversification of applications in recent years, they may be used without coating, and some of them are partially coated. Other parts may be left unpainted. One of the important properties required when used unpainted is stain resistance. The contamination resistance means that, for example, when the surface is contaminated with magic ink or the like due to children's graffiti, the contaminated portion can be easily wiped off using ethanol or the like, and the surface can be returned to a clean surface. Nature. However,
Conventional film-treated steel sheets have poor stain resistance, and once contaminated with oil-based magic, traces of contamination are very noticeable.
There were also problems such as remarkably impairing the appearance. Therefore, there has been a demand for the development of a surface-treated steel sheet which has stain resistance and can be used without painting.
【0007】[0007]
【発明が解決しようとする課題】本発明は上記事情に着
目してなされたものであって、耐疵付き性及び深絞り性
に優れる樹脂皮膜塗装金属板であり、耐食性及び塗装性
に優れ、しかも耐汚染性を有して無塗装でも使用するこ
とのできる表面処理金属板を提供しようとするものであ
る。SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and is a resin film-coated metal plate having excellent scratch resistance and deep drawability, and having excellent corrosion resistance and coating properties. Moreover, it is an object of the present invention to provide a surface-treated metal plate having stain resistance and which can be used without painting.
【0008】[0008]
【課題を解決するための手段】上記課題を解決した本発
明とは、ケイ酸アルカリ金属塩、或いはケイ酸アルカリ
金属塩とケイ酸コロイドを含み更に有機樹脂及び固形潤
滑剤を含む皮膜が形成された表面処理金属板において、
上記ケイ酸アルカリ金属塩がケイ酸リチウムであると共
に、上記皮膜中における(Li原子/Si原子)比(以
下、Li/Si比という)が0.2〜0.6であり、且
つ上記有機樹脂がグラフトポリマーであってシリコーン
樹脂成分を有するものであることを要旨とするものであ
る。According to the present invention, there is provided a film comprising an alkali metal silicate or an alkali metal silicate and a silicate colloid, and further comprising an organic resin and a solid lubricant. Surface treated metal plate,
The alkali metal silicate is lithium silicate, the (Li atom / Si atom) ratio (hereinafter referred to as Li / Si ratio) in the coating is 0.2 to 0.6, and the organic resin is Is a graft polymer having a silicone resin component.
【0009】上記グラフトポリマーとしては、シリコー
ン樹脂成分とアクリル系樹脂成分からなるグラフトポリ
マーを用いれば良く、前記グラフトポリマーが幹ポリマ
ーと枝ポリマーからなる櫛型グラフトポリマーであり、
上記枝ポリマーの一部または全部がシリコーン樹脂であ
ることが耐汚染性の向上を図る上で好ましい。また上記
グラフトポリマーにおけるシリコーン樹脂成分の含有量
は5〜50重量%とし、皮膜中におけるグラフトポリマ
ーの含有量は0.5〜10.0重量%とすることが望ま
しい。As the graft polymer, a graft polymer composed of a silicone resin component and an acrylic resin component may be used, and the graft polymer is a comb-shaped graft polymer composed of a trunk polymer and a branch polymer;
It is preferable that part or all of the branch polymer is a silicone resin in order to improve the stain resistance. The content of the silicone resin component in the above graft polymer is preferably 5 to 50% by weight, and the content of the graft polymer in the coating is preferably 0.5 to 10.0% by weight.
【0010】尚、ケイ酸アルカリ金属塩に不純物として
存在するNa及び/又はKの含有量は、合計1.0重量
%以下とすることが推奨され、皮膜の付着量はSi換算
で0.025〜0.5g/m2 であることが望ましい。
更に、上記皮膜中にシランカップリング剤を1.0〜1
0.0重量%含有させれば、塗装性(二次密着性)と印
刷性の向上を図ることが可能である。It is recommended that the content of Na and / or K present as an impurity in the alkali metal silicate is 1.0% by weight or less in total, and the amount of the coating film is 0.025% in terms of Si. It is desirably about 0.5 g / m 2 .
Further, a silane coupling agent is added to the film in an amount of 1.0 to 1
By containing 0.0% by weight, it is possible to improve the coating property (secondary adhesion) and the printability.
【0011】[0011]
【発明の実施の形態】本発明者らは、深絞り性に優れる
樹脂皮膜塗装金属板であって、有機溶剤による脱脂後の
耐食性を含む総合的な耐食性と塗装性に優れる表面処理
金属板を開発すべく鋭意研究を重ねた。その結果、皮膜
の主成分であるケイ酸金属塩としてケイ酸リチウムを選
択し、且つ上記皮膜中におけるLi/Si比を特定範囲
内に制御することにより、優れた深絞り性を確保したま
まで耐食性及び塗装性にも優れる皮膜が形成できること
を見出した。更に、有機樹脂として櫛型のグラフト重合
体であって、その枝部分の少なくとも一部がシリコーン
樹脂成分で構成されたグラフトポリマーを採用すれば、
前記耐汚染性を改善でき、しかも皮膜の造膜性及び潤滑
性が改善できることを突き止め、本発明に想到した。BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have developed a metal plate coated with a resin film having excellent deep drawability, and a surface-treated metal plate having excellent overall corrosion resistance, including corrosion resistance after degreasing with an organic solvent, and excellent coatability. We worked diligently to develop it. As a result, lithium silicate is selected as the metal silicate which is the main component of the coating, and the Li / Si ratio in the coating is controlled within a specific range, thereby ensuring excellent deep drawability. It has been found that a film excellent in corrosion resistance and paintability can be formed. Furthermore, if the organic resin is a comb-shaped graft polymer, at least a part of the branch portion of which is a graft polymer composed of a silicone resin component,
The present inventors have found that the stain resistance can be improved, and that the film forming property and lubricity of the film can be improved.
【0012】Li/Si比が小さ過ぎる場合には、皮膜
の造膜性が低下して、金属板に塗布してもはじかれ易く
なり、密着性に優れた皮膜が形成できないので、耐食性
が劣化すると共に疵がつき易くなる。従ってLi/Si
比は0.2以上とすることが必要である。一方、Li/
Si比が大き過ぎる場合には、塗装を行った場合の塗膜
密着性が劣化する。従って、Li/Si比は0.6以下
とすることが必要である。このように、本発明では、ケ
イ酸リチウム水溶液のLi/Si比またはケイ酸リチウ
ム水溶液とケイ酸コロイドの混合物におけるLi/Si
比を0.2〜0.6とすることが必要であり、0.2〜
0.4の範囲であればより好ましい。If the Li / Si ratio is too small, the film-forming property of the film is reduced, and the film is easily repelled even when applied to a metal plate, and a film having excellent adhesion cannot be formed. As well as being easily scratched. Therefore, Li / Si
The ratio needs to be 0.2 or more. On the other hand, Li /
If the Si ratio is too large, the adhesion of the coating film when coated is deteriorated. Therefore, the Li / Si ratio needs to be 0.6 or less. As described above, in the present invention, the Li / Si ratio of the aqueous solution of lithium silicate or the Li / Si ratio in the mixture of the aqueous solution of lithium silicate and the colloid of silicate are described.
It is necessary to set the ratio to 0.2 to 0.6,
A range of 0.4 is more preferable.
【0013】前述の様に、シリコーンを成分とするグラ
フトポリマーを添加することによる皮膜の改善機構は解
明された訳ではないが、以下の様に考えられる。即ち、
シリコーン樹脂を枝部(枝ポリマー)の成分とするグラ
フトポリマーが分散している皮膜は、シリコーン樹脂が
皮膜の表面に露出することとなり、表面に露出している
シリコーン樹脂の作用により耐汚染性を発揮し、しかも
皮膜表面での潤滑性が向上して皮膜の加工性も改善され
るものと推定される。As described above, the mechanism of improving the film by adding a graft polymer containing silicone as a component has not been elucidated, but is considered as follows. That is,
In a film in which a graft polymer containing a silicone resin as a branch (branch polymer) component is dispersed, the silicone resin is exposed on the surface of the film, and the silicone resin exposed on the surface reduces the contamination resistance. It is presumed that it exerts, and that the lubricity on the film surface is improved and the workability of the film is also improved.
【0014】但し、グラフトポリマーの含有量が0.5
%未満では、耐汚染性及び皮膜の潤滑性の改善効果が十
分でない。また10.0%を超えて含有させると深絞り
加工時に摺動面において樹脂が剥離し黒化現象を生じ、
加工後の外観を劣化させる。従って、グラフトポリマー
の含有量は、0.5〜10.0%とすることが推奨され
る。However, when the content of the graft polymer is 0.5
%, The effect of improving the stain resistance and the lubricity of the film is not sufficient. Also, if the content exceeds 10.0%, the resin peels off on the sliding surface during deep drawing, causing a blackening phenomenon,
Deteriorates the appearance after processing. Therefore, it is recommended that the content of the graft polymer be 0.5 to 10.0%.
【0015】また、シリコーン樹脂成分の含有率が5%
未満の場合には、耐汚染性及び皮膜の潤滑性に改善効果
が認められず、一方シリコーン樹脂成分の含有率が50
%を超えると潤滑性の改善効果が飽和すると共に塗装性
の劣化を招く。従って、グラフトポリマー中に含有させ
るシリコーン樹脂成分は5〜50%であることが好まし
く、20〜45%であるとより好ましい。The silicone resin component content is 5%.
When the content is less than 50%, no improvement effect is observed in the stain resistance and the lubricity of the film, while the content of the silicone resin component is less than 50%.
%, The effect of improving lubricity saturates and paintability deteriorates. Accordingly, the content of the silicone resin component contained in the graft polymer is preferably 5 to 50%, more preferably 20 to 45%.
【0016】本発明では、シリコーン樹脂成分とグラフ
ト重合を行いグラフトポリマーを形成する樹脂成分を限
定するものではないが、前記アクリル系樹脂成分が代表
的に例示できる。In the present invention, the resin component which forms the graft polymer by graft polymerization with the silicone resin component is not limited, but the acrylic resin component is typically exemplified.
【0017】本発明において皮膜を形成する目的で塗布
される溶液は、上記Li/Si比で0.2〜0.6を満
足するものであればケイ酸リチウム水溶液単独でもよ
く、或いはケイ酸リチウム水溶液とケイ酸コロイドの混
合溶液を用いてもよく、これに潤滑剤含有樹脂を添加す
ることにより得ることができる。In the present invention, the solution applied for the purpose of forming a film may be an aqueous solution of lithium silicate alone or a solution of lithium silicate as long as it satisfies the above Li / Si ratio of 0.2 to 0.6. A mixed solution of an aqueous solution and a silicate colloid may be used, and it can be obtained by adding a lubricant-containing resin to this.
【0018】従って本発明による表面処理金属板を製造
するにあたっては、ケイ酸リチウム水溶液または、ケイ
酸リチウム水溶液とケイ酸コロイドの混合物を金属板の
表面に塗布して乾燥すれば、微細なシリカ粒子の強固な
乾燥ゲルからなるガラス質の皮膜を金属板表面に形成す
ることができる。Therefore, in producing the surface-treated metal plate according to the present invention, an aqueous solution of lithium silicate or a mixture of an aqueous solution of lithium silicate and colloidal silicate is applied to the surface of the metal plate and dried to obtain fine silica particles. Can be formed on the surface of the metal plate.
【0019】ケイ酸リチウムは市販のリチウムシリケー
トを用いればよく、またケイ酸コロイドについても市販
品のコロイダルシリカやコロイドゾルを用いればよい
が、市販品のケイ酸コロイドには一般的に不純物として
ケイ酸ナトリウムやケイ酸カリウムが含有されている。
ケイ酸ナトリウム及びケイ酸カリウムは塗布時における
塗布液と鋼板との濡れ性を悪化させ、乾燥して皮膜を形
成した時に、得られる皮膜に欠陥が生じ、耐食性及び密
着性が低下する原因となる。従って、皮膜中に含まれる
Na及び/又はKの含有量は合計で1.0%以下に制御
することが望ましい。As the lithium silicate, a commercially available lithium silicate may be used, and a commercially available colloidal silica or a colloid sol may be used for the silicic acid colloid. Contains sodium and potassium silicate.
Sodium silicate and potassium silicate deteriorate the wettability between the coating solution and the steel sheet during coating, and when dried to form a film, defects are generated in the obtained film, causing corrosion resistance and adhesion to decrease. . Therefore, it is desirable to control the content of Na and / or K contained in the film to 1.0% or less in total.
【0020】また、金属板の表面に形成する皮膜の付着
量は、Siの重量で、0.025%〜0.5g/m2 の
範囲であることが好ましい。皮膜付着量がSi換算で
0.025g/m2 よりも少ない時は、強靭で硬いガラ
ス質の皮膜を得ることができず、十分な耐食性と深絞り
加工性が得られない。一方、皮膜付着量がSi換算で
0.5g/m2 より多い場合には、皮膜のアース性及び
塗装性が劣化する。The amount of the film formed on the surface of the metal plate is preferably in the range of 0.025% to 0.5 g / m 2 by weight of Si. When the coating weight is less than 0.025 g / m 2 in terms of Si, a tough and hard vitreous coating cannot be obtained, and sufficient corrosion resistance and deep drawability cannot be obtained. On the other hand, when the coating amount is more than 0.5 g / m 2 in terms of Si, the grounding property and coating property of the coating deteriorate.
【0021】尚、本発明は塗布液の塗布方法により限定
されるものではなく、ロールコーター法,ナイフコータ
ー法,スプレー法等の公知の塗布方法の中から任意に選
択すればよい。The present invention is not limited by the method of applying the coating liquid, and may be arbitrarily selected from known coating methods such as a roll coater method, a knife coater method, and a spray method.
【0022】本発明に係る皮膜を形成する下地の素材は
特に限定されず、鋼板以外にも例えばアルミ板,アルミ
合金板,ステンレス鋼板,チタン板等の金属板の使用も
可能である。但し、上記皮膜形成時における素材との密
着性を考慮すると、Zn又はZn合金めっき鋼板にクロ
メート処理やりん酸塩処理等の化成処理を施したもの等
が好ましく用いられる。The material of the base for forming the film according to the present invention is not particularly limited, and a metal plate such as an aluminum plate, an aluminum alloy plate, a stainless steel plate, a titanium plate and the like can be used other than the steel plate. However, in consideration of the adhesiveness to the material at the time of forming the film, a material obtained by subjecting a Zn or Zn alloy plated steel sheet to a chemical conversion treatment such as a chromate treatment or a phosphate treatment is preferably used.
【0023】特に、上記Zn又はZn合金めっき鋼板に
施す化成処理としては、耐食性の観点から、クロメート
処理を施したZn又はZn合金めっき鋼板が最も好まし
い。その際のクロメート皮膜の付着量は耐食性の観点か
ら、Cr付着量として10mg/m2 以上であることが
好ましく、一方Cr付着量の上限は、皮膜との密着性の
観点から100mg/m2 とすることが好ましい。尚、
クロメート処理を施す方法としては、水洗型(反応型)
クロメート処理,塗布型クロメート処理,電解クロメー
ト処理等の方法があるが、特に限定するものではなく、
任意の方法で行えば良い。In particular, as the chemical conversion treatment applied to the Zn or Zn alloy plated steel sheet, a Zn or Zn alloy plated steel sheet subjected to chromate treatment is most preferable from the viewpoint of corrosion resistance. Coating weight of the chromate film in that case from the viewpoint of corrosion resistance, it is preferably 10 mg / m 2 or more as Cr deposition amount, whereas the upper limit of the Cr adhesion amount, from the viewpoint of adhesion between the film and the 100 mg / m 2 Is preferred. still,
As a method of performing chromate treatment, a washing type (reaction type)
There are methods such as chromate treatment, coating type chromate treatment, and electrolytic chromate treatment, but the method is not particularly limited.
Any method can be used.
【0024】以上の通り、本発明によれば、耐疵付き性
及び深絞り性に優れる皮膜塗装金属板であって、耐食性
及び塗装性に優れ、しかも塗装をしないまま使用される
場合において耐汚染性を発揮する表面処理金属板を提供
することができる。As described above, according to the present invention, a coated metal plate having excellent scratch resistance and deep drawability, which has excellent corrosion resistance and paintability, and which is resistant to contamination when used without coating. It is possible to provide a surface-treated metal plate exhibiting properties.
【0025】更に、家電製品等の部品では、塗装以外に
もシルク印刷等による文字や図等の印刷が行われること
が一般的であり、これらの用途では印刷後の文字または
線等ににじみやはじきが生じることなく、鮮明に印刷さ
れることが要求される。このように表面処理金属板に印
刷性が要求される場合には、本発明に係る皮膜中にシラ
ンカップリング剤を含有させることが推奨される。Further, in the case of parts such as home electric appliances, characters or figures are generally printed by silk printing or the like in addition to painting. In these applications, characters or lines after printing are blurred. It is required to print clearly without repelling. When printability is required for the surface-treated metal plate as described above, it is recommended to include a silane coupling agent in the film according to the present invention.
【0026】また、シランカップリング剤を含有させる
ことにより塗装後の密着性(一次密着性)のみならず、
塗装後に沸騰水に浸漬した後の塗膜密着性(二次密着
性)も向上させることが可能である。このようなシラン
カップリング剤が有する塗膜密着性の改善機構について
は完全に解明されたわけではないが、シリコンに結合す
るアルコキシ基が水溶液中で加水分解することによりア
ルコール基とシラノール基が生成し、生成したシラノー
ル基が塗装後の塗膜との結合力を強めるためと推定され
る。Further, by containing a silane coupling agent, not only the adhesion after coating (primary adhesion) but also the
It is also possible to improve coating film adhesion (secondary adhesion) after dipping in boiling water after coating. Although the mechanism of improving the adhesion of the coating film of such a silane coupling agent has not been completely elucidated, alcohol groups and silanol groups are generated by hydrolysis of an alkoxy group bonded to silicon in an aqueous solution. It is presumed that the generated silanol groups strengthen the bonding force with the coating film after coating.
【0027】シランカップリング剤においてシリコンに
結合しているアルコキシ基に関しては、塗膜密着性の改
善効果が、アルコキシ基の加水分解により生成するシラ
ノール基によるものと推定されることから、加水分解可
能なメトキシ基やエトキシ基等の低級アルコキシ基であ
ることが好ましい。その中でも特に加水分解後の生成す
るアルコールが皮膜の造膜性に悪影響を与えることを考
慮すると、アルコキシ基は加水分解により生成するアル
コールの沸点が低いメトキシ基であることがより好まし
い。シランカップリング剤としては、下記(1)式また
は下記(2)式で示される一般的なシランカップリング
剤を用いることができる。With respect to the alkoxy group bonded to silicon in the silane coupling agent, the effect of improving the coating film adhesion is presumed to be due to the silanol group generated by the hydrolysis of the alkoxy group. It is preferably a lower alkoxy group such as a methoxy group or an ethoxy group. Among these, the alkoxy group is more preferably a methoxy group having a low boiling point of the alcohol generated by hydrolysis, considering that the alcohol generated after hydrolysis has an adverse effect on the film-forming properties of the film. As the silane coupling agent, a general silane coupling agent represented by the following formula (1) or (2) can be used.
【0028】[0028]
【化3】 Embedded image
【0029】(R1 ,R5 ;低級アルキル基、R2 ,R
3 ,R4 ;低級アルコキシ基) 上述の通り本発明は、含有させるシランカップリング剤
の種類を限定するものではないが、水溶液中での分散性
や相溶性等の観点からは、下記(3)式または(4)式
に示すような末端にグリシドキシ基を有するシランカッ
プリング剤を用いることが好ましい。(R 1 , R 5 ; lower alkyl group, R 2 , R
(3 , R 4 ; lower alkoxy group) As described above, the present invention does not limit the kind of the silane coupling agent to be contained, but from the viewpoint of dispersibility and compatibility in an aqueous solution, the following (3) It is preferable to use a silane coupling agent having a glycidoxy group at the terminal as shown in the formula (4) or (4).
【0030】[0030]
【化4】 Embedded image
【0031】(Rg ;グリシドキシ基、R2 ,R3 ,R
4 ;低級アルコキシ基、R5 ;低級アルキル基、R6 ;
低級アルキレン基)(R g : glycidoxy group, R 2 , R 3 , R
4 ; a lower alkoxy group, R 5 ; a lower alkyl group, R 6 ;
Lower alkylene group)
【0032】尚、シランカップリング剤の含有量が1.
0%よりも少ない場合には、塗膜の密着性の改善効果が
不充分であり、塗装後の塗膜密着性、特に二次密着性や
印刷性に優れる鋼板が得られず、一方10.0%よりも
多い場合には、塗膜密着性、特に二次密着性の改善効果
が飽和すると共に、形成される皮膜が脆くなり加工性に
悪影響を与えることとなるので、シランカップリング剤
の含有量は1.0〜10.0%とすることが推奨され
る。The content of the silane coupling agent is 1.
When the amount is less than 0%, the effect of improving the adhesion of the coating film is insufficient, and a steel sheet having excellent adhesion to the coating film after coating, particularly secondary adhesion and printability cannot be obtained. When it is more than 0%, the effect of improving the coating film adhesion, particularly the secondary adhesion, is saturated, and the formed film becomes brittle, adversely affecting workability. It is recommended that the content be 1.0 to 10.0%.
【0033】上述した様に、シランカップリング剤は塗
装後の塗膜の二次密着性及び印刷性の改善に著しい効果
を示すが、シランカップリング剤の添加のみで十分な印
刷性及び塗装性が得られるわけではなく、主体とするケ
イ酸アルカリ金属塩としてケイ酸リチウムを選択し、皮
膜中のLi/Si比を制御すると共に、ケイ酸アルカリ
金属塩中に含まれるNa及びKの含有量を最適化するこ
とにより、はじめて塗装後の一次密着性,二次密着性及
び印刷性に優れた表面処理金属板が得られるものであ
る。As described above, the silane coupling agent has a remarkable effect on improving the secondary adhesion and printability of the coated film, but the printability and coatability are sufficient only by adding the silane coupling agent. Is not obtained, lithium silicate is selected as the main alkali metal silicate, the Li / Si ratio in the film is controlled, and the contents of Na and K contained in the alkali metal silicate are selected. By optimizing the surface treatment, it is possible to obtain, for the first time, a surface-treated metal plate excellent in primary adhesion, secondary adhesion and printability after coating.
【0034】以下、本発明を実施例によって更に詳細に
説明するが、下記実施例は本発明を限定する性質のもの
ではなく、前・後記の主旨に徴して設計変更することは
いずれも本発明の技術的範囲に含まれるものである。Hereinafter, the present invention will be described in more detail with reference to examples. However, the following examples do not limit the present invention. It is included in the technical range of.
【0035】[0035]
【実施例】実施例1 まず処理液中のLi/Si比が耐食性,耐疵付き性,濡
れ性及び塗装性に与える影響を調べることを目的として
以下の実験を行った。金属板としては、クロメート処理
を施した電気Znめっき鋼板(Zn付着量20g/m
2 、Cr付着量20mg/m2 、板厚0.8mm)を用
いた。 EXAMPLE 1 First, the following experiment was carried out for the purpose of examining the effect of the Li / Si ratio in the treatment liquid on corrosion resistance, scratch resistance, wettability and paintability. As the metal plate, a chromate-treated electric Zn-plated steel plate (Zn adhesion amount 20 g / m2)
2 , Cr adhesion amount 20 mg / m 2 , plate thickness 0.8 mm).
【0036】アクリル系樹脂とシリコーン樹脂のグラフ
ト共重合体でありシリコーン樹脂成分が35%である櫛
型グラフトポリマーを重合し、これを、ケイ酸リチウム
とケイ酸コロイドの混合溶液中に、5.0%含有させた
処理液を、塗布乾燥後のSi重量にて0.2g/m2 と
なる様に絞りロールにて上記原板の表面に塗布し、板温
80℃で乾燥させて、ガラス質の皮膜を形成して、表面
処理鋼板を製造した。尚、上記混合溶液は、ケイ酸リチ
ウムとケイ酸コロイドの配合量を調節することによっ
て、Li/Si比が0〜1.0の範囲で異なるNo.1
〜14の試験片を得た。A comb-shaped graft polymer which is a graft copolymer of an acrylic resin and a silicone resin and has a silicone resin component of 35% is polymerized, and this is mixed with a mixed solution of lithium silicate and colloid of silicate. The treatment liquid containing 0% was applied to the surface of the above-mentioned original plate with a squeezing roll such that the Si weight after application and drying was 0.2 g / m 2, and dried at a plate temperature of 80 ° C. Was formed to produce a surface-treated steel sheet. The mixed solution was prepared by adjusting the blending amount of lithium silicate and colloidal silicate so that the Li / Si ratio varied in the range of 0 to 1.0. 1
~ 14 test pieces were obtained.
【0037】これらの試験片について、以下の様にして
耐食性、耐疵付き性、濡れ性及び塗装性試験を行った。 (i) 耐食性試験 JIS Z2371に準じて塩水噴霧試験を実施し、1
00時間後の白錆の発生面積により耐食性を評価した。
評価基準は以下に示す。 ◎:白錆なし ○:白錆5%未満 △:白錆5%以上10%未満 ×:白錆10%以上The test pieces were tested for corrosion resistance, scratch resistance, wettability, and paintability as follows. (i) Corrosion resistance test A salt spray test was carried out according to JIS Z2371.
The corrosion resistance was evaluated based on the area of white rust generated after 00 hours.
The evaluation criteria are shown below. :: no white rust ○: less than 5% white rust Δ: 5% or more and less than 10% ×: 10% or more white rust
【0038】(ii)耐疵付き性試験 表面性試験装置(HEIDON社製)を用いて、供試材
を2枚重ねにし、相互の摺動によるすり傷を発生させ、
目視により疵付きを評価した。評価基準は以下に示す。
尚、上記2枚重ねの供試材のうち、上側の供試材の寸法
は10mm×10mmとし、摺動時の荷重は1kgとし
た。 ◎:極めて良い(疵付きなし) ○:良い(若干の疵が見られるが問題のないレベル) △:悪い(疵が目立つ) ×:極めて悪い(疵が著しく目立つ)(Ii) Scratch resistance test Using a surface property tester (manufactured by HEIDON), two test materials were stacked, and abrasion due to mutual sliding was generated.
The flaw was visually evaluated. The evaluation criteria are shown below.
In addition, the size of the upper test material was 10 mm × 10 mm, and the load during sliding was 1 kg. ◎: extremely good (no flaws) ○: good (some flaws are seen but no problem) △: bad (flaws are noticeable) ×: extremely bad (flaws are noticeable)
【0039】(iii) 濡れ性試験 塗布液を絞りロールで鋼板上に塗布し、乾燥後の表面の
はじきを目視で観察して、以下の基準により評価した。 ◎:極めて良い(はじきが全く生じない) ○:良い(エッジ部にはじきが若干見られるが問題のな
いレベル) △:悪い(エッジ部のはじきが著しい、或いは中央部に
部分的なはじきが見られる) ×:極めて悪い(全面にわたり、はじきが著しい)(Iii) Wettability test The coating solution was applied on a steel plate with a squeezing roll, and the repellency of the surface after drying was visually observed and evaluated according to the following criteria. ◎: extremely good (no repelling at all) :: good (slight repelling at the edge but no problem) △: bad (significant repelling at the edge or partial repelling at the center ×): extremely poor (repelling is remarkable over the entire surface)
【0040】(iv)塗装性試験 得られた皮膜処理鋼板にアクリル系塗料を膜厚20μm
にてスプレー塗布した後、150℃で30分間焼付けた
後、カッターナイフで1mm枡目の碁盤目100枡を入
れ、これにテープ剥離試験を実施して、塗膜の残存枡目
数にて塗膜密着性を評価した。夫々の混合溶液のLi/
Si比と試験結果を表1に示す。(Iv) Paintability test An acrylic paint was applied to the obtained coated steel sheet to a thickness of 20 μm.
After baking at 150 ° C for 30 minutes, 100 square grids of 1 mm square are put with a cutter knife, and a tape peeling test is performed on the square grid. The film adhesion was evaluated. Li / of each mixed solution
Table 1 shows the Si ratio and the test results.
【0041】[0041]
【表1】 [Table 1]
【0042】Li/Si比:0.2〜0.6を満足する
本発明例No.1〜8は、耐食性,耐疵付き性,濡れ性
及び塗装性の全てに優れている。一方Li/Si比が小
さ過ぎる比較例No.9〜11では、耐食性,耐疵付き
性及び濡れ性が乏しく、Li/Si比が大き過ぎる比較
例No.12〜14は塗装性に劣っている。Inventive Example No. satisfying the Li / Si ratio: 0.2 to 0.6. Nos. 1 to 8 are excellent in all of corrosion resistance, scratch resistance, wettability and paintability. On the other hand, Comparative Example No. in which the Li / Si ratio was too small. In Comparative Examples Nos. 9 to 11, the corrosion resistance, scratch resistance and wettability were poor and the Li / Si ratio was too large. Nos. 12 to 14 are inferior in paintability.
【0043】実施例2 次に、処理液中のグラフトポリマーの含有量が得られる
表面処理鋼板に与える影響を調べた。 Example 2 Next, the effect of the content of the graft polymer in the treatment liquid on the obtained surface-treated steel sheet was examined.
【0044】ケイ酸リチウム水溶液とケイ酸コロイドの
混合物であって、Li/Si比が0.4である混合溶液
中に、アクリル系樹脂とシリコーン樹脂のグラフト共重
合体でありシリコーン樹脂成分が35%である櫛型グラ
フトポリマーを0〜15重量%含有させて処理液を調整
した塗布液を用いたこと以外は、実施例1と同様にして
No.15〜28の表面処理鋼板を得た。これらの表面
処理鋼板について、前述の方法により耐食性試験を行う
と共に、以下の方法により耐汚染性試験,深絞り加工性
試験を行った。A mixture of an aqueous solution of lithium silicate and a colloid of silicate, in which a Li / Si ratio is 0.4, is a graft copolymer of an acrylic resin and a silicone resin. % In the same manner as in Example 1 except that a coating solution prepared by adjusting the treatment liquid by containing 0 to 15% by weight of a comb-shaped graft polymer which is a No. 15 to 28 surface-treated steel sheets were obtained. For these surface-treated steel sheets, a corrosion resistance test was performed by the above-described method, and a stain resistance test and a deep drawing workability test were performed by the following methods.
【0045】(v) 耐汚染性試験 試験片に油性の赤マジックインキ(内田洋行製)で描画
し、24時間放置後、エタノールをしみこませたガーゼ
でマジックインキをふき取り、残存したマジックインキ
の跡を目視で評価した(◎:極めて良い,○:良い,
△:悪い,×:極めて悪い)。(V) Stain resistance test A test piece was painted with an oil-based red magic ink (manufactured by Uchida Yoko Co., Ltd.), allowed to stand for 24 hours, and then wiped off with a gauze soaked with ethanol to leave a mark of the remaining magic ink. Were evaluated visually (◎: extremely good, ○: good,
Δ: bad, ×: extremely bad).
【0046】(vi)深絞り加工性試験 80トンのクランクプレス装置を用いて、単発のプレス
試験を実施して、成形後の成形品の摺動面の型かじり及
び黒化現象(耐黒化性)について、目視で評価して、深
絞り加工性とした。評価基準は以下に示す。 ◎:型かじり、黒化現象が全く無し ○:若干見られるが、問題のないレベル △:型かじりまたは黒化現象が目立つ ×:型かじりまたは黒化現象が著しく目立つ 結果は表2に示す。(Vi) Deep drawing workability test A single press test was performed using an 80-ton crank press device, and the sliding surface of the molded product was subjected to mold galling and blackening (blackening resistance). ) Was evaluated visually to determine the deep drawability. The evaluation criteria are shown below. ◎: No mold seizure or blackening phenomenon at all ○: Slightly observed, but no problem level Δ: Mold seizure or blackening phenomenon conspicuous ×: Mold seizure or blackening phenomenon remarkably conspicuous The results are shown in Table 2.
【0047】[0047]
【表2】 [Table 2]
【0048】本発明例No.15〜22は、耐食性,耐
汚染性,深絞り加工性の全てに優れている。一方、グラ
フトポリマーが少ないNo.23,24は耐汚染性が悪
く、一方多過ぎると(No.25〜28)、絞り加工時
に黒化現象が発生することが分かる。Inventive Example No. Nos. 15 to 22 are excellent in all of corrosion resistance, stain resistance, and deep drawing workability. On the other hand, in the case of No. Nos. 23 and 24 have poor stain resistance, while if too large (Nos. 25 to 28), blackening occurs during drawing.
【0049】実施例3 次に、グラフトポリマー中のシリコーン含有量と得られ
る表面処理鋼板の性質との関係を調べた。ケイ酸リチウ
ムとケイ酸コロイドの混合物であって、Li/Si比が
0.4である混合溶液中に、シリコーン含有率を0〜6
0%の範囲で変化させたアクリル系樹脂とシリコーン樹
脂の櫛型グラフトポリマーを添加して処理液を調整した
塗布液を用いたこと以外は、実施例1と同様にしてN
o.29〜40の表面処理鋼板を得た。これらの表面処
理鋼板について、前述の方法により耐汚染性、塗装性及
び深絞り加工性を調べた。結果は、表3に示す。 Example 3 Next, the relationship between the silicone content in the graft polymer and the properties of the resulting surface-treated steel sheet was examined. A mixture of lithium silicate and colloidal silicate, in which the Li / Si ratio is 0.4, has a silicone content of 0-6.
The same procedure as in Example 1 was carried out except that a coating liquid prepared by adding a comb-shaped graft polymer of an acrylic resin and a silicone resin in a range of 0% to prepare a treatment liquid was used.
o. 29 to 40 surface-treated steel sheets were obtained. These surface-treated steel sheets were examined for stain resistance, paintability, and deep drawability by the methods described above. The results are shown in Table 3.
【0050】[0050]
【表3】 [Table 3]
【0051】グラフトポリマー中のシリコーン含有量が
5.0〜50.0%である本発明例No.29〜35
は、耐汚染性、塗装性及び深絞り加工性のいずれにも優
れている。一方シリコーン含有量の少な過ぎる比較例N
o.36〜38は、耐汚染性及び深絞り加工性に乏し
く、シリコーン含有量の多過ぎる比較例No.39,4
0は塗装性に乏しいことが分かる。In the inventive example No. 1 having a silicone content of 5.0 to 50.0% in the graft polymer. 29-35
Is excellent in stain resistance, paintability and deep drawability. On the other hand, Comparative Example N having too little silicone content
o. Comparative Examples Nos. 36 to 38 are poor in stain resistance and deep drawability and have too much silicone content. 39,4
0 indicates poor paintability.
【0052】実施例4 次に、処理液中のNa及び/又はKの含有量と得られる
表面処理鋼板の性質との関係を調べた。ケイ酸リチウム
とケイ酸コロイドの混合物であって、Li/Si比が
0.4である混合溶液中に、ケイ酸ナトリウム及び/又
はケイ酸カリウムをNa及び/又はKの含有量で0〜
3.0重量%の範囲で変化させて添加したこと以外は、
実施例1と同様にして、No.41〜47の表面処理鋼
板を得た。これらの表面処理鋼板について、実施例1,
2と同様にして耐食性試験,濡れ性試験,深絞り加工性
試験を行った。結果は、表4に示す。 Example 4 Next, the relationship between the contents of Na and / or K in the treatment liquid and the properties of the obtained surface-treated steel sheet was examined. In a mixed solution of lithium silicate and colloidal silicate, wherein the Li / Si ratio is 0.4, sodium silicate and / or potassium silicate are mixed with Na and / or K in an amount of 0 to 0.
Except that it was added varying in the range of 3.0% by weight,
In the same manner as in the first embodiment, 41 to 47 surface-treated steel sheets were obtained. For these surface-treated steel sheets,
A corrosion resistance test, a wettability test, and a deep drawing workability test were performed in the same manner as in Example 2. The results are shown in Table 4.
【0053】[0053]
【表4】 [Table 4]
【0054】Na及び/又はKの含有量が1.0重量%
以下の本発明例No.41〜44は、耐食性,濡れ性及
び深絞り加工性の全てに優れている。一方Na及び/又
はKの含有量が1.0重量%を超える比較例No.45
〜47は、耐食性及び濡れ性に劣っている。The content of Na and / or K is 1.0% by weight
The present invention example No. 41 to 44 are excellent in all of corrosion resistance, wettability and deep drawing workability. On the other hand, in Comparative Example No. 1 in which the content of Na and / or K exceeds 1.0% by weight. 45
-47 are inferior in corrosion resistance and wettability.
【0055】実施例5 次に、皮膜の付着量と得られる表面処理鋼板の性質との
関係を調べた。ケイ酸リチウムとケイ酸コロイドの混合
物であって、Li/Si比が0.4である混合溶液を用
いたこと以外は実施例1と同様にして得た塗布液を、塗
布乾燥後のSi重量にて0.025〜1.0g/m2 と
なる様に実施例1と同様の方法で塗布して乾燥させ、N
o.48〜57の表面処理鋼板を得た。 Example 5 Next, the relationship between the amount of coating film and the properties of the resulting surface-treated steel sheet was examined. A coating solution obtained in the same manner as in Example 1 except that a mixture of lithium silicate and colloidal silicate having a Li / Si ratio of 0.4 was used. And dried in the same manner as in Example 1 so as to obtain 0.025 to 1.0 g / m 2.
o. 48 to 57 surface-treated steel sheets were obtained.
【0056】これらの表面処理鋼板について、実施例
1,2と同様にして耐食性試験及び深絞り加工性試験を
行うと共に、表面抵抗をテスターにて測定して、アース
性を以下の様に評価した。 ◎:50Ω未満 ○:50Ω以上100Ω未満 △:100Ω以上200Ω未満 ×:200Ω以上 結果は表5に示す。For these surface-treated steel sheets, a corrosion resistance test and a deep drawability test were performed in the same manner as in Examples 1 and 2, and the surface resistance was measured with a tester to evaluate the grounding properties as follows. . ◎: less than 50Ω ○: 50Ω or more and less than 100Ω Δ: 100Ω or more and less than 200Ω ×: 200Ω or more The results are shown in Table 5.
【0057】[0057]
【表5】 [Table 5]
【0058】Si付着量が0.025〜0.5g/m2
の範囲を満足する本発明例No.48〜53は、耐食
性,深絞り加工性及びアース性の全てに優れている。一
方Si付着量が少な過ぎる比較例No.54は、耐食性
及び深絞り加工性に乏しく、Si付着量が多過ぎる比較
例No.55〜57はアース性に劣っている。以下に示
す実施例6〜11は、前記シランカップリング剤を添加
した場合の表面処理金属板の特性を調べることを目的と
して行ったものである。The amount of Si adhesion is 0.025 to 0.5 g / m 2
Of the present invention satisfying the range of the present invention. Nos. 48 to 53 are excellent in all of corrosion resistance, deep drawing workability and earthing property. On the other hand, in Comparative Example No. 1 in which the Si adhesion amount was too small. Comparative Example No. 54 was poor in corrosion resistance and deep drawability and had too much Si adhesion. 55 to 57 are inferior in grounding properties. Examples 6 to 11 described below were conducted for the purpose of examining the characteristics of the surface-treated metal plate when the silane coupling agent was added.
【0059】実施例6 シランカップリング剤としてγ−グリシドキシプロピル
トリメトキシシランを5.0重量%含有させたこと以外
は、実施例1と同様にしてLi/Si比が0〜1.0の
範囲にあるNo.101〜114の試験片を得た。これ
らの試験片について、前述の方法により、耐食性,耐疵
付き性,濡れ性,塗装性(一次密着性)を調べる試験を
行うと共に、以下の方法により塗装性(二次密着性)及
び印刷性を調べた。 Example 6 A Li / Si ratio of 0 to 1.0 was prepared in the same manner as in Example 1 except that γ-glycidoxypropyltrimethoxysilane was contained at 5.0% by weight as a silane coupling agent. No. in the range of No. 101-114 test pieces were obtained. These specimens were tested for corrosion resistance, scratch resistance, wettability, and paintability (primary adhesion) by the methods described above. In addition, paintability (secondary adhesion) and printability were determined by the following methods. Was examined.
【0060】(vii) 塗装性試験(二次密着性) 塗装後の各試験片を沸水に1時間浸漬後、1時間常温で
放置した後、一次密着性と同様の方法で塗膜の残存枡目
数により二次密着性の評価を行った。(Vii) Paintability Test (Secondary Adhesion) Each of the coated test pieces was immersed in boiling water for 1 hour, allowed to stand at room temperature for 1 hour, and then subjected to the same method as in the primary adhesion to measure the remaining amount of the coating film. The secondary adhesion was evaluated by the number of stitches.
【0061】(viii)印刷性試験 得られた鋼板にシルクスクリーン印刷により、0.2m
m,0.5mm,1.0mmの線を印刷し、印刷後の各
線の鮮映性を目視にて評価した。尚、印刷にはエポキシ
系塗料を使用して、焼付条件は40℃×20分間とし
た。評価基準は以下に示す。 ◎:はじきやにじみがない ○:若干のにじみは見られるものの特に問題のないレベ
ル △:はじきやにじみが目立つ ×:はじきやにじみが著しい 夫々の混合溶液のLi/Si比と試験結果を表6に示
す。(Viii) Printability test The obtained steel sheet was 0.2 m thick by silk screen printing.
m, 0.5 mm, and 1.0 mm lines were printed, and the sharpness of each line after printing was visually evaluated. The printing was performed using an epoxy paint and the baking conditions were 40 ° C. × 20 minutes. The evaluation criteria are shown below. ◎: No bleeding or bleeding ○: Slight bleeding is observed but no problem is observed △: Repelling or bleeding is noticeable ×: Repelling or bleeding is remarkable Table 6 shows the Li / Si ratio of each mixed solution and test results. Shown in
【0062】[0062]
【表6】 [Table 6]
【0063】Li/Si比が0.2〜0.6の範囲にあ
る本発明例No.101〜108は、耐食性,耐疵付き
性,濡れ性,塗装性及び印刷性の全てに優れている。一
方、Li/Si比が小さ過ぎる比較例No.109〜1
11は、耐食性,耐疵付き性及び濡れ性がいずれも劣っ
ており、Li/Si比が大き過ぎる比較例No.112
〜114は塗装性及び印刷性に劣っている。In the present invention, the Li / Si ratio is in the range of 0.2 to 0.6. Nos. 101 to 108 are excellent in all of corrosion resistance, scratch resistance, wettability, paintability and printability. On the other hand, in Comparative Example No. where the Li / Si ratio was too small. 109-1
Comparative Example No. 11 is inferior in corrosion resistance, scratch resistance and wettability, and has an excessively large Li / Si ratio. 112
-114 are inferior in paintability and printability.
【0064】実施例7 シランカップリング剤としてγ−グリシドキシプロピル
トリメトキシシランを5.0重量%添加したこと以外
は、実施例2と同様にして、処理液中の有機樹脂の含有
量が、表面処理鋼板に与える影響を調べた。結果は表7
に示す。 Example 7 In the same manner as in Example 2 except that 5.0% by weight of γ-glycidoxypropyltrimethoxysilane was added as a silane coupling agent, the content of the organic resin in the treatment solution was reduced. The effect on the surface-treated steel sheet was examined. Table 7 shows the results
Shown in
【0065】[0065]
【表7】 [Table 7]
【0066】グラフトポリマーの含有量が0.5〜1
0.0%である本発明例No.115〜122は、耐食
性,深絞り加工性,耐汚染性,塗装性,印刷性の全てに
優れている。一方、グラフトポリマーの含有量の少な過
ぎる比較例No.123,124は耐食性及び耐汚染性
に劣り、型かじりも発生した。またグラフトポリマーの
含有量の多過ぎる比較例No.125〜128では深絞
り加工時に黒化現象が生じた。When the content of the graft polymer is 0.5 to 1
Inventive Example No. Nos. 115 to 122 are excellent in all of corrosion resistance, deep drawing workability, stain resistance, paintability and printability. On the other hand, in Comparative Example No. 1 in which the content of the graft polymer was too small. Nos. 123 and 124 were inferior in corrosion resistance and stain resistance, and also had mold seizure. In Comparative Example No. 1 in which the content of the graft polymer was too large. In the case of 125 to 128, blackening occurred during deep drawing.
【0067】実施例8 シランカップリング剤としてγ−グリシドキシプロピル
トリメトキシシランを5.0重量%添加したこと以外
は、実施例2と同様にして、グラフトポリマー中のシリ
コーン含有量が、表面処理鋼板に与える影響を調べた。
結果は表8に示す。 Example 8 In the same manner as in Example 2 except that 5.0% by weight of γ-glycidoxypropyltrimethoxysilane was added as a silane coupling agent, the silicone content in the graft polymer was reduced to the surface. The effect on the treated steel sheet was investigated.
The results are shown in Table 8.
【0068】[0068]
【表8】 [Table 8]
【0069】本発明例No.129〜135は、グラフ
トポリマー中のシリコーン樹脂の含有量が5.0〜5
0.0%であり、深絞り加工性,耐汚染性,塗装性,印
刷性の全てに優れている。一方、グラフトポリマー中の
シリコーン含有量の少な過ぎる比較例No.136〜1
38は深絞り加工性及び耐汚染性に劣り、シリコーン含
有量の多過ぎる比較例No.139,140は塗装性及
び印刷性に劣ることが分かる。Inventive Example No. 129 to 135 have a silicone resin content of 5.0 to 5 in the graft polymer.
0.0%, which is excellent in all of deep drawing workability, stain resistance, paintability and printability. On the other hand, in Comparative Example No. 1 in which the silicone content in the graft polymer was too low. 136-1
Comparative Example No. 38 is inferior in deep drawing workability and stain resistance and has too much silicone content. 139 and 140 are inferior in paintability and printability.
【0070】実施例9 シランカップリング剤としてγ−グリシドキシプロピル
トリメトキシシランを5.0重量%含有させたこと以外
は、実施例4と同様にして、処理液中のNa及び/又は
Kの含有量と得られる表面処理鋼板の性質との関係を調
べた。結果は、表9に示す。 Example 9 In the same manner as in Example 4 except that 5.0% by weight of γ-glycidoxypropyltrimethoxysilane was contained as a silane coupling agent, Na and / or K in the treatment liquid were changed. Was examined for the relationship between the content of Pb and the properties of the resulting surface-treated steel sheet. The results are shown in Table 9.
【0071】[0071]
【表9】 [Table 9]
【0072】Na及び/又はKの含有量が1.0重量%
以下の本発明例No.141〜144は、耐食性,濡れ
性及び深絞り加工性の全てに優れている。一方Na及び
/又はKの含有量が1.0重量%を超える比較例No.
145〜147は、耐食性及び濡れ性に劣っている。The content of Na and / or K is 1.0% by weight
The present invention example No. 141 to 144 are excellent in all of corrosion resistance, wettability and deep drawing workability. On the other hand, in Comparative Example No. 1 in which the content of Na and / or K exceeds 1.0% by weight.
145 to 147 are inferior in corrosion resistance and wettability.
【0073】実施例10 次に、処理液中のシランカップリング剤の含有量と表面
処理鋼板の性質の関係を調べた。Li/Si比を0.4
とし、更に下記の表10に示すシランカップリング剤を
0〜20.0重量%含有させたこと以外は、実施例1と
同様にして試験片No.148〜160を作製し、前述
の方法により、深絞り加工性及び塗装性を調べた。 Example 10 Next, the relationship between the content of the silane coupling agent in the treatment liquid and the properties of the surface-treated steel sheet was examined. Li / Si ratio of 0.4
The test piece No. was prepared in the same manner as in Example 1 except that the silane coupling agent shown in Table 10 below was contained in an amount of 0 to 20.0% by weight. 148 to 160 were prepared, and the deep drawability and the paintability were examined by the above-described method.
【0074】[0074]
【表10】 [Table 10]
【0075】シランカップリング剤を1.0〜10.0
重量%の範囲で含有させた本発明例No.148〜15
5は、深絞り加工性及び塗装性のいずれにも優れてい
る。一方、シランカップリング剤が添加されていない
か、含有量が少な過ぎる場合の比較例No.156,1
57は二次密着性に乏しく、シランカップリング剤の含
有量が多過ぎる比較例No.158〜160は深絞り加
工時に型かじりが発生した。The silane coupling agent is used in an amount of 1.0 to 10.0.
Inventive Example No. contained in the range of% by weight. 148-15
No. 5 is excellent in both deep drawability and paintability. On the other hand, when the silane coupling agent was not added or the content was too small, the comparative example No. 156,1
Comparative Example No. 57 was poor in secondary adhesion and contained too much silane coupling agent. Nos. 158 to 160 caused mold seizure during deep drawing.
【0076】実施例11 シランカップリング剤としてγ−グリシドキシプロピル
トリメトキシシランを5.0重量%含有させたこと以外
は、実施例5と同様にして、皮膜の付着量と得られる表
面処理鋼板の性質との関係を調べた。結果は表11に示
す。 Example 11 Except that 5.0% by weight of γ-glycidoxypropyltrimethoxysilane was contained as a silane coupling agent, the same procedure as in Example 5 was carried out to obtain the coating amount of the film and the resulting surface treatment. The relationship with the properties of the steel sheet was investigated. The results are shown in Table 11.
【0077】[0077]
【表11】 [Table 11]
【0078】Si付着量が0.025〜0.5g/m2
の範囲を満足する本発明例No.161〜166は、耐
食性,深絞り加工性及びアース性の全てに優れている。
一方Si付着量が少な過ぎる比較例No.167は、耐
食性及び深絞り加工性に乏しく、Si付着量が多過ぎる
比較例No.168〜170はアース性に劣っている。The Si adhesion amount is 0.025 to 0.5 g / m 2
Of the present invention satisfying the range of the present invention. 161 to 166 are excellent in all of corrosion resistance, deep drawing workability and earthing property.
On the other hand, in Comparative Example No. 1 in which the Si adhesion amount was too small. Comparative Example No. 167 is poor in corrosion resistance and deep drawability and has too much Si adhesion. 168 to 170 are inferior in grounding properties.
【0079】[0079]
【発明の効果】本発明は以上の様に構成されているの
で、耐疵付き性及び深絞り性に優れる樹脂皮膜塗装金属
板であって、耐食性及び塗装性に優れ、しかも耐汚染性
を有して無塗装のままでも使用できる表面処理金属板の
提供が可能となった。また、更に上記特性に加えて二次
密着性及び印刷性にも優れた表面処理金属板の提供も可
能となった。As described above, the present invention is a resin-coated metal sheet having excellent scratch resistance and deep drawability, which is excellent in corrosion resistance and paintability, and has stain resistance. As a result, it has become possible to provide a surface-treated metal plate that can be used without painting. Further, it has become possible to provide a surface-treated metal plate which is excellent in secondary adhesion and printability in addition to the above characteristics.
フロントページの続き (56)参考文献 特開 昭52−76236(JP,A) 特開 平8−267002(JP,A) 特開 平6−57441(JP,A) 特開 平4−285179(JP,A) 特開 平1−312082(JP,A) 特公 昭44−19686(JP,B1) (58)調査した分野(Int.Cl.6,DB名) C23C 22/00 - 22/86 Continuation of the front page (56) References JP-A-52-76236 (JP, A) JP-A-8-267002 (JP, A) JP-A-6-57441 (JP, A) JP-A-4-285179 (JP) , A) JP-A-1-312082 (JP, A) JP-B-44-19686 (JP, B1) (58) Fields investigated (Int. Cl. 6 , DB name) C23C 22/00-22/86
Claims (10)
アルカリ金属塩とケイ酸コロイドを含み更に有機樹脂を
含む皮膜が形成された表面処理金属板において、 上記ケイ酸アルカリ金属塩がケイ酸リチウムであると共
に、上記皮膜中における(Li原子/Si原子)比が
0.2〜0.6であり、 且つ前記有機樹脂がグラフトポリマーであってシリコー
ン樹脂成分を有することを特徴とする表面処理金属板。1. A surface-treated metal plate on which a coating containing an alkali metal silicate or an alkali metal silicate and a silicate colloid and further containing an organic resin is formed, wherein the alkali metal silicate is lithium silicate. And a (Li atom / Si atom) ratio in the coating is 0.2 to 0.6, and the organic resin is a graft polymer and has a silicone resin component. .
脂成分とアクリル系樹脂成分からなる請求項1に記載の
表面処理金属板。2. The surface-treated metal plate according to claim 1, wherein the graft polymer comprises a silicone resin component and an acrylic resin component.
ポリマーからなる櫛型グラフトポリマーであり、該枝ポ
リマーの一部または全部がシリコーン樹脂である請求項
1または2に記載の表面処理鋼板。3. The surface-treated steel sheet according to claim 1, wherein the graft polymer is a comb-shaped graft polymer comprising a trunk polymer and a branch polymer, and a part or all of the branch polymer is a silicone resin.
ン樹脂成分の含有量が5〜50重量%である請求項1〜
3のいずれかに記載の表面処理金属板。4. The graft polymer according to claim 1, wherein the content of the silicone resin component is 5 to 50% by weight.
4. The surface-treated metal plate according to any one of 3.
量が0.5〜10.0重量%である請求項1〜4のいず
れかに記載の表面処理金属板。5. The surface-treated metal sheet according to claim 1, wherein the content of the graft polymer in the coating is 0.5 to 10.0% by weight.
在するNa及び/又はKの含有量が合計1.0重量%以
下である請求項1〜5のいずれかに記載の表面処理金属
板。6. The surface-treated metal sheet according to claim 1, wherein the total content of Na and / or K present as impurities in the alkali metal silicate is 1.0% by weight or less.
0.5g/m2 である請求項1〜6のいずれかに記載の
表面処理金属板。7. The coating amount of the coating is 0.025 to 0.025 as Si.
Surface-treated metal sheet according to any one of claims 1 to 6 is 0.5 g / m 2.
1.0〜10.0重量%含有される請求項1〜7のいず
れかに記載の表面処理鋼板。8. The surface-treated steel sheet according to claim 1, wherein the coating contains a silane coupling agent in an amount of 1.0 to 10.0% by weight.
たは(2)式で表されるシランカップリング剤よりなる
群から選択される1種以上である請求項8に記載の表面
処理金属板。 【化1】 (R1 ,R5 ;低級アルキル基、R2 ,R3 ,R4 ;低
級アルコキシ基)9. The surface-treated metal sheet according to claim 8, wherein the silane coupling agent is at least one selected from the group consisting of silane coupling agents represented by the following formula (1) or (2). . Embedded image (R 1 , R 5 ; lower alkyl group, R 2 , R 3 , R 4 ; lower alkoxy group)
または(4)式で表されるシランカップリング剤からな
る群より選択される1種以上である請求項8に記載の表
面処理金属板。 【化2】 (Rg ;グリシドキシ基、R2 ,R3 ,R4 ;低級アル
コキシ基、 R5 ;低級アルキル基、R6 ;低級アルキレン基)10. The surface-treated metal plate according to claim 8, wherein the silane coupling agent is at least one selected from the group consisting of silane coupling agents represented by the following formula (3) or (4). . Embedded image (R g; glycidoxy group, R 2, R 3, R 4; a lower alkoxy group, R 5; a lower alkyl group, R 6; lower alkylene group)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30682396A JP2960892B2 (en) | 1996-11-18 | 1996-11-18 | Surface treated metal plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30682396A JP2960892B2 (en) | 1996-11-18 | 1996-11-18 | Surface treated metal plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10147890A JPH10147890A (en) | 1998-06-02 |
| JP2960892B2 true JP2960892B2 (en) | 1999-10-12 |
Family
ID=17961695
Family Applications (1)
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|---|---|---|---|
| JP30682396A Expired - Lifetime JP2960892B2 (en) | 1996-11-18 | 1996-11-18 | Surface treated metal plate |
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| Country | Link |
|---|---|
| JP (1) | JP2960892B2 (en) |
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| KR100931242B1 (en) | 2002-12-27 | 2009-12-10 | 주식회사 포스코 | Manufacturing method of shrinky band band steel sheet for brown tube with improved workability and stain resistance |
| JP4720455B2 (en) * | 2005-11-16 | 2011-07-13 | 住友金属工業株式会社 | Surface treatment solution suitable for zinc-based plated metal materials |
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- 1996-11-18 JP JP30682396A patent/JP2960892B2/en not_active Expired - Lifetime
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| Publication number | Publication date |
|---|---|
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