JP2968305B2 - Loom winding diameter detection device - Google Patents
Loom winding diameter detection deviceInfo
- Publication number
- JP2968305B2 JP2968305B2 JP12586490A JP12586490A JP2968305B2 JP 2968305 B2 JP2968305 B2 JP 2968305B2 JP 12586490 A JP12586490 A JP 12586490A JP 12586490 A JP12586490 A JP 12586490A JP 2968305 B2 JP2968305 B2 JP 2968305B2
- Authority
- JP
- Japan
- Prior art keywords
- winding diameter
- warp
- tension
- correction
- corrector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004804 winding Methods 0.000 title claims description 50
- 238000001514 detection method Methods 0.000 title claims description 4
- 238000012937 correction Methods 0.000 claims description 27
- 239000002759 woven fabric Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000000611 regression analysis Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
Landscapes
- Looms (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、織機の電動送り出し装置において、送り出
し用のビームの巻径検出装置の改良に関する。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a winding diameter detection device for a delivery beam in an electric delivery device of a loom.
〔従来の技術〕 電動送り出し装置では、製織の進行とともに、たて糸
送り出し用のビームの巻径が減少するため、ビームの回
転量制御のために、ビームでのたて糸の巻径の検出が必
要となる。[Prior Art] In an electric feeding device, since the winding diameter of a beam for sending out a warp decreases with the progress of weaving, it is necessary to detect the winding diameter of the warp in the beam for controlling the rotation amount of the beam. .
一般に、ビームの巻径(半径)Rは、たて糸の移動速
度V、ビームの回転速度Wおよび円周率πを用いて下記
の式によって表される。Generally, the winding diameter (radius) R of a beam is represented by the following equation using the moving speed V of the warp yarn, the rotation speed W of the beam, and the pi.
したがって、移動速度Vおよび回転速度Wを実測し
て、上記式に代入すれば、ビームの巻径Rは計算によっ
て求められる。しかし、たて糸の移動速度Vは、わざわ
ざ実測しなくても、織機のピック数と打ち込み密度とか
ら間接的に求められる。 Therefore, if the moving speed V and the rotational speed W are actually measured and substituted into the above equation, the beam diameter R can be obtained by calculation. However, the moving speed V of the warp yarn can be obtained indirectly from the number of picks of the loom and the driving density without actually measuring the warp.
そこで、特開昭59−157354号公報の発明は、移動速度
Vを実測しないで、織機のピック数に比例する主軸の回
転パルス数PL、打ち込み密度B、ビーム駆動側の回転パ
ルス数PW、回転伝達経路のギヤ比mから、下記の式によ
って求めている。Therefore, the invention disclosed in Japanese Patent Application Laid-Open No. 59-157354 does not measure the moving speed V, but measures the number of rotation pulses P L of the main shaft proportional to the number of picks of the loom, the driving density B, and the number of rotation pulses P W on the beam drive side. , And the gear ratio m of the rotation transmission path is determined by the following equation.
〔従来技術の問題点〕 ところが、実際の制御の過程で、演算による巻径と、
実測によるビームの巻径とが異なっていることが判明し
た。その原因の解析過程で、打ち込み密度が大きいか、
またはたて糸張力が小さいと、実際の織物となったとき
のたて糸の屈曲の度合が変化し、これがたて糸の消費量
に影響していることがつきとめられた。 [Problems of the prior art] However, in the actual control process, the winding diameter calculated by
It was found that the actual measured beam diameter was different. In the process of analyzing the cause, whether the implantation density is large,
Alternatively, it was found that when the warp yarn tension was small, the degree of bending of the warp yarn when the actual fabric was formed was changed, and this affected the consumption amount of the warp yarn.
したがって、本発明の目的は、製織過程での打ち込み
密度およびたて糸張力を考慮して、ビームでの糸の巻径
を計算により正確に検出できるようにすることである。SUMMARY OF THE INVENTION It is therefore an object of the present invention to make it possible to accurately detect the winding diameter of a yarn with a beam by taking into account the driving density and the warp yarn tension during the weaving process.
そこで、本発明は、ビームに巻かれた糸の巻径をビー
ムの回転、織機の主軸の回転および打ち込み密度から巻
径検出器によって演算により求める過程で、巻径検出器
によって求められた巻径を入力とする巻径補正器によっ
て、打ち込み密度およびたて糸張力のうち少なくともい
ずれか1つをパラメータとし、該パラメータを用いて織
物におけるたて糸の屈曲の度合いに基づくたて糸の消費
量を考慮した補正を上記求められた巻径に補正を加える
ことによって、巻径を正確に算出するようにしている。Accordingly, the present invention provides a process in which the winding diameter of a yarn wound on a beam is calculated by a winding diameter detector from the rotation of the beam, the rotation of the main shaft of the loom, and the driving density. With the winding diameter corrector having as input, at least one of the driving density and the warp tension is used as a parameter, and the correction considering the amount of warp yarn consumption based on the degree of warp of the warp yarn in the woven fabric using the parameter is performed as described above. By correcting the obtained winding diameter, the winding diameter is accurately calculated.
ここで、上記の補正は、巻径補正器の内部で、例えば
下記の補正式に基づいて行われる。Here, the above correction is performed inside the winding diameter corrector based on, for example, the following correction formula.
R′=R(aB+bT+c) ここで、補正係数a、b、cは、織物におけるたて糸
の屈曲の度合いに基づくたて糸の消費量を考慮し、予め
経験的に設定するか、または回帰分析などによって実験
的に設定される。この巻径補正は、打ち込み密度Bおよ
び糸張力Tのうち少なくともいずれか1つをパラメータ
として実行される。このため、上記補正式の補正係数a
および補正係数bのうち、いずれか1つは、補正しない
パラメータと対応して、0として設定してもよい。R ′ = R (aB + bT + c) Here, the correction coefficients a, b, and c are set empirically in advance in consideration of the warp yarn consumption based on the degree of warp of the warp in the woven fabric, or are experimentally determined by regression analysis or the like. Is set. This winding diameter correction is executed using at least one of the driving density B and the thread tension T as a parameter. For this reason, the correction coefficient a
Any one of the correction coefficient b and the correction coefficient b may be set to 0 corresponding to the parameter not to be corrected.
〔実施例1〕 第1図は、巻径検出装置1の構成を示している。Embodiment 1 FIG. 1 shows a configuration of a winding diameter detecting device 1.
この巻径検出装置1は、主要部として、巻径検出器2
および巻径補正器3を備えている。The winding diameter detector 1 includes a winding diameter detector 2 as a main part.
And a winding diameter corrector 3.
巻径検出器2は、入力側で、織機の主軸4のパルス検
出器6、ビーム駆動用のモータ5のパルス検出器7およ
び打ち込み密度設定器10に接続されている。なお、モー
タ5の回転は、減速ギヤ列8を介したて糸13の送り出し
側のビーム9に伝達される。On the input side, the winding diameter detector 2 is connected to a pulse detector 6 of a main shaft 4 of a loom, a pulse detector 7 of a motor 5 for driving a beam, and a driving density setting device 10. The rotation of the motor 5 is transmitted to the beam 9 on the sending side of the yarn 13 via the reduction gear train 8.
また、上記巻径補正器3は、入力側で、巻径検出器2
の他、打ち込み密度設定器10およびたて糸張力検出器11
に接続されている。The winding diameter corrector 3 is provided on the input side with a winding diameter detector 2.
In addition, the driving density setting device 10 and the warp tension detector 11
It is connected to the.
巻径検出器2は、下記の式から、ビーム9でのたて糸
13の巻径(半径)Rを算出し、巻径補正器3に送り込
む。The winding diameter detector 2 calculates the warp in the beam 9 from the following equation.
The winding diameter (radius) R of 13 is calculated and sent to the winding diameter corrector 3.
m :減速ギア比 PW:ビーム駆動側回転パルス数 PL:織機の主軸側回転パルス数 B :打ち込み密度 ここで、巻径補正器3は、例えば下記の補正式によっ
て、補正巻径(補正半径)R′を計算する。 m: Reduction gear ratio P W : Number of rotation pulses on the beam drive side P L : Number of rotation pulses on the main shaft side of the loom B: Driving density Here, the winding diameter corrector 3 uses, for example, a correction winding diameter (correction) Radius) R 'is calculated.
R′=R(aB+bT+c) a、b、c:補正係数 T:たて糸張力 ここで、補正係数a、b、cは、予め適当な値に設定
した後、各種組み合わせの実験を行い、重回帰分析など
により実験的に定められる。R '= R (aB + bT + c) a, b, c: correction coefficient T: warp tension Here, after setting correction coefficients a, b, c to appropriate values in advance, various combinations of experiments are performed, and multiple regression analysis is performed. It is experimentally determined by the above.
上記補正式で、補正係数aおよび補正係数bがともに
0以外の値であれば、打ち込み密度Bおよびたて糸張力
Tの両者が補正のためのパラメータとなり、この2つの
パラメータについての補正が同時に行われることにな
る。しかし、打ち込み密度Bおよび糸張力Tの少なくと
もいずれか1つのみをパラメータとして補正するときに
は、補正しないパラメータの補正係数aまたは補正係数
bを「0」として設定すればよい。In the above correction formula, if the correction coefficient a and the correction coefficient b are both values other than 0, both the driving density B and the warp thread tension T are parameters for correction, and corrections for these two parameters are performed simultaneously. Will be. However, when at least one of the driving density B and the yarn tension T is to be corrected as a parameter, the correction coefficient a or the correction coefficient b of the parameter not to be corrected may be set to “0”.
なお、補正式は、上記以外の式でもよく、一般には関
数f(B、T)で表され、また関数f(B)または関数
f(T)であってもよい。The correction equation may be an equation other than the above, and is generally represented by a function f (B, T), or may be a function f (B) or a function f (T).
〔実施例2〕 第2図は、張力制御系の電動送り出し装置12に本発明
の巻径検出装置1を適用した例を示している。Embodiment 2 FIG. 2 shows an example in which the winding diameter detecting device 1 of the present invention is applied to an electric feeding device 12 of a tension control system.
たて糸13の張力は、テンションロール14の位置で、た
て糸張力検出器11の検出部15によって検出され、張力補
正器16の入力となる。ここで、張力補正器16は、巻径補
正器3からの出力として補正巻径2R′のデータを入力と
して、補正演算を行い、その出力を比較点17に負の信号
として送り込む。なお、この張力補正器16は、たて糸張
力検出器11からの張力信号を補正巻径信号2R′によって
補正するものである。すなわち、ビーム9の巻径が変化
したとき、テンションロール14に巻き掛けられたたて糸
13の巻き掛け角度が変化し、たて糸張力の検出部15に掛
かるたて糸荷重の合力方向が変化するため、たて糸張力
検出器11の出力信号は、正確なたて糸張力値を示さな
い。そこで、この張力補正器16は、補正巻径信号2R′に
よって、たて糸張力検出器11からのたて糸張力を補正し
ている。巻径補正器3は、下記の補正式によって、補正
演算を行い、その出力を前記張力補正器16に送り込む。The tension of the warp yarn 13 is detected by the detection unit 15 of the warp yarn tension detector 11 at the position of the tension roll 14, and is input to the tension corrector 16. Here, the tension corrector 16 receives the data of the corrected winding diameter 2R 'as an output from the winding diameter corrector 3, performs a correction operation, and sends the output to the comparison point 17 as a negative signal. The tension corrector 16 corrects the tension signal from the warp tension detector 11 with the correction winding diameter signal 2R '. That is, when the winding diameter of the beam 9 changes, the warp wound around the tension roll 14
Since the winding angle of 13 changes and the resultant direction of the warp load applied to the warp tension detecting unit 15 changes, the output signal of the warp tension detector 11 does not indicate an accurate warp tension value. Therefore, the tension corrector 16 corrects the warp tension from the warp tension detector 11 by using the corrected winding diameter signal 2R '. The winding diameter corrector 3 performs a correction operation according to the following correction expression, and sends the output to the tension corrector 16.
2R′=2R・f(B、T0) この式では、目標張力T0はパラメータとして利用され
ていないため、補正は、打ち込み密度Bについてのみ実
行される。2R '= 2R · f (B, T 0 ) In this equation, since the target tension T 0 is not used as a parameter, the correction is executed only for the driving density B.
ここで、比較点17は、張力補正器16からの出力と、張
力設定器18によって設定された目標張力T0とを入力とし
て、その偏差に比例する信号を張力制御部19に送り込
む。したがって、張力制御部19は、駆動増幅器20を駆動
し、送り出し用のモータ5を駆動していく。モータ5の
回転は、パルスジェネレータなどのパルス検出器7によ
って加え合わせ点21に速度フィードバック信号として帰
還されている。Here, the comparison point 17 receives the output from the tension corrector 16 and the target tension T 0 set by the tension setter 18 as inputs, and sends a signal proportional to the deviation to the tension controller 19. Therefore, the tension controller 19 drives the drive amplifier 20 and drives the motor 5 for sending out. The rotation of the motor 5 is fed back to the addition point 21 as a speed feedback signal by a pulse detector 7 such as a pulse generator.
なお、これらのたて糸13は、テンションロール14を経
て、ヘルド22によって開口を形成し、開口位置で、よこ
糸23と交錯し、布24となって、ガイドロール25、巻取り
ロール26を経て、布巻ビーム27に巻き取られていく。In addition, these warp yarns 13 form an opening by a heald 22 through a tension roll 14, intersect with a weft yarn 23 at the opening position, become a cloth 24, pass through a guide roll 25, a take-up roll 26, and It is wound up by the beam 27.
本発明では、打ち込み密度およびたて糸張力のうち少
なくともいずれか1つをパラメータとして計算によって
求められた巻径に補正を加えているため、簡単な巻径演
算のもとに巻径が正確に算出でき、補正後の巻径にもと
づく制御の特性が改善できる。In the present invention, since the winding diameter obtained by the calculation is corrected by using at least one of the driving density and the warp yarn tension as a parameter, the winding diameter can be accurately calculated based on a simple winding diameter calculation. In addition, control characteristics based on the corrected winding diameter can be improved.
特に、打ち込み密度およびたて糸張力のうち、少なく
とも1つをパラメータとし、それらを用いて織物におけ
るたて糸の屈曲の度合いに基づくたて糸消費量を考慮し
た補正を巻径補正器により、求めた巻径に加えるもので
あるから、たて糸の屈曲度合いに応じた送り出し制御が
可能となる。In particular, at least one of the driving density and the warp yarn tension is used as a parameter, and a correction taking into account the warp yarn consumption based on the degree of bending of the warp yarn in the woven fabric using them is added to the winding diameter determined by the winding diameter corrector. As a result, it is possible to control the feeding in accordance with the degree of bending of the warp yarn.
第1図は本発明の巻径検出装置のブロック線図、第2図
は本発明の巻径検出装置を送り出し制御装置に適用した
例のブロック図である。 1……巻径検出装置、2……巻径検出器、3……巻径補
正器、4……織機の主軸、5……モータ、6、7……パ
ルス検出器、8……減速ギヤ列、9……ビーム、10……
打ち込み密度設定器、11……たて糸張力検出器。FIG. 1 is a block diagram of a winding diameter detecting device of the present invention, and FIG. 2 is a block diagram of an example in which the winding diameter detecting device of the present invention is applied to a feeding control device. DESCRIPTION OF SYMBOLS 1 ... Winding diameter detecting device, 2 ... Winding diameter detector, 3 ... Winding diameter corrector, 4 ... Spindle of loom, 5 ... Motor, 6, 7 ... Pulse detector, 8 ... Reduction gear Row, 9 ... Beam, 10 ...
Driving density setting device, 11 ... warp tension detector.
Claims (1)
を、送り出し用のビームの回転、織機の主軸の回転およ
び打ち込み密度から演算により求める巻径検出器におい
て、 打ち込み密度およびたて糸張力のうち少なくとも1つを
パラメータとし、該パラメータを用いて織物におけるた
て糸の屈曲の度合いに基づくたて糸の消費量を考慮した
補正を上記求められた巻径に加える巻径補正器を有する
ことを特徴とする織機の巻径検出装置。A winding diameter detector for calculating a winding diameter of a yarn wound around a delivery beam from a rotation of a delivery beam, a rotation of a main shaft of a loom, and a driving density. At least one of the parameters is a parameter, and a winding diameter corrector for adding a correction considering the warp yarn consumption based on the degree of warp of the warp yarn in the woven fabric using the parameter to the obtained winding diameter is provided. Loom winding diameter detection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12586490A JP2968305B2 (en) | 1990-05-16 | 1990-05-16 | Loom winding diameter detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12586490A JP2968305B2 (en) | 1990-05-16 | 1990-05-16 | Loom winding diameter detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0424246A JPH0424246A (en) | 1992-01-28 |
| JP2968305B2 true JP2968305B2 (en) | 1999-10-25 |
Family
ID=14920827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12586490A Expired - Fee Related JP2968305B2 (en) | 1990-05-16 | 1990-05-16 | Loom winding diameter detection device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2968305B2 (en) |
-
1990
- 1990-05-16 JP JP12586490A patent/JP2968305B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0424246A (en) | 1992-01-28 |
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