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JP2982466B2 - Aluminum plate with excellent formability and degreasing properties - Google Patents
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JP2982466B2 - Aluminum plate with excellent formability and degreasing properties - Google Patents

Aluminum plate with excellent formability and degreasing properties

Info

Publication number
JP2982466B2
JP2982466B2 JP4023173A JP2317392A JP2982466B2 JP 2982466 B2 JP2982466 B2 JP 2982466B2 JP 4023173 A JP4023173 A JP 4023173A JP 2317392 A JP2317392 A JP 2317392A JP 2982466 B2 JP2982466 B2 JP 2982466B2
Authority
JP
Japan
Prior art keywords
aluminum plate
degreasing
water
resin
film layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP4023173A
Other languages
Japanese (ja)
Other versions
JPH05185550A (en
Inventor
松井邦昭
桜井健夫
向井良和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP4023173A priority Critical patent/JP2982466B2/en
Publication of JPH05185550A publication Critical patent/JPH05185550A/en
Application granted granted Critical
Publication of JP2982466B2 publication Critical patent/JP2982466B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、成形性に優れたアルミ
ニウム板材に係り、更に詳しくは、潤滑油塗布後に絞り
加工、しごき加工等の加工を受けるアルミニウム板材
で、その成形性を大幅に向上させると共に水洗等の簡易
な方法で潤滑剤層を除去でき、その後で実施される化成
処理や塗装などの表面処理性に優れる成形性及び脱脂性
に優れたアルミニウム板材に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aluminum plate having excellent formability, and more particularly, to an aluminum plate which is subjected to a drawing process, an ironing process, etc. after application of a lubricating oil, thereby greatly improving the formability. The present invention relates to an aluminum plate material that can remove a lubricant layer by a simple method such as washing with water or the like, and is excellent in moldability and degreasing property, which is excellent in surface treatment properties such as chemical conversion treatment and coating performed thereafter.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】従来よ
り、アルミニウム材は、缶を始めとする容器や、自動
車、車両等に成形加工され使用されている。そして、こ
の場合、多くは加工性を向上させるために加工時に予め
潤滑油を塗布し加工することが一般的に行われている。
2. Description of the Related Art Conventionally, aluminum materials have been formed and used in containers such as cans, automobiles and vehicles. In this case, it is common practice to apply a lubricating oil in advance during processing in order to improve workability.

【0003】このような潤滑油としては、5〜10cst
の粘度の潤滑油が一般的に使用されているが、加工条件
が厳しくなった場合(例、加工速度のアップやしごき加
工においてはしごき率のアップ、深絞り加工においては
絞り高さのアップ)、加工性を向上させるために粘度の
高い潤滑油を用いることが試みられている。しかし、粘
度の高い潤滑油を使用した場合、加工後に潤滑油を除去
する脱脂工程においてその脱脂性が低下し、塗装等を実
施する場合などでは、油分の残留により外観ムラが発生
するという問題があった。また、加工性に関しても、高
粘度の潤滑油を使用しても加工性の向上効果は不充分で
あり、更らなる加工性の向上が期待されていた。
As such a lubricating oil, 5-10 cst
Lubricating oils with a viscosity of are generally used, but when processing conditions become severe (e.g., increasing the processing speed and ironing rate in ironing, increasing the drawing height in deep drawing) Attempts have been made to use high-viscosity lubricating oils in order to improve processability. However, when a lubricating oil having a high viscosity is used, the degreasing property is reduced in the degreasing step of removing the lubricating oil after processing, and when performing painting or the like, there is a problem that unevenness in appearance occurs due to residual oil. there were. Regarding workability, even if a high-viscosity lubricating oil is used, the effect of improving workability is insufficient, and further improvement in workability has been expected.

【0004】本発明は、上述のようなアルミニウム板材
の加工性の問題及び脱脂性不良の問題に鑑みて、高粘度
の潤滑油を使用しなくても良好な成形性が得られ、かつ
脱脂性も良好なアルミニウム材を提供することを目的と
するものである。
[0004] In view of the above-mentioned problems of workability and poor degreasing properties of the aluminum plate material, the present invention provides good moldability without using a high-viscosity lubricating oil, and provides good degreasing properties. Is intended to provide a good aluminum material.

【0005】[0005]

【課題を解決するための手段】前記課題を解決するた
め、本発明者は、高粘度の潤滑油を使用した場合と同等
レベル以上の成形性を有すると共に良好な脱脂性をも有
する皮膜構成について鋭意研究を重ねた結果、ここに本
発明をなしたものである。
Means for Solving the Problems To solve the above problems, the present inventor has developed a coating composition having a moldability equal to or higher than that when a high-viscosity lubricating oil is used and also having a good degreasing property. As a result of intensive studies, the present invention has been made here.

【0006】 すなわち、本発明は、アルミニウム板材
表面に、メチルセルロース、カルボキシメチルセルロー
ス等のセルロース樹脂、ポリアクリル酸及びその塩、ポ
リビニルアルコール及び界面活性剤のうちの1種又はこ
れらの2種以上の混合物からなる水溶性樹脂皮膜層を
0.1〜3μm厚の範囲で設け、更にその上に金属石鹸
を主成分とする皮膜層を設けたことを特徴とする成形性
及び脱脂性に優れたアルミニウム板材を要旨とするもの
である。
[0006] That is, the present invention provides a method in which one or all of a cellulose resin such as methylcellulose and carboxymethylcellulose, polyacrylic acid and a salt thereof, polyvinyl alcohol and a surfactant, or a mixture of two or more thereof are coated on the surface of an aluminum plate. A water-soluble resin film layer having a thickness of 0.1 to 3 μm, and a film layer containing metal soap as a main component are further provided thereon. It is an abstract.

【0007】以下に本発明を更に詳述する。Hereinafter, the present invention will be described in more detail.

【0008】[0008]

【作用】[Action]

【0009】本発明において、第1層として水溶性の樹
脂皮膜層を形成するが、これはプレス加工後の脱脂性を
良好なものとするために必須のものである。樹脂の種類
としては、メチルセルロースやカルボキシメチルセルロ
ースなどのセルロース樹脂、ポリアクリル酸やその塩、
ポリビニルアルコール樹脂や界面活性剤等の水溶性の樹
脂或いはその混合物であれば、いずれでも使用可能であ
る。
In the present invention, a water-soluble resin film layer is formed as the first layer, which is essential for improving the degreasing property after pressing. As the type of resin, cellulose resins such as methylcellulose and carboxymethylcellulose, polyacrylic acid and salts thereof,
Any water-soluble resin such as a polyvinyl alcohol resin or a surfactant or a mixture thereof can be used.

【0010】これらの樹脂は、水分により、吸湿、膨潤
し、水洗等の簡易な洗浄(脱脂)で溶出し、容易に脱脂が
可能となる。
[0010] These resins absorb moisture and swell due to moisture, elute by simple washing (degreasing) such as washing with water, and can be easily degreased.

【0011】通常、ステアリン酸やその塩などの金属石
鹸は、それ自身は固体であるため、界面活性剤等で分散
された形で潤滑剤として市販されているが、このような
潤滑剤をアルミニウム板表面に塗布した場合、潤滑性は
良好なものとなるものの、アルミニウム板表面に金属石
鹸が吸着し、一般的に行われている溶剤による脱脂や弱
アルカリ系の水溶液への浸漬による脱脂では十分に脱脂
しきれない。しかしながら、予め上記した水溶性の樹脂
層を設けることにより、潤滑剤がアルミニウム板表面に
直接吸着することを防ぎ、脱脂性を向上させる効果があ
る。
Usually, metal soaps such as stearic acid and salts thereof are solid, and are commercially available as a lubricant dispersed in a surfactant or the like. When applied to the plate surface, lubricity is good, but metal soap is adsorbed on the aluminum plate surface, and degreasing with a common solvent or immersion in a weakly alkaline aqueous solution is sufficient. Cannot be completely degreased. However, by providing the above-mentioned water-soluble resin layer in advance, there is an effect of preventing the lubricant from directly adsorbing to the surface of the aluminum plate and improving the degreasing property.

【0012】但し、この水溶性の樹脂皮膜層の厚さは
0.1μm以上、3μm以下の範囲にする必要がある。0.
1μm未満では表面の被覆が充分でなく、第2層目に設
ける潤滑皮膜層が一部アルミニウム板表面に吸着し、脱
脂性が低下する。また、膜厚が3μmを超えると第1層
の樹脂の溶出、除去に時間を要し、潤滑層の除去性は良
好なものの、樹脂が一部残存するようになり、脱脂以降
の工程(例えば塗装工程)で、外観不良等の問題が発生す
るので好ましくない。
However, the thickness of the water-soluble resin film layer must be in the range of 0.1 μm or more and 3 μm or less. 0.
If it is less than 1 μm, the surface is not sufficiently coated, and the lubricating film layer provided as the second layer partially adsorbs to the surface of the aluminum plate, and the degreasing property is reduced. Further, when the film thickness exceeds 3 μm, it takes time to elute and remove the resin of the first layer, and although the removability of the lubricating layer is good, the resin partially remains, and the steps after degreasing (for example, In the coating step), problems such as poor appearance occur, which is not preferable.

【0013】本発明において第2層として設ける潤滑皮
膜層としては、ステアリン酸或いはその塩であるステア
リン酸カルシウムやステアリン酸ナトリウム、ステアリ
ン酸亜鉛などの金属石鹸を主成分とする潤滑剤を薄膜状
に塗布、乾燥し形成する。
In the present invention, as the lubricating film layer provided as the second layer, a lubricant mainly composed of metal soap such as stearic acid or a salt thereof such as calcium stearate, sodium stearate and zinc stearate is applied in a thin film form. Dry and form.

【0014】前述したように、ステアリン酸或いはその
塩であるステアリン酸カルシウム等の金属石鹸は、水に
不溶で固体状であることから、これらを界面活性剤や樹
脂をバインダーとして分散したものが市販されている
が、潤滑剤皮膜層としてはこれらを塗布乾燥して使用す
ることが可能である。また、潤滑剤皮膜層の造膜性を向
上するため、第1層で使用した水溶性樹脂をバインダー
として使用することも勿論可能である。要は、金属石鹸
を主成分とした潤滑剤皮膜であれば良い。
As described above, metal soaps such as stearic acid or calcium stearate, which is a salt thereof, are insoluble in water and are in a solid state. Therefore, those obtained by dispersing these as surfactants or resins as binders are commercially available. However, these can be used after being coated and dried as a lubricant film layer. In addition, it is of course possible to use the water-soluble resin used in the first layer as a binder in order to improve the film forming property of the lubricant film layer. In short, any lubricant film containing metal soap as a main component may be used.

【0015】なお、第2層の潤滑剤皮膜層の厚さは、特
に制限されないが、成形性の観点からは0.5μm以上が
好ましく、剥離等の不具合防止の点からは2μm以下が
好ましい。
The thickness of the second lubricant film layer is not particularly limited, but is preferably 0.5 μm or more from the viewpoint of moldability and 2 μm or less from the viewpoint of preventing problems such as peeling.

【0016】第1層、第2層の皮膜形成法としては、適
当な方法を使用でき、バーコータによる方法やロールコ
ータによる塗布が可能であるが、ハケ塗り等の方法でも
塗布可能である。また、乾燥は第1層、第2層共に水分
を蒸発させる程度(80〜100℃程度)でよく、高温、
長時間の焼き付けが不要で、材料特性にも悪影響を及ぼ
さない利点がある。
As a method of forming the first and second layers, an appropriate method can be used, and application by a bar coater or a roll coater is possible, but application by a brush or the like is also possible. Drying may be performed to the extent that both the first and second layers evaporate moisture (about 80 to 100 ° C.).
There is an advantage that long-time baking is not required and the material properties are not adversely affected.

【0017】勿論、本発明が対象とするアルミニウム板
材の成分系及び組成も特に制限されるものではない。
Of course, the component system and composition of the aluminum plate material to which the present invention is applied are not particularly limited.

【0018】次に本発明の実施例を示す。Next, an embodiment of the present invention will be described.

【0019】[0019]

【実施例】供試材として、板厚1.0mm、材料特性がσ
в:29kgf/mm2、σ0.2:12kgf/mm2、δ:30%
のアルミニウム板材(Al−4.5%Mg合金)を使用し、
その表面に
[Example] As a test material, a plate thickness of 1.0 mm and material characteristics were σ.
в: 29kgf / mm 2, σ 0 2:. 12kgf / mm 2, δ: 30%
Using aluminum plate material (Al-4.5% Mg alloy)
On that surface

【表1】 に示す構成の皮膜をバーコータにより塗装し、80℃、
30秒乾燥して形成した。成形性及び脱脂性を調査した
結果を表1に示す。
[Table 1] The film having the composition shown in the above was painted with a bar coater,
It was formed by drying for 30 seconds. Table 1 shows the results of investigating the moldability and the degreasing property.

【0020】成形性は、角筒絞り試験を実施し、その絞
り高さにより評価した。角筒絞り試験は、1.0mmt×
100mmw×100mmlの試験片を使用し、図1に示す
ように、シワ押え力:4.0tonf、ポンチ径:40mm□
(rp:4.5mm、rd:3.0mm)の試験条件で行った。
The formability was evaluated by performing a square tube drawing test and the drawing height. Square tube drawing test is 1.0mmt ×
Using a test piece of 100 mmw × 100 mml, as shown in FIG. 1, wrinkle holding force: 4.0 tonf, punch diameter: 40 mm □
(rp: 4.5 mm, rd: 3.0 mm).

【0021】また、脱脂性は、5cstの粘度のプレス油
を塗布した後、水浸漬2分で脱脂を実施し、その後の水
濡れ面積(%)により評価した。水濡れ面積(=脱脂面積)
0〜100%で評価し、「100%」は脱脂により皮膜
が完全に除去されている場合、「0%」は脱脂により皮
膜が除去されていない場合である。更に、樹脂分或いは
油分の残留を明確にすべく、その後に1μmの青色の染
料を含有したアクリル樹脂系の塗料を塗装焼き付けし、
その外観でも評価した。
The degreasing property was evaluated by applying a press oil having a viscosity of 5 cst, immersing in water for 2 minutes, and then evaluating the area (%) of wetness. Water wet area (= degreased area)
The evaluation was made from 0 to 100%, where "100%" was when the film was completely removed by degreasing, and "0%" was when the film was not removed by degreasing. Furthermore, in order to clarify the residual resin or oil, an acrylic resin-based paint containing a blue dye of 1 μm is then baked.
The appearance was also evaluated.

【0022】表1においてNo.1〜No.6が本発明材で
ある。いずれも、通常成形油を使用した場合(No.7)に
比べ、成形性が大幅に向上しており、しかも脱脂性も高
粘度油を使用した場合(No.8)より良好で、外観不良も
見られない。これらの結果から、脱脂によりプレス油及
び潤滑剤皮膜層が完全に除去され、良好な脱脂性が得ら
れていることがわかる。
In Table 1, No. 1 to No. 6 are the materials of the present invention. In each case, the moldability is greatly improved as compared with the case where normal molding oil is used (No. 7), and the degreasing property is better than the case where high viscosity oil is used (No. 8), and the appearance is poor. Can not be seen. From these results, it is understood that the press oil and the lubricant film layer were completely removed by degreasing, and good degreasing properties were obtained.

【0023】一方、No.9、No.10は水溶性樹脂皮膜
層の厚さが0.1μm未満の場合及び3μmを超える場合
であるが、前者は、水溶性樹脂皮膜厚さが薄いため、潤
滑剤が部分的に表面に吸着し脱脂性が悪く、後者は、水
溶性樹脂分が水浸漬脱脂後も残留し、塗装後に外観不良
が見られた。
On the other hand, No. 9 and No. 10 are cases where the thickness of the water-soluble resin film layer is less than 0.1 μm and more than 3 μm. The lubricant was partially adsorbed to the surface and the degreasing property was poor, and in the latter, the water-soluble resin remained even after immersion in water, and poor appearance was observed after painting.

【0024】また、No.11は水溶性ではない熱架橋性
の樹脂を使用した場合であるが、水洗では除去しきれ
ず、脱脂性が悪い。
No. 11 is a case where a heat-crosslinkable resin which is not water-soluble is used, but cannot be completely removed by washing with water and has a poor degreasing property.

【0025】[0025]

【発明の効果】以上詳述したように、本発明に係る皮膜
構成を有するアルミニウム板材は、高粘度の潤滑油を使
用した場合と同等レベル以上の成形性を有すると共に、
良好な脱脂性をも有しており、潤滑皮膜層は水洗等の簡
易な脱脂で除去可能である。従来、アルミニウム板材は
鋼板に比べて成形性が劣るとされてきたが、本発明によ
れば、これまで加工が厳しくアルミニウム板材が適用不
可能であった場合でもアルミニウム板材が使用可能とな
り、その適用範囲を更に拡大することができ、その効果
は大きい。
As described in detail above, the aluminum plate having the coating composition according to the present invention has not less than the same level of moldability as when a high-viscosity lubricating oil is used, and
It also has good degreasing properties, and the lubricating film layer can be removed by simple degreasing such as washing with water. Conventionally, aluminum plate materials have been considered to be inferior in formability to steel plates.However, according to the present invention, aluminum plate materials can be used even when processing is severe and aluminum plate materials cannot be applied so far. The range can be further expanded, and the effect is great.

【図面の簡単な説明】[Brief description of the drawings]

【図1】角筒絞り試験の要領を説明する図である。FIG. 1 is a view for explaining a procedure of a square tube drawing test.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) B32B 15/08 B21D 22/20 B21D 22/28 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int. Cl. 6 , DB name) B32B 15/08 B21D 22/20 B21D 22/28

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 アルミニウム板材表面に、メチルセルロ
ース、カルボキシメチルセルロース等のセルロース樹
脂、ポリアクリル酸及びその塩、ポリビニルアルコール
及び界面活性剤のうちの1種又はこれらの2種以上の混
合物からなる水溶性樹脂皮膜層を0.1〜3μm厚の範
囲で設け、更にその上に金属石鹸を主成分とする皮膜層
を設けたことを特徴とする成形性及び脱脂性に優れたア
ルミニウム板材。
1. A water-soluble resin comprising a cellulose resin such as methylcellulose and carboxymethylcellulose, polyacrylic acid and a salt thereof, polyvinyl alcohol and a surfactant, or a mixture of two or more thereof on an aluminum plate material surface. An aluminum plate material excellent in formability and degreasing property, characterized in that a coating layer is provided in a thickness of 0.1 to 3 [mu] m, and a coating layer containing metal soap as a main component is further provided thereon.
JP4023173A 1992-01-13 1992-01-13 Aluminum plate with excellent formability and degreasing properties Expired - Fee Related JP2982466B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4023173A JP2982466B2 (en) 1992-01-13 1992-01-13 Aluminum plate with excellent formability and degreasing properties

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4023173A JP2982466B2 (en) 1992-01-13 1992-01-13 Aluminum plate with excellent formability and degreasing properties

Publications (2)

Publication Number Publication Date
JPH05185550A JPH05185550A (en) 1993-07-27
JP2982466B2 true JP2982466B2 (en) 1999-11-22

Family

ID=12103242

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4023173A Expired - Fee Related JP2982466B2 (en) 1992-01-13 1992-01-13 Aluminum plate with excellent formability and degreasing properties

Country Status (1)

Country Link
JP (1) JP2982466B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA3131578A1 (en) 2019-02-06 2020-08-13 Monosol, Llc Water-soluble coatings for substrate surfaces
CN119899993A (en) * 2023-10-27 2025-04-29 宝山钢铁股份有限公司 A zinc-aluminum-magnesium coated steel sheet with excellent degreasing performance and a method for manufacturing the same

Also Published As

Publication number Publication date
JPH05185550A (en) 1993-07-27

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