JP2994535B2 - Hot steel profile measuring device - Google Patents
Hot steel profile measuring deviceInfo
- Publication number
- JP2994535B2 JP2994535B2 JP5228788A JP22878893A JP2994535B2 JP 2994535 B2 JP2994535 B2 JP 2994535B2 JP 5228788 A JP5228788 A JP 5228788A JP 22878893 A JP22878893 A JP 22878893A JP 2994535 B2 JP2994535 B2 JP 2994535B2
- Authority
- JP
- Japan
- Prior art keywords
- hot steel
- cross
- dimensional laser
- steel material
- sensor frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Length Measuring Devices By Optical Means (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、例えば製鉄所等におい
て連続して圧延される丸材や角材等の鋼材の断面プロフ
ィールを全長にわたって非接触で測定する装置に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for measuring a cross-sectional profile of a steel material such as a round bar or a square bar which is continuously rolled at an ironworks, for example, in a non-contact manner over its entire length.
【0002】[0002]
【従来の技術】連続して圧延される鋼材の断面プロフィ
ールの計測は、断面の寸法が保たれているかどうかや、
形状不良が発生していないかどうか等、鋼材の寸法・形
状等の品質を確保する上で非常に重要である。2. Description of the Related Art The cross-sectional profile of a continuously rolled steel material is measured by checking whether the cross-sectional dimensions are maintained,
It is very important to ensure the quality of the dimensions and shape of the steel material, such as whether or not a shape defect has occurred.
【0003】従来の寸法・形状測定手段としては、接触
式と非接触式があり、前者の接触式のものとしては、例
えば外パスを用いて断面所定位置の寸法を測定したり、
鋼材の表面に木片を当てて焼き型をとり、形状不良を判
定したりするものがある。また、後者の非接触式のもの
としては、レーザ外径計を応用して断面寸法を測定する
ものがある。Conventional dimension / shape measuring means include a contact type and a non-contact type, and the former contact type measures a dimension at a predetermined position in a cross section using, for example, an outer path.
There is a method in which a piece of wood is applied to the surface of a steel material to form a baking mold and determine a shape defect. Further, as the latter non-contact type, there is a type which measures a cross-sectional dimension by applying a laser outer diameter gauge.
【0004】上記測定手段のうち非接触式のレーザ外径
計を用いたものは、例えば特開平3−257306号公
報に開示されているように、被測定材と直交かつ対向す
るようにレーザー投光器,レーザー受光器を取り付け、
被測定材で一部遮光されるレーザービームから被測定材
の外径を測定するものである。[0004] Among the above-mentioned measuring means, those using a non-contact type laser outer diameter meter are disclosed in, for example, Japanese Patent Application Laid-Open No. 3-257306. , Install laser receiver,
The outer diameter of the material to be measured is measured from a laser beam partially shielded by the material to be measured.
【0005】[0005]
【発明が解決しようとする課題】しかしながら、上記し
たような従来のレーザー外径計を応用した測定装置は次
のような欠点を有している。 外径を測定する場合、丸材に対しては比較的寸法精
度は良いが、角材では対角寸法に対しては寸法精度は良
いが、対辺寸法に対しては寸法精度が悪い。However, the measuring apparatus to which the above-mentioned conventional laser external diameter gauge is applied has the following disadvantages. When measuring the outer diameter, the dimensional accuracy is relatively good for a round material, the dimensional accuracy is good for a diagonal size for a square material, but the dimensional accuracy is bad for a diagonal size.
【0006】 圧延ロールの圧下調整不良による噛み
出しや、スラスト調整不良による形状不良等が判断でき
るような正確な断面プロフィールを測定できない。 角ビレットのコーナー部に発生するタケノコ疵とよ
ばれる凹状部の計測ができない。[0006] It is not possible to measure an accurate cross-sectional profile that can determine whether the rolling roll has started to bite due to poor rolling adjustment or poor shape due to poor thrust adjustment. It is not possible to measure a concave part called a bamboo shoot flaw generated at the corner of a square billet.
【0007】本発明は、上記したような問題点に鑑みて
なされたものであり、圧延中の被測定物の断面プロフィ
ールを全長にわたって高精度に、かつ、瞬時に測定でき
るプロフィール測定装置を提供することを目的としてい
る。The present invention has been made in view of the above-mentioned problems, and provides a profile measuring apparatus capable of measuring a cross-sectional profile of an object to be measured during rolling with high accuracy and instantaneously over the entire length. It is intended to be.
【0008】[0008]
【課題を解決するための手段】上記した目的を達成する
ために、本発明の熱間鋼材のプロフィール測定装置は、
連続して圧延される鋼材の断面プロフィールを、圧延直
後に圧延方向に連続的に測定する熱間鋼材のプロフィー
ル測定装置であって、前記熱間鋼材の圧延方向と直交す
る断面における水平方向に移動可能な台車と、この台車
上に配置され圧延方向と直交する断面における垂直方向
に移動可能なセンサーフレームと、このセンサーフレー
ム内の中央部を通過する前記鋼材の対角位置のフレーム
内周部に配置された少なくとも2台の2次元レーザー距
離計と、これらの2次元レーザー距離計の測定値に基づ
いて断面プロフィールを演算するデータ処理装置を具備
し、前記センサーフレームは低熱膨張材からなり、かつ
冷却構造となし、また前記2次元レーザー距離計は冷却
ジャケットと遮熱板で覆われた構成としているのであ
る。In order to achieve the above object, a hot steel profile measuring apparatus according to the present invention comprises:
A cross-sectional profile of a continuously rolled steel material, a hot steel profile measurement device that continuously measures in the rolling direction immediately after rolling, and moves in a horizontal direction in a cross section orthogonal to the rolling direction of the hot steel material. A possible trolley, a sensor frame disposed on the trolley and movable in a vertical direction in a cross section orthogonal to the rolling direction, and a diagonally positioned inner peripheral portion of the steel material passing through a central portion in the sensor frame. At least two two-dimensional laser distance meters arranged, and a data processing device for calculating a cross-sectional profile based on the measured values of these two-dimensional laser distance meters, wherein the sensor frame is made of a low thermal expansion material, and There is no cooling structure, and the two-dimensional laser distance meter is configured to be covered with a cooling jacket and a heat shield plate.
【0009】[0009]
【作用】2次元レーザー距離計の測定原理は、図4に示
すように、レーザー照射装置1より出力されたレーザー
ビームをロッドレンズ2にて扇形状に拡散し、シリンド
リカルレンズ3にて帯状平行光線に変換して被測定物4
表面に照射し、その乱反射光を集光レンズ5にて集光し
バンドパスフィルター6を通過させて2次元センサー7
にて受光するもので、いわゆる三角法距離計測を行う方
式である。この2次元レーザー距離計の場合は、多点を
同時に測定できる方式であることからセンサーを走査さ
せることなく定位値で瞬間に断面プロフィールを測定で
きる。The principle of measurement of the two-dimensional laser distance meter is as shown in FIG. 4, in which a laser beam output from a laser irradiation device 1 is diffused in a fan shape by a rod lens 2, and a band-like parallel light beam is transmitted by a cylindrical lens 3. To be measured 4
The light is radiated to the surface, and the irregularly reflected light is condensed by a condensing lens 5 and passed through a band-pass filter 6 so as to pass through a two-dimensional sensor 7.
And a so-called triangulation distance measurement method. In the case of this two-dimensional laser range finder, since it is a method capable of simultaneously measuring multiple points, a cross-sectional profile can be measured instantaneously with a localized value without scanning the sensor.
【0010】本発明の熱間鋼材のプロフィール測定装置
では、それぞれの2次元レーザー距離計から熱間鋼材ま
での多点距離を基に演算により熱間鋼材の断面プロフィ
ールを計測することにより、任意角における外径寸法を
計測できるとともに、圧延ロールの圧下調整不良による
噛み出し状態の計測や、ロールのスライド調整不良によ
る形状不良の計測も可能となる。さらには、角ビレット
のコーナー部に発生し易いタケノコ疵と呼ばれる凹状部
の計測も可能となり、圧延材の仕上げ寸法不良による不
良品や、形状不良による不良品の発生を抑制できる。The hot steel profile measuring apparatus of the present invention measures the cross-sectional profile of the hot steel by calculation based on the multipoint distance from each of the two-dimensional laser rangefinders to the hot steel, thereby providing an arbitrary angle. In addition to the measurement of the outer diameter of the roll, it is also possible to measure the biting state due to the poor roll-down adjustment of the rolling roll and the shape failure due to the poor slide adjustment of the roll. Further, it is possible to measure a concave portion called a bamboo shoot flaw which is likely to be generated at a corner portion of the square billet, and it is possible to suppress the occurrence of a defective product due to a defective finish dimension of a rolled material or a defective product due to a defective shape.
【0011】[0011]
【実施例】以下、本発明の熱間鋼材のプロフィール測定
装置を、図1〜図3に示す1実施例に基づいて説明す
る。図1は本発明の熱間鋼材のプロフィール測定装置の
フレーム構造の1実施例を示す正面図、図2は図1の側
面図、図3は本発明の熱間鋼材のプロフィール測定装置
の全体概略説明図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A hot steel profile measuring apparatus according to the present invention will be described below with reference to an embodiment shown in FIGS. FIG. 1 is a front view showing one embodiment of a frame structure of a hot steel profile measuring apparatus of the present invention, FIG. 2 is a side view of FIG. 1, and FIG. 3 is an overall schematic view of a hot steel profile measuring apparatus of the present invention. FIG.
【0012】図1〜図3において、11は仕上げ圧延機
の直後に配置され、仕上げ圧延された熱間鋼材12の圧
延方向と直交する断面における水平方向に移動可能な台
車であり、例えば自走用サーボモータ11aの出力軸の
回転をチェーン11bを介して減速機11cに伝達し、
その後ギア11dを介して車輪11eを正逆回転させる
ことでレール13上を自走するものである。In FIG. 1 to FIG. 3, reference numeral 11 denotes a bogie disposed immediately after the finish rolling mill and movable in a horizontal direction in a cross section orthogonal to the rolling direction of the hot-rolled hot-rolled steel material 12, for example, a self-propelled truck. The rotation of the output shaft of the servo motor 11a is transmitted to the reduction gear 11c via the chain 11b,
After that, the wheels 11e are rotated forward and reverse through the gear 11d to run on the rails 13 by themselves.
【0013】この台車11上には、低熱膨張材(例えば
「アンバー」)で形成され、内部の中空部に冷却水を供
給され、この冷却水が内部を循環して全体を冷却する構
造となされた例えば正面視8角形状のセンサーフレーム
14が配設されている。そして、このセンサーフレーム
14は、スクリュージャッキ15を介して前記台車11
上に設置され、例えば台車11上に設置された昇降用サ
ーボモータ16の出力軸の正逆回転を継ぎ手17,連結
軸18を介してスクリュージャッキ15に伝えること
で、LMガイド19に案内されて昇降動し、測定しよう
とする熱間鋼材12の寸法変化に対応して後述する2次
元レーザー距離計20を高さ方向にセンタリングできる
ようになされている。The carriage 11 is formed of a low-thermal-expansion material (for example, "amber"), and is supplied with cooling water into an internal hollow portion, and the cooling water circulates through the inside to cool the entire body. For example, a sensor frame 14 having an octagonal shape in a front view is provided. The sensor frame 14 is connected to the cart 11 via a screw jack 15.
It is guided by the LM guide 19 by transmitting the forward / reverse rotation of the output shaft of the lifting servomotor 16 installed on the carriage 11 to the screw jack 15 via the joint 17 and the connecting shaft 18. The two-dimensional laser distance meter 20, which will be described later, can be centered in the height direction in accordance with the dimensional change of the hot steel material 12 to be moved up and down and measured.
【0014】20は前記センサーフレーム14の内周部
に配置される例えば4台の2次元レーザー距離計であ
り、センサーフレーム14の内周側を搬送される前記熱
間鋼材12の対角位置に配置される。そして、センサー
フレーム14の前記熱間鋼材12が貫通する部分を除く
内周部及び側面には、前記4台の2次元レーザー距離計
20やセンサーフレーム14への熱間鋼片12からの輻
射熱を遮断するための遮熱板21と冷却ジャケット22
が配置されている。Reference numeral 20 denotes, for example, four two-dimensional laser rangefinders disposed on the inner peripheral portion of the sensor frame 14 at diagonal positions of the hot steel 12 conveyed on the inner peripheral side of the sensor frame 14. Be placed. Radiation heat from the hot steel slab 12 to the four two-dimensional laser distance meters 20 and the sensor frame 14 is applied to an inner peripheral portion and side surfaces of the sensor frame 14 except for a portion through which the hot steel material 12 penetrates. Heat shield plate 21 and cooling jacket 22 for shutting off
Is arranged.
【0015】23は前記した2次元レーザー距離計20
によって測定した、これら2次元レーザー距離計20か
ら熱間鋼材12までの距離を入力され、これらの測定値
をレーザーの帯状方向の距離値に三角法によって変換す
る2次元データ距離変換ユニットであり、これら2次元
データ距離変換ユニット23から得られる多点の距離デ
ータを基にデータ処理装置24では熱間鋼材12の断面
プロフィールを演算し、表示装置25に表示する。Reference numeral 23 denotes the two-dimensional laser distance meter 20 described above.
Is a two-dimensional data distance conversion unit that inputs the distance from the two-dimensional laser distance meter 20 to the hot steel 12 measured by the above-described method, and converts these measured values to a distance value in the band direction of the laser by trigonometry, The data processor 24 calculates the cross-sectional profile of the hot steel 12 based on the multi-point distance data obtained from the two-dimensional data distance conversion unit 23, and displays it on the display 25.
【0016】なお、図1中の26は台車11の車輪11
e前後に取り付けられ、レール13上のスケールを除去
するスクレーパを示す。Incidentally, reference numeral 26 in FIG.
e shows a scraper attached to the front and back to remove scale on the rail 13.
【0017】本発明の熱間鋼材のプロフィール測定装置
は上記したような構成であり、仕上げ圧延機から搬送さ
れてきた熱間鋼材12の断面プロフィールを測定する場
合には、まず、自走用サーボモータ11aと昇降用サー
ボモータ16を駆動させて、測定しようとする熱間鋼材
12の寸法に合わせて2次元レーザー距離計20をセン
タリングする。The hot steel profile measuring apparatus of the present invention has the above-described configuration, and when measuring the cross-sectional profile of the hot steel 12 conveyed from the finishing mill, first, a self-propelled servo is used. The two-dimensional laser distance meter 20 is centered in accordance with the dimensions of the hot steel material 12 to be measured by driving the motor 11a and the servomotor 16 for elevation.
【0018】そして、かかる状態下において、それぞれ
の2次元レーザー距離計20を用いてそれぞれの2次元
レーザー距離計20から熱間鋼材12までの多点距離を
測定する。そして、この測定値は2次元データ距離変換
ユニット23でレーザーの帯状方向の距離値に三角法に
よって変換された後、データ処理装置24に送られ、こ
こで熱間鋼材12の断面プロフィールが演算され、表示
装置25に表示される。なお、本発明の熱間鋼材のプロ
フィール測定装置は、不使用時には台車11を移動させ
て搬送ラインより退避させておく。In such a state, the multipoint distance from each two-dimensional laser distance meter 20 to the hot steel material 12 is measured using each two-dimensional laser distance meter 20. Then, the measured values are converted into the distance values in the band direction of the laser by the two-dimensional data distance conversion unit 23 by trigonometry, and then sent to the data processing device 24, where the cross-sectional profile of the hot steel material 12 is calculated. Are displayed on the display device 25. In the hot steel profile measuring apparatus of the present invention, when not in use, the carriage 11 is moved and retracted from the transport line.
【0019】[0019]
【発明の効果】以上説明したように、本発明の熱間鋼材
のプロフィール測定装置は、2次元レーザー距離計によ
って熱間鋼材のプロフィール測定を行うので、瞬時にし
かも高精度に熱間鋼材の断面プロフィールを測定でき
る。したがって、圧延ロールの圧下調整不良による噛み
出し状態の計測や、ロールのスライド調整不良による形
状不良の計測も可能となる。さらには、角ビレットのコ
ーナー部に発生し易いタケノコ疵と呼ばれる凹状部の計
測も可能となり、圧延材の仕上げ寸法不良による不良品
や、形状不良による不良品の発生を抑制できる。As described above, the hot steel profile measuring apparatus of the present invention measures the profile of a hot steel using a two-dimensional laser range finder, so that the cross section of the hot steel can be instantaneously and accurately obtained. Profile can be measured. Therefore, it is possible to measure the state of biting due to poor rolling adjustment of the rolling roll and to measure the shape failure due to poor sliding adjustment of the roll. Further, it is possible to measure a concave portion called a bamboo shoot flaw which is likely to be generated at a corner portion of the square billet, and it is possible to suppress the occurrence of a defective product due to a defective finish dimension of a rolled material or a defective product due to a defective shape.
【0020】また、本発明ではセンサーフレーム及び2
次元レーザー距離計の遮熱対策として遮熱板と冷却ジャ
ケットを採用するとともに、低熱膨張材でセンサーフレ
ームを作成しかつその形状を8角形状としているので、
熱間鋼材の有する熱によって測定精度が低下することも
ない。Further, in the present invention, the sensor frame and 2
Since a heat shield and a cooling jacket are adopted as a heat shield measure of the two-dimensional laser distance meter, a sensor frame is made of low thermal expansion material and the shape is octagonal.
The measurement accuracy does not decrease due to the heat of the hot steel material.
【図1】本発明の熱間鋼材のプロフィール測定装置のフ
レーム構造の1実施例を示す正面図である。FIG. 1 is a front view showing one embodiment of a frame structure of a hot steel profile measuring apparatus according to the present invention.
【図2】図1の側面図である。FIG. 2 is a side view of FIG.
【図3】本発明の熱間鋼材のプロフィール測定装置の全
体概略説明図である。FIG. 3 is an overall schematic explanatory view of a hot steel profile measuring apparatus according to the present invention.
【図4】2次元レーザー距離形の測定原理図である。FIG. 4 is a diagram illustrating a measurement principle of a two-dimensional laser distance type.
11 台車 11a 自走用サーボモータ 12 熱間鋼材 14 センサーフレーム 20 2次元レーザー距離計 21 遮熱板 22 冷却ジャケット 24 データ処理装置 Reference Signs List 11 cart 11a self-propelled servo motor 12 hot steel material 14 sensor frame 20 two-dimensional laser distance meter 21 heat shield plate 22 cooling jacket 24 data processing device
───────────────────────────────────────────────────── フロントページの続き (72)発明者 森 利明 兵庫県神戸市西区月が丘5−7−11 (56)参考文献 特開 昭62−140316(JP,A) 特開 平4−148816(JP,A) 特開 平2−176514(JP,A) (58)調査した分野(Int.Cl.6,DB名) G01B 11/00 - 11/30 102 B21C 51/00 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Toshiaki Mori 5-7-11 Tsukigaoka, Nishi-ku, Kobe-shi, Hyogo (56) References JP-A-62-140316 (JP, A) JP-A-4-148816 (JP, A) JP-A-2-176514 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) G01B 11/00-11/30 102 B21C 51/00
Claims (1)
ールを、圧延直後に圧延方向に連続的に測定する熱間鋼
材のプロフィール測定装置であって、前記熱間鋼材の圧
延方向と直交する断面における水平方向に移動可能な台
車と、この台車上に配置され圧延方向と直交する断面に
おける垂直方向に移動可能なセンサーフレームと、この
センサーフレーム内の中央部を通過する前記鋼材の対角
位置のフレーム内周部に配置された少なくとも2台の2
次元レーザー距離計と、これらの2次元レーザー距離計
の測定値に基づいて断面プロフィールを演算するデータ
処理装置を具備し、前記センサーフレームは低熱膨張材
からなり、かつ冷却構造となし、また前記2次元レーザ
ー距離計は冷却ジャケットと遮熱板で覆われていること
を特徴とする熱間鋼材のプロフィール測定装置。1. A hot steel profile measuring apparatus for continuously measuring a cross-sectional profile of a continuously rolled steel material in a rolling direction immediately after rolling, wherein the cross-section perpendicular to the rolling direction of the hot steel material is provided. A trolley movable in the horizontal direction, a sensor frame disposed on the trolley and movable in a vertical direction in a cross section orthogonal to the rolling direction, and a diagonal position of the steel material passing through a central portion in the sensor frame. At least two 2s arranged on the inner periphery of the frame
A two-dimensional laser range finder, and a data processing device for calculating a cross-sectional profile based on the measured values of the two-dimensional laser range finder. The sensor frame is made of a low thermal expansion material and has no cooling structure. The three-dimensional laser range finder is a hot steel profile measuring device characterized by being covered with a cooling jacket and a heat shield.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5228788A JP2994535B2 (en) | 1993-09-14 | 1993-09-14 | Hot steel profile measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5228788A JP2994535B2 (en) | 1993-09-14 | 1993-09-14 | Hot steel profile measuring device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0783635A JPH0783635A (en) | 1995-03-28 |
| JP2994535B2 true JP2994535B2 (en) | 1999-12-27 |
Family
ID=16881864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5228788A Expired - Lifetime JP2994535B2 (en) | 1993-09-14 | 1993-09-14 | Hot steel profile measuring device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2994535B2 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3031529B2 (en) * | 1995-03-31 | 2000-04-10 | 川崎製鉄株式会社 | Method and apparatus for measuring sectional dimensions of H-section steel |
| JP5582280B2 (en) * | 2009-03-31 | 2014-09-03 | Jfeスチール株式会社 | Roundness measuring device for steel bars |
| DE102014005332A1 (en) | 2014-04-11 | 2015-10-15 | Sms Meer Gmbh | Forming machine, in particular ring rolling machine |
| EP2937155B1 (en) * | 2014-04-11 | 2021-04-07 | SMS group GmbH | Ring rolling machine and method for controlling a ring rolling machine |
| WO2016067357A1 (en) * | 2014-10-28 | 2016-05-06 | 株式会社ニレコ | Measurement method and measurement device |
| DE102018222873A1 (en) | 2018-12-20 | 2020-06-25 | Micro-Epsilon Messtechnik Gmbh & Co. Kg | Device for determining the thickness of an object |
-
1993
- 1993-09-14 JP JP5228788A patent/JP2994535B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0783635A (en) | 1995-03-28 |
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