JP3203443B2 - Panel manufacturing method using honeycomb core - Google Patents
Panel manufacturing method using honeycomb coreInfo
- Publication number
- JP3203443B2 JP3203443B2 JP35165892A JP35165892A JP3203443B2 JP 3203443 B2 JP3203443 B2 JP 3203443B2 JP 35165892 A JP35165892 A JP 35165892A JP 35165892 A JP35165892 A JP 35165892A JP 3203443 B2 JP3203443 B2 JP 3203443B2
- Authority
- JP
- Japan
- Prior art keywords
- honeycomb core
- core plate
- panel
- sheet
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000000463 material Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 5
- 239000011491 glass wool Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Building Environments (AREA)
- Laminated Bodies (AREA)
Description
【０００１】[0001]
【産業上の利用分野】この発明は、枠体内に設置した弾
性板材の一面にハニカムコア板体を配して、防音および
断熱性能を保有させるようにしたハニカムコアを用いた
パネルの製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a panel using a honeycomb core in which a honeycomb core plate is provided on one surface of an elastic plate member installed in a frame so as to have soundproofing and heat insulating performance. .
【０００２】[0002]
【従来の技術】従来、グラスウールやロックウールなど
で構成した弾性板材の一面にハニカムコア板体を配した
構造のパネルが公知である。2. Description of the Related Art Conventionally, a panel having a structure in which a honeycomb core plate is disposed on one surface of an elastic plate made of glass wool or rock wool is known.
【０００３】このような構造のパネルを製造する場合、
弾性板材の一面にハニカムコア板体を配し、該ハニカム
コア板体の外側に表面材を配して、ハニカムコア板体と
弾性板材の当接部およびハニカムコア板体と表面材の当
接部を、夫々加圧しながら接着して一体化するようにし
ていた。When manufacturing a panel having such a structure,
A honeycomb core plate is disposed on one surface of the elastic plate, a surface material is disposed outside the honeycomb core plate, and a contact portion between the honeycomb core plate and the elastic plate and a contact between the honeycomb core plate and the surface material. The parts were bonded and integrated while applying pressure.
【０００４】[0004]
【発明が解決しようとする課題】前記のような製造方法
でハニカムコアを用いたパネルを製造した場合、表面材
の中央部分が外側へ凸状に膨出して良好な平面性が得ら
れない問題点があった。この為、従来は、枠体の内側に
十字状に交差させた棧を設置して、表面材を棧と一体化
させて表面材の変形を防止し、膨出を防ぐような方法が
行なわれたが、部材数が増すと共に、製造工程も複雑に
なっていた。[SUMMARY OF THE INVENTION When prepared a panel using the honeycomb core in the manufacturing method described, the central portion of the surface material is not good flat surface of bulging convexly outward to obtain There was a problem. Therefore, conventionally, the rungs crossed in a cross shape inside the frame body and Installation, the surface material is integrated with the rungs to prevent deformation of the surface material, is carried out such a way as to prevent the bulge However, as the number of members increased, the manufacturing process became complicated.
【０００５】[0005]
【課題を解決する為の手段】この発明は、前記のような
問題点に鑑みてなされたもので、表面材の平滑性が得ら
れ、かつ簡単な方法で製造が可能な、ハニカムコアを用
いた防音および断熱性能を有するパネルの製造方法を提
供することを特徴としている。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above problems, and uses a honeycomb core which can obtain a smooth surface material and can be manufactured by a simple method. A method of manufacturing a panel having excellent soundproofing and heat insulating performance is provided.
【０００６】斯る目的を達成する為に、この発明のハニ
カムコアを用いたパネルの製造方法は、枠体内に設置し
た弾性板材の一面にハニカムコア板体を配したパネルを
製造する方法であって、前記ハニカムコア板体の一面に
予めシートを接着して一体化したハニカムコア板体と
し、該ハニカムコア板体のシートの面を前記弾性板材側
とし、重ねて配置した後、前記ハニカムコア板体の外側
に表面材を配し、該表面材を前記枠体の外面およびハニ
カムコア板体の外側面に加圧して、前記ハニカムコア板
体を、前記枠体内へ収め、前記枠体と、表面材とを固着
することを特徴としている。In order to achieve the above object, a method for manufacturing a panel using a honeycomb core according to the present invention is a method for manufacturing a panel in which a honeycomb core plate is disposed on one surface of an elastic plate provided in a frame. And a honeycomb core plate body integrally bonded with a sheet on one surface of the honeycomb core plate body in advance.
And, the surface of the sheet of the honeycomb core plate member and the elastic plate member side, after placing on top, arranged surface material on the outside of the honeycomb core plate member, the outer surface and the honeycomb core of the surface material the frame under pressure to the outer surface of the plate member, the honeycomb core plate
The body is housed in the frame, and the frame and the surface material are fixed .
【０００７】前記弾性板材としては、グラスウールやロ
ックウールなどを使用することができる。ハニカムコア
板体は、紙又は水酸化アルニミウム紙製のコアで板状と
したものを使用する。コア自体は、六角形に限定される
ものではなく、円形や多角形で構成することもできる。[0007] As the elastic plate material, glass wool, rock wool, or the like can be used. As the honeycomb core plate, a plate made of paper or aluminum hydroxide paper core is used. The core itself is not limited to a hexagon, and may be configured as a circle or a polygon.
【０００８】又、ハニカムコア板体に予め接着するシー
トは、紙の外、木質合板や、アルミニウム、銅、鉄など
の金属シートを用いることもできる。[0008] The sheet to be previously bonded to the honeycomb core plate member, the outer paper, and wood plywood, aluminum, copper, also Rukoto a metal sheet such as iron.
【０００９】表面材を加圧接着する際の加圧力は、０．
１〜０．５kg／cm２程度の圧力とすることができ、接着
剤としては、エポキシ樹脂やウレタン樹脂系の接着剤を
用いることができる。[0009] The pressure applied when the surface material is pressure-bonded is 0.1 mm.
The pressure can be about 1 to 0.5 kg / cm 2 , and an epoxy resin or a urethane resin adhesive can be used as the adhesive.
【００１０】[0010]
【作用】この発明の製造方法によれば、弾性板材が、ハ
ニカムコア板体を介して、全面均一に圧縮される結果、
表面材の中央部分が局部的に膨出するのを無くすること
ができる。According to the manufacturing method of the present invention, the elastic plate material is uniformly compressed over the entire surface via the honeycomb core plate.
It is possible to prevent the central part of the surface material from swelling locally.
【００１１】[0011]
【実施例】以下この発明の実施例を図を参照して説明す
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings.
【００１２】図１（ａ）に示したように、紙製のハニカ
ムコア板体（厚さ８mm）１の一側面に、紙製のシート
（厚さ１mm）２を予め接着して、図１（ｂ）のシート一
体化ハニカムコア板体３とした。As shown in FIG. 1A, a paper sheet (thickness: 1 mm) 2 is previously bonded to one side of a paper honeycomb core plate (thickness: 8 mm). The sheet-integrated honeycomb core plate 3 of (b) was obtained.
【００１３】次に図１（ｃ）のように、方形に組まれた
枠体４の内側にグラスウール（８０ｋ）製でなる弾性板
材５を中心にして、両側に前記シート一体化ハニカム板
材３を、シート２を弾性板材５側として配し、次いで図
１（ｄ）に示したように、枠体４の両側面から表面材
６、６を矢示７、７のように加圧して、表面材６、６を
シート一体化ハニカムコア板体３のハニカムコア板体１
および枠体４へ接着して、パネル８を製造した。表面材
６を介して弾性板材５へ加えた圧力は０．５kg／cm２と
し、弾性板材５の圧縮変位は４mmとした。Next, as shown in FIG. 1 (c), the sheet-integrated honeycomb plate 3 is placed on both sides around an elastic plate 5 made of glass wool (80k) inside a frame 4 formed in a rectangular shape. Then, the sheet 2 is arranged as the elastic plate member 5 side, and then, as shown in FIG. 1D, the surface members 6, 6 are pressed from both sides of the frame body 4 as shown by arrows 7, 7, and Material 6, the honeycomb core plate 1 of the sheet-integrated honeycomb core plate 3
Then, the panel 8 was bonded to the frame 4 to produce a panel 8. The pressure applied to the elastic plate 5 via the surface material 6 was 0.5 kg / cm 2, and the compression displacement of the elastic plate 5 was 4 mm.
【００１４】上記のようにして製造したハニカムコアを
用いたパネル８は、表面材６に良好な平面性が得られ、
中央部が弾性板材５の圧縮反力で局部的に凸状に膨出す
るようなことは無かった。パネル８は、仕切材やドアと
して使用することができる。[0014] panel 8 using a honeycomb core manufactured as described above, good flat surface property is obtained in the surface material 6,
The central portion did not locally protrude into a convex shape due to the compression reaction force of the elastic plate material 5. The panel 8 can be used as a partition member or a door.
【００１５】[0015]
【発明の効果】以上に説明したようにこの発明によれ
ば、ハニカムコアの一面に予めシートを接着したので、
表面材に良好な平面性が得られるハニカムコアを用いた
防音および断熱性能を有するパネルを、部材点数を増す
ことなく、簡単に製造できる効果がある。As described above, according to the present invention, the sheet is previously bonded to one surface of the honeycomb core.
There is an effect that a panel having a soundproofing and heat insulating performance using a honeycomb core having good surface flatness can be easily manufactured without increasing the number of members.
【図１】（ａ）乃至（ｄ）はこの発明の実施例を製造工
程に従って示した図である。FIGS. 1A to 1D are views showing an embodiment of the present invention in accordance with a manufacturing process.
１ ハニカムコア板体 ２ シート ３ シート一体化ハニカムコア板体 ４ 枠体 ５ 弾性板材 ６ 表面材 ８ パネル REFERENCE SIGNS LIST 1 honeycomb core plate 2 sheet 3 sheet integrated honeycomb core plate 4 frame 5 elastic plate 6 surface material 8 panel
Claims (1)
カムコア板体を配したパネルを製造する方法であって、
前記ハニカムコア板体の一面に予めシートを接着して一
体化したハニカムコア板体とし、該ハニカムコア板体の
シートの面を前記弾性板材側とし、重ねて配置した後、
前記ハニカムコア板体の外側に表面材を配し、該表面材
を前記枠体の外面およびハニカムコア板体の外側面に加
圧して、前記ハニカムコア板体を、前記枠体内へ収め、
前記枠体と、表面材とを固着することを特徴としたハニ
カムコアを用いたパネルの製造方法。1. A method for manufacturing a panel in which a honeycomb core plate is disposed on one surface of an elastic plate material provided in a frame,
A sheet is bonded in advance to one surface of the honeycomb core plate to
After the honeycomb core plate body embody the face of <br/> sheet of the honeycomb core plate member and the elastic plate member side, and arranged to overlap,
Arranged surface material on the outside of the honeycomb core plate member, said surface material pressurized <br/> by pressure on the outer surface of the outer surface and the honeycomb core plate member of the frame body, the honeycomb core plate body, the frame Inside the body,
And the frame body, the panel manufacturing method using the Hani <br/> Kamukoa was characterized by fixing the surface material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35165892A JP3203443B2 (en) | 1992-12-08 | 1992-12-08 | Panel manufacturing method using honeycomb core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35165892A JP3203443B2 (en) | 1992-12-08 | 1992-12-08 | Panel manufacturing method using honeycomb core |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH071619A JPH071619A (en) | 1995-01-06 |
| JP3203443B2 true JP3203443B2 (en) | 2001-08-27 |
Family
ID=18418749
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP35165892A Expired - Lifetime JP3203443B2 (en) | 1992-12-08 | 1992-12-08 | Panel manufacturing method using honeycomb core |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3203443B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6078294A (en) * | 1996-03-01 | 2000-06-20 | Toyota Jidosha Kabushiki Kaisha | Antenna device for vehicles |
| JPH09246827A (en) * | 1996-03-01 | 1997-09-19 | Toyota Motor Corp | Vehicle antenna device |
| JP3292296B2 (en) | 1997-03-25 | 2002-06-17 | ティーディーケイ株式会社 | Slider, head, head device, and recording / reproducing device |
| JP3237751B2 (en) * | 1997-04-11 | 2001-12-10 | ティーディーケイ株式会社 | Magnetic head |
| JP3844717B2 (en) | 2002-07-19 | 2006-11-15 | ソニー・エリクソン・モバイルコミュニケーションズ株式会社 | Antenna device and portable radio communication terminal |
-
1992
- 1992-12-08 JP JP35165892A patent/JP3203443B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH071619A (en) | 1995-01-06 |
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