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JP3240841B2 - Insulation control method for injection molding machine - Google Patents
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JP3240841B2 - Insulation control method for injection molding machine - Google Patents

Insulation control method for injection molding machine

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Publication number
JP3240841B2
JP3240841B2 JP16849694A JP16849694A JP3240841B2 JP 3240841 B2 JP3240841 B2 JP 3240841B2 JP 16849694 A JP16849694 A JP 16849694A JP 16849694 A JP16849694 A JP 16849694A JP 3240841 B2 JP3240841 B2 JP 3240841B2
Authority
JP
Japan
Prior art keywords
pressure
specific volume
molten resin
volume ratio
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP16849694A
Other languages
Japanese (ja)
Other versions
JPH0825442A (en
Inventor
進一 田澤
和生 村川
寛 菅野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shibaura Machine Co Ltd
Original Assignee
Toshiba Machine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Machine Co Ltd filed Critical Toshiba Machine Co Ltd
Priority to JP16849694A priority Critical patent/JP3240841B2/en
Publication of JPH0825442A publication Critical patent/JPH0825442A/en
Application granted granted Critical
Publication of JP3240841B2 publication Critical patent/JP3240841B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、金型内へ充填した溶融
樹脂を加圧してその冷却固化に伴う収縮を補充する射出
成形機の保圧制御方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure control method for an injection molding machine for replenishing shrinkage due to cooling and solidification of a molten resin filled in a mold by pressurizing the same.

【0002】[0002]

【従来の技術】一般に、射出成形機においては、その使
用溶融樹脂材料が温度および圧力に対応して比容積が変
動する粘弾性体であり、その成形製品は、成形中の製品
重量を一定にして品質を安定化させるため、通常充填溶
融樹脂の冷却固化に対応して加圧力を制御する、いわゆ
る保圧制御が適用される。なお、この保圧制御は公知で
あり、この制御には、いわゆる溶融樹脂のP(圧力)−
V(比容積)−T(温度)線図に基づくプロファイル制
御、すなわち圧力Pをパラメータとする比容積V−温度
T線図を介して温度Tの変動に対応して比容積Vを一定
とするよう圧力Pを制御する方法(以下、単にP−V−
T制御と称する)が、従来から好適に適用されている。
2. Description of the Related Art In general, in an injection molding machine, a molten resin material used is a viscoelastic body whose specific volume fluctuates in accordance with temperature and pressure. In order to stabilize the quality of the molten resin, so-called pressure-holding control, which controls the pressing force corresponding to the cooling and solidification of the charged molten resin, is usually applied. This pressure-holding control is known, and this control includes the so-called P (pressure) of the molten resin.
Profile control based on a V (specific volume) -T (temperature) diagram, that is, a specific volume V is made constant in response to a change in temperature T via a specific volume V-temperature T diagram using pressure P as a parameter. (Hereinafter simply PV−V−)
T control) is conventionally suitably applied.

【0003】このように、このP−V−T制御によれ
ば、製品の重量が成形工程を通して一定に維持されるの
で、安定した品質が確保される。
As described above, according to the PVT control, since the weight of the product is kept constant throughout the molding process, stable quality is ensured.

【0004】なお、このP−V−T制御において、P−
V−T線図の作成には、既知の物性データが用意されて
いない場合は、その都度特別の計測装置を用いて前記物
性データを予め計測しなければならない。しかるに、こ
のような計測には多大の手間を必要とするので、近来こ
の不便を解消すべく、前記データ計測および線図の作成
を射出成形機の事前試験運転中に、この射出成形機を利
用して行う(以下、射出成形機利用計測方式と称する)
ことが提案されている(例えば、特開平3−27752
2号公報参照)。
In this PVT control, P-
When known physical property data is not prepared for preparing a VT diagram, the physical property data must be measured in advance using a special measuring device each time. However, since such measurement requires a great deal of trouble, in order to eliminate this inconvenience, the data measurement and the creation of a diagram are performed using the injection molding machine during a preliminary test operation of the injection molding machine. (Hereinafter, referred to as a measurement method using an injection molding machine)
(For example, Japanese Patent Application Laid-Open No. 3-27752)
No. 2).

【0005】この射出成形機利用計測方式によれば、物
性データが存在しない場合でも、比較的容易に前記P−
V−T線図を作成することができる。
According to this measuring method using an injection molding machine, even if there is no physical property data, the P-
A VT diagram can be created.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、前述し
たP−V−T制御に係る射出成形機の保圧制御方法は、
前記射出成形機利用計測方式においても、なお次に述べ
るような難点を有していた。
SUMMARY OF THE INVENTION However, the method for controlling the pressure holding of an injection molding machine according to the PVT control described above is as follows.
The measurement method using an injection molding machine also has the following disadvantages.

【0007】すなわち、先ず初めに、P−V−T制御に
おいては、その溶融樹脂の物性データが温度、圧力およ
び比容積であり、そして比容積の単位は体積対重量の比
であることから、そのP−V−T線図が双曲線となるた
め、線図の作成および関数化処理が複雑となると共に、
溶融樹脂データベースの追加等が困難となる難点を有し
ている。また、従来の射出成形機利用計測方式において
は、前記重量計測に係る製品の成形が、計測装置の関係
からその付属金型を用いて、すなわち射出成形機の生産
対象金型を用いることなく、行われていることから、こ
の計測データによる前記特定関数およびその補正保圧力
が前記生産対象金型による実生産運転に対して合致しな
い。このことは、生産対象金型は成形品形状、ランナ形
状等に対応してそれぞれ固有の特性を備えているので、
成形製品の品質が低下する難点を有している。
That is, first, in the PVT control, since the physical property data of the molten resin is temperature, pressure and specific volume, and the unit of the specific volume is the ratio of volume to weight, Since the PVT diagram is hyperbolic, the creation of the diagram and the process of functioning are complicated, and
There is a difficulty that addition of a molten resin database becomes difficult. In addition, in the conventional injection molding machine utilization measurement system, molding of the product related to the weight measurement, using the attached mold from the relationship of the measuring device, that is, without using the production target mold of the injection molding machine, Since the measurement is performed, the specific function based on the measurement data and the corrected holding pressure do not match the actual production operation using the production target mold. This means that the molds to be produced have unique characteristics corresponding to the shape of the molded product, the shape of the runner, etc.
There is a disadvantage that the quality of the molded product is reduced.

【0008】なお、この難点は、金型の必要とする型締
め力が限界的であるため、金型が成形時に微小に型開き
するような場合には、一層助長される。そして、前記合
致しない特定関数および補正保圧力に対する修正は、処
理が繁雑であると共に正確度を期待できないものであ
る。
[0008] This difficulty is further promoted when the mold is slightly opened during molding because the mold clamping force required by the mold is limited. The correction for the inconsistent specific function and the corrected holding pressure requires complicated processing and cannot be expected to be accurate.

【0009】そこで、本発明の目的は、溶融樹脂の保圧
に適用する溶融樹脂特性関数を比較的簡単に構成すると
共に、この特性関数およびこれに対する補正保圧力を正
確に設定することができる射出成形機の保圧制御方法を
提供することにある。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a molten resin characteristic function to be applied to the holding pressure of a molten resin in a relatively simple manner, and to accurately set the characteristic function and a corrected holding pressure corresponding thereto. An object of the present invention is to provide a holding pressure control method for a molding machine.

【0010】[0010]

【課題を解決するための手段】先の目的を達成するため
に、本発明に係る射出成形機の保圧制御方法は、金型内
へ充填した溶融樹脂を加圧してその冷却固化に伴う収縮
を補充する射出成形機の保圧制御方法からなり、射出成
形機の事前試験運転において溶融樹脂の温度および/ま
たはその相当値、保圧力およびこれら各条件下における
生産対象金型による成形製品の重量を繰返し計測するこ
とにより、これらの計測データから溶融樹脂の温度、保
圧力および比容積比からなる比容積比特性関数と、この
比容積比特性関数に対する異常温度時の良品生産のため
の補正保圧力とを演算設定し、射出成形機の実生産運転
時にはその保圧力を前記比容積比特性関数および前記補
正保圧力を介して制御する射出成形機の保圧制御方法に
おいて、前記溶融樹脂の温度相当値は、射出成形機内の
ノズル部を流動する溶融樹脂の前記ノズル部の2点間に
おける圧力差であることを特徴とする。
In order to achieve the above object, a method for controlling a pressure of an injection molding machine according to the present invention comprises the steps of: The temperature of the molten resin and / or its equivalent value, the holding pressure, and the weight of the molded product by the mold to be produced under these conditions in the preliminary test operation of the injection molding machine. By repeatedly measuring the specific volume ratio characteristic function consisting of the temperature, holding pressure and specific volume ratio of the molten resin from these measurement data, a correction for the production of non-defective products at abnormal temperatures with respect to this specific volume ratio characteristic function Calculation and setting of pressure and actual production operation of injection molding machine
Sometimes holding pressure control method of the holding pressure the specific volume ratio characteristic function and the correction out morphism that controls via the holding pressure molding machine
In the above, the temperature equivalent value of the molten resin is determined in the injection molding machine.
Between the two points of the nozzle part of the molten resin flowing through the nozzle part
It is characterized by a pressure difference between the two.

【0011】この場合、溶融樹脂の温度および/または
その相当値(前記対応圧力差)は、溶融樹脂の射出成形
機内への充填開始から保圧切換えまでの間を分割して測
定した複数の測定値の平均値に設定することができる。
[0011] Multiple this case, the temperature and / or equivalent values thereof for molten resin (the corresponding pressure difference), as measured by dividing the until recombinant holding pressure from the filling start to the injection molding machine of the molten resin Can be set to the average of the measured values.

【0012】また、成形製品の重量は、溶融樹脂のそれ
ぞれ1つの温度および/またはその相当値および保圧力
の各条件毎にそれぞれ成形した複数の製品の測定値の平
均値に設定することができる。
Further, the weight of the molded product can be set to the average value of the measured values of a plurality of products molded respectively for each condition of one temperature and / or its equivalent value and holding pressure of the molten resin. .

【0013】さらに、溶融樹脂比容積比特性関数は、溶
融樹脂の温度、保圧力および比容積比から溶融樹脂の等
圧温度上昇における熱膨張率および等温加圧における圧
縮率を演算設定することにより、特定の基準温度、圧力
における比容積に対する任意の温度、圧力における比容
積の比を、圧力をパラメータとする複数の等圧比容積比
直線群から表示するように構成することができる。
Further, the molten resin specific volume ratio characteristic function is obtained by calculating and setting the thermal expansion coefficient at an equal pressure temperature rise of the molten resin and the compression ratio at isothermal pressurization from the temperature, holding pressure and specific volume ratio of the molten resin. The ratio of the specific volume at an arbitrary temperature and pressure to the specific volume at a specific reference temperature and pressure can be displayed from a plurality of constant pressure specific volume ratio linear groups using pressure as a parameter.

【0014】さらにまた、比容積比特性関数に対する補
正保圧力は、良品生産中の溶融樹脂の温度および圧力を
計測して等圧比容積比直線群における良品生産時の保圧
力に対する等圧比容積比直線および比容積比を演算設定
しておくことにより、前記良品生産時の比容積比と等し
くなるような保圧力に設定することができる。
Further, the corrected coercive pressure for the specific volume ratio characteristic function is obtained by measuring the temperature and pressure of the molten resin during the production of non-defective products, and measuring the isobar specific volume ratio straight line with respect to the preservation pressure during non-defective product production in the linear group of constant pressure specific volume ratios. By calculating and setting the specific volume ratio, it is possible to set the holding pressure to be equal to the specific volume ratio at the time of producing the non-defective product.

【0015】[0015]

【作用】本発明においては、溶融樹脂の保圧に適用され
る溶融樹脂特性関数は、その溶融樹脂データが温度、圧
力および比容積比から構成されている。言い換えれば、
従来のこの種の制御方法における比容積が比容積比(比
容積の変化割合)に変更されている。従って、本発明の
溶融樹脂特性関数は、その制御線図上の制御線が従来の
比容積双曲線から比容積比直線へと変更することによ
り、簡単(一次式)に構成し得ることは明らかである。
また、本発明においては、溶融樹脂特性関数およびこれ
に対する補正保圧力は、その設定に係る重量計測に関す
る製品成形が、射出成形機の生産対象金型自体を用いて
行われるよう構成されている。従って、本発明の溶融樹
脂特性関数及び補正保圧力は、実生産運転において、仮
に前記生産対象金型が成形中に微小に型開きするような
ことがあっても、正確に適応し得ることは明らかであ
る。
In the present invention, the molten resin characteristic function applied to the holding pressure of the molten resin is such that the molten resin data is composed of temperature, pressure and specific volume ratio. In other words,
The specific volume in the conventional control method of this type is changed to a specific volume ratio (specific volume change rate). Therefore, it is clear that the molten resin characteristic function of the present invention can be simply (primarily) constructed by changing the control line on the control diagram from the conventional specific volume hyperbola to the specific volume ratio straight line. is there.
Further, in the present invention, the molten resin characteristic function and the corrected holding pressure are configured so that product molding relating to weight measurement related to the setting is performed using the production target mold itself of the injection molding machine. Therefore, the molten resin characteristic function and the corrected holding pressure of the present invention can be accurately adapted even in the actual production operation, even if the production target mold is slightly opened during molding. it is obvious.

【0016】[0016]

【実施例】次に、本発明に係る射出成形機の保圧制御方
法の実施例につき添付図面を参照しながら以下詳細に説
明する。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing an embodiment of a method for controlling a dwell pressure of an injection molding machine according to the present invention.

【0017】図1は、本発明に係る射出成形機の保圧制
御方法の一実施例を示すシステムブロック図である。本
発明の保圧制御方法は、基本的には、金型10のキャビ
ティ10a内へ充填した溶融樹脂12を加圧して、その
冷却固化に伴う収縮を補充する射出成形機14の保圧制
御方法からなる。そして、射出成形機14の事前試験運
転において、溶融樹脂12の温度Tおよび/またはその
相当値〔本実施例においては、ノズル部16を流動する
溶融樹脂12のこのノズル部の2点間における圧力差Δ
P(図2参照)〕、保圧力P、およびこれら各条件下に
おける生産対象金型10による成形製品18の重量W
を、それぞれ重量、温度、圧力および位置の各検出器2
0、22、24、26により繰返し計測する。これによ
り、先ず、これらの計測データから溶融樹脂12の温度
T、保圧力Pおよび比容積比VCからなる比容積比特性
関数と、この比容積比特性関数に対する異常温度時の良
品生産のための補正保圧力とを、演算処理部28により
演算設定する。次いで、射出成形機14の実際生産運転
において、その保圧力Pを比容積比特性関数および補正
保圧力を介すると共に、制御部30、保圧力制御手段
(電磁圧力弁)32およびスクリュー装置34を経由し
て制御するよう構成されている。
FIG. 1 is a system block diagram showing one embodiment of a method for controlling the pressure retention of an injection molding machine according to the present invention. The pressure-holding control method of the present invention is basically a pressure-holding control method of the injection molding machine 14 that pressurizes the molten resin 12 filled in the cavity 10a of the mold 10 and replenishes the shrinkage accompanying the cooling and solidification. Consists of Then, in the preliminary test operation of the injection molding machine 14, the temperature T of the molten resin 12 and / or its equivalent value [in this embodiment, the pressure of the molten resin 12 flowing through the nozzle portion 16 between the two points of this nozzle portion] Difference Δ
P (see FIG. 2)], the holding pressure P, and the weight W of the molded product 18 by the production target mold 10 under these conditions.
With the respective detectors 2 for weight, temperature, pressure and position.
The measurement is repeatedly performed using 0, 22, 24, and 26. As a result, first, from these measurement data, a specific volume ratio characteristic function including the temperature T, the holding pressure P, and the specific volume ratio VC of the molten resin 12 and a non-defective product at an abnormal temperature when the specific volume ratio characteristic function is abnormal. The corrected holding pressure is calculated and set by the calculation processing unit 28. Next, in the actual production operation of the injection molding machine 14, the holding pressure P is passed through the control unit 30, the holding pressure control means (electromagnetic pressure valve) 32, and the screw device 34 via the specific volume ratio characteristic function and the corrected holding pressure. It is configured to be controlled.

【0018】なお、図中の参照符号36は、溶融樹脂特
性関数および/または補正保圧力等の良品成形条件を記
憶する記憶部を示し、また参照符号38は記憶部36等
のデータを演算処理部28に対して設定する設定器を示
し、そして参照符号40および42はそれぞれスクリュ
ー回転モータおよび油圧ポンプを示す。
Reference numeral 36 in the figure denotes a storage unit for storing non-defective molding conditions such as a molten resin characteristic function and / or a corrected holding pressure, and reference numeral 38 denotes an arithmetic processing of data in the storage unit 36 and the like. Setters to set for section 28 are shown, and reference numerals 40 and 42 indicate a screw rotation motor and a hydraulic pump, respectively.

【0019】このように、本発明によれば、射出成形機
内の溶融樹脂は、温度T、圧力Pおよび比容積比VCか
らなる比容積比特性関数を介して保圧制御される。しか
るに、ここで本発明の前記比容積比特性関数は、これま
での説明から既に理解されるところであるが、溶融樹脂
はその圧力が一定であれば、その比容積は温度に比例す
る。すなわち、公知のように、溶融樹脂の特性は、いわ
ゆるスペンサー−ギルモア(Spenser-Gilmore )の状態
方程式で表されることを利用するものである。そこで、
前記スペンサー−ギルモアの状態方程式およびこの式か
ら導かれる本発明の前記特性関数について説明する。
As described above, according to the present invention, the pressure of the molten resin in the injection molding machine is controlled through the specific volume ratio characteristic function including the temperature T, the pressure P, and the specific volume ratio VC. However, the specific volume ratio characteristic function of the present invention has already been understood from the above description. If the pressure of the molten resin is constant, the specific volume is proportional to the temperature. That is, as is well known, the characteristics of the molten resin utilize the fact that it is represented by the so-called Spencer-Gilmore equation of state. Therefore,
The Spencer-Gillmore equation of state and the characteristic function of the present invention derived from the equation will be described.

【0020】先ず、スペンサー−ギルモアの状態方程式
は、次式
First, the Spencer-Gillmore equation of state is:

【数1】 (Equation 1)

【0021】で表される。因みに、前記式(1)は、前
述したように、温度Tの変動に対応して比容積Vを一定
とするように圧力(保圧力)Pを制御する、いわゆるP
−V−T制御に適用される基礎方程式である。
## EQU2 ## Incidentally, as described above, the above equation (1) controls the pressure (holding pressure) P so as to keep the specific volume V constant in accordance with the fluctuation of the temperature T, that is, so-called P
-A basic equation applied to VT control.

【0022】そこで、次に、本発明の比容積比特性関数
について説明するが、この特性関数は、同じく前述した
ように、温度T、圧力Pおよび比容積比VCからなる樹
脂特性を有し、そしてこの樹脂特性は、生産対象金型1
0による成形製品18の重量Wを計測することにより求
められる。すなわち、今キャビティ12aの容量をQと
すると、比容積はQ/Wで表されるので、これを前記式
(1)に代入すると、次式
Next, the specific volume ratio characteristic function of the present invention will be described. This characteristic function has a resin characteristic consisting of a temperature T, a pressure P and a specific volume ratio VC, as described above. And this resin characteristic is the mold 1 to be produced.
It is obtained by measuring the weight W of the molded product 18 by 0. That is, assuming that the capacity of the cavity 12a is Q, the specific volume is represented by Q / W. By substituting this into the above equation (1), the following equation is obtained.

【数2】 (Equation 2)

【0023】が導かれ、さらに1/W=Mとして整理す
ると、次式
Is derived and further rearranged as 1 / W = M, the following equation is obtained.

【数3】 (Equation 3)

【0024】が導かれる。すなわち、前記式(3)が、
本発明の比容積比特性関数を規定する基礎方程式であ
り、そして前記式(3)は、重量Wの逆数Mが温度Tに
比例しかつ圧力Pに反比例する一次関数である。従っ
て、制御線図上の制御線、すなわち圧力Pをパラメータ
とする重量Wの逆数M−温度T線図は、直線に設定され
ることを示している。因みに、P−V−T制御線図上の
制御線は双曲線となるが、このことは前述した通りであ
る。そこで、前記式(3)において圧力Pを一定Pcと
すると、次式
Is derived. That is, the equation (3) is
This is a basic equation defining the specific volume ratio characteristic function of the present invention, and the above equation (3) is a linear function in which the reciprocal M of the weight W is proportional to the temperature T and inversely proportional to the pressure P. Accordingly, the control line on the control diagram, that is, the reciprocal M-temperature T diagram of the weight W with the pressure P as a parameter indicates that the curve is set to a straight line. Incidentally, the control line on the PVT control diagram is hyperbolic, which is as described above. Therefore, assuming that the pressure P is constant Pc in the equation (3), the following equation is obtained.

【数4】 (Equation 4)

【0025】が導かれる。そして、これは、圧力Pをパ
ラメータとする複数の直線群として、次式
Is derived. This is expressed as a group of a plurality of straight lines with the pressure P as a parameter,

【数5】 (Equation 5)

【0026】と記述することができ、そしてこれはま
た、或る基準の温度Tc、圧力Pcの時の値として、次
Which can also be described as a value at a certain reference temperature Tc and pressure Pc:

【数6】 (Equation 6)

【0027】に対する比として、次式As a ratio to the following equation,

【数7】 (Equation 7)

【0028】と記述することができる。すなわち、前記
式(5)が、本発明の等圧比容積比直線を表わす特性関
数である。そして、この直線群を使用することにより、
温度変動を保圧力で補正することができる。
Can be described as follows. That is, the above equation (5) is a characteristic function representing the constant pressure specific volume ratio straight line of the present invention. And by using this line group,
Temperature fluctuation can be corrected by the holding pressure.

【0029】なお、ここで、特性関数式(5)は、その
樹脂特性を温度Tからその相当値、すなわち圧力差ΔP
(図2参照)へ代替されることができる。すなわち、図
2を参照して、溶融樹脂12の粘度ηと圧力差ΔPとの
関係は、等温かつニュートン流体の場合、次式
Here, the characteristic function equation (5) is obtained by converting the resin characteristic from its temperature T to its equivalent value, that is, the pressure difference ΔP
(See FIG. 2). That is, referring to FIG. 2, the relationship between the viscosity η of the molten resin 12 and the pressure difference ΔP is as follows in the case of an isothermal and Newtonian fluid.

【数8】 (Equation 8)

【0030】で表される。ここで、流量Qを一定とし
て、K=8LQ/(πR4 )とおくと、次式
## EQU2 ## Here, assuming that the flow rate Q is constant and K = 8LQ / (πR 4 ), the following equation is obtained.

【数9】 (Equation 9)

【0031】と記述される。一方、粘性非ニュートン流
体の粘度ηと温度Tとの関係は、次式
Is described. On the other hand, the relationship between the viscosity η of the viscous non-Newtonian fluid and the temperature T is expressed by the following equation.

【数10】 (Equation 10)

【0032】で表される。流量Qを一定とすると、剪断
速度γも一定になる。
## EQU2 ## Assuming that the flow rate Q is constant, the shear rate γ is also constant.

【0033】従って、前記式(6)、(7)から、次式Therefore, from the above equations (6) and (7), the following equation is obtained.

【数11】 [Equation 11]

【0034】が導かれる。そして、この場合、ΔPとT
との関係は、温度Tの変動幅が良品が生産される微小範
囲内で、C*Tの絶対値が1より小さい場合では一次式
であると見做されるので、前記特性関数式(5)は、そ
の温度Tを圧力差ΔPに置換することにより、次式
Is derived. Then, in this case, ΔP and T
When the absolute value of C * T is smaller than 1 within a minute range in which a non-defective product is produced, the variation range of the temperature T is regarded as a linear expression. ) Is obtained by replacing the temperature T with a pressure difference ΔP.

【数12】 (Equation 12)

【0035】に変換することができる。すなわち、本発
明は、圧力差ΔPに係る関数式(8)を用いて、言換え
れば、温度変動をノズル部16における圧力差変動とし
て検出しても、温度Tに係る前記関数式(5)を用いる
場合と同様に、保圧制御を達成することが可能である。
Can be converted to That is, the present invention uses the functional expression (8) related to the pressure difference ΔP, in other words, even if the temperature variation is detected as the pressure difference variation in the nozzle unit 16, the functional formula (5) related to the temperature T is obtained. As in the case of using, it is possible to achieve the dwell control.

【0036】ところで、本発明においては、前述のよう
に、各種樹脂特性データの計測もしくは演算処理が行わ
れる。そこで、以下に、これらに関して、次の項目、す
なわち成形製品の平均重量の測定、比容積比の設定、等
圧比容積比直線(特性関数)の作成、良品成形時の等圧
比容積比直線の作成および温度変動に対する補正保圧力
の設定の各項目に従って、順次説明する。なお、この説
明において、溶融樹脂の温度Tと、その相当値(圧力
差)ΔPに関しては、温度Tを主体的に圧力差ΔPを従
属的に説明する。
In the present invention, as described above, various kinds of resin characteristic data are measured or calculated. Therefore, in the following, regarding the following items, measurement of the average weight of the molded product, setting of the specific volume ratio, creation of an equal pressure specific volume ratio straight line (characteristic function), creation of an equal pressure specific volume ratio straight line during non-defective molding The description will be made in accordance with the items of setting of the holding pressure for the temperature fluctuation. In this description, regarding the temperature T of the molten resin and the equivalent value (pressure difference) ΔP, the temperature T will be mainly described and the pressure difference ΔP will be described subordinately.

【0037】先ず、成形製品の平均重量の測定において
は、良品を成形できる基準成形条件(圧力P0 および基
準温度T0 )を設定して、成形した複数の製品の平均重
量W00を求め、その後前記基準成形条件(P0 、T0
を変更して、各成形条件(P1 ,T1 )、(P1
2 ) … (P2 ,T1 )、(P2 ,T2 )におけ
る、それぞれに対応する平均重量,W11、W12 … W
21、W22を求める。
First, in the measurement of the average weight of a molded product, standard molding conditions (pressure P 0 and reference temperature T 0 ) for setting a good product are set, and an average weight W 00 of a plurality of molded products is obtained. Thereafter, the reference molding conditions (P 0 , T 0 )
Is changed, and the respective molding conditions (P 1 , T 1 ), (P 1 ,
T 2 )... (P 2 , T 1 ), (P 2 , T 2 ), the corresponding average weights, W 11 , W 12 .
21, seeking a W 22.

【0038】なお、この場合、基準成形条件は任意に選
定することができ、また基準成形条件からの前記変更
は、良品が成形される範囲内で行われる。
In this case, the standard molding conditions can be arbitrarily selected, and the change from the standard molding conditions is performed within a range in which a good product is molded.

【0039】また、温度Tは、例えば溶融樹脂の射出成
形機内への充填開始から保圧切換えまでの間をn分割し
て測定したn個の測定値の平均値とする。なお、温度T
が圧力差ΔPに代替される場合は、前記説明における温
度およびその符号Tが、圧力差およびその符号ΔPに置
換される。なお、この場合、前記各圧力差ΔPは、前記
各温度Tに対応してそれぞれ計測される。
The temperature T is an average value of n measured values obtained by dividing the period from the start of filling of the molten resin into the injection molding machine to the switching of the holding pressure, for example. Note that the temperature T
Is replaced with the pressure difference ΔP, the temperature and its sign T in the above description are replaced with the pressure difference and its sign ΔP. In this case, each of the pressure differences ΔP is measured corresponding to each of the temperatures T.

【0040】次に、比容積比の設定においては、前述し
たように、キャビティ12aの容量をQとすると、比容
積はQ/Wで表されるので、基準および各成形条件下に
おけるそれぞれの比容積は、V00=Q/W00、V11=Q
/W11、V12=Q/W12、…として求めることにより、
比容積比VCすなわち基準比容積に対する各成形条件下
の比容積の比を、VC11=V11/V00、VC12=V12
00、…として求めることができる(表1参照)。な
お、この場合にも、温度Tを圧力差ΔPに代替すると、
温度およびその符号Tは、圧力差およびその符号ΔPに
置換され、また表1は表2に変更される。
Next, in setting the specific volume ratio, as described above, assuming that the capacity of the cavity 12a is Q, the specific volume is represented by Q / W. The volume is V 00 = Q / W 00 , V 11 = Q
/ W 11 , V 12 = Q / W 12 ,.
The specific volume ratio VC, that is, the ratio of the specific volume under each molding condition to the reference specific volume is expressed as VC 11 = V 11 / V 00 , VC 12 = V 12 /
V 00 ,... (See Table 1). In this case, if the temperature T is replaced with the pressure difference ΔP,
The temperature and its sign T are replaced by the pressure difference and its sign ΔP, and Table 1 is changed to Table 2.

【0041】[0041]

【表1】 [Table 1]

【0042】[0042]

【表2】 [Table 2]

【0043】次に、等圧比容積比直線の作成において
は、先ず溶融樹脂の等圧温度上昇における熱膨張率(等
圧熱膨張率)および等温加圧における圧縮率(等温圧縮
率)を計測演算し、次いでこの計測演算データから、基
準の温度、圧力における比容積に対する任意の温度、圧
力における比容積の比を、圧力をパラメータとする複数
の直線(すなわち、等圧比容積比直線)群として作成す
る。ところで、前記直線群(特性関数)は、前述したよ
うに、近似的には前記の一次式(5)
Next, in preparing an isobar specific volume ratio line, the thermal expansion coefficient (isothermal thermal expansion coefficient) of the molten resin when the isobar temperature rises and the compressibility (isothermal compressibility) under isothermal pressing are measured and calculated. Then, from the measurement calculation data, the ratio of the specific volume at the given temperature and pressure to the specific volume at the reference temperature and pressure is created as a group of a plurality of straight lines (ie, equal pressure specific volume ratio straight lines) using pressure as a parameter. I do. By the way, as described above, the straight line group (characteristic function) is approximately equal to the linear expression (5).

【数13】 (Equation 13)

【0044】で表されるべきものであるので、図3にお
いて、例えば圧力PjにおけるPOINTの略として示
す点群POj1(T1 ,VCPj,T1 )、POj2(T2 ,V
Pj,T 2 )、…POjm(Tm ,VCPj,Tm )から、最少
二乗法を用いて、設定すべき一次式VC(T)P=P1=a
Pj+bPj・Tにおける、その係数aPj、bPj、すなわち
次式
In FIG. 3, for example, a point group PO j1 (T 1 , VC Pj, T1 ), PO j2 (T 2 , V
C Pj, T 2 ),... PO jm (T m , VC Pj, Tm ), using the least squares method, the linear equation VC (T) P = P1 = a
The coefficients a Pj and b Pj of Pj + bPj · T, that is,

【数14】 [Equation 14]

【0045】を求めることにより、前記直線群(等圧比
容積比直線)を作成することができる。
By obtaining the above equation, the straight line group (equal pressure specific volume ratio straight line) can be created.

【0046】なお、温度Tを圧力差ΔPに代替する場合
には、温度およびその符号Tが圧力差およびその符号Δ
Pに置換されると共に、前記式(5)が前記式(8)に
変更される。
When the temperature T is replaced with the pressure difference ΔP, the temperature and its sign T are equal to the pressure difference and its sign ΔP.
The expression (5) is changed to the expression (8) while being replaced with P.

【0047】すなわち、前記説明において、近似的には
次式(8)
That is, in the above description, approximately the following equation (8)

【数15】 (Equation 15)

【0048】で表されるべきものであるので、図3にお
いて、例えば圧力Pjにおける点群POj1 (ΔP1 ,V
Pj,ΔP1)、POj2 (ΔP2 ,VC Pj,ΔP2)、…P
Ojm(ΔPm ,VC Pj,ΔPm)から、最少二乗法を用い
て、設定すべき一次式VC(ΔP)P=P1=aPj+bPj
ΔPにおける、その係数aPj、bPjは、次式
In FIG. 3, for example, a point group P Oj1 (ΔP 1 , V
C Pj, ΔP1 ), P Oj2 (ΔP 2 , VC Pj, ΔP2 ) ,.
From Ojm (ΔP m , VC Pj, ΔPm ), using the least squares method, a linear equation VC (ΔP) P = P1 = a Pj + b Pj.
The coefficients a Pj and b Pj in ΔP are expressed by the following equations.

【数16】 (Equation 16)

【0049】を求めることにより、前記直線群(等圧比
容積比直線)を作成することができると置換変更され
る。
By obtaining the above, the straight line group (equal pressure specific volume ratio straight line) can be prepared and replaced.

【0050】次に、良品成形時の等圧比容積比直線の作
成においては、前述した等圧比容積比直線群から、良品
成形時(圧力Ps、温度Ts)の一次式の係数as、b
sを既知の係数から比例配分により求める(図4参
照)。すなわち、求める圧力Psの前後の既知の圧力
を、Pj 、Pj+1 ;但し、Pj ≦Ps≦Pj+1 とし、そ
して係数αを、α=(Ps−Pj )/(Pj+1 −Pj
とおくと、良品成形時の保圧力に対する等圧比容積比直
線は、次式
Next, in preparing the equal pressure specific volume ratio straight line at the time of molding a non-defective product, the coefficients as and b of the linear equation at the time of non-defective product molding (pressure Ps, temperature Ts) are obtained from the above-mentioned group of constant pressure specific volume ratio straight lines.
s is obtained from a known coefficient by proportional distribution (see FIG. 4). That is, the known pressures before and after the pressure Ps to be obtained are Pj , Pj + 1 ; where Pj ≦ Ps ≦ Pj + 1 , and the coefficient α is α = (Ps− Pj ) / (P j + 1 -P j )
In other words, the constant pressure ratio volume ratio line to the holding pressure at the time of molding a good product is given by the following equation.

【数17】 [Equation 17]

【0051】となり、従ってこの係数aPs、bPsから、
P=Ps、T=Tsの時の比容積比は、次式
Thus, from these coefficients a Ps and b Ps ,
The specific volume ratio when P = Ps and T = Ts is expressed by the following equation.

【数18】 (Equation 18)

【0052】となる。すなわち、良品成形時の等圧比容
積比直線が作成される。なお、温度Tを圧力差ΔPに代
替する場合には、温度およびその符号Tが圧力差および
その符号ΔPに置換されることは明らかである。
Is as follows. That is, an equal pressure specific volume ratio straight line at the time of non-defective molding is created. When the temperature T is replaced with the pressure difference ΔP, it is obvious that the temperature and its sign T are replaced by the pressure difference and its sign ΔP.

【0053】最後に、温度変動に対する補正保圧力の設
定、すなわち温度が基準温度Tsから基準外温度Ts′
へ変動した場合に、比容積比を一定に維持するよう保圧
力を基準圧力Psから補正圧力Ps′へ変更する補正
は、下記のように行われる。すなわち、圧力(保圧力)
がPs′の時の比容積比は、下記のように係数aPs'
Ps' を設定すれば、式(9)の場合と同様に、次式
Finally, the setting of the correction holding pressure for temperature fluctuation, that is, the temperature is changed from the reference temperature Ts to the non-reference temperature Ts'
In the case where the pressure varies, the correction for changing the holding pressure from the reference pressure Ps to the correction pressure Ps' so as to maintain the specific volume ratio constant is performed as follows. That is, pressure (holding pressure)
Is Ps ', the specific volume ratio is a coefficient a Ps' ,
If b Ps ′ is set, the following equation is obtained as in the case of equation (9).

【数19】 [Equation 19]

【0054】で表され、従って、温度がTs′の時の比
容積比は、次式
Therefore, the specific volume ratio when the temperature is Ts' is expressed by the following equation.

【数20】 (Equation 20)

【0055】で表される。そこで、両状態(Ps、T
s)、(Ps′、Ts′)の時の比容積比を一定にする
には、
Is represented by Then, both states (Ps, T
s) and (Ps ', Ts'), to make the specific volume ratio constant,

【数21】 (Equation 21)

【0056】が成立すればよく、従って、前記両式(1
0)、(11)から、次式
It suffices that the following condition be satisfied.
0) and (11), the following equation

【数22】 (Equation 22)

【0057】が導かれる。すなわち、前記式(12)を
解くことにより、所要の前記係数aPs ' 、bPs' を設定
することができる。なお、この場合、前記解には、解析
的手法は適用できないので、繰返し計算を行う。すなわ
ち、比容積比の初期値を或る手順で求め、この初期値
と、圧力、温度がPs、Tsである時の目標比容積比V
C(Ts)P=Psとの間の差を、許容値以内とするように
繰返し計算を行う。例えば、図5を参照して、基準圧力
Psにおける等圧比容積比直線と、もう1つの既知圧力
Pkにおける等圧比容積比直線とから、温度Ts′にお
ける比容積比がVC(Ts)P=Psと等しくなる圧力s′
を求める。そこで、前記既知圧力Pkでの等圧比容積比
直線を選定するために、PkをPs近傍の圧力で、 Ts′>Tsの時 Pk>Ps Ts′<Tsの時 Pk<Ps の温度と比容積比の関係式が、既知の圧力(Pjまたは
Pj+1)とする。このようにして、求めるPs′はP
sとPkの間の圧力となるので、範囲を1/2ずつ狭め
ながら目標の圧力を求めることができる。すなわち、 (1) 補正圧力(保圧力)の初期値を求める。
Is derived. That is, by solving the equation (12), the necessary coefficients a Ps and b Ps ′ can be set. In this case, an iterative calculation is performed because an analytical method cannot be applied to the solution. That is, the initial value of the specific volume ratio is obtained by a certain procedure, and the initial value and the target specific volume ratio V when the pressure and the temperature are Ps and Ts are obtained.
Iterative calculation is performed so that the difference between C (Ts) P = Ps is within an allowable value. For example, referring to FIG. 5, the specific volume ratio at the temperature Ts ′ is VC (Ts) P = Ps from the constant pressure specific volume ratio straight line at the reference pressure Ps and another constant pressure specific volume ratio straight line at the known pressure Pk. Pressure s' equal to
Ask for. Therefore, in order to select an equal pressure specific volume ratio straight line at the known pressure Pk, Pk is a pressure near Ps, and when Ts '> Ts, Pk> Ps When Ts'<Ts, the temperature and specific volume of Pk <Ps are satisfied. Assume that the relational expression of the ratio is a known pressure (Pj or Pj + 1). In this way, Ps' to be obtained is P
Since the pressure is between s and Pk, the target pressure can be obtained while narrowing the range by 2. That is, (1) The initial value of the correction pressure (holding pressure) is obtained.

【0058】ΔPi=1/2・(Pk−Ps)とする。It is assumed that ΔPi = 1 / · (Pk−Ps).

【0059】(2) i=Ps+ΔPi (3) 比例配分の方法で係数APi、bPiを求め、圧力Pi
温度Ts′の時の比容積比VC(Ts′)P=Piを演算す
る。
(2) i = Ps + ΔPi (3) The coefficients A Pi and b Pi are obtained by the proportional distribution method, and the pressure Pi
The specific volume ratio VC (Ts ') P = Pi at the temperature Ts' is calculated.

【0060】(4) この比容積比VC(Ts′)P=Piと、
圧力Ps温度Tsの時の比容積比VC(Ts)P=Psとを
比較し、そしてこの時両者の差が許容値以内ならば (5)
へ VC(Ts′)P=Pi<VC(Ts)P=Psならば、ΔPi
=1/2・ΔPi、Pi=Pi−ΔPi VC(Ts′)P=Pi>VC(Ts)P=Psならば、ΔPi
=1/2・ΔPi、Pi=Pi+ΔPi (3)へ、そしてこれにより、 (5) Piを補正保圧力として設定することができる。
(4) This specific volume ratio VC (Ts') P = Pi
The specific volume ratio VC (Ts) at the time of the pressure Ps and the temperature Ts is compared with P = Ps, and if the difference between the two is within an allowable value, (5)
To VC (Ts') P = Pi <VC (Ts) If P = Ps, then ΔPi
= 1/2 · ΔPi, Pi = Pi−ΔPi VC (Ts ′) P = Pi > VC (Ts) If P = Ps, then ΔPi
= 1/2 · ΔPi, Pi = Pi + ΔPi (3), and thereby (5) Pi can be set as the corrected holding pressure.

【0061】なお、温度Tを圧力差ΔPに代替する場
合、すなわち樹脂温度変動に伴う圧力差変動に対する補
正保圧力の設定において、圧力差が基準圧力差ΔPから
基準外圧力差ΔP′へ変動した場合に、比容積比を一定
に維持するよう保圧力を基準圧力Psから補正圧力P
s′へ変更する場合には、前述と同様に、温度およびそ
の符号Tが圧力差およびその符号ΔPに置換されること
は明らかである。
When the temperature T is replaced with the pressure difference ΔP, that is, in the setting of the correction holding pressure for the pressure difference fluctuation accompanying the resin temperature fluctuation, the pressure difference fluctuates from the reference pressure difference ΔP to the non-reference pressure difference ΔP ′. In this case, the holding pressure is changed from the reference pressure Ps to the correction pressure P to maintain the specific volume ratio constant.
When changing to s', it is clear that, as before, the temperature and its sign T are replaced by a pressure difference and its sign ΔP.

【0062】このように、本発明においては、溶融樹脂
の保圧に適用される溶融樹脂特性関数は、その溶融樹脂
データが温度、圧力および比容積比から構成されてい
る。言い換えれば、従来のこの種の制御方法における比
容積が比容積比(比容積の変化割合)に変更されてい
る。従って、本発明の溶融樹脂特性関数は、その制御線
図上の制御線が従来の比容積双曲線から比容積比直線へ
と変更されることにより、簡単(一次式)に構成される
ことは明らかである。また、本発明においては、溶融樹
脂特性関数およびこれに対する補正保圧力は、その設定
に係る重量計測に関する製品成形が、射出成形機の生産
対象金型自体を用いて行われるよう構成されている。従
って、本発明の溶融樹脂特性関数および補正保圧力は、
実生産運転において、仮に前記生産対象金型が成形中に
微小な型開きをするようなことがあっても、正確に適応
されることは明らかである。
As described above, in the present invention, the molten resin characteristic function applied to the holding pressure of the molten resin is such that the molten resin data is composed of temperature, pressure and specific volume ratio. In other words, the specific volume in the conventional control method of this type is changed to a specific volume ratio (a change ratio of the specific volume). Therefore, it is apparent that the molten resin characteristic function of the present invention is simply (primarily) configured by changing the control line on the control diagram from the conventional specific volume hyperbola to the specific volume ratio straight line. It is. Further, in the present invention, the molten resin characteristic function and the corrected holding pressure are configured so that product molding relating to weight measurement related to the setting is performed using the production target mold itself of the injection molding machine. Therefore, the molten resin characteristic function and the corrected holding pressure of the present invention are:
In the actual production operation, it is apparent that even if the mold to be produced slightly opens during molding, it can be accurately applied.

【0063】[0063]

【発明の効果】以上説明したように、本発明に係る射出
成形機の保圧制御方法は、金型内へ充填した溶融樹脂を
加圧してその冷却固化に伴う収縮を補充する射出成形機
の保圧制御方法からなり、射出成形機の事前試験運転に
おいて溶融樹脂の温度および/またはその相当値、保圧
力およびこれら各条件下における生産対象金型による成
形製品の重量を繰返し計測することにより、これらの計
測データから溶融樹脂の温度、保圧力および比容積比か
らなる比容積比特性関数と、この比容積比特性関数に対
する異常温度時の良品生産のための補正保圧力とを演算
設定し、射出成形機の実生産運転時にはその保圧力を前
記比容積比特性関数および前記補正保圧力を介して制御
る射出成形機の保圧制御方法において、前記溶融樹脂
の温度相当値は、射出成形機内のノズル部を流動する溶
融樹脂の前記ノズル部の2点間における圧力差であるこ
とを特徴とするよう構成されている。
As described above, the method for controlling the dwelling pressure of an injection molding machine according to the present invention is directed to an injection molding machine for pressurizing a molten resin filled in a mold and supplementing shrinkage due to cooling and solidification thereof. It consists of a holding pressure control method, by repeatedly measuring the temperature of the molten resin and / or its equivalent value, the holding pressure, and the weight of the molded product by the target mold under these conditions in the preliminary test operation of the injection molding machine, From these measurement data, the specific volume ratio characteristic function consisting of the temperature of the molten resin, the holding pressure and the specific volume ratio, and the corrected holding pressure for non-defective product production at abnormal temperature with respect to this specific volume ratio characteristic function are calculated and set, actual production operation sometimes Oite the holding pressure to holding pressure control method of the specific volume ratio characteristic function and the correction holding pressure via a control <br/> to that elevation molding machine of the injection molding machine, the molten resin
The temperature equivalent to the temperature of the melt flowing through the nozzle in the injection molding machine
The pressure difference between the two points of the nozzle portion of the molten resin
And is characterized by the following.

【0064】換言すれば、本発明においては、溶融樹脂
の保圧に適用される溶融樹脂特性関数は、その溶融樹脂
データが温度、圧力および比容積比から構成されてい
る。しかも、従来のこの種の制御方法における比容積
が、比容積比(比容積の変化割合)に変更されている。
従って、本発明の溶融樹脂特性関数は、その制御線図上
の制御線が、従来の比容積双曲線から比容積比直線へと
変更されることにより、簡単(一次式)に構成されるこ
とは明らかである。また、本発明においては、溶融樹脂
特性関数およびこれに対する補正保圧力は、その設定に
係る重量計測に関する製品成形が、射出成形機の生産対
象金型自体を用いて行われるよう構成されている。従っ
て、本発明の溶融樹脂特性関数および補正保圧力は、実
生産運転において、仮に前記生産対象金型が成形中に微
小な型開きがあっても、正確に適応し得ることは明らか
である。
In other words, in the present invention, the molten resin characteristic function applied to the holding pressure of the molten resin is such that the molten resin data is composed of temperature, pressure and specific volume ratio. Moreover, the specific volume in the conventional control method of this type is changed to a specific volume ratio (specific volume change rate).
Therefore, the molten resin characteristic function of the present invention can be simply (primarily) constructed by changing the control line on the control diagram from the conventional specific volume hyperbola to the specific volume ratio straight line. it is obvious. Further, in the present invention, the molten resin characteristic function and the corrected holding pressure are configured so that product molding relating to weight measurement related to the setting is performed using the production target mold itself of the injection molding machine. Therefore, it is clear that the molten resin characteristic function and the corrected coercive pressure of the present invention can be accurately applied in actual production operation even if the production target mold has a minute mold opening during molding.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る射出成形機の保圧制御方法の一実
施例を示すシステムブロック図である。
FIG. 1 is a system block diagram showing an embodiment of a pressure holding control method for an injection molding machine according to the present invention.

【図2】図1に示す射出成形機のノズル部を示す要部拡
大図である。
FIG. 2 is an enlarged view of a main part showing a nozzle part of the injection molding machine shown in FIG.

【図3】等圧比容積比直線の特性を示すグラフである。FIG. 3 is a graph showing a characteristic of a straight line of an equal pressure specific volume ratio.

【図4】良品成形時の等圧比容積比直線(一次式)の係
数と目標比容積比の特性を示すグラフである。
FIG. 4 is a graph showing characteristics of a coefficient of a constant-pressure specific volume ratio straight line (primary expression) and a target specific volume ratio during non-defective molding.

【図5】異常冷却温度(温度変動)に対する補正保圧力
を演算する手順を示すフローチャート図である。
FIG. 5 is a flowchart illustrating a procedure for calculating a correction holding pressure for an abnormal cooling temperature (temperature fluctuation).

【符号の説明】[Explanation of symbols]

10 金型 10a キャビティ 12 溶融樹脂 14 射出成形機 16 ノズル部 18 成形製品 20 重量検出器 22 温度検出器 24 圧力(差)検出器 26 位置検出器 28 演算処理部 30 制御部 32 保圧力制御手段 34 スクリュー装置 36 データ記憶部 38 設定部 40 スクリュー回転モータ 42 油圧ポンプ REFERENCE SIGNS LIST 10 mold 10 a cavity 12 molten resin 14 injection molding machine 16 nozzle part 18 molded product 20 weight detector 22 temperature detector 24 pressure (difference) detector 26 position detector 28 arithmetic processing unit 30 control unit 32 holding pressure control means 34 Screw device 36 Data storage unit 38 Setting unit 40 Screw rotation motor 42 Hydraulic pump

フロントページの続き (56)参考文献 特開 平4−148911(JP,A) 特開 平4−67930(JP,A) 特開 平3−254922(JP,A) 特開 平3−292121(JP,A) 実開 平3−52122(JP,U) (58)調査した分野(Int.Cl.7,DB名) B29C 45/00 B29C 45/17 B29C 45/46 - 45/57 B29C 45/76 - 45/84 Continuation of the front page (56) References JP-A-4-148911 (JP, A) JP-A-4-67930 (JP, A) JP-A-3-254922 (JP, A) JP-A-3-292121 (JP) , A) Hikaru Hei 3-52122 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) B29C 45/00 B29C 45/17 B29C 45/46-45/57 B29C 45/76 -45/84

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 金型内へ充填した溶融樹脂を加圧してそ
の冷却固化に伴う収縮を補充する射出成形機の保圧制御
方法からなり、射出成形機の事前試験運転において溶融
樹脂の温度および/またはその相当値、保圧力およびこ
れら各条件下における生産対象金型による成形製品の重
量を繰返し計測することにより、これらの計測データか
ら溶融樹脂の温度、保圧力および比容積比からなる比容
積比特性関数と、この比容積比特性関数に対する異常温
度時の良品生産のための補正保圧力とを演算設定し、射
出成形機の実生産運転時にはその保圧力を前記比容積比
特性関数および前記補正保圧力を介して制御する射出成
形機の保圧制御方法において、前記溶融樹脂の温度相当
値は、射出成形機内のノズル部を流動する溶融樹脂の前
記ノズル部の2点間における圧力差であることを特徴と
する射出成形機の保圧制御方法。
1. A pressure control method for an injection molding machine for replenishing shrinkage accompanying cooling and solidification of a molten resin filled in a mold by pressurizing the molten resin. / Or its equivalent value, holding pressure and the weight of the molded product by the mold to be produced under these conditions are repeatedly measured, and from these measurement data, the specific volume consisting of the temperature, holding pressure and specific volume ratio of the molten resin is obtained. The specific characteristic function and the corrected holding pressure for non-defective product production at abnormal temperature with respect to the specific volume ratio characteristic function are calculated and set, and during the actual production operation of the injection molding machine, the holding pressure is set to the specific volume ratio characteristic function and the Oite the holding pressure control method for a molding machine out morphism that control through a correction holding pressure, temperature equivalent of the molten resin
The value is before the molten resin flowing through the nozzle in the injection molding machine.
Characterized by a pressure difference between two points of the nozzle portion.
Pressure control method of injection molding machine.
【請求項2】 溶融樹脂の温度および/またはその相当
値は、溶融樹脂の射出成形機内への充填開始から保圧切
換えまでの間を分割して測定した複数の測定値の平均値
である請求項1記載の射出成形機の保圧制御方法。
2. The method according to claim 1, wherein the temperature of the molten resin and / or its equivalent value is an average value of a plurality of measured values divided and measured from the start of filling of the molten resin into the injection molding machine to the switching of the holding pressure. Item 3. A method for controlling a dwell pressure of an injection molding machine according to Item 1.
【請求項3】 成形製品の重量は、溶融樹脂のそれぞれ
温度および/またはその相当値および保圧力の各条件毎
にそれぞれ成形した複数の製品の測定値の平均値である
請求項1記載の射出成形機の保圧制御方法。
3. The injection according to claim 1, wherein the weight of the molded product is an average value of measured values of a plurality of products molded respectively for each condition of the temperature and / or its equivalent value and the holding pressure of the molten resin. Pressure control method of molding machine.
【請求項4】 溶融樹脂比容積比特性関数は、溶融樹脂
の温度、保圧力および比容積比から溶融樹脂の等圧温度
上昇における熱膨張率および等温加圧における圧縮率を
演算設定することにより、特定の基準温度、圧力におけ
る比容積に対する任意の温度、圧力における比容積の比
を、圧力をパラメータとする複数の等圧比容積比直線群
から表示してなる請求項1記載の射出成形機の保圧制御
方法。
4. The molten resin specific volume ratio characteristic function is obtained by calculating and setting a thermal expansion coefficient at an equal pressure temperature rise of the molten resin and a compression ratio at isothermal pressing from the temperature, holding pressure and specific volume ratio of the molten resin. 2. The injection molding machine according to claim 1, wherein the ratio of the specific volume at a given temperature and pressure to the specific volume at a specific reference temperature and pressure is displayed from a plurality of constant pressure specific volume ratio linear groups using pressure as a parameter. Holding pressure control method.
【請求項5】 比容積比特性関数に対する補正保圧力
は、良品生産中の溶融樹脂の温度および圧力を計測して
等圧比容積比直線群における良品生産時の保圧力に対す
る等圧比容積比直線および比容積比を演算設定しておく
ことにより、前記良品生産時の比容積比と等しくなるよ
うな保圧力に設定する請求項記載の射出成形機の保圧
制御方法。
5. The corrected coercive pressure for the specific volume ratio characteristic function is obtained by measuring the temperature and pressure of the molten resin during the production of non-defective products, and calculating the constant pressure specific volume ratio straight line and the preservation pressure during non-defective product production in the group of constant pressure specific volume ratio straight lines. 5. The holding pressure control method for an injection molding machine according to claim 4 , wherein the holding pressure is set to be equal to the specific volume ratio at the time of producing non-defective products by calculating and setting the specific volume ratio.
JP16849694A 1994-07-20 1994-07-20 Insulation control method for injection molding machine Expired - Fee Related JP3240841B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16849694A JP3240841B2 (en) 1994-07-20 1994-07-20 Insulation control method for injection molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16849694A JP3240841B2 (en) 1994-07-20 1994-07-20 Insulation control method for injection molding machine

Publications (2)

Publication Number Publication Date
JPH0825442A JPH0825442A (en) 1996-01-30
JP3240841B2 true JP3240841B2 (en) 2001-12-25

Family

ID=15869168

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3240841B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4800776B2 (en) * 2006-01-19 2011-10-26 東洋ゴム工業株式会社 Viscoelastic fluid flow simulation method
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JPH0825442A (en) 1996-01-30

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