JP3142864B2 - Colored fiber structure and its manufacturing method - Google Patents
Colored fiber structure and its manufacturing methodInfo
- Publication number
- JP3142864B2 JP3142864B2 JP02279422A JP27942290A JP3142864B2 JP 3142864 B2 JP3142864 B2 JP 3142864B2 JP 02279422 A JP02279422 A JP 02279422A JP 27942290 A JP27942290 A JP 27942290A JP 3142864 B2 JP3142864 B2 JP 3142864B2
- Authority
- JP
- Japan
- Prior art keywords
- pile
- surface layer
- fiber structure
- colored
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000835 fiber Substances 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims 3
- 238000000034 method Methods 0.000 claims description 33
- 239000002344 surface layer Substances 0.000 claims description 28
- 239000010410 layer Substances 0.000 claims description 26
- 239000004744 fabric Substances 0.000 claims description 15
- 239000003814 drug Substances 0.000 claims description 10
- 229940079593 drug Drugs 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 9
- 238000004043 dyeing Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 238000007639 printing Methods 0.000 description 14
- 239000000975 dye Substances 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000001035 drying Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000007787 solid Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 229920002994 synthetic fiber Polymers 0.000 description 3
- 239000012209 synthetic fiber Substances 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000010022 rotary screen printing Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 1
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 206010020112 Hirsutism Diseases 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010021 flat screen printing Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 238000010020 roller printing Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Coloring (AREA)
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は有毛繊維布帛に関するものであり主として乗
物、家具等に使用される有毛繊維布帛に関するものであ
る。Description: TECHNICAL FIELD The present invention relates to a hairy fiber cloth, and more particularly to a hairy fiber cloth mainly used for vehicles, furniture and the like.
（従来の技術） 近年、自動車、バス電車等の乗物類や家具等の椅子類
に使用される座席用シート表皮材として機能性と豪華さ
を備えた立毛状の構造よりなる有毛繊維布帛が使用され
ており、その素材としては、主にナイロン、ポリエステ
ル等の合成繊維が使用されている。(Prior Art) In recent years, a hairy fiber fabric having a napped structure having functionality and luxury is used as a seat skin material for seats used for vehicles such as automobiles and bus trains and chairs such as furniture. Synthetic fibers such as nylon and polyester are mainly used as the material.
他方一般に生地の表面と裏面との異なった色相を有す
る無地や柄物は知られているが、生地の風合が硬くなっ
たり摩擦堅牢度が劣るなど商品価値の低いものであっ
た。On the other hand, plain fabrics and patterns having different hues on the front and back surfaces of the fabric are generally known, but have a low commercial value such as a hard texture of the fabric and poor friction fastness.
（発明が解決しようとする課題） 本発明の目的は上記した生地の表面と裏面の色相を変
えるという概念ではなく表面部に相当する部分を高さ方
向に変化させるという新しい概念により商品価値の高い
新しいシート表皮材を提供することにある。(Problems to be Solved by the Invention) The object of the present invention is not to change the hue of the front surface and the back surface of the cloth described above, but to a high value of commercial value by a new concept of changing a portion corresponding to a surface portion in a height direction. It is to provide a new sheet skin material.
（課題を解決するための手段） 本発明は、有毛繊維布帛のパイルの上部からなる表層
を未着色又は着色し、パイルの下部を含む残層を表層と
は濃度又は色相の異なる色に着色してなる着色繊維構造
物である。(Means for Solving the Problems) According to the present invention, the surface layer consisting of the upper part of the pile of the hairy fiber fabric is uncolored or colored, and the remaining layer including the lower part of the pile is colored to a color different in density or hue from the surface layer. It is a colored fibrous structure.
本発明は、天然繊維、再生繊維、半合成繊維および／
または合成繊維を使用した有毛織物、有毛編物、即ち有
毛繊維布帛に対し、パイルの長さ方向でみて、パイルの
上部からなる表層（以下表層と略記する）とパイルの下
部を含む残層（以下残層と略記する）を、未着色層と着
色層、または異なる色の割合を適宜に調整するものであ
る。したがって、有毛繊維布帛における目ムキを解消で
き、従来得られたかった深みを付与することができる。
本発明では従来の染料を使用することができるので風合
を損うおそれもない。The present invention relates to natural fibers, regenerated fibers, semi-synthetic fibers and / or
Alternatively, a hair woven fabric or a hair knitted fabric using synthetic fibers, that is, a hair fiber fabric, as viewed in the length direction of the pile, a surface layer composed of an upper portion of the pile (hereinafter abbreviated as a surface layer) and a remaining layer including a lower portion of the pile. (Hereinafter, abbreviated as a residual layer) is to appropriately adjust the ratio of an uncolored layer and a colored layer, or different colors. Therefore, the hairiness of the hairy fiber fabric can be eliminated, and the depth which has conventionally been desired can be provided.
In the present invention, since conventional dyes can be used, there is no danger of impairing the feeling.
本発明は表面からみた高さ方向つまりパイプの長さ方
向に異なる色に着色するものであるが、次のような手段
を用いることにより、風合をそこなうことなく、着色層
と未着色層または異色着色層の割合を自由に調整できる
ものである。The present invention is to color different colors in the height direction viewed from the surface, that is, in the length direction of the pipe, but by using the following means, without impairing the feeling, the colored layer and the uncolored layer or The proportion of the different colored layer can be freely adjusted.
あらかじめ地染処理した繊維構造物の表層を薬剤を
使用して脱色した後、表層を残層と異なった色に着色す
る方法。A method in which the surface layer of a fibrous structure that has been pre-dyed is decolorized using a chemical, and then the surface layer is colored differently from the remaining layer.
あらかじめ薬剤を表層に塗布処理し、残層を着色し
た後、表層を残層と異なった色に着色する方法。A method in which the surface layer is colored in a different color from that of the remaining layer after applying the agent to the surface layer in advance and coloring the remaining layer.
薬剤と薬剤に耐える染料を表層に塗布処理、固着し
た後、残層を着色する方法。A method of applying and fixing a drug and a dye resistant to the drug on the surface layer, and then coloring the remaining layer.
のあらかじめ地染処理した繊維構造物の表層を薬剤
を使用して脱色する方法としては、繊維構造物に塩化第
一錫、デクロリン等の還元性を有する物質を含有する色
糊を塗布、乾燥、熱処理、洗浄乾燥処理をすることによ
り表層を脱色する方法（還元法）や、水酸化ナトリウ
ム、炭酸カリウム等のアルカリ性を有する物質を含有す
る色糊を塗布、乾燥、熱処理、洗浄乾燥処理をすること
により表層を脱色する方法（アルカリ法）がある。As a method of decolorizing the surface layer of the pre-ground dyed fiber structure using a chemical, a color paste containing a reducing substance such as stannous chloride and dechlorin is applied to the fiber structure, dried, and dried. A method of decolorizing the surface layer by heat treatment, washing and drying treatment (reduction method), or applying a color paste containing an alkaline substance such as sodium hydroxide and potassium carbonate, drying, heat treatment, washing and drying treatment (Alkali method) for decolorizing the surface layer.
このように表層を脱色した繊維構造物は、通常の捺染
法（ロータリースクリーン捺染法、フラットスクリーン
捺染法、ローラ捺染法）により、表層に残層と異なった
色の無地、霜降、柄を付与することができる。通常の捺
染法とは、捺染糊印捺、乾燥、蒸気固着、洗浄、乾燥か
らなる工程をいう。ここで捺染糊印捺のかわりに、スプ
レー、インクジェット、転写方式を使用して染料を付与
する方法でもよい。The fibrous structure whose surface layer has been decolorized in this way gives a solid color, marbling, and a pattern of a color different from that of the remaining layer to the surface layer by a normal printing method (rotary screen printing method, flat screen printing method, roller printing method). be able to. The normal printing method means a process consisting of printing paste printing, drying, fixing with steam, washing and drying. Here, instead of the printing paste printing, a method of applying a dye using a spray, an ink jet, or a transfer method may be used.
のあらかじめ薬剤を表面に塗布処理する方法として
は、還元剤、アルカリ剤や、撥水剤、活性炭、活性白
土、ロウ、ワックス、活性剤（非イオン、アニオン、カ
チオン）等の繊維構造物への染料の染着を阻害する物質
を含有した糊を、通常の捺染法により、表面全面か霜降
状、柄状に塗布、乾燥、熱処理する。ここで薬剤を含有
した糊印捺のかわりに、スプレー、インクジェット、転
写方式を使用して薬剤を直接付与する方法でもよい。As a method for applying a chemical to the surface in advance, there are methods for applying a fibrous structure such as a reducing agent, an alkali agent, a water repellent, activated carbon, activated clay, wax, wax, and an activator (nonionic, anionic, or cationic) to the surface. A paste containing a substance that inhibits dyeing is applied to the entire surface or in a marbled or patterned form, dried and heat-treated by a normal printing method. Here, instead of glue printing containing a drug, a method of directly applying the drug using a spray, ink jet, or transfer method may be used.
このように表面を処理された繊維構造物は、染料を使
用して染色することにより、表面に未着色層を残しなが
ら、表層の未塗布部と残層を染めることができる。染色
する方法としては、従来の液流タイプの染色機でも可能
であるが、グラビア、パッド、スプレー、インクジェッ
ト等で染料を含んだ液を付与し、乾燥、蒸気固着あるい
はサーモゾール固着後洗浄する方法がある。The fiber structure whose surface has been treated in this way can be dyed with a dye to dye an uncoated portion of the surface layer and the remaining layer while leaving an uncolored layer on the surface. As a method of dyeing, a conventional liquid flow type dyeing machine can be used, but a method of applying a liquid containing a dye by gravure, pad, spray, ink jet, or the like, drying, fixing with steam or fixing with thermosol, and then washing. is there.
以上のように染色された繊維構造物は、通常の捺染法
により、未着色層部に残層とは異なった色の無地、霜降
あるいは柄を付与することができる。ここで捺染糊印捺
のかわりに、スプレー、インクジェット、転写方式を使
用して染料を付与する方法でもよい。The fiber structure dyed as described above can be given a solid color, a marbled or a pattern of a color different from that of the remaining layer to the uncolored layer portion by a normal printing method. Here, instead of the printing paste printing, a method of applying a dye using a spray, an ink jet, or a transfer method may be used.
の薬剤と薬剤に耐える染料を表面に塗布する方法
は、薬剤と薬剤に耐える染料を含む色糊を、通常の捺染
法により、表面全面か、霜降状あるいは柄状に塗布し、
乾燥、熱処理する。The method of applying a drug and a dye resistant to the drug on the surface is to apply a color paste containing the drug and the dye resistant to the drug, by a normal printing method, on the entire surface, in a marbled or patterned form,
Dry and heat treat.
このように表面を処理された繊維構造物は、染料を使
用して染色することにより、残層を表層と異なった色に
染めることができる。The fiber structure whose surface has been treated in this way can be dyed using a dye, whereby the remaining layer can be dyed in a color different from the surface layer.
本発明により、繊維構造物の表面の塗布量は少なくて
すむため、従来使用できなかったスプレー、インクジェ
ット法による塗料付与および転写式による柄付与が可能
となり、捺染法においてもブリードのない繊細な柄表現
が可能となる。According to the present invention, the amount of coating on the surface of the fiber structure can be reduced, so that it is possible to apply a paint that can not be used conventionally, a paint application by an ink jet method and a pattern application by a transfer method, and a delicate pattern without bleed even in a printing method. Expression becomes possible.
本発明で用いる有毛布帛としてはパイル長が1.0〜5.0
mm、特に1.5〜3.5mmのものが好ましい。表層と残層の割
合は適宜にかえうるが、通常パイル長の50％以下が表層
として扱われる。The pile length of the hairy fabric used in the present invention is 1.0 to 5.0.
mm, especially 1.5 to 3.5 mm. The ratio between the surface layer and the remaining layer can be changed as appropriate, but usually 50% or less of the pile length is treated as the surface layer.
次に実施例に基づいて本発明を説明する。 Next, the present invention will be described based on examples.
実施例 パイル糸として、ポリエステルセミダル（150d/72
f）、グランド糸として、ポリエステル（150d/48f）か
らなるボールトリコットをベージュ色《サマロンイエロ
ー6GSL（ヘキスト製）、パラニールレッドBEL（BASF
製）、ダイアニクスブルーBGFS（三菱化成製）》に染
色、洗浄、乾燥した。この地染した繊維構造物に、オー
トスクリーン捺染機が下記の糊を全面に印捺し、毛先0.
3〜0.5mm脱色されるよう塗布量を調節した。Example As a pile yarn, polyester semi-dal (150d / 72
f), as a ground thread, a ball tricot made of polyester (150d / 48f) is beige <Samaron Yellow 6GSL (made by Hoechst), Paraneel Red BEL (BASF
Dynamix Blue BGFS (manufactured by Mitsubishi Kasei) ", washed and dried. On this ground-dyed fiber structure, an auto screen printing machine prints the following glue on the entire surface,
The coating amount was adjusted so as to remove the color by 3 to 0.5 mm.
メイプロガム（固形分８％） 500 デクロリンソルグ 200 グリセリン 50 ポリエチレングライコール＃300 50水 200 計 1,000 印捺後乾燥し、ループ式連続蒸熱機にて175℃で10分
間蒸熱処理し、次いでマンセルセッケン0.5g/、苛性
ソーダ（48゜Be′）2cc/、ハイドロサルファイト2g/
を含む85℃の熱水で15分間洗浄した後乾燥した。この
繊維構造物に下記色糊をロータリースクリーン捺染機を
用いて印捺した。Maypro gum (solid content 8%) 500 Decroline Sorg 200 Glycerin 50 Polyethylene glycol # 300 50 Water 200 Total 1,000 Printed, dried, steam-heated at 175 ° C for 10 minutes with a loop-type continuous steamer, then 0.5 g of Munsell soap , Caustic soda (48 ゜ Be ') 2cc /, hydrosulfite 2g /
And then washed with hot water at 85 ° C. for 15 minutes and dried. The following color paste was printed on this fiber structure using a rotary screen printing machine.
ファインガムHE（固形分８％） 500 リンゴ酸 5 サンフローレンHT 30 染料 12水 453 計 1,000 点描６色表現全面柄を使用した。使用染料は、サマロ
ンイエロー6GSL、パラニールレッドBEL、ダイアニクス
ブルーBGFSの三原色で、ブルー、グレー、ベージュ、イ
エロー、レッド、ブラウンの各色を印捺した。印捺乾燥
後ループ式連続蒸熱機にて175℃で10分間蒸熱処理し
た。次いでマンセルセッケン0.5g/、苛性ソーダ（48
゜Be′）2cc/、ハイドロサルファイト2g/を含む85
℃の熱水で15分間洗浄した後、乾燥した。Fine Gum HE (solid content 8%) 500 Malic acid 5 Sunfloren HT 30 Dye 12 Water 453 Total 1,000-point drawing 6-color expression whole surface pattern was used. The dyes used were Samaron Yellow 6GSL, Paraneel Red BEL, and Dyanix Blue BGFS, and were printed in blue, gray, beige, yellow, red, and brown. After printing and drying, it was steamed at 175 ° C. for 10 minutes using a loop-type continuous steamer. Next, Munsell soap 0.5g / caustic soda (48
゜ Be ') 2cc /, including hydrosulfite 2g / 85
After washing with hot water of 15 ° C. for 15 minutes, it was dried.
得られた繊維構造物のプリント品は目ムキもなく先染
調の繊維で深みのあるグレー色調のものが得られた。The printed product of the obtained fiber structure was a yarn-dyed fiber having a deep gray tone without eyestrain.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7，ＤＢ名) D06P 5/12 D06P 3/86 D06P 5/15 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) D06P 5/12 D06P 3/86 D06P 5/15
Claims (5)
を未着色又は着色し、パイルの下部を含む残層を表層と
は濃度又は色相の異なる色に着色してなる着色繊維構造
物。1. A colored fiber structure in which a surface layer consisting of an upper part of a pile of a hairy fiber cloth is uncolored or colored, and a remaining layer including a lower part of the pile is colored to a color different in density or hue from the surface layer.
上端から50％以下が表層を構成している請求項１記載の
着色繊維構造物。2. The colored fiber structure according to claim 1, wherein the pile length is 1.0 to 5.0 mm, and 50% or less from the upper end of the pile constitutes a surface layer.
維構造物。3. The colored fiber structure according to claim 1, which is a sheet skin material.
イルの上部からなる表層を薬剤を使用して脱色するか又
は薬剤を表層のみに塗布処理した後、パイルの下部を含
む残層を染めることを特徴とする請求項１記載の着色繊
維構造物の製造方法。4. The surface layer consisting of the upper part of the pile of a hair fiber fabric which has been subjected to ground dyeing in advance is decolorized using a chemical, or the chemical is applied only to the surface layer, and then the remaining layer including the lower part of the pile is dyed. The method for producing a colored fiber structure according to claim 1, wherein:
イルの上部からなる表層を薬剤を使用して脱色した後、
表層をパイルの下部を含む残層と異なった色に染める方
法、薬剤をパイルの上部からなる表層に塗布処理し、パ
イルの下部を含む残層を染めた後、表層の未着色層を残
層と異なった色に染める方法、又は薬剤と薬剤に耐える
染料をパイルの上部からなる表層に塗布・固着した後、
パイルの下部を含む残層を染める方法を用いることを特
徴とする、請求項１記載の着色繊維構造物の製造方法。5. Decolorizing the surface layer consisting of the upper part of a pile of a hair-fiber fabric pre-dyed using a chemical,
A method of dyeing the surface layer in a different color from the remaining layer including the lower part of the pile, applying a chemical to the surface layer consisting of the upper part of the pile, dyeing the remaining layer including the lower part of the pile, and then leaving the uncolored layer of the surface layer as the remaining layer After applying and fixing a method of dyeing a different color or a drug and a dye resistant to the drug on the surface layer consisting of the upper part of the pile,
The method for producing a colored fiber structure according to claim 1, wherein a method of dyeing a remaining layer including a lower portion of the pile is used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP02279422A JP3142864B2 (en) | 1990-10-19 | 1990-10-19 | Colored fiber structure and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP02279422A JP3142864B2 (en) | 1990-10-19 | 1990-10-19 | Colored fiber structure and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04163378A JPH04163378A (en) | 1992-06-08 |
| JP3142864B2 true JP3142864B2 (en) | 2001-03-07 |
Family
ID=17610863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP02279422A Expired - Lifetime JP3142864B2 (en) | 1990-10-19 | 1990-10-19 | Colored fiber structure and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3142864B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6724328B2 (en) * | 2015-10-05 | 2020-07-15 | 日東紡績株式会社 | Chlorine resistant treated dyed fabric and chlorine resistant treated mixed dye composition |
-
1990
- 1990-10-19 JP JP02279422A patent/JP3142864B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04163378A (en) | 1992-06-08 |
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