JP3196207B2 - Electroplating method for aluminum material - Google Patents
Electroplating method for aluminum materialInfo
- Publication number
- JP3196207B2 JP3196207B2 JP27869190A JP27869190A JP3196207B2 JP 3196207 B2 JP3196207 B2 JP 3196207B2 JP 27869190 A JP27869190 A JP 27869190A JP 27869190 A JP27869190 A JP 27869190A JP 3196207 B2 JP3196207 B2 JP 3196207B2
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- plating
- substrate
- electroplating
- solution
- treatment
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Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明はアルミニウム系材料への電気めっき方法に関
し、さらに詳しくは、アルミニウム系材料からなる基体
の表面をめっき処理液中で活性化させ、中間めっき処理
等を施すことなしに直接に所望のめっきを行うアルミニ
ウム系材料への電気めっき方法に関するものである。Description: TECHNICAL FIELD The present invention relates to a method for electroplating an aluminum-based material, and more particularly, to a method of activating a surface of a substrate made of an aluminum-based material in a plating solution, The present invention relates to a method for electroplating an aluminum-based material for performing desired plating directly without performing a plating process or the like.
アルミニウム系材料は、軽量で、高熱伝導度、高電気
伝導度等の優れた特性を有し、各種部品として幅広い分
野で利用されている。Aluminum-based materials are lightweight, have excellent properties such as high thermal conductivity and high electrical conductivity, and are used in various fields as various components.
近年、このアルミニウム系材料にはんだ付け性、耐食
性、耐摩耗性等の機能を付与するために、アルミニウム
系材料へのめっき処理が要求されることが多くなってい
る。しかしながら、アルミニウムは酸化されやすいた
め、めっきを施す場合、前処理として清浄化処理を行っ
ても表面が大気と接触するとすぐに不活性となり、めっ
き処理工程においてめっき膜の形成が全く起こらなかっ
たり、形成がむらになったり、あるいはめっき皮膜の基
体への密着が不十分でふくれを生じたりし、実用に供せ
られるめっき膜は得られていなかった。In recent years, in order to impart functions such as solderability, corrosion resistance, and abrasion resistance to the aluminum-based material, a plating treatment on the aluminum-based material is often required. However, since aluminum is easily oxidized, when plating is performed, even if a cleaning treatment is performed as a pretreatment, the surface becomes inactive as soon as it comes into contact with the atmosphere, and no plating film is formed in the plating treatment process, The formation was uneven, or the plating film was insufficiently adhered to the substrate, causing blistering, and no practically usable plating film was obtained.
この従来技術の問題点を解決する方法として、基体の
清浄化処理を行った後、ジンケート法、ボンダル法、ア
ルスタン法によりそれぞれ亜鉛、亜鉛合金、錫の薄い金
属皮膜を置換析出させ、この中間膜を介して電気めっき
を行うという方法が提案されている。しかしながらこれ
らの方法では、例えばジンケート法の場合、密着力が強
い信頼性のあるめっき皮膜とするためには亜鉛置換処理
を2度行うダブルジンケート処理が必要になり、さらに
亜鉛置換後には該皮膜の溶解を防ぐためシアン化銅ある
いはニッケルストライクめっきが下地めっきに必要とさ
れるなど、何れの方法も工程が複雑であるという問題点
を有していた。As a method of solving the problem of the prior art, after performing a cleaning treatment of a substrate, zinc, a zinc alloy, and a thin metal film of tin are replaced and deposited by a zincate method, a bondal method, and an Alstan method, respectively. A method has been proposed in which electroplating is carried out via a substrate. However, in these methods, for example, in the case of the zincate method, a double zincate treatment in which zinc substitution treatment is performed twice is necessary in order to form a reliable plating film having strong adhesion, and further, after the zinc substitution, the coating of the film is required. Each method has a problem that the process is complicated, for example, copper cyanide or nickel strike plating is required for base plating in order to prevent dissolution.
また、他の解決方法として、アルミニウムと不溶性の
一対の電極を電解液中に浸漬し、両者の間に正負の電圧
を交互に印加してアルミニウム表面を活性化することに
より、中間層を生成させずに密着性にすぐれた平滑なめ
っきを直接アルミニウムに形成する、電解活性化による
アルミニウム上のめっき方法(特開昭62−297492号)が
提案されている。これにより、めっき密着性を向上さ
せ、中間層を用いずに直接アルミニウムにめっきを行う
ことができるとしている。しかしながらこの方法は、特
殊な電解活性化により直接めっきを可能としたものであ
るため、特殊な電源設備及び電解設備一式が必要であ
り、設備が複雑かつ大掛かりでしかもコストが高いとい
う問題点があった。Further, as another solution, an intermediate layer is formed by immersing a pair of electrodes insoluble with aluminum in an electrolytic solution and alternately applying positive and negative voltages between the two to activate the aluminum surface. There has been proposed a plating method on aluminum by electrolytic activation, in which a smooth plating excellent in adhesion is directly formed on aluminum without electrolytic bonding (JP-A-62-297492). It is stated that this makes it possible to improve plating adhesion and to perform plating directly on aluminum without using an intermediate layer. However, since this method enables direct plating by special electrolytic activation, a special power supply equipment and a complete set of electrolytic equipment are required, and the equipment is complicated, large-scale, and expensive. Was.
そこで、本発明者らは、上述の如き従来技術の問題点
を解決すべく鋭意研究し、各種の系統的実験を重ねた結
果、本発明を成すに至ったものである。The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems of the prior art, and have conducted various systematic experiments. As a result, the present invention has been accomplished.
本発明の目的は、簡便な方法かつ低コストで、均一性
および密着性に優れためっきを実現するアルミニウム系
材料への電解めっき方法を提供することにある。An object of the present invention is to provide a method for electrolytic plating on an aluminum-based material which realizes plating with excellent uniformity and adhesion at a simple method and at low cost.
本発明者らは、上述の従来技術の問題に関し、以下の
ことに着眼した。すなわち、先ず、上記従来技術である
中間めっき処理やめっき前に特殊な電解処理を必要とす
るめっき処理の前記問題点を克服する手段として、電気
めっき処理液に着目した。The present inventors have focused on the following with respect to the above-described problems of the related art. That is, first, attention was paid to an electroplating treatment solution as a means for overcoming the above-mentioned problems of the above-described conventional intermediate plating treatment and plating treatment requiring special electrolytic treatment before plating.
そこで、アルミニウム系材料からなる基体表面を、電
気めっき処理液自体の活性化作用を利用して、電気めっ
き処理液への浸漬処理のみでめっきに最適の状態に活性
化させることにより、中間めっき処理等を省略して、直
接に所望のめっき処理を可能にするとともに、めっき設
備の簡易化、生産性の向上及びめっき品質の向上を実現
した。Therefore, the surface of the substrate made of an aluminum-based material is activated to an optimal state for plating only by immersion in the electroplating solution, utilizing the activating action of the electroplating solution itself. By omitting the above, the desired plating treatment can be directly performed, and the simplification of plating equipment, improvement of productivity, and improvement of plating quality are realized.
〔第1発明の説明〕 第1発明の構成 本第1発明のアルミニウム系材料への電気めっき方法
は、アルミニウム系材料からなる基体表面を電気めっき
処理液中に浸漬し、基体が一定の自然電極電位になるま
で保持し該基体の活性化処理をした後に、通電して電気
めっきを行いめっき皮膜を形成することを特徴とする。[Description of First Invention] Structure of First Invention In the method for electroplating an aluminum-based material according to the first invention, the surface of a substrate made of an aluminum-based material is immersed in an electroplating solution, and a natural electrode having a constant substrate After the substrate is activated until the potential is reached, the substrate is activated, and then energized to perform electroplating to form a plating film.
第1発明の作用および効果 本第1発明のアルミニウム系材料への電気めっき方法
により、均一でかつ密着性に優れためっき皮膜を、簡便
な方法および低コストで基体に形成することができる。Functions and Effects of the First Invention According to the method for electroplating an aluminum-based material of the first invention, a uniform and excellently adhered plating film can be formed on a substrate by a simple method and at low cost.
本第1発明のアルミニウム系材料への電気めっき方法
が上述の如き効果を発揮するメカニズムについては未だ
必ずしも明らかではないが、次のように考えられる。The mechanism by which the method for electroplating an aluminum-based material of the first invention exerts the above-mentioned effects is not necessarily clear, but is considered as follows.
すなわち、本第1発明の方法では、アルミニウム系材
料からなる基体の表面を適切な条件に管理された電気め
っき処理液に所定時間浸漬すると、アルミニウム系材料
からなる基体の自然電極電位がpHに応じた所定の値にな
り、該基体のめっき皮膜形成部がめっきに最適の状態に
活性化される。そして、該基体が一定の自然電極電位に
対応する表面性状になった後に通電を開始することによ
り、所定の厚さを有し、均一でかつ密着性に優れためっ
き皮膜の直接電気めっきが可能となる。このとき、めっ
き皮膜の形成は、電気化学反応、すなわち電極電位をパ
ラメータとする反応で行われるため、その進行が基体の
自然電極電位に強く依存するので、前記直接電気めっき
が可能になるものと考えられる。従って、活性化工程と
電気めっき工程が同一の電気めっき処理液中で連続的に
行うことができるため、活性化工程で得られた基体の活
性面が空気と直接接触することがないので、基体の不活
性化(酸化)が抑制され、高密着力の直接めっきが可能
になるものと思われる。That is, in the method of the first invention, when the surface of the substrate made of an aluminum-based material is immersed in an electroplating solution controlled under appropriate conditions for a predetermined time, the natural electrode potential of the substrate made of the aluminum-based material changes according to the pH. The predetermined value is obtained, and the plating film forming portion of the substrate is activated to an optimal state for plating. Then, by starting current supply after the substrate has a surface property corresponding to a certain natural electrode potential, direct electroplating of a plating film having a predetermined thickness, uniformity and excellent adhesion is possible. Becomes At this time, since the formation of the plating film is performed by an electrochemical reaction, that is, a reaction using the electrode potential as a parameter, its progress strongly depends on the natural electrode potential of the substrate, and therefore, the direct electroplating becomes possible. Conceivable. Therefore, since the activation step and the electroplating step can be performed continuously in the same electroplating treatment solution, the active surface of the substrate obtained in the activation step does not come into direct contact with air. It is considered that the inactivation (oxidation) of the metal is suppressed, and direct plating with high adhesion can be performed.
〔第2発明の説明〕 以下、本第1発明をより具体化した発明(第2発明と
する)を説明する。[Description of Second Invention] Hereinafter, an invention (hereinafter referred to as a second invention) that is a more specific version of the first invention will be described.
本第2発明において、アルミニウム系材料は、鋳造、
圧延、押出し、焼結等の方法で製造されたアルミニウム
材料あるいはアルミニウム合金材料を用いる。その形状
はブロック、板、パイプ等、表面へのめっき処理が可能
なものであればいかなるものでもよい。In the second invention, the aluminum-based material is cast,
An aluminum material or an aluminum alloy material manufactured by a method such as rolling, extrusion, or sintering is used. The shape may be any shape such as a block, a plate, a pipe, etc., as long as the surface can be plated.
なお、用意された基体が清浄な状態である場合には、
直ちに本活性化処理を適用してもかまわないが、通常の
入手材あるいはプレスその他の2次的な機械加工が施さ
れた基体では酸化皮膜あるいは油分等の汚れが付着して
おり、本活性化処理に入る前にそれらの汚れを除去する
清浄化処理を施すことが好ましい。清浄化処理としては
エッチングを伴わない中性脱脂あるいはエッチングを伴
う酸あるいはアルカリ性の洗浄液など通常の清浄化処理
液を用いる通常の方法で行えばよい。In addition, when the prepared substrate is in a clean state,
This activation treatment may be applied immediately. However, in the case of a commonly available material or a substrate that has been subjected to secondary machining, a dirt such as an oxide film or oil has adhered. It is preferable to carry out a cleaning treatment for removing such stains before starting the treatment. The cleaning treatment may be performed by a usual method using a normal cleaning treatment liquid such as neutral degreasing without etching or an acid or alkaline cleaning liquid with etching.
また、本第2発明では基体表面の粗面化は必要条件で
ないため、めっき後の表面光沢が必要とされる場合に
は、化学研磨あるいは電解研磨による清浄化を行っても
よい。Further, in the second aspect of the present invention, since the surface roughening of the substrate surface is not a necessary condition, when surface gloss after plating is required, cleaning by chemical polishing or electrolytic polishing may be performed.
また、本発明において、電気めっき処理液は、通常の
電気めっき処理液を用いることができ、例えば、ニッケ
ル(Ni)めっきであれば硫酸ニッケル液、スルファミン
酸ニッケル液、銅めっきであればピロりん酸銅液など、
酸性またはアルカリ性がとくに強いものでなければ良
い。In the present invention, as the electroplating treatment solution, a usual electroplating treatment solution can be used. For example, nickel (Ni) plating is a nickel sulfate solution, nickel sulfamate solution, and copper plating is pyrophosphoric acid. Copper acid liquid, etc.
It does not have to be particularly strong in acidity or alkalinity.
なお、アルミニウム系材料は化学的に活性であるた
め、酸化皮膜を形成し易く、めっき処理の障害となる。
この反応性の高さはめっき処理液中についても同様であ
る。すなわち、硫酸銅めっき処理液(pH<1)やシアン
化銅めっき処理液(pH=11〜13)では、酸性あるいはア
ルカリ性が強すぎて、めっき処理液中に浸漬した場合急
激にその金属がアルミニウム系材料表面に置換析出す
る。そして、このような状況下で通電を行うと、めっき
皮膜は一応形成されるもののめっき途上で既に剥離が発
生するなど、密着性は期待できない。従って、本発明の
方法を適用するためには、電気めっき処理液のpHの範囲
は、3〜10であることが好ましい。なお、酸性の処理液
では該pHの範囲が3〜6程度であることが、アルカリ性
の処理液では該pHの範囲が8〜10程度であることが、そ
れぞれ好ましい。Since the aluminum-based material is chemically active, it easily forms an oxide film, which hinders the plating process.
This high reactivity is the same in the plating solution. That is, the copper sulfate plating solution (pH <1) or the copper cyanide plating solution (pH = 11 to 13) is too acidic or alkaline, so that when immersed in the plating solution, the metal rapidly becomes aluminum. Substitution precipitation occurs on the surface of the system material. When current is applied in such a situation, the plating film is formed for the time being, but the adhesion cannot be expected, for example, peeling already occurs during plating. Therefore, in order to apply the method of the present invention, the pH range of the electroplating solution is preferably 3 to 10. In addition, it is preferable that the range of the pH is about 3 to 6 for an acidic treatment liquid, and that the range of the pH is about 8 to 10 for an alkaline treatment liquid.
本第2発明のアルミニウム系材料への電気めっき方法
は、前記アルミニウム系材料からなる基体表面を前記電
気めっき処理液中に浸漬し、基体が一定の自然電極電位
に対応する表面性状になる時間まで保持し該基体の活性
化処理をした後に、通電して電気めっきを行いめっき皮
膜を形成する。In the method for electroplating an aluminum-based material according to the second invention, the surface of the substrate made of the aluminum-based material is immersed in the electroplating solution until the substrate has a surface property corresponding to a constant natural electrode potential. After holding and activating the substrate, electricity is supplied to perform electroplating to form a plating film.
本発明の電気めっき方法において、最も特徴とすると
ころは、活性化処理の終了時期、すなわち基体表面が十
分に活性化されて通電を開始する時期(保持時間)を、
その基体が電気めっき処理液中で有する自然電極電位の
貴卑により判定することにある。すなわち、該活性化処
理において、基体の自然電極電位が所定の電気めっき処
理液中で所定の電位値になるまで通電しない状態で保持
することである。In the electroplating method of the present invention, the most characteristic feature is that the end time of the activation treatment, that is, the time (holding time) at which the substrate surface is sufficiently activated to start energization,
The determination is based on the nobleness of the natural electrode potential of the substrate in the electroplating solution. That is, in the activation treatment, the substrate is kept in a non-energized state until the natural electrode potential of the substrate reaches a predetermined potential value in a predetermined electroplating solution.
なお、一定の自然電極電位の範囲は、めっき処理液の
pH,温度などのめっき条件や、めっき金属などを考慮し
て、予め事前のデータ等をもとに設定された、密着性に
優れためっき皮膜が形成される自然電極電位の範囲とす
ることができる。Note that the range of the constant natural electrode potential depends on the plating solution.
Considering the plating conditions such as pH and temperature, the plating metal, etc., the range of the natural electrode potential, which is set in advance based on the prior data, etc., to form a plating film with excellent adhesion, should be set. it can.
なお、基体の種類やめっき処理液の組成によっては保
持時間中に活性化が進行しても、それに対応して自然電
極電位に顕著な変化が現れない場合がある。具体的に
は、基体を電気めっき処理液中に浸漬した当初から活性
化が達成されるばずの所定の電位範囲内で変動し、該電
極の測定だけからは保持時間の終了を判別し難い場合で
ある。このような場合には、保持時間とめっき皮膜の密
着性との関係を予め求めておき、適正な保持時間を設定
し、該保持時間の経過により活性化処理が終了するこ
と、すなわち基体表面がめっき皮膜が形成され易い活性
状態になったかどうかを判断することができる。該時間
の経過後、通電して電気めっきを行いめっき皮膜を形成
することにより、めっき皮膜の高密着性を確保すること
ができる。Depending on the type of the substrate and the composition of the plating solution, even if the activation proceeds during the holding time, there is a case where no remarkable change in the natural electrode potential appears correspondingly. Specifically, it fluctuates within a predetermined potential range where activation is achieved from the beginning when the substrate is immersed in the electroplating treatment solution, and it is difficult to determine the end of the holding time only from the measurement of the electrode. Is the case. In such a case, the relationship between the holding time and the adhesion of the plating film is determined in advance, and an appropriate holding time is set. It can be determined whether or not the plating film has been activated to be easily formed. After the lapse of the time, by energizing and electroplating to form a plating film, high adhesion of the plating film can be secured.
自然電極電位の測定は、前記電気めっき処理液中で行
う。The measurement of the natural electrode potential is performed in the electroplating solution.
該電気めっき処理液に、必要に応じて清浄化処理した
基体および飽和カロメル電極(SCE)を浸漬し、電位差
計にて基体の自然電極電位を直ちに測定する。ここで、
基準電極としては、飽和カロメル電極以外に、例えば塩
化銀、塩化水銀等の各電極を用いることも可能である。
飽和カロメル電極以外の電極を用いた場合、飽和カロメ
ル電極を基準に換算した値が飽和カロメル電極を基準と
する条件に満足するかどうかにより判断することができ
るが、独自に電極特有の基準および条件を設定して判断
することもできる。The substrate and the saturated calomel electrode (SCE), which have been cleaned as required, are immersed in the electroplating solution, and the natural electrode potential of the substrate is immediately measured with a potentiometer. here,
As the reference electrode, other than the saturated calomel electrode, for example, each electrode of silver chloride, mercury chloride or the like can be used.
When an electrode other than a saturated calomel electrode is used, it can be determined based on whether the value converted based on the saturated calomel electrode satisfies the conditions based on the saturated calomel electrode. Can be set to make the determination.
十分な活性化を満足する電位条件、これは電気めっき
処理液の種類および清浄化処理の方法等によっても異な
るため、予め電位と密着力との関係を求めておく必要が
あるが、酸性の電気めっき処理液であればpHを低く、ア
ルカリ性の電気めっき処理液であればpHを高くするほ
ど、また処理液の温度を高くするほど活性化に要する時
間(保持時間)は短くなる。ただし、めっき処理液のpH
は、得られる皮膜の物性やめっき処理液の安定性とも関
係しており、要求される条件や特性を満足する範囲内で
めっき処理液のpHが選択される。このようにして活性化
された後、通電を開始して所望の厚さに形成されためっ
き皮膜は、基体と強固に密着しており、通常の使用にお
いて剥離等の問題を生じることはない。しかし、密着力
の信頼性をより確実なものとするために、ベーキング処
理、例えば200℃の温度で1時間程度ベーキングするこ
とが望ましい。Since the potential condition that satisfies the sufficient activation depends on the type of the electroplating treatment solution and the cleaning method, it is necessary to determine the relationship between the potential and the adhesion force in advance. The lower the pH of the plating solution, the higher the pH of the alkaline electroplating solution and the higher the temperature of the processing solution, the shorter the time required for activation (holding time). However, the pH of the plating solution
Is related to the physical properties of the resulting film and the stability of the plating solution, and the pH of the plating solution is selected within a range that satisfies the required conditions and characteristics. After being activated in this way, the plating film formed to a desired thickness by starting current supply is firmly adhered to the substrate, and does not cause problems such as peeling in ordinary use. However, in order to further ensure the reliability of the adhesion, it is desirable to perform baking, for example, baking at a temperature of 200 ° C. for about one hour.
ここで、ピロりん酸銅80g/とピロりん酸カリウム35
0g/とからなりpHを8.5に調整したピロりん酸銅電気め
っき処理液を用い、清浄化処理として脱脂、アルカリエ
ッチングの後、30%の硝酸で30秒のデスマット処理した
ものについて、十分な密着強度を示すのに必要な活性面
を得るための基体の自然電極電位と保持時間を第1図に
示した。同図中、斜線で示した部分が高密着力の銅皮膜
が得られる自然電極電位の範囲である。従って、清浄化
処理をした基体をピロりん酸銅めっき処理液中に浸漬し
た後、基体の自然電極電位が上記範囲、すなわち約−0.
65ボルト(V)から約−0.45Vの範囲になるまで保持す
れば基体表面の活性化が十分に達成され、その後通電す
ることにより、密着性に優れた電気銅めっき皮膜が得ら
れることになる。さらに、同図には、電極電位と保持時
間や処理液の温度との関係を理解し易くするため、処理
液温度がA(図中に「A」と示す)、B(図中に「B」
と示す)、およびC(図中に「C」と示す)の場合の電
極電位の変化を示した。なお、液温の関係はA<B<C
である。同図より明らかのように、処理液温度が高い程
早く目的の電位条件を満足し、例えばBでは60秒以上の
保持時間があれば良いことが分る。なお、同図は硝酸デ
スマットを行った例であり、処理方法により電位挙動は
異なる。Here, copper pyrophosphate 80 g / potassium pyrophosphate 35
Using a copper pyrophosphate electroplating treatment solution consisting of 0 g / pH adjusted to 8.5, degreasing as a cleaning treatment, alkali etching, and desmutting with 30% nitric acid for 30 seconds, sufficient adhesion FIG. 1 shows the natural electrode potential and the holding time of the substrate for obtaining the active surface necessary for showing the strength. In the figure, the shaded portion indicates the range of the natural electrode potential at which a copper film with high adhesion is obtained. Therefore, after immersing the cleaned substrate in a copper pyrophosphate plating solution, the natural electrode potential of the substrate is in the above range, that is, about -0.1.
If the voltage is maintained from 65 volts (V) to about −0.45 V, activation of the substrate surface is sufficiently achieved, and thereafter, when current is supplied, an electrolytic copper plating film having excellent adhesion can be obtained. . Further, in the figure, in order to make it easier to understand the relationship between the electrode potential and the holding time and the temperature of the processing liquid, the processing liquid temperature is indicated by A (indicated by “A” in the figure), B (indicated by “B "
, And C (shown as “C” in the figure). The relationship between the liquid temperatures is A <B <C
It is. As is clear from the figure, the higher the temperature of the processing solution, the sooner the target potential condition is satisfied. For example, in the case of B, it is sufficient that the holding time is 60 seconds or more. The figure shows an example in which nitrate desmutting is performed, and the potential behavior differs depending on the processing method.
次いで、硫酸ニッケル300g/とホウ酸40g/とから
なりpHを4.5に調整した硫酸ニッケル電気めっき処理液
を用い、清浄化処理として脱脂、アルカリエッチングの
後、30%の硝酸で30秒のデスマット処理したものについ
て、十分な密着強度を示すのに必要な活性面を得るため
の基体の自然電極電位と保持時間を第2図に示した。同
図中、斜線で示した部分が高密着力のニッケル皮膜が得
られる自然電極電位の範囲である。従って、清浄化処理
をした基体を硫酸ニッケルめっき処理液中に浸漬した
後、基体の自然電極電位が上記範囲、すなわち約−0.70
Vから約−0.45Vの範囲になるまで保持すれば基体表面の
活性化が十分に達成され、その後通電することにより、
密着性に優れた電気ニッケルめっき皮膜が得られること
になる。さらに、同図には、基体の合金組成の違いによ
る電極電位の違いを示した。基体D(図中に「D」と示
す)では単純な電位変化が見られ、120秒以上の保持時
間があれば良いことが分かる。一方、基体E(図中に
「E」と示す)の場合、基体Dと同一前処理にも係わら
ず、やや複雑な時間変化を示した後に−0.6V付近に落着
き、前述したような保持時間の終了が自然電極電位から
だけでは判別し難い例であるが、このような場合には、
予め求めておいた形成めっき皮膜の密着性との関係か
ら、活性化状態を示す適正な保持時間が60秒と設定され
る。この場合には、該保持時間(60秒)の経過により、
活性化が十分に行われたと判断することができる。Next, using a nickel sulfate electroplating treatment solution consisting of 300 g of nickel sulfate and 40 g of boric acid and adjusting the pH to 4.5, degreasing as a cleaning treatment, alkali etching, and then desmutting with 30% nitric acid for 30 seconds. FIG. 2 shows the natural electrode potential and the holding time of the substrate for obtaining an active surface necessary for exhibiting sufficient adhesion strength. In the figure, the shaded portion is the range of the natural electrode potential at which a nickel film with high adhesion is obtained. Therefore, after immersing the cleaned substrate in the nickel sulfate plating solution, the natural electrode potential of the substrate is in the above range, that is, about -0.70.
By holding it from V to a range of about -0.45 V, activation of the substrate surface is sufficiently achieved.
An electro-nickel plating film having excellent adhesion can be obtained. Further, FIG. 3 shows a difference in electrode potential due to a difference in alloy composition of the base. A simple potential change is observed in the substrate D (indicated as “D” in the figure), and it is understood that a holding time of 120 seconds or more is sufficient. On the other hand, in the case of the substrate E (indicated as “E” in the figure), despite the same pretreatment as the substrate D, after showing a somewhat complicated time change, it settles to around −0.6 V, and the holding time as described above Is difficult to determine only from the natural electrode potential, in such a case,
An appropriate holding time indicating the activated state is set to 60 seconds from the relationship with the adhesion of the formed plating film obtained in advance. In this case, due to the elapse of the holding time (60 seconds),
It can be determined that the activation has been sufficiently performed.
本第2発明のアルミニウム系材料への電気めっき方法
において、直接電気めっきが可能となるメカニズムにつ
いては、未だ必ずしも明らかではないが、次のように考
えられる。In the method for electroplating an aluminum-based material according to the second aspect of the present invention, the mechanism enabling direct electroplating is not necessarily clear yet, but is considered as follows.
すなわち、処理液は弱アルカリまたは弱酸性であるた
め、アルミニウム系材料の表面酸化物は、徐々に化学的
作用により溶解され活性面(金属面)が出現するように
なる。この様な状態になると、イオン化傾向の違いによ
ってアルミニウムは溶出し、めっき処理液中の銅イオン
またはニッケルイオンは置換析出するようになる。これ
ら活性化反応と置換析出反応は、処理液温度、pH、処理
液組成の影響を受ける。そして、保持時間は、高温で酸
性またはアルカリ性が強いほど短くなる傾向がある。従
来、めっき処理液中での置換反応は、基体とめっき皮膜
との密着性低下の原因とされ、極力この反応を抑制する
工夫がなされてきた。しかし、この従来からの考えに敢
えて反し、保持時間の持つ有用性に着目し、電気めっき
処理液組成をこれらの反応が急激に起こらない適当な範
囲に設定し、且つ電極電位をモニターすることにより過
度の置換析出を防いで処理液の持つ活性化作用を最大限
に利用することにより、均一性でかつ密着性に優れため
っき皮膜を簡便な方法および低コストで基体に形成する
ことが実現できたものと思われる。That is, since the treatment liquid is weakly alkaline or weakly acidic, the surface oxide of the aluminum-based material is gradually dissolved by a chemical action and an active surface (metal surface) appears. In such a state, aluminum is eluted due to a difference in ionization tendency, and copper ions or nickel ions in the plating solution are replaced and precipitated. These activation reaction and displacement precipitation reaction are affected by the temperature of the processing solution, the pH, and the composition of the processing solution. The retention time tends to be shorter at higher temperatures as the acidity or alkalinity is stronger. Conventionally, a substitution reaction in a plating solution is considered to be a cause of a decrease in adhesion between a substrate and a plating film, and various measures have been taken to suppress this reaction as much as possible. However, contrary to the conventional idea, focusing on the usefulness of the holding time, by setting the composition of the electroplating solution to an appropriate range where these reactions do not occur rapidly, and by monitoring the electrode potential. By maximizing the activating action of the processing solution while preventing excessive substitutional precipitation, it is possible to form a uniform and excellent adhesion plating film on the substrate in a simple manner and at low cost. It seems to have been.
本第2発明では、前記第1発明の効果を奏する上に、
さらに以下のような効果を奏する。In the second invention, in addition to the effects of the first invention,
Further, the following effects are obtained.
すなわち、アルミニウム系材料からなる基体表面を、
電気めっき処理液自体の活性化作用を利用してめっきに
最適の状態に活性化することができ、しかも直接に所望
のめっき処理を可能にするとともに、めっき設備の簡易
化、生産性の向上及びめっき品質の向上を図ることがで
きる。That is, the surface of the substrate made of an aluminum-based material is
By utilizing the activating action of the electroplating solution itself, it can be activated to an optimal state for plating. In addition, the desired plating process can be directly performed, and simplification of plating equipment, improvement of productivity and The plating quality can be improved.
また、アルミニウム系材料からなる基体の表面に亜鉛
置換めっき等の中間めっき処理を施すことなしに、また
特殊な電解装置を必要とせずに直接基体表面に所望のめ
っきができるため、めっき工程が簡略化され、また中間
皮膜の溶出を防ぐため特殊なストライクめっきが不要と
なり、設備費の低減、生産性の向上が図れる。さらに、
活性化と電気めっきが同一浴でかつ連続処理であること
から、活性度を常に高いレベルに維持できるため、めっ
きの均一性及び密着性の確保が容易となる。In addition, the desired plating can be performed directly on the surface of the substrate without subjecting the surface of the substrate made of an aluminum-based material to an intermediate plating process such as zinc substitution plating or the like, and without requiring a special electrolytic device. In addition, special strike plating is not required to prevent elution of the intermediate film, so that equipment costs can be reduced and productivity can be improved. further,
Since the activation and the electroplating are performed in the same bath and are continuous treatments, the activity can be always maintained at a high level, so that uniformity of plating and adhesion can be easily ensured.
以下、本発明の実施例を説明する。 Hereinafter, embodiments of the present invention will be described.
実施例1 アルミニウム系材料からなる基体(JIS A1100縦50m
m、横50mm、厚さ1mm)を用意し、該基体の片面に予めエ
ポキシ樹脂で2×2mmの面積を10個残してシールし、露
出部をめっき部として準備した。Example 1 A substrate made of an aluminum-based material (JIS A1100, 50 m long)
m, width 50 mm, thickness 1 mm) was prepared, and one surface of the base was sealed with epoxy resin in advance leaving 10 2 × 2 mm areas, and the exposed portions were prepared as plated portions.
次いで、電気めっき処理液として、プロりん酸銅80g/
とピロりん酸カリウム350g/とからなりpHを8.5また
は9.5に調整したピロりん酸銅電気めっき処理液を二種
類用意した。Next, as an electroplating treatment solution, copper prophosphate 80 g /
Two kinds of copper pyrophosphate electroplating treatment solutions were prepared, each of which consisted of potassium pyrophosphate and 350 g / potassium and whose pH was adjusted to 8.5 or 9.5.
次に、該基体を水溶性アルミニウム用脱脂剤で脱脂し
た後、水酸化ナトリウム50g/の水溶液を用いてエッチ
ングし、さらに30%硝酸水溶液で脱スマットし、清浄化
した。Next, the substrate was degreased with a water-soluble degreasing agent for aluminum, etched using an aqueous solution of 50 g / sodium hydroxide, further desmutted with a 30% aqueous nitric acid solution, and cleaned.
次いで、該電気めっき処理液に、基体および飽和カロ
メル電極を浸漬し、電気めっき装置を構成した。Next, the substrate and the saturated calomel electrode were immersed in the electroplating solution to form an electroplating apparatus.
第1表に示す処理液温度、pHおよび保持時間で活性化
処理をした後、5A/dm2で10分通電して約10μm厚の銅め
っきを形成した。この銅めっき層は、むらのない表面が
平滑な均一なめっき層であった。なお、この活性化処理
による保持時間の終了時、すなわち通電開始直前の自然
電極電位を、第1表に示す。その後、はんだによる銅食
われを防止する目的で、さらに2μm厚の無電解ニッケ
ルめっきを施し、200℃×1hrのベーキング処理をした。After performing the activation treatment at the treatment liquid temperature, pH and retention time shown in Table 1, current was passed at 5 A / dm 2 for 10 minutes to form a copper plating having a thickness of about 10 μm. This copper plating layer was a uniform plating layer having an even surface and a smooth surface. Table 1 shows the natural electrode potential at the end of the holding time by the activation process, that is, immediately before the start of energization. Thereafter, for the purpose of preventing copper erosion by solder, electroless nickel plating was further applied to a thickness of 2 μm, and baking treatment was performed at 200 ° C. for 1 hour.
得られためっき材の性能評価試験を、破断試験により
行った。すなわち、めっき部に0.8mmφの錫めっき銅線
をはんだ付けし、引張り試験機を用いて破断試験を行っ
た。破断位置がはんだ層内部か、あるいは銅めっきと基
体との界面であるかにより密着性の良否を判定する。該
試験により得られた結果を、第1表に示す。A performance evaluation test of the obtained plated material was performed by a break test. That is, a tin-plated copper wire of 0.8 mmφ was soldered to the plated portion, and a breaking test was performed using a tensile tester. Whether the adhesion is good or not is determined based on whether the fracture position is inside the solder layer or at the interface between the copper plating and the substrate. Table 1 shows the results obtained by the test.
なお、比較のために、電気めっき処理液中への基体の
保持時間が短いほかは、本実施例1と同様の条件により
比較用基体に電気めっき処理を施し、同様の性能評価試
験を行った(試料番号C1〜C10)。その結果を、第2表
に併せて示す。 For comparison, a comparative substrate was subjected to electroplating under the same conditions as in Example 1 except that the holding time of the substrate in the electroplating solution was short, and a similar performance evaluation test was performed. (Sample numbers C1 to C10). The results are shown in Table 2.
第1表および第2表より明らかの如く、処理液温度が
50℃では、自然電極電位が約−0.65Vより貴を満足する
試料番号1および2について、密着力の良好なめっき被
膜が得られた。これに対して、保持時間中に自然電極電
位が約−0.65Vを越えることができなかった試料番号C1
〜C4では、活性化が不十分で、めっき界面での剥離が生
じた。また、処理液温度が60℃では、自然電極電位を満
足する試料番号3〜8については密着力の良好なめっき
皮膜が得られており、処理液温度を上昇させることによ
り、基体表面を活性化するために必要な保持時間が短縮
されていることが分る。 As is clear from Tables 1 and 2, the temperature of the processing solution was
At 50 ° C., a plated film having good adhesion was obtained for Sample Nos. 1 and 2, which had a natural electrode potential of more than about −0.65 V. In contrast, sample number C1 in which the natural electrode potential could not exceed about -0.65 V during the holding time
In ~ C4, activation was insufficient, and peeling occurred at the plating interface. When the temperature of the processing solution was 60 ° C., a plating film having good adhesion was obtained for Sample Nos. 3 to 8 satisfying the natural electrode potential, and the substrate surface was activated by increasing the temperature of the processing solution. It can be seen that the holding time required to perform the operation is reduced.
次に、めっき処理液のpHで見た場合、該処理液のpHが
8.5では、自然電極電位が約−0.65Vより貴を満足する試
料番号1〜5について、密着力の良好なめっき被膜が得
られた。これに対して、保持時間中に自然電極電位が約
−0.65Vを越えることができなかった試料番号C1〜C7で
は、活性化が不十分で、めっき界面での剥離が生じた。
また、処理液のpHが9.5では、自然電極電位を満足する
試料番号5〜8については密着力の良好なめっき皮膜が
得られており、アルカリ性処理液では該処理液のpHを上
昇させることにより、基体表面を活性化するために必要
な保持時間が短縮されていることが分る。Next, when viewed in terms of the pH of the plating solution, the pH of the
In the case of 8.5, a plated film having good adhesion was obtained for Sample Nos. 1 to 5 in which the natural electrode potential was more than about -0.65 V. On the other hand, in sample numbers C1 to C7 in which the natural electrode potential could not exceed about -0.65 V during the holding time, the activation was insufficient and the peeling at the plating interface occurred.
In addition, when the pH of the processing solution was 9.5, a plating film having good adhesion was obtained for Sample Nos. 5 to 8 satisfying the natural electrode potential, and in the alkaline processing solution, the pH of the processing solution was increased. It can be seen that the holding time required for activating the substrate surface is reduced.
実施例2 実施例1と同一形状のアルミニウム基体(JIS A105
0)を用意し、同様に試料用基体として準備した。Example 2 An aluminum substrate having the same shape as in Example 1 (JIS A105
0) was prepared and similarly prepared as a sample substrate.
次に、電気めっき処理液として、ピロりん酸銅80g/
とピロりん酸カリウム350g/とからなりpHを8.5に調整
したピロりん酸銅電気めっき処理液を用意した。Next, as an electroplating treatment solution, copper pyrophosphate 80 g /
A copper pyrophosphate electroplating treatment solution was prepared, which was made up of 350 g / potassium pyrophosphate and adjusted to pH 8.5.
次いで、前記基体を前記実施例1と同様にアルカリエ
ッチングを行ったところ、スマットの生成が少なかった
ので、硝酸デスマット処理を行わずにそのまま水洗し、
清浄化を終了した。Next, when the base was subjected to alkali etching in the same manner as in Example 1, the formation of smut was small.
Cleaning was completed.
次に、該電気めっき処理液に、基体および飽和カロメ
ル電極を浸漬し、電気めっき装置を構成した。Next, the substrate and the saturated calomel electrode were immersed in the electroplating solution to form an electroplating apparatus.
第3表に示す処理液温度および保持時間で活性化処理
をした後、5A/dm2で10分通電して約10μm厚の銅めっき
を形成した。この銅めっき層は、むらのない表面が平滑
な均一なめっき層であった。なお、この活性化処理によ
る保持時間の終了時、すなわち通電開始直前の自然電極
電位を、第2表に示す。その後、銅食われを防止する目
的で、さらに2μm厚の無電解ニッケルめっきを施し20
0℃×1hrのベーキング処理をした。After the activation treatment at the treatment solution temperature and the holding time shown in Table 3, current was passed at 5 A / dm 2 for 10 minutes to form copper plating with a thickness of about 10 μm. This copper plating layer was a uniform plating layer having an even surface and a smooth surface. Table 2 shows the natural electrode potential at the end of the holding time by this activation process, that is, immediately before the start of energization. Then, in order to prevent copper erosion, a further 2 μm thick electroless nickel plating is applied.
A baking treatment was performed at 0 ° C. × 1 hr.
得られためっき材の性能評価試験を、実施例1と同様
に行った。該試験により得られた結果を、第3表に示
す。A performance evaluation test of the obtained plated material was performed in the same manner as in Example 1. Table 3 shows the results obtained by the test.
なお、比較のために、電気めっき処理液中への基体の
保持時間が短いほかは、本実施例2と同様の条件により
比較用基体に電気めっき処理を施し、同様の性能評価試
験を行った(試料番号C11〜C17)。その結果を、第2表
に併せて示す。For comparison, a comparative substrate was subjected to electroplating under the same conditions as in Example 2 except that the holding time of the substrate in the electroplating solution was short, and a similar performance evaluation test was performed. (Sample numbers C11 to C17). The results are shown in Table 2.
第3表より明らかの如く、本実施例の基体の自 然電極電位は、実施例1の硝酸デスマット処理した場合
に比べ、やや複雑な時間変化をするが、高い密着力を有
する皮膜は、初期の貴な電位から約−0.45Vを卑方向に
越えたところの条件で得られることが分る。すなわち、
処理液温度が50℃では、試料番号9および10が、処理液
温度が60℃では、試料番号11および12がそれに相当して
いる。As is apparent from Table 3, the substrate of the present example has Naturally, the electrode potential changes slightly more complicatedly than the case where the nitrate desmutting treatment of Example 1 was performed, but the film having a high adhesion exceeded the initial noble potential by about −0.45 V in the base direction. It can be seen that it can be obtained under the following conditions. That is,
When the processing liquid temperature is 50 ° C., sample numbers 9 and 10 correspond to the processing liquid temperature, and when the processing liquid temperature is 60 ° C., sample numbers 11 and 12 correspond thereto.
これに対して、保持時間中に自然電極電位が約−0.45
Vを卑方向に越えることができなかった試料番号C11〜C1
7では、活性化が不十分でめっき界面で剥離が生じた。On the other hand, during the holding time, the natural electrode potential is about -0.45
Sample numbers C11 to C1 that could not cross V in the base direction
In No. 7, the activation was insufficient, and peeling occurred at the plating interface.
実施例3 実施例1と同一形状のアルミニウム基体7種(99.9%
Al,JIS A 2024,JIS A 3003,JIS A 4343,JIS A 5052,JIS
A 6101,JIS A 7075)を用意し、同様に試料用基体とし
て準備した。Example 3 Seven types of aluminum substrates having the same shape as in Example 1 (99.9%
Al, JIS A 2024, JIS A 3003, JIS A 4343, JIS A 5052, JIS
A 6101, JIS A 7075) was prepared and similarly prepared as a sample substrate.
次に、電気めっき処理液として、ピロりん酸銅80g/
とピロりん酸カリウム350g/とからなりpHを8.5に調整
したピロりん酸銅電気めっき処理液を用意した。Next, as an electroplating treatment solution, copper pyrophosphate 80 g /
A copper pyrophosphate electroplating treatment solution was prepared, which was made up of 350 g / potassium pyrophosphate and adjusted to pH 8.5.
次いで、前記基体を水溶性アルミニウム用脱脂剤で脱
脂した後、水酸化ナトリウム50g/の水溶液を用いてエ
ッチングを行い、さらに、99.9%Alからなる基体は30%
硝酸水溶液で、その他の基体は4%フッ酸+20%硝酸水
溶液からなる硝フッ酸水溶液でそれぞれ脱スマットし、
清浄化を行った。Next, after the base was degreased with a water-soluble degreasing agent for aluminum, etching was performed using an aqueous solution of 50 g / sodium hydroxide.
Desmut with a nitric acid aqueous solution and other substrates with a nitric hydrofluoric acid aqueous solution consisting of 4% hydrofluoric acid + 20% nitric acid aqueous solution, respectively.
Cleaning was performed.
次に、前記電気めっき処理液に、基体および飽和カロ
メル電極を浸漬し、電気めっき装置を構成した。Next, the substrate and the saturated calomel electrode were immersed in the electroplating solution to form an electroplating apparatus.
次いで、処理液温度を60℃とし第3表に示す保持時間
で活性化処理を行った後、5A/dm2で10分通電して約10μ
m厚の銅めっきを形成した。この銅めっき層は、むらの
ない表面が平滑な均一なめっき層であった。なお、この
活性化処理による保持時間の終了時、すなわち通電開始
直前の自然電極電位を、第4表に示す。その後、銅食わ
れを防止する目的で、さらに2μm厚の無電解ニッケル
めっきを施し200℃×1hrのベーキング処理をした。Then, after performing an activation treatment at a treatment solution temperature of 60 ° C. and a holding time shown in Table 3, the mixture was energized at 5 A / dm 2 for 10 minutes to about 10 μm.
An m-thick copper plating was formed. This copper plating layer was a uniform plating layer having an even surface and a smooth surface. Table 4 shows the natural electrode potential at the end of the holding time by the activation process, that is, immediately before the start of energization. Thereafter, for the purpose of preventing copper erosion, electroless nickel plating having a thickness of 2 μm was further performed and baking treatment was performed at 200 ° C. for 1 hour.
得られためっき材の性能評価試験を、実施例1と同様
に行った。該試験により得られた結果を、第4表に示
す。A performance evaluation test of the obtained plated material was performed in the same manner as in Example 1. Table 4 shows the results obtained by the test.
なお、比較のために、電気めっき処理液中への基体の
保持時間が短いほかは、本実施例3と同様の条件により
比較用基体に電気めっき処理を施し、同様の性能評価試
験を行った(試料番号C19〜C23)。その結果を、第4表
に併せて示す。For comparison, a comparative substrate was subjected to an electroplating process under the same conditions as in Example 3 except that the holding time of the substrate in the electroplating solution was short, and a similar performance evaluation test was performed. (Sample numbers C19 to C23). The results are shown in Table 4.
第4表より明らかのごとく、自然電極電位が約−0.65
Vより貴を満足する試料番号13〜19について、密着力の
良好なめっき被膜が得られた。これに対して、保持時間
中に自然電極電位が約−0.65Vを越えることができなか
った試料番号C18〜C24では、活性化が不十分で、めっき
界面での剥離が生じた。As is clear from Table 4, the natural electrode potential was about -0.65.
For Sample Nos. 13 to 19 satisfying nobleness than V, plated films with good adhesion were obtained. On the other hand, in sample numbers C18 to C24 in which the natural electrode potential could not exceed about -0.65 V during the holding time, the activation was insufficient, and peeling at the plating interface occurred.
このように、本実施例の電気めっき処理液組成、すな
わち、pHが8.5のピロりん酸銅めっき浴での条件におい
ては、基体の種類とは無関係に、該処理液浴中での自然
電極電位が所定の範囲、すなわち約−0.65Vから約−0.4
5Vの範囲になるまで保持することにより基体表面の活性
化が達成 され、その後通電することにより密着性に優れた電気銅
めっき皮膜が得られることが分かる。As described above, the composition of the electroplating treatment solution of the present embodiment, that is, the condition of the copper pyrophosphate plating bath having a pH of 8.5, regardless of the type of the substrate, the natural electrode potential in the treatment bath. Is within a predetermined range, i.e., from about -0.65V to about -0.4.
Achieves activation of the substrate surface by holding it in the 5V range It can be seen that an electric copper plating film having excellent adhesion can be obtained by applying a current thereafter.
実施例4 実施例1と同一形状のアルミニウム基体(JIS A110
0)を用意し、同様に試料用基体として準備した。Example 4 An aluminum substrate having the same shape as in Example 1 (JIS A110
0) was prepared and similarly prepared as a sample substrate.
次に、電気めっき処理液として、硫酸ニッケル300g/
とホウ酸40g/とからなりpHを4.5または3.5に調整し
た硫酸ニッケル電気めっき処理液を二種類用意した。Next, as an electroplating treatment solution, nickel sulfate 300 g /
And 40 g / boric acid, and two kinds of nickel sulfate electroplating treatment solutions were prepared whose pH was adjusted to 4.5 or 3.5.
次いで、前記基体に前記実施例1と同様に脱脂および
アルカリエッチング処理を施し、さらに、30%硝酸水溶
液で脱スマットし、清浄化を行った。Next, the substrate was subjected to degreasing and alkali etching in the same manner as in Example 1, and further desmutted with a 30% nitric acid aqueous solution to perform cleaning.
次に、該電気めっき処理液に、基体および飽和カロメ
ル電極を浸漬し、電気めっき装置を構成した。Next, the substrate and the saturated calomel electrode were immersed in the electroplating solution to form an electroplating apparatus.
次いで、処理液温度を60℃とし、第5表に示すpHおよ
び保持時間で活性化処理を行った後、5A/dm2で10分通電
して約10μm厚のニッケルめっきを形成した。このニッ
ケルめっき層は、むらのない表面が平滑な均一なめっき
層であった。なお、この活性化処理による保持時間の終
了時、すなわち通電開始直前の自然電極電位を、第5表
に示す。その後、200℃×1hrのベーキング処理をした。Next, after performing an activation treatment at a treatment liquid temperature of 60 ° C. and a pH and a retention time shown in Table 5, a current of 5 A / dm 2 was supplied for 10 minutes to form a nickel plating having a thickness of about 10 μm. This nickel plating layer was a uniform plating layer having an even surface and a smooth surface. Table 5 shows the natural electrode potential at the end of the holding time by the activation process, that is, immediately before the start of energization. Thereafter, a baking treatment was performed at 200 ° C. for 1 hour.
得られためっき材の性能評価試験を、実施例1と同様
に行った。該試験により得られた結果を、第5表に示
す。A performance evaluation test of the obtained plated material was performed in the same manner as in Example 1. Table 5 shows the results obtained by the test.
なお比較のために、電気めっき処理液中への基体の保
持時間が短いほかは、本実施例4と同様の条件により比
較用基体に電気めっき処理を施し、同様の性能評価試験
を行った(試料番号C25〜C29)。その結果を、第5表に
併せて示す。For comparison, a comparative substrate was subjected to electroplating under the same conditions as in Example 4 except that the holding time of the substrate in the electroplating solution was short, and a similar performance evaluation test was performed ( Sample numbers C25 to C29). The results are shown in Table 5.
第5表より明らかの如く、処理液のpHが4.5では、自
然電極電位が約−0.70Vより貴を満足する試料番号20お
よび22について、密着力の良好なめっき被膜が得られ
た。これに対して、保持時間中に自然電極電位が約−0.
70Vを越える ことができなかった試料番号C25〜C27では、活性化が不
十分で、めっき界面での剥離が生じた。As is evident from Table 5, when the pH of the treatment solution was 4.5, plated films having good adhesion were obtained for Sample Nos. 20 and 22, which had a natural electrode potential of about -0.70 V and satisfied nobleness. On the other hand, during the holding time, the natural electrode potential is about -0.
Over 70V In sample numbers C25 to C27, which could not be performed, activation was insufficient, and peeling at the plating interface occurred.
次に、pHが3.5の処理液では、自然電極電位を満足す
る試料番号24〜26については密着力の良好なめっき被膜
が得られており、処理液のpHを下げることにより、基体
表面を活性化するために必要な保持時間が短縮されてい
ることが分る。Next, in the case of the treatment solution having a pH of 3.5, a plating film having good adhesion was obtained for Sample Nos. 24 to 26 satisfying the natural electrode potential, and the substrate surface was activated by lowering the pH of the treatment solution. It can be seen that the holding time required for the conversion is reduced.
実施例5 実施例1と同一形状のアルミニウム基体7種(99.9%
Al,JIS A 2024,JIS A 3003,JIS A 4343,JIS A 5052,JIS
A 6101,JIS A 7075)を用意し、同様に試料用基体とし
て準備した。Example 5 Seven types of aluminum substrates having the same shape as in Example 1 (99.9%
Al, JIS A 2024, JIS A 3003, JIS A 4343, JIS A 5052, JIS
A 6101, JIS A 7075) was prepared and similarly prepared as a sample substrate.
次に、電気めっき処理液として、硫酸ニッケル300g/
とホウ酸40g/とからなりpHを4.5に調整した硫酸ニ
ッケル電気めっき処理液を用意した。Next, as an electroplating treatment solution, nickel sulfate 300 g /
And a nickel sulfate electroplating solution prepared from the mixture and boric acid 40 g / and adjusted to pH 4.5.
次いで、前記基体を水溶性アルミニウム用脱脂剤で脱
脂した後、水酸化ナトリウム50g/の水溶液を用いてエ
ッチングを行い、さらに、99.9%Alからなる基体は30%
硝酸水溶液で、その他の基体は4%フッ酸+20%硝酸水
溶液からなる硝フッ酸水溶液でそれぞれ脱スマットし、
清浄化を行った。Next, after the base was degreased with a water-soluble degreasing agent for aluminum, etching was performed using an aqueous solution of 50 g / sodium hydroxide.
Desmut with a nitric acid aqueous solution and other substrates with a nitric hydrofluoric acid aqueous solution consisting of 4% hydrofluoric acid + 20% nitric acid aqueous solution, respectively.
Cleaning was performed.
次に、前記電気めっき処理液に、基体および飽和カロ
メル電極を浸漬し、電気めっき装置を構成した。Next, the substrate and the saturated calomel electrode were immersed in the electroplating solution to form an electroplating apparatus.
次いで、処理液温度を60℃とし第6表に示す保持時間
で活性化処理を行った後、5A/dm2で10分通電して約10μ
m厚のニッケルめっきを形成した。このニッケルめっき
層は、むらのない表面が平滑な均一なめっき層であっ
た。なお、この活性化処理による保持時間の終了時、す
なわち通電開始直前の自然電極電位を、第6表に示す。
その後、200℃×1hrのベーキング処理をした。Then, after performing an activation treatment at a treatment liquid temperature of 60 ° C. and a holding time shown in Table 6, a current was passed for 10 minutes at 5 A / dm 2 to about 10 μm.
An m-thick nickel plating was formed. This nickel plating layer was a uniform plating layer having an even surface and a smooth surface. Table 6 shows the natural electrode potential at the end of the holding time by the activation process, that is, immediately before the start of energization.
Thereafter, a baking treatment was performed at 200 ° C. for 1 hour.
得られためっき材の性能評価試験を、実施例1と同様
に行った。該試験により得られた結果を、第6表に示
す。A performance evaluation test of the obtained plated material was performed in the same manner as in Example 1. Table 6 shows the results obtained in the test.
なお、比較のために、電気めっき処理液中への基体の
保持時間が短いほかは、本実施例5と同様の条件により
比較用基体に電気めっき処理を施し、同様の性能評価試
験を行った(試料番号C30〜 C36)。その結果を、第6表に併せて示す。For comparison, a comparative substrate was subjected to electroplating under the same conditions as in Example 5 except that the holding time of the substrate in the electroplating solution was short, and a similar performance evaluation test was performed. (Sample No. C30 ~ C36). The results are shown in Table 6.
第6表より明らかのごとく、保持時間内に自然電極電
位が約−0.70Vより貴でかつ保持時間が十分な試料番号2
7〜33について、密着力の良好なめっき被膜が得られ
た。これに対して、保持時間中に自然電極電位が約−0.
70Vを越えることができなかった試料番号C30、C32、C3
3、C36では、活性化が不十分で、めっき界面での剥離が
生じた。また、第2図の曲線Eで示した例のように、電
位条件は満たしていても予め求められた所定時間を経過
していない試料番号C31、C34、C35では表面の活性化が
十分に進んでいないため、同様に剥離が生じた。このよ
うに、基体の種類とめっき処理液の組成によっては、活
性化に伴う電位変化が小さく判別し難い場合には、予め
活性化処理時間とめっき皮膜の密着性との関係により求
められた活性化のための所定の時間を保持することによ
り、基体表面の活性化を行うことができる。As is clear from Table 6, sample No. 2 in which the natural electrode potential was no less than about -0.70 V within the holding time and the holding time was sufficient.
With respect to 7 to 33, plated films having good adhesion were obtained. On the other hand, during the holding time, the natural electrode potential is about -0.
Sample numbers C30, C32, C3 that could not exceed 70V
3. In C36, activation was insufficient, and peeling occurred at the plating interface. Further, as in the example shown by the curve E in FIG. 2, the surface activation is sufficiently advanced in the sample numbers C31, C34, and C35 in which the potential condition is satisfied but the predetermined time has not yet passed. Therefore, peeling occurred similarly. As described above, depending on the type of the base and the composition of the plating solution, when the potential change due to the activation is small and difficult to determine, the activity previously determined from the relationship between the activation time and the adhesion of the plating film is determined. By maintaining a predetermined time for activation, the surface of the substrate can be activated.
何れにせよ、電位変化に大小があっても、試験条件が
一定であれば極めて再現性が良いため、予め求めておい
た保持時間と密着性との関係から適正な保持時間を設定
することができ、常時電極電位を測定しなくてもよい。In any case, even if the potential change is large or small, the reproducibility is extremely good if the test conditions are constant. Therefore, an appropriate holding time can be set from the relationship between the holding time and the adhesion obtained in advance. It is not necessary to always measure the electrode potential.
第1図および第2図は本発明の具体的一例における良好
なめっき皮膜を得るのに十分な活性化を示す基体表面の
自然電極電位と保持時間の関係を示した図で、第1図は
ピロりん酸銅めっき処理液を用いた例を示す線図、第2
図は硫酸ニッケルめっき処理液を用いた例を示す線図で
ある。FIGS. 1 and 2 are diagrams showing the relationship between the natural electrode potential on the surface of the substrate showing sufficient activation to obtain a good plating film and the holding time in a specific example of the present invention, and FIG. Diagram showing an example using a copper pyrophosphate plating solution, FIG.
The figure is a diagram showing an example using a nickel sulfate plating solution.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C25D 5/00 - 7/12 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 7 , DB name) C25D 5/00-7/12
Claims (1)
気めっき処理液中に浸漬し、基体が一定の自然電極電位
になるまで保持して該基体の活性化処理をした後に、通
電して電気めっきを行いめっき皮膜を形成することを特
徴とするアルミニウム系材料への電気めっき方法。1. A substrate made of an aluminum-based material is immersed in an electroplating solution, the substrate is activated until the substrate has a constant natural electrode potential, and the substrate is activated. Performing an electroplating method on an aluminum-based material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27869190A JP3196207B2 (en) | 1989-12-28 | 1990-10-16 | Electroplating method for aluminum material |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34085789 | 1989-12-28 | ||
| JP1-340857 | 1989-12-28 | ||
| JP27869190A JP3196207B2 (en) | 1989-12-28 | 1990-10-16 | Electroplating method for aluminum material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03236493A JPH03236493A (en) | 1991-10-22 |
| JP3196207B2 true JP3196207B2 (en) | 2001-08-06 |
Family
ID=26552990
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27869190A Expired - Fee Related JP3196207B2 (en) | 1989-12-28 | 1990-10-16 | Electroplating method for aluminum material |
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| Country | Link |
|---|---|
| JP (1) | JP3196207B2 (en) |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2648716B2 (en) | 1988-08-26 | 1997-09-03 | 株式会社豊田中央研究所 | Plating method of aluminum material |
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1990
- 1990-10-16 JP JP27869190A patent/JP3196207B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2648716B2 (en) | 1988-08-26 | 1997-09-03 | 株式会社豊田中央研究所 | Plating method of aluminum material |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03236493A (en) | 1991-10-22 |
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