JP3162258B2 - Method and apparatus for heat treatment molding of padding - Google Patents
Method and apparatus for heat treatment molding of paddingInfo
- Publication number
- JP3162258B2 JP3162258B2 JP3926295A JP3926295A JP3162258B2 JP 3162258 B2 JP3162258 B2 JP 3162258B2 JP 3926295 A JP3926295 A JP 3926295A JP 3926295 A JP3926295 A JP 3926295A JP 3162258 B2 JP3162258 B2 JP 3162258B2
- Authority
- JP
- Japan
- Prior art keywords
- air
- fibers
- raw
- fiber
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Laminated Bodies (AREA)
- Nonwoven Fabrics (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は所定長さの詰め物(型枠
内に圧縮成形する繊維クッション材を含む)または連続
して形成される厚手詰め物の製造装置における詰め物の
熱処理成形方法及びその装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for heat-treating a stuffing having a predetermined length (including a fiber cushion material to be compression-molded in a mold) or a thick stuffing formed continuously. It is about.
【0002】[0002]
【従来の技術】本発明者は、上記詰め物の成形装置とし
て例えば図5に示す装置を提案した。図は詰め物による
成形部材(例えばクッション部材)の圧縮成形装置を示
すもので、この詰め物製造装置50は、適宜手段で2種
類もしくはそれ以上の原料繊維を開繊混合手段(図示省
略)から供給された原料繊維を型枠Wに受入れ、かつ原
料繊維を所定厚みに圧縮成形する圧縮成形機構51と、
型枠Wと共に加熱成形する加熱機構52と、外気を吸引
して上下型枠と共に冷却する冷却機構53、並びに各機
構間に配備される型枠移送機構55a、55b、55
c、55d(以下総称するときは単に55という)より
構成される。型枠Wは上型枠Wa、下型枠Wbより構成
され、両型枠Wa、Wbは図6に示す如く、パンチング
メタルにより構成して流通性を有せしめ、上下両型枠は
適宜の止め金Wcにより着脱可能に形成されている。な
お、移送機構55は例えばロツドレスシリンダにより形
成される。2. Description of the Related Art The present inventor has proposed, for example, an apparatus shown in FIG. The figure shows an apparatus for compressing and molding a molded member (for example, a cushion member) using a filling. The filling producing apparatus 50 is supplied with two or more types of raw fibers from an opening and mixing means (not shown) by appropriate means. A compression molding mechanism 51 for receiving the raw material fibers into the form W and compressing the raw material fibers to a predetermined thickness;
A heating mechanism 52 for heating and forming together with the mold W, a cooling mechanism 53 for sucking outside air to cool the mold together with the upper and lower molds, and mold transferring mechanisms 55a, 55b, 55 disposed between the respective mechanisms.
c, 55d (hereinafter, simply referred to as 55). The mold W is composed of an upper mold Wa and a lower mold Wb. As shown in FIG. 6, both molds Wa and Wb are made of a punching metal so as to have flowability. It is detachably formed of gold Wc. The transfer mechanism 55 is formed by, for example, a rodless cylinder.
【0003】上記圧縮成形機構51は型枠Wを受入れ載
置する下部筐体60と、型枠W内に原料繊維を供給する
吹出ノズル61と、上部型枠Waを吸着しこれを引き上
げる昇降シリンダを主体とする引上げ部材62とを備え
る。下部筐体60は吸引機構63に接続される吸引フー
ド64を備え、吹出ノズル61は前後左右方向(XーY
方向)に移行する移行部材65に取付けられ、開繊混合
手段Eから供給される原料繊維を下型枠Wb内に供給す
るようにしたものである。The compression molding mechanism 51 includes a lower housing 60 for receiving and placing the mold W, a blowing nozzle 61 for supplying raw material fibers into the mold W, and an elevating cylinder for sucking the upper mold Wa and pulling it up. And a pulling member 62 mainly composed of: The lower housing 60 includes a suction hood 64 connected to a suction mechanism 63, and the blowing nozzle 61 is moved in the front-rear and left-right directions (X-Y).
The raw material fibers supplied from the opening and mixing means E are supplied to the lower mold Wb.
【0004】次に詰め物による圧縮成形部材の成形に際
しては、移送機構55aにより型枠Wを圧縮成形機構5
1内に供給し、上型枠Waを引上げ部材62により引上
げ、原料繊維を吹出ノズル61のXーY方向の移行によ
り下型枠Wb内に供給する。この際、吸引機構63によ
り下型枠Wb内に吸引作用を及ぼし、これにより原料繊
維を下型枠内に供給する。所定量の原料繊維が供給され
た後、上型枠Waを下降し原料繊維を圧縮し、止め金W
cにより上下両型枠を止着し、移行機構55bにより加
熱機構52内に移行する。Next, when the compression molding member is formed from the padding, the mold W is moved by the transfer mechanism 55a to the compression molding mechanism 5a.
1, the upper mold Wa is pulled up by the pulling member 62, and the raw material fibers are supplied into the lower mold Wb by the movement of the blowing nozzle 61 in the XY direction. At this time, a suction action is exerted on the lower mold Wb by the suction mechanism 63, and thereby the raw material fibers are supplied into the lower mold. After a predetermined amount of raw fiber is supplied, the upper mold Wa is lowered to compress the raw fiber, and the stopper W
The upper and lower mold frames are fixed by c, and are transferred into the heating mechanism 52 by the transfer mechanism 55b.
【0005】加熱機構52は型枠Wを収納する加熱室7
0と、加熱空気供給室71及び加熱空気循環路72とを
備え、加熱室前後の開口部には開閉扉73、74を取付
ける。75は吸気フアンを示す。これにより型枠Wを加
熱室70内に供給した後、両扉73、74を閉じ、吸気
フアン75により空気を循環させ、加熱空気供給室71
により加熱された空気を型枠Wを流通して循環させ、型
枠内の原料繊維を加熱し原料繊維内の低融点熱可塑性繊
維は溶融し低融点熱可塑性繊維相互および、低融点熱可
塑性繊維とその他の繊維を結合する。所定時間加熱処理
を行つた後、開閉扉74を開き、移行機構55cにより
冷却機構53内に移行する。The heating mechanism 52 includes a heating chamber 7 for accommodating the mold W.
0, a heating air supply chamber 71 and a heating air circulation path 72, and open / close doors 73 and 74 are attached to openings before and after the heating chamber. 75 indicates an intake fan. Thus, after the mold W is supplied into the heating chamber 70, the doors 73 and 74 are closed, the air is circulated by the intake fan 75, and the heating air supply chamber 71 is supplied.
The air heated by the above is circulated and circulated through the mold W, and the raw fibers in the mold are heated, and the low melting thermoplastic fibers in the raw fibers are melted and the low melting thermoplastic fibers mutually and the low melting thermoplastic fibers And other fibers. After performing the heating process for a predetermined time, the opening / closing door 74 is opened, and the transfer mechanism 55c moves into the cooling mechanism 53.
【0006】この冷却機構53は、上部を外気に開放し
た冷却室76と、その下方に設けたフード77及びこの
フードに連結される吸引フアン78とを備え、該吸引フ
アン78の吸引作用により外気を型枠を通じて流通し、
これにより型枠および原料繊維は冷却される。所定時間
冷却後、移行機構55dにより引き出し、操作を完了す
るといった製造方法および装置を提案してきた。The cooling mechanism 53 includes a cooling chamber 76 whose upper part is open to the outside air, a hood 77 provided below the cooling chamber 76, and a suction fan 78 connected to the hood. Through the formwork,
Thereby, the mold and the raw fibers are cooled. A manufacturing method and apparatus have been proposed in which after a predetermined period of cooling, the transfer mechanism 55d pulls out and completes the operation.
【0007】[0007]
【発明が解決しようとする課題】上記原料繊維の加熱に
際しては、能率向上のためには、高温の加熱空気を高速
度で供給することが好ましい。しかし原料繊維は温度の
上昇と共にそのヤング率は低下し、バルキー性は減少す
ることがある。従って原料繊維は温度の上昇と共に受け
る風圧により圧縮され、表面の流通空気抵抗は増し流通
空気量は更に減少することがある。この様な原料繊維の
混用では、原料繊維に所定のバルキー性を保持するため
に、流通空気速度を減少し少ない通過流量で処理する必
要がある。しかし、これは相当の時間を必要とし、非能
率である。本発明はかゝる点に鑑み、原料繊維の密度を
所定値に保持すると共に、能率よく詰め物の熱処理を行
うことを目的とする。In the heating of the raw material fibers, it is preferable to supply high-temperature heated air at a high speed in order to improve efficiency. However, the Young's modulus of the raw fiber decreases with increasing temperature, and the bulkiness may decrease. Therefore, the raw fibers are compressed by the wind pressure received with the rise in temperature, and the flow air resistance on the surface increases and the flow air amount may further decrease. In such a mixture of raw fibers, it is necessary to reduce the flowing air velocity and to process the raw fibers at a small flow rate in order to maintain a predetermined bulkiness of the raw fibers. However, this requires considerable time and is inefficient. In view of the above, an object of the present invention is to maintain the density of raw fiber at a predetermined value and efficiently heat-treat the filling.
【0008】[0008]
【課題を解決するための手段】上記目的を達成するため
の第1の発明は、その方法に係わり、少なくとも加熱、
溶融により接着性を示す繊維を含む原料繊維を開繊或い
は混合し、枠内に蓄積し、これを圧縮して所定厚さと
し、これを加熱成形する詰め物の成形方法において、上
記成形された原料繊維に加熱空気を流通させると共に、
該加熱空気の流通速度を原料繊維の温度上昇に伴い、順
次減少させ、次いで原料繊維を冷却させる時は、冷却空
気の流通速度を原料繊維の温度低下に伴い、順次増加さ
せることを要旨とするものである。A first aspect of the present invention for achieving the above object relates to the method, and includes at least heating,
In the method of forming a filling, in which the raw material fibers containing fibers exhibiting adhesiveness by melting are spread or mixed, accumulated in a frame, compressed to a predetermined thickness, and heat-molded, the formed raw material fibers are used. While passing heated air through
The gist is that the flow rate of the heated air is gradually reduced with the rise in the temperature of the raw fibers, and then, when the raw fibers are cooled, the flow rate of the cooling air is sequentially increased with the temperature decrease of the raw fibers. Things.
【0009】また第2の発明は、少なくとも加熱、溶融
により接着性を示す繊維を含む原料繊維を開繊或いは混
合し、型枠内に蓄積し、これを圧縮して所定厚さとし、
これを加熱室において加熱成形する詰め物による成形部
材の圧縮成形装置において、加熱室には加熱空気の一部
を調整可能に排出するバイパス通路を備え、加熱空気を
型枠を通じて流通させると共に、型枠内の原料繊維の温
度上昇に伴い、加熱空気の一部をバイパス通路若しくは
排気口を介して流通させ、型枠内への加熱空気の流通速
度を原料繊維の温度上昇に伴い順次減少させ、次いで原
料繊維を冷却させる時は、冷却空気の流通速度を原料繊
維の温度低下に伴い、順次増加させることを要旨とする
ものである。In a second aspect of the present invention, at least a raw fiber including a fiber exhibiting adhesiveness by heating and melting is spread or mixed, accumulated in a mold, and compressed to a predetermined thickness.
In a compression molding apparatus for a molded member formed by filling with heat in a heating chamber, the heating chamber is provided with a bypass passage that adjustably discharges a portion of the heated air, and the heated air is circulated through the mold. With the rise in the temperature of the raw material fibers, a part of the heated air is circulated through the bypass passage or the exhaust port, and the flow rate of the heated air into the mold is gradually reduced with the rise in the temperature of the raw fibers, and then When the raw material fibers are cooled, the gist is to gradually increase the flow rate of the cooling air in accordance with the temperature decrease of the raw material fibers.
【0010】また第3の発明は、少なくとも加熱、溶融
により接着性を示す繊維を含む原料繊維を開繊或いは混
合し、これを連続して送り出し、圧縮して所定厚さと
し、これを加熱成形する詰め物の成形方法において、該
原料繊維の流通路を複数に区分し、各区分毎に加熱空気
を流通させると共に、原料繊維の温度上昇に伴い各区分
された区画毎に順次流通空気速度を減少させ、次いで原
料繊維を冷却させる時は、冷却空気の流通速度を原料繊
維の温度低下に伴い、各区分された区画毎に順次流通空
気速度を増加させることを要旨とするものである。According to a third aspect of the present invention, a raw material fiber containing a fiber exhibiting adhesiveness at least by heating and melting is spread or mixed, continuously sent out, compressed to a predetermined thickness, and heat-molded. In the method of forming a filling, the flow path of the raw fiber is divided into a plurality of sections, and the heated air is circulated in each section, and the flowing air velocity is sequentially reduced in each of the divided sections as the temperature of the raw fiber increases. Then, when the raw material fibers are cooled, the gist is that the flow speed of the cooling air is sequentially increased in each of the divided sections in accordance with the temperature decrease of the raw material fibers.
【0011】また第4の発明は、少なくとも加熱、溶融
により接着性を示す繊維を含む原料繊維を開繊或いは混
合し、型枠内に供給蓄積し、これを圧縮して所定厚さと
し、これを加熱成形する詰め物の一体圧縮成形装置にお
いて、上記原料繊維を圧縮収納した型枠を受入れる加熱
室と、該加熱室に加熱空気を循環供給する循環ダクトと
を備え、加熱室には上記型枠を載置する支持台を設け、
該支持台には流通空気のバイパス通路を穿孔し、これに
調整ダンパを備え、該調整ダンパにより加熱空気の型枠
内の原料繊維への流通空気速度を該原料繊維の温度上昇
に伴い調整ダンパを順次開き型枠への空気供給量を減量
し、原料繊維の冷却時に空気供給量を小とし、温度低下
に伴い順次空気供給量を大としたことを要旨とするもの
である。[0011] In a fourth aspect of the present invention, a raw material fiber including a fiber exhibiting adhesiveness at least by heating and melting is spread or mixed, supplied and accumulated in a mold, compressed, and compressed to a predetermined thickness. In the integrated compression molding device for filling to be subjected to heat molding, a heating chamber for receiving a mold frame in which the raw material fibers are compressed and housed, and a circulation duct for circulating heated air to the heating chamber, are provided. Provide a support base on which to place
The support base is provided with a bypass passage for circulation air, and an adjustment damper is provided in the support passage. The adjustment damper is used to adjust the velocity of the circulation air of the heated air to the material fibers in the mold as the temperature of the material fibers increases. Are successively opened to reduce the amount of air supplied to the mold, to reduce the amount of air supplied during cooling of the raw material fibers, and to sequentially increase the amount of air supplied as the temperature decreases.
【0012】また第5の発明は、少なくとも加熱、溶融
により接着性を示す繊維を含む原料繊維を開繊或いは混
合し、連続移送せしめ、圧縮して所定厚さとし、これを
加熱成形する詰め物の成形装置において、連続して送り
出される上記混合された原料繊維を受入れる加熱室と、
その後方に冷却機構を設け、該加熱室に加熱空気を供給
する加熱空気供給室とより構成し、加熱室には移行する
繊維層の流通方向に複数のホツパを対設し、それぞれの
ホツパは調整ダンパを介して循環ダクトに接続され、該
循環ダクトは加熱器を備え、循環空気を加熱し加熱空気
供給室に接続されると共に、原料繊維の供給側で低温の
原料繊維に対しては吸引風量を大とし、加熱温度の上昇
した後方の原料繊維側に至るに従って順次流通空気量を
減少させ、上記冷却機構には移行する繊維層の流通方向
に複数のホッパを対設し、それぞれのホッパは調整ダン
パを介して排気フアンに接続され、該冷却機構に送り出
される原料繊維は最初、外気の吸引速度を小とし、濃度
の低下に伴い順次吸引速度を大とすることを要旨とする
ものである。A fifth aspect of the present invention is a method of forming a filling material in which raw fibers including fibers having adhesiveness by heating and melting are spread or mixed, continuously transferred, compressed to a predetermined thickness, and then heated and formed. In the apparatus, a heating chamber for receiving the mixed raw material fibers continuously sent out,
A cooling mechanism is provided on the rear side, comprising a heating air supply chamber for supplying heating air to the heating chamber, and a plurality of hoppers are provided in the heating chamber in a flow direction of the fiber layer to be transferred, and each hopper is The circulation duct is connected to the circulation duct via an adjustment damper. The circulation duct is provided with a heater, heats the circulating air and is connected to the heating air supply chamber. The air volume is increased, and the amount of flowing air is gradually reduced as the heating temperature rises to the rear side of the raw material fibers.A plurality of hoppers are provided in the cooling mechanism in the flowing direction of the fiber layer to be shifted, and each hopper is Is connected to an exhaust fan through an adjustment damper, and the raw material fiber sent to the cooling mechanism is designed such that the suction speed of the outside air is initially reduced, and the suction speed is sequentially increased as the concentration decreases. is there.
【0013】また第6の発明は、少なくとも加熱、溶融
により接着性を示す繊維を含む原料繊維を開繊或いは混
合し、連続移送せしめ、圧縮して所定厚さとし、これを
加熱成形する詰め物の成形装置において、連続して送り
出される上記混合された原料繊維を受入れる加熱室とそ
の後に冷却機構を設け、該加熱室に加熱空気を供給する
加熱空気供給室とより構成し、加熱室には移行する繊維
層を載置するパンチングメタルを備え、該メタルの穿孔
は移行する原料繊維の温度の上昇に応じて順次加熱空気
の流通速度を減少すべく上記原料繊維の供給側には多数
の穿孔を形成して空気の流通量を大とし、後方に至るに
従って順次間隔を大とし空気の流通量を小とし、上記冷
却機構には移行する繊維層を載置するパンチングメタル
を備え、該メタルの穿孔は移行する原料繊維の温度の低
下に応じて、順次冷却空気の流通速度を増加すべく、後
方に至るに従い順次間隔を小とし空気の流通量を大とし
たことを要旨とするものである。A sixth aspect of the present invention is a method for forming a filling material in which raw fibers including fibers exhibiting adhesiveness by heating and melting are spread or mixed, continuously transferred, compressed to a predetermined thickness, and heat-formed. In the apparatus, a heating chamber for receiving the mixed raw material fibers which are continuously sent out and a cooling mechanism are provided, and a heating air supply chamber for supplying heating air to the heating chamber is provided. Equipped with a punching metal on which a fiber layer is placed, and in the perforation of the metal, a large number of perforations are formed on the supply side of the raw fiber in order to gradually reduce the flow rate of the heated air in accordance with the rise in the temperature of the raw fiber to be transferred The flow rate of the air is increased to increase the distance to the rear and the flow rate of the air is gradually reduced toward the rear, and the cooling mechanism is provided with a punching metal on which the fiber layer to be transferred is placed. The perforation is intended to increase the flow rate of the cooling air in order to increase the flow rate of the cooling air in accordance with the decrease in the temperature of the material fiber to be shifted, and to gradually increase the air flow rate toward the rear side. .
【0014】[0014]
【作用】供給される原料繊維の加熱に際し、加熱空気の
流通速度を原料繊維の温度の低いときは高速とし、原料
繊維の加熱温度の上昇に伴うヤング率の低下に応じて加
熱空気の流速を減少する。これにより原料繊維は所定の
密度を損なうことなく熱処理できる。次いで原料繊維を
冷却させる時は、冷却空気の流通速度を原料繊維の温度
低下に伴い、順次増加させる。これにより冷却処理の早
期化を計ることができる。When heating the supplied raw fiber, the flow rate of the heated air is high when the raw fiber temperature is low, and the flow rate of the heated air is increased in accordance with the decrease in the Young's modulus accompanying the rise in the raw fiber heating temperature. Decrease. Thereby, the raw fiber can be heat-treated without impairing the predetermined density. Next, when the raw fibers are cooled, the flow rate of the cooling air is gradually increased as the temperature of the raw fibers decreases. This can speed up the cooling process.
【0015】[0015]
【実施例】図1は、原料繊維を型枠内に圧縮成形して詰
め物の圧縮成形部材例えばクッション材とする詰め物の
熱処理成形装置に本発明を適用した例を示すもので、こ
の熱処理成形装置1は原料繊維を圧縮収納する前記と同
様の型枠Wを収納する加熱室2と該加熱室2に加熱空気
を供給する循環ダクト3とを備える。加熱室2は型枠W
を載置する支持台4を備え、支持台上方には排気ダクト
5を接続し、該ダクト5は循環フアン6に接続され、該
フアン6の排出側は加熱室2の下部に開口する循環ダク
ト3に接続され、該循環ダクト3には空気加熱器7を収
納する。FIG. 1 shows an example in which the present invention is applied to a heat treatment molding apparatus for a filling material, for example, a compression molding member of a filling material, for example, a cushion material, which is obtained by compression molding raw material fibers into a mold. 1 includes a heating chamber 2 for accommodating the same formwork W for compressing and accommodating the raw fibers, and a circulation duct 3 for supplying heated air to the heating chamber 2. Heating chamber 2 is mold W
A support duct 4 is placed above the support stand, and an exhaust duct 5 is connected above the support base. The duct 5 is connected to a circulation fan 6, and a discharge duct of the fan 6 opens at a lower portion of the heating chamber 2. The circulation duct 3 houses an air heater 7.
【0016】図中、8は型枠Wを受入れる加熱室2の開
口部を示し、反対側にも形成し、それぞれには開閉扉を
備えるも図示省略する。なお、型枠W内への原料繊維の
供給は周知手段例えば前記図5に示す圧縮成形機構52
等により行われるもので、説明を省略する。In the drawing, reference numeral 8 denotes an opening of the heating chamber 2 for receiving the mold W, which is also formed on the opposite side, and each of which is provided with an opening / closing door, but is not shown. The supply of the raw material fibers into the mold W is performed by a known means, for example, the compression molding mechanism 52 shown in FIG.
The description is omitted.
【0017】上記加熱室2の型枠支持台4は型枠Wを載
置する部分は空気流通用流通口9を形成し、かつ型枠載
置部以外の適所にバイパス通路10を穿孔し、これに調
整ダンパ11を設ける。なお、調整ダンパ11は、循環
ダクト3の上部に設け、バイパス通路10を設けること
なく排気口としてもよい。The form support 4 of the heating chamber 2 forms an air circulation port 9 at a portion where the form W is placed, and a perforated passage 10 is formed at an appropriate place other than the form placing portion. An adjustment damper 11 is provided on this. Note that the adjustment damper 11 may be provided above the circulation duct 3 and serve as an exhaust port without providing the bypass passage 10.
【0018】上記構成において、供給された型枠Wを支
持台4の流通口9上に載置し、循環フアン6を駆動し加
熱された空気を循環し型枠Wを加熱する。ただし最初の
型枠内の原料繊維の温度の低下時には調整ダンパ11は
閉じた状態とし、循環空気の全量を型枠Wに通過させ
る。そして型枠内の原料繊維の温度の上昇に伴い、調整
ダンパ11を順次開き、型枠Wへの空気の供給量を減量
する。その要領例を図2に示す。In the above configuration, the supplied form W is placed on the flow port 9 of the support base 4, and the circulation fan 6 is driven to circulate the heated air to heat the form W. However, when the temperature of the raw material fibers in the first mold decreases, the adjustment damper 11 is closed, and the entire amount of circulating air is passed through the mold W. Then, as the temperature of the raw material fibers in the mold increases, the adjustment dampers 11 are sequentially opened, and the amount of air supplied to the mold W is reduced. FIG. 2 shows an example of the procedure.
【0019】図は時間と温度並びに風量との関係を示す
もので、Aは供給空気の時間ー温度の曲線を示すもの
で、外気温度T1より時間の経過と共に上昇し加熱温度
T2(例えば150度C)に略々直線状に上昇する。な
お、このときの循環空気量をV1で示し、型枠W内を通
過する空気量をBで示す。これに伴い型枠W内の原料繊
維も若干の遅れにより温度は上昇する。Cは繊維の時間
ー温度曲線を示す。この場合、該原料繊維に含まれる低
融点繊維の軟化温度T3に到達する若干手前の温度に到
達したとき、前記ダンパ11を徐々に開き、加熱空気の
一部をバイパス通路10から放出し、原料繊維の温度上
昇に伴い、その放出量を増加する。図中Dはバイパス通
路からの放出空気の時間ー放出量曲線を示す。FIG. 1 shows the relationship between time, temperature and air flow. A shows the curve of time-temperature of supply air. In C), it rises in a substantially linear shape. The amount of circulating air at this time is indicated by V1, and the amount of air passing through the inside of the mold W is indicated by B. Along with this, the temperature of the raw fibers in the mold W also rises due to a slight delay. C shows the time-temperature curve of the fiber. In this case, when the temperature reaches a temperature slightly before reaching the softening temperature T3 of the low melting point fiber contained in the raw material fiber, the damper 11 is gradually opened, and a part of the heated air is discharged from the bypass passage 10 and the raw material is discharged. As the temperature of the fiber increases, its release increases. D in the figure indicates a time-discharge amount curve of the discharge air from the bypass passage.
【0020】即ち、型枠内への加熱空気の供給量を、原
料繊維の低温のときはその供給量を大とし、軟化温度に
近接するに従い減少を開始し、温度上昇に伴いその減少
量を大とする。即ち原料繊維が低温でヤング率の大であ
るときは、加熱空気量(速度)を大とし、温度が上昇し
ヤング率が低下するに伴い供給空気速度を減少する。こ
れにより原料繊維は、空気の流通抵抗により圧縮され、
密度が変化する恐れはない。That is, the supply amount of the heated air into the mold is increased when the raw material fiber is at a low temperature, and starts decreasing as the temperature approaches the softening temperature. To be large. That is, when the raw material fiber has a low Young's modulus at a low temperature, the amount (speed) of the heated air is increased, and the supply air speed decreases as the temperature increases and the Young's modulus decreases. As a result, the raw fiber is compressed by the flow resistance of air,
There is no risk that the density will change.
【0021】次に図3は第2実施例を示す。図は連続し
た詰め物の成形方法に本発明を適用した第1の例を示
す。この詰め物の熱処理成形装置20は複数例えば3個
の原料繊維供給機構E1、E2、E3(以下総称すると
きは単にEという)より繰出された層を形成する原料繊
維を受入れ加熱する加熱機構21と、その後方に位置し
て設けられる冷却機構22とより構成される。なお、本
実施例における詰め物は、連続した形状であって単に詰
め物としてだけではなく、不織布としてフィルタ等にも
利用することができる。FIG. 3 shows a second embodiment. The figure shows a first example in which the present invention is applied to a method for forming a continuous filling. The heat treatment molding apparatus 20 for the filling includes a heating mechanism 21 for receiving and heating the raw material fibers forming the layers fed from a plurality of, for example, three raw fiber supply mechanisms E1, E2, E3 (hereinafter, simply referred to as E). , And a cooling mechanism 22 provided at the rear side. The stuffing in this embodiment has a continuous shape and can be used not only as a stuffing but also as a nonwoven fabric for a filter or the like.
【0022】加熱機構21は上記原料繊維供給機構Eよ
り繰出される層をなした原料繊維Sを積重し載置する共
通の下部コンベアベルト23とこれに対向する上部コン
ベアベルト24及び該上部コンベアベルト24上に設け
られる加熱空気供給室25並びに下部コンベアベルト2
3の下部に配備された複数(図例は4個)のホッパ26
a、26b・・・・(以下総称するときは単に26とい
う)と、各ホッパ26に対し吸引作用を与え、加熱空気
を加熱空気供給室25に加熱空気を供給する加熱空気循
環回路27とよりなり、各ホッパ26はそれぞれ調整ダ
ンパ28a、28b・・・(以下総称するときは単に2
8という)を介して加熱空気循環回路27の循環フアン
29の吸引側に接続される。この循環フアン29の排出
側は加熱ヒータ30を介して加熱空気室25に連結され
ている。なお図中31a、31b、31c・・・は各ホ
ッパの先端に取付けられるガイドローラであり、下部コ
ンベアベルト23を支持すると共に各ホッパを区画する
ようにしたものである。The heating mechanism 21 includes a common lower conveyor belt 23 for stacking and placing the layered material fibers S fed from the material fiber supply mechanism E, an upper conveyor belt 24 opposed thereto, and an upper conveyor belt 24. Heated air supply chamber 25 provided on belt 24 and lower conveyor belt 2
A plurality (four in the example in the figure) of hoppers 26 arranged below
a, 26b (hereinafter collectively referred to simply as 26) and a heating air circulating circuit 27 for applying suction to each hopper 26 and supplying heating air to the heating air supply chamber 25. Each of the hoppers 26 is provided with an adjustment damper 28a, 28b...
8) is connected to the suction side of the circulation fan 29 of the heating air circulation circuit 27. The discharge side of the circulation fan 29 is connected to the heated air chamber 25 via the heater 30. In the drawings, 31a, 31b, 31c... Are guide rollers attached to the tip of each hopper, which support the lower conveyor belt 23 and partition each hopper.
【0023】なお、原料繊維供給機構Eは周知の構造で
あり、図はその一例を示すもので、少なくとも2種類以
上の原料繊維を適宜の混綿機(図示省略)により混合し
て空気流によりホッパEaに移送し、これを開繊用ビー
タEbにより開繊し、繰り出し用ローラEcにより送り
出すようにしたものである。図はこの原料繊維供給機構
Eを3台設け、これにより所要厚みを有する詰め物を形
成するようにしたものである。The raw material fiber supply mechanism E has a well-known structure, and the figure shows an example thereof. At least two or more types of raw material fibers are mixed by an appropriate cotton mixing machine (not shown), and the hopper is mixed by air flow. It is transported to Ea, which is opened by an opening beater Eb, and sent out by a feeding roller Ec. In the figure, three raw fiber supply mechanisms E are provided to form a filling having a required thickness.
【0024】冷却機構22は前記上部コンベアベルト2
4の後方に近接して設けられる上部案内コンベアベルト
32と、下部コンベアベルト23の下部に配備された複
数(図例は3個)のホッパ33a、33b、33c(以
下総称するときは単に33という)とを備え、各ホッパ
33は調整ダンパ34a、34b、34c(以下総称す
るときは単に34という)を介して排気フアン35に連
結されている。The cooling mechanism 22 is connected to the upper conveyor belt 2.
4 and a plurality (three in the figure) of hoppers 33a, 33b, 33c provided below the lower conveyor belt 23 (hereinafter referred to simply as 33). ), And each hopper 33 is connected to the exhaust fan 35 via adjustment dampers 34a, 34b, 34c (hereinafter, simply referred to as 34).
【0025】なお、加熱機構21の各ホッパ26に対す
る調整ダンパ28は原料繊維の供給側即ち28aの開口
度を大とし後方のダンパに至るに従って順次絞り、開口
度を小とする。即ちホッパ26a側では加熱空気の流通
速度を大とし後方に至るに従って順次減少させる。また
冷却機構22は各ホッパ33に対する調整ダンパ34は
上流側のダンパ34aの開口度は小とし、下流側に至る
に従って順次その開口度を大とする。これによりホッパ
33a側では外気の吸引速度は小さく、後方に至るに従
って順次吸引速度は大となる。The adjusting damper 28 for each hopper 26 of the heating mechanism 21 increases the opening degree of the material fiber supply side, that is, 28a, and sequentially narrows the opening toward the rear damper, thereby decreasing the opening degree. That is, the flow speed of the heated air is increased on the hopper 26a side, and is gradually reduced toward the rear. In the cooling mechanism 22, the adjusting dampers 34 for the respective hoppers 33 are configured such that the opening degree of the damper 34a on the upstream side is small, and the opening degree is gradually increased toward the downstream side. As a result, the suction speed of the outside air is low on the hopper 33a side, and the suction speed gradually increases toward the rear.
【0026】この状態において原料繊維供給機構Eより
送り出される連続した帯状の原料繊維Sは、加熱機構2
1に到達したときは、まだ常温であり、ヤング率は大で
ある。従ってホッパ26aに対向する位置においては流
通空気速度を大としても、原料繊維は腰が強く撓むこと
はなく、該空気速度を大とすることによって、加熱効率
の向上を計ることができる。そして原料繊維Sが移行す
るに従ってその温度は上昇し、ヤング率は低下するも、
流通空気速度は順次減少し、このため原料繊維は風圧に
より圧縮されることがなく、所定温度に到達し、低融点
繊維は溶融し溶融繊維相互および溶融繊維と非溶融繊維
間を接着し、かつ所定の密度とクッション性を保持する
詰め物が形成される。In this state, the continuous belt-shaped raw fiber S sent from the raw fiber supply mechanism E is heated by the heating mechanism 2.
When the temperature reaches 1, the room temperature is still normal and the Young's modulus is large. Therefore, even if the flowing air velocity is high at the position facing the hopper 26a, the raw fibers do not bend strongly, and the heating efficiency can be improved by increasing the air velocity. And as the raw material fiber S moves, its temperature rises and Young's modulus decreases,
The circulating air velocity gradually decreases, so that the raw fibers are not compressed by the wind pressure, reach a predetermined temperature, the low melting fibers are melted and adhered to each other and between the molten fibers and the non-molten fibers, and A padding is formed that retains the desired density and cushioning properties.
【0027】ついで原料繊維は冷却機構22に移行す
る。このときは原料繊維は高温であるが、最初は外気の
吸引速度を小とすることにより風圧による影響を受ける
ことはなく、温度の低下に伴い、順次吸引風速度を大と
することにより冷却を効果的に行うことができる。Next, the raw material fibers are transferred to the cooling mechanism 22. At this time, the raw material fiber is at a high temperature, but at first, it is not affected by the wind pressure by reducing the suction speed of the outside air, and the cooling is performed by sequentially increasing the suction wind speed as the temperature decreases. It can be done effectively.
【0028】次に図4は第3実施例を示す。この実施例
は前記第2実施例の移行する原料繊維層に対し複数のホ
ッパを対設し、各ホッパの吸引風速を順次変える方式で
あるのに対し、パンチングメタル43によりこれを行う
ようにしたもので、44は該パンチングメタル43に対
し設けられたホッパを示す。その他は前例と同一であ
り、同一部品に対しては同一符号を付して説明を省略す
る。なお、45はホッパ両端に設けられるガイドローラ
であり、下部コンベアベルト23を支持すると共にホッ
パとコンベアベルトとの間の気密を保持するようにした
ものである。FIG. 4 shows a third embodiment. In this embodiment, a plurality of hoppers are provided in opposition to the raw material fiber layer to be shifted in the second embodiment, and the suction wind speed of each hopper is sequentially changed. Reference numeral 44 denotes a hopper provided for the punching metal 43. The other parts are the same as those in the previous example, and the same parts are denoted by the same reference numerals and description thereof will be omitted. Reference numerals 45 are guide rollers provided at both ends of the hopper, which support the lower conveyor belt 23 and maintain airtightness between the hopper and the conveyor belt.
【0029】なお、上記パンチングメタル43の穿孔4
3aは、原料繊維の受入れ側にはその孔径を大とし、も
しくは孔相互の間隔を小として単位面積当たりの空気流
通量(流通速度)を大とし、後方に至るに従い順次孔径
を小または孔相互間の間隔を大とし、単位面積当たりの
流通空気量(流通速度)を小とするように設けられる。The perforation 4 of the punching metal 43
3a, on the receiving side of the raw fiber, the pore diameter is increased or the gap between the pores is reduced to increase the air flow rate per unit area (circulation speed), and the pore diameter is gradually reduced or reduced toward the rear. The gap between them is set to be large, and the amount of circulating air per unit area (circulating speed) is set to be small.
【0030】また冷却機構42も同様に、前記第2実施
例における冷却機構22における移行する原料繊維層に
対し複数のホッパを対設し、各ホッパの吸引風速を順次
変える方式であるのに対し、パンチングメタル46によ
りこれを行うようにしたものである。47は該パンチン
グメタル46に対し設けられたホッパを示す。その他は
前例と同一であり、同一部品に対しては同一符号を付し
て説明を省略する。なお、48はホッパ両端に設けられ
るガイドローラであり、下部コンベアベルト23を支持
すると共にホッパとコンベアベルトとの間の気密を保持
するようにしたものである。Similarly, in the cooling mechanism 42, a plurality of hoppers are provided in opposition to the moving raw material fiber layer in the cooling mechanism 22 in the second embodiment, and the suction wind speed of each hopper is sequentially changed. The punching metal 46 performs this. Reference numeral 47 denotes a hopper provided for the punching metal 46. The other parts are the same as those in the previous example, and the same parts are denoted by the same reference numerals and description thereof will be omitted. Reference numerals 48 are guide rollers provided at both ends of the hopper, which support the lower conveyor belt 23 and maintain the airtightness between the hopper and the conveyor belt.
【0031】なお、上記パンチングメタル46の穿孔4
6aは、上流側はその孔径を小もしくは孔相互の間隔を
大とし、単位面積当たりの空気流通量(速度)を小と
し、後方に至るに従い順次孔径を大または孔相互間の間
隔を小とし、単位面積当たりの流通空気量(流通速度)
を大とするように設けられる。The perforation 4 of the punching metal 46
6a, on the upstream side, the hole diameter is small or the distance between the holes is large, the air flow rate (speed) per unit area is small, and the hole diameter is large or the distance between the holes is small gradually toward the rear. , Air flow rate per unit area (flow rate)
Is set to be large.
【0032】上記構成によるときは、原料繊維供給機構
Eより送り込まれる連続した帯状の原料繊維Sは、加熱
機構41においてパンチングメタル43により最初は流
通空気量は大であるも、進むに従って温度が上昇すると
共に流通空気速度は減少する。従ってその作用は前例と
同様に原料繊維は風圧により圧縮されることがなく、こ
れにより所定の密度を有する詰め物が形成される。In the above configuration, the continuous band-shaped raw material fiber S fed from the raw material fiber supply mechanism E has a large amount of air at first due to the punching metal 43 in the heating mechanism 41, but the temperature rises as it proceeds. And the flowing air velocity decreases. Accordingly, as in the previous example, the raw fibers are not compressed by the wind pressure, thereby forming a filling having a predetermined density.
【0033】ついで冷却機構42においてもパンチング
メタル46により前例と同様に最初は吸引速度を小とす
ることにより風圧による影響を受けることはなく、温度
の低下に伴い、順次吸引風速度を大となり冷却を効果的
に行うことができる。In the cooling mechanism 42, the suction speed is initially reduced by the punching metal 46 as in the previous example, so that the suction speed is not affected by the wind pressure. Can be performed effectively.
【0034】[0034]
【発明の効果】以上の如く本発明によるときは、所定厚
さに充填された原料繊維の加熱成形のため該原料繊維に
加熱空気を流通させるに際し、該加熱空気の流通速度を
原料繊維の温度上昇に伴うヤング率の減少に応じて、順
次減少させるようにしたから、所定の密度を有する詰め
物を形成することができる。また冷却に際しては、原料
繊維の温度低下に伴い冷却空気の流通速度を順次増加さ
せることにより、その熱処理は能率的に行うことができ
る。また、加熱空気を下方から流通させるときは、成形
品自身の自重による変形を風圧により低減させることが
でき、上方より加熱空気を流通させる場合に比して風量
の供給を大きく減少させる必要がなく、生産効率を向上
させることが出来る。As described above, according to the present invention, when flowing heated air through the raw fibers for heating and forming the raw fibers filled to a predetermined thickness, the flow rate of the heated air is controlled by the temperature of the raw fibers. Since the Young's modulus is gradually decreased in accordance with the decrease in Young's modulus, a padding having a predetermined density can be formed. Further, at the time of cooling, the heat treatment can be efficiently performed by sequentially increasing the flow rate of the cooling air as the temperature of the raw fiber decreases. Further, when the heated air is circulated from below, the deformation due to the own weight of the molded article itself can be reduced by the wind pressure, and it is not necessary to greatly reduce the supply of the air volume as compared with the case where the heated air is circulated from above. , The production efficiency can be improved.
【図1】本発明の第1実施例の概略説明図である。FIG. 1 is a schematic explanatory view of a first embodiment of the present invention.
【図2】本発明による原料繊維に対する加熱空気の供給
要領を示す時間ー温度ー風量の関係図である。FIG. 2 is a time-temperature-air volume relationship diagram showing the manner of supplying heated air to the raw fibers according to the present invention.
【図3】本発明の第2実施例の概略説明図である。FIG. 3 is a schematic explanatory view of a second embodiment of the present invention.
【図4】本発明の第3実施例の概略説明図である。FIG. 4 is a schematic explanatory view of a third embodiment of the present invention.
【図5】従来例の詰め物による成形部材の成形装置の概
略説明図である。FIG. 5 is a schematic explanatory view of a molding device of a conventional example of a molding member using a filling.
【図6】型枠の縦断面図である。FIG. 6 is a longitudinal sectional view of a mold.
1 熱処理成形装置 2 加熱室 3 循環ダクト 4 支持台 9 流通口 10 バイパス通路 11 調整ダンパ 20 熱処理成形装置 21 加熱機構 22 冷却機構 25 加熱空気供給室 26 ホッパ 28 調整ダンパ 40 熱処理成形装置 41 加熱機構 42 冷却機構 43 パンチングメタル 44 パンチングメタル DESCRIPTION OF SYMBOLS 1 Heat treatment molding apparatus 2 Heating chamber 3 Circulation duct 4 Support stand 9 Distribution port 10 Bypass passage 11 Adjustment damper 20 Heat treatment molding apparatus 21 Heating mechanism 22 Cooling mechanism 25 Heated air supply chamber 26 Hopper 28 Adjustment damper 40 Heat treatment molding apparatus 41 Heating mechanism 42 Cooling mechanism 43 Punching metal 44 Punching metal
フロントページの続き (72)発明者 中本 輝夫 兵庫県尼崎市下坂部1丁目3番1号 (72)発明者 青山 賀英 大阪府堺市神野町2丁21番7号 (56)参考文献 特開 平6−33356(JP,A) 特開 平5−177066(JP,A) 特開 平1−75886(JP,A) 特開 平6−192952(JP,A) (58)調査した分野(Int.Cl.7,DB名) D04H 1/00 - 18/00 D06C 3/00 - 17/04 B68G 1/00 - 15/00 Continuation of the front page (72) Inventor Teruo Nakamoto 1-3-1, Shimosakabe, Amagasaki City, Hyogo Prefecture (72) Inventor Kahide Aoyama 2-21-7, Kinocho, Sakai City, Osaka Prefecture (56) References JP JP-A-6-33356 (JP, A) JP-A-5-177066 (JP, A) JP-A-1-75886 (JP, A) JP-A-6-192952 (JP, A) (58) Fields investigated (Int) .Cl. 7 , DB name) D04H 1/00-18/00 D06C 3/00-17/04 B68G 1/00-15/00
Claims (6)
す繊維を含む原料繊維を開繊或いは混合し、枠内に蓄積
し、これを圧縮して所定厚さとし、これを加熱成形する
詰め物の成形方法において、上記成形された原料繊維に
加熱空気を流通させると共に、該加熱空気の流通速度を
原料繊維の温度上昇に伴い、順次減少させ、次いで原料
繊維を冷却させる時は、冷却空気の流通速度を原料繊維
の温度低下に伴い、順次増加させることを特徴とする詰
め物の熱処理成形方法。1. A method for forming a filling in which raw fibers including fibers exhibiting adhesiveness at least by heating and melting are spread or mixed, accumulated in a frame, compressed to a predetermined thickness, and heat-molded. In the above, the heated air is allowed to flow through the formed raw fibers, and the flowing speed of the heated air is sequentially reduced with the temperature rise of the raw fibers, and then, when the raw fibers are cooled, the flowing speed of the cooling air is reduced. A method for heat-treating a filling, wherein the temperature is gradually increased with a decrease in the temperature of a raw material fiber.
す繊維を含む原料繊維を開繊或いは混合し、型枠内に蓄
積し、これを圧縮して所定厚さとし、これを加熱室にお
いて加熱成形する詰め物による成形部材の圧縮成形装置
において、加熱室には加熱空気の一部を調整可能に排出
するバイパス通路を備え、加熱空気を型枠を通じて流通
させると共に、型枠内の原料繊維の温度上昇に伴い、加
熱空気の一部をバイパス通路若しくは排気口を介して流
通させ、型枠内への加熱空気の流通速度を原料繊維の温
度上昇に伴い順次減少させ、次いで原料繊維を冷却させ
る時は、冷却空気の流通速度を原料繊維の温度低下に伴
い、順次増加させることを特徴とする詰め物の熱処理成
形装置。2. Raw fibers including fibers that exhibit adhesiveness by heating and melting at least are spread or mixed, accumulated in a mold, compressed to a predetermined thickness, and heat-formed in a heating chamber. In a compression molding apparatus for a molded member with a filling, a heating chamber is provided with a bypass passage for discharging a part of the heated air in an adjustable manner, allowing the heated air to flow through the mold and increasing the temperature of the raw fibers in the mold. Accompanying, a part of the heated air is circulated through the bypass passage or the exhaust port, the flow rate of the heated air into the mold is gradually reduced with the temperature rise of the raw fiber, and then when the raw fiber is cooled, A heat treatment molding apparatus for a filling, characterized in that a flow rate of cooling air is gradually increased with a decrease in temperature of raw material fibers.
す繊維を含む原料繊維を開繊或いは混合し、これを連続
して送り出し、圧縮して所定厚さとし、これを加熱成形
する詰め物の成形方法において、該原料繊維の流通路を
複数に区分し、各区分毎に加熱空気を流通させると共
に、原料繊維の温度上昇に伴い各区分された区画毎に順
次流通空気速度を減少させ、次いで原料繊維を冷却させ
る時は、冷却空気の流通速度を原料繊維の温度低下に伴
い、各区分された区画毎に順次流通空気速度を増加させ
ることを特徴とする詰め物の熱処理成形方法。3. A method for forming a filling in which a raw material fiber containing at least a fiber exhibiting adhesiveness by heating and melting is spread or mixed, continuously sent out, compressed to a predetermined thickness, and heat-formed. The raw material fiber flow path is divided into a plurality of sections, and heated air is circulated in each section, and the circulating air velocity is sequentially reduced in each of the divided sections as the temperature of the raw fiber increases, and then the raw fiber is removed. A method for heat-treating and molding a filling, wherein when cooling is performed, the flow rate of the cooling air is increased sequentially in each of the divided sections as the temperature of the raw fiber decreases.
す繊維を含む原料繊維を開繊或いは混合し、型枠内に供
給蓄積し、これを圧縮して所定厚さとし、これを加熱成
形する詰め物の一体圧縮成形装置において、上記原料繊
維を圧縮収納した型枠を受入れる加熱室と、該加熱室に
加熱空気を循環供給する循環ダクトとを備え、加熱室に
は上記型枠を載置する支持台を設け、該支持台には流通
空気のバイパス通路を穿孔し、これに調整ダンパを備
え、該調整ダンパにより加熱空気の型枠内の原料繊維へ
の流通空気速度を該原料繊維の温度上昇に伴い調整ダン
パを順次開き型枠への空気供給量を減量し、原料繊維の
冷却時に空気供給量を小とし、温度低下に伴い順次空気
供給量を大としたことを特徴とする詰め物の熱処理成形
装置。4. A raw material fiber containing a fiber exhibiting adhesiveness at least by heating and melting is spread or mixed, supplied and accumulated in a mold, compressed to a predetermined thickness, and then formed into a heat-filled filling material. In the integrated compression molding apparatus, a heating chamber for receiving a mold containing the raw material fibers in compression is provided, and a circulation duct for circulating heated air in the heating chamber is provided. The support base is provided with a bypass passage for flowing air, and an adjusting damper is provided in the supporting passage, and the adjusting damper is used to increase the speed of the flowing air of the heating air to the material fibers in the mold to increase the temperature of the material fibers. The heat treatment molding of the filling is characterized in that the adjustment damper is sequentially opened to reduce the amount of air supply to the formwork, the amount of air supply is reduced when the raw material fibers are cooled, and the amount of air supply is increased gradually as the temperature decreases. apparatus.
す繊維を含む原料繊維を開繊或いは混合し、連続移送せ
しめ、圧縮して所定厚さとし、これを加熱成形する詰め
物の成形装置において、連続して送り出される上記混合
された原料繊維を受入れる加熱室と、その後方に冷却機
構を設け、該加熱室に加熱空気を供給する加熱空気供給
室とより構成し、加熱室には移行する繊維層の流通方向
に複数のホツパを対設し、それぞれのホツパは調整ダン
パを介して循環ダクトに接続され、該循環ダクトは加熱
器を備え、循環空気を加熱し加熱空気供給室に接続され
ると共に、原料繊維の供給側で低温の原料繊維に対して
は吸引風量を大とし、加熱温度の上昇した後方の原料繊
維側に至るに従って順次流通空気量を減少させ、上記冷
却機構には移行する繊維層の流通方向に複数のホッパを
対設し、それぞれのホッパは調整ダンパを介して排気フ
アンに接続され、該冷却機構に送り出される原料繊維は
最初、外気の吸引速度を小とし、濃度の低下に伴い順次
吸引速度を大とすることを特徴とする詰め物の熱処理成
形装置。5. A stuffing apparatus which opens or mixes at least raw fibers containing fibers exhibiting adhesiveness by heating and melting, continuously transfers, compresses the raw fibers to a predetermined thickness, and heat-molds them to form a continuous material. A heating chamber for receiving the mixed raw material fibers to be sent out, and a cooling mechanism provided behind the heating chamber, and a heating air supply chamber for supplying heating air to the heating chamber. A plurality of hoppers are opposed to each other in the flow direction, each hopper is connected to a circulation duct via an adjustment damper, the circulation duct includes a heater, heats the circulating air and is connected to a heating air supply chamber, On the raw fiber supply side, the suction air volume is increased for the low-temperature raw fiber, and the flowing air amount is gradually reduced toward the rear raw fiber side where the heating temperature is increased, and the process proceeds to the cooling mechanism. A plurality of hoppers are opposed to each other in the flow direction of the fiber layer, and each hopper is connected to an exhaust fan via an adjustment damper. An apparatus for heat-treating and molding a filling, wherein the suction speed is sequentially increased with a decrease.
す繊維を含む原料繊維を開繊或いは混合し、連続移送せ
しめ、圧縮して所定厚さとし、これを加熱成形する詰め
物の成形装置において、連続して送り出される上記混合
された原料繊維を受入れる加熱室とその後に冷却機構を
設け、該加熱室に加熱空気を供給する加熱空気供給室と
より構成し、加熱室には移行する繊維層を載置するパン
チングメタルを備え、該メタルの穿孔は移行する原料繊
維の温度の上昇に応じて順次加熱空気の流通速度を減少
すべく上記原料繊維の供給側には多数の穿孔を形成して
空気の流通量を大とし、後方に至るに従って順次間隔を
大とし空気の流通量を小とし、上記冷却機構には移行す
る繊維層を載置するパンチングメタルを備え、該メタル
の穿孔は移行する原料繊維の温度の低下に応じて、順次
冷却空気の流通速度を増加すべく、後方に至るに従い順
次間隔を小とし空気の流通量を大としたことを特徴とす
る詰め物の熱処理成形装置。6. A stuffing apparatus which opens or mixes at least raw material fibers containing fibers exhibiting adhesiveness by heating and melting, continuously transfers, compresses to a predetermined thickness, and heat-molds them to form a stuffing. A heating chamber for receiving the mixed raw material fibers to be sent out and a cooling mechanism provided thereafter, and a heating air supply chamber for supplying heating air to the heating chamber, and a fiber layer to be transferred is placed in the heating chamber. In order to reduce the flow rate of the heated air sequentially in accordance with the rise in the temperature of the material fiber to be transferred, a number of perforations are formed on the supply side of the material fiber to form a perforated metal. The cooling mechanism is provided with a punching metal on which the fiber layer to be transferred is placed, and the perforation of the metal is performed by moving the material to be transferred. A heat treatment molding apparatus for a filling, characterized in that, in order to gradually increase the flow rate of cooling air in accordance with a decrease in the temperature of the fiber, the intervals are gradually reduced and the flow rate of air is increased toward the rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3926295A JP3162258B2 (en) | 1995-02-03 | 1995-02-03 | Method and apparatus for heat treatment molding of padding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3926295A JP3162258B2 (en) | 1995-02-03 | 1995-02-03 | Method and apparatus for heat treatment molding of padding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08209522A JPH08209522A (en) | 1996-08-13 |
| JP3162258B2 true JP3162258B2 (en) | 2001-04-25 |
Family
ID=12548227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3926295A Expired - Fee Related JP3162258B2 (en) | 1995-02-03 | 1995-02-03 | Method and apparatus for heat treatment molding of padding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3162258B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3292075B1 (en) * | 2015-05-06 | 2019-02-27 | Schukra Gerätebau GmbH | System and method of controlling fibers in a mold |
| KR101649221B1 (en) * | 2016-01-22 | 2016-08-18 | (주)다음앤큐큐 | Manufacturing device for giving water repellency to down and manufacturing method using this and down manufactured by that |
| KR101702894B1 (en) * | 2016-03-09 | 2017-02-06 | 권순철 | Bedclothes manufacturing apparatus) |
-
1995
- 1995-02-03 JP JP3926295A patent/JP3162258B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08209522A (en) | 1996-08-13 |
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