JP3264529B2 - Oil and fat decomposition method and apparatus therefor - Google Patents
Oil and fat decomposition method and apparatus thereforInfo
- Publication number
- JP3264529B2 JP3264529B2 JP30923392A JP30923392A JP3264529B2 JP 3264529 B2 JP3264529 B2 JP 3264529B2 JP 30923392 A JP30923392 A JP 30923392A JP 30923392 A JP30923392 A JP 30923392A JP 3264529 B2 JP3264529 B2 JP 3264529B2
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- phase
- fat
- oil
- water
- continuous phase
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Description
【0001】[0001]
【産業上の利用分野】本発明は、油脂を脂肪酸とグリセ
リンとに連続的に分解するための油脂分解方法およびそ
の装置であって、その分解度の向上と分解時間の短縮を
図るものに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for decomposing fats and oils for continuously decomposing fats and oils into fatty acids and glycerin, and to an apparatus for improving the degree of decomposition and shortening the decomposition time.
【0002】[0002]
【従来の技術】分解塔と、この分解塔の下部に設けられ
る油脂供給口と、その分解塔の上部に設けられる分解水
供給口とを備える向流式油脂分解装置が従来より用いら
れている。この分解装置において、その油脂供給口から
供給されて分解塔の内部を上昇する油脂は、その分解水
供給口から供給されて分解塔の内部を下降する分解水と
反応することでグリセリンと脂肪酸とに分解される。2. Description of the Related Art A countercurrent type oil / fat cracking apparatus including a cracking tower, a fat / oil supply port provided at a lower portion of the cracking tower, and a cracked water supply port provided at an upper portion of the cracking tower has been conventionally used. . In this cracking device, the fat and oil supplied from the fat and oil supply port and rising inside the cracking tower reacts with the cracked water supplied from the cracked water supply port and descending inside the cracking tower to form glycerin and fatty acids. Is decomposed into
【0003】そのような向流式油脂分解装置にあって
は、分解塔の内部における分解水および油脂の流れに偏
りが生じた場合、分解塔の内部における分解水および油
脂の分布が不均一になるため、その分解度が低下してし
まう。そこで、分解塔の内部を上下方向に沿う仕切りに
より複数に区画することで、分解水と油脂の流れの偏り
を防止し、分解度の向上を図ることが提案されている
(特公昭59‐51595号公報参照)。[0003] In such a countercurrent type oil / fat cracking apparatus, if the flow of the cracked water and the fats and oils inside the cracking tower becomes uneven, the distribution of the cracked water and the fats and fats inside the cracking tower becomes uneven. Therefore, the degree of decomposition is reduced. Therefore, it has been proposed that the inside of the cracking tower is divided into a plurality of sections by partitions along the vertical direction, thereby preventing the uneven flow of the cracked water and the fat and oil, and improving the degree of cracking (Japanese Patent Publication No. 59-51595). Reference).
【0004】しかし、分解塔の内部を上下方向に沿う仕
切りにより区画した場合、その仕切りによって油脂の上
昇流と分解水の下降流との混合が抑制されるので、分解
水と油脂との境界面の更新が抑制される。そのため、所
望の分解度を得るために必要な分解水および油脂の分解
塔内部における滞留時間が長くなり、生産性が低下する
という問題がある。However, when the inside of the cracking tower is partitioned by partitions along the vertical direction, the partition suppresses the mixing of the upward flow of oil and fat and the downward flow of cracked water, so that the interface between the cracked water and the fat and oil is reduced. Update is suppressed. Therefore, there is a problem in that the residence time of the decomposed water and oils and fats necessary for obtaining a desired degree of decomposition in the decomposing tower becomes long, and the productivity is reduced.
【0005】そこで、分解塔の内部に空隙を有する充填
物を上下に間隔をおいて配置する油脂分解装置が提案さ
れている。これは、その充填物により分解水および油脂
が偏って流れるのを防止すると共に、その充填物内で分
解水と油脂との境界面の更新を行なわせることで分解度
の向上と分解時間の短縮を図るものである(特表昭63
‐501084号公報参照)。[0005] In view of the above, there has been proposed an oil / fat decomposition apparatus in which packing having voids is disposed inside a decomposition tower at an interval above and below. This prevents decomposition water and fats from flowing unevenly by the filling, and improves the decomposition degree and shortens the decomposition time by renewing the interface between the decomposition water and the fats and oils in the filling. (Tokusho Sho 63)
-501084).
【0006】[0006]
【発明が解決しようとする課題】しかし、上記のような
空隙を有する充填物を用いて油脂と分解水との境界面の
更新を行なわせる場合、その空隙の大きさや分布、油脂
や分解水の流量といった条件如何では、その空隙内にお
ける油脂および分解水の流れに偏りが生じて分解度が低
下したり、油脂の上昇流によって分解水が持ち上げられ
るフラッディング現象を生じる。すなわち、安定した運
転を行なうための条件が充填体の構造に影響されるた
め、安定した運転を行える条件範囲が極めて小さく、装
置の運転能力範囲が限定されるという欠点がある。さら
に、油脂に含まれる不純物が充填物内に蓄積するため、
油脂および分解水の流れの偏りの原因になると共に、充
填物の交換や清掃といったメンテナンスの負担が大きく
なるという欠点がある。However, in the case where the interface between oil and fat and the decomposed water is renewed by using the filler having the above-described void, the size and distribution of the void, the oil and the decomposed water are degraded. Depending on the conditions such as the flow rate, the flow of the fats and oils and the decomposed water in the gap is biased to lower the degree of decomposition, and a flooding phenomenon occurs in which the decomposed water is lifted by the upward flow of the fats and oils. That is, since the condition for performing stable operation is affected by the structure of the packing, the condition range in which stable operation can be performed is extremely small, and there is a disadvantage that the operation capability range of the device is limited. Furthermore, since impurities contained in fats and oils accumulate in the packing,
There are drawbacks in that the flow of oils and fats and the decomposed water are biased, and that the burden of maintenance such as replacement and cleaning of the filler is increased.
【0007】本発明は、上記従来技術の問題を解決する
ことのできる油脂分解方法およびその装置を提供するこ
とを目的とする。An object of the present invention is to provide a method and an apparatus for decomposing fats and oils which can solve the above-mentioned problems of the prior art.
【0008】[0008]
【課題を解決するための手段】本発明方法は、分解塔の
下部から供給される油脂を分解塔の上部から供給される
分解水と反応させて連続的に分解するに際し、分解塔の
内部に複数の相変換ユニットを上下方向に沿って配列
し、各相変換ユニットにより、分散相状態で下降する分
解水を連続相に相変換した後に再び分散相に相変換し、
かつ、連続相状態で上昇する油脂を分散相に相変換した
後に再び連続相に相変換するものである。各相変換ユニ
ットは、泡鐘段により構成される第1相変換部材によっ
て分解水を分散相から連続相に相変換すると共に油脂を
連続相から分散相に相変換し、その泡鐘段の下方位置で
分解水を連続相から分散相に相変換するのが好ましい。
その泡鐘段を貫通する筒部材により、連続相とされた分
解水を泡鐘段の下方に導くのが好ましい。各相変換ユニ
ットは、シーブプレートを有する第2相変換部材により
分解水を連続相から分散相に相変換するのが好ましい。
その第2相変換部材が連続相状態の分解水を受ける底壁
と、この底壁に取り付けられる筒状の中間壁と、この中
間壁の内方に間隔をあけて配置される筒状の内周壁とを
有し、その底壁の下方にシーブプレートが配置され、連
続相状態の分解水をその中間壁と内周壁との間からシー
ブプレートに導き、連続相状態で上昇する油脂をその内
周壁の内部の油脂流路を介し第2相変換部材の下方から
第1相変換部材に導くのが好ましい。SUMMARY OF THE INVENTION The present invention relates to a method for continuously decomposing oils and fats supplied from a lower part of a cracking tower by reacting with a cracked water supplied from an upper part of the cracking tower. A plurality of phase conversion units are arranged along the up and down direction, and each phase conversion unit converts the decomposed water descending in the dispersed phase into a continuous phase, and then converts it again into a dispersed phase,
In addition, after the fats and oils rising in the continuous phase are phase-converted to the dispersed phase, they are again phase-converted to the continuous phase. Each of the phase change units converts the decomposed water from a dispersed phase to a continuous phase by a first phase change member formed of a bubble bell stage, and also converts a fat or oil from a continuous phase to a dispersed phase. It is preferred to phase convert the cracked water from a continuous phase to a dispersed phase at a location.
It is preferable that the continuous phase of the decomposed water is guided below the bubble bell stage by a tubular member penetrating the bubble bell stage. Each phase conversion unit preferably converts the decomposed water from a continuous phase to a dispersed phase by a second phase conversion member having a sheave plate.
A bottom wall whose second phase conversion member receives the decomposed water in a continuous phase state, a cylindrical intermediate wall attached to the bottom wall, and a cylindrical inner wall disposed at an interval inside the intermediate wall; A sheave plate is disposed below the bottom wall, and the decomposed water in the continuous phase is guided to the sheave plate from between the intermediate wall and the inner peripheral wall, and the oil and fat rising in the continuous phase is contained therein. It is preferable to guide the first phase change member from below the second phase change member through the oil / fat channel inside the peripheral wall.
【0009】本発明装置は、分解塔と、この分解塔の下
部に設けられる油脂供給口と、その分解塔の上部に設け
られる分解水供給口とを備える向流式油脂分解装置にお
いて、複数の相変換ユニットが分解塔の内部に上下方向
に沿って配列され、各相変換ユニットは、その分解塔の
内部を分散相状態で下降する分解水を連続相に相変換す
ると共に連続相状態で上昇する油脂を分散相に相変換す
る第1相変換部材と、この第1相変換部材の下方に連続
相とされた分解水を導く案内部材と、この案内部材によ
り第1相変換部材の下方に導かれた分解水を連続相から
分散相に相変換する第2相変換部材と、連続相状態で上
昇する油脂を第2相変換部材の下方から第1相変換部材
に導く油脂流路とを有するものである。その第1相変換
部材が泡鐘段により構成されるのが好ましい。その案内
部材が泡鐘段を貫通する筒部材により構成されるのが好
ましい。その第2相変換部材がシーブプレートを有し、
このシーブプレートが分解水を連続相から分散相に相変
換するのが好ましい。その第2相変換部材が連続相状態
の分解水を受ける底壁と、この底壁に取り付けられる筒
状の中間壁と、この中間壁の内方に間隔をあけて配置さ
れる筒状の内周壁とを有し、その底壁の下方にシーブプ
レートが配置され、その中間壁と内周壁との間から連続
相状態の分解水がシーブプレートに導かれ、その内周壁
の内部が油脂流路とされているのが好ましい。The present invention provides a counter-current type oil / fat cracking apparatus comprising a cracking tower, a fat / oil supply port provided at a lower part of the cracking tower, and a cracked water supply port provided at an upper part of the cracking tower. Phase conversion units are arranged vertically inside the decomposition tower, and each phase conversion unit converts the decomposition water falling inside the decomposition tower in a dispersed phase into a continuous phase and rises in a continuous phase. A first phase conversion member for phase-converting the fats and oils to be dispersed into a dispersed phase, a guide member for guiding the decomposed water in a continuous phase below the first phase conversion member, and a lower portion of the first phase conversion member by the guide member. A second phase conversion member for phase-converting the introduced cracked water from a continuous phase to a dispersed phase, and an oil / fat flow path for guiding oil / fat rising in the continuous phase state from below the second phase conversion member to the first phase conversion member. Have Preferably, the first phase change member is constituted by a bubble bell stage. Preferably, the guide member is constituted by a cylindrical member penetrating the bubble bell step. The second phase change member has a sheave plate,
Preferably, the sieve plate converts the cracked water from a continuous phase to a dispersed phase. A bottom wall whose second phase conversion member receives the decomposed water in a continuous phase state, a cylindrical intermediate wall attached to the bottom wall, and a cylindrical inner wall arranged at an interval inside the intermediate wall; A sheave plate is disposed below the bottom wall, and a continuous phase of decomposed water is guided to the sheave plate from between the intermediate wall and the inner peripheral wall, and the inside of the inner peripheral wall is an oil / fat flow path. It is preferred that
【0010】なお、本発明の記載において、油脂とは分
解塔に供給される原料油脂だけでなく、原料油脂と分解
反応により生成した脂肪酸とから成る油脂をもいう。ま
た、分解水とは分解塔に供給される油脂分解用の水だけ
でなく、油脂分解用の水と加熱のために分解塔に供給さ
れる水蒸気と油脂分解で生成したグリセリンとを含む水
をもいう。In the description of the present invention, fats and oils refer not only to raw fats and oils supplied to a cracking tower, but also to fats and oils composed of raw fats and oils and fatty acids generated by a decomposition reaction. Decomposed water is not only water for fat and oil decomposition supplied to the decomposition tower, but also water for fat and oil decomposition and water containing steam supplied to the decomposition tower for heating and glycerin generated by fat and oil decomposition. Also say.
【0011】その分解塔に供給される原料油脂として
は、例えば、牛脂、豚脂(ラード)、魚油、ヤシ油、パ
ーム油、パーム核油、菜種油等の油脂の一種またはその
混合油脂を用いることができるが、これらに限定される
ものではない。その分解塔の内部の圧力は、約40kg
/cm2 G〜60kg/cm2 G(ゲージ圧力)に設定
するのが好ましいが、これに限定されるものではない。
その分解塔の内部の温度は、約240℃〜270℃に設
定するのが好ましいが、これに限定されるものではな
い。その分解塔に単位時間当たりに供給される分解水の
油脂に対する重量%は、約30%〜100%に設定する
のが好ましく、40%〜85%に設定するのがより好ま
しいが、これに限定されるものではない。As the raw material fat or oil supplied to the cracking tower, for example, one of fats and oils such as beef tallow, lard (lard), fish oil, coconut oil, palm oil, palm kernel oil, rapeseed oil and the like, or a mixture thereof is used. However, the present invention is not limited to these. The pressure inside the decomposition tower is about 40kg
/ Cm 2 G to 60 kg / cm 2 G (gauge pressure), but is not limited thereto.
The temperature inside the decomposition tower is preferably set to about 240 ° C. to 270 ° C., but is not limited to this. The weight% of the decomposition water supplied per unit time to the decomposition tower is preferably set to about 30% to 100%, more preferably to 40% to 85%, but is not limited to this. It is not something to be done.
【0012】[0012]
【作用】本発明方法は本発明装置により実施される。す
なわち、各相変換ユニットにおいて、分解塔の内部で連
続相状態で上昇する油脂の中を分散相状態となって下降
する分解水は、第1相変換部材により連続相に相変換さ
れる。この連続相となった分解水は、案内部材により第
1相変換部材の下方の第2相変換部材に導かれ、その第
2相変換部材によって再び連続相から分散相に相変換さ
れる。また、分解塔の内部において連続相状態で上昇す
る油脂は、第2相変換部材の下方から油脂流路を通って
第1相変換部材に導かれ、その第1相変換部材によって
連続相から分散相に相変換される。この分散相となった
油脂は、連続相となった分解水の中を上昇し、分解水が
分散相から連続相に相変換する界面に至って再び連続相
になる。The method of the present invention is performed by the apparatus of the present invention. That is, in each phase conversion unit, cracked water falling in a dispersed phase state in fats and oils rising in a continuous phase state inside the cracking tower is converted into a continuous phase by the first phase conversion member. The decomposed water that has become the continuous phase is guided to the second phase conversion member below the first phase conversion member by the guide member, and the second phase conversion member converts the continuous phase into the dispersed phase again. The fat or oil that rises in a continuous phase inside the cracking tower is guided from below the second phase conversion member to the first phase conversion member through the fat or oil flow path, and dispersed from the continuous phase by the first phase conversion member. The phase is converted to a phase. The fat or oil that has become the dispersed phase rises in the decomposed water that has become the continuous phase, reaches the interface where the decomposed water undergoes phase conversion from the dispersed phase to the continuous phase, and becomes the continuous phase again.
【0013】これにより、油脂と分解水との間におい
て、分解水と油脂の反応により生じるグリセリン等の物
質の移動が促進され、分解時間の短縮が図られる。すな
わち、図8に示すように、連続相状態の油脂1の内部に
分解水2が分散相状態すなわち液滴として存在する場
合、油脂1中で起こる分解反応により生じるグリセリン
が、分解反応の進行に伴い図中矢印で示すように油脂1
から分解水2に移動する。そうすると、分解水の境膜
(図中ハッチングで示す)3におけるグリセリン濃度が
次第に増加し、グリセリン等の反応生成物質の油脂1か
ら分解水2への移動速度が低下する。これに対処するた
め、本発明によれば、その分散相として存在する分解水
2を連続相に相変換し、再び分散相に相変換するので、
液滴状の分解水2の内部におけるグリセリン濃度を均一
化し、油脂1と分解水2との間の物質移動を促進するこ
とができる。As a result, the transfer of substances such as glycerin generated by the reaction between the decomposed water and the fat or oil between the fat or oil and the decomposed water is promoted, and the decomposition time is shortened. That is, as shown in FIG. 8, when the decomposed water 2 is present in the dispersed phase state, that is, as droplets, in the fat and oil 1 in the continuous phase state, glycerin generated by the decomposition reaction occurring in the fat and oil 1 progresses in the decomposition reaction. As shown by the arrow in the figure,
From the decomposed water 2. Then, the glycerin concentration at the boundary of the decomposed water (indicated by hatching in the figure) 3 gradually increases, and the moving speed of the reaction product such as glycerin from the fat 1 to the decomposed water 2 decreases. In order to cope with this, according to the present invention, the decomposition water 2 existing as the dispersed phase is phase-converted into the continuous phase, and is again phase-converted into the dispersed phase.
The glycerin concentration in the droplet-shaped decomposed water 2 can be made uniform, and the mass transfer between the fat and oil 1 and the decomposed water 2 can be promoted.
【0014】また、分解水が分散相から連続相となる合
一時、および再び分散相になる液滴生成時にグリセリン
等の物質移動が促進される。このような物質移動の促進
は、相変換ユニットが複数設けられることによってさら
に促進される。Further, mass transfer of glycerin and the like is promoted when the decomposed water changes from the dispersed phase to the continuous phase and at the time of formation of droplets that change to the dispersed phase again. Such mass transfer is further promoted by providing a plurality of phase change units.
【0015】また、各相変換ユニットの上下間におい
て、分散相状態の分解水の合一や、油脂および分解水の
流れの偏りが生じても、各相変換ユニットにおいて分解
水を均一な分散相にできると共に油脂および分解水の流
れの偏りを修正できる。これにより、油脂と分解水との
境界面積が減少するのを防止し、大きな境界面積を維持
することができるので、分解水と油脂との間の物質移動
を促進することができる。[0015] Even if the disaggregated water in the dispersed phase coalesces or the flow of the fat and oil and the decomposed water occurs between the upper and lower portions of each phase conversion unit, the decomposed water is uniformly dispersed in each phase conversion unit. And correct the bias of the flow of fats and oils and decomposed water. Thus, the boundary area between the fat and oil and the decomposed water can be prevented from decreasing and a large boundary area can be maintained, so that the mass transfer between the decomposed water and the fat and oil can be promoted.
【0016】さらに、第1相変換部材により連続相とさ
れた分解水は案内部材により第2相変換部材に導かれ、
連続相状態で上昇する油脂は油脂流路を通って第2相変
換部材の下方から第1相変換部材に導かれる。すなわ
ち、各相変換ユニットにおいては分解水の流れと油脂の
流れとは区分される。これにより、上昇する油脂が分解
水を押し上げるというフラッディング現象が生じること
はなく、また、分解水と油脂の各相変換を均一に行なう
ことで分解水および油脂の流れの偏りを防止できる。Further, the decomposed water converted into the continuous phase by the first phase change member is guided to the second phase change member by the guide member,
The fat or oil that rises in the continuous phase state is guided to the first phase conversion member from below the second phase conversion member through the fat or oil flow path. That is, in each phase conversion unit, the flow of the decomposed water and the flow of the fat and oil are separated. Thus, the flooding phenomenon in which the rising oil or fat pushes up the decomposed water does not occur, and the uneven flow of the decomposed water and the oil or fat can be prevented by uniformly performing each phase conversion of the decomposed water and the oil or fat.
【0017】また、各相変換ユニットの存在により、油
脂が分解水と効率良く接触することなく上方に流れるの
を防止できると共に、分解水が油脂と効率良く接触する
ことなく下方に流れるのを防止できる。さらに、複数の
相変換ユニットの存在により、各相変換ユニットの上下
間における油脂および分解水の流れの乱れを防止できる
ので、油脂および分解水の上下方向の逆混合を抑止でき
る。これにより、分解度の低下を防止することができ
る。Further, the presence of each phase conversion unit can prevent the oil and fat from flowing upward without efficiently contacting the decomposed water and prevent the decomposed water from flowing downward without contacting the oil and fat efficiently. it can. Further, the presence of the plurality of phase conversion units can prevent the flow of the fat and oil and the decomposed water between the upper and lower parts of each phase conversion unit, thereby suppressing the back-mixing of the fat and oil and the decomposed water in the vertical direction. As a result, a reduction in the degree of decomposition can be prevented.
【0018】[0018]
【実施例】以下、図面を参照して本発明の実施例を説明
する。Embodiments of the present invention will be described below with reference to the drawings.
【0019】図1に示す向流式油脂分解装置10は、分
解塔11と、この分解塔11の下部に設けられる油脂供
給口12と、この分解塔11の上部に設けられる分解水
供給口13とを備える。その油脂供給口12から供給さ
れる油脂が分解塔11の内部を上昇し、その分解水供給
口13から供給される分解水が分解塔11の内部を下降
し、その油脂と分解水とが反応することで脂肪酸とグリ
セリンとが生成される。その生成された脂肪酸の取り出
し口14が分解塔11の頂部に設けられ、グリセリン水
の取り出し口15が分解塔11の底部に設けられてい
る。また、油脂および分解水を反応に適した温度に昇温
して維持するため、分解塔11の側面に複数の高圧水蒸
気の吹き込み口16が上下に並列して設けられている。A countercurrent type oil / fat cracking apparatus 10 shown in FIG. 1 has a cracking tower 11, a fat / oil supply port 12 provided at a lower portion of the cracking tower 11, and a cracked water supply port 13 provided at an upper portion of the cracking tower 11. And The fat and oil supplied from the fat and oil supply port 12 rises inside the cracking tower 11, and the cracked water supplied from the cracked water supply port 13 descends inside the cracking tower 11, and the fat and oil react with the cracked water. This produces fatty acids and glycerin. An outlet 14 for the generated fatty acid is provided at the top of the decomposition tower 11, and an outlet 15 for glycerin water is provided at the bottom of the decomposition tower 11. Further, in order to raise and maintain the oil and fat and the decomposed water to a temperature suitable for the reaction, a plurality of high-pressure steam blowing ports 16 are provided on a side surface of the decomposition tower 11 in parallel in a vertical direction.
【0020】その分解塔11の内部上端に熱交換促進部
材17が設けられることで、供給口13から供給される
分解水と取り出し口14から取り出される脂肪酸との間
での熱交換の促進がなされる。その熱交換促進部材17
は、泡鐘段あるいはシーブプレート等により構成するこ
とができる。By providing a heat exchange promoting member 17 at the upper end of the inside of the decomposition tower 11, heat exchange between the decomposition water supplied from the supply port 13 and the fatty acid removed from the removal port 14 is promoted. You. The heat exchange promoting member 17
Can be constituted by a bubble bell or a sieve plate.
【0021】その熱交換促進部材17の下方に、分解水
を分散させて液滴とするために分散部材20が設けられ
ている。その分散部材20は、例えば多数の孔を備えた
シーブプレートにより構成することができる。A dispersing member 20 is provided below the heat exchange promoting member 17 to disperse the decomposed water into droplets. The dispersing member 20 can be constituted by, for example, a sheave plate having a large number of holes.
【0022】その分散部材20の下方に、複数の相変換
ユニット21が上下に間隔をおいて配置されている。各
相変換ユニット21は、図2に示すように、第1相変換
部材22と、案内部材23と、第2相変換部材24と、
油脂流路25とを有する。その第1相変換部材22は、
分解塔11の内部を分散相状態で下降する分解水2を連
続相に相変換すると共に連続相状態で上昇する油脂1を
分散相状態に相変換する。その案内部材23は、連続相
とされた分解水2を第1相変換部材22の下方に導く。
その第2相変換部材24は、分解水2を連続相から分散
相に相変換する。その油脂流路25は、連続相状態で上
昇する油脂を第2相変換部材24の下方から第1相変換
部材22に導く。Below the dispersing member 20, a plurality of phase conversion units 21 are vertically spaced from each other. As shown in FIG. 2, each phase conversion unit 21 includes a first phase conversion member 22, a guide member 23, a second phase conversion member 24,
An oil / fat channel 25. The first phase conversion member 22 includes:
The decomposed water 2 descending in the dispersed phase state inside the cracking tower 11 is phase-converted into a continuous phase, and the fat and oil 1 rising in the continuous phase state is phase-transformed into a dispersed phase state. The guide member 23 guides the continuous phase of the decomposed water 2 below the first phase conversion member 22.
The second phase conversion member 24 converts the decomposition water 2 from a continuous phase to a dispersed phase. The oil / fat channel 25 guides oil / fat rising in a continuous phase state from below the second phase conversion member 24 to the first phase conversion member 22.
【0023】本実施例では、その第1相変換部材22
は、分解塔11の内部を上下に区画する仕切り板22a
と、この仕切り板22aの上部に取り付けられる多数の
バブルキャップ22bとを有する泡鐘段により構成され
ている。その仕切り板22aが、図中矢印61で示され
る分散相状態で下降する分解水2を受けることで、分解
水2は連続相になる。各バブルキャップ22bは、その
仕切り板22aを貫通する筒部22b″と、この筒部2
2b″に被せられたキャップ22b′とを有し、そのキ
ャップ22b′の底部に開口が形成されている。図中矢
印62で示すように連続相状態で上昇する油脂1は、そ
の筒部22b″を通って仕切り板22aの上方に至り、
そのキャップ22b′の底部開口から液滴状となって連
続相状態の分解水2の中に導かれる。すなわち油脂1は
分散相になる。その分散相状態の油脂1は、図中矢印6
3で示すように連続相状態の分解水2の中を上昇し、分
解水2が分散相から連続相に相変換する境界面60に至
って再び連続相になる。In this embodiment, the first phase change member 22
Is a partition plate 22a for vertically dividing the inside of the decomposition tower 11
And a large number of bubble caps 22b attached to the upper part of the partition plate 22a. When the partition plate 22a receives the decomposed water 2 descending in the dispersed phase state indicated by the arrow 61 in the figure, the decomposed water 2 becomes a continuous phase. Each of the bubble caps 22b has a cylindrical portion 22b "penetrating the partition plate 22a and a cylindrical portion 2b".
2b ", and an opening is formed at the bottom of the cap 22b '. The oil 1 rising in a continuous phase as indicated by an arrow 62 in FIG. ″ To reach above the partition plate 22a,
From the bottom opening of the cap 22b ', it is led into the continuous phase decomposed water 2 in the form of droplets. That is, the fat 1 becomes a dispersed phase. The fats and oils 1 in the dispersed phase state are indicated by arrows 6 in the figure.
As shown by 3, the decomposed water 2 ascends in the decomposed water 2 in the continuous phase state, and reaches the boundary surface 60 where the decomposed water 2 changes its phase from the dispersed phase to the continuous phase, and becomes the continuous phase again.
【0024】本実施例では、その案内部材23は、仕切
り板22aの中心から偏心した部位を貫通する筒部材に
より構成されている。その仕切り板22aに受けられた
連続相状態の分解水1は、その水位(すなわち前記境界
面60)が案内部材23の上端に至ると、図中矢印64
で示すように、案内部材23の内部に流入して第1相変
換部材22の下方に導かれる。In the present embodiment, the guide member 23 is constituted by a cylindrical member that penetrates a portion eccentric from the center of the partition plate 22a. When the water level (that is, the boundary surface 60) reaches the upper end of the guide member 23, the decomposition water 1 in the continuous phase received by the partition plate 22a is indicated by an arrow 64 in FIG.
As shown by, it flows into the inside of the guide member 23 and is guided below the first phase change member 22.
【0025】本実施例では、その第2相変換部材24
は、分解塔11の内部を上下に区画するリング状の底壁
24aと、この底壁24aの内周に取り付けられる筒状
の中間壁24bと、その底壁24の下方に間隔をあけて
配置されるリング状の分散板24cと、この分散板24
cの内周に取り付けられて前記中間壁24bの内方に間
隔をあけて配置される筒状の内周壁24dとにより構成
されている。その分散板24cは多数の孔を有するシー
ブプレートにより構成されている。その底壁24aによ
り、案内部材23によって第1相変換部材22の下方に
導かれた連続相状態の分解水2が受けられる。その底壁
24aにより受けられた分解水2は、その水位66が中
間壁24bの上端に至ると、図中矢印65で示すよう
に、中間壁24bと内周壁24dとの間から底壁24a
の下方に至る。その底壁24aの下方に至った分解水2
は、分散板24cにより連続相から分散相に相変換され
て液滴となり、図中矢印61で示すように連続相状態の
油脂1の中を下降する。In this embodiment, the second phase conversion member 24
Is arranged at a distance below the bottom wall 24 with a ring-shaped bottom wall 24a for dividing the inside of the decomposition tower 11 up and down, a cylindrical intermediate wall 24b attached to the inner periphery of the bottom wall 24a. Ring-shaped dispersion plate 24c to be
and a cylindrical inner peripheral wall 24d attached to the inner periphery of the inner wall 24c and arranged at an interval inside the intermediate wall 24b. The dispersion plate 24c is constituted by a sheave plate having a large number of holes. The bottom wall 24a receives the decomposed water 2 in a continuous phase state guided below the first phase change member 22 by the guide member 23. When the water level 66 reaches the upper end of the intermediate wall 24b, the decomposed water 2 received by the bottom wall 24a, as shown by an arrow 65 in the figure, is moved from between the intermediate wall 24b and the inner peripheral wall 24d to the bottom wall 24a.
To the bottom. Decomposed water 2 that has reached below the bottom wall 24a
Is converted from a continuous phase into a dispersed phase by the dispersion plate 24c to form droplets, and descends in the fat / oil 1 in the continuous phase state as shown by an arrow 61 in the figure.
【0026】その内周壁24dの内部が前記油脂流路2
5とされ、図中矢印62で示すように上昇する油脂1の
流れは、下降する分解水2の流れと交わることなく第1
相変換部材22に至る。これにより、油脂1が分解水2
を押し上げるフラッディング現象を防止することができ
る。The inside of the inner peripheral wall 24d is
5, and the flow of the rising oil / fat 1 as shown by the arrow 62 in the drawing is the first flow without intersecting with the flow of the falling decomposed water 2.
It reaches the phase conversion member 22. As a result, the fats and oils 1
Can be prevented.
【0027】上記構成の油脂分解装置10によれば、各
相変換ユニット21において、分散相状態で下降する分
解水2は第1相変換部材22により連続相に相変換され
る。この連続相とされた分解水2は、案内部材23によ
り第1相変換部材22の下方の第2相変換部材24に導
かれる。その第2相変換部材24により、分解水2は再
び連続相から分散相に相変換される。また、連続相状態
で上昇する油脂1は、油脂流路25を通って第2相変換
部材24の下方から第1相変換部材22に導かれる。そ
の第1相変換部材22により油脂1は連続相から分散相
に相変換される。その分散相状態の油脂1は、連続相と
なった分解水2の中を上昇し、分解水2が分散相から連
続相に相変換する境界面60において再び合一して連続
相に相変換される。According to the fat / oil decomposition apparatus 10 having the above structure, in each phase conversion unit 21, the cracked water 2 descending in a dispersed phase is phase-converted to a continuous phase by the first phase conversion member 22. The continuous phase decomposed water 2 is guided by the guide member 23 to the second phase conversion member 24 below the first phase conversion member 22. The second phase conversion member 24 converts the decomposed water 2 from the continuous phase to the dispersed phase again. In addition, the fat 1 rising in the continuous phase state is guided to the first phase conversion member 22 from below the second phase conversion member 24 through the fat / oil channel 25. The first phase conversion member 22 converts the fat or oil 1 from a continuous phase to a dispersed phase. The oil 1 in the dispersed phase state rises in the decomposed water 2 that has become the continuous phase, and reunites at the boundary surface 60 where the decomposed water 2 undergoes phase conversion from the dispersed phase to the continuous phase, and undergoes phase conversion to the continuous phase. Is done.
【0028】そのように各相変換ユニット21において
油脂1と分解水2とが分散相と連続相とに交互に相変換
されることにより、油脂1と分解水2との間における反
応生成物質の移動が促進される。また、各相変換ユニッ
ト21において、分解水2を均一な分散相にできると共
に油脂1と分解水2の流れの偏りを修正できるので、油
脂1と分解水2の大きな境界面積を維持することができ
る。これにより、反応生成物質の移動が促進されるの
で、少ない水過剰で分解度を向上できると共に分解時間
を短縮できる。As described above, in each phase conversion unit 21, the fats and oils 1 and the decomposed water 2 are alternately converted into a dispersed phase and a continuous phase, whereby the reaction product between the fats and oils 1 and the decomposed water 2 is converted. Movement is promoted. Further, in each phase conversion unit 21, since the decomposed water 2 can be made into a uniform dispersed phase and the bias of the flow of the fat and oil 1 and the decomposed water 2 can be corrected, a large boundary area between the fat and oil 1 and the decomposed water 2 can be maintained. it can. Thereby, the movement of the reaction product is promoted, so that the decomposition degree can be improved with a small excess of water and the decomposition time can be shortened.
【0029】また、各相変換ユニット21において油脂
1の流れと分解水2の流れとが区画されることでフラッ
ディング現象を防止できる。Further, since the flow of the fat and oil 1 and the flow of the decomposed water 2 are partitioned in each phase conversion unit 21, the flooding phenomenon can be prevented.
【0030】さらに、上下複数の相変換ユニット21の
存在により、油脂1と分解水2が効率良く接触すること
なく上下に流動してしまうことを防止できる。Further, the presence of the plurality of upper and lower phase conversion units 21 can prevent the oil and fat 1 and the decomposed water 2 from flowing up and down without efficiently contacting each other.
【0031】なお、分解塔11の上部や水蒸気吹き込み
口16の近傍においては、油脂1および分解水2の流れ
に乱れが生じ易いので逆混合の影響が大きい。よって、
その近傍では、油脂1および分解水2の流れの乱れによ
る逆混合を防止するため、相変換ユニット21の間隔を
狭くするのが好ましい。In the upper part of the decomposition tower 11 and in the vicinity of the steam inlet 16, since the flow of the fats and oils 1 and the decomposed water 2 tends to be turbulent, the influence of back mixing is large. Therefore,
In the vicinity thereof, it is preferable to reduce the interval between the phase conversion units 21 in order to prevent back mixing due to turbulence of the flow of the fats and oils 1 and the decomposition water 2.
【0032】以下の表1に、上記相変換ユニット21を
8つ備えた油脂分解装置10により油脂分解を行なった
場合(実施例1〜4)の分解度と、相変換ユニットを備
えていない油脂分解装置により油脂分解を行なった場合
(比較例1〜3)の分解度とを示す。なお、分解塔に供
給する油脂としてヤシ油を用いた。また、油脂分解にお
いて分解度に影響を及ぼす主な運転条件として、分解塔
の内部温度、分解塔の内部圧力、油脂に対する分解水の
割合、および滞留時間が挙げられるので、それらを併せ
て表1に示した。その油脂に対する分解水の割合は、分
解塔上部から供給される水の質量流量と加熱のために分
解塔側面から供給される水蒸気の質量流量との和の、油
脂の質量流量に対する重量割合(%)で示した。また、
滞留時間は、分解塔下部の油脂供給口と分解塔上部の分
解水供給口との間の容積を、分解水の体積流量と油脂の
体積流量との和で除した値(時間)として示した。ま
た、分解度は、脂肪酸の取り出し口の油脂の酸価(A
V;Acid Value)を鹸化価(SV;Sapo
nification Value)で除した値(%)
として示した。The following Table 1 shows the degree of decomposition when the fat and oil is decomposed by the fat and oil decomposing apparatus 10 provided with the eight phase conversion units 21 (Examples 1 to 4), and the fat and oil without the phase conversion unit. 7 shows the degree of decomposition when fats and oils are decomposed by a decomposition device (Comparative Examples 1 to 3). Note that coconut oil was used as the fat or oil to be supplied to the decomposition tower. The main operating conditions that affect the degree of decomposition in fats and oils decomposition include the internal temperature of the cracking tower, the internal pressure of the cracking tower, the ratio of cracked water to fats and oils, and the residence time. It was shown to. The ratio of the decomposed water to the fat or oil is determined by the weight ratio (%) of the sum of the mass flow of water supplied from the upper part of the decomposer and the mass flow of steam supplied from the side of the decomposer for heating. ). Also,
The residence time was shown as a value (time) obtained by dividing the volume between the oil supply port at the bottom of the cracking tower and the cracked water supply port at the top of the cracking tower by the sum of the volume flow rate of the cracked water and the volume flow rate of the fat. . The degree of decomposition is determined by the acid value (A
V; Acid Value) is converted to a saponification value (SV; Sapo).
value (%)
As shown.
【0033】[0033]
【表1】 [Table 1]
【0034】上記表1より、本発明による油脂分解装置
10の効果を確認できる。すなわち、相変換ユニット2
1を備えていない場合は97.5%の分解度を達するた
めには2.8時間の滞留時間を要するのに対し、相変換
ユニット21を備えた場合は97.8%の分解度を得る
のに要する滞留時間は1.6時間で済む(実施例1及び
比較例1)。また、相変換ユニット21を備えていない
場合、2.8時間の滞留時間で97.5%の分解度しか
得られないのに対し、相変換ユニット21を備えた場
合、2.4時間の滞留時間で99.1%の分解度を得る
ことができる。すなわち、実施例では比較例に対し明ら
かに高い分解度が得られている(実施例2及び比較例
1)。これにより、相変換ユニット21が分解速度の向
上に明らかに寄与していることを確認できる。なお、油
脂分解装置は通常非常に大型の設備であるため、分解度
が1%変化しただけでも生産効率に非常に大きな影響を
与える。From the above Table 1, the effect of the fat and oil decomposition apparatus 10 according to the present invention can be confirmed. That is, the phase conversion unit 2
In the case where the phase conversion unit 21 is not provided, the residence time of 2.8 hours is required to reach the resolution of 97.5%, whereas when the phase conversion unit 21 is provided, the resolution of 97.8% is obtained. The required residence time is 1.6 hours (Example 1 and Comparative Example 1). When the phase conversion unit 21 is not provided, only 97.5% of the degree of decomposition is obtained with a residence time of 2.8 hours. On the other hand, when the phase conversion unit 21 is provided, the residence time is 2.4 hours. 99.1% degradation can be obtained in time. That is, in the example, a clearly higher degree of decomposition was obtained than in the comparative example (Example 2 and Comparative Example 1). Thereby, it can be confirmed that the phase conversion unit 21 clearly contributes to the improvement of the decomposition speed. In addition, since the fats and oils decomposer is usually a very large facility, even a change of 1% in the degree of decomposition has a very large effect on the production efficiency.
【0035】さらに、相変換ユニット21を備えていな
い場合は滞留時間を増やしても分解度は97.5%から
97.8%になるのみで僅かしかよくならないのに対し
(比較例1及び3)、相変換ユニット21を備えた場合
は滞留時間を増やすと分解度が97.8%から99.8
%にまで達する(実施例1及び3)。これにより、相変
換ユニット21が逆混合の抑止にも寄与していることを
確認できる。Further, when the phase conversion unit 21 is not provided, the decomposition degree is only slightly improved from 97.5% to 97.8% even if the residence time is increased (Comparative Examples 1 and 3). ), When the phase conversion unit 21 is provided, when the residence time is increased, the degree of decomposition is 97.8% to 99.8.
% (Examples 1 and 3). Thereby, it can be confirmed that the phase conversion unit 21 also contributes to the suppression of the back mixing.
【0036】さらに、相変換ユニット21を備えていな
い場合は分解水の割合を下げた場合に分解度は大幅に低
下するが(比較例2及び3)、相変換ユニット21を備
えた場合は分解水の割合を下げても分解度に殆ど影響し
ない(実施例3及び4)。これにより、相変換ユニット
21を備えることで、同等の分解度を得るために必要な
分解水が少量で済むことを確認できる。Furthermore, when the phase conversion unit 21 is not provided, the degree of decomposition is greatly reduced when the ratio of the decomposed water is reduced (Comparative Examples 2 and 3). Decreasing the proportion of water has little effect on the degree of decomposition (Examples 3 and 4). Thereby, it can be confirmed that the provision of the phase conversion unit 21 requires only a small amount of decomposed water to obtain the same degree of decomposition.
【0037】また、実施例1に対し実施例3は、滞留時
間を変化させるために油脂の流量を2倍近く変動さた
が、圧力変動もなく、また、分解塔11内の下部に形成
される油脂と分解水との界面の変動もなかった。さら
に、分解塔11の頂部から取り出される脂肪酸を主成分
とする油脂中の水分増加はなく、また、分解塔11の底
部から取り出されるグリセリン水の中には油滴は存在し
なかった。これにより、原料油脂の供給量を増大させて
も分解塔11内でフラッディング現象等を生ずることな
く安定な運転を行なえることが確認できる。In the third embodiment, as compared with the first embodiment, the flow rate of the oil and fat is changed by almost twice in order to change the residence time. There was no change in the interface between the oil and fat and the decomposed water. Furthermore, there was no increase in the water content of the fats and oils containing fatty acids as the main component taken out from the top of the cracking tower 11, and no oil droplets existed in the glycerin water taken out from the bottom of the cracking tower 11. Thereby, it can be confirmed that even if the supply amount of the raw material fat is increased, stable operation can be performed without causing a flooding phenomenon or the like in the decomposition tower 11.
【0038】なお、本発明は上記実施例に限定されな
い。The present invention is not limited to the above embodiment.
【0039】例えば、分解塔11の内部に設けられる相
変換ユニット21の数は複数であれば特に限定されるも
のではなく、処理する油脂の量や分解塔11の大きさに
応じて適宜定める。For example, the number of the phase change units 21 provided inside the cracking tower 11 is not particularly limited as long as it is plural, and is appropriately determined according to the amount of fats and oils to be treated and the size of the cracking tower 11.
【0040】図3、図4は相変換ユニット21の第1変
形例を示し、上記実施例との相違は、第2相変換部材3
0が、分解塔11の内部を上下に区画するリング状の底
壁30aと、この底壁30aの内周に取り付けられる筒
状の中間壁30bと、この中間壁30bの下端に取り付
けられて中間壁30bから放射方向に延びる複数の分配
管30cと、この分配管30cの内端に取り付けられて
中間壁30bの内方に間隔をあけて配置される筒状の内
周壁30dとにより構成されている。各分配管30cの
内部は中間壁30bと内周壁30dとの間に連通し、ま
た、各分配管30cの下面には多数の分散孔30eが形
成されている。他は上記実施例と同様で同一部分は同一
符号で示す。FIGS. 3 and 4 show a first modification of the phase conversion unit 21. The difference from the above embodiment is that
Reference numeral 0 denotes a ring-shaped bottom wall 30a for vertically dividing the inside of the decomposition tower 11, a cylindrical intermediate wall 30b attached to the inner periphery of the bottom wall 30a, and an intermediate wall attached to the lower end of the intermediate wall 30b. A plurality of distribution pipes 30c extending radially from the wall 30b, and a cylindrical inner peripheral wall 30d attached to an inner end of the distribution pipe 30c and arranged at an interval inside the intermediate wall 30b. I have. The inside of each distribution pipe 30c communicates between the intermediate wall 30b and the inner peripheral wall 30d, and a large number of dispersion holes 30e are formed on the lower surface of each distribution pipe 30c. Other parts are the same as those in the above embodiment, and the same parts are indicated by the same reference numerals.
【0041】その第1変形例においては、案内部材23
によって底壁30a上に導かれた連続相状態の分解水2
は、その水位66が中間壁30bの上端に至ると、図中
矢印65で示すように中間壁30bと内周壁24dとの
間から分配管30cに至る。しかる後に、その分配管3
0cの各分散孔30eから連続相状態の油脂1中に導か
れることで、その分解水2は分散され、図中矢印61で
示すように液滴となって下降する。また、内周壁30d
の内部が油脂流路25′とされている。In the first modification, the guide member 23
Decomposed water 2 in a continuous phase led to the bottom wall 30a by the
When the water level 66 reaches the upper end of the intermediate wall 30b, it reaches the distribution pipe 30c from between the intermediate wall 30b and the inner peripheral wall 24d as indicated by an arrow 65 in the figure. After that, pipe 3
The decomposed water 2 is dispersed by being introduced into the continuous phase oil / fat 1 from each of the dispersion holes 30e of 0c, and falls as droplets as shown by arrows 61 in the figure. Also, the inner peripheral wall 30d
Is formed as an oil / fat channel 25 '.
【0042】図5、図6は相変換ユニット21の第2変
形例を示し、上記実施例との相違は、案内部材23′が
第1相変換部材22の仕切り板22aの中心部を貫通す
ると共に有底の筒状とされている。また、第2相変換部
材40が、その案内部材23′の下端に取り付けられて
案内部材23′から放射方向に延びる複数の分配管40
aにより構成されている。各分配管40aの内部は案内
部材23′の内部に連通する。各分配管40aの下面に
は多数の分散孔40bが形成されている。各分配管40
aの周方向間が油脂流路25″とされている。他は上記
実施例と同様で同一部分は同一符号で示す。FIGS. 5 and 6 show a second modification of the phase conversion unit 21. The difference from the above embodiment is that the guide member 23 'passes through the center of the partition plate 22a of the first phase conversion member 22. It has a cylindrical shape with a bottom. Further, a second phase change member 40 is attached to the lower end of the guide member 23 'and extends from the guide member 23' in a radial direction.
a. The inside of each distribution pipe 40a communicates with the inside of the guide member 23 '. Many distribution holes 40b are formed on the lower surface of each distribution pipe 40a. Pipe 40 for each minute
A portion between the circumferential directions of a is an oil / fat channel 25 ″. Other portions are the same as those in the above-described embodiment, and the same portions are denoted by the same reference numerals.
【0043】その第2変形例においては、第1相変換部
材22により連続相に相変換された分解水2は、その水
位60が案内部材23′の上端に至ると、図中矢印64
で示すように案内部材23′によって分配管40aに導
かれる。その分配管40aの各分散孔40bから連続相
状態の油脂1中に導かれることで、その分解水2は分散
され、図中矢印61で示すように液滴となって下降す
る。また、連続相状態で上昇する油脂は、図中矢印62
で示すように、各分配管40aの周方向間の油脂流路2
5″を通って第1相変換部材22に導かれる。In the second modification, when the water level 60 reaches the upper end of the guide member 23 ', the decomposed water 2 phase-converted to the continuous phase by the first phase conversion member 22 has an arrow 64 in the figure.
The guide member 23 'guides the distribution pipe 40a as shown in FIG. The decomposed water 2 is dispersed by being introduced into the fats and oils 1 in a continuous phase state from the respective dispersion holes 40b of the distribution pipe 40a, and falls as droplets as shown by arrows 61 in the figure. The fats and oils rising in the continuous phase state are indicated by arrows 62 in the figure.
As shown in the figure, the oil and fat flow path 2 between the circumferential direction of each distribution pipe 40a
5 "to the first phase change member 22.
【0044】図7は、図3〜図6に示す各変形例におけ
る第2相変換部材30、40の変形例を示す。上記各変
形例との相違は、各分配管30c、40aには上記のよ
うな分散孔は形成されず、それにかえて、複数の環状パ
イプ50が各分配管30c、40aの内部に連通するよ
う接続され、各環状パイプ50の下面に多数の分散孔5
0aが形成されている。他は上記各変形例と同様で同一
部分は同一符号で示す。これにより、各分配管30c、
40aに導かれた連続相状態の分解水2は、各環状パイ
プ50に至る。しかる後に、その環状パイプ50の各分
散孔50aから連続相状態の油脂1中に導かれること
で、その分解水2は分散されて液滴となって下降する。FIG. 7 shows a modification of the second phase change members 30 and 40 in each of the modifications shown in FIGS. The difference from the above-described respective modified examples is that the distribution holes as described above are not formed in the distribution pipes 30c and 40a, but instead, the plurality of annular pipes 50 communicate with the interior of the distribution pipes 30c and 40a. Connected to each other, a large number of dispersion holes 5
0a is formed. Other parts are the same as those of the above-described modifications, and the same parts are indicated by the same reference numerals. Thereby, each distribution pipe 30c,
The decomposed water 2 in the continuous phase state led to 40 a reaches each annular pipe 50. Thereafter, the decomposed water 2 is dispersed into droplets by being guided from the respective dispersion holes 50a of the annular pipe 50 into the fats and oils 1 in a continuous phase.
【0045】[0045]
【発明の効果】本発明によれば、分解塔の内部において
油脂と分解水とは上下複数の相変換ユニットにより連続
相と分散相とに交互に相変換されるので、僅かの水過剰
で分解度を向上できると共に分解時間の短縮を図ること
ができる。また、分解塔内部における流れの偏りやフラ
ッディング現象を防止できるため、広い運転条件範囲で
安定した運転を行なうことができる。さらに、構造上メ
ンテナンスの負担が小さくてすむ。これにより、分解塔
を大型化することなく、油脂の分解度や品質の向上が図
られると共に高濃度のグリセリン水が得られるので、設
備コストが低減される。また、後工程での脂肪酸やグリ
セリンの精製における歩留まりを向上できると共にエネ
ルギーコストを削減することができる。さらに、本発明
は分解塔内に相変換ユニットを設けるだけで構成できる
ため、既存設備を僅かなコストで改良して実施すること
ができる。According to the present invention, the fats and oils and the decomposed water are alternately converted into a continuous phase and a dispersed phase by a plurality of upper and lower phase conversion units inside the decomposing tower. The degree of decomposition can be improved and the decomposition time can be shortened. In addition, since the flow deviation and the flooding phenomenon inside the decomposition tower can be prevented, stable operation can be performed in a wide range of operation conditions. Further, the maintenance burden is small due to the structure. Thereby, the degree of decomposition and quality of fats and oils can be improved without increasing the size of the decomposition tower, and high-concentration glycerin water can be obtained, so that equipment costs can be reduced. In addition, the yield in the purification of fatty acids and glycerin in a subsequent step can be improved, and the energy cost can be reduced. Further, since the present invention can be configured only by providing a phase conversion unit in the decomposition tower, existing equipment can be improved and implemented at a small cost.
【図1】本発明の実施例に係る向流式油脂分解装置の構
成説明図FIG. 1 is a configuration explanatory view of a countercurrent type oil / fat decomposition apparatus according to an embodiment of the present invention.
【図2】本発明の実施例に係る相変換ユニットの構成説
明図FIG. 2 is a configuration explanatory view of a phase conversion unit according to an embodiment of the present invention.
【図3】相変換ユニットの第1変形例を示す構成説明図FIG. 3 is a configuration explanatory view showing a first modification of the phase conversion unit.
【図4】相変換ユニットの第1変形例を示す底面図FIG. 4 is a bottom view showing a first modification of the phase conversion unit.
【図5】相変換ユニットの第2変形例を示す構成説明図FIG. 5 is a configuration explanatory view showing a second modification of the phase conversion unit.
【図6】相変換ユニットの第2変形例を示す底面図FIG. 6 is a bottom view showing a second modification of the phase conversion unit.
【図7】第2相変換部材の変形例を示す底面図FIG. 7 is a bottom view showing a modification of the second phase change member.
【図8】本発明の作用説明図FIG. 8 is a diagram illustrating the operation of the present invention.
1 油脂 2 分解水 10 油脂分解装置 11 分解塔 12 油脂供給口 13 分解水供給口 21 相変換ユニット 22 第1相変換部材 23、23′ 案内部材 24 第2相変換部材 25、25′、25″ 油脂流路 REFERENCE SIGNS LIST 1 fat and oil 2 decomposed water 10 fat and oil decomposer 11 decomposition tower 12 fat and oil supply port 13 cracked water supply port 21 phase conversion unit 22 first phase conversion member 23, 23 ′ guide member 24 second phase conversion member 25, 25 ′, 25 ″ Oil flow path
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特表 昭63−501084(JP,A) (58)調査した分野(Int.Cl.7,DB名) C11C 1/04 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References Special Table Sho-63-501084 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) C11C 1/04
Claims (10)
塔の上部から供給される分解水と反応させて連続的に分
解するに際し、分解塔の内部に複数の相変換ユニットを
上下方向に沿って配列し、各相変換ユニットにより、分
散相状態で下降する分解水を連続相に相変換した後に再
び分散相に相変換し、かつ、連続相状態で上昇する油脂
を分散相に相変換した後に再び連続相に相変換すること
を特徴とする油脂分解方法。When a fat or oil supplied from a lower part of a cracking tower is reacted with cracking water supplied from an upper part of the cracking tower and continuously decomposed, a plurality of phase conversion units are vertically arranged inside the cracking tower. Are arranged along with each other, and the phase conversion unit converts the decomposed water descending in the dispersed phase into a continuous phase, and then converts the dispersed water back into the dispersed phase, and converts the oil and fat rising in the continuous phase into the dispersed phase. And then subjecting the mixture to a continuous phase again.
される第1相変換部材によって分解水を分散相から連続
相に相変換すると共に油脂を連続相から分散相に相変換
し、その泡鐘段の下方位置で分解水を連続相から分散相
に相変換することを特徴とする請求項1に記載の油脂分
解方法。2. Each of the phase change units converts a decomposed water from a dispersed phase to a continuous phase and a fat and oil from a continuous phase to a dispersed phase by a first phase conversion member constituted by a bubble bell stage. The method according to claim 1, wherein the decomposed water is phase-converted from a continuous phase to a dispersed phase at a position below the bubble column.
筒部材により、連続相とされた分解水を泡鐘段の下方に
導くことを特徴とする請求項2に記載の油脂分解方法。3. The oil / fat decomposition method according to claim 2, wherein each phase conversion unit guides the continuous phase of the decomposed water to a position below the bubble bell stage by a cylindrical member penetrating the bubble bell stage. .
有する第2相変換部材により分解水を連続相から分散相
に相変換することを特徴とする請求項1〜3のいずれか
に記載の油脂分解方法。4. The fat or oil according to claim 1, wherein each phase conversion unit converts the decomposition water from a continuous phase to a dispersed phase by a second phase conversion member having a sheave plate. Disassembly method.
受ける底壁と、この底壁に取り付けられる筒状の中間壁
と、この中間壁の内方に間隔をあけて配置される筒状の
内周壁とを有し、その底壁の下方にシーブプレートが配
置され、連続相状態の分解水をその中間壁と内周壁との
間からシーブプレートに導き、連続相状態で上昇する油
脂をその内周壁の内部の油脂流路を介し第2相変換部材
の下方から第1相変換部材に導くことを特徴とする請求
項4に記載の油脂分解方法。5. A bottom wall in which the second phase conversion member receives decomposed water in a continuous phase state, a cylindrical intermediate wall attached to the bottom wall, and a space inside the intermediate wall. A tubular inner peripheral wall, and a sheave plate is disposed below the bottom wall, and the decomposed water in a continuous phase is guided to the sheave plate from between the intermediate wall and the inner peripheral wall, and rises in the continuous phase 5. The method according to claim 4, wherein the fats and oils are guided from below the second phase change member to the first phase change member via a fat and oil passage inside the inner peripheral wall. 6.
る油脂供給口と、その分解塔の上部に設けられる分解水
供給口とを備える向流式油脂分解装置において、複数の
相変換ユニットが分解塔の内部に上下方向に沿って配列
され、各相変換ユニットは、その分解塔の内部を分散相
状態で下降する分解水を連続相に相変換すると共に連続
相状態で上昇する油脂を分散相に相変換する第1相変換
部材と、この第1相変換部材の下方に連続相とされた分
解水を導く案内部材と、この案内部材により第1相変換
部材の下方に導かれた分解水を連続相から分散相に相変
換する第2相変換部材と、連続相状態で上昇する油脂を
第2相変換部材の下方から第1相変換部材に導く油脂流
路とを有することを特徴とする向流式油脂分解装置。6. A counter-current type oil / fat cracking apparatus comprising a cracking tower, a fat / oil supply port provided at a lower part of the cracking tower, and a cracked water supply port provided at an upper part of the cracking tower, wherein a plurality of phase conversion units are provided. Are arranged along the vertical direction inside the cracking tower, and each phase conversion unit converts the cracked water falling in the dispersed phase state into a continuous phase inside the cracking tower into a continuous phase, and removes the oil and fat rising in the continuous phase state. A first phase conversion member that converts the phase into a dispersed phase, a guide member that guides the decomposed water that has been converted into a continuous phase below the first phase conversion member, and is guided below the first phase conversion member by the guide member. A second phase conversion member that converts the decomposed water from a continuous phase to a dispersed phase, and an oil / fat channel that guides the oil / fat rising in the continuous phase state from below the second phase conversion member to the first phase conversion member. Characteristic countercurrent type oil and fat decomposition equipment.
ていることを特徴とする請求項6に記載の向流式油脂分
解装置。7. The countercurrent type oil / fat decomposition apparatus according to claim 6, wherein the first phase change member is formed by a bubble bell stage.
り構成されていることを特徴とする請求項7に記載の向
流式油脂分解装置。8. The countercurrent type oil / fat decomposition apparatus according to claim 7, wherein the guide member is constituted by a cylindrical member penetrating the bubble bell step.
し、このシーブプレートが分解水を連続相から分散相に
相変換することを特徴とする請求項6〜8のいずれかに
記載の向流式油脂分解装置。9. The method according to claim 6, wherein the second phase change member has a sieve plate, and the sieve plate converts the decomposition water from a continuous phase to a dispersed phase. Flow type fat and oil decomposition device.
を受ける底壁と、この底壁に取り付けられる筒状の中間
壁と、この中間壁の内方に間隔をあけて配置される筒状
の内周壁とを有し、その底壁の下方にシーブプレートが
配置され、その中間壁と内周壁との間から連続相状態の
分解水がシーブプレートに導かれ、その内周壁の内部が
油脂流路とされていることを特徴とする請求項9に記載
の向流式油脂分解装置。10. A bottom wall in which the second phase conversion member receives decomposed water in a continuous phase state, a cylindrical intermediate wall attached to the bottom wall, and a space inside the intermediate wall. A tubular inner peripheral wall, a sheave plate is disposed below the bottom wall, and a continuous phase of decomposed water is guided to the sheave plate from between the intermediate wall and the inner peripheral wall; 10. The counter-current type oil / fat decomposition apparatus according to claim 9, wherein the device is an oil / fat channel.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30923392A JP3264529B2 (en) | 1991-12-26 | 1992-10-22 | Oil and fat decomposition method and apparatus therefor |
| MYPI92002303A MY111054A (en) | 1991-12-26 | 1992-12-15 | Process and apparatus for hydrolylsis of fats and oils |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3-360089 | 1991-12-26 | ||
| JP36008991 | 1991-12-26 | ||
| JP30923392A JP3264529B2 (en) | 1991-12-26 | 1992-10-22 | Oil and fat decomposition method and apparatus therefor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05230497A JPH05230497A (en) | 1993-09-07 |
| JP3264529B2 true JP3264529B2 (en) | 2002-03-11 |
Family
ID=26565887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30923392A Expired - Lifetime JP3264529B2 (en) | 1991-12-26 | 1992-10-22 | Oil and fat decomposition method and apparatus therefor |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP3264529B2 (en) |
| MY (1) | MY111054A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008008872B4 (en) * | 2008-02-13 | 2010-04-29 | Lurgi Gmbh | Process for the preparation of fatty alcohols |
-
1992
- 1992-10-22 JP JP30923392A patent/JP3264529B2/en not_active Expired - Lifetime
- 1992-12-15 MY MYPI92002303A patent/MY111054A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| MY111054A (en) | 1999-08-30 |
| JPH05230497A (en) | 1993-09-07 |
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