JP3135166B2 - Composite panel loading rack - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite panel mounting rack.

[0002]

2. Description of the Related Art For a wall member such as an assembling house, for example, a composite panel in which a wall frame is attached to one side of an outer wall panel is processed in a factory production process, and the composite panel is loaded on a transport vehicle to construct a building. After being transported to the site, the wall of the assembling house has been constructed by assembling an inner wall panel on the side opposite to the outer wall of the wall shaft assembly.

In order to shorten the assembly process at a building site, when forming a composite panel in which two outer wall panels are adjacent to each other, two sets each having a wall frame set attached to one side surface of the outer wall panel are arranged. Each of the adjacent sets of wall shafts is formed into a double panel composite panel connected on the outer wall side of the outer / inner wall mounting bracket, and the inner wall side of the outer / inner wall mounting bracket is loaded on the transport vehicle in a free state. Was.

[0004]

However, when the composite panels are shipped to a construction site, the composite panels stacked on the transport vehicle are displaced in the horizontal direction due to vibration or shaking during transportation. Is damaged by contact or collision with an overlying wall framework.

Further, in the composite panel in which the double connection is made, only a large scratch is generated by the free end portion of the outer / inner wall mounting bracket in which the lower outer panel projects downward from the wall shaft of the upper composite panel. However, the outer and inner wall mounting brackets also have a problem in that the free ends bend and become defective.

According to the present invention, in view of such conventional circumstances, even if vibration or shaking occurs during transportation, the composite panel is damaged by the panel located above the panel or protrudes downward from the wall shaft assembly. It is an object of the present invention to provide a composite panel stacking rack in which outer and inner wall mounting brackets are prevented from bending.

[0007]

SUMMARY OF THE INVENTION A composite panel mounting rack according to the present invention is a stacking rack for stacking and fixing a composite panel in which a frame-shaped wall frame set made of shaped steel is attached to one side of the panel. Racks, each of which is formed in a reverse gate shape by a base on which a wall shaft set of a composite panel is placed, and pillars erected on both ends of the base. The stacking effective height is formed larger than the mounting height of the composite panel from the upper surface of the composite panel, and the stacking pins and the stacking holes facing each other at the upper and lower ends are provided concentrically, and one stacking rack is provided. Can be engaged with the stacking holes of the other one of the loading racks, and an intermediate portion of each pillar is provided with a frame fixing hole that can be fitted to the spelling hole of the wall frame assembly. Things.

[0008]

The composite panel is placed on the base of the loading rack, and the spelling holes of the wall frame of the composite panel are adapted to the fixing holes of the frame of each pillar of the loading rack. By inserting and tightening the bolts and the like, the composite panel is integrally connected to the loading rack, and is formed into a package that can be easily stacked.

By being formed in such a package,
In the composite panel, a space for protecting the composite panel is formed in the upper and lower portions, and therefore, damage to the members projecting upward and downward from the composite panel is prevented.

[0010]

Embodiments of the present invention will be described below with reference to the drawings.

In this description, the left-right direction in FIG. 1 is referred to as the width direction of the panel, and the direction perpendicular to the plane of FIG. 1 is referred to as the length direction of the panel.

The loading rack 1 shown in FIGS. 1 to 3 is used for stacking the composite panel 21 on a truck (not shown) such as a truck.
Is a panel 22 forming a part of a wall (not shown) of the building
A frame-shaped wall frame set 23 made of lip channel steel or the like is attached to one side surface (lower side surface).

The loading rack 1 is mounted on the composite panel 21.
Panel 2 where the wall frame set 23 crosses the wall frame set 23
The base 2 is mounted on the base 2 in the width direction W, and the columns 3A and 3B are provided upright at both ends in the length direction of the base 2 (that is, the width direction W of the panel 22). The shape is formed in the inverted gate shape.

Each of the columns 3A and 3B has an effective stacking height H1 from the upper surface of the base 2 that is equal to the mounting height H2 of the composite panel 21.
And a stacking pin 4 and a stacking hole 5 which are opposed to each other at upper and lower ends (in this embodiment, a stacking pin 4 arranged at the upper end and a stacking hole 5 arranged at the lower end).
And) are provided concentrically.

As described above, since the stacking pins 4 and the stacking holes 5 are provided on each of the columns 3A and 3B of all the loading racks 1, the stacking pins 4 of one loading rack 1 are different from the other. Can be engaged with the stacking holes 5 of one of the stacking racks 1 and, therefore, the compatibility of all the stacking racks 1 is enhanced, so that quick stacking is possible.

Further, a frame assembly fixing hole 6 which is compatible with the spelling hole 24 of the wall frame assembly 23 is provided along the width direction W of the panel 22 at an intermediate portion between the pillars 3A and 3B. The stacking racks 1 are arranged in the length direction L of the panel 22 (see FIG. 4), and the frame fixing holes 6 of the columns 3A and 3B are adapted to the spelling holes 24 of the wall frame 23. Frame fixing hole 6
By inserting the bolts 7 with nuts into the spelling holes 24 and tightening them, the composite panel 21 is mounted on the loading rack 1.
To form a stacking unit U1 which is integrally connected to the stacking unit U1.

Next, a method of assembling a composite panel using the loading rack of the above embodiment and its operation will be described.

First, a pair of loading racks 1
The loading rack 1 is temporarily placed in an empty space in a factory or the like so as to be spaced apart from each other at an intermediate portion in the length direction L and parallel to the width direction W of the panel 22.

Next, after the wall shaft set 23 of the composite panel 21 is mounted on the base 2 of each loading rack 1, each loading rack 1 is moved little by little on the ground. The composite panel 21 is loaded by fitting the frame fixing hole 6 of the first frame and the spelling hole 24 of the wall frame 23, inserting the bolts 7 with nuts into the holes 6, 24, and tightening the nuts. Is formed in a stacking unit U1 integrally connected to the rack 1 for use.

As described above, when the composite panel 21 is incorporated in the stacking unit U1, the composite panel 21 has the stacking effective height H1 of the stacking rack 1 and the composite panel 21.
Space C1 and wall frame set 23 due to the difference between
And the lower space C2 supported by the base 2, there is no possibility that contact or collision with the composite panel 21 incorporated in another stacking unit U1 will occur.

Therefore, the composite panel 21 can be quickly stacked on a carrier in a form incorporated in the stacking unit U1 and adapted to the process at the construction site.
The loading rack 1 that has been unloaded at the construction site can be repeatedly used by the collection system.

Instead of this embodiment, the stacking pins 4 and the stacking holes 5 have the stacking holes 5 at the upper ends of the columns 3A and 3B and the stacking pins 4 at the lower ends. It may be a structure.

The loading rack 11 shown in FIGS. 5 and 6 is used for stacking a composite panel 31 having a double structure on a transport vehicle.
A frame-shaped wall shaft set 23 made of lip channel steel or the like is attached to one side surface, and two sets of structures (that is, the composite panel 21 of the above embodiment) are arranged between the adjacent wall shaft sets 23. The outer and inner wall mounting brackets 25 are integrally connected, and a free end (the lower end in FIGS. 5 and 6) of the outer and inner wall mounting bracket 25 projects downward from each wall shaft set 23.

The loading rack 11 is mounted on the composite panel 3.
One set of two wall shafts 23 is erected on the base 12 on which the panel 22 is placed in the width direction W of the panel 22 and on both ends in the length direction of the base 12 (that is, the width direction W). Pillar 1
3A and 13B form an inverted gate shape.

Each of the pillars 13A and 13B is formed such that the effective stacking height H1 from the upper surface of the base 12 is greater than the mounting height of the composite panel 31, and the upper and lower ends are provided with the above-described embodiment. As in the case of the loading rack 1
And a stacking hole 5. Furthermore, each pillar 1
At the intermediate portion between 3A and 13B, a frame assembly fixing hole 6 that is compatible with the spelling hole 24 of the wall frame assembly 23 is provided along the width direction W of the panel 22.

When the composite panel 31 is to be transported by a transport vehicle or the like, the two loading racks 11 are arranged in the length direction L of the panel 22 in the same manner as in the above-described embodiment. After the frame fixing holes 6 of the columns 13A and 13B are adapted to the spelling holes 24 of the wall frame 23 located at both ends in the width direction W of the composite panel 31, a nut is provided in each of the holes 6, 24. By inserting and tightening the bolts, the composite panel 31 is formed integrally with the loading rack 11 to form a stacking unit U2, thereby enabling quick loading on the transport vehicle.

As described above, in the composite panel 31 incorporated in the stacking unit U2, as in the case of the composite panel 21, the upper surface of the panel 22 is protected by the upper space C1, and the outer and inner wall mounting brackets are protected by the lower space C2. 25
Is protected at its free end (lower end).

[0028]

The composite panel stacking rack according to the present invention has an inverted gate shape by a base on which the wall frame of the composite panel is mounted, and pillars erected on both ends of the base. Formed,
Each of the pillars is formed such that the stacking height from the upper surface of the base is larger than the mounting height of the composite panel, and the stacking pins and the stacking holes are provided concentrically at both upper and lower ends. The stacking pin of one stacking rack can be engaged with the stacking hole of the other stacking rack, and further, a frame fixing hole that can be fitted to the spelling hole of the wall frame in the middle of each column. The composite panel is loaded in a state where a protective space is formed on the upper and lower sides of the composite panel by fitting the frame fixing hole of the loading rack to the spelling hole of the wall frame and tightening it with bolts or the like. Since it is integrally connected to the rack for use, it can be quickly loaded on a transport vehicle or the like, and the ability to supply the building site is improved.

Also, even if the composite panels are stacked, there is no danger of the composite panels contacting or colliding with each other.
An excellent advantage that the panel surface is prevented from being damaged and the free end (lower end) of the outer / inner wall mounting bracket is prevented from being bent, and thus the occurrence rate of defective products and the outer / inner wall mounting bracket is eliminated. There is.

The rack member can be used repeatedly depending on its purpose, and no waste packaging material is produced, so that material can be saved.

[Brief description of the drawings]

FIG. 1 is a front view showing a use state of a stacking rack for a composite panel.

FIG. 2 is a plan view of FIG.

FIG. 3 is a left side view of FIG.

FIG. 4 is an external perspective view illustrating a use state of a stacking rack of the composite panel.

FIG. 5 is a front view showing a use state of a composite panel stacking rack according to another embodiment.

FIG. 6 is a left side view of FIG. 5;

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1, 11 Loading rack 2, 12 Base 3A, 13A Column 3B, 13B Column 4 Stacking pin 5 Stacking hole 6 Frame assembly fixing hole 21, 31 Composite panel 22 Panel 23 Wall frame 24 Spelling hole H1 level Effective loading height H2 Mounting height

Continuation of the front page (72) Eiji Nakatani Eiji Nakatani 6-27 Nakanoshima, Kita-ku, Osaka City, Osaka Prefecture Sekisui House Co., Ltd. 186224 (JP, U) Japanese Utility Model 51-1372 (JP, U) (58) Fields investigated (Int. Cl. ⁷ , DB name) B65D 19/06 B65D 85/00 E04G 21/00

Claims (1)

(57) [Claims] 1. A loading rack for stacking and fixing composite panels each having a frame-shaped frame set made of shaped steel attached to one side surface of the panel, wherein the composite panel wall set is mounted. The base is formed in an inverted gate shape by pillars standing on both ends of the base, and each pillar has a stacking effective height from the upper surface of the base, and a mounting height of the composite panel. The stacking pin and the stacking hole are formed concentrically at the upper and lower ends, and the stacking pin of one stacking rack is stacked with the other stacking rack. A rack for stacking composite panels, characterized in that a frame fixing hole adapted to be engaged with the hole and provided in a middle portion of each pillar body and adapted to a spelling hole of a wall frame is provided.