JP3072325B2

JP3072325B2 - Molding device for human body surface

Info

Publication number: JP3072325B2
Application number: JP2236126A
Authority: JP
Inventors: 明宏藤村
Original assignee: Individual
Current assignee: Individual
Priority date: 1990-09-05
Filing date: 1990-09-05
Publication date: 2000-07-31
Anticipated expiration: 2015-07-31
Also published as: JPH04119105A

Description

DETAILED DESCRIPTION OF THE INVENTION

従来、頭部の形に合わせたカツラを造るため、熱で軟
化させた合成樹脂膜を頭部にかぶせ、冷却して固形化し
たり、布の断片をかぶせて型を取ったりしたが、凹部の
形が取りにくかったり、不快な接触感・熱感が生じたり
する欠点があった。人体表面に石膏水溶液を接触させて眼面その他の型取
りをする事も行なわれているが、人体や衣服を汚したり
不快な接触感が生じたりする欠点がある。本発明は、凹部も含めて、正確に、人体や衣服を汚さ
ず、容易に、人体表面の型取りが出来、少量の石膏で雌
型を取る事が出来、従って、得られた雌型を他に輸送す
る債にも都合がよい、人体表面の型取り装置を得ようと
するものである。以下そのような装置、その方法を用いて造られるカツ
ラの製造装置、それに用いる人工毛髪の製法、カツラに
取り付けるストッパー等に関しても記述する事にする。まず、本発明にも用いうる優れた性質を持つ、安価
な、大量生産しうる、自然の人毛に近い人工毛髪の製法
について記す。従来、主として、人毛になるべく近い性質を持つ合成
繊維を直径50〜100μ程度に引き伸ばし、カツラ用の人
工毛髪として用いて来たが、しなやかさ、弾性、感触、
表面の親水性、吸水性等が、人毛と、かなり異なる欠点
があった。感触や風合に影響を持つ機械的性質（ヤング率、曲げ
の弾性率、伸度、表面の硬度等）、表面の親水性、内部
への吸水性等の諸性質が同時に人毛にほぼ一致する、単
一材料・単一構造の合成繊維製人工毛髪は、今のところ
存在しないと言ってよい。そこで、２種以上の材料を用いたハイブリッド構造に
し、人毛に近い諸性質を得る事が試みられている。ここでも、そのような思想にもとずいたハイブリッド
型人工毛髪について、まず、図面に従い説明する事にす
る。第１図は本発明に用いる人工毛髪の正面図。第２図は
その拡大横断面図である。（１）は直径20μ程度の３本の糸（線）から成る髄質
で、アラミド繊維・ナイロン・ポリエステル繊維・その
他の合成繊維、アルミナ繊維・ガラス繊維・炭素繊維・
その他の鉱物繊維、繭糸・麻糸・羊毛糸・その他の天然
繊維等の単繊維、細繊維を紡糸した糸、FRP等から成
る。（２）は髄質間の間隙を満たし、それらの周囲を囲
む、外径60μ程度の皮質で、牛の血漿から得た繊維素、
牛乳カゼイン・ゼラチン・その他の蛋白質のホルマール
化物、再生繭糸・再生人毛・再生羊毛、ポリビニールホ
ルマール・その他の合成物質等から成る。なお、髄質の本数は１本以上の任意の数に選び得る。次に、この製法を２・３例示する。安価に、多量に得られる屠殺牛の血液に枸櫞酸ナトリ
ウム等の抗凝血剤を加えて血漿を分離し、血漿中に飽和
食塩水を加えて繊維素原（フィブリノゲン）を沈殿さ
せ、７％の食塩水に沈殿した繊維素原を加えて繊維素原
溶液を造り、その中に直径20μのアラミド単繊維を通
し、繊維の表面に数μの繊維素原層を付け、繊維素原を
繊維素（フィブリン）に変える酵素であるトロンビン水
溶液中に通して、凝固させ、繊維素を染色した後、３本
を撚糸にし、再び繊維素原溶液に漬け、直径60μのダイ
スを通してトロンビン液中に引き出し、繊維素原を繊維
素にし、再び染色して完成品を得る。高分子のトロンビンが浸透しにくければ、繊維素原を
自然重合で硬化させたり、ホルマール化したり、繊維素
原を薄く表面に付けてトロンビン液に浸す事を反復した
り、低温下で繊維素原液にトロンビンと酸またはアルカ
リを加えておき、紡糸後温度を上げたpH調整液中に浸
し、トロンビンの酵素活性を発現させる等すればよい。このような繊維素原液をノヅルを通して常温のpH調整
液中に引き出し、牛繊維素単繊維を得てもよい。トロンビン処理後、更にホルマール化してもよい。表面をポリビニールアルコールで薄くコーチングした
直径数μのアルミナ細繊維を数10本用いて撚糸を造り、
更にポリビニールアルコール液中を通し、加熱乾燥後、
ホルマリン処理により非水溶性にし、染色する。直径40μのポリエステル単繊維の表面に半硬質ポリウ
レタン樹脂をコーチングし、直径60μにし、表面を染色
する。（人毛でも、メラニン色素はその表面に集まって
いる。）直径40μのナイロン単繊維を、繭糸を溶かした硝酸カ
ルシウム液、ナトリウムを含む硫酸、ホルマリン等に順
次通し、再生繭糸で被覆する。髄質（１）中の各繊維の太さ、撚りのかけ方等を変え
てもよい。例えば、細い繊維にはわ撚りをかけず、太い繊維に撚
りをかけ（右回り等）、両者をそろえて逆方向（左回り
等）の撚をかけ、髄質（１）を得た場合等、髄質（１）
は自然にちぢれ、人工毛には、自然なウエーブがかかる
事になる。以上のように、硬質材料から成る皮質の周囲に、やや
軟質の皮質を取り付けると、引張り強さの強い、しなや
かな人工毛髪となる。髄質の繊維に撚りをかけると、材料が硬質であって
も、比較的弱い力で弾性的に伸び、しなやかになる。皮質（２）を繊維素その他の蛋白質や、ポリビニール
ホルマール等で造ると、表面に水が付着しやすい親水性
となり、また実質中にも水を含み得る吸水性が増す。このようにして、髄質（１）と皮質（２）の材質、太
さ、本数、撚りのかけ方、加工法、染色法（顔料を材料
中に予め混じて着色してもよい）等を種々選択し、設計
する事により、自然の人毛に近い諸性質を持つ人工毛が
得られる事になる。なお、皮質（２）を軟質材料製にした場合、表面に傷
が付き易いので、髄質に軟質材料を用い、皮質に硬化材
料を用い、しなやかさを得、表面に空気中で電子線照射
をする等の方法で、親水性を高めてもよい。多数の微細孔を持つポリエーテルその他から成る、透
析用中空糸膜を皮質にし、その中にポリビニールホルマ
ール等から成る吸水性髄質を詰めた構造にしてもよい。中心と表層を硬い材料で造り、中間に軟質材料を入れ
てもよい。直径0.3mm程度のネット用幹糸に硬質の単繊維から成
る髄質を枝糸として取り付けた後、皮質となる軟質材料
をコーチングしてもよい。このようにして得られた長さ数1000mの人工毛髪は以
下述べるように自動的、連続的に幹糸やネットに取り付
けるのに適する。以下、この人工毛髪を付けたネット型ベースを用いた
カツラの製法や、それに用いる人工毛髪付幹糸の製法・
装置等について記す。第３図は本発明を実施した頭の型取り装置の平面図。
第４図はその縦断面図である。（３）は帽子形の透明プラスチックから成る固形容
器。（４）はその上端に突出した注入管。（５）は下端が容器（３）の下端に張り付けられた帽
子形の薄いゴム膜である。この型取り装置をイスにすわった人の頭にかぶせ、注
入管（４）を通じ、水に解いた石膏を容器（３）とゴム
膜（５）の間の密閉空洞にポンプで注入する。ゴム膜は頭の表面に密着し、石膏水溶液はやがて注入
管（５）の内部にまで溜り始める。そこで、ポンプを止め、数分間放置すると石膏は固ま
り、頭の雌型が取れる。このようにして取られた型は、合成樹脂膜を加熱軟化
して頭部に押しあてて得た型に比べ、凹部の形も記録出
来、石膏水溶液を人体表面に直接流して型取りする方法
のように、人体や衣服を汚す事もない。鼻腔等に通す呼吸管を取り付け、上向きに寝た人の顔
面にかぶせれば、顔面の型取りにも用い得る。この雌型を上下反転して保持し、安価な増量材等を加
えた石膏水溶液を流し込み、雄型を取る。その際、石膏液面の中央に、内部の縦×横×深さが3c
m程度の合成樹脂の箱を沈め、後述の駆動機構の取り付
け孔を得る。第５図は雄型の表面の形やサイズをコンピューターに
入力する形状記録装置の平面図。第６図はその正面図で
ある。（６）はコンピューターや、外部に出ている軸、その
他の駆動制御装置等を内蔵した制御箱。（７）はその上
面に突出した角柱状の駆動軸。（８）は下面の凹みに軸
（７）が入っている石膏製の雄型。（９）はカツラの周
囲を決めるための、雄型上に手で描かれた縁取り線。
（10）は箱（６）上に取り付けたモーター（ステッピン
グモーター）。（11）はその軸に取り付けたＬ字形のア
ーム。（12）はそれに取り付けたレーザー。（13）はそ
の左方に取り付けたテレビカメラである。レーザー（12）からレーザービームが前方に連続的に
放射され、雄型表面の１点で乱反射され、テレビカメラ
（13）の受光面上に焦点を結ぶ。レーザー（12）から反射点までの距離が長ければ、カ
メラ（13）のレンズ軸に近い部に焦点が生じ、短けれ
ば、焦点は左方に移動する。焦点の位置はカメラの水平同期信号の後に、どれだけ
の時間を経て、映像出力電圧がパルス状に生ずるかを測
定すれば知られ、箱（６）内のコンピューターはその時
間差を測定し、レーザー（12）から反射点までの距離を
算出する。箱（６）内のコンピューターはモーター（10）を駆動
し、アーム（11）は上を通って前方に180゜回転する。その間のアーム（11）の回転角はコンピューターから
モーターへ送るパルス数で測定し、レーザー（12）と雄
型（８）上の各反射点との距離も順次測定し、雄型
（８）の１断面の周囲の曲座標、及びそれを直角座標に
変換したｙ座標とｚ座標が得られる。ついで、箱内のコンピューターは軸（７）を図示しな
い箱（６）上の溝にそって、5mm程度左方に動かし、モ
ーター（10）を回し、レーザー（12）は後方に180゜移
動し、異なった断面の周囲の座標を求める。以下、順次、雄型（８）を左進させ、雄型表面全体の
各点のｘ・ｙ・ｚ座標を測定する。その間、レーザービームが縁取り線（９）上にあたる
と、反射光量が急減し、線である事が検出出来、縁取り
線の位置情報も記録される。なお、このような頭の形状に関する情報は合成樹脂膜
に取った型から得てもよいし、直接人頭上にゴム膜をか
ぶせ、それに反射鏡でスキャンするレーザービームをあ
て、複数のテレビカメラに入る位置情報から、三次元情
報を算出してもよい。＊第７図は雄型表面にカツラのネット型ベースの縦糸
を取り付ける装置の平面図。第８図はその正面図であ
る。（14）は制御箱。（15）はその上面に突出した軸。
（16）は箱上に取り付けたモーター。（17）はその水平
方向の軸に取り付けた角柱の油圧シリンダー。（18）は
その中に入っているプランジャー。（19）はそれに取り
付けたボビンケースで、内部には糸を巻き込んだボビン
が入っている。（20）は糸に接着剤を塗るための接着剤
塗布機。（21）は直径0.3mm程度で、ナイロンの単繊維
・エポキシ樹脂のプリポリマーを含浸したポリエステル
繊維・その他から成る縦糸。（22）（23）はシリコンゴ
ム等で被覆され、糸（21）を挟む、箱（14）の上面に突
出した糸挟み。（24）は（23）の上端に取り付けたナイ
フである。軸（15）上に取り付けた雄型（８）の表面には、ポリ
エチレンフィルムを融着したり、弗素樹脂を塗る等し、
接着剤が強く固着しないようにしている（粘着剤を塗布
してもよい）。糸挟み（22）（23）が糸（21）の端を挟んだ状態で、
モーター（16）が回り、シリンダー（17）、塗布機（2
0）、その他を180゜上を通って前方に移動させる。その間、糸（21）はボビンケース（19）から引き出さ
れ、塗布機（20）を通る際に接着剤が塗られ、雄型
（８）上に接し、その表面に付着する。シリンダー（17）等が180゜移動した時、箱（14）内
のモーターで糸挟み（22）と（23）が左右に開き、糸
（21）を離す。ついで、両糸挟みは、図示しない軸（15）の周囲の右
方の箱（14）の上面に設けた半円形の溝を通り、雄型
（８）の前方に駆動され、雄型の前下縁と、塗布機（2
0）の間で、糸（21）を挟み、同時に、ナイフ（24）で
糸を雄型側（後方）で切断する。ついで、軸（15）が右方に１・2mm移動し、モーター
（16）が逆回転し、雄型上の、前に付着した糸の左側
に、糸（21）を付着させる。ついで、後方に復帰した糸挟み（22）（23）で糸を挟
み、かつ、糸を雄型側（前方）で切断する。ついで、軸（15）が更に右に１・2mm動き、モーター
（16）が180゜回り、以下同様の動作が繰り返され、縁
取り線（９）内の総て、及び、その周囲をカバーするよ
うに、多数の縦糸が雄型に付着する。その際、制御箱（14）中のコンピューターは、前記の
制御箱（６）中のコンピューターが持っている雄型
（８）の形に関する情報を受け、軸（15）、モーター
（16）、シリンダー（17）内の油量制御によるプランジ
ャー（19）の出し入れ、糸挟み（22）（23）の駆動機
構、その他の制御を行ない、従糸相互間の距離が、なる
べく均等になるようにする。軸（15）は横に移動すると同時に、上端を右または左
に少し動かし、雄型を傾け、縦糸が地球儀上の経線のよ
うに、前後に行くほど線間距離が挟まるよう、制御する
事が出来る。なお、雄型（８）上に次のような方法で多数の縦糸を
取り付けてもよい。第９図は縦糸取り付け装置の平面図。第10図はその正
面図である。（25）（26）は中央に頭の周囲の形を切り抜いた板。
（27）は板（25）の下に張り付けた、表面はシリコンゴ
ムで被覆したウレタンフォーム。（28）は板（26）の上
面に張り付けた同様のウレタンフォーム。（29）はそれ
らの四隅を止め付けているビス。（30）はウレタンフォ
ーム（27）（28）間に前後端を挟まれた多数の縦糸であ
る。これらの縦糸は表面に接着剤を塗り、低温下で接着剤
を固化し、粘着性を消失させた状態でウレタンフォーム
（28）上に前後端を乗せて並べ、その上にウレタンフォ
ーム（27）と板（25）を重ね、周囲をビス（29）で止め
る。（平行に並ぶ多数の縦糸の前端を上下から２本の横
棒で挟み、ワープビームから引き出し、ウレタンフォー
ム（28）上に乗せ、ウレタンフォーム（27）をかぶせ、
四隅をビス（29）で止め、横棒を板（25）等の後方に移
動し、横棒の前縁で全縦糸を切断する自動装置を用いる
事が望ましい。）直ちに、粘着剤を塗った雄型上に板（25）（26）内を
走っている縦糸（30）をかぶせ、板（25）（26）を下方
に押し下げ、ウレタンフォーム（27）（28）間から縦糸
の前後端を引き出し、雄型周囲の粘着剤に全部の糸を付
着させる。このようにして雄型（８）上に接着剤付の縦糸を取り
付け、更にその上に人工毛髪付の横糸をかぶせる。第11図は１本の横糸（幹糸）に多数の人工毛髪（枝
糸）を取り付けた人工毛髪付幹糸を造り、更に縦糸に取
り付ける装置の平面図。第12図はその正面図である。（31）は制御箱。（32）はそれから前方に突出したモ
ーター内蔵の支柱。（33）はモーター軸に連なる円盤。
（34）〜（37）はその右面に取り付けたボビンケース。
（38）（39）はボビンケース（34）（35）の内蔵モータ
ーで、右方から見て時計方向の撚りをかけられ、ケース
外へ出て来る、直径0.2mm程度のナイロン糸。（40）は
直径70μ程度の前述の方法で造られた連続人工毛髪。
（41）は直径50μ程度の同様の人工毛髪。（42）は箱
（31）から突出し、前へ2cm、左へ2cm、左前へ10数cm伸
びた鈎針。（43）はその曲り角に取り付けたナイフ。
（44）は接着剤噴出機。（45）は赤外線放射機。（46）
（47）はゴムローラー。（48）は幹糸。（49）はそれか
ら出た多数の人工毛髪（枝糸）。（50）は箱（31）から
出た回転軸。（51）はその前端に連なる板で、その上下
面に、前述のような方法で造った縦糸が付着した雄型
（８）が取り付けられている。（52）（53）は送風口で
ある。なお、右方から見て、ボビンケース（34）〜（37）の
出口から出て来る糸及び人工毛髪は、正方形の位置を取
り、相互間の距離は、実際には、１〜2mmである。支柱（32）中のモーターで円盤（33）は常に反時計方
向に回転し、糸（38）〜（39）を撚り合わせて撚り糸に
する。しかし、円盤（33）が２回転するごとに１回、鈎針
（42）は、箱（31）内の駆動装置により、端が急速に駆
動し、次のような運動をする。人工毛髪（40）が後方に来た時点で、鈎針（42）の先
端が、この人工毛髪の上を越え、後下方に下がり、図示
しない先端の下面に突出した小さな鈎で引っかけ、後下
方に10数cmボビンケースから引き出す。この時、人工毛髪は、ボビンケースの出口と、鈎針
と、ゴムローラー（46）（47）間でｖ字形をなすので、
全長は、その約２倍となる。また、鈎針の傾斜は、しだいに変わって行くが、ｖ字
形面と、鈎針の軸方向とがほぼ直角をなしていると、人
工毛髪は、針との接触部から、移動する事はない。ここで、人工毛髪（40）のボビンケース内のモーター
回転が、円盤（33）が２回転する間、停止し、人工毛髪
（40）のみの繰り出しが押さえられ、円盤（33）が２回
転し（38）（39）の相互間距離をしぼりながら、それら
で構成される幹糸に２回、巻き付く。その間、ローラー（46）（47）は、以前に形成されて
いる４者の束を右方に送っており、まもなく、人工毛髪
（40）が巻き付いた部分に接着剤噴出機（44）から少量
の接着剤が噴きかけられ、赤外線放射機（45）の前で、
それらの総てが加熱され、人工毛髪（42）が幹糸（48）
に巻き付いた状態が接着、固定される。また、ローラー（46）（47）で右方に送られる一方、
糸（38）（39）と、人工毛髪（41）に、人工毛髪（40）
が巻き付いて行くため、人工毛髪（40）のｖ字形部の長
さは減少して行き、箱（31）内のモーターの作用で、鈎
針の先端が箱（31）に近ずき、鈎針の傾斜が大きくな
り、ｖ字形の折れまがり部がナイフ（43）に近ずいて行
き、やがて、ナイフに接触し、切断され、二つに分か
れ、枝糸（49）になる。軸（50）も常に徐々に反時計方向に回転しており、幹
糸（48）は板（51）の上下に付いた雄型（８）の周囲
に、前端から巻き受けられ、しだいに軸（50）が前進
し、１・2mmのピッチで巻き付け部は雄型（８）の後端
部に移動して行く。（幹糸の張力を測定するセンサーを
設け、軸（50）の回転速度を制御する事が望ましい。）その際、雄型に付着させた縦糸に付けている接着剤
を、硬化しないが粘着性を現す程度の温度に設定した冷
風を、送風口（52）（53）から前方に噴き出し、温度環
境を整えると同時に、枝糸（49）を吹き流し、これから
幹糸を巻き付ける縦糸上に、枝糸が付着する事を防ぐ。鈎針（42）の駆動は箱（31）内のコンピューターで制
御し、雄型（８）の縁取り線外の、枝糸の不要な部分に
対応する幹糸の部分には、枝糸が生じないようにする。
（箱（６）内のコンピューターから受け取った情報を元
に制御する。）また、縁取り線付近の枝糸を細くする場合には、縁取
り線近くに達する予定の幹糸の部分が来た時、細手の人
工毛髪（41）を鈎針（42）で引っかけ、枝糸にするよう
にする。白髪を交える必要があれば、そのような人工毛髪を収
めたボビンケースを円盤（33）に設ければよい。支柱（34）中のモーター軸と、円盤（33）を貫く固定
軸の右端に、１本の撚りをかけない太い糸を出すボビン
ケースを取り付け、ケース（34）（35）を省略してもよ
い。軸（50）の上、下、右等にも、人工毛髪付幹糸を造る
装置を設け、同時に４本の糸を雄型（８）に巻き付ける
ようにしてもよい。人工毛髪付幹糸を造る装置と、雄型にそれを巻き付け
る装置とを分離し、長時間かかって前者で造った糸を後
者で急速に雄型に巻き付けるようにしてもよい。（第７
〜10図のような装置で付着させてもよい。）その場合、ローラー（46）とその間を通る糸との間
に、幅の広い連続糸を挟み込み、糸と紙をロール状に重
ね巻きし、糸がからむのを防いでもよい。縦糸と横糸を巻き付けた雄型のセットをそのまま、ま
たは二つを切り離し、高温環境に置き、縦糸に付いてい
る接着剤を軟化させ、かつ重合、硬化させ、網状ベース
に人工毛髪が付いた半成品を得、縁取り線の周囲を切り
落し、縁の内面に幅1cm程度の軟質ウレタン樹脂膜を張
り付け、その内面にストッパーを取り付けて完成品を得
る。第13図は人工毛髪付幹糸の量産装置の一例の正面図。
第14図はその横断面図である。（54）は制御箱。（55）はその前面に位置する内径40
cm程度の回転リング。（56）はそれに取り付けたボビン
ケース。（57）はそれから伸びた鎌の刃形の糸押さえ
板。（58）はケース（56）から出、板（57）内を通り、
その先端から出ている、直径0.3mm程度の、環境が低温
のために固化している接着剤を周囲に塗られたナイロン
糸から成る幹糸。（59）は箱（54）内のモーターに連な
り、リング（55）の周囲に接している４個のローラー。
（60）は箱（54）を前後に貫き、表面を接着剤の付きに
くい弗素樹脂等でコーチングしたセラミック等から成
る、外径49cm程度、内径10cm程度のネジ山状のら旋板。
（61）はその中心孔にはめ込まれた鉄製の中心管。（6
2）は箱（54）内で、ら旋板（60）の周囲を取り囲む高
周波コイル。（63）はコイルの前に100個以上配置した
ボビン。（64）は各ボビンに巻かれ、箱（54）の前面に
出、ら旋板（60）の周囲を通り、板（60）の前面と中心
管（61）の前端の外面に粘着剤で取り付けられている多
数の人工毛髪。（65）（66）は箱（54）内でら旋板（6
0）の左右を挟むローラー。（67）はケース（56）に取
り付けたナイフである。コイル（62）には常に高周波電流が流れ、中心管（6
1）のコイルに近い部は250℃程度に加熱される。ローラ
ー（59）はリング（55）を常に時計方向に回し、中心管
（61）の前端に粘着剤で端を固定された幹糸（58）は、
ら旋板（60）の溝に入り、多数の人工毛（64）をしぼり
ながら、中心管（61）の周囲に巻き付いて行く。ローラー（65）（66）の回転でら旋板（60）と中心管
（61）はリング（55）の回転に同期して前進し、糸合さ
え板（57）はカム作用を示し、各人工毛（64）をしだい
に中心管（61）の方向に押しやり、幹糸（58）のしぼり
作用の前処理をする。各人工毛は各ボビン（63）から繰り出される。各人工毛（64）と幹糸（58）が中心管（61）に近ずく
と、ら旋板（60）の溝は挟まり、かつ、中心管の影響で
温度が上がり、人工毛はＵ字形に折り曲がり、幹糸の周
囲に密着し、幹糸の周囲に付いていた接着剤が解け、つ
いで、重合硬化し、両者を強固に接着する。（両者の表
面が熱可塑性を持っておれば、接着剤は用いなくてもよ
い。）リング（55）の回転と共に、ナイフ（67）がら旋板
（60）の周囲に接している人工毛（64）の湾曲部を切
り、幹糸（58）にＵ字形の枝糸（人工毛）が付いた状態
を完成する。幹糸の前端を中心管（61）からはずし、ケース（56）
に取り付けた図示しないリール等に巻き取って行く。なお、ら旋板（60）を箱（54）の前方に長く出してお
き、かつ、固定し、リング（55）が回転すると共に前進
し、一定距離前進すれば、逆回転しながら、製品を造っ
て行くようにする事も出来る。ら旋板（60）と中心管（61）をリング状にして、箱
（54）の前面から出て箱の右側を回り、後面から入る円
運動をさせ続け、連続生産出来るようにしてもよい。リング（55）を固定し、ら旋板（60）と人工毛（64）
を回転させてもよい。以下、第11〜12図、または第13〜14図の装置等で造っ
た人工毛髪付幹糸に別方向の糸をからませる等して、人
工毛髪付ネットを造る装置について記すが、制御箱、駆
動装置、支持装置等の記載を省略する事が多い。第15図は第11〜14図示の装置等で造った人工毛髪付幹
糸を縦糸にし、横糸をからませ、ネットを形成する装置
の平面図。第16図はその正面図である。（68）は多数の人工毛髪付幹糸（69）を巻き込んだリ
ールを内蔵したワープビーム。（70）はその奇数位の糸
を持ち上げるためのヘルド。（71）は偶数位の糸を持ち
上げるヘルド。（72）は送風機。（73）はその下端に下
り付けた櫛歯形の電極から成るコロナ放電用負電極。
（74）はその下方に設けた数万Ｖの正電圧のかかった正
電極。（75）は直径0.3mmの横糸（76）を内蔵したシャ
トル。（77）はシリコンゴムで被覆した熱板。（78）
（79）はローラーである。ヘルド（70）が持ち上がり、糸（69）中の奇数位の物
が上昇し、偶数位の糸との間に生じた開口にシャトル
（75）が通り、横糸（76）を通し、ローラー（78）（7
9）が回転し、糸（69）を１・2mm右に動かし、ヘルド
（70）が下がり、代わって（71）が上がり、生じた開口
にシャトル（75）が逆方向から通り、横糸を通し、ロー
ラー（78）（79）が糸（69）を１・2mm右に送る。以下、同じ動作が反復され、ネットが造られて行く。得られたネットが熱板（78）の下面に接しながら右進
する際、ネットを構成する縦糸（幹糸）と横糸が融着
し、強固な網になる。ヘルドが上がり、ついで、下がる際、下がって行く縦
糸についている枝糸が他の縦糸に引っかかり、下がりき
らない事が起こる。それを防ぐため、送風機（72）から下向きの風が送ら
れ、更に負電極（73）から生ずる空気分子の陰イオンが
枝糸の表面に付き、枝糸間の斥力を生じ、枝糸同しのか
らみ合いを防ぎ、かつ、風と共に正電極（74）の方向に
向かう力を生じさせる。このようにして得られたネットに人工毛髪が付いた物
を前述の第９〜10図示のような装置に挟み、ネットを加
熱軟化し、雄型（８）にかぶせ、頭の形に合わせる。第17図は人工毛付のネットを一挙に造る装置の平面
図。第18図はその正面図である。（80）〜（83）は金型を構成する、表面を弗素樹脂等
で被覆した、前後幅0.3mmの金属製歯付板で、その上縁
には、正面から見て、縦×横が２×2mmの切欠、１×0.5
mmの突起、１×1mmの切欠、１×0.5mmの突起、２×2mm
の切欠が順次、多数並んで成る歯列が付いている。前から奇数位の（80）（82）に対し、偶数位の（81）
（83）の歯は、2mm横にずれた関係になっている。ま
た、それらの上縁には、横から見れば、半径0.15mmの半
円形をなす溝が付けられている。実際には、板（80）等の正面のサイズは、縦×横が20
×30cm程度あり、歯数は数100になる。板の枚数も数100
枚に及ぶ。（84）（85）（86）は板（80）〜（83）の間の下端に
入った前後幅1mm、上下幅1cmの間隔子で、（80）〜（8
6）は一体化され、一つの金型を形成する。（88）は直
径0.3mmの常温で粘着性を示す接着剤を塗ったポリエス
テル繊維から成る多数の横糸。（89）（90）はその左端
を上下から挟んでいるシリコンゴムで被覆した糸挟み。
（91）は（89）の左縁に取り付けたナイフ。（92）は板
（80）〜（83）の上縁にかみ合う多数の歯車を円筒の周
囲に彫り込んだ、弗素樹脂で被覆した棒状歯車。（93）
はその回転軸。（94）は横糸（88）を巻いたボビンを内
蔵したビームで、内部は糸相互間が接着しないよう、低
温に保たれている。（95）は縦方向に位置する多数の人
工毛髪。（96）（97）はその前端を上下から挟んでいる
糸挟み。（98）は（96）の前縁に取り付けたナイフ。
（99）は人工毛髪（95）を繰り出すビーム。（100）〜
（102）は前後幅0.8mmの加圧板。（103）（104）はそれ
らの左右に設けた切欠（105）（106）はそれらの切欠中
に通された軸で、両軸の横幅は切欠の横幅より、やや広
く、各加圧板は自重では落下しない。（107）は各加圧
板の下部を前後に分けた間隙中に挟み込んだナイフ。
（108）は各加圧板間において、軸（105）（106）に固
着した間隔子。（109）は周囲に多数の溝が付いた円柱
形の案内棒である。ビーム（94）と軸（93）を右進させると、糸挟み（8
9）（90）に固定された糸（88）の左端は動かず、ビー
ム（94）から糸は繰り出され、歯車（92）が板（80）〜
（83）の上縁の幅2mmの切欠中に押し込み、常温下にお
ける接着剤の粘着性により、糸をその縁に密着させ、幅
1mmの切欠中には押し込まず、突器の上縁に密着させて
行き、板（80）等の右縁から数cm右に歯車（92）が到っ
た時、ビームと歯車は止り、糸挟み（89）（90）が上下
に分かれて糸から離れ、板（80）等の右縁から2cm右に
ナイフ（91）が来る位置で、糸（88）を糸挟み（89）
（90）が挟み、ナイフで切断し、糸挟みは糸を挟んだま
ま、歯車（92）、ビーム（94）と共に、図の状態に復帰
する。次に、ビーム（99）は動かず、糸挟み（96）（97）が
糸（80）の前上縁から10数cm前方にまで移動し、人工毛
髪（95）を板（80）〜（83）の上方に渡し、ついで、糸
挟み（96）（97）は板（80）の前下縁の直前に到って止
どまる。次に、軸（105）（106）が移動し、加圧板（100）〜
（102）の下端は間隔子（84）〜（86）の上方3cm程度の
所に来る。また、案内棒（109）は板（80）〜（83）と板（100）
〜（102）の間で、前縁が板（81）上に一致する辺りに
来、人工毛髪（95）はその上を通る。ついで、図示しない押圧板が加圧板（100）上を下に
押し、板（100）の下端は人工毛髪（95）を板（80）と
（81）の間に押し込み、板（80）上の横糸（88）に半回
巻き付ける。その際、人工毛髪はビーム（99）から繰り出され、案
内棒（109）の周囲の溝を通る。また、加圧板（100）の下縁が間隔子（84）の数mm上
に達するまで、深く押し込む。次に、案内棒（109）は2mm右にずれ、かつ、1.3mm後
に動き、押圧板が加圧板（101）を押し下げ、板（101）
の下端で、人工毛髪（95）を板（81）と（82）の間に押
し込み、板（81）上の2mm幅の切欠中の糸（88）上に半
回巻き付ける。次に、案内棒（109）は左に2mmずれ、かつ、後に1.3m
m動き、押圧板で加圧板（102）が押し下げられ、人工毛
髪（95）を板（82）と（83）の間に押し込み、板（82）
上の糸（88）に半回巻き付ける。ここで、糸挟み（96）（97）が開き、ビーム（99）の
直前で人工毛髪（95）を、移動して来た案内棒（109）
と、糸挟み（97）の下面との間に挟み、板（83）の後下
縁近くまで運び、人工毛髪（95）を板（83）上の糸（8
8）に半回巻き付け、案内棒（109）は図の位置に帰り、
糸挟み（96）（97）が板（83）の後下縁付近で人工毛髪
（95）を挟み、ナイフ（98）で切断する。ついで、図示しないが、直径0.3mmの真っ直ぐな硬い
多数の縦糸を、板（80）の前方から各横幅2mmの切欠部
と、横幅1mmの切欠部を起点にして後方に向けて通し、
板（83）の後方に2cm程度突出し、板（80）の前にも同
程度出た状態にする。（縦糸が曲がり易い場合には、多
数の長いミシン針に付けて通す。）ついで、板（80）〜（83）の左右にはみ出しているナ
イフ（107）の左右端を図示しない棒で下に数mm押し、
人工毛髪（95）の下端の曲がり角を切断する。同様の棒で、ナイフ（107）と加圧板（100）〜（10
3）の左右端を下から押し上げ、ナイフを加圧板内に納
め、更に加圧板の上端を板（80）〜（83）の上縁より1c
m程度上に出し、縦糸と共に、それにからまる横糸（8
8）と人工毛髪を突上げ、その上に熱板を当て、それら
の接着や融着を図り、ネット付の人工毛髪を得る。（突
上げる際、板（80）〜（83）の周囲にはみ出している縦
糸や横糸を、上下からフレームで挟み、フレームを引き
上げてもよい。）なお、上縁に横板（88）を取り付けた板（80）〜（8
3）を１枚ずつに分離し、各板の周囲に人工毛髪をコイ
ル状に巻き付け、それらを元の形に並べ、縦糸を通して
もよい。その際、各板間の隣接する２本の人工毛髪を接着して
１本化し、縦糸を省略してもよい。更にこれを発展させ、厚さ1mmの上縁も平らな平行板
に、人工毛髪を2mmピッチで左巻きコイル状に巻き付
け、その上に同ピッチで右巻きコイル状に巻き付け、両
者の×字状の交差点を上下面に2mmピッチで造り、その
ような板を多数並べ、上縁の交差点と隣接する板間の人
工毛を接着剤で固め、下面の交差点で人工毛を切断し、
縦糸も横糸も用いず、ネットから人工毛髪が生えた状態
を得てもよい。（各板の前後面には半円形の凹みを多数
付けておく。）この場合、両コイルを相対的に少しずらせ、１枚の板
の前後面で両コイルを重ね、隣接する板の合計４本の人
工毛髪を１本化するようにしてもよい。第19図はネット付の人工毛髪を造るミシン型の装置の
平面図。第20図はその正面図である。（110）は直径0.3mmのナイロン糸を１・2mm角の網目
を構成するように織って造ったネット。（111）（112）
はその左方を、また、（113）（114）は右方を、それぞ
れ上下から挟んでいるローラー。（115）はネットの縦
糸間の前後方向の網目数だけある人工毛髪。（116）は
それを繰り出すビーム。（117）はヒーター。（118）は
その下面に取り付けたミシン針で、人工毛髪の本数だけ
あり、各針穴には人工毛髪が通っており、根部の右方に
短針（119）があり、両者の間はＶ字形の二叉になって
いる。（120）は上縁がネットに接し、ミシン針の長針と短
針の間の下方に当り、表面はシリコンゴムで被覆された
左右幅0.3mmの金属板。（121）はその右下方にあり、Ｕ
字形をなす人工毛髪中にある可動板。（122）はその右
面にそっているナイフ。（123）は金属板（120）の前下
方に位置する可動板。（124）はその右面にそっている
ナイフである。ヒーター（117）、ミシン針（118）等が下降し、針は
直下のネット（110）の網目に入り、人工毛髪（115）を
ビーム（116）から引き出し、金属板（120）の左面に人
工毛髪を接触させながら下降し、人工毛髪の最下端が金
属板の下端より数cm下に到った後、上昇に転ずる。上昇の前、針（118）と（119）の叉が、ネット（11
0）の前後方向線上にかぶさった人工毛髪の折れ目を加
圧し、ヒーター（117）の熱でくせを付け、かつ、接触
部を融着する。針（118）が上昇する際、金属板（120）に接する人工
毛髪は動かず、金属板の下端と針穴との間の人工毛髪は
ループを造るので、その穴に可動板（123）とナイフ（1
24）が前進して通り、人工毛髪はそれらの下縁に引っか
かり、Ｕ字形に湾曲し、針（118）だけが上昇する。針が上昇に転じた後、前に造られたＵ字形部中のナイ
フ（122）が下降して人工毛髪の曲り角を切断し、可動
板（121）とナイフ（122）は図における可動板（123）
等のあった待機位置に移動する。ついで、金属板（120）が人工毛髪の最下端より下が
って止どまり、針（128）等が図の状態に復帰し、ロー
ラー（111）〜（114）が少し回り、ネット（111）を一
目だけ右に送り、可動板（123）とナイフ（124）も同距
離、人工毛のＵ字形部に入った状態で右に動く。再びヒーター（117）、針（118）等が下がり、前と同
じ動作が反復され、多数の人工毛髪が取り付けられたネ
ットが得られ、前述のようにしてカツラに用いられる。なお、ローラー（111）等にネットの各網目に入る多
数の小突起を設け、針（118）の直下に網目が必ず来る
ように調節したり、ネット上面に接着剤を塗る装置や、
ネット上面に接する熱板等を設けてもよい。金属板（120）の上縁を加熱してもよい。前述のように、雄型（８）に合わせてネットを塑性変
形し、縁取り線（９）にそって切り、縁の内面に幅1cm
程度の軟質ウレタン樹脂膜を張り付け、カツラにする
が、それを人頭の頭髪に止めるための数個のストッパー
をウレタン樹脂膜の内面に取り付けて用いる。人工毛髪付幹糸を含むネットを第13〜20図の製法を変
形して次のような方法で造ってもよい。金属ローラーの表面に深さ0.8mm程度の縦溝と横溝
を、１・2mm角の網目を形成するように付け、ビームか
ら引き出した縦糸をローラー上部の縦溝にはめ込んで一
方向に駆動し、それらの上方10数cmの所に上向きの刃の
付いたナイフを仕込んだ２本の横棒を置き、その上に縦
糸に平行に人工毛髪を渡し、1mm厚の２枚の垂直な金属
板の間に、両板の下縁より、その下縁が1mm程度高くな
るよう、0.3mm厚の金属板を挟み込み、それらの下面に
生じた溝に横糸をはめ込み、横棒間の上から人工毛髪を
それら金属板の下縁で押し下げ、最後には0.3mm厚の金
属板のみで、横糸と人工毛髪をローラーの横溝に押し込
み、高周波電圧をローラーと金属板の間にかけ、縦糸、
横糸、人工毛髪の三者を相互に溶接し、人工毛髪付のネ
ットを得る。その際、横棒に仕込んだナイフで人工毛を切ったり、
横棒の位置を変えたりする事により、前例のように、連
続自動生産が出来る。第21図は人工毛髪を横糸に結び付けながらネットを織
って行く装置の平面図。第22図はその正面図である。（125）は前後間隔2mmで、左右方向に強く張られた、
直径0.5mmの多数の縦糸。（126）はそれに織り込まれた
１本の横糸で、右前→右後→左後→左前の経路をたどっ
て織り込まれており、その右側部には、すでに人工毛髪
が結び付けられている。（127）〜（130）は縦糸の下方
に配置したループ支持軸。（131）は直径70μｍの各縦
糸間に設けた多数の人工毛髪。（132）はそれらを巻き
込んだボビンで、その前後幅は1mm程度、外径は数cmで
ある。（133）はその中心部にはめ込んだ硬質ゴム板
で、その円周部にはｖ字形の溝があり、ボビン132）の
内周縁は、その溝に密接する形をしており、両者は、は
ずれる事はないが、相互に、ある程度の摩擦力を持っ
て、スリップ回転し得る。（134）（135）はそれに開い
た平面と、半円筒面とから成る直径6mm程度の半円中形
の軸穴で、両者の平面部間の距離は、実際には、縦糸
や、横糸の直径より大きい1mm程度になる。（136）（13
7）はそれに通す半円柱形のボビン駆動軸。（138）は、
周囲に各ボビンの円周縁が接触し得る多数の溝が付いた
円柱形の硬質ゴム製のボビン押さえ。（第22図において
も、その平面を示しているが、その正面は、実際には円
形になる）。（139）は全人工毛髪のｕ字形湾曲部にか
かっている棒状の固定板。（140）はその側にそうナイ
フである。図示しないが、縦糸（125）の左端は、普通の織機の
ようなビームから繰り出され、その右方にはヘルドやシ
ャトルがあり、右端は、巻き取り軸に巻き取られて行
き、シャトルによって横糸（126）が織り込まれて行
く。図の状態では、横糸）126）の左側部と、右側部の間
隔は、数cm以上あるが、後述のように、支持軸（127）
〜（130）が10数cm後退した状態で、人工毛髪（131）が
縦糸の左側部に１回巻き付いて、結び付けられ、更に、
もう１回巻き付いて結び付けられた後、縦糸と横糸は、
2mm左方に送られ、図示しない櫛状のリードが上から、
横糸の左側部の左側において、縦糸間に突きささり、更
に右方に数cm動き、横糸の左側部と、人工毛髪の結び目
とを、右方に送り、横糸の左部と右部間が2mmになるよ
うに制御される。初めに、シャトルにより、横糸（126）の左部が、図
示のように織り込まれると、半円柱形のボビン駆動軸
（136）が、全ボビン（132）のゴム板（133）の軸穴（1
34）に串ざし状に通された状態で、軸及びゴム板は、三
次元方向の運動、回転運動等を図示しない駆動装置によ
り行なうが、その際、ボビンは、人工毛髪に受動的に引
かれているため、ゴム板（132）との間に、回転差があ
れば、ボビンが相対的に回転する事になり、その際、ボ
ビンと、ゴム板との間に、滑り摩擦力を生じ、人工毛髪
に適度の張力を加える事が出来、張力をかけながら、次
のような様々な過程が進行する。まず、軸（136）は、ボビンと共に動き、軸（136）の
平面部が縦糸（125）の上面に接触するまで下がり、横
糸（126）の左側部の左方において、縦糸（125）間を通
って、ボビンの下半部が縦糸の下方に突出し、ボビンの
下縁が、その直下に移動して来たボビン押さえ（138）
の溝に入り込み、軸（136）側に向かうボビン押さえの
加圧力も働き、ボビンの移動や回転が抑制され、半円柱
形ボビン駆動軸（137）が軸穴（135）に通され、軸（13
6）が抜かれ、ボビン押さえ（138）がボビンから離れ、
軸（137）がボビンと共に、下がり、左下のループ支持
軸（128）の左方と下方を回り、右方の人工毛髪に衝突
しないようにするため、1mm後退し、右進し、固定板（1
39）の左方から上に伸びている各人工毛髪のｕ字形部の
左側の鉛直部の左面に、軸（137）の平面部が接し、ボ
ビンの前面が人工毛髪の後面に接する状態で止まる。ボビン押さえ（138）が、ボビン（132）の下縁に接
し、ボビンの動きを抑制し、固定板（139）の上方に位
置する軸穴（134）に再びボビン駆動軸（136）が通り、
軸（137）が抜ける。ボビン押さえは離れ、軸（136）と共にボビンは、ボ
ビンの半径の距離だけ右進し、実際には、ボビンの直径
より大きい、ｕ字形をなす人工毛髪の間を通って、2mm
前進し、各ボビンは、各人工毛髪の前に出て、数cm上昇
し、更に、ｕ字形の人工毛髪の左側部の前を通って、ボ
ビンの半径だけ左進し、軸（129）と、（130）の間に入
り込む。ボビン押さえ（138）が、ボビンの左縁に接し、軸（1
37）が軸穴（135）に入り、軸（136）が抜け、ボビン押
さえは離れ、軸137）と共に、ボビンは、軸（127）〜
（130）のなす四角形の中央に到る。ついで、軸（137）とボビンは、2mm後退し、数cm右進
し、適度に回転して、軸（137）の平面部が人工毛髪の
ｕ字形部の左側に接し、その後面にボビンの前面が接す
る。ついで、ボビンの左縁に、ボビン押さえ（138）が接
し、軸（136）が軸穴（134）に通り、軸（137）が抜
け、ボビン押さえが離れ、軸（136）とボビンは人工毛
髪のｕ字形部の間を数cm上昇し、軸（136）の平面部
が、縦糸（125）の下面に接する位置で止まる。この時点で、人工毛髪の経路をたどれば、固定板（13
9）の左方を上昇し、ループ支持軸127）〜（130）と、
横糸の左側部を含む四角形（台形）の周囲を一回りした
ループを形成し、かつ、人工毛髪のｕ字形部の左側部の
周囲を螺旋形のコースで、一回りした状態になってい
る。ついで、軸（130）が後退し、人工毛髪のループから
抜け、ループの張力が、ゆるやかになり、軸（127）（1
28）（129）が後退して、ループから抜ける。ついで、ボビン押さえがボビンの下縁に接し、軸（13
7）が軸穴（135）に入り、軸（136）が抜け、ボビン押
さえが離れ、軸（137）とボビンは、横糸の位置を変え
ないように、左上方に10数cm上昇し、ループを縮小し、
横糸の左側部に人工毛髪が巻き付いた状態になる。ついで、上方が左方に広がってしまった、人工毛髪の
ｕ字形部の間に、支持軸（127）〜（130）が入り、それ
らの軸によって、第22図のような四角形が再形成され、
人工毛髪のｕ字形の左側部は、横糸に結び付いた部か
ら、下方の軸（128）の左下面を経て、固定板（139）に
到る経路を取る。ついで、軸（137）とボビンは10数cm右下方に下が
り、その軸の平面部が縦糸の上面に接し、ボビン押さえ
がボビンの上縁に接し、軸穴（134）に軸（136）が入
り、軸（137）が抜ける。ついで、軸（136）とボビンは、軸（130）及び（12
9）と、人工毛髪のｕ字形の右側部との間を下進し、軸
（129）と、固定板（139）の間の高さまで下がり、更
に、1mm前進し、更に数cm左進し、ボビンの左半部の後
面が、軸（128）と、固定板（139）との間に斜めに張っ
ている人工毛髪の前面に接し、軸（136）の平面部が同
じ人工毛髪の右面に接し、ボビンの右縁にボビン押さえ
が接し、軸穴（135）に軸（137）が入り、軸（136）が
抜け、ボビン押さえは離れ、軸（137）とボビンは、数c
m左下進し、ボビンは、人工毛髪から離れ、更に、2mm後
退し、数cm右上進し、ボビン押さえがボビンの左下部に
再び接し、軸穴（134）に軸（136）が入り、軸（137）
が抜け、軸（136）とボビンは、2mm前進し、更に、軸
（128）と（129）の間を上昇し、軸（127）と（130）の
間において、ボビン駆動軸（136）の平面部が、縦糸（1
25）の下面と、軸（127）と（130）の上面に張っている
人工毛髪の下面に接し、ボビンの後面は、その人工毛髪
の前面に接する状態となる。ついで、ボビン押さえがボビンの下縁に接し、軸穴
（134）に、軸（137）が入り、ボビン駆動軸（136が抜
け、ボビン押さえが離れる。ついで、ループ支持軸（127）〜（130）が後退して、
周囲を囲んでいる人工毛髪のループから抜け、軸（13
7）とボビンは、10数cm上昇し、ループを縮小させ、２
回目の結び目を形成させ、結び目が解けないようにす
る。ここで、前述のように、縦糸（125）と、人工毛髪（1
31）が結び付けられている横糸（126）が2mm右進し、図
示しない櫛状のリードが降りて来て、縦糸間に入り、更
に右に数cm以上動き、横糸の左側部を右側の近くに移動
させ、横糸の左側部と、右側部の間隔が、2mmに狭めら
れる。ついで、ナイフ（140）が下降してその部の人工毛髪
を切る。ついで、図示しないヘルドが働き、シャトルにより、
横糸が前方から、後方へ向かって、ループ支持軸（12
7）の左上部の縦糸間に通される。以下前のような動作が繰り返される。これらの右方上面を熱板等で加熱したり、接着剤を付
けたりし、縦糸、横糸、人工毛髪の相互間を接合する。以下前例と同様、カツラに加工する。なお、ボビン（132）が、ループ支持軸（128）（13
9）の下を右進し、人工毛髪のｕ字形部の間を前え出
て、軸（129）と（130）との間で、人工毛髪のｕ字形部
の周囲を、前→左→後→右→と進み、更に、上に進む
際、4mm程度前進した後に、上進するようにすれば、す
ぐ手前の縦糸（125）の前方を通り、縦糸間を上に出る
事になり、軸（127）〜（130）を抜き、ループを縮小さ
せれば、人工毛髪は、縦糸（125）と、横糸（126）の交
差部を斜めに一巻きした結び目を造る事になる。その他、人工毛髪の結び目を造るためのボビン（13
2）の移動経路は、上記以外にも、種々選ぶ事ができ
る。例えば、横糸（125）と、ループ支持軸（127）〜（13
0）を含む台形を固定板（139）より数cm左よりに形成さ
せておき、その台形の周囲を、ボビン（132）に、左→
下→右→上前→左後の順に回し、上辺上から下へ下げ、
台形の中央に持って行き、上辺の人工毛髪を一巻きする
ように、更に、前→上と行き、上辺上に出し、ループ支
持軸を抜いてループを縮小させる等である。頭髪に止めるための従来多く用いられているストッパ
ーは、縦×横が１×4cm程度の鋼板を船底形に加工し、
その下縁から、凹面側に、上向きの多数の突起を櫛の歯
状に出した物である。この凸面を前記のウレタン膜面に張り付け、船底形鋼
板の凹凸を反転し、突起の根部から上を、突起から遠ざ
からせ、生じた隙まに頭髪を入れ、反転を復帰し、頭髪
を挟み込む。この構造では、反転した場合、それまで頭皮の湾曲に
ほぼ合致していた突起の列の弓形の湾曲も反転し、中央
の突起は頭皮に接するが、両側の突起は頭皮から離れ
る。そこで、反転をもどし、ロックするので、中央の突起
は毛根に近い所を挟み、左右に寄るほど、毛根から遠い
所を挟む事になる。（理想的には、根部からなるべく短
い一定距離隔てた位置で、全部が固定される事が望まし
い。）固定距離の不揃いがあれば、枕に接している時等、ス
トッパーを移動させる力が加わると、固定距離の短い頭
髪に力が集中し、痛んだり、抜毛したりする。第23図は上記のような欠点を解消したストッパーの平
面図。第24図はその正面図である。（141）は左右幅50mm程度の船底形鋼板。（142）はそ
の下縁の中央から前へ、更に上へと伸びた、横幅の狭い
連結部。（143）（144）はそれから左右に伸びた歯根
部。（145）（146）はそれらから上方に伸びた多数の櫛
歯状突起。（147）（148）は板（141）の前面の凹面の
左右側に張り付けたゴム膜である。この後部凸面をカツラの縁の内面に張り付け、板（14
1）の中央を外から押さえ、左右端を後方に動かすと、
板（141）の凹凸が反転し、その左右端が後退し、更に
上縁が後退した形となり、ゴム膜（147）（148）も共に
変形し、板（141）の下縁に直結していないため、変形
しない歯根部（143）（144）、突起（145）（146）等よ
り成る櫛入部との間が開く。櫛状部の前面を頭皮に当て、下から上に、頭皮面を滑
らせ、少し動かし、各頭髪の根部に近い所を突起（14
5）（146）の歯の隙間に通し、板（141）の形を復帰さ
せ、隙間を通った毛を突起（145）（146）とゴム膜（14
7）（148）との間、または歯根部（143）（144）とゴム
膜との間に挟む。この固定部と毛根までの距離のばらつきは比較的小さ
く、板（141）を動かす外力が加わっても、力は多数の
毛根にほぼ均等に分散し、特定の毛根に強い力がかか
り、痛んだり、抜毛したりする可能性は小さい。はずす際、板（141）を反転し、ゴム膜（147）（14
8）を櫛状部から遠ざける。なお、歯根部（143）（144）等を強固にするため、全
体を分厚い鋼板で造り、板（141）に多数の小孔をうが
ち、その反転に要する力を小さくしたり、連結部（14
2）を突起（145）（146）の上縁と同じ長さまで伸ば
し、その直ぐ左右の歯根部の上下幅を広く取る等しても
よい。連結部を板（141）の左縁から前へ1mm、更に右へ10mm
程度伸びる形にし、その右方に板（141）とほぼ平行な
櫛状部を取り付けてもよい。第25図はスライド式回転型ストッパーの平面図。第26
図はその縦断正面図である。（149）は外径6cm、上下の厚み0.5mm程度のナイロン
その他の材質から成る可動リング。（150）はその周囲
から放射状に伸びた多数の可動脚。（151）は可動リン
グの周囲をほぼ取り囲む、管状の固定リング。（152）
はその周囲から伸び、可動脚に弾力を持って接している
固定脚。（実際には両脚は円周の1cmごとに１本程度の
割合で合計10数本出す。）（153）は固定リング内を平
行に走るブリッジ。（154）は可動リングに連なる可動
レバー。（155）は固定リングに連なる固定レバー。（1
56）は固定リングから伸びた船定形板。（157）は下端
は板（156）の下端に連なり、左端には固定リング外周
の凹みにはまっている突起（158）が付いている船底形
板である。板（156）（157）の湾曲を反転すると、突起（158）
が可動リングからはずれ、ロックが解かれ、可動リング
は脚（150）（152）の弾力により、数mm右回転し、全体
が接触していた両脚は、本来の弓形にもどり、先端同し
のみ接触し、それより根部側は開く。（レバー（154）
（155）間等も開く。）櫛を用いて、この間隙に頭髪をすき込み、レバー（15
4）（155）をつまんで接近させ、可動リングを復帰さ
せ、脚（150）（152）間に頭髪を挟み込み、板（156）
（157）の反転をもどし、突起（158）を可動リングの凹
みにはめてロックする。広い範囲の多数の頭髪を一挙に挟むので、１本の毛に
かかる力は弱く、異和感が少なく、引っ張っても痛む事
も少ない。雄型（８）上に置き、脚（150）（152）等を赤外線そ
の他で加熱し、形を合わせてもよい。脚をFRPその他で造ってもよい。金属製のスプリングで可動リングに頭髪を挟む方向の
トルクを与えてもよい。その場合、突起（158）が入る凹みを可動リングに二
箇所設け、脚間が閉じた状態と、開いた状態のいずれを
も、ロックする事が出来るようにする。安全のため、ロック機構を２カ所に設けたり、同時に
両手で操作しなければロックがはずれないようにする等
してもよい。可動リングと固定リングを直線状に伸ばした、脚駆動
装置を頭の中央に置き、その左右に脚を設け、船底形板
（156）（157）で突起（158）を動かしたように、脚駆
動装置の前端に取り付けた２枚の船底形板の湾曲方向を
変え、可動脚を前後に動かすようにしてもよい。更に中央の駆動装置の後端に直角に別の駆動装置を付
け、それから後下に伸びる脚を設けてもよい。これらストッパーの固定脚または全体の上に前記の人
工毛付ネットを張り付けたり、縫い付けたりするか、人
工毛付の幹糸を取り付ける。第27図は１本の脚上に人工毛付幹糸を取り付けた場合
の拡大平面図。第28図はその正面図である。（159）は可動脚の一部。（160）はその周囲に接着剤
を付け、無毛部を一巻きし、上方にのみ毛のある有毛部
を前方にはみ出して一巻きする事を反復し、脚の右方に
も、はみ出して突出させている幹糸。（161）は人工毛
髪である。無毛の後面を固定脚の無毛面との対向面にする。なお、脚（159）の平面内で、幹糸（160）を斜め45゜
に傾斜させて巻き付けたり、無毛部のない幹糸を用いる
等してもよい。一端は0.4mm、他端は0.2mmほどの直径を持つ、長さ2c
m程度の幹糸に、10数本の人工毛髪を取り付け、幹糸の
太い端を脚（159）の後上縁に合わせ、細い端を左前方
に向け、多数並べて張り付けてもよい。なお、このような人工毛付幹糸を造るには、それぞれ
に撚りをかけた10数本の人工毛をビームから前方に送り
出し、櫛歯の間を通して接着剤を塗り、90゜方向を右に
向け、それらに逆方向の撚りをかけて１本化し、幹糸に
するとか、始めから太さに傾斜のある幹糸に人工毛を巻
き付けるとか、その他種々の方法で造る。なお、第１〜２図を用いて説明したハイブリッド型人
工毛髪を従来のカツラや人工植毛に用いてもよい。（髄
質にポリエステル繊維やアラミド繊維を用い、皮質にウ
レタン樹脂を用いた物、その逆の物等。）人工毛髪付ネットを雄型（８）に合わせる際、雄型
（８）の表面温度が場所によって異なるように加熱して
おき、ネットを当てて引き下げる際、高温部に接したネ
ットの部分はよく引き伸ばされ、人工毛髪の密度が小さ
くなるようにし、全体の人工毛髪の密度分布を制御する
ようにしてもよい。幹糸に取り付ける枝糸を単一材料から成る人工毛髪に
してもよい。幹糸に付ける枝糸の長さを数10cmにする等、例示した
数値を変えてもよい。蚕の繭糸腺を体外から糸で絞ったり、吐糸口を接着剤
で塞ぐ等して、体内に繊維素原を蓄積させ、それを第１
〜２図で説明した人工毛髪の製法における牛血漿繊維素
原の代わりに用いてもよい。ネットの内方に張り付けるウレタン樹脂膜の内面、ま
たはウレタン樹脂膜とネットの間にも人工毛を取り付
け、周囲にはみ出させてもよい。Conventionally, to make a wig that matches the shape of the head,
The synthetic resin film over the head, cool and solidify
Or covered it with a piece of cloth and took the mold.
The shape is difficult to remove, and unpleasant contact or heat
There was a drawback to do. Contact the plaster aqueous solution with the human body surface
Is also performed, but it stains the human body and clothes
There is a disadvantage that an unpleasant contact feeling is generated. The present invention accurately pollutes the human body and clothes, including recesses.
It is easy to mold the surface of the human body without using a small amount of plaster.
The mold can be taken and therefore the resulting female mold can be transported elsewhere.
To get a molding device for the human body surface
Is what you do. Katsu made using such a device and its method below
La manufacturing equipment, artificial hair manufacturing method used for it, wigs
The attached stopper etc. will also be described. First of all, inexpensive, having excellent properties that can be used in the present invention.
A method for producing artificial hair similar to natural human hair that can be mass-produced
Is described. Conventionally, mainly synthetic with properties close to human hair
Stretch the fiber to about 50-100μ in diameter and use it for wigs
It has been used as artificial hair, but it has flexibility, elasticity, feel,
Disadvantages that the surface hydrophilicity and water absorption are quite different from human hair
was there. Mechanical properties that affect the feel and feel (Young's modulus, bending
Elasticity, elongation, surface hardness, etc.), surface hydrophilicity, internal
Properties such as water absorption to human hair almost coincide with human hair at the same time.
Synthetic fiber artificial hair with one material and one structure
It can be said that it does not exist. Therefore, a hybrid structure using two or more materials
Attempts have been made to obtain various properties close to human hair. Here, too, a hybrid based on such an idea
First, the type artificial hair will be described with reference to the drawings.
You. FIG. 1 is a front view of the artificial hair used in the present invention. Figure 2
It is the expanded cross section. (1) Medulla consisting of three threads (lines) with a diameter of about 20μ
Aramid fiber, nylon, polyester fiber, etc.
Other synthetic fiber, alumina fiber, glass fiber, carbon fiber,
Other mineral fibers, cocoon thread, hemp thread, wool thread, other natural
Single fiber such as fiber, fine fiber spun yarn, FRP, etc.
You. (2) fills the intermedullary spaces and surrounds them
In the cortex with an outer diameter of about 60μ, fibrin obtained from bovine plasma,
Formal of milk casein, gelatin and other proteins
Compound, recycled cocoon, recycled human hair, recycled wool, polyvinyl alcohol
It is composed of rumar and other synthetic substances. The number of medulla can be selected to be one or more. Next, a few examples of this production method will be given. Inexpensive, large quantities of blood from slaughtered cattle can be added to citric acid sodium
Um and other anticoagulants to separate the plasma and saturate it.
The saline solution was added to precipitate fibrinogen.
And add the precipitated fibrous material to a 7% saline solution.
A solution is prepared, and aramid single fiber with a diameter of 20μ is passed through it.
And apply a few μm layer of fibrous material to the surface of the fiber.
Thrombin water, an enzyme that converts into fibrin
After passing through the solution and coagulating and dyeing the fibrous
Into a twisted yarn and dipped again in a fibrous raw material solution.
Fiber into the thrombin solution to convert the fibrous
And dyed again to obtain the finished product. If high molecular thrombin is difficult to penetrate,
Cured by natural polymerization, formalized,
Repeated immersion in thrombin solution with thin layer of raw material
At low temperature, add thrombin and acid or alkali
Immersed in a pH-adjusted solution with increased temperature after spinning.
Then, the enzyme activity of thrombin may be expressed. Adjust the pH at room temperature by passing such a stock solution of cellulose through a nozzle.
It may be drawn out into a liquid to obtain a bovine fibrous monofilament. After the thrombin treatment, it may be further formalized. The surface was thinly coated with polyvinyl alcohol
Using several tens of fine alumina fibers with a diameter of several μ to make twisted yarn,
After passing through a polyvinyl alcohol solution and drying by heating,
Insoluble in water by formalin treatment and stained. Semi-rigid polyurethane is applied to the surface of 40μ diameter polyester monofilament.
Coating a urethane resin to a diameter of 60μ and dyeing the surface
I do. (Even in human hair, melanin pigments collect on the surface
I have. ) Nylon single fiber with a diameter of 40μ is melted with cocoon thread.
In order of lucium solution, sulfuric acid containing sodium, formalin, etc.
Next, cover with the regenerated cocoon thread. Change the thickness of each fiber in the medulla (1), how to twist, etc.
You may. For example, do not twist thin fibers, but twist thick fibers.
(Clockwise, etc.) and align them in the opposite direction (counterclockwise)
Medulla (1), such as when the medulla (1) is obtained by twisting
Is natural, artificial hair has a natural wave
Will be. As described above, around the cortex made of hard material,
When the soft cortex is attached, the tensile strength, suppleness
It becomes kana artificial hair. Twisting the medulla fibers will make the material harder
Also, it is elastically stretched by relatively weak force and becomes supple. Cortex (2) is made of cellulose or other protein or polyvinyl
When made of formal, etc., hydrophilicity that water easily adheres to the surface
And the water absorption which can contain water in the substance substantially increases. Thus, the material of the medulla (1) and the cortex (2),
The number, twisting method, processing method, dyeing method (pigment
May be mixed and colored beforehand)
By doing, artificial hair with properties close to natural human hair
Will be gained. When the cortex (2) is made of a soft material, the surface is not damaged.
The soft material is used for the medulla and the hardened material is used for the cortex.
Irradiates the surface with electron beam in air
The hydrophilicity may be enhanced by a method such as Made of polyether and other materials with numerous micropores,
The hollow fiber membrane for analysis is used as a cortex, and polyvinyl forma
The structure may be a structure packed with a water-absorbing medulla made of metal or the like. The center and surface layers are made of a hard material, with a soft material in between
You may. It is made of a hard monofilament for a trunk yarn for a net of about 0.3 mm in diameter.
Soft material that becomes the cortex after attaching the medulla as a branch thread
May be coached. The artificial hair of several thousand meters in length obtained in this way is as follows.
Automatically and continuously attached to trunk yarn and net as described below
Suitable for kicking. Hereinafter, a net-type base with this artificial hair was used.
How to make wigs and how to make artificial yarn with artificial hair
The equipment is described. FIG. 3 is a plan view of a head molding device embodying the present invention.
FIG. 4 is a longitudinal sectional view thereof. (3) is a solid volume made of hat-shaped transparent plastic
vessel. (4) is an injection tube protruding from the upper end. (5) is a cap whose lower end is attached to the lower end of the container (3)
It is a child-shaped thin rubber film. Put the mold on the head of the person sitting on the chair,
Through the irrigation pipe (4), the gypsum dissolved in water is put into a container (3) and rubber.
Pump into the closed cavity between the membranes (5). The rubber film adheres to the surface of the head, and the plaster solution is soon injected
It begins to collect inside the tube (5). Therefore, stop the pump and leave it for a few minutes.
The female mold of the head. The mold taken in this way heats and softens the synthetic resin film
The shape of the concave part is also recorded compared to the mold obtained by pressing against the head
Method of casting plaster aqueous solution directly on human body surface
It does not pollute the human body or clothes like. Attach a breathing tube to the nasal cavity, etc.
If it is put on the face, it can be used for molding the face. Hold the female mold upside down and add inexpensive
Pour the obtained gypsum aqueous solution and take a male mold. At that time, in the center of the gypsum liquid level, the inside length × width × depth is 3c
sink the synthetic resin box of about m and install the drive mechanism described later.
Get a hole. Figure 5 shows the shape and size of the male surface on a computer
FIG. 4 is a plan view of the shape recording device for inputting. Figure 6 is the front view
is there. (6) is a computer, an external axis,
Control box with built-in other drive control devices. (7) is above
A prismatic drive shaft protruding from the surface. (8) is a shaft in the recess on the lower surface
A gypsum male mold containing (7). (9) is around the wig
A border drawn by hand on the male mold to determine the enclosure.
(10) is the motor (steppin) mounted on the box (6)
Motor). (11) is the L-shaped antenna attached to the shaft.
Home. (12) is the laser attached to it. (13) Haso
TV camera attached to the left of Laser beam continuously forward from laser (12)
Radiated and diffusely reflected at one point on the male surface, a TV camera
Focus on the light receiving surface of (13). If the distance from the laser (12) to the reflection point is long,
Focus is generated near the lens axis of Mera (13), and it is short
If so, the focus moves to the left. How much the focus position is after the camera's horizontal sync signal
After a period of time, it is measured whether the video output voltage
It will be known if the computer in box (6)
Measure the difference between the two and measure the distance from the laser (12) to the point of reflection.
calculate. Computer in box (6) drives motor (10)
Then, the arm (11) rotates 180 ° forward through the top. The rotation angle of the arm (11) during that time is
Measured by the number of pulses sent to the motor, laser (12) and male
The distance to each reflection point on the mold (8) is also measured sequentially,
Curved coordinates around one section of (8) and the rectangular coordinates
The converted y and z coordinates are obtained. Next, the computer in the box does not show the axis (7).
Move about 5mm to the left along the groove on the box (6)
Turn the laser (10) and move the laser (12) backward 180 °
To determine the coordinates around different cross sections. Hereinafter, the male mold (8) is sequentially advanced to the left, and the entire male mold surface is
The x, y, and z coordinates of each point are measured. Meanwhile, the laser beam falls on the border line (9)
And the amount of reflected light decreases sharply, it can be detected that it is a line,
Line position information is also recorded. In addition, such information on the shape of the head is
May be obtained from a mold taken directly or by placing a rubber film directly on the human head.
Cover and apply a laser beam to be scanned with a reflector.
Information from multiple TV cameras
Information may be calculated. * Fig. 7 shows the wig net-type warp on the male surface
FIG. FIG. 8 is a front view thereof.
You. (14) is a control box. (15) is a shaft protruding from the upper surface.
(16) is the motor mounted on the box. (17) is its horizontal
A prismatic hydraulic cylinder mounted on a directional shaft. (18) is
Plunger in it. (19) take it
A bobbin case with a thread inside
Contains. (20) is an adhesive for applying adhesive to the yarn
Coating machine. (21) is about 0.3mm in diameter and is a single fiber of nylon
・ Polyester impregnated with prepolymer of epoxy resin
Warp yarn made of fiber and others. (22) and (23) are silicon balls
Protruding from the top of the box (14),
The thread pinch that came out. (24) is the nail attached to the upper end of (23).
It is. The surface of the male mold (8) mounted on the shaft (15)
By fusing ethylene film or applying fluorine resin,
Make sure that the adhesive does not stick strongly.
May be used). With the thread clamps (22) and (23) sandwiching the end of the thread (21),
The motor (16) rotates, the cylinder (17), the coating machine (2
0), and move the others forward 180 °. Meanwhile, the thread (21) is pulled out of the bobbin case (19)
Adhesive is applied when passing through the applicator (20)
(8) Contact on top and adhere to its surface. When the cylinder (17) moves 180 ゜, the box (14)
The pincers (22) and (23) open left and right with the motor of
Release (21). Then, both thread clamps are placed on the right around the shaft (15) not shown.
Through the semicircular groove on the top of the other box (14)
Driven in front of (8), the male lower front edge and the applicator (2
Between 0), sandwich the thread (21) and at the same time, with a knife (24)
Cut the thread on the male side (rear). Then, the shaft (15) moves 1.2mm to the right and the motor
(16) reverse rotation, left side of the previously attached thread on the male mold
Then, the thread (21) is attached. Next, the thread is clamped by the thread clamps (22) and (23)
And cut the thread on the male side (front). Then, the shaft (15) moves 1.2mm further to the right and the motor
(16) rotates 180 °, and the same operation is repeated thereafter.
It covers everything in and around the perforated line (9)
Thus, many warp threads adhere to the male mold. At that time, the computer in the control box (14)
The male type of the computer in the control box (6)
Receiving information on the shape of (8), shaft (15), motor
(16), Plunge by controlling oil amount in cylinder (17)
(19), Thread pincer (22), (23) drive
Structure and other controls, and the distance between the yarns becomes
Try to be as even as possible. Axis (15) moves sideways with top right or left
Slightly, tilt the male mold, the warp is the meridian on the globe
Control so that the distance between the lines goes closer to the front and back
I can do things. In addition, a large number of warp yarns are formed on the male mold (8) by the following method.
May be attached. FIG. 9 is a plan view of a warp attaching device. Figure 10 shows the correct
FIG. (25) and (26) are plates cut out around the center of the head.
(27) glued under the plate (25), the surface is silicon
Urethane foam coated with rubber. (28) on the plate (26)
Similar urethane foam attached to the surface. (29) is it
Screws that fix the four corners. (30) is urethane pho
A number of warps with the front and rear ends sandwiched between the arms (27) and (28)
You. These warp yarns are coated with adhesive on the surface,
Urethane foam in a state in which
(28) Put the front and rear ends on top and place urethane
(27) and the board (25) are overlapped, and the circumference is stopped with the screw (29)
You. (The front ends of a large number of warp yarns arranged in parallel
Sandwich it with a stick, pull it out of the warp beam,
On the foam (28), cover with urethane foam (27),
Fix the four corners with screws (29) and move the horizontal bar to the back of the board (25).
Use an automatic device that moves and cuts all warp yarns at the leading edge of the horizontal bar
Things are desirable. Immediately, place the plates (25) and (26) on the adhesive-coated male mold.
Cover the running warp (30) with the boards (25) and (26) down
To the warp from the urethane foam (27) (28)
Pull out the front and rear ends and attach all the threads to the adhesive around the male mold.
To wear. In this way, the warp with adhesive is taken on the male mold (8).
And then put a weft thread with artificial hair on it. Fig. 11 shows that a single weft (stem yarn) has many artificial hairs (branches).
To make a stem yarn with artificial hair attached with
FIG. FIG. 12 is a front view thereof. (31) is the control box. (32) is a model that protrudes forward
Prop with built-in rotor. (33) is a disk connected to the motor shaft.
(34)-(37) are bobbin cases attached to the right side.
(38) and (39) are built-in motors of bobbin cases (34) and (35)
The watch can be twisted clockwise when viewed from the right
A nylon thread with a diameter of about 0.2mm that comes out. (40) is
Continuous artificial hair with a diameter of about 70μ, manufactured by the above method.
(41) is a similar artificial hair with a diameter of about 50μ. (42) is a box
Protruding from (31), extend 2cm forward, 2cm left, 10cm forward left
Hooked hook. (43) is a knife attached to the corner.
(44) is an adhesive jetting machine. (45) is an infrared radiator. (46)
(47) is a rubber roller. (48) is a trunk thread. (49) is that
Many artificial hairs (branches) that came out. (50) from the box (31)
The rotation axis that came out. (51) is a plate connected to its front end,
Male type with warp thread made by the method described above attached to the surface
(8) is attached. (52) and (53) are the air outlets
is there. When viewed from the right, the bobbin cases (34) to (37)
Threads and artificial hair coming out of the exit should have a square position.
The distance between them is actually 1-2 mm. The disc (33) is always counterclockwise with the motor in the strut (32)
And twist the yarns (38) to (39) to form a twisted yarn
I do. However, once every two revolutions of the disk (33), the hook
(42) is driven quickly by the drive inside the box (31).
Move and do the following exercises. When the artificial hair (40) comes backward, the tip of the hook (42)
The edge goes over this artificial hair and falls back and down, shown
Do not hook it with a small hook
Pull it out from the bobbin case about 10cm. At this time, remove the artificial hair from the bobbin case outlet and hook
And a v-shape between the rubber rollers (46) and (47),
The total length is about twice that. Also, the inclination of the hook changes gradually,
When the shape surface and the axis direction of the hook are almost
The hair does not move from the contact portion with the needle. Here, the motor in the bobbin case of artificial hair (40)
The rotation stops for two revolutions of the disk (33) and the artificial hair
Only the (40) payout is suppressed, and the disk (33) is twice
Roll (38) and (39) while squeezing the distance between them
Twice around the stem yarn composed of Meanwhile, the rollers (46), (47) were previously formed
Sent a bundle of four people to the right, and soon, artificial hair
A small amount from the adhesive blower (44) around the part where (40) is wrapped
Glue is sprayed and in front of the infrared radiator (45)
All of them are heated and artificial hair (42) turns into stem yarn (48)
The state wrapped around is adhered and fixed. Also, while being sent to the right by rollers (46) and (47),
Thread (38) (39), artificial hair (41), artificial hair (40)
Is wrapped around, the length of the v-shaped part of the artificial hair (40)
The height decreases and the action of the motor in the box (31)
The tip of the needle approaches the box (31) and the angle of the hook increases.
The v-shaped bend approaches the knife (43)
Eventually, it comes into contact with the knife, is cut, and is split into two
It becomes a branch thread (49). The axis (50) is also constantly rotating counterclockwise gradually.
The thread (48) is around the male (8) on the top and bottom of the board (51)
And the shaft (50) gradually moves forward from the front end
And the winding part is a male type (8) rear end at a pitch of 1.2mm.
Move to the department. (A sensor that measures the tension of the stem yarn
It is desirable to control the rotation speed of the shaft (50). At that time, the adhesive attached to the warp attached to the male mold
Is set to a temperature that does not cure but exhibits tackiness.
Wind is blown forward from the air outlets (52) and (53),
At the same time as setting the border, we will blow off the branch yarn (49)
Prevents the branch yarn from adhering to the warp around which the trunk yarn is wound. The drive of the hook (42) is controlled by the computer in the box (31).
On the unnecessary part of the branch thread outside the border line of male type (8)
No branch yarn is formed in the corresponding trunk yarn portion.
(Based on the information received from the computer in box (6)
To control. In addition, when thinning the branch yarn near the border line,
When the part of the trunk yarn that is going to reach near the
Hook the hair (41) with the hook (42) and make it into a branch thread
To If you need to mix gray hair, collect such artificial hair
The bobbin case may be provided on the disk (33). Fixed through the motor shaft in the support (34) and the disk (33)
At the right end of the shaft, a single untwisted thick bobbin
You can attach the case and omit the cases (34) and (35).
No. Produce artificial hair on the shaft (50) top, bottom, right, etc.
Provide a device and simultaneously wind four threads around the male mold (8)
You may do so. A device for producing a stem yarn with artificial hair and wrapping it around a male mold
And take a long time to remove the yarn made with the former.
May be rapidly wound around the male mold. (7th
It may be attached by an apparatus as shown in FIGS. In that case, between the roller (46) and the yarn passing between them
, A wide continuous yarn is sandwiched, and the yarn and paper are weighted in a roll.
It may be wound around to prevent the yarn from getting entangled. Keep the male set with the warp and weft wound around,
Or two pieces, put them in a high temperature environment,
Softens, polymerizes and cures the adhesive,
To obtain a semi-finished product with artificial hair and cut around the border line.
Drop, apply a soft urethane resin film about 1 cm wide on the inner surface of the edge
Attach a stopper on the inner surface to obtain a finished product
You. FIG. 13 is a front view of an example of a mass-producing apparatus for a stem yarn with artificial hair.
FIG. 14 is a cross-sectional view thereof. (54) is a control box. (55) is the inner diameter 40 located in front of it
Rotating ring of about cm. (56) is the bobbin attached to it
Case. (57) is a scythe blade-shaped thread retainer that extends from it
Board. (58) goes out of the case (56), passes through the plate (57),
Environment with low temperature of about 0.3mm diameter protruding from the tip
Nylon coated with adhesive solidifying for
A stem yarn consisting of yarn. (59) is connected to the motor in the box (54).
And four rollers in contact with the ring (55).
(60) penetrates the box (54) back and forth and the surface is glued
Made of ceramics and other materials coated with
Threaded spiral plate with outer diameter of about 49cm and inner diameter of about 10cm.
(61) is an iron center tube fitted in the center hole. (6
2) is the height surrounding the spiral plate (60) in the box (54).
Frequency coil. (63) more than 100 were placed before the coil
Bobbin. (64) is wrapped around each bobbin and on the front of the box (54)
Exit, passing around the spiral plate (60), the front and center of the plate (60)
A multi-piece adhesively attached to the outside of the front end of the tube (61)
Number artificial hair. (65) and (66) in the box (54)
0) Roller sandwiching left and right. (67) into case (56)
It is a knife attached. High-frequency current always flows through the coil (62), and the center tube (6
The part near the coil in 1) is heated to about 250 ° C. roller
-(59) always rotates the ring (55) clockwise,
The trunk thread (58) whose end is fixed to the front end of (61) with an adhesive,
Enter the groove of the lathe (60) and squeeze a number of artificial hairs (64)
While wrapping around the central tube (61). Spiral plate (60) and center tube by rotating rollers (65) (66)
(61) advances in synchronization with the rotation of the ring (55), and
The flyboard (57) shows a cam action and depends on each artificial hair (64)
Push in the direction of the center pipe (61) and squeeze the trunk thread (58)
Pre-process the action. Each artificial hair is paid out from each bobbin (63). Each artificial hair (64) and stem yarn (58) approach the central tube (61)
And the groove of the spiral plate (60) is pinched, and under the influence of the central tube
As the temperature rises, the artificial hair bends into a U-shape,
The adhesive that adhered to the circumference of the trunk yarn
Then, they are polymerized and cured, and both are firmly adhered. (Table of both
Adhesive is not required if the surface is thermoplastic
No. With the rotation of the ring (55), the knife (67)
Cut the curved part of the artificial hair (64) in contact with the
U-shaped branch yarn (artificial hair) attached to the stem yarn (58)
To complete. Remove the front end of the trunk thread from the center tube (61), and remove the case (56).
And wound up on a reel or the like (not shown) attached to the device. Put the spiral plate (60) long in front of the box (54).
And fasten with the ring (55) rotating
If you move forward for a certain distance,
You can make it go. Turn the spiral plate (60) and center tube (61) into a ring
(54) A circle that goes out of the front and goes around the right side of the box and enters from the back
The exercise may be continued to enable continuous production. Fix the ring (55), spiral plate (60) and artificial hair (64)
May be rotated. Hereinafter, it is manufactured using the apparatus shown in FIGS. 11 and 12 or FIGS.
The yarn in a different direction to the artificial yarn with artificial hair.
This section describes the equipment for making nets with hairdressing.
In many cases, descriptions of moving devices, support devices, and the like are omitted. Fig. 15 shows a stem with artificial hair made with the devices shown in Figs.
A device that turns the yarn into warp and twists the weft to form a net
FIG. FIG. 16 is a front view thereof. (68) is a thread involving a large number of artificial hair stem yarns (69).
Beam with a built-in tool. (70) is the odd-numbered thread
Heald for lifting. (71) has an even-numbered thread
Raising heald. (72) is a blower. (73) is below the bottom
A negative electrode for corona discharge consisting of a comb-shaped electrode attached.
(74) is a positive voltage below which a positive voltage of tens of thousands of volts is applied.
electrode. (75) has a built-in weft thread (76) with a diameter of 0.3 mm.
Tor. (77) is a hot plate covered with silicone rubber. (78)
(79) is a roller. Held (70) lifted, odd numbered thing in thread (69)
Rises and shuttles into the opening created between even-numbered yarns
(75) passes through the weft (76), and the rollers (78) (7
9) rotates and moves the thread (69) 1.2mm to the right,
(70) goes down, instead (71) goes up, resulting opening
The shuttle (75) passes from the opposite direction, passes the weft,
The rollers (78) and (79) send the thread (69) 1.2 mm to the right. Hereinafter, the same operation is repeated to create a net. The net obtained goes right while touching the lower surface of the hot plate (78)
The warp yarn (stem yarn) and the weft yarn that make up the net are fused
And a strong net. The vertical that goes down when the heald goes up and then goes down
The branch yarn attached to the yarn is caught by another warp and falls.
Things do not happen. To prevent this, a downward wind is blown from the blower (72).
And the negative ions of air molecules generated from the negative electrode (73)
Attaches to the surface of the branch yarn and generates a repulsive force between the branch yarns.
Prevents entanglement and, with the wind, in the direction of the positive electrode (74)
Generates a heading force. The net obtained in this way with artificial hair
Is sandwiched between the above-described devices as shown in FIGS.
Heat soften, cover with male mold (8) and match head shape. Fig. 17 is a plan view of the device for making a net with artificial hair at once.
FIG. FIG. 18 is a front view thereof. (80) to (83) constitute the mold, the surface of which is made of fluororesin, etc.
0.3mm front and rear metal toothed plate covered with
Has a notch of 2 x 2 mm in length x width when viewed from the front, 1 x 0.5
mm protrusion, 1 × 1mm notch, 1 × 0.5mm protrusion, 2 × 2mm
Are sequentially provided with a large number of notches. Odd-numbered (80) (82), even-numbered (81)
The teeth in (83) are shifted 2 mm laterally. Ma
In addition, on the upper edge, when viewed from the side, a half with a radius of 0.15 mm
It has a circular groove. Actually, the size of the front of a board (80) etc.
It is about 30cm and the number of teeth is several hundred. Number of boards is also several hundred
On a sheet. (84) (85) (86) at the lower end between the plates (80) to (83)
The width is 1mm and the width is 1cm.
6) is integrated to form one mold. (88) is straight
Polyester coated with an adhesive with a diameter of 0.3 mm that shows tack at room temperature
Numerous wefts made of tellur fiber. (89) (90) is the left end
A thread pincer covered with silicone rubber sandwiching the pin from above and below.
(91) is a knife attached to the left edge of (89). (92) is a plate
A number of gears meshing with the upper edge of (80) to (83)
A rod-shaped gear engraved in the box and covered with a fluorine resin. (93)
Is the axis of rotation. (94) inside bobbin wound with weft (88)
The internal beam is low so that the yarns do not adhere to each other.
It is kept warm. (95) is a large number of people located in the vertical direction
Artificial hair. (96) and (97) sandwich the front end from above and below
Thread pincer. (98) is a knife attached to the front edge of (96).
(99) is a beam that draws out artificial hair (95). (100) ~
(102) is a pressure plate with a front and rear width of 0.8mm. (103) (104) is it
Notches (105) and (106) provided on the left and right of
The width of both axes is slightly wider than the width of the notch.
In addition, each pressure plate does not fall under its own weight. (107) is each pressurized
A knife that sandwiches the lower part of the plate in a gap that separates the front and rear.
(108) is fixed to the shafts (105) and (106) between each pressure plate.
Spacer worn. (109) is a cylinder with many grooves around it
It is a shape guide rod. When the beam (94) and the axis (93) move to the right, the thread pinch (8
9) The left end of the thread (88) fixed to (90) does not move,
The yarn is paid out from the gear (94), and the gear (92) is
(83) Push into the notch with a width of 2mm at the upper edge
The adhesive adheres to the edges of the thread,
Do not push it into the 1mm notch, make it stick to the upper edge of the projectile
Go to the gear (92) several cm to the right from the right edge of the board (80)
The beam and gears stop, and the thread clamps (89) and (90) move up and down.
Separated from the thread, 2cm to the right from the right edge of the board (80), etc.
At the position where the knife (91) comes, pinch the thread (88) (89)
(90) pinch, cut with a knife, thread pinch
Also, the gear (92) and beam (94) return to the state shown in the figure.
I do. Next, the beam (99) does not move, and the thread clamps (96) (97)
Move from the front upper edge of the yarn (80) to a few 10 cm forward,
Pass the hair (95) over the boards (80) to (83) and then thread
The pinches (96) and (97) stop just before the front lower edge of the plate (80).
Stay. Next, the shafts (105) and (106) move, and the pressure plate (100)
The lower end of (102) is about 3 cm above the spacers (84) to (86).
Come to the place. The guide rod (109) is a plate (80) to (83) and a plate (100).
Between (102) and where the leading edge coincides with the plate (81)
Coming, artificial hair (95) passes over it. Then, the pressing plate (not shown) is placed on the pressing plate (100)
Press the lower end of the plate (100) with artificial hair (95) and the plate (80)
Press in between (81) and half turn into the weft (88) on the board (80)
Wrap. At that time, the artificial hair is paid out from the beam (99),
Through the groove around the inner rod (109). The lower edge of the pressure plate (100) is several mm above the spacer (84).
Push it in until it reaches. Next, the guide bar (109) shifts 2mm to the right and after 1.3mm
And the pressing plate pushes down the pressing plate (101), and the plate (101)
At the lower end, press the artificial hair (95) between the plates (81) and (82).
Cut, half on the thread (88) in a 2 mm wide notch on the board (81)
Twist it around. Next, the guide bar (109) is shifted 2mm to the left and 1.3m later.
m, the pressing plate (102) is pushed down by the pressing plate,
Press the hair (95) between the plates (82) and (83) and press the plate (82)
Wrap the upper thread (88) half a turn. Here, the thread clamps (96) and (97) open, and the beam (99)
Just before the artificial hair (95), the guide rod (109) that moved
And the lower surface of the plate (83)
Carry it near the rim and remove the artificial hair (95) from the thread (8
8) Wrap half a turn and return the guide bar (109) to the position shown in the figure.
Thread pincers (96) and (97) are artificial hair near the rear lower edge of plate (83)
(95) is sandwiched and cut with a knife (98). Then, although not shown, a straight hard 0.3mm diameter
A number of warp yarns are cut from the front of the plate (80) by a notch
And pass it backwards starting from the notch with a width of 1 mm,
Project about 2 cm behind the plate (83) and the same in front of the plate (80).
To a degree. (If the warp is easy to bend,
Pass it through a long sewing needle. Next, the protruding sides of the plates (80) to (83)
Push the left and right ends of IF (107) several mm down with a bar (not shown)
Cut the lower corner of the artificial hair (95). With the same rod, knife (107) and pressure plate (100)-(10
Push up the left and right ends of 3) from below and place the knife in the pressure plate.
And press the upper end of the pressing plate 1c from the upper edge of the plate (80)-(83).
m above, and with the warp, the weft (8
8) And push up artificial hair, put a hot plate on it,
To obtain artificial hair with a net. (Jump
When raising, the length protruding around the plate (80) to (83)
Put the yarn or weft between the frames from above and below and pull the frame.
May be raised. Note that plates (80) to (8) with the horizontal plate (88) attached to the upper edge
3) Separate them one by one and carp artificial hair around each plate
And wrap them in their original shape and pass them through the warp
Is also good. At this time, two adjacent artificial hairs between each plate are glued together
One warp may be omitted. A parallel plate with a 1mm thick upper edge that is even more developed.
, Wound artificial hair in a left-handed coil shape at a pitch of 2 mm
And then wrap it in a right-handed coil at the same pitch.
Cross-shaped intersections are made on the upper and lower surfaces at a pitch of 2 mm.
A number of such boards are arranged, and the person between the intersection at the upper edge and the adjacent board
Harden the hair with adhesive, cut the artificial hair at the intersection of the lower surface,
Artificial hair grew from the net without using warp or weft
May be obtained. (A lot of semicircular dents on the front and back of each plate
I will attach it. In this case, the two coils are slightly displaced relative to one another
Both coils are stacked on the front and rear sides of the board, and a total of four people on adjacent boards
You may make it one hair hair. Fig. 19 shows a sewing machine type device for making artificial hair with a net.
Plan view. FIG. 20 is a front view thereof. (110) is a mesh of 1.2mm square nylon yarn with a diameter of 0.3mm
A net woven to make up. (111) (112)
Is on the left, and (113) and (114) are on the right.
Roller sandwiched from above and below. (115) is the vertical of the net
Artificial hair with the number of meshes in the back and forth direction between yarns. (116) is
The beam that brings it out. (117) is a heater. (118) is
With the sewing needle attached to the lower surface, only the number of artificial hair
There is artificial hair in each needle hole, and to the right of the root
There is a short hand (119), between which a V-shaped bifurcation
I have. For (120), the upper edge is in contact with the net,
Lower surface between needles, surface coated with silicone rubber
A metal plate with a width of 0.3 mm on both sides. (121) is on the lower right,
A movable plate in artificial hair that is shaped like a letter. (122) is on the right
A knife along the surface. (123) is the lower front of the metal plate (120)
Movable plate located on the side. (124) is along its right side
It is a knife. The heater (117), sewing machine needle (118), etc. descend,
Enter the mesh of the net (110) directly below and put the artificial hair (115)
Pull out from the beam (116) and place a person on the left side of the metal plate (120).
The artificial hair is lowered while making contact with the artificial hair.
After reaching a few cm below the lower edge of the metal plate, it starts to rise. Before ascent, the stitches of needles (118) and (119)
Add the folds of the artificial hair over the line
Press, apply heat by heater (117), and contact
Weld the parts. When the needle (118) rises, it comes into contact with the metal plate (120).
The hair does not move, and the artificial hair between the lower end of the metal plate and the needle hole
To make a loop, move the movable plate (123) and knife (1
24) go forward, artificial hair scratched on their lower edge
It is curved in a U-shape, and only the needle (118) rises. After the needle has turned up, the needle in the U-shaped part
(122) descends to cut the bend in the artificial hair and move
The plate (121) and knife (122) are the movable plate (123) in the figure.
Move to the standby position where there was. Next, make sure that the metal plate (120) is lower than the lowermost end of the artificial hair.
The needle (128) etc. returns to the state
(111)-(114) turn a little, and the net (111)
Only the eyes are sent to the right, and the movable plate (123) and knife (124) are the same distance
Release, move to the right with the U-shaped part of the artificial hair. The heater (117), needle (118), etc. drop again and remain the same as before.
Operation is repeated, and a number of artificial hairs are attached.
A cut is obtained and used for wigs as described above. In addition, many of the meshes of the net
Providing a number of small protrusions, the mesh always comes directly under the needle (118)
Device to apply adhesive on the top of the net,
A hot plate or the like in contact with the upper surface of the net may be provided. The upper edge of the metal plate (120) may be heated. As described above, the net is plastically deformed according to the male mold (8).
Shape, cut along the border line (9), 1cm wide on the inner surface of the edge
Attach a soft urethane resin film to a degree
But several stoppers to stop it on human hair
Is attached to the inner surface of the urethane resin film. Modified the manufacturing method shown in Figs. 13 to 20 for a net containing a stem yarn with artificial hair.
It may be formed in the following manner. Vertical and horizontal grooves with a depth of about 0.8 mm on the surface of the metal roller
To form a 1.2 mm square mesh,
Insert the drawn warp into the vertical groove at the top of the roller.
In the direction of
Place two horizontal bars with a knife attached, and put a vertical bar on it
Pass the artificial hair in parallel with the thread, two 1mm thick vertical metal
Between the plates, the lower edge is about 1 mm higher than the lower edge of both plates.
So that a 0.3mm thick metal plate is sandwiched between
Insert the weft thread into the resulting groove and apply artificial hair from above between the bars.
Push down on the lower edge of the metal plate, and finally, 0.3mm thick gold
Push the weft yarn and artificial hair into the lateral groove of the roller with only the genuine plate
And apply a high frequency voltage between the roller and the metal plate,
Weft and artificial hair are welded to each other to
Get a profit. At that time, cut artificial hair with a knife prepared on the horizontal bar,
By changing the position of the horizontal bar, as in the previous example,
Automatic production is possible. Fig. 21 weaves the net while tying artificial hair to the weft
FIG. FIG. 22 is a front view thereof. (125) is 2mm in front and rear, strongly stretched in the left and right direction,
Numerous warps with a diameter of 0.5mm. (126) woven into it
With one weft, follow the path from right front → right rear → left rear → left front
The right side of the hair already has artificial hair
Is tied. (127) to (130) are below the warp
The loop support shaft arranged in. (131) each vertical with 70μm diameter
Many artificial hairs provided between yarns. (132) wound them
It is a bobbin with a width of about 1 mm and an outer diameter of several cm.
is there. (133) is a hard rubber plate fitted in the center
In the circumference, there is a v-shaped groove, and the bobbin 132)
The inner rim has a shape that is in close contact with the groove.
It does not shift, but has a certain amount of friction with each other
And can slip. (134) (135) open to it
Semi-circular medium with a diameter of about 6 mm consisting of a flat surface and a semi-cylindrical surface
In the shaft hole, the distance between the two flat parts is actually the warp
And it becomes about 1mm larger than the diameter of the weft. (136) (13
7) is a semi-cylindrical bobbin drive shaft that passes through it. (138)
There are a number of grooves around which the circumference of each bobbin can touch
A cylindrical rubber bobbin holder. (In Fig. 22
Also shows its plane, but its front is actually a circle
Shape). (139) is for the U-shaped curved part of all artificial hair
Stick-shaped fixing plate. (140) is so nay on that side
It is. Although not shown, the left end of the warp (125) is
Beam to the right of the
The right end is taken up by the take-up shaft.
Weft (126) is woven by the shuttle
Good. In the state shown, between the left side and the right side of the weft thread 126)
The gap is several cm or more, but as described later, the support shaft (127)
~ (130) receded by more than 10 cm, artificial hair (131)
Wound once around the left side of the warp and tied,
After being wrapped and tied again, the warp and weft are
It is sent 2 mm to the left, and a comb-shaped lead (not shown) is
On the left side of the left side of the weft, pierce between the warps and
A few cm to the right, the left side of the weft and the knot of artificial hair
To the right, the distance between the left and right weft is 2mm
Is controlled as follows. First, the shuttle moves the weft (126) to the left
When woven as shown, the semi-cylindrical bobbin drive shaft
(136) is the shaft hole (1) of the rubber plate (133) of all bobbins (132).
34) With the shaft and rubber plate
Dimensional movements, rotational movements, etc.
The bobbin is passively pulled into the artificial hair.
Rotation difference between the rubber plate (132)
Then, the bobbin rotates relatively,
A sliding friction force occurs between the bottle and the rubber plate, causing artificial hair
Moderate tension can be applied to the
Various processes such as progress. First, the shaft (136) moves with the bobbin, and the shaft (136)
Lower until the flat surface contacts the upper surface of the warp (125),
On the left side of the left side of the thread (126), pass between the warp (125).
Therefore, the lower half of the bobbin projects below the warp,
The lower edge is the bobbin retainer that has moved just below it (138)
Of the bobbin holding down the shaft (136)
Pressing force also works, suppressing the movement and rotation of the bobbin,
The bobbin drive shaft (137) is passed through the shaft hole (135) and the shaft (13
6) is pulled out, the bobbin retainer (138) separates from the bobbin,
The shaft (137) moves down with the bobbin, supporting the lower left loop
Turn left and below axis (128) and hit artificial hair on the right
In order to avoid this, move back 1mm, go right, and
39) of the u-shaped part of each artificial hair extending upward from the left
The plane part of the shaft (137) touches the left side of the left vertical part.
The bottle stops with the front of the bottle touching the back of the artificial hair. The bobbin retainer (138) contacts the lower edge of the bobbin (132).
And restrain the bobbin from moving, and position it above the fixing plate (139).
The bobbin drive shaft (136) passes through the shaft hole (134)
The shaft (137) comes off. The bobbin retainer is released and the bobbin together with the shaft (136) is
Go right by the distance of the bin radius, and in fact, the diameter of the bobbin
2mm, passing between larger, u-shaped artificial hair
Moving forward, each bobbin comes out in front of each artificial hair and rises a few cm
Then pass through the front of the left side of the u-shaped artificial hair
Move left by the radius of the bin and enter between axes (129) and (130).
Embed. The bobbin retainer (138) touches the left edge of the bobbin, and the shaft (1
37) enters the shaft hole (135), the shaft (136) comes off, and pushes the bobbin
Even away, along with axis 137), the bobbin moves from axis (127)
It reaches the center of the square formed by (130). Then, the shaft (137) and bobbin retreat 2mm and go right several cm.
And rotate it moderately until the plane of the shaft (137)
Touches the left side of the u-shaped part, and the front of the bobbin touches the back
You. Next, the bobbin retainer (138) touches the left edge of the bobbin.
The shaft (136) passes through the shaft hole (134), and the shaft (137)
The bobbin retainer is released, and the shaft (136) and bobbin are
It rises several cm between the u-shaped parts of the hair and the plane part of the axis (136)
Stops at a position in contact with the lower surface of the warp (125). At this point, following the path of the artificial hair, the fixing plate (13
9) Ascend to the left of the loop support shaft 127) ~ (130),
Made a round around the square (trapezoid) including the left side of the weft
Forming a loop and the left side of the u-shaped part of the artificial hair
A spiral course around the circumference
You. Then the shaft (130) recedes from the artificial hair loop
Coming off, the loop tension becomes loose and the shaft (127) (1
28) (129) retreats and breaks out of the loop. Then, the bobbin retainer touches the lower edge of the bobbin, and the shaft (13
7) enters the shaft hole (135), the shaft (136) comes off, and pushes the bobbin
Even away, the shaft (137) and bobbin change the position of the weft
So as not to go up 10cm higher left, shrink the loop,
The artificial hair is wound around the left side of the weft. Then, the upper part spread to the left, the artificial hair
The support shafts (127) to (130) enter between the u-shaped parts,
By these axes, a square as shown in Fig. 22 is reformed,
Is the left side of the u-shaped part of the artificial hair tied to the weft?
Through the lower left surface of the lower shaft (128) to the fixing plate (139).
Take the route to get to. Next, the axis (137) and bobbin are lower by about 10 cm to the lower right.
And the flat part of the shaft touches the upper surface of the warp,
Is in contact with the upper edge of the bobbin, and the shaft (136) is inserted into the shaft hole (134).
The shaft (137) comes off. Then, the shaft (136) and the bobbin are aligned with the shafts (130) and (12).
9) and move down between the u-shaped right side of the artificial hair and the shaft
(129) and the height between the fixing plate (139).
Then, move forward 1 mm, move left a few cm, and after the left half of the bobbin
The surface extends diagonally between the shaft (128) and the fixing plate (139).
In contact with the front of the artificial hair that is
Touch the right side of the artificial hair and hold the bobbin on the right edge of the bobbin
Contacts, the shaft (137) enters the shaft hole (135), and the shaft (136)
The bobbin retainer is released, and the axis (137) and bobbin
m Move down left, bobbin separates from artificial hair, and after 2 mm
Retreat, move up a few cm to the upper right, and the bobbin retainer
Contact again, shaft (136) enters shaft hole (134), shaft (137)
And the shaft (136) and bobbin move forward by 2 mm.
Ascending between (128) and (129), the axes (127) and (130)
Between the bobbin drive shaft (136) and the warp (1
Stretched on the lower surface of 25) and the upper surface of shafts (127) and (130)
The lower surface of the bobbin is in contact with the lower surface of the artificial hair,
Is in contact with the front of the camera. Then, the bobbin retainer touches the lower edge of the bobbin,
The shaft (137) enters the (134), and the bobbin drive shaft (136
The bobbin retainer comes off. Next, the loop support shafts (127) to (130) retreat,
Get out of the surrounding artificial hair loop and remove the shaft (13
7) and the bobbin rises more than 10 cm, shrinks the loop,
Form the first knot so that the knot does not break
You. Here, as described above, the warp (125) and the artificial hair (1
The weft (126) to which 31) is tied goes 2mm to the right,
A comb-shaped lead (not shown) comes down, enters between the warps, and
To the right and move the left side of the weft to near the right
And the distance between the left and right sides of the weft is narrowed to 2 mm.
It is. Then, the knife (140) descends and the artificial hair in that part
Cut. Then, a heald (not shown) works, and the shuttle
The weft thread moves from the front to the rear, with the loop support shaft (12
7) is passed between the upper left warp. Hereinafter, the operation described above is repeated. Heat the right upper surface with a hot plate or apply adhesive.
Knitting and joining between warp, weft and artificial hair. The wig is then processed as in the previous example. The bobbin (132) is connected to the loop support shaft (128) (13
9) Go to the right under and move forward between the u-shaped parts of the artificial hair
Between the axes (129) and (130), the u-shaped part of the artificial hair
Around the area, go forward → left → rear → right → and then go up
When moving forward after moving forward about 4 mm,
Passes in front of the warp (125) just before
So, pull out the axes (127) to (130) and reduce the loop
If it is possible, the artificial hair is made up of a warp (125) and a weft (126).
This will make a knot with the difference part wound diagonally. Other bobbins for tying artificial hair knots (13
2) In addition to the above, various types of travel routes can be selected.
You. For example, weft (125) and loop support shafts (127) to (13)
A trapezoid including 0) is formed several cm left from the fixing plate (139).
Left, around the trapezoid, on the bobbin (132) →
Turn from bottom → right → top front → left rear, lower from top to bottom,
Take it to the center of the trapezoid and roll the artificial hair on the top
And so on, go forward → up, put out on the top side, loop support
For example, the shaft is pulled out to reduce the loop. Conventionally used stopper for stopping on hair
ー processes a steel plate about 1 × 4cm in length x width into a ship bottom shape,
From the lower edge to the concave side, a number of upward projections
It is a thing put out. This convex surface is attached to the urethane film surface, and
Invert the unevenness of the plate, and move up from the root of the projection and away from the projection.
Put the hair in the gap that occurred, restore the inversion,
In between. With this structure, if it is inverted, it will
The arcuate curvature of the row of projections that almost matched was also inverted, and
Protrusions touch the scalp, but both protrusions separate from the scalp
You. Then, since it is reversed and locked, the central projection
Is located near the follicle, and the farther to the left or right, the farther from the follicle
I will sandwich the place. (Ideal to be as short as possible from the root
It is desirable that everything be fixed at a fixed distance
No. If there are irregularities in the fixed distance, when you are in contact with a pillow,
When the force to move the topper is applied, the head is fixed for a short distance.
It concentrates on your hair, causing pain and hair removal. Fig. 23 shows the flatness of the stopper that has solved the above-mentioned disadvantages.
Area view. FIG. 24 is a front view thereof. (141) is a bottom-shaped steel plate with a lateral width of about 50mm. (142) Haso
Narrow width extending from the center of the lower edge to the front and further up
Connection. (143) and (144) are roots extending from side to side
Department. (145) and (146) are numerous combs extending upward from them
Dentate. (147) (148) is the concave surface on the front of the plate (141).
Rubber film attached to the left and right sides. Attach the rear convex surface to the inner surface of the edge of the wig.
Press the center of 1) from the outside and move the left and right ends backward,
The unevenness of the plate (141) is reversed, its left and right ends recede,
The upper edge has receded, and both the rubber films (147) and (148)
Deformed and not directly connected to the lower edge of the plate (141)
No roots (143) (144), protrusions (145) (146), etc.
The gap between the comb insertion portion is opened. Apply the front of the comb to the scalp and, from bottom to top, slide the scalp
And move it slightly, and project a portion near the root of each hair (14
5) Pass through the gap between the teeth of (146) and restore the shape of the plate (141).
The hair that has passed through the gap and the protrusions (145) (146) and the rubber film (14).
7) between (148) or roots (143) (144) and rubber
Between the membrane. The variation in the distance between the fixing part and the hair root is relatively small.
Even if external force to move the plate (141) is applied,
Almost evenly distributed on the follicles and exerts strong force on specific follicles
The likelihood of pain, pain or hair loss is small. When removing, the plate (141) is turned over and the rubber film (147) (14
8) Keep away from the comb. In order to strengthen the roots (143) (144) etc.
The body is made of thick steel plate and the plate (141) has many small holes.
In addition, the force required for the reversal can be reduced,
2) Extend to the same length as the upper edge of the protrusion (145) (146)
Even if the width of the left and right roots is widened immediately,
Good. Connect 1mm forward and 10mm rightward from the left edge of the board (141)
And extend to the right, almost parallel to the plate (141).
A comb may be attached. FIG. 25 is a plan view of a slide type rotary stopper. 26th
The figure is a longitudinal sectional front view. (149) is nylon with an outer diameter of 6cm and upper and lower thickness of about 0.5mm
A movable ring made of other materials. (150) is around it
Numerous movable legs extending radially from. (151) is movable phosphorus
A tubular retaining ring that almost surrounds the ring. (152)
Extends from its surroundings and elastically contacts the movable leg
Fixed legs. (Actually, one leg is about one for every 1cm of circumference.
Take out a total of 10 or more in proportion. ) (153)
Bridge running in a row. (154) is movable connected to the movable ring
lever. (155) is a fixed lever connected to the fixed ring. (1
56) is a ship-shaped plate extending from the fixed ring. (157) is the lower end
Is connected to the lower end of the plate (156), and the outer edge of the fixing ring is
Bottom shape with protrusions (158) that fit into the dents of
It is a board. When the curves of the plates (156) and (157) are reversed, the protrusions (158)
Is disengaged from the movable ring, the lock is released, and the movable ring
Is rotated a few mm clockwise by the elasticity of the legs (150) and (152),
The two legs in contact with each other return to their original bow shape,
Contact only, then the root side opens. (Lever (154)
(155) Open the space. Using a comb, squeeze hair into this gap and use a lever (15
4) Grab (155) to approach and return the movable ring.
Squeeze hair between legs (150) and (152)
Reverse the inversion of (157) and fit the protrusion (158)
Lock it down. As a large number of hairs in a wide range are sandwiched at once,
The force is weak, there is little discomfort, and it hurts when pulled
Also less. Place it on the male mold (8) and place the legs (150) (152)
It may be heated at the other end to match the shape. The legs may be made of FRP or other. In the direction of holding the hair on the movable ring with a metal spring
Torque may be applied. In that case, insert the recess into which the projection (158) enters into the movable ring.
Location, whether the legs are closed or open
To be able to lock. For safety, two lock mechanisms are provided,
Make sure that the lock does not come off unless operated with both hands
May be. Leg drive with movable and fixed rings extended linearly
Place the device in the center of the head, with legs on the left and right,
(156) As if you moved the projection (158) with (157),
The direction of curvature of the two bottom plates attached to the front end of the
Alternatively, the movable leg may be moved back and forth. Attach another drive at right angles to the rear end of the central drive.
In addition, legs extending downward and rearward may be provided. The person on the fixed legs or the whole of these stoppers
Sticking or sewing a net with a wool,
Attach a hair thread with wool. Fig. 27 shows the case where a stem yarn with artificial hair is mounted on one leg
FIG. FIG. 28 is a front view thereof. (159) is a part of the movable leg. (160) is the adhesive around it
, Hairless part wrapped around, hair part with hair only above
To the front of the leg
The stem yarn that protrudes and protrudes. (161) is artificial hair
Hair. The back surface of the hairless is made to face the hairless surface of the fixed leg. In addition, in the plane of the leg (159), the trunk thread (160) is
Use a trunk yarn with no slant and wound
And so on. One end is 0.4mm, the other end has a diameter of about 0.2mm, length 2c
Attach dozens of artificial hairs to about m
Align the thick end with the rear upper edge of the leg (159) and the thin end to the left front
A large number may be arranged and pasted toward. In addition, in order to produce such a stem yarn with artificial hair,
Send 10 or more artificial hairs twisted to the front from the beam
Out, apply glue through the teeth, and turn 90 ° to the right.
And twist them in the opposite direction to make them into a single thread.
Or, from the beginning, wrap artificial hair around the trunk thread
It is made by various methods such as creping. The hybrid type person described with reference to FIGS.
The artificial hair may be used for conventional wigs and artificial hair transplantation. (Pith
Polyester and aramid fibers are used for
Products using urethane resin and vice versa. ) When matching the net with artificial hair to the male type (8),
(8) heating so that the surface temperature varies depending on the location
When lowering by applying a net,
Parts are stretched well and the density of artificial hair is low.
And control the density distribution of the whole artificial hair
You may do so. The branch yarn attached to the trunk yarn is converted into artificial hair made of a single material.
May be. The length of the branch yarn attached to the trunk yarn is set to several tens of cm, for example.
Numerical values may be changed. Squeezing the cocoon gland of the silkworm with a thread from outside the body
To accumulate fibrous material in the body,
Bovine plasma fibrin in the method for producing artificial hair described in FIGS.
It may be used instead of the original. The inner surface of the urethane resin film
Or artificial hair is attached between the urethane resin film and the net.
It may be protruded to the surroundings.

【The invention's effect】

以上のように、本発明を実施すれば、凹部も含めて、
正確に、人体や衣服を汚さず、容易に、人体表面の型取
りが出来、少量の石膏で雌型を取る事が出来、従って、
それを他に輸送する際にも都合がよい、人体表面の型取
り装置、及び型取り法が得られ、それらを用いた優れた
諸特性を持つカツラが得られる利点が生じる。As described above, by implementing the present invention, including the concave portion,
Precisely, the surface of the human body can be easily molded without soiling the human body and clothes, and a small amount of plaster can be used to remove the female mold.
It is possible to obtain a molding device and a molding method for the surface of a human body which are convenient for transporting the wig to another place, and have an advantage that wigs having excellent various characteristics using them can be obtained.

[Brief description of the drawings]

第１図は本発明に関する人工毛髪の一部の正面図。第２
図はその拡大横断面図。第３図は本発明を用いた頭の型
取り装置の平面図。第４図はその縦断面図。第５図は雄
型の形状記録機の平面図。第６図はその正面図。第７図
は雄型に縦糸を取り付ける装置の平面図。第８図はその
正面図。第９図は雄型に縦糸を取り付ける装置の平面
図。第10図はその正面図。第11図は人工毛髪付幹糸を造
り、それを縦糸が付いた雄型に取り付ける装置の平面
図。第12図はその正面図。第13図は人工毛髪付幹糸の量
産装置の正面図。第14図はその横断面図。第15図は人工
毛髪付幹糸をネットにする装置の平面図。第16図はその
正面図。第17図は人工毛髪付ネットを一挙に造る装置の
平面図。第18図はその正面図。第19図はネット付人工毛
髪を造るミシン型装置の平面図。第20図はその正面図。
第21図は人工毛髪を横糸に結び付けながらネットを織っ
て行く装置の平面図。第22図はその正面図。第23図はカ
ツラを頭髪に止めるストッパーの平面図。第24図はその
正面図。第25図はスライド式回転型ストッパーの平面
図。第26図はその縦断正面図。第27図は１本の脚上に人
工毛付幹糸を取り付けた場合の拡大平面図。第28図はそ
の正面図である。FIG. 1 is a front view of a part of the artificial hair according to the present invention. Second
The figure is the enlarged cross section. FIG. 3 is a plan view of a head molding device using the present invention. FIG. 4 is a longitudinal sectional view thereof. FIG. 5 is a plan view of a male shape recorder. FIG. 6 is a front view thereof. FIG. 7 is a plan view of an apparatus for attaching a warp to a male mold. FIG. 8 is a front view thereof. FIG. 9 is a plan view of an apparatus for attaching a warp to a male mold. FIG. 10 is a front view thereof. FIG. 11 is a plan view of a device for producing a trunk yarn with artificial hair and attaching it to a male mold with a warp yarn. FIG. 12 is a front view thereof. FIG. 13 is a front view of a mass production device for a stem yarn with artificial hair. FIG. 14 is a cross-sectional view thereof. FIG. 15 is a plan view of an apparatus for forming a trunk yarn with artificial hair into a net. FIG. 16 is a front view thereof. FIG. 17 is a plan view of an apparatus for making a net with artificial hair at once. FIG. 18 is a front view thereof. FIG. 19 is a plan view of a sewing machine type device for making artificial hair with a net. FIG. 20 is a front view thereof.
FIG. 21 is a plan view of a device for weaving a net while tying artificial hair to a weft. FIG. 22 is a front view thereof. FIG. 23 is a plan view of a stopper for stopping a wig on the hair. FIG. 24 is a front view thereof. FIG. 25 is a plan view of a slide type rotary stopper. FIG. 26 is a longitudinal sectional front view thereof. FIG. 27 is an enlarged plan view in a case where a stem yarn with artificial hair is attached to one leg. FIG. 28 is a front view thereof.

[Explanation of symbols]

３……固形容器。４……注入管。５……ゴム膜。 3 ... Solid container. 4. Injection tube. 5 ... Rubber film.

Claims

(57) [Claims]

An opening portion of a solid container (3), which is slightly larger than a target portion to be molded, is covered with a thin and flexible rubber film (5) for contacting and adhering to a human body surface, and is formed of the rubber film and the solid container. Providing an injection pipe (4) communicating with the sealed cavity formed, and a pump for feeding the gypsum aqueous solution to the injection pipe.
Molding device for human body surface.

2. The addition of an anticoagulant to a blood sample collected from a slaughter cattle, and the addition of a pH regulator, to a base modeled by a male mold of the head obtained by using the apparatus according to claim 1. By cooling, the activity of the clotting factor contained in the blood is suppressed and the blood cells are removed, and the liquid containing fibrinogen (fibrinogen), which prevented the coagulation, or accumulated in the body by covering the spigot of the silkworm A solution containing fibrinogen is obtained, and a thread comprising a synthetic fiber or a natural fiber is passed through the solution.Fibrinogen is allowed to adhere to the solution, and then a solution containing a coagulation factor that fibrinogenizes fibrinogen, the activity of the coagulation factor is restored. A method for producing wigs, in which artificial hair is planted by converting fibrinogen into water-insoluble fibrin by passing through a liquid whose temperature, pH, and other environmental factors are adjusted.

3. A medulla which is further twisted with a plurality of artificial hair threads each having a different twist, on a base molded by a male mold of a head obtained by using the apparatus according to claim 1. A method for producing wigs, in which artificial hair, which is naturally sprinkled, is formed by coating the outer surface with another kind of material.

4. On the right side of a rotating disk (33) continuously rotating in one direction, continuous artificial hair (40) (41), etc., and a net-type artificial artificial weft (stem yarn) (stem yarn) used for a wig. Attach bobbin cases (34) to (37) for feeding the main raw material yarns (38) and (39), etc., which are the main components of 48), and rubber rollers (46) and (47) to feed the main yarn (48) to the right Between the bobbin case group and the roller group, every time the bobbin case group rotates a certain number of times, hooks only one piece of artificial hair, pulls out a few dozen cm, and repeatedly fixes for a certain period of time. 42), the artificial hair fixed by the hook is wound around another artificial hair or a group of raw material yarns, and the weft (stem yarn)
At regular intervals, a product having a large number of artificial hairs (pulled yarns) is manufactured, and the weft yarn with the artificial hairs is manufactured by using the apparatus according to claim 1, and a male type having a large number of net warp yarns attached thereto. 8) A continuous automatic wig manufacturing apparatus provided with a male drive rotary shaft (50) for winding around.

5. A plurality of parallel warp yarns (125) constituting a planar net-shaped base for molding against a male mold obtained by using the apparatus of claim 1, and a shuttle weft yarn. (1
26), the loop supporting shafts (127) to (130) are arranged so that their cross-sections form a square, parallel to the weft and below the warp group, and can pass between the warp yarns. A bobbin (132) wound with a number of artificial hairs 131) is provided, and a hard rubber disc (133) is fitted into the center of each bobbin. A semi-cylindrical shaft hole (134) is formed in the rubber disc.
(135), a semi-cylindrical bobbin drive shaft (136) passing through the shaft hole (134) and a semi-cylindrical bobbin drive shaft (137) passing through the shaft hole (135) are provided. Touching the middle part between the part already tied to the weft and the part wrapped around the bobbin, bending the artificial hair into a u-shape,
A fixing plate (139) is provided, and while one of the bobbin drive shafts is passed through, the shaft is moved, and the bobbin around the square formed by the portion of the weft not yet tied to the artificial hair and the support shaft, If the bobbin is rotated by an arbitrary angle to form a loop of artificial hair or hits the artificial hair, move the bobbin back and forth so that it passes in front of or behind the artificial hair, and further advance the bobbin drive shaft. If (136) or (137) hits the artificial hair, fix it with the bobbin's anti-positioning device. Bobbin drive shaft (13
6) or through (137), pull out the shaft that is hitting, drive the bobbin with the newly passed shaft, pass it forward or backward through the loop of artificial hair, pull out the loop support shaft from the loop, Move the bobbin greatly upward to reduce the loop and automatically and continuously weave the wig base,
A device that links artificial hair to the yarns that make up the net.

6. A tubular fixing part having a large number of fixing legs (152) and having an outer shape substantially in close contact with the surface of the head, a movable part capable of being swung within the fixing part, and a plurality of fixing parts provided on the fixing part. A movable part (150) protruding through the hole and parallel to the fixed leg (152) connected to the fixed part is provided, and the movable part is slid within the fixed part, and the movable part is fixed at various positions with respect to the fixed part. A stopper for forming a leg in contact with the head by means of a male mold of the head obtained by using the molding method according to claim 1, comprising a fixing device, and fixing natural hair between the legs. And a wig with artificial hair attached thereto.