JP2961329B2 - Rice milling equipment for farmers - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rice milling machine for farmers.

[0002]

2. Description of the Related Art Conventionally, there is known a rice milling apparatus for a farmer, in which a brown rice storage tank, a refrigeration unit, and a rice milling apparatus are housed in a single box so that brown rice can be taken out and milled by a necessary amount.

[0003]

The above-mentioned known rice-milling apparatus for farmers stores brown rice obtained by milling with cooling (about 150 kg) while cooling it with a refrigeration unit, and takes out only necessary portions so that the rice can be milled. Because of this, it is brown rice storage and requires an independent hulling device separately, and the whole becomes expensive. In addition, brown rice is degraded under high temperature and high humidity conditions. To prevent this, a separate refrigeration mechanism was required. In the rice grains, neutral fats are decomposed by oxidation to produce free fatty acids, which act on starch to prevent gelatinization, leading to aged rice.

However, in terms of storage, rice storage is more advantageous than brown rice storage in various aspects. Even in the storage of paddy rice, it does not change in quality due to temperature and humidity, but compared to brown rice storage, paddy rice storage has a coarser density, so it is well ventilated with a simple ventilation mechanism, and the refrigeration mechanism is mainly for dehumidification. Good. In addition, the above-mentioned known products have a lack of consideration for the size of the brown rice storage tank because the purpose is not clear.
The known tank has a capacity of 150 kg (about 2.5 kg).
It is designed for bales, but this is only half a year's worth of consumption on average. In this case, when farmers use them for their own use, they must re-store them six months later, but at that time, there is no rice to store because it is not the harvest season. Therefore, in one box, a large tank (300kg-600kg) that can store the amount of paddy rice that a standard farmer consumes for one year
When a simple hulling device and a rice milling device are provided,
The farmer will be able to consume rice while milling until the next harvest season. Also, for the above purpose, each member only needs to operate at a rate of about once every two weeks,
Each member may be a switch (push button) that is pressed when necessary, and may be configured to operate independently.

[0005]

Accordingly, the present invention provides an insulated rice pad provided in a box 1 having a capacity capable of taking out rice for private use required from the harvested rice until the next year's harvest and storing it at once. The tank 2, an embossing fryer cylinder 19 that is rotated by an embedding motor 24 with an embedding hopper 20 attached to the outside of the box 1, and a temperature sensor 16 provided in the paddy tank 2
And a humidity sensor 17, a circulation motor 12 and a dehumidification mechanism 18 that are energized when the temperature exceeds the set values of the temperature sensor 16 and the humidity sensor 17 and stopped when the set value is reached, a circulation mechanism 8 that is operated by the circulation motor 12, and It is operated by a ventilation mechanism 6 and a hulling motor 55 capable of hulling only a necessary amount of the hulled rice stored in the hulling tank 2 provided in an outer upper case 57 mounted on the outside of the box 1. A rice milling device operated by a rice hulling device 25 and a rice milling motor 48 for milling brown rice hulled by the hulling device 25 provided in the outer lower case 58 provided below the outer upper case 57. 39 is a rice hulling rice mill for farmers.

[0006]

DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described with reference to the drawings.
Reference numeral 1 denotes a transportable heat-insulating box that can be placed in the barn of a farmhouse or in the soil, and is formed of a frame of angle steel and an outer heat-insulating decorative panel. The box 1 may be a single box or an aggregate of a plurality of boxes. Inside the box 1, there is provided a large paddy tank 2 capable of storing at once a quantity of private rice necessary for the next year's harvest of the rice harvested this year. The upper part of the paddy tank 2 is surrounded by a ceiling plate 3, and the lower part is formed in a funnel 4. The funnel 4 is formed of a wire mesh or a perforated thin plate and is permeable. Reference numeral 5 denotes an outlet at the center of the funnel 4.

Reference numeral 6 denotes an exhaust tube provided on the ceiling plate 3.
A suction fan 7 that is rotated by a circulation motor 12 is mounted in the exhaust tube 6. A vertical circulation mechanism 8 is provided vertically in the paddy tank 2, and a spiral conveyor 9 is provided in the vertical circulation mechanism 8. The lower end of the vertical circulation mechanism 8 reaches a position near the outlet 5, and the lower end of the spiral conveyor 9 projects beyond the lower end of the vertical circulation mechanism 8.

A discharge port 10 is opened on the side wall of the upper end of the vertical circulation mechanism 8, and a scraping blade 11 is fixed to a portion of the spiral conveyor 9 facing the discharge port 10. A circulation motor 12 is provided at the upper end of the spiral conveyor 9. The circulation motor 12 is fixed to the ceiling plate 3 side of the paddy tank 2. The fan 7 is rotated by a circulation motor 12. As described above, when the circulation motor 12 is energized, the spiral conveyor 9 is rotated to circulate the paddy in the paddy tank 2, and the fan 7 is rotated to cool the paddy rice in the paddy tank 2 by ventilation. A valve conveyor 13 is provided below the outlet 5.

The valve conveyor 13 is rotated by a feeding motor 14. The outer periphery of the valve conveyor 13 is surrounded by a horizontal cylinder 15. At the upper position in the paddy tank 2, a temperature sensor 16 and a humidity sensor 17 for the paddy rice in the paddy tank 2 are attached. A dehumidifying mechanism 18 is provided in the box 1 in the space below the funnel 4. The dehumidifying mechanism 18 may have a function of sucking outside air, dehumidifying and exhausting. The temperature sensor 16 is set to 10 degrees as an example, and the humidity sensor 1
7 is set to a humidity of 78%, and if any of them exceeds,
The circulation motor 12 is made to move, and automatically stops when the set value is reached. This keeps the rice in the range of 15-16% for an extended period.

[0010] At the outside of the paddy tank 2, a fryer cylinder 19 for filling paddy rice into the paddy tank 2 is fixed by a fitting 56 (FIG. 9). Reference numeral 20 denotes a loading hopper provided below the fryer cylinder 19, 21 denotes an ascending conveyor provided in the fryer cylinder 19, 22 denotes a supply port, 23 denotes a scraper blade, and 24 denotes a descent motor.

At the side position of the paddy tank 2, an outer upper case 57 is attached to the outer upper position of the box 1 with screws.
The hulling device 25 is provided in the case 57. 26 is a wing of the hulling device 25, and 27 is a rubber plate of the hulling device 25. The hulling device 25 and the horizontal cylinder 15 are connected by a hulling transport pipe 28. 29 is a shaft for rotating the ejecting wing 26,
Is attached with a rice husk suction blower 30. 31 is a suction blade of the rice husk suction blower 30, and 32 is a suction port of the rice husk suction blower 30.

An air selection chamber 33 is provided in an outer upper case 57 beside the hulling device 25 and the rice husk suction blower 30. The discharge pipe 34 of the hulling device 25 is opened above the wind selection chamber 33, and the suction port 35 opened on the side wall of the wind selection chamber 33 and the rice husk suction blower 30 are connected by a suction pipe 36. The discharge pipe 37 of the rice husk suction blower 30 is connected to a rice hull tank 38 provided below the rice husk suction blower 30. The rice husk tank 38 is provided in an outer lower case 58 provided below the outer upper case 57. A rice polishing device 39 is provided in the outer lower case 58 on the side of the rice husk tank 38.

Reference numeral 40 denotes a supply tank of the rice polishing apparatus 39,
The outflow port 41 of the wind selection chamber 33 opens above the supply tank 40. 42 is a grain feeding cylinder, 43 is a rice milling cylinder, and 43 is a rice milling cylinder.
A discharge port 44 is formed in the upper part of. A grain feeding spiral 45 is provided in the grain feeding cylinder 42, and a milling roll 46 is provided in the rice milling cylinder 43. 47 is a resistor.

A blower 49 rotated by a suction motor 48 is provided on a lower side of the supply tank 40 of the rice polishing apparatus 39, and the blower 49 sucks the bran removing chamber 51 through a suction pipe 50. The exhaust pipe 52 of the blower 49 is connected to the bran chamber 53. Reference numeral 54 denotes an operation panel, which is mounted on the hopper 20 by a mounting bracket 59.

Thus, when the setting switch a provided on the operation panel 55 is turned on, the setting motor 24 rotates the hoisting cylinder 19 and sets the setting.
When the circulation switch b is turned on, the temperature of the circulation motor 12, the dehumidification mechanism 18, the circulation mechanism 8 and The ventilation mechanism 6 operates to save the circulation ventilation, and automatically stops when the set value is reached. When the hulling switch c is turned on, the hulling device 25 is operated by the hulling motor 55 to perform hulling, and when the milling switch d is turned on, the milling device 39 is operated by the milling motor 48 to mill rice. As a whole.

[0016]

Next, the operation will be described. The box 1, the outer upper case 57, the outer lower case 58 and the frying mechanism are separately packed and transported, and assembled on site. After assembling, the setting switch a is turned on, and the setting motor 24 is energized.
One year's worth of paddy rice, which is necessary for private use, is weighed out from the paddy rice harvested in the current year, and is put into the filling hopper 20. Then, the paddy rice rises inside the fryer cylinder 19 by the ascending conveyor 21 and is sent into the paddy tank 2 from the supply port 22 by the scraping blades 23. The amount is usually in a range of 300 kg to 600 kg, and is stored in the paddy tank 2.

The paddy rice stored in the paddy tank 2 is
Since it is discharged little by little over the year, it may become humid depending on the season. However, if the circulation switch b is turned on, the temperature sensor 16 and the humidity sensor 17 indicate that the temperature exceeds 10 degrees or the humidity is 78%. Is exceeded, the circulation motor 12 and the dehumidification mechanism 18 are energized, and the circulation mechanism 8
In addition, the ventilation mechanism 6 is operated to save the circulation ventilation, and automatically stops and saves when the set value is reached.

Next, when the hulling switch c is turned on once a month, the hulling motor 55 and the feeding motor 14 are turned on.
And the valve conveyor 13 is rotated to take out the required amount of paddy rice, for example, as one square, and send this to the paddy device 25 through the paddy transfer pipe 28 to the rubber plate 27 by the jumping wings 26. The rice is hulled by collision and sent into the wind selection chamber 33 through the discharge pipe 34.

Since the suction air of the rice husk suction blower 30 is passed through the air selection chamber 33, the lightweight rice husk is sucked, flows into the rice husk suction blower 30 through the suction pipe 36 from the suction port 35, and is discharged. After passing through 37, it is stored in a rice husk tank 38. The brown rice selected in the wind selection room 33 is supplied to the supply tank 40.
It falls and is stored. When the storage reaches a certain amount, the rice milling switch d is turned on to energize the rice milling motor 48,
The rice milling device 39 is operated to flow into the grain feeding cylinder 42, fried by the grain feeding spiral 45, milled by the milling roll 46, and taken out from the outlet 44.

[0020]

As described above, the known rice milling apparatus for farmers stores brown rice obtained by milling while cooling it with a refrigeration unit (about 150 kg), and takes out only the necessary amount so that the rice can be milled. Because of this, it is brown rice storage and requires an independent hulling device separately, and the whole becomes expensive. In addition, brown rice is degraded under high temperature and high humidity conditions. To prevent this, a separate refrigeration mechanism was required. In the rice grains, neutral fats are decomposed by oxidation to produce free fatty acids, which act on starch to prevent gelatinization, leading to aged rice. However, in terms of storage, paddy rice storage is more advantageous than brown rice storage in various aspects. Even in the storage of rice, the quality of rice is still the same as that of brown rice.
The refrigeration mechanism may be one that mainly performs dehumidification. In addition, the above-mentioned known products have a lack of consideration for the size of the brown rice storage tank because the purpose is not clear. The known tank is designed to have a capacity of 150 kg (approximately 2.5 bales), which is only the average half-year consumption of a farmer. In this case, when farmers use them for their own use, they must re-store them six months later, but at that time there is no rice to be stored because it is not the harvest season.

However, the present invention relates to a heat-insulating paddy tank 2 provided in a box 1 having a capacity capable of taking out rice for private use required for the next year's harvest from the harvested paddy rice and storing it at a time, Stuffing hopper 20 attached outside box 1
A frying cylinder 19 for rotation, which is rotated by a motor 24 for mounting,
A temperature sensor 16 and a humidity sensor 17 provided in the paddy tank 2;
The circulation motor 12 and the dehumidifying mechanism 18 that are energized when the set value is exceeded and stop when the set value is reached, the circulation mechanism 8 and the ventilation mechanism 6 that are operated by the circulation motor 12, and mounted outside the box 1. A hulling device 25 which is operated by a hulling motor 55 capable of hulling only a required amount of the hulled rice stored in the hulling tank 2 provided in the outer upper case 57;
Milling device 39 operated by a milling motor 48 for milling brown rice milled by the milling device 25 provided in the outer lower case 58 provided below the outer upper case 57.
A. It is a rice milling machine for farmers consisting of: a. Take out the rice for private use required from the harvested rice to harvest by the next fiscal year and put it in a box 1 with a capacity that can store it at once. Since the insulated paddy tank 2 was provided, in the middle of the year,
There is no interruption. (B) Since the lifting drum 19 for rotation is rotated by a lifting motor 24 with a lifting hopper 20 attached to the outside of the box 1, the box 1 and the lifting drum 19 are separately provided. Can be transported to (C) a temperature sensor 16 and a humidity sensor 17 provided in the paddy tank 2, a circulation motor 12 and a dehumidifying mechanism 18 which are energized when the temperature exceeds the set values of the temperature sensor 16 and the humidity sensor 17 and stopped when the set value is reached. Since the circulation mechanism 8 and the ventilation mechanism 6 operated by the circulation motor 12 are used, it can be stored for a long period of one year. D. An outer upper case 57 attached to the outside of the box 1
A hulling device 25 that is operated by a hulling motor 55 capable of hulling only the required amount of rice stored in the hulling tank 2 provided therein, and an outer lower case provided at a position below the outer upper case 57. And a rice milling device 39 operated by a rice milling motor 48 that mills brown rice milled by the rice milling device 25 provided in the rice milling device 25. The rice milling device for farmers is divided into approximately four blocks for convenience. Can be transported. This has the effect.

[Brief description of the drawings]

FIG. 1 is an overall vertical side view.

FIG. 2 is an overall longitudinal front view.

FIG. 3 is an overall cross-sectional plan view.

FIG. 4 is a partially longitudinal rear view of the whole.

FIG. 5 is a longitudinal sectional view of the hulling device.

FIG. 6 is a longitudinal sectional view of a suction blower.

FIG. 7 is a vertical sectional view of a suction case.

FIG. 8 is an overall perspective view.

FIG. 9 is a perspective view of the entirety with a part of the cover removed.

[Explanation of symbols]

1 ... box body, 2 ... paddy tank, 3 ... ceiling plate, 4 ... funnel, 5 ...
Outlet, 6 ... exhaust pipe, 7 ... fan, 8 ... vertical circulation mechanism, 9 ...
Spiral conveyor, 10 ... outlet, 11 ... scraping blade, 12 ... motor for circulation, 13 ... valve conveyor, 14 ... motor, 1
5 horizontal cylinder, 16 temperature sensor, 17 humidity sensor, 18
... Dehumidifying mechanism, 19 ... Flying cylinder, 20 ... Stuffing hopper, 21 ...
Ascending conveyor, 22 ... Supply port, 23 ... Swing blade, 24 ... Squeezing motor, 25 ... Hulling device, 26 ... Spring blade, 27 ... Rubber plate, 28 ... Rice transport pipe, 29 ... Shaft, 30 ... Rice hull Suction blower, 31: suction blade, 32: suction port, 33: air selection chamber, 34: discharge pipe, 35: suction port, 36: suction pipe,
37: discharge pipe, 38: rice husk tank, 39: rice milling device, 40: supply tank, 41: outlet, 42: grain feeder,
43: rice milling cylinder, 44: discharge outlet, 45: spiraling spiral, 46 ...
Polishing roll, 47: Resistor, 48: Motor for rice polishing, 49
... blower, 50 ... suction pipe, 51 ... bran removal chamber, 52 ... exhaust pipe, 53 ... bran chamber, 54 ... operation panel, 55 ... hulling motor,
56: mounting bracket, 57: outer upper case, 58: outer lower case, 59: mounting bracket, a: plug-in switch, b: circulation switch, c: hulling switch, d: rice polishing switch.

Claims (1)

(57) [Claims] 1. An insulated paddy tank 2 provided in a box 1 having a capacity capable of taking out rice for private use required from the harvested paddy rice until the next year's harvest and storing it at once, and the box 1
Motor 2 with a mounting hopper 20 mounted outside
And the temperature sensor 16 and the humidity sensor 17 provided in the paddy tank 2 and the temperature sensor 16 and the humidity sensor 17 are energized when the temperature exceeds the set value and the set value is reached. The circulating motor 12 and the dehumidifying mechanism 18 to be stopped, the circulating mechanism 8 and the ventilation mechanism 6 operated by the circulating motor 12, and the paddy provided in the outer upper case 57 attached to the outside of the box 1. A rice hulling motor 5 that can hulle only a necessary amount of rice hulled in the tank 2
5 and an outer upper case 57
A rice milling device 39 for a farmer, comprising a rice milling device 39 operated by a rice milling motor 48 for milling brown rice milled by the rice milling device 25 provided in an outer lower case 58 provided at a position below the rice milling device.